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Contents
1. Frame Assembiy Gear Frame CF Earth Plate B Paper Feed Motor Code Keep K 103G Feed Sensor 2 Idler Gear B Idler Gear A Idler Gear C Idler Gear E Idler Gear D Drum Drive Gear Idler Gear G Paper Feed Roller Gear Developer Drive Gear Idler Gear F Idler Gear Solenoid STC F12D Locking Support KGLS 6 Tapping Screw Tapping Screw E Ring 10 13 10 96 SERVICE MANUAL 1 7 PL7 Base Block Chapter 10 10 14 10 96 SERVICE MANUAL 1 7 PL7 Base Block Item Part 1 032E10930 2 ER 3 4 ES 5 6 7 Lea 8 9 019E36200 10 015E60260 11 007K09540 12 13 14 017E07800 15 003K08770 16 013E12770 17 022E21200 18 162K29990 19 20 162K30000 21 162K30010 22 105K16470 105K16480 23 118E13170 24 130K56760 25 007E48800 26 022E21150 27 105K16490 28 162K30020 A Ed C E z M 2 N 2 Chapter 10 Description Paper Guide Upper Unit Developer Hook Hook Spring 300 Hook Spring 3 Toner Empty Sensor Paper Guide Upper Stopper Film PS Safety Film Panel Hook CF Earth Plate A Feed Idler Gear Assy Base Earth Plate Base Frame Rubber Foot SJ 5003 CF Stopper Assy Pick Up Roller Bearing Pick Up Roller Harness MPS Heat Code Keep K 103G Harness MPS TCOS Harness TRC MPS Power Supply Unit 110V Note 1 Power Supply Unit 220V Note 1 Base Film Paper Empty Sensor Feed Roller Gear Feed Roller High Voltage Power Supply Harne2. to identify the Tag 10 20 Tag Index Read the description to determine how the machine will benefit from the Tag Refer to the classification for each Tag and the explanation of each classification for information as to when to use the Tag Refer to the bulletin number for additional Tag information Refer to the kit number to order the modifica tion kit Tag Classification Classification of Tag s are identified below by a letter M R O or N The list below defines the degree of importance assigned to each letter M Mandatory R Install at time of repair QIL 4 Optional Nr Not for field retrofit Factory retrofit only 10 96 SERVICE MANUAL
3. Chapter 10 Parts Lists 1 Contents Chapter 10 1 1 Cover Block 1 2 Mechanical Block Assy 1 3 Document Scanner Block 1 1 4 Document Scanner Block 2 1 5 Prnter Block 1 6 Recording PaperGear Block 1 7 Base Block 1 8 TRC PC Board Assy 1 9 Accessories 1 10 Tools Consumables Tag Information 10 1 10 96 SERVICE MANUAL 1 1 PL1 Cover Block SERVICE MANUAL 10 2 10 96 Chapter 10 1 1 PL 1 Cover Block Item Part 1 68K13960 2 Toe 3 4 SE 5 6 PE 7 117K27170 8 048E47320 9 110K09120 110K09130 10 162K29620 11 12 011E07420 13 50K35500 14 50K35510 15 118E13150 16 160K33150 160K33160 17 162K29630 18 162K29640 19 162K29930 162K29940 20 048K57720 048K57730 21 048K57930 22 130K56750 23 24 25 26 048K57740 27 048K57750 28 048K57760 29 048K57770 30 015E60120 A 2 C E E H dz Chapter 10 Description Cradle Upper Assy US XCL Upper Cradle Hook Svvitch Cover Hook PVVB Assy Cradle Plate Cradle Lovver Hook Svvitch Cable US XCL Cradle Dummy Cover RX Keyboard Unit US XCL English Note 1 Keyboard Unit RX English Note 1 Harness TRC OPE Ferrite Core Release Lever Paper Cassette Letter Legal Paper Cassette A4 nsulation Film Modular PVVB US XCL Modular PVVB RX Harness NCU HS Harness NCU TEL Harness NCU LINE US XCL Harness NCU LINE RX Bottom Cover Left US XC
4. ERVICE MANUAL 1 3 PL3 Document Scanner Block 1 See PL 4 SERVICE MANUAL 10 6 10 96 Chapter 10 1 3 PL3 Document Scanner Block 1 Item Part 1 007K09520 2 127K22560 3 z 4 Era 5 m 6 7 iz 8 EE 9 022E21110 10 130E08050 11 118E13160 12 809E02430 13 001K60320 14 809E02450 15 022E21120 16 022E21130 17 18 19 20 21 22 015E60140 23 809E02660 A u Chapter 10 Description Transmitter Gear Frame Document Feed Motor Transmitter Gear Frame Idler Gear 2 Idler Gear 4 Idler Gear 3 Idler Gear 5 Idler Gear 1 White Roller Contact Image Sensor ADF Guide Film Lower Spring Transmitter frame Earth Spring 2 ADF Roller Feed Roller Earth Spring 1 CIS Cover Plate Discharge Brush TR Side Frame Fuser Earth Cable Document Guide Plate Hold Spring Tapping Screw Tapping Screw E Ring 10 7 10 96 SERVICE MANUAL 1 4 PL4 Document Scanner Block 2 ip SERVICE MANUAL AS DUE lt IN Y NY m ANS TX J 4 DI o e N 4 See PL3 10 8 10 96 Chapter 10 1 4 PL4 Document Scanner Block 2 Item Part 1 110K09190 2 e 3 e 4 5 809E02650 6 er 7 ta 8 809E02460 9 019E36160 10 809E02470 11 029E25370 12 006E58510 A z l K Br Chapter 10 Description Keyboard Frame Unit Pinch Roller Spring TX Pinch Roller White Roll
5. Handset Cord Curl Cord US XCL RX Exit Tray TEL Line Cable RX DE TEL Line Cable US XCL TEL Line Cable RX UK TX Exit Tray Legal Document Wire US XCL Process Unit Customer Order Process Unit Spares Order Toner Cartridge Customer Order 10 19 10 96 SERVICE MANUAL Chapter 10 1 10 Tools Consumables Tag Information The following tools and consumables are re quired to service the machine Tools Part No Description 082P00151 Test Pattern XTP327 000 600T02052 Fuser Tool R 600T02054 Fuser Tool L Consumables Part No Description 035P02162 Cotton Swabs 043H00012 Lens and Mirror Cleaner 043P 00067 Clean ups Tag Information The manual is revised to include the latest machine changes listed on the following page Tag Matrix The Tag matrix is located on the bottom of the machine All important modifications to the machine that are installed in the factory or in the field are identified by a number marked on this matrix The appropriate Tag number should be marked off or removed from the matrix when ever a Tag is installed Determine the Tag level of the machine by the Tag matrix on the machine If the matrix is illegible refer to the factory and field install serial numbers to determine which Tag s were installed at the factory and which are designated for installation in the field If the serial number is designated as Field Install read the description to determine how
6. L Bottom Cover Left RX Bottom Cover Right Speaker Speaker Cushion Speaker Bracket Code Clamp CC 1003 Rear Panel Upper Cover ROM Cover Top Cover Modular Plate RX Tapping Screvv Tapping Screvv Tapping Screvv Tapping Screvv Tapping Screvv Note 1 f required order items 5 6 PL9 10 3 10 96 SERVICE MANUAL 1 2 PL 2Mechanical Block Assy See PL 7 Y iy M TER INN z IN 5 A r MA Ny SE NY SERVICE MANUAL 10 4 10 96 Chapter 10 1 2 PL2 Mechanical Block Assy Item Part 1 162K29650 2 160K33170 160K33180 160K33200 160K37090 160K37100 160K37110 3 162K29660 4 162K29670 5 se 6 i 7 162K29680 8 015E60130 9 809E02410 10 126K07570 126K07580 11 809E02420 12 13 127K22550 14 053E04870 15 809E02440 16 006E58500 17 022E21100 18 022E21140 19 011E07430 20 A rz C Le D z Chapter 10 Description Harness NCU FG NCU PVVB US XCL NCU PVVB RX Germany NCU PVVB RX UK NCU PWB RX Switzerland NCU PWB RX Italy NCU PWPB RX Netherlands Belgium Harness TRC PODR Harness TRC LDDR Code Keep K 103G Band TC 103G Harness NCU FDS2 Fuser Guide Plate Earth Spring L Fuser 110V L Fuser 220V Fuser Spring Ferrite Core Fan Motor Ozone Filter L FDR Spring B FRD Shaft Pinch Roller E M FDR Pinch Roller Release Lever Heat Lamp Tapping Screw Tapping Screw Tapping Screw 10 5 10 96 S
7. er Spring Release Hook Spring Keyboard Frame Discharge Brush ADF Spring ADF Pad Sub ADF Spring Nylon Rivet P2648B Release Shaft Tapping Screw E Ring 10 9 10 96 SERVICE MANUAL 1 5 PL 5 Printer Block See PL6 Chapter 10 10 10 10 96 SERVICE MANUAL 1 5 PL 5 Printer Block Item Part 1 109K01050 2 la 3 ES 4 048E47220 5 6 022E21190 7 162K29950 8 162K29960 9 130E08070 10 162K29970 11 160K33190 12 162K29980 13 042E01300 14 001K60330 15 809E02670 16 019E36190 17 18 110E07800 19 126K07610 20 003E42310 21 062E08290 A i I cha J Bee P Ea Q Chapter 10 Description Laser Scanning Unit Motor Shaft Cap Frame Sub Unit Mirror Cover FDA Label C 3 Paper Feed Roller Harness NCU LED Harness TRC FS1 Feed Sensor 1 Harness TRC HVDR HV Drive PC Board Harness VTC TCH CF Bushing Main Frame Drum Hook Spring Drum Hook Cover Open Svvitch Plate Micro Switch Transfer Charger Unit Drum Lock Mirror Tapping Screvv Tapping Screvv Tapping Screvv Tapping Screvv Tapping Screvv Tapping Screvv 10 11 10 96 SERVICE MANUAL 1 6 PL6 Recording Paper Gear Block SERVICE MANUAL 10 12 10 96 Chapter 10 1 6 PL6 Recording Paper Gear Block Item Part 1 007K09530 2 ni 3 015E60250 4 127K22590 5 zz 6 130E08080 7 8 9 su 10 11 12 13 14 15 16 17 18 121E13550 19 049E72780 Chapter 10 Description Gear
8. ss TRC HVPS Tapping Screw Tapping Screw Tapping Screw E Ring Pin Note 1 also order item 23 PL 7 10 15 10 96 SERVICE MANUAL 1 8 PL8 TRC PC Board Assy 1 8 PL8 TRC PC Board Assy Item Part 0 O G 5 a ooo Chapter 10 048K57940 026E61370 160K33370 014E32850 049E72860 537E53230 537E53240 049E72790 097501569 160K33440 Description I F Cover I F Screw 17L003C6 PWB Holder TRC PC Board without ROM Spacer 57D 149 6A Locking Support MPS 10 0 ROM 1 US XCL English French ROM 1 RX English German Dutch Italian Belgium French Locking Support MLS 06 Memory PC Board Customer Order Memory PC Board Spare Order Tapping Screw Nut Washer Tapping Screw 10 17 10 96 SERVICE MANUAL 1 9 PL9 Accessories MD gt a Chapter 10 10 18 10 96 SERVICE MANUAL 1 9 PL9 Accessories Item Part 1 2 D RO 0 N 12 13 14 15 Chapter 10 117K26120 043E00380 891E15170 891E15180 891E17380 891E17400 110K09200 117E17890 117K27240 50E13500 117K27250 117E17050 117K27260 050E13510 117E18010 113R00152 020K08230 106R00232 Description Power Cable RX DE Driver FD RX Driver FD XCL Driver FD US Cleaning Pad Cotton Swab One Touch Dial Index Overlay XCL French Overlay RX German Italian Belgium French Overlay RX Dutch Handset US XCL Tray Wire Legal US XCL
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