Home
midi LOGGER dual by Graphtec
Contents
1. n yoz indu jeu amp is coer YOZ 5 j 20 00S19 i L 4 03002 H a iu Asepuooag mom H Igu6is jeu amp is coer vr 80 00S19 S0 00S19 70 00915 80 00519 0 0051 70 00519 S0 00S 19 20 00879 peog q duvy A 5 g dwy pieog y dwy pueog 8 9 dwuy q duv A ynduy eubis 10 008 15 SD T nu ns AWM AWE eos ewoo ueno AT aiia sel dWv 7 3 GL500 UM 251 9370 7 BLOCK DIAGRAMS S0 00S19
2. O duiy Josueg Jepooeq Jejdepy gt Tu i CSLSOVINN i T rz EH 249 lt AvC OQ M Jopejes i EHE EE lt 1098198 lt UCM 219 eS e juano 10615009 o gt O i 20 00519 0 00519 SE jeubig pieog y dwy 8 SON oloud Bunelosi 80 00519 gt q duiy W 50 00519 pieog 2 4 10 00979 peog UIEIN 1J po5 q Bunelos DE ELA vi A CSLSOVINN ele ZISO SHLOMIN Ae ASFOO 90 90 ASFOO 2419 z lt Jopejes F a lt 5 lt o lt lt k We e 1090198 2 2 B lt 20 00819 i quanno juejsuo gt O 0 0061 0 00519 OOF jeubls pueog y dwy g dwy AV Tae SON oloud T Bunejos 20 00819 Alepuosss i _ d V gt nou 3ndui jeubis L pueog q duiv A 7 4 GL500 UM 251 9370
3. 28 Press the QUIT key twice to exit the Current Review menu GL500 UM 251 9370 5 13 5 INSPECTION CHECK PROCEDURES 5 5 Frequency and Filter Characteristics Preparation Have on hand oscillator capable of the types of output described below Output waveforms sine waves Frequency 5 0 Hz to 20 05 KHz Mutually connect the GND terminals of the oscillator and GND terminal of the GL500 before measurement Wiring connection Connect the oscillator to all the amp input terminals Connect the oscillator to all the amp input terminals Oscillator AC adapter 10 000 KHz gt SS Setting procedure 1 Load the condition settings file from the PCMCIA card for each amp type according to the list below Condition settings files CondVFoff CND lt Condition settings for the frequency and filter characteristics of the VF amp when Off was selected for Filter CondMFoff CND lt Condition settings for the frequency and filter characteristics of the MF amp when Off was selected Filter CondMSoff CND lt Condition settings for the frequency and filter characteristics of tte MS amp when Off was selected for Filter GL500 UM 251 9370 5 14 5 INSPECTION AND CHECK PROCEDURES Measurement procedure The procedure for the VF amp is explained here Perform this procedure for the other amps in the same way 1 Load the condition settings file C
4. FILE OTHR INFO Card Auto Data Save 011 Data Save Path A lt AUTO GBD gt V BMP Save Path ENGLISH AUTO BMP gt V Save current settings Load settings Folder IT File Name Execute ENTER Select QUIT Exit Available 47 9 MBytes Total Size 53 9 MBytes 4 Specify the condition settings file to execute the various inspection operations 5 Move the cursor to the Execute position using the Direction keys 6 Press the ENTER key to load the condition settings file 7 Press the QUIT key to exit the menu mode GL500 UM 251 9370 5 INSPECTION AND CHECK PROCEDURES 5 3 Voltage Accuracy Supply the reference voltage or frequency determined for each measurement range and then check the voltage accuracy Preparation Use a voltage generator that can output up to 100 VDC using four digit settings Mutually connect the ground terminals of the voltage generator and the GL500 prior to initiating measurement Install the amp for which you want to perform the voltage accuracy measurement procedure in the GL500 Wiring connection Same wiring connection as Setup1 See the Setup1 procedure Setting procedure 1 Load the condition settings file from the PCMCIA card for each amp type according to the table below Condition file name CondVFV CND CondMFV CND NENNEN CondMSV CND Measurement procedure The procedure for the VF am
5. 4 midi LOGGER dual 1500 MANUAL GL500 UM 251 SERVICE MANUAL GL500 UM 251 03 9370 GRRPHTEC HISTORY OF REVISIONS No Date issued Description of revision Page E Ai ee es Edition GL500 UM 251 9370 ENSURE SAFETY This Service Manual has been compiled for the purpose of facilitating repair and maintenance of the GL500 midi LOGGER dual by Graphtec service personnel and other persons who have undergone equivalent technical training Maintenance or repair by unauthorized service personnel is to be strictly avoided Because the GL500 contains numerous internal components with a high electric potential such work by unauthorized service personnel could cause human injury or serious damage to the GL500 midi LOGGER dual GL500 UM 251 9370 ii 5 1 CONFIGURATION 1 1 1 1 Model Configuration U iii 1 1 1 2 Accessories and Options uuu ul rni eye karen a ERA do vy RE Fa aq RR 1 1 2 UPGRADING THE FIRMWARE 2 1 21 How to Upgrade the GL500 Flash ROM from the PCMCIA Card 2 1 2 2 How to Upgrade the GL500 Flash ROM from the TCP IP or USB Port 2 2 3 DISASSEMBLY AND 8 3 1 3 1 Notes on Disassembly and Reassembly eene 3 1 3 2 Mounting and Removing the Input Ter
6. 1 Load the condition settings files from the PCMCIA card Condition settings files CondMFT CND lt Condition settings for the T range accuracy of the MF amp CondMFK CND lt Condition settings for the K range accuracy of the MF amp CondMST CND lt Condition settings for the T range accuracy of the MS amp CondMSK CND lt Condition settings for the K range accuracy of the MS amp Measurement procedure temperature accuracy The procedure for the MF amp is explained here Perform this procedure for the MS amp in the same way 1 Load the condition settings file for type T as described above 2 Connect to the zero controller with the T compensation leads 3 Press the ENTER key to display the menu shown below and then confirm the settings CENT EVNT CALC FILE INFO Amp Performs input settings of CH 4 Logic Pulse Off MEST Line TO T Line V TC T Line V Line parere GL500 UM 251 9370 5 9 5 INSPECTION AND CHECK PROCEDURES 5 Input the reference voltage signal for each range to the 0 reference temperature device zero controller according to the table below then check that the level of measurement is within the rating Input voltage precision ratings Type T Input voltage Standard 0 000 mV 2 0 C to 2 0 6 Press the START STOP key when the input voltage stabilizes 7 Wait until the Free Running message is displayed as shown below M
7. 7 2 GL500 UM 251 9370 7 BLOCK DIAGRAMS SIIT ELL x H RUE indu jeubls T i u YE ynduj jeubis indu jeubis voer ONS yog U Lr LOLr Se or p 5 Loef 1 zr zr zolr zozr Toer
8. 1 Depends on the country 500052402 AC Power Cable CEE EN 514 N04 1 Depends on the country 500052397 AC Power Cable BS BS89 3 C7 1 8m 1 Depends on the country GL500 UM 251 9370 6 1 6 3 Parts Lists 6 31 Top Cover 6 PARTS LISTS No Part No Part Name Description Q ty Remarks 1 604400011 Rubber Grip 1 Same as GL400 2 604500040 Emblem Plate GRAPHTEC GL500 EFBL 40 GL500 1 3 604500010 Top Cover for GL500 Case top LCD 1 Top Cover GL500 UM 251 9370 6 2 6 3 2 LCD 4 Key Panel 6 PARTS LISTS No Part No Part Name Description Q ty Remarks 1 604500010 Top Cover for GL500 Case top LCD 1 Same as GL400 2 604400004 Key Switch 1 Same as 61400 3 770435105 Control Panel Board Key Board 1 Same as GL400 4 500052301 LCD KCG047QV1AA 21 1 Same as GL400 LCD amp Key Panel GL500 UM 251 9370 6 3 6 3 3 Top Cover Reverse Side 6 PARTS LISTS Part Description Q ty Remarks 1 690440031 Cable GL400 03A 1 Same as GL400 2 690440040 Cable GL400 04 1 Same as GL400 3 500052325 Inverter CXA K0505 VJL 1 Same as GL400 4 690440020 Flexible Cable GL400 02 1 Same as GL400 5 604400070 Inverter Insulating Sheet 1 Same as GL400 6 604400060 LCD Insulating Sheet 1 Same as GL400 Top Cover Reverse Side GL500 UM 251 9370 6 3
9. Move the cursor to the Execute position 8 Move the cursor to the Execute position as shown above 9 Press the ENTER key to display the menu shown below REPLAY Current Review 188 ms DIV Jann Il 3 10 0003 V 4 0003 V 5 0 0000 V B ana T _ 0 0002 WV GL500 UM 251 9370 5 16 5 INSPECTION AND CHECK PROCEDURES 10 Press the MENU key to display the menu shown below Cursor Position Move to First Data gt Move to Last Data Move to Center gt Move to Trigger Move to Selected Position 7 Search Search Settings v Next Alarm Match gt Prev Alarm Match Next Level Match Prev Level Match Next Event Match gt Prev Event Match gt statistical Calculation No Function CHI 1 NH 1 1 2 2 il 3 SB 3 1 4 4 1 Execute Save to Curso Move the cursor to the Execute position 11 Move the cursor to the Execute position as shown above 12 Press the ENTER key to display the menu shown below 108 ms DIV pe EE ae ALI 2 AL 3 ae Va CH Cursor 1 H 1 8 8 3538 LB 8 3623 CH 1 0 0000 t4 0 0094 2 10 SHE CH 2 0 0000 CH 1 0 0000 0 0000 3 g 5 0 0009 V GH 3 0 0000 CH 1 0 0000 pg 4 CH 4 0 0000 18 258 2004 12 18 20 42 33 18 5880 Confirm that these values within the above ratings after data has been captured 13 Press th
10. UP Direction key 10 times order to display the Setup Menu shown below Setup Setup CH ALL VF Setupl Basic Execute Setup Setup MAC Address MAG Address 00 03 76 00 00 00 3 Move the cursor to the Mode position using the Direction keys 4 Press the ENTER key to display the menu below from which you can execute the Setup operations Setup mode Setup1 Basic Setup2 Room temp 5 Select the Setup mode using the Direction keys and then press the ENTER key 6 Move the cursor to the Execute Setup position as shown above 7 Press the ENTER key to start the selected Setup operation GL500 UM 251 9370 4 1 4 SETUP PROCEDURES 4 2 Setup1 Voltage Input This procedure is required when any part of the AMP board is replaced or the main board is replaced This procedure is required for all the amps VF MF and MS amps Preparation Have a voltage generator on hand that can output voltage up to 100 VDC four digit output Mutually connect the ground terminals of the voltage generator and the GL500 Wiring connection Connect both ends to GND Input cable Connect to all channels SA AC adapter GL500 UM 251 9370 4 2 4 SETUP PROCEDURES Setup procedure 1 As shown in the figure above connect the output of the voltage generator to the GL500 s input terminal 2 Leave the GL500 turned on for at least 30
11. amp when Off was specified for Filter lt Condition settings for the frequency and filter characteristics of the MS amp when Off was specified for Filter lt Condition settings for the memory and trigger functions of the VF amp lt Condition settings for the memory and trigger functions of the MF amp lt Condition settings for the memory and trigger functions of the MS amp Condition settings for the signal to noise ratio of the VF amp lt Condition settings for the signal to noise ratio of the MF amp lt Condition settings for the signal to noise ratio of the MS amp 1 Copy the above condition settings files to a PCMCIA card from the computer GL500 UM 251 9370 5 2 5 INSPECTION CHECK PROCEDURES How to load the condition settings files to the GL500 from a PCMCIA card 1 Press the MENU key and then press the Right Direction key until the FILE menu shown below appears CRNT EUNT CALC IvF OTHR INFO Card Auto Data Save Dff Data Save Path A lt AUTO GBD gt V BMP Save Path ENGLISH AUTO BMP gt V Save current settings Load settings File List File File Rename File Delete Card Initialize PC Gard Informat ion Available Total Size 2 Move the cursor to the Load settings position using the Direction keys 3 Press the ENTER key to display the menu shown below CRNT EUNT
12. shown below Message RECORD Running D 1 sec bIv amp L1 aL2 ats aL4 0 00 mV 2 6 66 mV 0 00 mV 4 0 00 mV 5 No fme 6 No Amp fime 8 No Amp 8 Press the REVIEW key to display the menu shown below RECORD Free Running i ao AL1 AL2 AL3 AL4 EE 0 00 mV 2 6 66 mV 3 0 600 mV 4 0 00 mV 5 No Amp Data Type Current Memory Screen type 1 screen view Execute 6 No Amp 7 No Amp 8 No Amp p rS i oordning Move the cursor to the Execute position 9 Move the cursor to the Execute position as shown above GL500 UM 251 9370 5 6 5 INSPECTION AND CHECK PROCEDURES 10 Press the ENTER key to display the menu shown below REPLAY 100 ns VE 1 Li mmmjm e lt 6 6 3 6 66 mV 4 6 66 mV 11 Press the MENU key to display the menu shown below Cursor Position Move to First Data gt Move to Last Data Move to Center gt Move to Trigger Move to Selected Position 7 Search Search Settings v Next Alarm Match Prev Alarm Match Next Level Match gt Prev Level Match Mext Event Match __ gt Prev Event Match statistical Calculation No Function CHI 1 Average 1 1 2 Average 2 1 3 Average 3 il 4 Average 4 1 Execute Save to Card Beueem Qursors V Move the cursor to the
13. software files to the same directory in the PC 2 Turn on the power switch of the GL500 8 Execute GL50upd exe y GLSUUPDexe GL500 UM 251 9370 2 2 2 UPGRADING THE FIRMWARE 4 The menu shown below is displayed rd GL500 Flash ROM rewriting tool DER File Settings Help Exit program Icon fied ot specified Open File Icon Transmission Icon Communication Settings TCP IP 192 168 0 1 8023 Firmware Update Status Tissu Header Contents 5 Click the Open File icon to display the Open menu G GL500 Flash ROM rewriting tool File Settings Help Slate File Name Open File Icon 9022 ex Ee E 1014001 250 M101A002 G50 Files of type 5 500 Update Files 7 450 6 Select MxxxA001 G50 as the main upgrade file 7 Click the Open Button Look in cem E 1014001 250 E M1014002 650 File Open Files of type 61500 Update Files 7 050 Cancel 2 GL500 UM 251 9370 2 3 2 UPGRADING THE FIRMWARE 8 If you need to change the TCP IP settings or port click the transmission icon to set up the TCP IP conditions or port TA GL500 Flash ROM rewriting tool File Settings Help ejr dl DER Transmission Icon The default settings for the GL500 are set as follows IP Address 192 168 0 1 Port number
14. 002 4 MF AMP Input Terminal Unit 10r2 3 795450003 8 MS AMP Input Terminal Unit 10r2 4 VF Amp Input Terminal Unit 4 MF Amp Input Terminal Unit 8 MS Amp Input Terminal Unit GL500 UM 251 9370 6 7 7 BLOCK DIAGRAMS BLOCK DIAGRAMS 7 pieog A33 OL pieog IonuoO OL vr JOJOBUUND 10 99UUO LLP vr L0 00S19 041002 i i indui x anolo jeubls epuooes PONE au ONILVIOSI ONILV1OSI ALON NS NS yaModi 6cce Sv vs s e e NI OV 1eydepy OV L Ajepuooes L ON ure JUN UEN 7 1 GL500 UM 251 9370 7 BLOCK DIAGRAMS pJeog 45214 ALOWSY asn 0 007 19 VI W DE xovg Ed S0 00r19 AIM a21 260053 24 10 00 19 24 LLP Ir ef L0 00S19 5 li er AYILLVA 21901 1016 VIONOd 401g 1031005
15. 4 Main Frame 6 PARTS LISTS 2 Part No Part Name Description Q ty Remarks 604500000 Bottom Case 604400090 Rear Lift up Hook Same as GL400 604350211 Spring Hold down Plate 604250090 Screw driver Spring 604350181 AMP Sheet 790450701 Memory Control Board 604400080 Spacer Same as GL400 790450700 Main Control Board O OI 604350151 Shield Sheet Main Frame GL500 UM 251 9370 6 3 5 Bottom Case 6 PARTS LISTS No Part No Part Name Description Remarks 604500020 Battery Cover 305820001 Screwdriver NDV 4 054025740 Serial Number Label 604500000 Bottom Case O1 OIN 795450001 4 VF AMP Input Terminal Unit 795450002 4 MF AMP Input Terminal Unit 795450003 8 MS AMP Input Terminal Unit 604500030 Model Name Label GL500 604350801 Caution Label 604500050 Warning Label 2 604350002 Input Terminal Unit Cover Bottom Case GL500 UM 251 9370 6 6 6 PARTS LISTS 6 3 6 Input Terminal Unit Part No Part Name Description Q ty Remarks 1 795450001 4 VF AMP Input Terminal Unit 10r2 2 795450
16. 8023 If you haven t changed them use these settings Also your computer s TCP IP port setting must be set to the same segment as 192 168 0 Communication Settings Transfer e mJ B IP Address 19216801 UE C US Port number 8023 Cancel Fast Transfer Enable If you are using the USB port select USB for Transfer in the above menu 9 Click the Start button to start upgrading when you are ready to upgrade f GL500 Flash ROM rewriting tool DR File Settings Help ejr T Update File Name 01 001 550 Communication Settings TCP IP 192 168 0 1 8023 Firmware Update Status Press the Start button when preparations are complete Header Contents GRAPHTEC GL500 MAIN ROM 1 01 00 1 2 The following message will appear on the 31500 display in yellow characters when the upgrade is complete Also the beeper will sound for 5 seconds Please Turn Off the Power I have locked up 10 Turn off the power to the GL500 when the above message is displayed or when the beeper sound stops GL500 UM 251 9370 2 4 2 UPGRADING THE FIRMWARE GL500 UM 251 9370 2 5 3 DISASSEMBLY AND REASSEMBLY 3 DISASSEMBLY AND REASSEMBLY 3 1 Notes on Disassembly and Reassembly During disassembly disconnect the cables from the specified connectors as necessary During reassembly double check to ensure that the proper cables have been correctly re connected to the pertinent connect
17. A card from the computer This is avoiding to upgrade by mistake GL500 UM 251 9370 2 1 2 UPGRADING THE FIRMWARE 2 2 How to Upgrade the GL500 Flash ROM from the TCPIIP or USB Port Preparations for the upgrade 1 Connectthe AC adapter for the GL500 2 Connect the LAN cable or USB cable for the GL500 and PC When using the port for the upgrade use a cross LAN cable if you connect P to P If you connect via a hub use a parallel LAN cable 3 If you are going to use the TCP IP port for the upgrade confirm the IP address of the GL500 as shown below The default settings for the GL500 are set as follows IP Address 192 168 0 1 Subnet mask 255 255 255 0 Port number 8023 If you haven t changed them use these settings Also your computer s TCP IP port setting must be set to the same segment as 192 168 0 EVNT CALC FILE OTHR INFO Interface New Line Code CR LF Echo Back Disable USB Settings USB ID 0 TCP IP Settings IP Address 1925 EC Subnet Mask 2553 2553 2553 0 Port Number 8023 Note Restart to enable USB TCP IP settings How to upgrade OS Windows 2000 XP Software GL50upd exe lt Upgrade software file lt Upgrade software dll Firmware Mxxxa001 G50 lt Main Program file for GL500 002 650 lt Main Program file GL500 1 Copy the two upgrade
18. Execute position 12 Move the cursor to the Execute position as shown above 13 Press the ENTER key to display the menu shown below REPLAY peperere 2 4 Average CH 1 Confirm that these values are within the above ratings after data has been captured 14 Press the QUIT key twice to exit the Current Review menu 15 Repeat steps 1 to 14 and confirm that each value is within the above ratings GL500 UM 251 9370 5 7 5 INSPECTION AND CHECK PROCEDURES 5 4 Temperature Accuracy This procedure is required for the MF and MS amps Preparation As shown below use T temperature compensation leads to connect the target amps to the 0 C reference temperature device Zero controller Also be sure to use T temperature compensation leads to connect the input terminal Install the amp for which you want to perform the temperature accuracy measurement procedure in the GL500 Wiring connection Input 0 V for the output side or short the and terminals T output side T input side A J AAT eee O YO Connect both ends to GND Z 2 0 C reference T compensation lead lt N temperature device AJ Zero Controller AC adapter CAUTION Connect each compensation copper lead to a single terminal as shown in the above diagram parallel wiring is not permitted GL500 UM 251 9370 5 8 5 INSPECTION CHECK PROCEDURES Setting procedure
19. No Amp 7 No fme pas IENTERIselect QUIT Move the cursor to the Execute position 8 Move the cursor to the Execute position as shown above GL500 UM 251 9370 5 21 5 INSPECTION AND CHECK PROCEDURES 9 Press the ENTER key to display the menu shown below REPLR Jas 989 ALI JAL2 H Cursor A 1 LB 0 4950 4 8 9947 c 5 Kunu u gt co n el Lom nm C man IO m DON na Ba ORG a Co POI A us 2804 12 19 500000 us Trigger point 10 Confirm that the captured waveform is similar to the one shown above 11 Press the QUIT key twice to exit the Current Review mode 12 Repeat steps 1 to 11 for each amp and confirm that each captured waveform is similar to the one shown above GL500 UM 251 9370 5 22 5 INSPECTION AND CHECK PROCEDURES 5 7 Signal to Noise Ratio Wiring connection Short the and terminals for all channels Short the and terminals for all channels AC adapter Setting procedure 1 Load the condition settings file from the PCMCIA card for each amp type according to the list below Condition settings files CondVFsn CND lt Condition settings for the signal to noise ratio of the VF amp CondMFsn CND lt Condition settings for the signal to noise ratio of the MF amp CondMSsn CND lt Condition settings for the signal to noise r
20. ard Accessories u eiie creer Ern PEE CIR EGER EK 6 1 6 3 Parts n u n 6 2 6 3 1 op Governare sal e m nu 6 2 6 9 2 LCD S Key Pariel ente S pei e ER pa ide up Re ER RP EU Re decet 6 3 6 3 3 Top Cover Reverse Side a 6 4 6 34 Main Frame as i ae te iube Li Sete tae Edu 6 5 6 3 5 Bottom Case ade deo sca uh dd qe E e asa ataqa Qakay 6 6 6 3 6 Input Terminal uuu oe ade aep eee dE aua 6 7 cea 7 1 GL500 UM 251 9370 iii GL500 UM 251 9370 1 CONFIGURATION 1 CONFIGURATION 11 Model Configuration GL500VF 4 channel VF amp model 4 channel isolated voltage amp GL500MF 4 channel MF amp model 4 isolated voltage temperature amp GL500MS 8 channel MS amp model 8 channel non isolated voltage temperature amp 1 2 Accessories and Options Unit 1 Modelname X jDescrption Battery Pack 857 727 T type Thermocouple 3B 7115 5MT_ K type Thermocouple JBS7115 5M K GL500 UM 251 9370 1 1 1 CONFIGURATION GL500 UM 251 9370 1 2 2 UPGRADING THE FIRMWARE 2 UPGRADING THE FIRMWARE The version of your GL500 s firmware can be upgraded by rewriting the flash ROM on the pertinent circuit boards using a c
21. atio of the MS amp GL500 UM 251 9370 5 23 5 INSPECTION AND CHECK PROCEDURES Measurement procedure The procedure for the VF amp is explained here Perform this procedure for the other amps in the same way 1 Load the condition settings file CondVFsn CND as described above 2 Press the MENU key to display the menu shown below Amp Performs AD input settings Mo of CH 4 Logic Pulse Off CH AMP Input Range Filter Misc ang 1 1 5 4 Press the START STOP key to start data capture GL500 UM 251 9370 5 24 5 INSPECTION AND CHECK PROCEDURES 5 Wait until the Free Running message is displayed as shown below Message RECORD K Free Running 2 1 AL1 AL2 AL3 AL4 NI 0 0000 2 8 0888 WV 3 48 800600 V 4 48 008080 V No Amp Amp H 1 8 5880 i 7 Press the REVIEW key to display the menu shown below RECORD free fuming it T 72 0 0000 2 48 800800 WV 3 48 008060 V 4 48 008080 V No Amp Data Type Current Memory ES Ex Screen type 1 screen view Execute No Amp T Move the cursor to the Execute position 8 Move the cursor to the Execute position as shown above GL500 UM 251 9370 5 25 5 INSPECTION AND CHECK PROCEDURES 9 Press
22. e QUIT key twice to exit the Current Review menu 14 Press the MENU key to display the menu shown below EVNT CALC FILE IF OTHR INFO Amp Performs AD input settings Nn Logic Pulse Off H AMP Input EU Mi DE a C 449444444 7 GL500 UM 251 9370 5 17 5 INSPECTION CHECK PROCEDURES 15 Set the filter setting to the next filter setting as shown above 16 Repeat steps 3 to 13 and confirm that each value is within the above rating GL500 UM 251 9370 5 18 5 INSPECTION AND CHECK PROCEDURES 5 6 Memory and Trigger Functions Preparation Have on hand an oscillator capable of the types of output described below Output waveforms sine waves Frequency 1Hz Mutually connect the GND terminals of the oscillator and GND terminal of the GL500 before measurement Wiring connection Connect the oscillator to the channel 1 input terminal of the amp Connect the oscillator to the channel 1 input terminal of the amp Oscillator AC adapter 10 000 KHz Setting 1 Load the condition settings file from the PCMCIA each amp type according to the list below Condition settings files CondVFM CND lt Condition settings for the memory and trigger functions of the VF amp CondMFM CND lt Condition settings for the memory and trigger functions of the MF amp CondMSM CND lt Condition s
23. e with the flexible cable connecting the top cover assembly and the bottom case assembly when you are removing the top cover assembly for the GL500 4 Disconnect the flexible cable from the main control board for the GL500 Top cover assembly Le CS Bottom case assembly M3L30 binding head screw M3L10 self tapping screw GL500 UM 251 9370 3 3 3 DISASSEMBLY AND REASSEMBLY 5 Remove the four M2 6L6 binding head screws holding the main control board and AMP shield sheet and then remove the main control board from the bottom case assembly AMP shield sheet M2 6L6 binding head screw P Insert this side first when installing the main control board to the bottom case assembly Re assembly 1 Re assemble the main control board in the reverse order in which it was disassembled 2 Setup the GL500 when you replace any of the boards GL500 UM 251 9370 3 4 3 DISASSEMBLY AND REASSEMBLY 3 4 Replacing the Memory Control Board Disassembly 1 Remove the input terminal unit from the GL500 See Section 3 2 2 Remove the main control board from the bottom case See Section 3 3 3 Remove the four M2 6L6 binding head screws holding the memory control board and then detach the memory control board from the bottom case assembly M2 6L6 binding head screw board AMP sheet Re assembly 1 Re assemble the memory control board in the reverse order in which it was disassembled 2 Re as
24. eck the terminal of Ch2 to GND FG output capacity of 500 each channel one by one Ch3 to GND FG VDC insulation resistance Ch4 to GND FG is 50 M ohm or more Wiring connection 500 V megohm meter LS Connect to the minus terminal of channels 1 to 4 one by one Connect both ends to GND AC adapter GL500 UM 251 9370 5 1 5 INSPECTION CHECK PROCEDURES 5 2 How to Load the Condition Settings Files Preparations for inspections and checks Condition settings files CondVFV CND CondMFV CND CondMSV CND CondMFT CND CondMFK CND CondMST CND CondMSK CND CondVFoff CND CondMFoff CND CondMSoff CND CondVFM CND CondMFM CND CondMSM CND CondVFsn CND CondMFsn CND CondMSsn CND lt Condition settings for the voltage accuracy of the VF amp lt Condition settings for the voltage accuracy of the MF amp lt Condition settings for the voltage accuracy of the MS amp lt Condition settings for the T range accuracy of the MF amp lt Condition settings for the K range accuracy of the MF amp lt Condition settings for the T range accuracy of the MS amp lt Condition settings for the K range accuracy of the MS amp lt Condition settings for the frequency and filter characteristics of the VF amp when Off was specified for Filter lt Condition settings for the frequency and filter characteristics of the MF
25. essage Pd RECORD Running J 1 secz iv PE AL1 AL2 AL3 AL4 rar UTUTUTU 1 AAA 6 No Amp 7 Amp 8 Press the REVIEW key to display the menu shown below RECORD _Free Running __ 1 hisin mara cuv 3 e 2 0 0 3 6 6 C 4 0 9 Data Type Current Memory J hae Screen type 1 screen view No Ame No Amp ENTER select QUIT Exit RUPES ES 2 OFF 3 OFF 4 OFF KH 1 200 0 i reperi Move the cursor to the Execute position 9 Move the cursor to the Execute position as shown above GL500 UM 251 9370 5 10 5 INSPECTION AND CHECK PROCEDURES 10 Press the ENTER key to display the menu shown below REPLAY 108 ne DIV O c WN PEE T ob td Do Deme Cc e ccc 2 Gog KOK 1 D DAD a nje 70 70 00 J QOJoiojo 3 11 Press the MENU key to display the menu shown below lt Cursor Position Move to First Data gt Move to Last Data Move to Center gt Move to Trigger Move to Selected Position 7 Search Search Settings v Next Alarm Match Prev Alarm Match Next Level Match gt Prev Level Match Next Event Match __ gt Prev Event Match Statistical Calculation No Function CHI 1 Average 1 2 Average 2 3 A
26. ettings for the memory and trigger functions of the MS amp GL500 UM 251 9370 5 19 5 INSPECTION AND CHECK PROCEDURES Measurement procedure The procedure for the VF amp is explained here Perform this procedure for the other amps in the same way 1 Load the condition settings file CondVFM CND as described above 2 Press the MENU key to display the menu shown below EUNT CALC FILE I F OTHR INFO Amp Performs AD input settings Logic Pulse Off Filter EU Misc Off off Off Off X ffw IEEE Ne E ES et E 4 Input the reference signal for each amp according to the table below and then check that the measured amplitude is within the rating when compared with the amplitude during reference signal input Amp settings Generator output settings Input Range Filter Frequency AMPTD 100Hz 5 Press the START STOP key to start data capture GL500 UM 251 9370 5 20 5 INSPECTION AND CHECK PROCEDURES 6 Wait until the Free Running message is displayed as shown below Message F RECORD 4 ln ES Gm 5 dpl NE P 5 No fime 6 No Ame 7 No Amp 8 fime 7 Press the REVIEW key to display the menu shown below Data Type Event Block No 1 coear ag 18 80 10 83 51 5 No Amp 6
27. g the corresponding voltage 50 V and 100 V are not required for setup of the MS amp 10 When you have finished the Setup operation for 100 V 10V the EEPROM ENTER message appears Press the ENTER key to begin writing the new Setup data to the EEPROM 11 After the setup parameters have been registered to the EEPROM the display closes and returns to normal mode 12 Turn off the GL500 This completes the voltage amp setup GL500 UM 251 9370 4 4 4 SETUP PROCEDURES 4 3 Setup2 Room Temperature Compensation This procedure is required for the MF and MS amps Preparation As shown below use T temperature compensation leads to connect the target amps to the 0 C reference temperature device Zero controller Also be sure to use T temperature compensation leads to connect the input terminal Wiring connection Input 0 V for the output side or short the and terminals T output side T input side A A AA t Connect both ends to GND Z 0 C reference T compensation lead SY temperature device Zero Controller AC adapter ict M o CAUTION Connect each compensation copper lead to a single terminal as shown in the above diagram parallel wiring is not permitted 1 As shown in the figure above connect the input of the zero controller to the GL500 s input terminal 2 Leave the GL500 turned on fo
28. hoice of methods You can upgrade the firmware by loading the upgrade program from either a PCMCIA card or from a personal computer via the TCP IP or USB port 2 1 How to Upgrade the GL500 Flash ROM from the PCMCIA Card Preparations for the upgrade Firmware Mxxxa001 G50 lt Main Program file for GL500 002 650 lt Main Program file GL500 1 Connect the AC adapter for the GL500 2 on the GL500 and then adjust the monitor contrast using the monitor control dial when you are going to upgrade the GL500 Turn off the GL500 after adjust the monitor contrast 3 Copy the two main program files to a PCMCIA card from the computer How to upgrade 1 Insert the PCMCIA card containing the main upgrade program into the GL500 s PCMCIA card slot 2 Turn on the GL500 to automatically execute the upgrade program 3 Wait until the display shown below appears or until the beeper sound stops Note Don t turn off the GL500 until this process is finished The following message will appear on the GL500 display in yellow characters when the upgrade is complete Also the beeper will sound for 5 seconds Please Turn Off the Power have locked up Note Adjust the the monitor contrast using the monitor control dial when the above message will not appear on the GL500 4 Turn off the power to the GL500 when the above message is displayed or when the beeper sound stops 5 Delete the two main program files in a PCMCI
29. minal Unit 3 1 3 3 Replacing the Main Control Board 3 3 3 4 Replacing the Memory Control Board u 3 5 3 5 Replacing the LCD uu cec erroe Doce Deo cue hoe Ron oe ru ek EH Dun Uer a oa pe dh eme re euo la ERE 3 6 4 SEIUPPROGCEDUNRES trot ci occi o du sco Faye 4 1 4 1 Entering the System Setup Menu u u 4 1 4 2 Setup Voltage Input nsa SEE ria 4 2 4 3 Setup2 Room Temperature 4 5 5 INSPECTION AND CHECK PROCEDURES 5 1 5 1 INSULATION 2 2 ooo perenni 5 1 5 2 How to Load the Condition Settings Files eene 5 2 5 3 Voltage ACCUEACV riciclati 5 4 5 4 Temperature py de 5 8 5 5 Frequency and Filter Characteristics 5 14 5 6 Memory and Trigger Functions l u uu 5 19 5 7 Signial to Noise RatlO circi drinnen e FERRE 5 23 5 8 Key E 5 27 6 PARTS LISTS u ii 6 1 61 Recommended Parts LisSt dici 6 1 6 2 Stand
30. minutes 3 After entering the System Setup mode open the Setup Menu as shown below Specify the AMP Setup conditions as shown below Setup CH ALL AMP type VF MF or MS select the amp type for setup Mode Setup1 Basic Setup Setup CH ALL AMP VF Mode Setup Basic Execute Setup Setup MAC Address MAC Address 00 03 76 00 00 00 4 Move the cursor to the Execute Setup position as shown above 5 Press the ENTER key to start the Setup1 Basic operation GL500 UM 251 9370 4 3 4 SETUP PROCEDURES 6 The GND START message is displayed at the location shown above 7 Input 0 000mV to the input terminals of channel 1 8 Press the START key and then wait until the 20 mV START message appears Specify the voltage generator s output voltage setting to correspond to one of the displayed voltage ranges in the following table and then input that voltage to the GL500 Message InputVoltage Remarks GND oom J 7 20mV 2000mv 3 25 ____ 8000mv 100m 310000mv e 500mv 5 Ee 500V S O 10 000V j 50 V 50 000 V Not required for the MS amp 100 V 100 00 V Not required for the MS amp 9 Repeat step 8 by sequentially setting the Measure parameter to 50 mV 100 mV 500 mV 1 V 5 V 10 V 50 V and 100 V and then inputtin
31. ond VFoff CND as described above 2 Press the MENU key to display the menu shown below EUNT CALC FILE I F OTHR INFO Performs input settings Logic Pulse Off Filter EU Mi Off Off Off X ffw 3 Press the QUIT key to display the menu shown below RECORD _Free Running 1 TREO Wi AL1 AL2 AL3 AL4 0 0000 Y 2 8 0888 VU 3 48 800608 V 4 8 0000 Amp No Amp No Ame Amp CET uz 2 OFF 3 OFF 4 OFF KH 1 4 50 bees es 22 FA eH SISI 4 Input the reference signal for each amp according to the table below and then check that measured amplitude is within the rating when compared with the amplitude during reference signal input Amp settings Generator output settings AMPTD EE 1 V input DC 1V 1Vp p Sine wave EM O6Vto08V 5 Press the START STOP key GL500 UM 251 9370 5 15 5 INSPECTION CHECK PROCEDURES 6 Wait until the Free Running message is displayed as shown below Message H 1 5000 i 7 Press the REVIEW key to display the menu shown below RECORD 1 sec DIV aime ran p 2 48 008080 WV 3 48 800808 V 4 8 80600 V 5 No Ame Data Type Current Memory Screen type 1 screen view Execute ENTER selec QUIT Gt i
32. ors Some areas of the control panel unit possess a high electrical potential so exercise caution to avoid an electrical shock When handling the LCD shield and LCD protective plate be careful not to leave fingerprints or other marks on them 3 2 Mounting and Removing the Input Terminal Unit This section describes how to mount and remove the input terminal unit CAUTION Make sure that the power supply has been turned off before mounting or removing the input terminal unit Removing the Input Terminal Unit 1 Remove the cover from the input terminal mounting area 2 Press down on the lock button while pulling the input terminal unit towards you At this time grip the input terminal unit firmly while removing it GL500 UM 251 9370 3 1 3 DISASSEMBLY AND REASSEMBLY Mounting the Input Terminal Unit 1 Remove the cover from the input terminal mounting area 2 shown the figure below insert the input terminal unit in the GL500 At this time be sure to check that the terminal unit is locked onto the connector GL500 UM 251 9370 3 2 3 DISASSEMBLY AND REASSEMBLY 3 3 Replacing the Main Control Board Disassembly 1 Remove the input terminal unit from the GL500 See Section 3 2 2 Remove the M3L30 binding head screw and the four M3L10 self tapping screws from the bottom cover 3 Release the top cover hook from the bottom case and then remove the top cover assembly NOTE Take car
33. p is explained here Perform this procedure for the other amps in the same way 1 Press the MENU key to display the menu shown below EVNT CALC FILE I F OTHR INFO Amp Performs AD input settings 4 Logic Pulse 011 Off Off 2 Move the cursor to the CH ALL Range position as shown above GL500 UM 251 9370 5 4 5 INSPECTION AND CHECK PROCEDURES Amp Performs AD input settings No of CH 4 Logic Pulse Dff H AMP Input Ranqe Filter Misc C M Off Off Off Off is V V V V V GL500 UM 251 9370 5 5 5 INSPECTION CHECK PROCEDURES 5 Input the reference voltage for each range according to the table below and then check that the level of measurement is within the rating Voltage precision ratings Range Inputvoltage Ratingp s025 Remarks 1 100 O00mv 025mVtos025mV 0 2 100 10000mV 9975 10025 O 3 100mv 100 00 10025mVto 9975mV 4 500mV 5000mv 49875mVto 50125mV 1 1 S SV sey 6 5 000 4 9875 V to 5 0125 V _7 10V 1000 9 975 10025 8 50V 50 00 V 49 875 V to 50 125 V required for the MS amp 9 100V 100 00 V 99 75 10 100 25 Not required for MS amp 6 Press the START STOP key when the input voltage stabilizes 7 Wait until the Free Running message is displayed as
34. r at least 30 minutes GL500 UM 251 9370 4 5 4 SETUP PROCEDURES 3 After entering the System Setup mode open the Setup Menu as shown below Specify the AMP Setup conditions as shown below Setup CH ALL AMP type or MS select the amp type for setup Mode Setup2 Room temp Setup Setup CH ALL AMP MS Mode Setup2 Room temp Execute Setup Setup MAC Address MAG Address 00 03 76 00 00 00 4 Move the cursor to the Execute Setup position as shown above 5 Press the ENTER key to start the Setup2 Room temp operation WERE IIR Ne ESTE Se E 6 The START message is displayed at the location shown above 7 Press the START key and then wait until the EEPROM ENTER message appears 8 Press the ENTER key to begin writing the new Setup data to the EEPROM 9 After the setup parameters have been registered to the EEPROM the display closes and returns to normal mode 10 Turn off the GL500 This completes the Room temp setup GL500 UM 251 9370 4 6 5 INSPECTION AND CHECK PROCEDURES 5 INSPECTION AND CHECK PROCEDURES 5 1 Insulation Resistance Use a megohm meter an insulation resistance gauge to check that the insulation resistance between the following terminals is equal to or higher than the rated value This inspection is not required for the 8 5 amp Measuring Terminals Rated value Ch1 to GND FG Megohm meter with an Ch
35. reen view No Amp P fime No Amp CH 200 0 ISSUES Move the cursor to the Execute position 22 Move the cursor to the Execute position as shown above GL500 UM 251 9370 5 12 5 INSPECTION AND CHECK PROCEDURES 23 Press the ENTER key to display the menu shown below REPLAY 108 ne DIV O c WN PEE T ob td Do Deme Cc e ccc 2 Gog KOK 1 D DAD a nje 70 70 00 J QOJoiojo 3 24 Press the MENU key to display the menu shown below lt Cursor Position Move to First Data gt Move to Last Data Move to Center gt Move to Trigger Move to Selected Position 7 Search Search Settings v Next Alarm Match Prev Alarm Match Next Level Match gt Prev Level Match Next Event Match __ gt Prev Event Match Statistical Calculation No Function CHI 1 Average 1 2 Average 2 3 Average 3 4 Average 4 Execute Save to Card Beueem Qursors V Move the cursor to the Execute position 25 Move the cursor to the Execute position as shown above 26 Press the ENTER key to display the menu shown below REPLAY 198 219 2 4 om SE 10 3 E E 40 250 4 Confirm that these values are within the above ratings after data has been captured 27 Confirm that each value is within the above ratings
36. semble the other parts in the reverse order in which they were disassembled 3 Setup the GL500 when you replace any of the boards GL500 UM 251 9370 3 5 3 DISASSEMBLY AND REASSEMBLY 3 5 Replacing the LCD Disassembly 1 Remove input terminal unit from the GL500 See Section 3 2 2 Disconnect the LCD flexible cable from the control panel board Top cover assembly ral LCD LCD flexible cable Control panel board BEN d ae e a TY M2 6 binding head screw i Su NF OO N i gt sm gt gt em T ZB wo A gt 7 KAKA T LCD unit GL500 UM 251 9370 3 6 3 DISASSEMBLY AND REASSEMBLY Re assembly 1 Re assemble the LCD unit in the reverse order in which it was disassembled GL500 UM 251 9370 3 7 4 SETUP PROCEDURES 4 SETUP PROCEDURES 4 1 Entering the System Setup Menu 1 Press the MENU key and then press the Right Direction key until the INFO menu shown below appears CRNT EUNT CALC FILE Firmware Main CPU Firmware 0 81 FPGA system Control Yer 0 Network MAC Address 00 03 76 00 00 00 2 Press the
37. the ENTER key to display the menu shown below REPLAY 188 ms DIY AG D 10 42 T 10 Press the MENU key to display the menu shown below Cursor Position Move to First Data gt Move to Last Data Move to Center gt Move to Trigger Move to Selected Position 7 Search Search Settings Vv Next Alarm Match Prev Alarm Match Next Level Match gt Prev Level Match Next Event Match gt Prev Event Match statistical Calculation No Function CHI CH 1 NH 1 1 2 2 1 3 EB 3 il 4 IRR 4 1 Execute Save to Cursors Move the cursor to the Execute position 11 Move the cursor to the Execute position as shown above 12 Press the ENTER key to display the menu shown below REPLAY ____________ 59 DTV jasata qasata i AW aes CH Cursor A lt Confirm that these values within the ratings after data has been captured 13 Confirm that the Peak to Peak values are within 0 5 mV at the 100 mV range 14 Repeat steps 1 to 13 for each amp GL500 UM 251 9370 5 26 5 INSPECTION CHECK PROCEDURES 5 8 Key Test Procedure 1 Press the MENU key and then press the Right Direction key until the INFO menu shown below appears CRNT EUNT CALC FILE OTHR Firmware Main CPU Firmware Ver 0 81 FPGA System Control Ver 0 Net
38. verage 3 4 Average 4 Execute Save to Card Beueem Qursors V Move the cursor to the Execute position 12 Move the cursor to the Execute position as shown above 13 Press the ENTER key to display the menu shown below REPLAY 198 219 2 4 om SE 10 3 E E 40 250 4 Confirm that these values are within the above ratings after data has been captured 14 Confirm that each value is within the above ratings 15 Press the QUIT key twice to exit the Current Review menu GL500 UM 251 9370 5 11 5 INSPECTION AND CHECK PROCEDURES 16 Connect K compensation leads to each amp 17 Load the condition settings file for type K as described above 18 Input the reference voltage signal for each range to the 0 C reference temperature device zero controller according to the table below then check that the level of measurement is within the rating Input voltage precision ratings Type K Input voltage Standard 0 000 mV 2 5 C to 42 5 19 Press the START STOP key when the input voltage stabilizes 20 Wait until the Free Running message is displayed as shown below Message H 21 Press the REVIEW key to display the menu shown below RECORD Free Running __ 1 sec DIv h amp L1 2 J AL3 J hL 4 EE 0 0 C 2 6 6 C 3 0 0 8 0 9C Data Type Current Memory Amp Screen type 1 sc
39. work MAG Address 00 03 76 00 00 00 3 Press all the keys to test them The pressed key will be displayed in green 4 The Key Test menu screen will close when all the keys have been pressed GL500 UM 251 9370 5 27 6 PARTS LISTS 6 44 Recommended Parts List 6 2 6 PARTS LISTS No Part No Description Q ty Remarks 1 790450700 Main Control Board 1 2 790450701 Memory Control Board 1 3 795450001 4 VF AMP 1 or 2 Terminal Unit 4 795450002 4 MF AMP 1 or 2 Terminal Unit 5 795450003 8 MS AMP 10r2 Terminal Unit 6 500051951 AC Adapter SA45 3129 1 7 795450004 Battery Pack 1 8 500052301 LCD KCG047QV1AA A21 1 Same as GL400 9 500052325 Inverter for LCD CXA K0505 VJL 1 Same as GL400 Standard Accessories Part No Part Name Description Q ty Remarks 1 604509100 GL500 CDMO1M CD User s Manual 1 2 604509110 GL500 UM 801 Quick Start Guide 1 Japanese 3 604509130 GL500 UM 851 Quick Start Guide 1 English 4 604509120 GL500 UM 901 Installation Manual 1 Japanese 5 604509140 GL500 UM 951 Installation Manual 1 English 6 305820001 NDV 4 Miniature Screw Driver 1 7 604400050 LCD Protective Sheet 1 8 500051951 AC Adapter SA45 3129 1 500052004 AC Power Cable 100V JAPAN 361 70100020 01 1 Depends on the country 500052350 AC Power Cable UL UC 67 1 N03
Download Pdf Manuals
Related Search
Related Contents
micro - Fichier PDF Guia do usuário - Epson America, Inc. Comment réaliser un diagnostic de situation Manuel d`utilisation Help file for ex_RLC example Triplett ClikGrip 7" 数値制御(NC)工作機械の活用 LA DSN - Club Affaires Atlantique CONTENIDO Presentación Observaciones Generales Boost Tiger Manual v1.0 Copyright © All rights reserved.
Failed to retrieve file