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DVS-100 - Wolseley Canada Inc

1. 1 145 Input BTU h Output BTU h Nozzle Pump Pressure psi Turbulator Seting 0 f 0 0 o 1 2 Air Gate Adjustment 23 KLF Front breech specifications KLF 140 Riello Burner Unit Model Firing Rate USGPH Input BTU h Output BTU h Nozzle Pump Pressure psi Turbulator Setting 0 0 t1 2 Air Gate Adjustment B C Cast lron Boiler specifications Cast Iron Boiler Riello Burner BF3 BF5 BF5 Unit Model Firing Rate USGPH Input BTU h Output BTU h Nozzle Pump Pressure psi Turbulator Setting Air Gate Adjustment 17 14 0 START UP INFORMATION 14 1 START UP PROCEDURE Prior to start up make sure the service switch is in OFF position Check all connections on the Direct Vent System between the terminal vent and the appliance Check to insure that clean quality 1 or 2 heating oil has been used to fill up your storage tank Open all manual shutoffs oil valves throughout the system Follow the burner specifications in the instruction manual of the appliance for proper setting using accurate combustion test equipment set the burner for proper steady state operation The use of accurate instruments is necessary to achieve maximum efficiency and lowest fuels costs 14 2 COMBUSTION TEST Important All your tests must be done with the burner cover on 1 After a minimum of 10 minutes of burner operation take a smoke test and adjust th
2. CETTE UNIT DE GRANBY FURNACES INC EST US CERTIFI E POUR UTILISATION AVEC UN SYST ME D VACUATION DIRECTE DVS 100 Intertek R f rez au manuel d instruction du syst me d vacuation directe CISTED SDL DV CERT 00 SEP 12 2 0 APPROVED APPLIANCE The DVS 100 direct vent system is approved with the following heating equipment manufactured by Granby Furnaces inc e Warm air furnace KLR small and large models with input ranging from 0 55 USGPH to 1 15 USGPH e Warm air furnace KLF with input ranging from 0 75 USGPH to 1 10 USGPH e Warm air furnace small and large models with input ranging from 0 55 USGPH to 1 15 USGPH e Cast Iron boiler model B C with input ranging from 0 70 USGPH to 1 25 USGPH The only approved burners for the DVS 100 system are Riello BF3 and BF5 burners BF3 burner KLR 1 090 up to 0 75 USGPH KHM 1 090 up to 0 75 USGPH and the B C cast iron boiler 3 sections only BF5 burner KLR 2 140 up to 1 15 USGPH KLF 140 up to1 10 USGPH KHM 2 140 up to 1 15 USGPH Cast Iron boiler B C 4 and 5 sections All burners are to be installed with nozzles and pump pressures as specified in this manual and on the units rating plates specific to direct vent systems 3 0 INSTALLATION REQUIREMENTS The vent and combustion air intake must be installed in accordance to CSA B139 NFPA31 or the appliance local codes We do not recommend enclosing flexible vent pipe nor having
3. 21 SDR 26 Septic Sewer Pipe ABS plastic pipe and aluminum pipe Choice of material is up to the installer s discretion 2 Run from the vent terminal to the burner A reducer will be required at the burner 4 Seal all joints with sealant and or aluminum duct tape Terminal Air Pipe 20 MAXIMUM Y Q Appliance A Figure 11 Combustion air pipe 11 0 PRESSURE SAFETY SWITCH INSTALLATION Oil fired appliances installed with a direct vent system requires a pressure safety switch A safety switch is included with the direct vent kit It is the installer s responsibility to install the pressure switch in accordance with the instruction provided The pressure switch will automatically shut down the burner if vent is blocked for any reason Once the blockage is removed the burner will automatically restart Pressure switch box must be installed in the vertical position on the inside wall near the terminal gt Ex Terminal INS kl Ng ISN NN ins ISN 9 d 1 Y 13 Pressure switch connection to terminal The pressure switch must be wired in series with the thermostat and the control of the Terminal air appliance For more information see page 15 adapter tee L Flue outlet port Air intake port Pressure Vacuum
4. Vacuum i V Port V of the pressure switch must be connected to the air intake port on the terminal air adapter tee Pressure P Port P of the pressure switch must be connected to the flue outlet terminal air adapter tee Note pipes CHECK Check flue and combustion air pipes for any leaks 12 0 PRESSURE SWITCH WIRING CONNECTION 12 1 KLR KLF and KHM WIRING CONNECTION thermostat Honeywell ST9103 Fan timer control PRES SWITCH 12 2 CAST IRON BOILER B C CONNECTION B C WIRING CONNECTION to Thermeosthat Pressure switch Honeywell L7248 Aquastat 13 0 HEATING UNIT BURNER SPECIFICATIONS 1 Mount the burner to the heating unit using all four 4 mounting stubs This will secure the burner to the heating unit providing an even seal around the burner gasket 2 he wires leading from the burner housing must be sealed with the wire seal provided Riello BF sealed burner KHM Series specifications KHM 1 090 KHM 2 140 Riello Burner BF Unit Model Firing Rate USGPH 05 065 0755 090 105 145 Input BTU h Output BTU h Nozzle Pump Pressure psi Turbulator Setting 0 0 0 0 j 1 2 Air Gate Adjustment 16 i Series specifications e KLR 1 090 KLR 2 140 Riello Burner BF5 0 Unit Mode Firing Rate USGPH 055 06 075 090
5. adapter See figure 3 Pressure tube Gear Clamp N NS TN gt Terminal Air Adapter MC Figure 3 Terminal installation Step 7 8 9 Seal with aluminum duct tape the joint between the terminal air adapter and the other fixe tube of the terminal See figure 4 Seal with tape Figure 4 Terminal installation Step 9 10 Fixe the end cap plate to the end of the interior terminal using four 4 screws to secure the inner pipe of the terminal MOS End Cap Plate Screw 4 Figure 5 Terminal installation Step 10 11 Seal with high temperature silicone red the gap between the end cap plate and the inner tube Also seal around the grommet and the pressure tube Figure 6 Terminal installation Step 11 8 0 FLUE PIPE ADAPTER INSTALLATION 1 Pull the corrugated inner tube out of the vent pipe for easy access to insert the adapter Y lt uu N MN gt 2 Apply silicone around the corrugated end of both appliance and terminal adapters 3 Align the flat seams at the end of both corrugated tubes and insert the adapter into the vent tube Screw the adapter into the vent pipe with a counter clockwise motion The adapter should be fully inserted into the inner vent tube until it s tight The seams of the tubes must be aligned for easy insertion If the adapter does not completely screw into the vent pipe unscrew it and try again as per St
6. is not designed for common venting Use for a single appliance only Utilize the appliance adapter test port for combustion testing Follow national codes for the installation of DVS 100 equipment in USA NFPA31 in Canada CSA B139 and local regulations pid pou TERMINAL INSULATION STRIP OUTER WALL MIN 1 4 SLOPE FOOT EXHAUST STRAP TOWARD TERMIN ATION N 36 MAX tomi ANI mi 12 min above ground or normally expected snow accumulation level AIR INLET TERMINAL ADAPTER APPLIANCE ADAPTER 2 22 Z WITH TEST PORT A NIN SITIES a 2 A A A AIR INTAKE CLAMP z A A A A INNER WALL PLATE 2 APPLIANCE AIR INTAKE CLAMP BURNER AIR um ADAPTER Ni BURNER Direct vent system installation 6 0 DIRECT VENT RECOMMENDATIONS The following Direct Vent recommendations are based on data from the field and laboratory testing 7 0 The minimum inside bend radius for the vent is 12 The appliance must be located within the heated space The combustion air supply must not be insulated for the last 48 before the burner A combustion air damper kit is recommended for areas of extreme cold 30 C Interior oil tanks are recommended The oil filter must never be placed outdoors The vent should be as short as possible with minimum bends The vent terminal should not be placed on the building exterior side faci
7. Installation Operation and Service Manual Direct Vent CO AXIAL DIRECT VENT SYSTEM Ne DVS 100 mu 0 Intertek INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL CODES THAT MAY DIFFER FROM THIS MANUAL Please read the manual in its entirety before beginning installation This manual must be kept with the direct vent system for future reference GRANBY FURNACES INC PO Box 637 12118 Hwy 209 Parrsboro Nova Scotia Canada BOM 1S0 902 254 2543 www granbyindustries com 10 25 2012 G2012 E4 Rev C 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 TABLE OF CONTENTS IMPORTANT SAFETY ADVICE APPROVED APPLIANCE INSTALLATION REQUIREMENTS CO AXIAL VENT INSTALLATION PROCEDURE INSTALLATION CONSIDERATIONS DIRECT VENT RECOMMENDATIONS TERMINAL INSTALLATION FLUE PIPE ADAPTER INSTALLATION FLUE PIPE CONNECTION 9 1 CONNECTION TO APPLIANCE 9 2 CONNECTION TO TERMINAL COMBUSTION AIR PIPE INSTALLATION PRESSURE SAFETY SWITCH INSTALLATION PHESSURE SWITCH WIRING CONNECTION 12 1 KLR KLF amp KHM CONNECTION 12 2 CAST IRON BOILER B C CONNECTION HEATING UNIT BURNER SPECIFICATIONS START UP INFORMATION 14 1 START UP PROCEDURE 14 2 COMBUSTION TEST EXPLODED PARTS VIEW a O OO N ee O ad OO o oa WD DH N N N 1 0 IMPORTANT SAFETY ADVICE Please read and understand this manual before install
8. e burner to obtain a reading of 1 on the smoke scale 2 Take a CO2 Test and note the result 3 Open the air adjustment band on the burner to reduce your CO2 lecture by 1 5 You now have a perfect 0 of smoke Relation between of CO and 10 60 400 7 15 0 EXPLODED PARTS VIEW DVS 100 Exploded Parts View hp 4 4 RRAN Hy ES a BIN 5 4 DVS 100 Part List ITEM PART NUMBER DESCRIPTION 1 4 3DV FM KIT4 00 KitDirectVent4 X10 1 5 3DV FM KIT4 01 KitDirectVent4 X15 1 6 aovemxirace KitDireotVemtarx20 1 8 3DV FM ADAP 03 CERAFLEX 4 to 4 terminal adapter 3 to 4 Air Inlet adapter for RIELLO BF burner SDV 00 ADAP 00 Not included in kit The direct vent system DVS 100 requires additional parts The combustion air pipe must be approved Schedule PVC 40 PVC SWV SDR 21 SDR 26 Septic Sewer Pipe ABS plastic pipe and aluminum pipe Choice of material is up to the installer s discretion GRANBY Granby Furnaces Inc manufactures a full line of oil fired furnaces in its 70 000 square feet facility Granby products are sold across Canada and the United States through a distribution network Our team of engineers designers and technicians continually research and develop products to go beyond the demanding specifications of today s certifications Thank you for choosing Granby 20
9. e elbow may be used Slide the appliance adapter over the appliance flue collar Tighten the gear clamp of the appliance adapter around the flue collar do not over tighten PU IM A 5 appliance elbow is available to accommodate tight flex pipe connections to the appliance where a 90 degree turn is required at the breech connection 9 2 CONNECTION TO TERMINAL L Apply sealant around the termination pipe 2 Slide the terminal adapter over the terminal flue collar 3 Tighten the gear clamp of the termination adapter around the termination pipe do not over tighten 4 Install the insulation strip over the terminal adapter connection Using aluminum duct tape seal each end of the insulation strip to the air adapter tee and the insulated flex pipe A 4 terminal elbow is available to accommodate tight flex pipe connections to the terminal where a 90 degree turn is required at the termination Terminal Insulation strip Double Wall Insulated Flue Gas Pipe 20 MAXIMUM Appliance Adapter Terminal Adapter With Test Part Section 9 2 Section 9 1 Appliance di COMET ET Dy E Burner Figure 10 Connection to appliance and terminal 10 0 COMBUSTION AIR PIPE INSTALLATION 1 Use 4 diameter vent pipe not included in the DVS 100 kit for combustion air The direct vent system requires additional parts The combustion air pipe must be approved Schedule PVC 40 PVC SWV SDR
10. ep 3 Note that this is a multi start left hand thread with one thread twice the width of the others Therefore care must be taken to ensure that the correct threads are engaged before tightening in a counter clockwise direction VENT PIPE DOUBLE WALL INTERIOR INSULATION APPLY SILICONE SEALANT LR AN AN A ADAPTER DOMO B SN A WWW WV WV WV VAM M SCREW IN ALIGN SEAM Figure 7 Joint Assembly before insertion ADAPTER SIN VA Y WT WA AZAR ZW SEAL AROUND EDGE Figure 8 Joint Assembly insertion 4 If the vent area requires cutting to length a fine toothed hacksaw can be used Remove any burrs and flare out the end of the inner vent tube for easy installation of the adapter Ensure that there is enough length to form large radius bends no smaller than 12 0 3 m in radius 5 he vent must have 9 of clearance to combustibles within 36 of the appliance breech The remaining section of the vent to the terminal can have a minimum of 1 of clearance to combustibles The terminal is rated for O clearance to combustibles Terminal gt Flexible double wall insulated flue gas pipe ready to be installed Test port RU O m Terminal Appliance adapter with test Figure 9 Flexible flue gas pipe 11 9 0 FLUE PIPE CONNECTION 9 1 CONNECTION TO APPLIANCE Apply sealant around the appliance flue collar An approved applianc
11. ing operating or servicing the DVS 100 direct vent system To ensure you have a clear understanding of the operating procedures of the DVS 100 direct vent system please take the time to read the IMPORTANT SAFETY ADVICE section of this manual WARNINGS NEVER store combustible material around it DO NOT attempt to start burner when excess oil has accumulated or when unit is full of vapors CAUTION DO NOT START THE BURNER UNTIL ALL DVS DIRECT VENT SYSTEM PARTS ADAPTERS AND SILICONE SEALANT ARE IN PLACE DO NOT TAMPER WITH THE APPLIANCE OR CONTROLS CALL A QUALIFIED BURNER TECHNICIAN IMPORTANT This manual contains instructional and operational information for the DVS 100 direct vent system Read the instructions thoroughly before installing the DVS 100 direct vent Consult local authorities about your local FIRE SAFETY REGULATIONS All installations must be in accordance with local state or provincial codes Improper installation will result in voiding of warranty Please make sure that the DVS 100 sticker found in the installation operation and service manual is affixed on the furnace before after the installation of the equipment to certify installation of the DVS 100 with the appliance If the sticker is already in place on the heating appliance please ignore this note THIS APPLIANCE FROM GRANBY FURNACES INC IS CERTIFIED FOR USE WITH DIRECT VENT SYSTEM DVS 100 Refer to the instruction manual of the direct vent system y
12. ng high prevailing winds In extremely cold climates ice may have to be removed from the terminal on a regular basis Natural wood and stucco exterior building finishes may be affected by exhaust gases TERMINAL INSTALLATION Make sure you have all necessary components SS Determine the terminal location Cut a 6 1 4 round hole through the wall slightly larger than the O D of the terminal Remove the terminal air adapter from the termination From the outside of the building insert the outer section through the hole until rests against the wall See figure 1 Wall Outer Wall em N lt Figure 1 Terminal installation Step 1 to 4 5 Seal with a weatherproof sealant around the edge of the outer wall plate to prevent water from getting inside figure 2 It is recommended that a 24 x 24 patio block be placed under the vent terminal in areas where vegetation may grow up around the terminal 6 From the inside of the building slide the inner wall plate over the outer section and secure using four 4 screws See figure 2 Seal with silicone Inner Wall Plate Exhaust Air Intake Figure 2 Terminal installation Step 5 6 7 Tighten the collar around the terminal Figure 3 8 Slide the terminal air adapter on the interior portion of the termination Pay attention to align the pressure tube inside the grommet mount on the terminal air
13. the flexible vent pipe pass through interior walls floors or ceilings If the pipe passes through walls floors or ceilings the methods detailed in CSA B139 NFPA31 must be followed WALL TERMINAL INSTALLATION REQUIREMENTS In CANADA Refer to the CSA B139 Code for the placement of the vent termination In UNITED STATES Refer to the NFPA31 Code for the placement of the vent termination Direct vent terminal wall clearance Roof Overhang E 04 8mm min Maintain 12 304 8mm clearance above highest anticipated snow level or grade whichever is greater Outlet termination clearance above grade and roof overhang VENT TERMINATION WARNING It is the responsibility of the homeowner to ensure that the area around the vent terminal and air intake is free of snow ice and debris The vent terminal should be checked during heavy snowstorms to ensure proper operation 4 0 CO AXIAL VENT INSTALLATION PROCEDURE Only approved venting components shall be used The maximum length of flue gas vent pipe and air pipe is 20 6 m The vent pipe must be in one continuous piece with no joints Terminal ue Double Wall Insulated STRAP Flue Gas Pipe NAM NEL zl INN VA Air Pipe 2 20 MAXIMUM Appliance 5 0 INSTALLATION CONSIDERATIONS Place metal strapping every 36 to support vent pipe and prevent it from sagging Minimum wall thickness is 6 and maximum is 14 This system

DVS-100 - Wolseley Canada Inc

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