Fig.7 - Full-Traction Suspension
Contents
1. CHECKS AND AD USTMENTS Recheck all hardware for tightness after the first 100 miles Headlights should be adjusted Alignment of front wheels will be required use factory specifications Congratulations on your choice of a performance engineered FULL TRACTION SUSPENSION System Proper maintenance of this kit will insure years of both on and off road enjoyment Check amp re torque all hardware every 500 miles or after EVERY off road use Periodically check wheel alignment and check for abnormal tire wear CORPORATE HEADQUARTERS 6901 F District Blvd Bakersfield Ca 93313 Fax 661 847 0189 Tech 661 398 9585 E mail sales full traction com Website www full traction com Business Hours 8 00 5 00 PST Monday Friday Printed in U S A Full Traction Suspension 2010 TTE SUSPENSION Pg 12 WARRANTY FORM Place Warranty Sticker Here WARRANTY Full Traction Limited W arrant About our warranty Full Traction components may have minor finish damage to powder coated or plated surfaces which may occur during shipping and is not covered under warranty Full Traction Suspension warrants each new Full Traction Component against factory defects in material and workmanship for 1 year after date of purchase Full Traction Suspension systems are sold as complete systems and must be installed as such per Full Traction installation instructions Any substitutions of other manufacturers components or exemptions of requ2. 3 0 Ultra Plus 2007 12 Jeep Wrangler J K Part FTS7137 2 Door Part FTS7138 4 Door Full Traction 3 0 Ultra Plus System Read instructions from start to finish before installation It is recommended to use the 2 services of a professional installer SUSPENSION INSTALLATION INSTRUCTIONS 10 2011 3 0 Ultra Plus Suspension System Bill Of Materials Component Box A Qty Component Box A Qty 50 7137H Ultra Plus Hardware Box Installation Instructions 50 7101 JK Rear Bump Stop Block 2 90 750301 JK Front Coil Springs 2 CA1003 2 X 3 Poly Bump Stop Ext 2 50 710302 JK Rear Coil Springs 2 50 710201 JK Front Track Bar Component 1 CA2005 Bracket Front Brake Line Left i with pre installed rubber bushings CA2006 Bracket Front Brake Line Right CA2007 Bracket Rear Brake Line Left CA2008 Bracket Rear Brake Line Right ee ae ee 50 710202 JK Rear Track Bar Component 1 with pre installed rubber bushings 70 7136 Master Hardware Bag 50 713315 Track Bar Mis Alignment Spcers SJNR 12 3 4 16 Jam Nut FTS710204 Ultimate Front Lower Arms 2 1 4 x 3 4 Bolt 4 With pre installed rubber bushings 1 4 Metalock Nut 4 1 4 Flat Washer 4 FTS710205 Ultimate Rear Lower Arms 2 with pre installed rubber bushings 3 8 x 3 4 Gr 8 Bolt 4 3 8 x Flat Washer 4 3 8 Metalock Nut 4 FTS306071 JK NEW GEN Front Sway Bar Link Kit 3 8 x 2 5 Self Tapping Bolt 2 Asse
3. driver s intended path Note ESP system activation will occur on a lifted Jeep JK when the steering wheel and the front steering system are not in proper alignment Full Traction Suspension recommends a professional front end alignment of the vehicle immediately following installation of any lift system Proper alignment includes adjusting the Steering Drag Rod and Centering the Steering Wheel Failure to align the front of the vehicle will result in automatic activation of the ESP system while driving Safety Warning Suspension systems or components that enhance the off road performance of your vehicle may cause it to handle differently on and off road than it did from the factory Care must be taken to prevent loss of control or vehicle rollover during sudden maneuvers Failure to drive the vehicle safely may result in serious injury or death to driver and passengers We recommend you always wear your seatbelt drive safely and avoid quick turns and other sudden maneuvers Constant maintenance is required to keep your vehicle safe Thoroughly inspect your vehicle before and after every off road use Installation Warning We recommend that certified technicians perform the installations of our products Attempts to install these products without knowledge or experience may jeopardize the safety of the vehicle These instructions only cover the installation of our products and may not include factory procedures for disassembly and reassembly
4. of factory components Read instructions from start to finish and be sure all parts are present before disassembling the vehicle Included instructions are guidelines only for recommended procedures and in no way are meant to be definitive Installer is responsible to insure a safe and controllable vehicle after performing modifications Do not perform test drives on public roads with partially completed installations Always double and triple check your work before use Eye protection is recommended when using power tools SUSPENSION FULLTRACTION Nquseenerens Pg 3 PLEASE NOTE The required wheel size minimum diameter of 16 Recommended width of 8 with a 4 0 offset from the inward side Maximum recommended tire size 35 This system is designed to reuse almost all of the factory installed metric bolts and hardware except where noted BEFORE YOU BEGIN Check the parts and hardware against the parts list to assure that your kit is complete Read the instructions and separate the parts according to the area where they will be used on the vehicle Separating and placing the hardware with the brackets before you begin will save installation time Always wear safety glasses when using power tools A Jeep Wrangler JK Factory Service manual will aide in the installation of this kit DISASSEMBLY FRONT 1 Raise and support vehicle with jack stands Support axle with a floor jack Remove wheels and tires 2 Workin
5. e links from the REAR sway bar and install the REAR links on the FRONT sway bar using factory metric bolts in the top mounting hole and 12mm x 65mm bolts and nuts in the bottom axle bracket Note New replacement links for the rear are supplied with this system Part 70 4175 5 Install new Part 70 4175 12 straight shank rear sway bar links using factory metric bolts in the bottom axle mounting hole and the 12mm x 60mm in the top mounting hole of the sway bar Fig 9 EER m i 1 i Rear Links Part 70 4175 Front Factory Sway Bar Links 8 Po FRONT TRACK BAR 6 Before installation to vehicle assemble new Full Traction front Track Bar Install new KMX12 T Heim joint and jam nut into threaded end of track bar Anti Seize compound lubricant is recommended for all threaded surfaces to prevent corrosion Insert part 50 713315 Mis Alignment Spacers into the heim Adjust new track to factory stock length Install the new track bar with the heim joint to the axle and the rubber bushing to the frame bracket using factory bolts and nuts Fig 10 amp 11 REAR TRACK BAR 7 Repeat the same for the rear Remove stock rear track bar Replace with new Full Traction replacement unit using stock hardware Fig 12 NOTE Install the rear bump stops sway bar links control arms coil springs amp shocks first Install the rear track bar last DISASSEMBLY REAR 1 Raise the rear of the vehicle suppor
6. g on one side of the vehicle remove front shock absorber Disconnect and remove the sway bar link at the axle Leave the front sway bar attached at the frame crossmember Sway bar link is shown in Fig 1 3 Remove the front track bar from the vehicle Fig 2 4 Lower axle until coil spring is free from upper mount Remove coil spring Fig 3 NOTE Shock absorbers that are longer than factory are required to perform this installation Pg 4 INSTALLATION FRONT Perform the work to the vehicle doing one side of the vehicle at a time We will start on the left side driver side 1 Io install the new front bump stop extension mark the center of the lower Coil Spring Pad Use a center punch to mark the location on the pad Using a 11 32 diameter drill bit drill a pilot hole in the previously marked area Install using 3 8 X 2 5 self tapping hardware provided Torque to 30 ft lbs Fig 4 amp 5 Repeat step 1 for the opposite side of the vehicle Po INSTALL FRONT LOWER CONTROL ARMS 2 On the left side Driver side in USA support the axle with a stand Remove the factory lower control arms one at a time Install a JM16T Heim Joint and 1 1 4 jam nut onto a new control arm Anti Seize compound lubricant is recommended for all threaded surfaces to prevent corrosion Next insert 50 750608 04 9 16 I D Mis alignment spacers into the heim joint Install the new Full Traction lower front control arm on the dri
7. ired components will immediately void the warranty Full Traction suspension guarantees that all of its products are of the finest quality and free from manufacturing defects Any product that has been manufactured incorrectly or is of a defective nature will be repaired or replaced at the discretion of Full Traction Suspension Returns Only after written or verbal approval send such part s and proof of purchase via prepaid freight with an RGA Return Goods Authorization number to Full Traction Suspension 6951 McDivitt Dr Bakersfield Ca 93313 USA Shipments without an RGA number clearly designated on the outside of all containers or collect shipments will be refused To obtain RGA s call 661 398 9585 W hat is not covered Suspension and steel fabricated components Limited 12 month warranty excluding the following items Tie rod ends bushings hardware brake lines heim joints These parts are subject to wear and are not considered defective when worn They are warranted for 90 days from the date of purchase for defects in workmanship Shock absorbers are covered under our limited warranty Products or components installed on vehicles other than those specifically indicated in the Full Traction Suspension catalog or website Products or components which have been subjected to abuse accident alteration modification improper installation tampering negligence misuse or products installed on a vehicle used in sanctioned racing events A race is defi
8. mbled 50 710301 JK Front Sway Bar Link Rod 2 12mmDia x 60mm Bolt 2 50 5007 JK Disconnect Ends 4 12mmDia x 65mm Bolt 2 U0120677 Bail Pins 4 12MM LockNut 4 MOO392 BK 01 5 8 Hourglass Bushing 4 1 2 x 3 5 Gr 8 Bolt 1 SLE104 1 2 x 1 3 8 Sleeves 4 1 2 Metal Lock Nut 1 70 4175 12 Straight Rear Sway Bar Link Kit Heim Joints amp Hardware Bag Assembled KMX 12 3 4 Chromoly Rod End 2 12 Straight Shank Rear Sway Bar Links 2 JM 16T 1 x 1 1 4 12 Male Rod End 4 SLE104 1 2 x 1 3 8 Sleeves 4 1 1 4 Jam Nut 4 MOO392 BK 01 5 8 Hourglass Bushing 4 4 2 70 7539 High Mis Alignment Spacer Kit 50 750608 04 High Mis Alignment Spacer 8 Important Safety Warning 2007 2012 J eep Wrangler J K with Electronic Stability Program ESP Must Read Standard on the all new 2007 Jeep Wrangler is an Electronic Stability Program ESP which aids the driver in maintaining vehicle directional stability in severe driving maneuvers on any type of surface ESP features three modes full on full off and partial on ESP provides the greatest benefit in critical driving situations such as turns and is especially valuable when driving on mixed surface conditions including snow ice or gravel If there s a discernible difference between what the driver directs through the steering wheel and the vehicle s path ESP applies selective braking and throttle input in order to put the vehicle back onto the
9. ned as any contest between two or more vehicles or any contest of one or more vehicles against the clock whether or not such contest is for a prize This warranty does not include vehicles used for government or commercial purposes Full Traction does not warrant any product not manufactured by Full Traction Suspension Full Traction Suspension products are not covered under warranty outside the United States of America Full Traction Suspension shall not be liable for any loss damage or injury whether ordinary direct special incidental or consequential damages arising from the manufacture sale installation re sale delivery possession handling or use of its products Full Traction Suspension is not responsible for typographical errors either in pricing or in content Warranties policies and prices subject to change without notice Installer s Safety W arning Full Traction Suspension recommends our products to be installed by certified technicians only These recommendations pertain only to Full Traction Manufactured Products Efforts to install our system without experience and knowledge may jeopardize the operating safety of the vehicle Detach and mail or fax to the address below Name Phone Number Address City State Zip Products Purchased from Date Purchased Installed By Date Installed Vehicle make Model Year Installation Comments Product Part Number FTS7137 Description 2007 2012 Jeep JK 3 0 Ultra Plus System War
10. ranty Registration Number Mail or Fax To Full Traction Suspension 6901 F District Blvd Bakersfield Ca 93313 Fax 661 398 9555 SPENSI FULLTRACTION Printed in U S A Full Traction Suspension 2010 Wed OA ALNVYYV M
11. t frame with jack stands and remove rear wheels 2 Support the rear axle with stands before the rear shocks are removed Remove bolts holding the rear brake lines to the frame Save bolts to be reused Remove rear shock absorbers 3 Lower rear axle until the coil spring is free from the upper seat Remove coil spring and factory rubber isolator INSTALLATION REAR Note Adjust arms to stock length before installation Anti Seize compound lubricant is recommended for all threaded surfaces to prevent corrosion Fig 13 shows the straight rear lower arms and the optional upper rear arms Left Driver side shown 4 With the rear springs removed install the new Full Traction rear lower control arms using factory hardware On the lower arms install the rubber bushing end at the frame and the heim toward the axle using supplied mis alignment spacers Fig 13 Torque factory bolts according to the factory specifications Pg 10 INSTALLATION REAR 5 Install new rear springs Reuse factory isolator on new rear springs and install new rear shocks Fig 15 6 Using the factory bolt located on the frame install new left and right rear brake line extension brackets as shown in Fig 16 Next mount the brake line to the new bracket using supplied 1 4 bolts nuts and washers 7 Install new rear bump stop blocks as shown using 3 8 x 3 4 bolts nuts and washers Fig 17 ay i a i Pa b 1 aM Pg 11
12. ver side using the factory bolts on both ends Refer to the factory Jeep Service Manual for torque specifications on hardware Repeat same for opposite side Note Adjust arms to stock length before installation Fig 6 shows removal of factory arm Fig 6a shows new arm correctly installed NOTE Mount the new arm with the angle or arc of the arm as shown Fig 7 shows the radius of the new arm and proper mounting Fi 6 Left Driver side shown Ig bd Pg 6 INSTALL FRONT COIL SPRINGS 4 Position new front coil spring on axle pad Install the factory rubber coil spring isolator Raise the axle into position until coil spring seats in upper mount then raise axle another 2 Install new front shock absorbers Torque as necessary Fig 7 Coil Spring Fig 7 pe e in 3 Fron Pg IMPORTANT MUST READ Jeep JK Non Rubicon models Mount new Part FTS306071 Full Traction T Front Disconnect Sway Bar links to the sway P s bar and the axle using the factory hardware in p4 the top mounting hole and supplied the 12mm x 65mm bolts and nuts in the bottom axle bracket Fig 8 2007 2012 JK Rubicon models come factory equipped with electric sway bar disconnect Remove the factory rear sway bar links and install them on the front sway bar Jeep JK Rubicon models onl y Caution DO NOT USE Full Traction Sway Bar Disconnect Links on the Front Rubicon sway bar On Rubicon Unlimited model remove th
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