KF09101BK / KF09108BK FORD 2” COIL SPRING
Contents
1. KF09101BK KF09105BK FORD 2 COIL SPRING SPACER WITH STUD EXTENDERS 1983 to 1996 Bronco II Ranger 2WD amp 4WD 1991 to 1994 Explorer Navaho 4WD 1999 and UP F250 F350 2WD 1981 to er EA a wig 0 4 To Ca M PW re 1 We EMIR PR oF m ar a y AA rue PF KJ 0 www Daystarweb com Tech Support Contact Info Instruction Sheet P10508 07 2013 Daystar Products International Tech DaystarWeb com Inc Phone 623 907 0081 Fax 623 907 0088 Revision 07 841 South 71 Avenue Revision Date 10 09 2013 Phoenix AZ 85043 1 Revised by TY Introduction EEE is your number one source for Made In The USA quality Comfort Ride leveling kits Now backed with our ex Trank and Jezp Accessories Clusive Go Everywhere Lifetime Limited Warranty see terms at Daystarweb com To assure your safety and proper installation of this product take a moment to read all instructions and Prod uct Safety Information before trying to install your Daystar product Current OEM suspension design is complex meaning safe and proper installation requires understanding OEM service techniques for disassembly and assembly of the com ponents indicated together with the instructions and warnings set out below and in the OEM service manual and your owner s manual Daystar strongly recom mends seeking advice from or having this product installed by a professional me chanic who can inspect your suspension confirm2. compatibility with your tire and wheel choice and if needed reset alignment to optimize your steering and the fea Product Safety Information Throughout these instructions important safety information is generally pre ceded by one of three signal words indicating the relative risk of injury The signal words mean WARNING A hazardous situation which if not avoided could result in death or serious injury You can be Killed or Seriously Hurt if you don t fol low instructions CAUTION A hazardous situation which if not avoided could result in minor or moderate injury You can be moderately HURT and also may suffer property damage if you don t follow instructions NOTICE Careful attention is required to this instruction or operation but does generally not relate to personal injury Damage to your product or other WARNING Familiarize yourself with all vehicle manufactures and Daystar warnings instructions and limited warranties before driving your modified suspension vehicle Also be aware many states coun tries have laws governing on road vehicle heights and modifica tions You are responsible for assuring the safety and legality of your vehicle A summary of current state vehicle laws 1s available at www sema or g Tools Needed 1 2 Rachet 1 2 Drive metric sockets Parts List Bill of Materials Quantity Part Number Description M03299BK Coil Spring Spacer P10474 Driver Warning Decal P21138 Win
3. exclusive remedy hereunder for covered parts is repair replacement as described above This Limited Warranty gives you specific rights You may also have other rights that vary from state to state For example some states do not allow limitations of how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequen tial damages so the limitations and exclusions herein may not apply to you All other warranties are hereby disclaimed except to the extent prohibited by applicable law in which case any implied warranty of merchantability fitness for a particular purpose or other implied warranty are limited to a period of four 4 years from date of initial retail purchase Daystar reserves the rights to a require invoice or other proof of purchase b make future revisions to these products and Limited Warranty without prior notice or obligation to upgrade your Daystar product 7 ESTABLISHED IN 1977 MADE IN THE i a i R TRAIL PROOF WARRANTY LIKE US SHARE US WATCHUS FOLLOW US
4. not need to use the stud ex tensions 7 Install the corresponding Stud Extensions if needed onto the coil spring lower clamp stud and install the coil spring spacer onto the coil spring pad See figure 3 8 Install the coil spring spacer onto the lower coil spring mount NOTICE You may have to use a coil spring compressor to re install spring 9 Install coil spring into the upper frame pocket and the lower on to the spacer and bolt lower mount CAUTION coil spring being compressed will be under extreme pressure Take caution installing 10 After install spring reinstall the upper clamp and the lower coil spring bolt and nut with washer See figure and 4 11 Reconnect the sway bar end link attaching points and the shock nuts 5 12 Then then double check the installation 13 Reinstall driver and passenger tires and wheels 14 Remove jack stands and lower the truck back on the ground Re move all jacks and jack stands from under vehicle 15 Torque the lug nuts to 85ft lbs using an X pattern Caution Have an alignment professional check and adjust the alignment to factory specifications 16 With the vehicle on the ground cycle the steering wheel side to side and inspect suspension components brake lines and tires to ensure there are not any clearance issues Jounce the suspension to assure front suspension operates freely brake lines retain proper slack at full extension and that they remain clear of sprin
5. cle configuration tire and wheel combina tions contrary to Daystar recommendations warnings or applicable laws C Acts of God weather corrosion accidents theft vandalism negligent misuse or intentional damage other exclusions under your OEM Limited War ranty Remedy Limited to Repair Replacement Get back on your favorite trail fast The exclusive remedy provided hereunder shall upon Daystar s inspec tion and option be either repair or replacement of the Comfort Ride or Budget Boost leveling kit or parts covered under this Limited Warranty Call us and we will get you back wheelin 623 907 0081 All labor removal shipping and installation costs are customer s responsibility Other Exclusions Limitation of Damages Your Rights Under State Law Stuff Lawyers Say At Daystar we aren t big fans of lawyers even ours Still he says our Lim ited Warranty has to include this stuff In consideration of the purchase price paid neither Daystar nor any independent Daystar distributor or repair per son are responsible for any time loss loss of vehicle use rental costs transpor tation labor or for any incidental consequential punitive or other damages you may have or incur in connection with any part or product purchased No Daystar employee or independent distributor 1s authorized to make any state ment or representation altering the terms of Daystar s GoEverywhere Lifetime Limited Warranty Your
6. dow decal Installation Instructions Warning Always work with appropriate personal safety gear including safety glasses gloves and hearing protection if using air powered tools Begin by inspecting the components amp hardware for dam age Then compare components amp hardware to the bill of materi als for completeness If anything is missing damaged do not pro ceed with the installation Please call Daystar Products 800 595 7659 and we will send you the missing of damaged components free of charge Caution Vehicle front end must be raised to install leveling kit Using a hydraulic chassis lift will greatly ease installation If another jack is used assure vehicle is level on a firm sur face in park 1st gear rear wheels blocked and jack stands Read complete instructions and check Bill of Materials Part List before beginning Raise the front of the vehicle and support the frame with jack stands so that the front tires just touch the ground place chocks under rear tires and then remove the front tires Remove the lower shock bolts and the sway bar end link attach ing points Remove the upper and the lower coil spring clamp bolt and nut with washer See figure I and 2 Force the axle half down so that the coil spring comes loose Remove the coil spring and the coil spring rubber isolator See figure 2 NOTICE If your vehicle has factory 2 72 studs holding the coil spring onto the axle assembly you will
7. gs or oth er obstructions 17 Install Warning to Driver decal on the vehicle s sun visor or dash The decal must be placed in a conspicuous location Anyone that operates the vehicle must be made aware of the changes made 18 After 25 miles of driving re torque the lug nuts to 85 ft lbs 19 After 500 miles of driving re torque all of the hardware associated with the leveling spacer installation to factory specifications Re Daystar Lifetime GoEverywhere Limited Warranty Your Daystar Comfort Ride or Budget Boost leveling kit is covered by the following Go Everywhere Lifetime Limited Warranty provided exclusively by Daystar Products International Inc 841 South 71st Ave Phoenix AZ 85043 Daystar What is Covered Real Life Use Off Road amp On Subject to the terms exclusions and limitations herein Daystar warrants to the initial retail pur chaser that your Comfort Ride or Budget Boost leveling kit shall be free of defects in material and workmanship for so long as it is properly installed on a single vehicle owned by the initial retail Daystar purchaser What is Not Covered Your Vehicle amp Parts Not Daystar s GoEvery where Your Daystar Limited Warranty does not cover a damage to your vehicle vehicle systems ex electronic stability control other products components or property not manufactured by Daystar to our exclusive GoEverywhere stand ards b customer choice of vehi
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