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Operation, Maintenance and Troubleshooting

1. 4 Pull back Lever 1 to the RAISE position and hold until the bottom of the hopper is high enough to clear the top of the container PowerBoss Inc Copyright 2008 Page 20 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean Never place your hands or other body parts near the lift arms AWARNING when the hopper is operating 5 Use the directional control pedal to slowly and carefully move the machine forward until the hopper is properly positioned to dump the debris into the container It is unsafe to travel an extended distance with the hopper AWARNING raised Travel only the distance necessary to position the hopper 6 Shake the filters for 20 30 seconds Pull back Lever 2 to the DUMP position to rotate the hopper forward and empty the debris 7 After the hopper empties push Lever 2 forward to the RETURN position until the hopper rotates and stops 8 Slowly back the machine away fro the dumpster approximately 5 feet 9 Push Lever 1 forward to the LOWER position until the hopper stops USING THE 1 Use the directional control pedal to stop the machine on a ROTARY TRASH level surface RELOCATOR RTR 2 Move the throttle to the IDLE position As you complete Steps three and four observe the two red NOTE lights labeled 1 and 2 in the upper left corner of the control pane e Light 1 illuminates when the hopper reaches the minimum heigh
2. PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION PowerBoss moves slowly Hydraulic fluid temperature Use the proper weight oil or does not move continued too high and too thin caused for the operation conditions by excusive load climbing check pump high environment temperatures worn pump or improper fluid Damaged or worn pump Replace damaged item drive coupling Other problems with the See Hydraulics System hydraulics system pump Problems in this section failure motor failure relief valve leaking or stuck open PowerBoss creeps in Directional control pedal Perform the adjustment neutral return spring is out of procedures adjustment Brushes do not turn or turn Hydraulic system problem See Hydraulics System very slowly gt motor Problems in this section control valve gt gear pump gt relief valve PowerBoss Inc Copyright 2008 Page 54 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Little or no vacuum in Filters clogged Clean filters brush compartment Leak or clog in hose from Repair leaks clear impeller obstructions or replace hose Impeller failure Check and repair Loss of dust control Debris in
3. PowerBoss The Power of Clean PowerBoss Inc A Member Of The Hako Group PB 4100046UM Rev 05 11 PowerBoss PREFACE Thank you for your purchase of the now industry standard for sweepers PowerBoss takes great pride in offering the most dependable reliable and best value in industrial power sweepers and sweeper scrubbers We set the standard Our Publishing Department would like to hear from you If you see any errors omissions or something that needs clarification in this Spare Parts Catalog please let us know We are working hard toward perfection in our corner of the process to bring you the best you can buy Please copy the form below fill out and comment on how you found our catalog Thank you Name Title Company Name Address Country Type of equipment or model number Comments Information is optional Please return to Manager Publishing Department International PowerBoss Inc 175 Anderson Street Aberdeen North Carolina 28315 USA Phone 800 982 7141 Toll Free 910 944 2105 Local E Mail techsupport powerboss com Page 2 Armadillo 10X Sweeper PB 4100046UM Rev 05 11 ywJE _ c N l NN XM Oo hI p gt o e lt lt re ezoe _ _ gt _ STvIRRrrO gt PowerBoss Inc Copyright 2011 PowerBoss This is the Spare Parts Catalog for the PowerBoss Armadillo SW 10X Sweeper
4. e Reverse Apply pressure to the rear of the pedal increasing pressure to increase speed PowerBoss Inc Copyright 2008 Page 19 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SLOWING AND 1 Allow the directional control pedal to move into neutral The STOPPING machine will slow and coast to a stop OPERATING ON 1 Always travel slowly GRADES 2 Exercise extreme caution when traveling across or turning on grades SWEEPING 1 Lower the Brooms When sweeping extremely uneven floors position the main broom handle at FLOAT on the handle slot Lower the side broom by positioning the side broom handle at LOWER in the handle slot Lower the main broom by positioning the main broom handle to LOWER on the handle slot 2 Activate the broom motors Activate both main and side broom motors by push ing the broom and brush control lever to the ON position Activate the main broom motor by pulling the broom and brush control lever to the SIDE BROOM OFF position NOTE Broom control lever must be in the center OFF position 3 Drive the machine over the area to be swept EMPTYING THE 1 Drive the machine to the dumping area HOPPER High Dump 2 Use the directional control pedal to position the machine so Models that the space between the machine and the container or dumpster is adequate to raise the hopper 3 Reduce the engine speed
5. PROBLEM CAUSE SOLUTION Hopper does not rotate or Hopper load too heavy Dump more frequently rotates too slowly Hydraulics system problem See Hydraulics System control valve Problems in this section gear pump gt gt lift cylinder gt relief valve Hopper lift cylinder failure Line to cylinder leaking Tighten fittings or replace hose Piston seals leaking Replace seals Bent piston rod Replace rod Hydraulic control valve Misaligned control linkage Align failure Foreign matter in spool Remove spool and clean bore bore Valve seals Leaking Replace seals O rings leaking Replace o rings Relief valve stuck open Clean or replace relief valve PowerBoss Inc Copyright 2008 Page 57 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED Replace seals Drive link malfunction Replace drive link Output shaft malfunction Replace output shaft and bearings Hydraulic gear pump failure Pump leaking Replace seals or RR Pump Gears worn or scored Rebuild pump or RR Pump Relief valve stuck Clean or replace at control valve Oil supply low Check and fill Oil strainer clogged Replace strainer inside reservoir Incorrect oil Use recommended viscosity oil Damage due to entry of air into Maintain correct hydraulic fluid hydraulic system level in reservoir Keep suction
6. Problems with spark plugs Review engine manual at ignition points ignition coil back of this manual for ignition switch carburetor maintenance and regulator wiring harness troubleshooting procedures NOTE On machines with Tank valve not fully opened Open the valve slowly LPG fuel also check the following Fuel tank type does not match Use the correct tank type for fuel supply the fuel supply Fuel tank and lines are Open shut off valve slowly covered with frost to open start Defective vacuum lock off Replace or repair PowerBoss Inc Copyright 2008 Page 52 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Engine overheats Low coolant level Supply coolant Clogged radiator Flush radiator Loose fan belt Tighten belt Defective thermostat Replace thermostat NOTE If coolant loss has not occurred check for malfunction of the temperature sending unit PowerBoss moves slowly Parking brake is on Release brake or does not move Directional control pedal Clear jam or adjust linkage jammed damaged or not adjusted properly Tires skidding from contact Clean tires or drive through with oil or grease a solvent absorbing substance Wheels jammed Clear jam Low hydraulic fluid level Add hydraulic fluid PowerBoss Inc Copyright 2008 Page 53
7. hose or impeller inlet Broom skirts or seal worn Replace Skirt clearance from floor Adjust clearance exceeds 1 Dust control filters clogged Clean filters Filter seals worn or missing Replace Poor seal with vacuum Visually check and adjust if gasket necessary Sweeper unit leaving debris Hopper full Dump hopper Broom s out of adjustment Adjust PowerBoss Inc Copyright 2008 Page 55 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Sweeper unit leaving debris Broom bristles worn Check broom for wear and continued adjustment Poor performance of broom Check for jam in broom drive mechanism chamber Broom lift arms hung up Clear out debris with debris Hopper flaps damaged or Replace or adjust clearance missing Hopper out of adjustment Check hopper clearance Dust control filters clogged Clean filters Hopper does not raise or Hydraulics system problem See Hydraulics Systems lower e control valve Problems in this section e gear pump e lift cylinder e relief valve Hopper arms binding Lubricate or adjust arm linkage PowerBoss Inc Copyright 2008 Page 56 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED
8. machines turn the key clockwise to the Start position When the engine starts release the key To stop the engine turn the key to OFF To start diesel engines turn the ignition key counterclockwise to the Glow Plug warming position for 20 seconds After 20 seconds turn ignition key clockwise to the Start position When engine starts release key NOTE If the engine does not start after 10 seconds release the key wait 1 minute and repeat the procedure HORN The horn is activated by pressing the horn button located on the right side of the operator FUEL LEVEL The fuel gauge indicates the amount of fuel remaining in the tank GAUGE VOLTMETER The Voltmeter used on gas amp LP units or Amp Gauge used on diesel AMP GAUGE units indicates the charging current which is being sent to the battery by the alternator It also indicates a drop in voltage when the alternator is not charging HOUR METER The hour meter records the number of hours the machine has been oper ated providing a helpful guide for performing routine maintenance tasks ENGINE OIL The engine oil pressure gauge ranges from 0 psi to 60 psi A reading be PRESSURE low 7 psi indicates problems which may result in damage to the engine ENGINE COOLANT The engine coolant temperature gauge registers the temperature of the TEMPERATURE engine coolant Temperatures above 220 F indicate an overheating en GAUGE gine PowerBoss Inc Copyright 2008 Page 15 PB 4100034 Rev 01A0
9. necessary to lower the arm To lower the side broom loosen the jam nut on the stop bolt Turn the stop bolt in a counter clockwise direc tion check the side broom for proper contact and re tighten the jam nut SIDE BROOM LIFT CABLE ADJUSTMENT This adjustment is made at the cable clevis attached to the side broom assembly It controls the height of the side broom in the RAISED position This adjustment must be made with the hopper fully lowered l Pull the side broom lever into the RAISED position 2 Loosen the locknut on the threaded rod at the clevis 3 Turn the threaded rod in or out to set the side broom in the maximum raised position 4 Secure the cable adjustment by tightening the locknut PowerBoss Inc Copyright 2008 Page 42 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED SIDE BROOM REPLACEMENT Bristles worn to a length of 3 inches 7 62 cm or less NOTE The side broom features a quick release mechanism which enables the operator to remove the brush in seconds 1 Raise the side broom and lock in the RAISE position 2 Turn the side broom by hand until the brush retainer bar is accessible 3 Lift the bar and turn the broom clockwise about one eighth of a turn until the lock pins in the broom disengage from the drive plate 4 Install the new broom by position
10. of the opera tor s compartment PowerBoss Inc Copyright 2008 Page 16 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SWEEPING CONTROLS BROOM CONTROL The broom control lever activates the brooms Side Broom LEVER OFF position activates the main broom only NOTE a broom and side broom may be lowered independ NOTE The OFF position is achieved by placing the broom control lever in the center of the slot Both broom motors main amp side are de activated by taking this action MAIN BROOM The main broom handle to the immediate left of the driver raises HANDLE and lowers the main broom For normal sweeping position the handle at the LOWER position on the handle slot e For extremely uneven floor position the handle at the FLOAT position on the handle slot NOTE Extensive use of the FLOAT position reduces broom life e When not sweeping position and lock the handle to the RAISE position on the handle slot SIDE BROOM The side broom handle to the immediate left of the driver raises HANDLE and lowers the side broom e When not sweeping the side broom should remain in the RAISE position e To lower the side broom position the handle to the LOWER position in the handle slot PowerBoss Inc Copyright 2008 Page 17 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshoot
11. or does not move 53 PowerBoss creeps in neutral 54 Sweeping Problems Brushes do not turn or turn very slowly 54 Little or no vacuum in brush compartment 55 Loss orlo iron 55 Sweeper unit leaving debris cccocescasnehsehagntsdagsadnagaxens 55 56 Hopper does not raise or lOWEL cece eee eee e ee eee teenies 56 Hopper does not rotate or rotates slowly 57 Hydraulic System Problems Hopper lift cylinder failure cencccecssac scedcsdeenesasesssnsteiested 57 Hydrauli motor fieri 58 Hydraulic gear pump failure iano 58 Hydraulic variable displacement pump failure 59 Hydraulic Sy Stent 013 pcos besscasecader dieses heeccerpaldhaneeseawers 60 YOE PAS siriani Aaa 61 NOLES anni ie ie Electrical Schematic Kubota V2203 0 cee cee ccc cee cee eee ee 3 Electrical Schematic GM 1 6L oo Le 64 Blank eet sheet naien Reale eects Sie eee chan EA vies hq athe ni 65 Nydraulic Schematic TORY csrl salva ara 66 Warranty Matrik seierserrerrareere ritr rO ipa ina aaa la giada 67 PowerBoss Inc Copyright 2008 Page 6 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean Ve aaa SPS nm NANNBWNK CO Built In Dust PreFiltering One Piece Unitized Steel Frame Clogged Filter Indicator Hydraulics Protection Package Dual P
12. tires must be performed in a safety cage and require special tools PowerBoss Inc recommends that you have these tires changed by a professional tire dealer They are to be inflated to 110 psi PowerBoss Inc Copyright 2008 Page 50 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED MISCELLANEOUS MISCELLANEOUS ADJUSTMENTS ANTI STATIC CHAIN ADJUSTMENT Each machine is equipped with an anti static chain bolted to the back wall of the broom chamber This should remain in contact with the floor at all times Inspect the chain every 200 operating hours Replace if at least one link does not drag the surface of the floor LATCHED AND HINGE MAINTENANCE Latches and hinges should be inspected after every 500 hours of use Retighten and oil if necessary CABLES Inspect all cables for wear every 500 hours PowerBoss Inc Copyright 2008 Page 51 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of clean TROUBLESHOOTING PROBLEM CAUSE SOLUTION Engine will not start or runs Battery dead Recharge or replace battery roughly after start Machine out of fuel Refuel Fuel filter plugged Clean or replace filter Fuel line broken or obstructed Blow fuel line out with compressed air Dirty air filter Clean or replace air filter
13. 8 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean BASIC OPERATING CONTROLS Continued THROTTLE The throttle adjusts the engine speed from idle to the operating speed e The throttle should be in the IDLE position when starting the engine and immediately before shutdown e Full throttle position should be used during operation to en sure proper broom speed and dust control DIRECTIONAL The directional control pedal controls the speed and direction of CONTROL PEDAL the machine It is also used for slowing the machine or stopping e To propel the machine forward apply pressure to the front of the pedal increasing pressure to increase speed e To propel the machine backward apply pressure to the rear of the pedal e To slow or stop the machine move the foot pedal into neutral e For emergency stops move the foot pedal past neutral and into the opposite position i ACAUTION Use for emergency stops only Constant use of this braking method may result in damage to the drive components The sweeper is equipped with a speed limiter A stop is mounted under the directional control pedal and can be raised to reduce the maximum speed PARKING BRAKE The hydraulic drum brakes on the two front wheels are operated by pressing on the brake pedal The parking brake is cable acti vated To engage the parking brake pull upward on the hand brake lever located on the left side of the front wall
14. E E A E E E 26 Parks Baci SEVENE REES 26 TIVES sanata aa ea eno 27 MISEELI Ananas 27 Impeller keeseen eeir ra pianista inn 27 Service Instructions POSING RR RE RE RR RR OE 28 Air Intake Filter Removaliine ispanica 29 Filter Cleaning ail ora 29 Filter Inspection sagsicrgonzaa gianni 29 Filter Installatton s isncessionerro ritagliare 29 Electrical System Battery Cleaning 5c cbccisevdeseciesdicvecuaseteoneetes 30 Battery Replacement iccscivecnexrsieiaversreveusases 30 Cirewit Breakers iacicvilissanesmacaseneeteedeewadsaicnes 30 PUB 30 Fuel System WARNINGS ia 31 Terme OM Pll ANC iii riore 31 Coolant System Blowing Out Radiator Fins 45 32 Reverse Flow FIUShiig agi 33 Lubrication Changing Engine Oil uscii 33 Lubrication BOIAlS ira 34 Hydraulics System Filling the Fluid Reservoir 35 Changing the Hydraulic Fluid i a 35 Changing the Hydraulic Fluid Filter 36 Adjusting the Directional Control Return S PTING linda 36 37 PowerBoss Inc Copyright 2008 Page 4 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TABLE OF CONTENTS Continued MAINTENANCE CONTINUED Sweep Components Broom Door Flap Inspection 38 Broom Door Flap Replacement and Ad USPC 36oeecrerearercaxnseanedneeeetniswnndese 38 Main Broom Adjustment 00 38 Mai
15. ING MACHINE PowerBoss Inc Copyright 2008 Page 36 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HYDRAULICS SYSTEM CONTINUED 3 Locate the forward reverse adjustment bracket mounted beneath the pump on the pump mounting plate 4 Slightly loosen the bolt on the center of the bracket 5 Loosen the locking nut on each of the adjusting bolts on the side of the bracket closest to the pump mounting plate 6 From the operator s seat start the engine and run at half throttle 7 Turn the adjusting bolts while watching the rear wheel Continue to adjust until the rear wheel does not turn in either direction 8 Fully open the throttle Push the directional control pedal forward and backward to be sure the pump stays in neutral Check the wheel again and adjust as needed until the wheel remains motionless 9 Retighten all the locking nuts and bolts 10 Turn the engine off and lower the machine to the floor PowerBoss Inc Copyright 2008 Page 37 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS BROOM DOOR FLAP INSPECTION NOTE Perform this inspection when the machine is parked on a level surface l Turn the machine off and lock the parking brake RA Inspect bro
16. Power of Clean Electrical Scematic GM 1 6L epveer mee tonszmrona gt r a IR PowerBoss ns PowerBoss Inc Copyright 2008 Page 65 PB 4100034 Rev 01A08 Armadillo SW 10XV Hydraulic Schematic SW 10XV PowerBoss The Power of Clean PowerBoss Armadillo 10X Sweeper PB 4100046UM Rev 05 11 Page 67 PowerBoss Inc Copyright 2011 Sw a dia he Power of Clean PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities PowerBoss Inc 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com A Member Of The Hako Group
17. PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HYDRAULICS SYSTEM FILLING THE FLUID RESERVOIR The reservoir is located inside the machine and is accessible b NOTE 3 tilting the operator s seat forward 1 When the machine is cool and the hopper is in the lowered position remove the dipstick Fluid level should be between the high and low marks on the dipstick DO NOT OVERFILL DO NOT USE TRANSMISSION FLUID ACAUTION PowerBoss Inc recommends 15w 40w motor oil We Currently use EXXON XD 3 pA If the fluid level is not acceptable add hydraulic fluid HYDRAULIC FLUID VISCOSITY SPECIFICATIONS SUS 100 F 510 560 SUS 210 F 78 84 MAINTAINING HYDRAULIC OIL COOLER EFFICIENCY Your machine is equipped with a hydraulic oil cooler it is integrated with the radiator and utilizes exhausted radiator air from the engine fan to cool the hydraulic fluid To maintain its efficiency periodically blow out the radiator amp oil cooler fins with compressed air 100 p s i is maximum CHANGING THE HYDRAULIC FLUID l Turn off the engine and engage the parking brake 2 Place a drain pan on the floor below the reservoir 3 Remove the drain plug located on the bottom rear of the reservoir and allow the fluid to drain 4 Discard the fluid in an approved manner then replace and retighten the drain plug 5 Remove the filler breather cap located on top of the reservoir and fil
18. This catalog covers all Standard Armadillo 10X machine variations beginning May 2009 We believe this machine will provide excellent service for many years However the best results will be obtained if e The machine is operated with reasonable care e The machine is maintained regularly per the maintenance schedule provided in the User Manual e The machine is maintained with PowerBoss Inc supplied or equivalent parts All right side and left side references to the machine except for engine are determined by facing the direction of forward travel The front of the engine or engine fan faces the rear of the machine Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear Be sure to use equivalent hardware when replacement becomes necessary The Model and Serial Number of your machine is shown on the I D name plate This information is needed when contacting Technical Support or when ordering parts The I D plate is mounted on the console of the machine left of the operator Adjacent the main broom adjustment access door POWEFBOSS 175 Anderson St Aberdeen NC 28315 Made in USA a a rete C voce ea vain et Dv ee o Mes Parts may be ordered by phone fax or e mail from any PowerBoss parts and service center Before ordering parts or supplies be sure to have your machine model number and serial number handy For your convenience Fill out the data block below for f
19. aster than one mile per hour 1 61 km Exceeding these restrictions may cause damage to the hy draulic system If towing will exceed the above restrictions the rear wheel must be raised or supported by a dolly PowerBoss Inc Copyright 2008 Page 22 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAINTENANCE CHART INTRODUCTION Regular maintenance on your sweeper results in better cleaning faster cleaning and a pro longed service life for the equipment and components This section contains the following information to help you give your sweeper the maintenance attention it requires e A Planned Maintenance Chart e Service Instructions for Required Maintenance Tasks Because it is extremely important to your safety you will see the following WARNING repeated throughout this section Never attempt to perform any service on the equipment AWARNING or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED PowerBoss Inc Copyright 2008 Page 23 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE BY MAINTENANCE AREA ENGINE X Pressure wash engine For additional maintenance requirements refer to the engine manual AIR INTAKE SYSTEM X Empty rubber du
20. ates the main broom is properly adjusted A pattern smaller then 2 5 08 cm indicates need for lower adjustment A pattern wider than 2 5 08 cm indicates a need for higher adjustment If pattern is tapered from end to end instead of rectangular see Taper Adjustment on the next page Main Broom Test Pattern 2 5 08 cm MAIN BROOM HEIGHT ADJUSTMENT l Turn the machine off and lock the parking brake 2 Position the main broom lever in the LOWER position The adjustment knob is located in the engine compartment on the broom control handle pivot 3 Turn the broom adjusting knob clockwise one eighth turn to free the wingnut 4 Turn the wingnut counter clockwise to allow space for adjustment a Make a lower or higher adjustment with the knob as required 6 Retighten the wingnut 7 Repeat the main broom adjustment test to see that the broom is properly adjusted PowerBoss Inc Copyright 2008 Page 39 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED MAIN BROOM TAPER ADJUSTMENT NOTE It is not usually necessary to perform this adjustment However if the main broom adjustment test shows a pattern that is tapered in length one end is wider than the other perform the procedures which follow Correct Taper Pattern Incorrect Taper Pattern Main Broom Taper Patt
21. ation Maintenance and Troubleshooting The Power of Clean Your Page Thank you for your purchase of the now industry standard for sweepers PowerBoss takes great pride in offering the most dependable reliable and value in industrial commercial power sweepers and sweeper scrubbers We set the standard Our Publishing Department would like to hear from you If you see any errors omissions or something that just needs clarification in this manual please let us know We are working hard toward perfection in our corner of the process to bring you the best you can buy Please fill out the form below and comment on how you found our manual Thank you Name Title Company Name Address Country Type of equipment or model number Comments Information is optional Please return to Manager Publishing Department International PowerBoss Inc 175 Anderson Street Aberdeen North Carolina 28315 USA Phone 800 982 7141 Toll Free PowerBoss Inc Copyright 2008 Page 61 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean Notes PowerBoss Inc Copyright 2008 Page 62 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Electrical Scematic Kubota V2203 The Power of Clean O FUEL SOLENOO RED BLK amp 6 ORG ON STARTER r I Ih 1a 13 14 13 16 4 i i Le PowerBoss The
22. ay Clear Ot Hopper Part Number 301732 Lift Arms Located on the Shroud of the Radiator A Keep Away From Engine Fan Part Number 301733 PowerBoss Inc Copyright 2008 Page 11 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean BASIC PowerBoss SAFETY PowerBoss sweepers should never be operated unless 1 The operator is trained and authorized to operate the equipment and 2 The equipment is free of malfuntions Malfunctioning equipment should be removed from service 1 Keep cigarettes matches and all other flame sources DANGER away from the sweeper Gasoline LP gas and diesel A DANGER fuel are highly flammable Lead acid batteries are equally dangerous due to the highly explosive hydrogen gas they emit L Before starting the engine make sure that A WARNING You are securely seated in the operator s seat The parking brake is locked The directional control pedal is in neutral The throttle is in idle Hydraulic controls are in the OFF position 2 During operation Keep your hands and body clear of moving parts expecially when the hopper or lift arms are partially or fully raised Make sure others in the area stay clear of the equipment and moving parts Never attempt to dump debris from a dock or mezzanine Dump from ground level only 3 When leaving the sweeper unattended Place
23. d on the rotation plates on both sides of the hopper to establish 342 8 89 cm clearance between the rear hopper entrance lip and the floor PowerBoss Inc Copyright 2008 Page 46 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean SERVICE INSTRUCTIONS CONTINUED HOPPER CONTINUED e 9 e NOTE The stop on the driver s side is located immediately below the cylinder rod end and is threaded into the cylinder mount arm The stop on the left side is located directly above the arm rotation plate 4 After the 31 2 8 89 cm clearance is established make sure both stops make contact simultaneously The lower front edge of the hopper should be 5 12 7 cm to 6 15 24 cm from the floor A balanced adjustment of both sets of adjustment bolts is required to correctly adjust the hopper in the lower position If the bumper is lower than the frame after the hopper is correctly adjusted loosen the bumper attachment bolts and reposition the front bumper 5 Raise the hopper and rotate fully 6 Turn the engine off Do not rely upon the hydraulic cylinders to keep the hopper A WARNING raised for maintenance Always engage the safety arm before servicing the hopper 7 Adjust the stops on the hopper mounts on each side of the hopper so that clearance between the lift arms and the cut outs in the bumper is 4 6 35 mm maximum 8 Loo
24. e lift arm rotation plates with the mounting bolts on each side of the hopper 3 Start the machine and lift the hopper 4 Drive away from the hopper dolly or cart 5 Lower the hopper 6 Engage the wire connections at the right side of the hopper PowerBoss Inc Copyright 2008 Page 44 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean SERVICE INSTRUCTIONS CONTINUED HOPPER CONTINUED FILTER REMOVAL IL Release the latch on the hopper cover and raise the cover 2 Disconnect the wire harness leading to the filter shaker motor 3 Unscrew the two screws each attached using one conical washer and an isolator securing the filter retainer bars to the hopper 4 Remove the shaker motor assembly and filter retainer bars 5 Lift out the panel filter FILTER CLEANING The dust control filter is a polyester type element filter It may be vacuumed blown out with com pressed air tapped against the floor or washed with soap and water 1 If blown out with compressed air use 100 psi or less da If washed with soap and water use 40 psi water pressure or less Make sure the filters are thoroughly dried while standing on their side before installing in the hopper Do not install or use a wet filter FILTER REPLACEMENT l Insert the panel filter 2 Install the shaker motor assembly 3 Install and tighten the four filter retaining screws and iso
25. er and align the broom with the metal drive hub located at the far side of the broom chamber If a worn broom is being replaced install the new broom by first adjusting the broom arms up to better match the position of the drive hub with the hub on the new broom Once the broom is started onto the drive hubs rotate the broom counter clockwise while pushing lightly against the broom Once the broom is fully engaged replace the idler hub while aligning the seats in the idler hub with the broom s drive hub ears Install the retaining bolt into position and tighten with the wrench Close and latch the left broom door Perform a main broom adjustment test and adjust as needed PowerBoss Inc Copyright 2008 Page 41 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED SIDE BROOM ANGLE ADJUSTMENT The angle adjustment is controlled with a stop bolt This stop bolt is located at the top front of the side broom arm under the spring To increase the angle of the side broom loosen the jam nut and turn the stop bolt counter clockwise Be sure to retighten the jam nut back down once the ad justment is made SIDE BROOM HEIGHT WEAR ADJUSTMENT The height of the side broom is adjusted with the use of a stop bolt located at the lower rear of the curb broom arm As the side broom wears it will be
26. erBoss Inc Copyright 2008 Page 18 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean OPERATING PROCEDURES PRE OPERATION Prior to starting the engine check the following CHECKS 1 Engine oil level 2 Engine coolant level 3 Fuel level 4 Hydraulic fluid level 5 Brakes steering and directional controls 6 The floor beneath the machine for signs of fluid leaks Fluid levels should be correct Brakes steering and directional controls should be functioning properly Hoses lines and tanks should be free of damage and leaks STARTING Before starting the engine sit in the operator s seat and make AWARNING sure the parking brake is locked 1 Make sure the directional control pedal is in the neutral posi tion 2 Make sure the throttle is in the idle position 3 Gasoline powered Turn the ignition key to the ON position push the button located just below the key When the engine starts release the button If the engine is cold pull out the choke knob and repeat the above procedure When the engine is running smoothly push the choke knob in If the engine fails to start do not continue cranking for more ACAUTION than ten seconds Allow the starter motor to cool between attempts 4 Move the machine forward or backward as follows e Forward Apply pressure to the front of the directional con trol pedal increasing pressure to increase speed
27. erformance Sweep Mode Quick Change Floating 56 Main Broom PowerClimb All Terrain Access 17 18 19 20 SW 10XV FEATURES Dust Control Filter 180 Sq Ft total Timed Electric Filter Shakers Shock mounted Hydraulic Impeller Power Steering with Tilt Steering Wheel Adjustable Seat Exhaust Air Expelled Outside Engine Industrial Liquid Cooled Engine 4 Core Radiator Tri Phase Air Cleaner Two 23 OD Pneumatic Front Tires amp One 21 OD Pneumatic Rear Tire Oversized Hopper with RTR Retractable Quick Change Side Broom Multi Level Hopper Dumping Up To 64 0 Fire in hopper Indicator PowerBoss Inc Copyright 2008 Page 7 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss The Power of Clean Revision G Effective September 2010 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items whose life is dependent on their use and care Parts not manufactured by PowerBoss are covered b
28. erns 1 Locate the adjusting screws directly beneath the hydraulic pump 2 Loosen the jam juts on the adjusting screws and loosen the retaining bolt on the inside of the mounting bracket 3 Use the adjusting screws to raise or lower the left end of the main broom The right end of the broom remains fixed All adjustments affect the left end of the broom 4 After adjustment tighten the retainer bolt and adjusting screws 5 Repeat the main broom adjustment test to see that the broom is properly adjusted PowerBoss Inc Copyright 2008 Page 40 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean 1 2 10 11 12 SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED MAIN BROOM REPLACEMENT Bristles worn to a length of 1 inch 2 54 cm or less Turn the engine off and lock the parking brake Push the main broom control lever to the LOWER position Open the left broom chamber door the door opposite the driver s seat Using a wrench remove the hex bolt on the main broom idler mount Pull the main broom idler mount straight out to remove Grasp the main broom by the plastic drive hub pull the main broom straight out and clear of the broom chamber Depending on broom condition you can either rotate the old broom end to end and re install it or you can install a new broom Slide the main broom into the broom chamb
29. hose fittings tight PowerBoss Inc Copyright 2008 Page 58 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Hydraulic variable Pump leaking Replace seals displacement pump failure Relief valve s stuck Clean or replace relief valve s at the pump Drive coupling malfunction Replace defective gears Control linkage out of adjust Check to see if linkage is ment binding unfastened Charge pump gears worn or Replace defective gears scored Damage due to entry of air into Maintain correct hydraulic fluid hydraulic system level in reservoir Keep suction hose fittings tight PowerBoss Inc Copyright 2008 Page 59 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TROUBLESHOOTING CONTINUED PROBLEM CAUSE SOLUTION Hydraulic system noisy Air in system Check fluid level in reservoir check for loose connections or leaks Relief valve dirty or damaged Clean or replace Loose suction line Tighten fittings Clogged section filter or pump Replace filter clear line inlet line change fluid in reservoir if dirty and flush system Internal pump or motor Inspect and repair damage PowerBoss Inc Copyright 2008 Page 60 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Oper
30. ine 4 Remove the flap retaining angle and worn or damaged flaps 5 Install the new flaps 6 Replace the retaining angle FRAME SEAL REPLACEMENT FRONT FRAME SEAL The hopper frame seal bolts to the front edge of the engine pan Install a new seal by folding it in half to align the holes Doubled edge with holes goes on the bottom Support the seal straight up while bolting the retainer bar in place The seal should fall over the retainer bar after installation Be certain that the seal edges are aligned to prevent twisting of the seal SIDE FRAME SEAL The side frame seals should clear the floor by at least 14 3 18 cm If the bottom of a side seal measures 1 2 1 27 cm or more above the floor readjust it or replace it by removing the bolts on the inside of the wheel wells installing a new seal and securing it with the bolts The double edge with the holes goes toward the front PowerBoss Inc Copyright 2008 Page 48 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED PARKING BRAKE Normal adjustment of the parking brake can be accomplished from the operator compartment Lo cate the knurled handle on the parking brake lever Turn the handle clockwise to increase brake ten sion NOTE Two or three turns is usually adequate DO NOT OVERTIGHTEN If this adjustment becomes ineffective it will be necessar
31. ing The Power of Ciean DEBRIS HOPPER DUMP CONTROLS HOPPER FILTER This button is used to activate the filter shakers prior to dumping SHAKER BUTTON or as needed during sweeping operation It is located to the left hand side of the instrument panel To shake the filter 1 Bring the machine to a complete stop 2 Place the broom control lever in the OFF position 3 Press and hold the filter shaker button for 20 to 30 seconds 4 Place the broom control lever in the ON position and resume sweeping Do not leave the hopper in the RAISE position for an extended ACAUTION period of time HIGH DUMP The two far left levers on the front of the control panel are used to MODELS raise the hopper to any height up to 60 1 52 m and dump it e To raise the hopper pull back Lever 1 to the RAISE position and hold until the hopper raises to the proper height for the dumpster or container e To empty debris pull back Lever 2 to the DUMP position to rotate the hopper forward and empty the debris e To rotate the hopper back push Lever 2 forward to the RETURN position until the hopper rotates and stops e To lower the hopper push Lever 1 forward to the LOWER position until the hopper stops ROTARY TRASH Rotary Trash Relocator RTR is a standard feature on high RELOCATOR dump models Its purpose is to increase the holding capacity of RTR the debris hopper to make dumping the hopper necessary less fre quently Pow
32. ing the three drive pins into the pilot holes of the drive plate 5 Lift and rotate the broom until the broom retainer bar springs into the locked position 6 Check to make sure all thee drive pins are properly engaged PowerBoss Inc Copyright 2008 Page 43 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean SERVICE INSTRUCTIONS CONTINUED HOPPER NOTE It is not usually necessary to remove the hopper on high dump models However if it becomes necessary for maintenance or to install an option use the following procedure to remove HIGH DUMP HOPPER REMOVAL 1 Park the machine on a level surface and engage the parking brake 2 Raise the hopper and position the high dump hopper dolly a platform truck or similar four wheeled cart under the hopper 3 Set the hopper down on the truck and turn the engine off 4 Cycle the rotation control handle 2 in both positions to relieve any residual hydraulic pressure 5 Remove three bolts washers nuts and backing plate 6 Disconnect the wire connections at the right side of the hopper Te While spreading the dump arms slightly roll the hopper away from the machine HIGH DUMP HOPPER REPLACEMENT 1 Position the hopper on the dolly so as to align the mounting holes in the sides of the hopper with the rotation mounts on the arms Lift arms should be positioned about 4 of the way up 2 Engage th
33. ion yes i ZI ee 7 m e i TIA 1 k LA 2 Sne ea T tes ee Page 4 Armadillo 10X Sweeper PB 4100046UM Rev 05 11 PowerBoss Inc Copyright 2011 PO wer oss is Power rere Clean ue peo NCES SW 10XV TABLE OF CONTENTS PO ALU TG RR 7 Limited VW APPA NY sce svncecscavenes arite nEn rraparta 8 SAFETY Safety BVM 01S PRETE 9 DADI ae er eee ae ee ee eer er 10 11 Basic PowerBoss Safety ui 12 14 OPERATION Basic Operating Controls riali cia 15 16 Sweeping Controls Liri RZ AIAR TA 17 Debris Hopper Dump Controls suore rpriropesrosiararaiersaa 18 Operating Procedures Pre Operation Check scri aa 19 Starting Veneers RO RAR 19 Slowing and Stopping iii i 20 Oper ane on GPAdEI iii 20 WOE PINS ge concascen decreas ives pew hea rene r PEO AROE 20 Emptying the HOP RET 2 cccceavesdeadhwornivacseciacdemeemesaus 20 Using the Rotary Trash Relocator RTR 21 Transporting the Machine sinora 22 PowerBoss Inc Copyright 2008 Page 3 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean TABLE OF CONTENTS Continued MAINTENANCE DOE OG ov aceataaice dope nateie E E EE a a ee duaee 23 Planned Maintenance Chart BIS 24 Air Intake SIL 24 Electrical Systemi sissi iii 24 Coolant SIAM sorio nilo 24 Hydraulics Syste itinerari 25 Sweep Components 25 Hoppet Lipari E ETR ap A EOE EE 26 Saa a B E ET EE
34. ioning or leaking 7 Replace any defective safety components before operating the sweeper 1 Do not drive with the hopper in the raised position except ACAUTION the few feet necessary to position the hopper over the dumpster or receptacle Driving with the hopper raised reduces visibility and creates conditions for striking over head objects throwing the machine off balance and other hazards PowerBoss Inc Copyright 2008 Page 13 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean BASIC PowerBoss SAFETY Continued 2 Travel slowly on grades 3 Place a block or chock behind the wheels when parking on inclines 4 Use special care when traveling on wet surfaces 5 Observe all proper procedures for operation and maintenance of the sweeper as outlined in this manual 6 Remain alert at all times to people and equipment in and around your area of operation 1 Do not operate the 2 RTR lever before the 1 light ATTENTION illuminates 2 Never push or tow a machine faster than 6 mph PowerBoss Inc Copyright 2008 Page 14 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean BASIC OPERATING CONTROLS IGNITION SWITCH The machine has a four position key switch used to turn the machine s electric power on and off STARTER To start gasoline powered
35. isconnecting the tank coupling always wear gloves LPG fuel can freeze bare hands Under no circumstances should the fuel filter lock be bypassed except when testing After testing always reconnect lock Bypassing the fuel filter lock after testing creates a potential fire hazard Tier Ilcompliant fuel system Refer to P S I Service Manual PowerBoss Inc Copyright 2008 Page 31 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean SERVICE INSTRUCTIONS CONTINUED COOLANT SYSTEM BLOWING OUT RADIATOR FINS Make sure radiator is cool before blowing out the radiator fins NOTE A i with compressed air REVERSE FLOW FLUSHING 1 At the engine disconnect the hoses 2 Make sure the radiator cap is on tight 3 Using a hose clamp clamp a flushing gun onto the lower hose 4 Turn on the water and fill the radiator 5 To keep from damaging the radiator apply air pressure slowly and carefully 6 Shut off the air pressure refill the radiator with water and reapply the air pressure You will need to repeat these steps until water flushed from the radiator runs out clear 7 Inspect and clean the radiator cap 8 Inspect and reconnect the hoses 9 Refill the radiator with coolant Use a 50 50 mixture of water and an anti freeze with an ethylene NOTE glycol base PowerBoss Inc Copyright 2008 Page 32 PB 4100034 Rev 01A08 Armadill
36. l the reservoir with approved hydraulic fluid PowerBoss Inc Copyright 2008 Page 35 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HYDRAULICS SYSTEM CONTINUED NOTE Ten 10 gallons US of fluid are required 6 Install the filler cap assembly a Check the drain plug for leakage CHANGING THE HYDRAULIC FLUID FILTER 1 Turn off the engine and engage the parking brake A Unscrew the oil filter cartridge from the mount and discard in an approved manner 3 Apply a thin coating of fluid to the seal of a new filter element 4 Thread onto the mount and hand tighten a Tighten an additional one half turn beyond hand tight Do not over tighten 5 Start the machine shut it off then check for leakage ADJUSTING THE DIRECTIONAL CONTROL RETURN SPRING You may encounter creeping problems from time to time Creeping means the machine moves backward or forward when the forward reverse pedal is in neutral A grinding noise when the engine is shut down is a so an indicator that the directional control return spring needs adjusting If this occurs perform the procedure which follows 1 Turn off the engine engage the parking brake and chock both wheels 2 Jack the rear of the machine so that the rear tire just clears the floor Use two jack stands to support the machine DO NOT USE A JACK ALONE TO HOLD THE AWARN
37. lators 4 Hook the wire harness to the filter shaker motors 5 Close the hopper cover and secure the latch PowerBoss Inc Copyright 2008 Page 45 PB 4100034 Rev 01A08 Armadillo SW10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED HOPPER CONTINUED FLOOR CLEARANCE AND DUMP ADJUSTMENTS In order to perform properly the hopper must maintain a distance of 342 8 89 cm from the floor to the rear hopper entrance lip The front of the hopper should be adjusted so that the front bumper aligns with the hopper frame where the two meet When properly adjusted the front edge of the hopper will be 5 12 7 cm to 6 15 24 cm from the floor ADJUSTING MAXIMUM HOPPER DUMP ANGLE 1 Park the machine on a level surface shut off the engine and engage the parking brake Do not rely upon the hydraulic cylinders to keep the hopper AWARNING raised for maintenance Always engage the safety arm before servicing the hopper 2 Adjust the lift arm stop bolts located on top of the wheel wells as low as possible while still allowing the side broom assembly to clear the lift arms when the hopper is in the NORMAL position Be sure that both lift arms contact the stop bolts at the same time NOTE This may involve raising and lowering the hopper several times 3 After adjustment with the hopper down use the two adjustable stops locate
38. lic fluid leaks PowerBoss Inc Copyright 2008 Page 27 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS ENGINE Maintenance requirements and service instructions for your sweeper engine are outlined in the following parts of this Maintenance Section Air Intake System Electrical System Fuel System Coolant System Lubrication System All basic maintenance tasks are listed with their recommended frequencies on the Planned Main tenance Chart in this manual Important additional maintenance requirements and instructions are explained in the engine manual which comes with your machine Never attempt to perform any service on the equipment or AWARNING components until the engine if OFF the parking brake is LOCKED and the wheels are CHOCKED PowerBoss Inc Copyright 2008 Page 28 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean SERVICE INSTRUCTIONS CONTINUED AIR INTAKE SYSTEM AIR FILTER REMOVAL l Turn off the engine and set the parking brake 2 Lift the engine cover 3 Locate the air filter and unclamp the retaining clamp 4 Remove the dust cup 5 Pull the rubber plug out of the dust cup and empty the contents 6 Pull the air filter out of its housing AIR FILTER CLEANING 1 Once you have removed the air filter empty the du
39. n Broom Height Adjustment 39 Main Broom Taper Adjustment 40 Main Broom Replacement 41 Side Broom Angle Adjustment 42 Side Broom Height Wear Adjustment 42 Side Broom Replacement 43 Hopper Hopper Removal spaniel 44 Hopper Replacement s52cscsccsscceicseniecasateesassoes 44 Piller Removal rreson ieran ES 45 Filter Cleaning sirena near 45 Filter Replacement oraria 45 Floor Clearance and Dump Adjustments 46 Adjusting Maximum Hopper Dump Angle 47 Vacuum Gasket Mount Adjustment 47 Flap Replace net i4ocaxcavionecnoreveovecsneiedeuxabee 48 Frame Seal Replacement Front Frame Scali lira 48 Side Frame 564 arri 48 Parking Brake 49 Tires Changing Solid Tiresia ana 50 Changing Pneumatic Tires 0 50 Miscellaneous Adjustments Anti Static Chain decoded wiongse unsdueddinissivcesesncies 51 Latches and ING SSS ccc cacstecaectwehengssaadesacascaes 51 ABLES PR RA E 51 PowerBoss Inc Copyright 2008 Page 5 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss The Power of Clean Operation Maintenance and Troubleshooting TABLE OF CONTENTS Continued TROUBLESHOOTING Basic Machine Operating Problems Engine will not start or runs roughly after start 52 Engine overheats cn2 2cccrecsieencedeseiserecktsdeceeentuesteaesayeeese 53 PowerBoss moves slowly
40. nd others from harm and injury and to prevent damage to the equipment PowerBoss Inc Copyright 2008 Page 9 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss The Power of Clean Operation Maintenance and Troubleshooting Decals directly attached appear on the next page should be read and observed Make sure the decals are replaced if they become illegible or dam aged The decal below is located in the drive compartment Other safety decals on you machine DO NOT Operate Machine Do Not Use Flammable Cleaning Materials inspect Vehicle For Fuel Leakage Drive Siowly On Inclines And Slippery Surfaces Do Not Power Dump Hopper Unless Vehicle Is On A Before Leaving Vehicle Lock Parking Brake Stop Engine And Remove Key SAFETY DECALS to various parts of the sweeper are highly visible safety reminders which A CAUTION For Your Safety And Safety Of Others Unless Operation Manual Is Read And Understood Unless Authorized And Trained In Areas With Flammable Or Explosive Conditions Without Adequate Ventilation Level Surface Part Number 301854 PowerBoss Inc Copyright 2008 Page 10 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SAFETY DECALS Continued Located at the Impeller Keep Hands Away From Vacuum Fan inlet When Engine Part Number 301729 is Running AX WARNING St
41. ngth PowerBoss Inc Copyright 2008 Page 25 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAINTENANCE CHART Continued SERVICE BY MAINTENANCE AREA HOPPER X Check hopper filters and clean or replace as needed X Check hopper clearance from floor and adjust as needed X Inspect the hopper flaps for wear or damage and replace as needed X Inspect hopper side and frame seals for wear or damage Adjust or replace as needed X Lubricate the pillow blocks supporting the dump mechanism STEERING X Lubricate steering cylinder rod ends X Lubricate steering fork assembly X Check for leaks PARKING BRAKE X Check for proper functioning and adjust as needed PowerBoss Inc Copyright 2008 Page 26 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean PLANNED MAINTENANCE CHART Continued FREQUENCY IN HOURS SERVICE BY MAINTENANCE AREA TIRES Visually inspect for wear and damage Repair or replace as needed Check pneumatic tires for proper air pressure 110 psi MISCELLANEOUS Inspect latches and hinges Tighten and lubricate as needed Check anti static drag chain on rear wall of broom chamber for damage or excessive wear Replace as needed Check side broom lift cable and lift cable for wear IMPELLER Check for hydrau
42. o SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED LUBRICATION Gasoline and LPG Engines Use any SF or SG rated oil meeting API specifications and suited to seasonal temperatures Refer to the Engine Manufacturer s Operator Manual for these specifications CHANGING ENGINE OIL 1 Place a drain pan under the lowest end of the engine 2 Remove the drain plug and allow the oil to drain into the pan di Remove the used oil filter and replace with a new one 4 Dispose of the oil and oil filter in an approved manner 5 Remove the engine oil cap add oil in the amounts listed in the engine manual then secure the cap PowerBoss Inc Copyright 2008 Page 33 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED LUBRICATION POINTS Lubrication Type of Lubrication Frequency In Hours Steering Cylinder Grease 500 2 fittings Steering Fork Assembly Grease 500 Pillow Block Supporting Lithium Grease 500 Dump Mechanism 2 fittings Hood Latches amp Hinges Oil 500 Dump Arm Pillow Block Lubrication Points Powerflex Steering Lubrication Points fi Indicates location of grease fittings PowerBoss Inc Copyright 2008 Page 34 PB 4100034 Rev 01A08 Armadillo SW 10XV
43. om door flaps for wear and damage Flap clearance should be 1 4 3 18 mm above the floor 3 Worn and damaged flaps should be replaced immediately to maintain proper dust control BROOM DOOR FLAP REPLACEMENT AND ADJUSTMENT The flaps are attached to the broom doors by a retainer bar hex bolts and nuts To remove the flaps remove the nuts bolts and retainer bar To adjust the flaps loosen the nuts and bolts slide the flap up or down as needed Retighten the nuts and bolts MAIN BROOM ADJUSTMENT NOTE Perform this adjustment on a flat smooth test surface 1 Drive the machine onto the test surface with the main broom in the RAISE position 2 Set the parking brake and position the main broom to the NORMAL position 3 Push the broom control switch to the ON position to activate the broom motor and open the throttle to full RPM 4 Allow about 45 seconds for the broom to operate then deactivate the broom motor and raise the broom NOTE Test time will vary according to the test surface used 5 Drive the machine clear of the test site PowerBoss Inc Copyright 2008 Page 38 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean SERVICE INSTRUCTIONS CONTINUED SWEEP COMPONENTS CONTINUED 6 Examine the polished pattern made by the broom on the test area NOTE A rectangular shape the length of the main broom 2 5 08 cm wide indi c
44. rough engine manufacturer See section 3 of warranty manual for engine warranty exceptions Based upon dealer s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User Dealer has 1Year from Receiving Machine to Sign up extended Warranty Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column All above labor and travel reimbursed at 65 or 75 of the published shop rate Page 8 Armadillo 10X Sweeper PB 4100046UM Rev 05 11 PowerBoss Inc Copyright 2011 PowerBoss SAFETY SYMBOLS Five symbols are used throughout this manual to emphasize various levels of safety information These symbols and the meaning of each are listed below DANGER To warn of immediate hazards which will result A DANGER in severe personal injury or death WARNING To warn of hazards or unsafe practices which could result in severe personal injury or death d WARNING CAUTION To warn of hazards or unsafe practices which could result in minor personal injury ACAUTION ATTENTION ATTENTION To warn of practices which could result in extensive equipment damage NOTE NOTE To direct your attention to important equipment in formation or special instructions for preventing damage to equipment Symbols at the top of the list are the strongest warnings However all symbols represent important information which should be observed to protect you a
45. ry cable This is done to prevent accidental electrical shorting which can result in personal injury L Disconnect the negative cable and then the positive cable 2 Remove the battery 3 Install the new battery 4 Connect the positive battery cable first then the negative cable CIRCUIT BREAKERS If a circuit breaker trips it can be reset by pressing the reset button in the center of the dh The circuit breakers are located on the instrument panel below the steering wheel FUSES Fuses are located in the fuse panel behind the hopper on the firewall upper right corner when facing the unit ACAUTION Safety Arm Must Be Engaged When Checking These Fuses PowerBoss Inc Copyright 2008 Page 30 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean SERVICE INSTRUCTIONS CONTINUED FUEL SYSTEM AWARNING Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED Never operate an LPG powered sweeper when any component in the fuel system is malfunctioning or leaking Never bypass safety components unless you are testing them Replace any defective safety components before operation the sweeper During repair or servicing of the fuel system work in a properly ventilated area and do not smoke or allow an open flame near the fuel system When d
46. sen the locking set screw in the bottom side of the rotation cylinder rod end 9 Using the hole in the cylinder rod turn the rod to adjust the cylinder extended length to match the hopper rotation stops 10 Tighten the set screw 11 Rotate the hopper back remove the safety arm and lower the hopper VACUUM GASKET MOUNT ADJUSTMENT 1 With the hopper in the normal position observe contact between the back of the hopper and gasket If complete seal is not maintained raise the high dump hopper Do not rely upon the hydraulic cylinders to keep the hopper AWARNING raised for maintenance Always engage the safety arm before servicing the hopper PowerBoss Inc Copyright 2008 Page 47 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of clean SERVICE INSTRUCTIONS CONTINUED HOPPER CONTINUED 2i Loosen the mounting bolts in the gasket mount Move the assembly toward the hopper Tighten the bolts Test and repeat if necessary FLAP REPLACEMENT Flaps located at the entrance lip and on the sides of the hopper must be replaced when worn or damaged The flap panels may be replaced separately 1 Park the machine on a level surface and engage the parking brake 2 Raise the hopper Do not rely upon the hydraulic cylinder to keep the hopper A WARNING raised for maintenance Always engage the safety arm before servicing the hopper 3 Turn off the eng
47. st cup and clean the interior of the air filter housing di Use an air hose to blow out the air filter Air pressure should be 100 psi or less ATR FILTER INSPECTION 1 After you clean the air filter check it for holes by passing a light bulb inside it AIR FILTER INSTALLATION 1 Wipe out the air cleaner housing with a damp cloth Be sure all dirt is removed 2 Install the cleaned replacement filter so that the fins are at the far end of the housing Be careful not to damage the fins 3 Replace the wing nut and tighten it 4 Replace the rubber plug in the dust cup a Replace dust cup being sure embossed word top on cup is positioned correctly up 6 Tighten the ring clamp 7 Check the condition of intake hoses and clamps Close engine cover PowerBoss Inc Copyright 2008 Page 29 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED ELECTRICAL SYSTEM BATTERY CLEANING l Combine baking soda and water in a strong solution 2 Brush the solution over the battery top including terminals and cable clamps Make sure the solution does not enter the battery 3 Using a wire brush clean the terminal posts and cable clamps 4 Apply a thin coating of petroleum jelly to the terminals and cable clamps BATTERY REPLACEMENT Remove the negative battery cable before you remove the ACAUTION positive batte
48. st cup of air filter element X Clean air filter NOTE Clean more often in dusty conditions X Replace air filter ELECTRICAL SYSTEM X Check electrolyte level in battery cells and fill as needed X Clean battery top COOLANT SYSTEM X Check coolant level and fill as needed X Inspect radiator fins and clean as needed X Blow out radiator fins PowerBoss Inc Copyright 2008 Page 24 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean PLANNED MAINTENANCE CHART Continued FREQUENCY IN HOURS SERVICE BY MAINTENANCE AREA HYDRAULIC SYSTEM Check hydraulic reservoir gauge and fill as needed Replace breather cap filter element Replace hydraulic fluid and filter Check functioning of directional control pedal and adjust as needed Clean hydraulic fluid strainer in reservoir Inspect hydraulic oil cooler fins and clean as needed Blow out hydraulic oil cooler fins with compressed air SWEEPING COMPONENTS Inspect brooms for wear and remove strings and debris from bristles and drive assembly Inspect broom skirts for wear and adjust or replace as needed Rotate main broom end to end Perform main broom adjustment test and adjust as needed Inspect the side broom for wear and adjust as needed Replace main and side brooms as needed Main Broom Bristles are 1 in length Side Broom Bristles are 3 in le
49. t required to use the RTR feature e Light 2 illuminates when the hopper reaches the rotation stop point 3 Pull back Lever 1 to the RAISE position and hold until Light 1 illuminates then release AWARNING Make sure no one is in the area under or around the hopper PowerBoss Inc Copyright 2008 Page 21 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Ciean 4 Pull back Lever 2 to the DUMP position and hold until Light 2 illuminates then release This rotates the hopper causing the debris to move from the NOTE rear entrance to the front wall of the hopper Rotating beyond this point will cause the debris to be dumped from the hopper 5 Push Lever 2 forward to the RETURN position until the hopper rotates back and stops 6 Push Lever 1 forward to the LOWER position until the hopper returns to the normal operating position 7 Move the throttle to the RUN position and resume sweeping TRANSPORTING 1 Position the machine on the transport vehicle or trailer and THE MACHINE apply the parking brake Loading 2 Tie the machine down using the tie down holes in the frame behind both front wheels and in the rear center of the frame NOTE Attach the tie downs to the frame only Pushing 1 Push the machine from the front or rear using the bumpers only Do not tow or push the machine a distance of more than 5 ATTENTION miles 80 kilometers or f
50. t was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you Labor Parts engine ExtendedWarranty c Battery sweepers Ninety days 2 years Parts Labor or 2000 Hours Ninety days Through manufacturer 2 years Parts Labor or 2000 Hours 2 Ninety days 3 Years Parts Labor or 3000 Hours 29 Ninety days Three years 2000 hrs 3 Years Parts Labor or 3000 Hours C sweeper scrubbers Ninety days Two years 2000 hrs Two years 3000 hrs 2 years Parts Labor or 2000 Hours F m 4 Hours N Ninety days our years 3000 hrs _ Five years 3000 hrs Years Parts 2 Years Labor or 4000 o Si Ninety days One year 1000 hrs ne year 1000 hrs years Parts Labor or 2000 Hours Ninety days Two years 2000 hrs _ Two years 2000 hours years Parts Labor or 2000 Hours Other Products __ CT QRE 3001A Ninety days Two years 2000 hrs _ Two years 3000 hours 2 years Parts Labor or 2000 Hours 0 0 o 0 o Tank Bladders Eight years no additional labor Polyethylene plastic tanks Ten years no additional labor Batteries 0 3 months full replacement 4 12 prorated credit Chargers One year replacement Replacement parts Ninety days Two hour cap Th
51. the controls in the OFF position Set the parking brake Shut off the engine PowerBoss Inc Copyright 2008 Page 12 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean BASIC PowerBoss SAFETY Continued 4 During cleaning and maintenance Always stop the engine and set the parking brake before servicing Never use detergents or cleansers that are flammable or combustible Never inflate a pneumatic tire without using a safety cage Do not attempt any impeller adjustment unless you have shut off the engine Never place your hands near the intake hoses or inlet when the engine is running Always engage the safety arm before servicing the hopper Do not rely on the hydraulic cylinder to keep the hopper raised Never test for hydraulic hose leaks using your hand or any other part of your body High pressure leaks can be very dangerous and should only be checked using a piece or paper 5 When servicing or repairing the fuel system Work in a properly ventilated area do not smoke or allow an open flame near the fuel system Never bypass safety components unless you are testing them Never bypass the fuel filter lock except when testing them and always reconnect them after testing Wear gloves to disconnect the tank coupling 6 Do not operate an LPG powered sweeper when any component in the fuel system is malfunct
52. uture reference MACHINE DATA Fill out at installation Serial Number Engine Serial Number Sales Rep Date of Install All information contained in this catalog is current at the time of printing However PowerBoss re serves the right to make changes at any time without notice 2011 PowerBoss Inc Printed in USA Armadillo 10X Sweeper PB 4100046UM Rev 05 11 Page 3 _ ve e eoomoeeo eeeeeeeeeeee reeeeeee dA PowerBoss Inc Copyright 2011 PowerBoss The Power of Clean TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Model Armadillo 10X Model No Tier II Models 10XT3DSL 10XT3LP 10XT3GAS Other Models 3350500 10XLP 3350400 DIMENSIONS amp WEIGHT SWEEPING SYSTEM Length cassa ax Se 105 inch 266 7 cm productivity wots savGu xx 217 800 ft hr 20 234 m hr WI ssaa 68 inch 172 7 cm sweep path 74 inch 187 9 cm NCQ noc spinta 55 38 inch main broom dci 56 inch 142 cm w overhead guard 81 inch 205 7 cm Side DOOM o ntr 26 inch 66 cm Wi CAD ove cinici 81 inch 205 7 cm Left side broom optional 86 inch 218 4 cm Weight sirene 4 575 Ibs 2 075 kg hopper type RTR high dump minimum u turn 115 inch 292 cm hopper volume 30 cu ft hopper load capacity 2 000 Ibs 907 kg GUSECONIfol sica 180 ft 16 7 m high dump 64 inch 162 6 cm RTR rotary trash relocat
53. y and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman International for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom i
54. y to adjust the cable length Do not rely upon the hydraulic cylinders to keep the hopper raised AWARNING for maintenance Always engage the safety arm before servicing in the area of the hopper ADJUSTING THE PARKING BRAKE CABLE LENGTH 1 Park the machine on a level surface and chock the wheels 2 Place the parking brake lever in the OFF position 3 Turn the knurled handle counter clockwise as far as possible 4 Raise the hopper and engage the safety arm 5 Locate the cable clevis ends for the parking brake cables 6 Disconnect the clevis ends from the bar Te Loosen the jam nuts at the base of the clevis 8 Turn the clevis clockwise three or four complete turns 9 Tighten the jam nuts and re install the clevis ends onto the bar 10 Adjust the knurled handle on the parking brake lever PowerBoss Inc Copyright 2008 Page 49 PB 4100034 Rev 01A08 Armadillo SW 10XV PowerBoss Operation Maintenance and Troubleshooting The Power of Clean SERVICE INSTRUCTIONS CONTINUED TIRES CHANGING SOLID TIRES The procedures which follow apply to SOLID TIRES ONLY l Remove the tire from the vehicle by removing the five inner lug nuts 2 Remove the ten hex head bolts and nuts 3 Press the tire from the rim 4 Press the large rim half into the new tire 5 Mount the small rim half and secure with hex head bolts 6 Reinstall the tire on the machine CHANGING PNEUMATIC TIRES CAUTION Changing pneumatic

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