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Vehicle System Tools

1. S Pin No 4 Pin No 5 Hydraulic Component Disassembly and Assembly 155 8191 Receiving Sleeve 1 155 8191 Receiving Sleeve 1 192 5511 Adapter Plate 1 192 5510 Adapter Plate 1 Motor Grader Controls 81 0271 Cap Screw M10x15 3 81 0271 CapScrew M10x15 3 Cable Control and Winch Cylinder Group 150 ton 1 Cylinder Group 150 ton 1 Loader Lift Arm and 4C 8152 Retaining Plate 1 4C 8152 Retaining Plate 1 Excavator Implement 9T 2240 Threaded Rod M10 4 9T 2240 Threaded Rod M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 Implements Frame Hitch and Suspension 81 4133 Nut M10 4 87 4133 Nut M10 4 9U 6702 Puller Stud M64 1 9U 6702 Puller Stud M64 1 9U 6800 Runner Nut M64 1 9U 6800 Runner Nut M64 1 Pin No 6 Pin No 8 Pin No 10 FT2729 Receiving Sleeve 1 155 8191 Receiving Sleeve 1 155 8191 Receiving Sleeve 1 192 5510 Adapter Plate 1 192 5512 Adapter Plate 1 192 5513 Adapter Plate 1 8T 0271 Cap Screw M10 x 1 5 3 8T 0271 Cap Screw M10 x 1 5 3 8T 0271 Cap Screw M10 x 1 5 3 316 1491 Cylinder Group 100 ton 1 Cylinder Group 150 ton 1 316 1491 Cylinder Group 100 Ton 1 4C 8152 Retaining Plate 1 4C 8152 Retaining Plate 1 4C 8152 Retaining Plate 1 9T 2240 Threaded Rod M10 4 9T 2240 Threaded Rod M10 4 9T 2240 Threaded Rod M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 8T 4133 Nut M10 4 8T 4133 Nu
2. Dealer Service Tools 2009 Home Item PartNo Description Item PartNo Description 1 40 3975 Plastic Case 1 40 3975 Plastic Case 2 4C 3721 Foam Block 2 4C 3721 Foam Block 3 40 3719 Foam Block 3 4C 3719 Foam Block 4 1U 5757 Hose Assembly 4 177 7860 Hose 5 4C 3725 Utility Box 5 4C 3725 Utility Box 6 Swivel Tees and Reducers 6 Swivel Tees Caps Plugs and O ring Seals 5P 2242 Swivel Tee 1 JIC 8T 4834 Swivel Tee 1746 INT ORFS x 17 6 EXT ORFS x 6 INT SAE 5P 5003 Reducer ns JIC Ext x 1 JIC Int 6V 9833 Cap 1746 INT ORFS 5P 4984 Swivel Tee 1 JIC 6V 9512 Plug 174g EXT ORFS 5P 5004 Reducer 7g JIC Ext x 1 4g JIC Int 5K 9090 O ring Seal not serviced 7D 0978 Swivel Tee 1 4 JIC 7X 0873 Swivel Tee Une INT ORFS x 1 g EXT ORFS x g INT SAE 5P 5005 Reducer 746 JIC Ext x 146 JIC Int 6V 9832 Cap 1345 INT ORFS 9S 0176 Swivel Tee JIC 6V 9511 Plug 16 EXT ORFS 5P 5006 Reducer s JIC Ext x JIC Int 6V 9746 O ring Seal 68 5693 Swivel Tee JIC 7X 0872 Swivel Tee 1 INT ORFS x 1 EXT ORFS x INT SAE 5P 5007 Reducer ns JIC Ext x JIC Int 6V 9831 Cap 1 INT ORFS 619258 Swivel Tee 6 JIC 6V 9510 Plug 1 EXT ORFS 5P 5008 Reducer 6 JIC Ext x 6 JIC Int 73 9108 O ring Seal 3P 4982 SET TRET JIC 7X 0871 Swivel Tee 54g INT ORFS x 1346 EXT ORFS x g INT SAE 5P 5009 Reducer ns JIC Ext x JIC Int 6V 9830 Cap 1346 INT ORFS 520572 Swivel Tee 46 J
3. Tires 203 mm 8 in semi pneumatic 203 mm 8 in semi pneumatic 203 mm 8 in semi pneumatic 203 mm 8 in semi pneumatic Nt F Typical Transfer ishit ET Typical Transfer Cart Cart Electrical arrel Suction Stand Pipe Air Motor Driven 9U 7448 Suction Hose 6 1 m 20 ft 9U 5870 Element 13 micron absolute 9U 6985 Element 100 mesh 9U 6983 Element 5 micron j 9U 6984 Element 15 micron j 188 7027 Element 25 micron L 198 3188 Element 2 micron Eo Y 9U 7450 Gear Pump a 127 8783 Electric Motor 110 VAC 60 Hz 1 5 Hp single phase TEFC a 127 8784 Electric Motor 220 VAC 50 Hz 1 5 Hp single phase TEFC Not shown 9U 7449 Discharge Nozzle FT2976 Adapter SMCS Code 3010 3030 3064 3080 3177 Model All Cat Backhoe Loaders Warranty None e Used to create a vacuum holding oil inside transmission so appropriate adapters and quick disconnect fittings can be installed in drain port e Used with a 204 7392 Filter Cart and a 5P 0306 Vacuum Transducer e Allows transmission oil to be filtered with a kidney loop oil filtering procedure e 71 3251 Vent breather must be removed to install adapter e Uses a 6V 8397 O ring Seal e Material brass aluminum or steel Reference SEBF8826 Procedure for Kidney Looping Backhoe Loader Transmission Oil Dealer Service Tools 2009 Home Search Vehicle System Tools Brake and Hose Assembly Adapters
4. PartNo Tools Required 1 2 4 5 6 7 8 9 0 11 12 6V 3160 Puller 30 ton 1 1 1 1 1 5H 6197 Pin 1 6V 3170 Puller 50 ton 1 11 1 1 98 8901 Cylinder 90 ton In 1 6H 4158 Pin 2 7M 9772 Pin 1 7M 9774 Adapter Coupling 1 8S 6377 Lock 1 5P 6581 Adapter 7 14 t 1 1 1 1 9S 5431 Sleeve Assembly 1 Adapter 1 9S 5556 Adapter 1 12 1 1P 3044 Tap 1 12 1 4C 9634 Stud 1 12 1 11 1 1 1P 3042 Tap 1 12 1 1 1 1 1 CL Sway it 1P 7421 Tap 1 14 1 1 1 1 1 9S 5564 Sleeve Assembly 1 11 1 1 9S 5565 Sleeve Assembly 1 4 1 1 1 1P 0543 Fast Runner Nut 1 1 1 1 1 9U 6832 Fast Runner Nut 1 1 1 1 1 1Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Dealer Service Tools 2009 7 127 Vehicle System Tools 992 Pin Removal Pin Location Dealer Service Tools 2009 Inside pin can be driven inward after suggested tooling is used to pull outside pin 2Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Steering Systems PartNo Tools Required 1 2 4 5 6 7 8 9 10 11 12 9S 8900 Cylinder 55 ton In 2 1 5H 6197 Pin 3 1 2 1 2 2 6V 3170 Puller 50 ton 2 1 1 1 Sleeve Assembly 13 Disassembly and Assembly l 9S 8901 Cylinder 90 ton In 2 w d LT T 4 1 6H 4158 Pin 2 2 2 2 2 2 2 2 Cable Control and Wi
5. Click Here for New Tool 187 0525 Nitrogen Adapter SMCS Code 7201 045 Model 450 460 465 480 and 485 Lexion Combines Essential Tool Warranty Six Months e Used to connect Caterpillar regulator to certain German nitrogen supply bottles e Used with 162 4146 Regulator part of 175 5507 Nitrogen Charging Kit e Female 0 96 14 NGO thd x female W24 32 x 1 4 in thd NOTE See local nitrogen gas supplier for correct bottles gas instructions and connectors 5P 2963 Charging Adapter SMCS Code 1716 3000 4000 4197 4331 5077 Model Various Cat Machines Warranty Six Months References SEBP3775 SEBD9268 KENR5019 SEBF8272 01 RENR4183 SENR1429 REGO1569 e Used with 175 5507 Nitrogen Charging Group to pressure check and charge accumulator for 8D 8920 Bostrom Norseman Suspension Seat Group used on Caterpillar Wheel Tractor Scrapers e 0 311 in 32 thd x 0 500 in 20 thd e Service part 4J 7533 Seal Dealer Service Tools 2009 7 151 J A ANN W Wy ZL Zp ws gt l k o Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 150 2332 Charging Adapter SMCS Code 0647 4263 4293 4331 5077 Model 785 A B and C 789 A B and C 793 A B C CXQ an
6. 127 5090 Coupling Socket SMCS Code 5051 015 5051 016 Outside diameter 50 8 mm 2 0 in Length 33 27 mm 1 31 in Model 35 45 and 55 Challenger Sauafedive Vin Warranty Six Months A 2 Set screw 10 24 x in dog point e Used to quickly and easily remove and install implement hydraulic coupling sleeve s Used with inch square drive ratchet or torque wrench torque wrench is used at installation to obtain correct torque on coupling e Designed with 2 set screws to provide positive engagement with coupling also helps prevent part damage during removal and installation e Coupling is hardened for durability and long life Reference SENR8312 Service Manual 4C 8092 Universal Wrench Extra Large SMCS Code 0602 017 Model 245 E450 E650 MS380 MS400 MS450 and MS580 Warranty Six Months e Used with Tuxco Cylinder Repair Stand to disassemble and assemble hydraulic cylinders e Extra large universal wrench used on larger cylinder piston retaining nuts on Caterpillar and competitive products that are too large for standard wrench on Tuxco Repair Stand e Adjustable to sizes that would otherwise require other adapters and many large expensive sockets with greatly reduced torque e Can service large nuts at up to 25 000 ft lb of torque e Extra large high torque wrench e Adjustable from 102 through 165 mm 4 through 61 in e Capable of up to 25 000 ft lb of torque e Used with 1U 9900 1U 9
7. Part No Description 188 7019 Pump 6Y 8134 O ring Filter Cover Seal smaller diameter Dust Caps Plugs Used with discontinued 194 2897 Filter Cart Group 8J 8879 O ring Cover Seal larger diameter 8C 3451 12 7 mm in diameter rubber cap for S 0 S port 185 1375 Filter Element 25 micron absolute 201 8129 50 8 mm 2 in diameter aluminum male plug used with 190 8321 Quick Disconnect Coupler or return line 188 7020 Filter Element 5 micron absolute 212 7125 Filter Element 3 micron 201 8128 63 5 mm 214 in diameter aluminum male plug used with 190 8321 Quick Disconnect Coupler or suction line 192 1560 Filter Element 10 micron 201 8553 50 8 mm 2 in diameter aluminum female cap 195 3164 Air Muffler used with the following adapters 188 7018 Diaphragm Repair Kit 190 9935 190 9937 190 9939 190 9941 or 190 9943 196 9504 Air Valve Repair Kit 201 8552 63 5 mm 2 in diameter aluminum female cap used with the following adapters Not shown 190 9936 190 9938 190 9940 190 9942 or 190 9944 218 8445 Delta Pressure Gauge 246 1157 only FT3016 Contamination Control Caps and Fittings for Plastic Oil Totes SMCS Code 4050 5050 Warranty None Part No Description Oty Storage Cap Item 1 e Used to filter oil inside plastic tote 1050 L 277 gal 100 L 26 gall 255 4302 Screw 0n Cap 1 using a
8. 3 6 SAE O ring Port X 4 Existing ORFS Tube or Hose 5 Required O ring Seal 6 7X 0871 Swivel Tee 7X 0872 Swivel Tee 6 7X 0873 Swivel Tee 7X 2444 Swivel Tee O ring Seal Tee Part No Tube ltem Part No Not shown Outside Diameter A 7X 2444 4J 5477 6 35 mm a in 8T 8902 6V 8397 9 52 mm in B 7X 0871 6V 8398 12 70 mm 1 in H 7X 0872 7J 9108 15 88 mm 4 in D 7X 0873 6V 9746 19 05 mm in 8T 4834 5K 9090 25 40 mm 1 in 1 Not serviced 128 5890 Tee Fitting SMCS Code 3055 081 Model Challenger 35 45 and 55 Agricultural Tractors Warranty Six Months e Used to allow mechanic to more easily test lube oil pressure oil supply for PTO clutch pack and bearings e Used with quick disconnect and pressure gauge e Installs in place of elbow on center housing used for testing only do not permanently install Wrench flat 22 26 mm 7 in Center housing connection Y 20 male O ring e Requires 6V 3965 Nipple Assembly Nipple connecnon l s 18 female O ring two 3J 7354 O ring Seals and one 3J 1907 O ring Seal Supply line connection 146 16 male ORFS Reference SENR8304 Service Manual Challenger 35 45 and 55 Agricultural Tractor Transmission Systems Operation Testing and Adjusting 1U 7044 Lube Block Adapter 1U 8856 U Joint Adapter FT2257 Support Legs SMCS Code 0784 Model DGH discontinued Arrangement 7G 4636 D7H Arrangement 8P 8973 D8N Arrangement 9W 9613 Warranty 1U 7044 Lube Bl
9. 9U 7765 Receiving Sleeve Outside diameter 305 mm 12 0 in Inside diameter 285 mm 11 2 in Overall length 762 mm 30 0 in Lifting eyes 2 Rated pulling capacity 1335 kN 150 tons PartNo Description 81 7781 Nut 9U 7764 Bushing Cylinder 9U 6501 Plate 9U 7765 Receiving Sleeve 9U 7763 Puller Stud Hitch Pin Hitch Pin Bushing M ltem Part No Description 1 9U 6698 Puller Stud 9U 7763 Puller Stud 9U 6489 Shoulder Eye Bolt lG KA FT2432 Aligning Wrench Dealer Service Tools 2009 Home Vehicle System Tools lezed 990 Articulation Hitch Pin Pulling Tools Systems SMCS Code 7051 776 7051 777 System Tools Model 990 Wheel Loader Warranty Six Months Hydraulic Component l C l L Disassembly and Assembly e Used to pull articulation hitch pins and bearings saves time and eliminates damage to pin e Used with 316 1491 or discontinued 6V 0014 Cylinder and 9U 6810 Speed Nut e Hydraulic removal of pin is preferred over other methods such as burning cutting or drilling e M48 threads provide a maximum of 890 kN 100 tons of hydraulic pulling force Loader Lift Arm and e All plates and sleeves serviced separately Motor Grader Controls Cable Control and Winch Excavator Implement Implements Frame 124 4637 Adapter Plate Hitch and Suspension e Used to remove 4 8152 Top Hitch Pin on early 990 s no puller hole fo
10. NEHS0848 Tool Operating Manual 204 7392 Air Motor Driven Filter Cart Use on All Caterpillar Products aa dei s ID of Sch 40 Replaceable SEBF8788 Contamination Control Guideline Procedure for Kidney PartNo Description Model Black Pipe Threads O ring Looping Forwarder Power Train and Hydraulic Oil 236 2516 Adapter Assembly 574B Vy in 16 12 3D 2824 228 6507 Adapter Assembly 554 Yin 116 12 7M 8485 198 1052 Adapter Assembly 1in M42x2 095 1608 337 8034 Adapter Assembly lin M52x2 095 1610 Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension kre z gt Vehicle System Tools Adapters and Extensions 193 5900 193 5903 SMCS Code 5068 010 Model All Models with hydraulic tanks having 2 or 4 inch filler caps U e T Recommended Too Warranty Six Months r e Used to filter oil directly from hydraulic tank eliminates placing oil in separate filtering cart container e In tight places the extensions will extend the adapters for easy access e Used with 188 3242 Filter Cart Group e Easy to use simply remove filler cap and screen and then screw adapter onto neck of filler tube e 2 adapters 1 for 50 8 mm 2 in and 1 for 101 6 mm 4 in hydraulic tank filler necks e
11. Adapter Plates 2 Max Width Maximum of Tear Drop Maximum Maximum Part No Description Pin Diameter or Flag Retainer Width Capacity 9U 5341 Adapter Plate Assembly includes three 0S 1615 Bolts 104 mm 4 1 in 114 mm 4 5 in 54 t 60 tons 1U 6150 Adapter Plate 44 mm 1 7 in 156 mm 6 1 in 130 mm 5 1 in 90 t 100 tons 9U 6754 Adapter Plate2 31 8 mm 1 25in 187 mm 7 4 in 130 mm 5 1 in 90 t 100 tons 9U 6755 Adapter Plate2 38 1 mm 1 5 in 118 mm 4 6 in 90 t 100 tons 9U 6756 Adapter Plate2 31 8 mm 1 25in 151 mm 5 9 in 90 t 100 tons 9U 6757 Adapter Plate 25 4 mm 1 0 in 196 mm 7 7 in 164 mm 6 5 in 90 t 100 tons 1 Used with 9U 5266 Receiving Sleeve 2 These plates are used with 9U 6751 and 9U 6752 Sleeve Assemblies Puller Studs 5 Fast Runner Nuts 6 PartNo Description Thread Size Length Max Capacity PartNo Description Thread Size Hex Size 9U 5343 Puller Stud M24 x 3 0 650 mm 25 6 in 27 t 30 tons 9U 5345 Fast Runner Nut Assembly M24 x 3 0 36 mm 1 4 in 9U 5344 Puller Stud M30 x 3 5 800 mm 31 5in 45 t 50 tons 9U 5346 Fast Runner Nut Assembly M30 x 3 5 46 mm 1 8 in 9U 6811 Puller Stud M36 x 4 0 1575 mm 62 0 in 72 t 80 tons 9U 6809 Fast Runner Nut Assembly M36 x 4 0 55 mm 2 2 in 9U 6812 Puller Stud M48 x 5 0 381 mm 15 0 in 90 t 100 tons 9U 6810 Fast Runner Nut Assembly M48 x 5 0 75 mm 3 0 in 9U 6813 Puller Stud M48 x 5 0 508 mm 20 0 in 90 t 100 tons 9U 6814 Puller Stud M48 x 5 0 920 mm 36 2i
12. Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 182 Vehicle System Tools 8T 9205 Puller for 789 S CS Code 4205 076 7201 076 Model 789 Warranty Six Months e Used to separate front axle spindle from its suspension cylinder strut similar to 8T 2852 Puller for 785 Off Highway Trucks e Used with 8T 2853 Handle Assembly 2 required to position puller on bottom of front axle e Puller weight 58 7 kg 129 Ib e Capacity 6470 kN 727 Ton Force for separating strut and spindle connection Reference SENR3404 789 Truck Vehicle System Disassembly and Assembly Manual NOTE Support front axle before removing bolts that hold 51 6303 Plate in position 4 amp WARNING To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing the plate loosen all bolts in a circular pattern one half turn Do this again and again until the torque for the bolts is released 148 0357 Front Strut Handling Group SMCS Code 7201 010 Model 769 throug
13. Hydraulic Tank Adapters SMCS Code 5050 5095 Model All 311 through 375 Hydraulic Excavators Essential Tool Warranty Six Months e Used to connect oil filter cart to hydraulic tank on excavator e Used with 188 3242 Oil Filter Cart e Provides a quick disconnect feature to quickly hook up filter cart e Suction and return stand pipes are easily adjusted depending on depth of hydraulic tank e For more efficient operation permanently install 198 1053 Cover Assembly on each 345 and 365 Excavator Parts for 345 and 365 Excavators ltem PartNo Description Reference 198 8796 Return Line Group NEHS0778 Tool Operating Manual 188 3242 Filter Cart Group 198 1052 Adapter Assembly return Used on Hydraulic Tanks or Hydraulic Systems 198 1053 Cover Assembly return SEBF8446 Procedure for Filtering 300 Series Excavator Hydraulic Oil 198 8795 Suction Line Group SEBF8447 Procedure for Filtering Excavator 311 375 Hydraulic Oil 198 1052 Adapter Assembly suction Oya rl v Nj Plug Dealer Service Tools 2009 Home Vehicle System Tools Parts for 311 through 375 Excavators excluding 345 and 365 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Item PartNo Description 1 198 8796 Return Line Group 2 198 1051 Adapter Assembly return 3 199 1003 Seal Assembly return 4 198 8795 Suction Line Group 5 198 1052 Adapter Assembly suctio
14. Burst pressure Connection for 9U 5075 and 9U 5076 for 4C 6481 and 4C 6482 for 4C 5093 and 4C 5094 19 05 mm 3 4 in NPT female port 1 in 12 STOR 1 in 12 STOR Coupler and Nipple Usage Chart Size Description Part Dust Dust Repair No Cap Plug Kit 19 05 mm 3 in Coupler 9U 5076 9U 5083 19 05 mm in Nipple 9U 5075 9U 5085 9U 5080 25 4 mm 1 in Coupler 4C 6481 9U 5084 9U 5078 25 4mm 1in Nipple 4C 6482 9U 5086 9U 5081 31 75 mm 1 in Coupler 4C 5094 9U 5079 31 75 mm 1 in Nipple 4C 5093 9U 5082 Thread Adapters Working pressure 4C 5092 Coupling 4C 5088 Coupling 4C 5087 Coupling 41 340 kPa 6 000 PSI 1 g in 12 Internal STOR x 15 in 12 External STOR 25 4 mm 1 in NPT Internal Pipe thd x 13 in 12 External STOR 1 in 12 x 1 in 12 STOR Male Union Dealer Service Tools 2009 Vehicle System Tools Flow Test Fittings Working pressure 41 340 kPa 6 000 PSI 4C 5089 Elbow 1 in 12 STOR x 1346 in 12 ORFS 90 Swivel 4C 5090 Coupling 1 in 12 STOR M30 x 2 Swivel 4C 5091 Coupling 1 in 12 STOR M30 x 2 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Hose End Fittings Working Pressure 41 340 kPa 6 000 PSI Motor Grader Controls Cable Control and Winch Item Part No Description
15. Hydraulic Component e Typical piston motor tools are illustrated k E Disassembly and Assembly e Use chart to select tools for all machines Motor Grader Controls j Cable Control and Winch 7 f f T 4 L Loader Lift Arm and Ve 29 P y Excavator Implement AE E OT 1 Implements Frame Hitch and Suspension 215 225 235 245 245 1106 1206 12G 130G 140G 14G 16G 988 8J 68531 9J 9362 8J 1905 3G 7230 8J 4379 8J 6730 8J 0498 8J 6855 1 7J 8240 Item Description Motor Motor Motor Motor Motor Motor Motor Motor Motor 1 Retraction Plate 1 5P 2989 5P 2989 2 or Clamp 2 3 Depth Gauge 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 6V 2012 4 Depth Gauge Rod 6V 0088 6V 0088 6V 0091 6V 0091 5 Pump Fixture 6 Support Block FT1017 FT1017 FT1017 FT1017 FT1017 FT1017 FT1017 FT1017 FT1017 7 Protective Plate 8 Seal Driver 9 Spring Compressor 10 Stop Angle Bar 11 Gauging Bar 12 Spanner Wrench 5P 2190 5P 2190 2P 2317 13 Shaft Fixture FT1018 FT1018 FT1018 14 Swashplate Link Clips 5P 4759 5P 4759 5P 4759 5P 4759 5P 4759 15 Guide Rod FT1016 FT1157 FT1145 FT1145 FT1157 FT1016 FT1016 FT1157 FT1016 1 Discontinued part numbers Tools for Servicing Caterpillar Piston Type Hydraulic Pumps SMCS Code 5058 017 o R 215 225 235 245 16G y 8J 6848 8J 04481 8J 6773 9J 19931 8J 92491 9J 0439 9J 0688 1 ltem Description Pump Pump Pump Pump Pump Pump Pump e Typ
16. Vehicle System Tools 994 Wheel Loader Tools SMCS Code 0601 0602 0671 3258 017 3260 010 3271 017 5102 010 5104 010 6101 010 6107 010 7054 010 7252 010 7253 010 7302 010 7323 010 Model 994 Wheel Loader Warranty Six Months e Used to remove and install loader arm linkage 4C 9490 Bearing Step Plate Item 5 e Assures 22 2 cm 8 74 in diameter bearings are pulled References l in to proper depth during installation SENR4755 994 Vehicle Systems Disassembly and Assembly SEHS9272 994 Field Assembly Step Aen A U tra Center hole diameter 52 5 2 in 994 Loader Arm Linkage Tools Maximum force 100 tons 1 ZAS 30 95 4C 9492 Head Plate Item 6 e Used between either 4C 9491 Sleeve 2 hum Maximum force 100 tons 4 9 6 7 4C 9489 Bearing Step Plate Item 7 e Assures that 18 4 cm 7 24 in diameter bearings are pulled in to proper depth during installation 6 e Two 18 2 cm 7 17 in diameter pilots 8 6 mm 0 34 in deep z 17 8 9 10 5 mm 0 41 in deep 10 11 as a FT Z FT2371 Stud Item 8 and FT2370 Stud Item 9 12 13 14 15 e Made by cutting existing 5P 7273 Stud Maximum force 100 tons 4C 9493 Receiving Handling Sleeve Item 1 e Supports hydraulic cylinder and serves as receiving sleeve 4C 9487 Coupler Item 10 during hydraulic removal pulling of collets during disassembly e Used to connect 2 puller studs e Through hole allows use with 50 8 mm 2 in or smaller puller st
17. Adapter taper 44 45 mm 13 4 in SAE J501 Outside diameter 97 5 mm 3 84 in External keyway width 16 2 mm 0 637 in Material Steel 4C 4088 Splined Adapter This article nas changed SMCS Code 0784 Wade Bateau since the printing of the 2009 Warranty Six Months Dealer Service Tools Catalog e Internally splined drive hub used when bench testing backhoe loader hydraulic pumps e Fits any pump shaft with spline size of 15 tooth 15 2 pitch References NEHT6022 Test Procedure 91 6857 Pump 416 428 Backhoe Loader NEHT6027 Test Procedure 9T 4833 Pump 426 436 438 Backhoe Loader adapter and other required tooling to bench test Backhoe Loader pump 133 2329 Drive Adapter 4C 4103 Bolt Mounting Group SMCS Code 0784 SMCS Code 0784 Model D3C Track Type Tractor Model Most Caterpillar Models and 933C Track Type Loader Warranty Six Months Warranty Six Months e Provides way to secure 1U 9130 Pump Stand or 1U 9588 Transmission e Used to connect test bench drive shaft to spline shaft of pump Mounting Group to hydraulic test bench bed e Bolt weldment slides inside rail REF mounting grooves on most test beds 109130 e Accepts any mounting rail within 63 5 mm 2 50 in inside clearance and 20 6 mm 0 81 in clearance slot Number of spline teeth 21 e Comes complete with speed bar knob Spline pitch 16 7 and washer Pressure angle 30 degrees e Improves speed and ease of mounting and P
18. additional instructions for Hydraulic Hammers amp Item PartNo Description 1 70 8501 Adapter 2 70 8498 Adapter 3 4 4 70 8499 Pin ed Not shown 45 0522 O ring Seal 3K 0360 Seal 2 2M 9780 O ring Seal 209 2112 Nitrogen Adapter Model M1735 MT745 MT765 MT835 MT855 and MT865 GEN 111 Challenger Tractor Warranty Six Months e Used to provide required connection between charging kit and accumulator e Used with 152 2023 Nitrogen Charge Kit e Male M28 x 1 5 thd x female M16 x 2 thd 4C 4321 Adapter e Used to adapt threads of accumulator filling valve neck to 5P 2963 Adapter and 18 8938 Chuck e Hose from 175 5507 Nitrogen Charging Group is then connected to fitting on 1S 8938 Chuck e 1 20 2B thd x female 18 2B thd Reference SEPD0046 ltem PartNo Description 1 1S 8938 Chuck 4C 4321 Adapter Includes 247 2708 Gasket 941043 Accumulator 247 2708 Gasket part of 4C 4321 Adapter Group also part of accumulator cap or available as separate part 5P 2963 Adapter existing lw rm N Click Here for New Tool Dealer Service Tools 2009 7 155 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 156 Vehicle System Tools 185 4458 Nitrogen Adapter Group SMCS Code 5077 0
19. Reference REGOO791 Service Manual Testing Hydraulic Systems and Components additional parts required Adapters for Hydraulic System Component Testing Tee Test Tools e The same improved adapters are recommended for use with discontinued 5P 3600 Flow Meter and discontinued 9S 2000 Flow Meter with one additional C 2 hose assembly being required with 9S 2000 Flow Meter refer to following tool lists and Tee Test Tool Chart for adapter components required for each machine e All adapter components are high pressure 103 500 kPa 15 000 PSI minimum burst pressure fittings and where convenient duplication of components has been eliminated Some components are seldom used and have been removed from recommended status to an available if needed status e For convenience 5P 8687 Tool Group consisting of an E 2 Tachometer Adapter blocking plate assemblies and certain special tools is available NOTE Oil flow should always be from a nipple into a valved coupler and never from a coupler into a valved nipple 4 amp WARNING Always make certain that the valved coupler on the C5 and C8 Connecting Hose Assemblies are connected to the valved nipple on the pump adapter before starting the diesel engine If this connection is not made properly injury to personnel or damage to the machine can occur when performing the pump test Refer to Form REG00791 01 for procedural information for testing hydraulic systems and components
20. Brake and Machine Steering Systems Model B 5 B 6 B 7 B 8 B 9 B 10 B 11 B 12 988 1 Hydraulic System Tools 992 1 992C 2 Disassembly and Assembly 1306 1 Cable Control and Winch 126 1 Excavator Implement 166 1 215 1 1 Hitch and Suspension 235 1 1 245 1 1 T Machines with ROPS cabs only 2See Adapter for Hydraulic System Component Testing Hydraulic Implement System C Steering Systems A 1 thru A 11 Machine Machine Model C 1 c 2 c 3 c 4 C B C 6 C 7 Model A 1 A 2 A 4 A 7 A 11 D3 1 1 920 1 D7G 1 930 1 DBK 1 966 1 D9H 1 988 1 D10L 1 992C 1 814 1 814 1 815 1 815 1 816 1 816 1 824 1 621B 1 825B 1 623B 1 826B 1 627B 1 834 1 631D 1 835 1 633D 1 931 1 637D 1 941 1 528 1 943 953 1 1 951 1 955 1 977 1 1 Steering Systems B thru C 983 1 Machine 518 1 Model B 6 B 9 C 2 528 1 920 1 1 910 1 930 1 1 920 1 966 1 1 930 1 988 1 1 950 1 992C 1 966 1 1 814 1 980 1 815 1 988 1 1 816 992 1 1 621B 1 120G 1 623B 1 1306 1 627B 1 140G 1 631D 1 12G 1 633D 1 14G 1 637D 1 16G 1 528 1 1 215 1 245 1 1Required on early machines without Tee Taps 7 26 Dealer Service Tools 2009 Vehicle System Tools ae 2P 2349 Hose Assembly Discontinued Service Repair Parts Available Hydraulic System Tools Item PartNo Description Oty 1 2P 0922 Stem Assembly 2 Hydraulic Component 2 3S 7116 Sleeve 2 3 Hose 200 cm 80 in Motor Grader Controls Cable Control and Winch 1 2 Loader Lift Arm and Excavato
21. Pin No 3 Bucket Pin Removal Installation Boom Pin Tube Assembly 1U 6201 Bucket Pin Installer Assembly Hydraulic Cylinder Plate Pin No 4 Cylinder Pin Installation Removal Installation Boom Pin Tube Assembly 1U 6202 Cylinder Pin Puller Assembly 1U 6197 Installer Cradle Assembly Threaded Puller Rod M64 thd x 1 2 m 4 0 ft long 4C 9544 Pin Driver Cap installation only 1D0 NOT USE similar tool from general tooling list Maximum Maximum Maximum Maximum Thread Part No Description Pin Diameter Pin Length Rod Diameter Capacity Size Length Diameter Use 1U 6196 Boom Pin Tube 304 mm 2100 mm 82mm 136 t Holds pin during removal 1U 6197 Installer Cradle 82 mm 136 t Used to hold hydraulic cylinder Assembly 3 2 in 150 tons to install boom pin 1U 6201 Bucket Pin Installer 82mm 136 t E _ Used to hold hydraulic cylinder used Assembly 3 2 in 150 tons with 1U 6200 to install boom pin 1U 6202 Cylinder Pin Puller 220 mm 450 mm 82mm 136 t Used to remove cylinder pins 8 7 in 17 7 in 3 2 in 150 tons 9U 6702 Threaded Puller Rod 136 t M64x6 26m n Used to remove and install pins 150 tons 8 5 ft 4C 8150 Threaded Puller Rod 136 t M64x6 1 8m Used to remove and install pins 150 tons 6 0 ft 9U 6800 Fast Runner Nut M64x6 Used with threaded puller rods to remove and install pins 4C 9544 Pin Driver Cap _ an M64x6 77
22. 8G 1890 Brace Group Group Group Group Implements Frame 1 Bracket Assembly 86 1397 86 1397 86 1397 86 1397 Hitch and Suspension 2 Bolt 3B 2968 3B 2968 3B 2968 3B 2968 3 Plate 8G 6187 8G 6188 8G 1849 3W 0815 4 Bolt OL 1178 2 OL 1178 2 OS 1626 2 1D 4609 2 5 4 5 Washer 5P 8248 2 5P 8248 2 5P 8248 2 5P 8248 4 6 Nut 1B 4331 3 1B 4331 3 1B 4331 2J 3506 3 1Cancelled Typical Brace Group Component Location FT3014 Reaction Arm Assembly SMCS Code 7266 010 7301 010 Model 789A 9ZC1 UP 789B 7EK1 UP and 789C 2BW1 UP Off Highway Trucks Warranty None e Used to remove and tighten bolts securing cab support assemblies outriggers to frame assembly especially helpful when removing and torquing the lower bolted joint on the rear cab support e Used with 194 7586 Pneumatic Wrench Group and 258 5686 Modified Impact Socket Reference SEBE9071 Service Letter Product Improvement Program for Inspecting and or Replacing the Rear Cab Support on Certain 789 Off Highway Trucks 127 8073 Articulation Sending Unit Alignment Gauge SMCS Code 4806 036 Model All H Series Motor Graders Warranty Six Months e Used to make sure 3E 5383 Articulation Sending Unit matches actual position of vehicle s articulation if sensor is not aligned properly operator s display for articulation in cab will be incorrect e Alignment gauge is required to realign replacement sensors or if sensor moved for
23. 931C 973C SEBF8758 Telescopic Handlers TH62 TH103 SEBF8785 TH210 TH215 SEBF8802 TH220B TH460B SEBF8803 Paving Product Cleaning Asphalt Pavers SEBF8440 CS323 583D SEBF8781 CP323E 334D SEBF8781 CB335D 634C SEBF8781 PF209B PS360B SEBF8792 Underground Mining R1300 R2900 Load haulers SEBF8791 AE40 55 Trucks SEBF8790 69D 73D Trucks SEBF8789 Compact Construction Equipment 301 5 305 902 908 216 277 SEBF8726 4C 9475 Transfer Pump Filter Cart 115 Volt AC 60 Hz 169 7158 Transfer Pump Filter Cart 220 Volt AC 50 Hz SMCS Code 0680 Model All Hydraulic Systems Warranty Six Months European Union compliant CE marked 169 7158 e 169 7158 replaces discontinued 4C 9828 e Removes contamination from hydraulic system fluid without removing and replacing fluid from machine e Environmentally safe method of off loading used fluid during changes e As part of normal hydraulic system maintenance helps prolong seal life and life of other wearing parts and aids in smooth valve and control actuation References SEHS9242 Special Instruction NEEG2735 Decal CE Motor 115 VAC 60 cycle or 220 VAC 50 Hz single phase Hp TEFC 16 amps full load PartNo Description Filtration capability 13 micron absolute Spin On filter 4C 9479 Filter Element Gear pump flow 26 Ipm 7 gpm 4C 9478 Electric Motor 115 VAC 60 Hz Inlet strainer 100 mesh Spin On 169 7160 Electric Motor 220 VAC 50 Hz Cart whee
24. Adapter Alignment Fixtures for Portable Boring Bar Unit Bearing Installation Plate Bearing Press Plate 5110 Bearing Press Plate 5130 5230 Bearing Puller Adapters Bearing Puller Plate Bearing Puller Plate Bucket Linkage Pin Removal and Installation Tools Coupler Fabricated Tools for Reboring Bushing Bores on Two Piece Booms Fabricated Tools for Repair of Boom Bores Upper Frame Groups on 235 and 245 Excavators and Front Shovels Forcing Bolts for Linkage Pin Collets Installer Ring Installer Ring Linkage Pin and Sleeve Bearing Removal and Installation Tools Pin Holder Assembly Pin Joint Group Pin Puller Adapter Pin Pulling Threaded Adapter Pin Removal Installation Tooling Pressure Gauge Puller Adapter Puller Adapter Puller Stud M36x4 Receiver Sleeve Assembly Receiving Sleeve Receiving Sleeve Seal Driver Seal Installation Plunger Seal Installation Plunger Seal Installation Ring Seal Installation Ring 1612 2774 34 7 T0649 7 T1248 N P 8330 1467 1411 0821 13054 11424 1116 1 2769 ea ip fife ape 9 N N ol P 3030 10823 11080 6B 3260 0 0 6D 6680 Loader Lift Arm and Excavator Implement 7 123 206 3481 215 2596 81 5270 FT0886 212 8164 FT2537 FT2531 217 4428 218 2143 1U 7646 155 5516 156 1639 0768 63 7808 T 3194 21 9575 Waa b lt p 2675 13035 13038 20 1776 37 9180 13039 3052 164 5848 17
25. Dealer Service Tools 2009 is dependent upon fluid temperature fluid viscosity supply air pressure supply air volume and filter media rating Vehicle System Tools Service Repair Parts PartNo Description 192 1560 Filter Element 10 micron absolute 212 7125 Filter Element 3 micron absolute 188 7020 Filter Element 5 micron absolute 185 1375 Filter Element 25 micron absolute 4C 6786 Pump complete 196 9504 Air Valve Repair Kit 161 7059 Diaphragm Repair Kit 077 8298 Filter Housing Cap O ring for discontinued 201 8131 only 221 4490 Cup Seal inside filter housing for discontinued 201 8131 only 209 1799 Pump discontinued 183 9301 only 209 1800 Repair Kit diaphragm for pump on discontinued 183 9301 209 1801 Repair Kit air valve for pump on discontinued 183 9301 3H 0976 O ring Element to Head Dust Caps Plugs Used with 245 1769 and discontinued 201 8131 and discontinued 183 9301 Oil Filter Carts 8C 3451 12 7 mm 4 in diameter rubber cap for S 0 S port 201 8129 50 8 mm 2 in diameter aluminum male plug used with 190 8321 Quick Disconnect Coupler or return line 201 8128 63 5 mm 24 in diameter aluminum male plug used with 190 8321 Quick Disconnect Coupler or suction line 201 8553 50 8 mm 2 in diameter aluminum female cap used with the following adapters 190 9935 190 9937 190 9939 190 9941 or 190 9943 201 8552 63 5 mm 212 in
26. Hitch and Suspension Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools FT2228 Hose Group SMCS Code 4150 041 4197 4198 0784 Model All Challenger Models Warranty None This article has changed since the printing of the 2009 Dealer Service Tools Catalog e Used to service Mobil Trac system updates current group with fittings Application Procedure to be used on 65C and 75C machines beginning with serial numbers e Install triple ended coupler assembly A into pressure port of left 2ZJ1 UP and 4KK1 UP hand tensioner cylinder Use caution when removing plug from port e Used to connect implement hydraulic system to belt tension cylinders Remove plug slowly allowing any pressure within cylinder to bleed to extend cylinders in order to work on undercarriage off before completely removing plug N Consists of two different length hose assemblies with double ended e Install double ended coupler assembly B into pressure port of right and triple ended coupler assemblies hand tensioner cylinder Use caution when removing plug from port Remove plug slowly allowing any pressure within cylinder to bleed off before completely removing plug e Connect appropriate end C of longer length of hose into lift por
27. Pin Key Group e Used with the 127 8064 Universal Adapter Plate Group e Pin key group is used on glands with pin holes located in the face of the gland e Assortment of pin sizes are provided to fit various sized holes in the face of the gland e Keys can easily be adjusted to fit various hole patterns in the face of the gland e Pins are stored in the keys to help prevent the pins from being lost NOTE Cylinder barrels should be honed before assembling new parts into cylinder NEHS0629 Tool Operating Manual Using the 9U 7868 and 9U 7869 Cylinder Spanner Wrench NEHS0627 Tool Operating Manual 1U 9001 and 1U 9002 Automatic Honing Tooling SEHS9538 Tool Operating Manual Using the 9U 6463 Hone Group and Attachments NEHC2004 Major Equipment Guide Hydraulic Cylinder Repair Stands Typical Gland Removal Tooling Item Description Locking Plate Universal Position Adapter Plate Cylinder Swivel Screws Spanner Wrench Cylinder Rod Oo e wl Nj Vehicle System Tools Inside Diameter Square Weight Brake and PartNo Description adjustable Width Overall Size Length Drive typical with plate Steering Systems 9U 7868 Cylinder Spanner Wrench 25 0 80 0 mm 101mm 377mm 304 mm lin 13 6 kg 30 Ib 1 0 3 2 in 4 in 14 9 in 12 in Hydraulic System Tools 9U 7869 Cylinder Spanner Wrench 76 0 115 0 mm 101mm 396mm 304 mm lin 16 kg 35 Ib 3 0 4 5 in 4 in 15 6 in 12 in Hy
28. SENR2960 Service Manual SENR4763 Service Manual SENR7868 Service Manual FT2504 Brake Gauge SMCS Code 4250 082 0763 Model TH62 TH63 TH82 and TH83 Telescopic Material Handler Warranty None e Used to check brake disk wear and determine whether disk replacement is needed e Checks for minimum thickness between brake disks e Gauge is inserted through inspection port in axle housing e Can be made from 6 4 mm 0 25 in square bar or key stock e Material SAE 1018 Steel Dealer Service Tools 2009 Vehicle System Tools B B B Brake and FT1048 Brake Anchor Pin Puller FT1183 Brake Piston Retainer Tool aroos SMCS Code 4254 010 SMCS Code 4250 036 Model IT12 910 920 930 Model 769B 773 768B and 772 Trucks Hydraulic System Tools Warranty None Warranty None Hydraulic Component e Used to pull back brake anchor pins when replacing wheel e Used to pressure check brake piston seals Disassembly and Assembly brake friction pads before assembling wheels e Material SAE 1020 Steel e Retain brake piston in cylinder while seals are checked with air pressure to 10 5 kg cm 150 PSI e Seals can also be pressure checked in event that wheel assembly is performed on truck Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 74 5P 7428 Bearing Puller Adapter SMCS Code 6119 010 4305 010 Model 613B Scraper Warranty Six M
29. e Each lifting bracket comes with a certificate of proof testing 560 mm 22 0 in 460 mm 18 1 in 12 25 kg 27 Ib 998 kg 2200 Ib 1996 kg 4400 Ib Working load limit Proof test load Reference KENR6023 Disassembly and Assembly Manual 24M Motor Grader Power Train NEHS1095 Tool Operating Manual 132 5136 Brake Lifting Bracket 141 3028 Seal Driver SMCS Code 6605 012 6606 012 Model CB534 CB534B CB534C CB535 CB634 CB634C and CS431 Compactors Warranty Six Months e Used to properly install 140 8409 and 140 8410 Seals into housing of the eccentric group e Eliminates possibility of seal damage caused by hammer and punch provides proper depth and uniform fit e Use one end of driver to install seal flush with housing and other end of driver to install seal to a depth of 10 0 mm 0 39 in e Driver installs seals with housing in vehicle getting around hard to reach areas Reference Service Manual Disassembly and Assembly of Eccentric Group 101 6 mm 4 00 in 55 6 mm 2 19 in 182 4 mm 7 18 in Outside diameter Inside diameter Length Adapter Bracket Assemblies SMCS Code 6605 022 Model CS CP 533C CS CP 563C CS583C Vibratory Compactors Essential Tool Warranty Six Months European Union compliant CE marked 151 7537 e Used to safely remove and install compactor pods Lifting Bracket e Uses different adapter plates for various applications e Adjus
30. e Used with discontinued 6V 0014 Cylinder and 9U 6810 Speed Nut e Hydraulic removal of bearings is preferred over other methods such as burning cutting or drilling e M48 threads provide a maximum of 890 kN 100 tons of hydraulic pulling force Reference RENR2173 Service Manual 988G Machine Systems FT2824 Sleeve Assembly SMCS Code 5102 7551 012 Model 988G Wheel Loader Warranty None e Used to install 152 3750 Sleeve Bearing into rod end of lift cylinder e Machined notch is required for sleeve assembly to seat flush against cylinder face Reference RENR2173 Service Manual 988G Machine Systems Dealer Service Tools 2009 Vehicle System Tools l 212 8164 Bearing Installation Plate Sie se 215 2596 215 2596 Adapter Plate Pap eee SMCS Code 5102 012 Model 988G Wheel Loader H S sets ydraulic Component Warranty Six Months Disassembly and Assembly Motor Grader Controls Cable Control and Winch e 212 8164 designed to quickly and accurately set depth of sleeve bearing Loader Lift Arm and e Heat treated for added durability Excavator Implement Reference K 212 8164 Implements Frame RENR2173 Service Manual 988G Machine Systems ACH cane Spansion FT2675 Pressure Gauge e Used to install 152 3749 Sleeve Bearing into pin bores for lift cylinder locations K and Y SMCS Code 5051 030 6107 6108 6119 7054 lM cl ol Model 988G Wheel Loader or other machines with MF
31. 12 inch thread Square drive lin Dealer Service Tools 2009 a Vehicle System Tools pa 129 4542 Cylinder Spanner Wrench Systems SMCS Code 5104 016 5104 017 Model 990 Wheel Loader Pin diameter 15 88 mm 0 625 in Warranty Six Months Distance between pins 204 mm 8 03 in Hydraulic Component Inside diameter 105 mm 4 1 in Disassembly and Assembly e Used to disassemble and assemble 6E 1169 Length 157 mm 6 2 in Threaded Piston in 9T 9570 Tilt Cylinder Group 3 Weight 14 kg 31 Ib Motor Grader Controls e Used with 1 inch square drive torque wrench 2 S Cable Control and Winch Square drive lin e Enables piston assembly to be tightened Loader Lift Arm and to 800 N m 592 ft lb _ Sl Excavator Implement e Provides positive non slip engagement of spanner pins Implements Frame Hitch and Suspension e Use of other tools can result in damage to piston or rod causing improper assembly Piston Spanner Assemblies SMCS Code 7201 017 4303 017 Model D25C and D D30C and D D35C and HP D40D D44B D250B D3008 and D D350C and D D400 D400D D550B Articulated Trucks Warranty Six Months e Used to remove and install pistons on cylinder rods 9U 6123 Spa nner Wrench e Used with inch square drive torque wrench ratchet or breaker bar e Used to remove and install threaded pistons in discontinued 6U 7243 and e Quick and easy assembly and disassembly discontinued 7U 8421 Stee
32. 138 kPa 200 20 PSI load on hydraulic system that should produce pump scharge pressure 1378 138 kPa 200 20 PSI higher than signal line pressure ow spool in compensator valve can be adjusted to obtain correct margin pressure ferential Refer to 416 Backhoe Loader Hydraulic System Testing and Adjusting ervice Manual SENR3195 01 for margin pressure test procedure onsists of O ring face seal ORFS type 6V 8731 Union 134s inch 16 external thread t both ends two 6V 8398 O ring Seals and a 35 3 0 5 mm 1 39 in long 9 4 mm 3 in iameter bar stock SAE 1020 steel e Round bar stock is inserted into 6V 8731 with 9S 3263 Thread Lock or equivalent proper sized orifice created by drilling 4 7 mm 46 in diameter hole through round bar stock Oog o T an Reference SENR3195 01 Service Manual 416 Backhoe Loader Hydraulic System Testing and Adjusting margin pressure test procedure Blocking Plates SMCS Code 4306 081 030 Model Challenger 65C 70C 75C and 85C Warranty Six Months e Used to block steering pump oil flow at the differential steering motor in order to measure steering circuit maximum pressure e Provides on machine measurement of pressure much faster and easier e Can be used on either the standard steering circuit or on the attachment high torque steering circuit 9U 7831 right hand and 9U 7832 left hand e Installed at the steering circuit hose connections on the differential steering motor instal
33. 150 tons 3 192 5512 Adapter Plate 192 mm 5 9 in 150 tons 4 192 5513 Adapter Plate 150 mm 5 9 in 150 tons 5 FT2729 Receiving Sleeve 150 ton ltem Description Receiving Sleeve Assembly Adapter Plate Linkage Pin 1 2 3 4 Hydraulic Cylinder 5 Puller Stud 6 7 8 9 Fast Runner Nut Retaining Plate Rod Nut 10 Socket Head Bolt 11 Washer Pin No 2 FT2729 Receiving Sleeve 1 192 5511 Adapter Plate 1 8T 0271 Cap Screw M10 x 1 5 3 316 1491 Cylinder Group 100 Ton 1 4C 8152 Retaining Plate 1 9T 2240 Threaded Rod M10 4 8T 4121 Washer M10 4 8T 4133 Nut M10 4 Pin Specific Tooling 9U 6815 Puller Stud M48 1 Part No Description Qty 9U 6903 Runner Nut M48 1 Pin No 1 Pin No 3 FT2729 Receiving Sleeve 1 FT2729 Receiving Sleeve 1 192 5511 Adapter Plate 1 192 5510 Adapter Plate 1 8T 0271 Cap Screw M10 x 1 5 3 8T 0271 Cap Screw M10 x 1 5 3 T Cylinder Group 150 Ton 1 316 1491 Cylinder Group 100 ton 1 4C 8152 Retaining Plate 1 4C 8152 Retaining Plate 1 9T 2240 Threaded Rod M10 4 9T 2240 Threaded Rod M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 8T 4133 Nut M10 4 87 4133 Nut M10 4 9U 6800 Runner Nut M64 1 9U 6815 Puller Stud M48 1 9U 6903 Runner Nut M48 1 Dealer Service Tools 2009 Home Vehicle System Tools Brake and Steering Systems Hydraulic System Tools
34. 2 C7 5P 1758 Shaft Assembly 1 C 2 98 3032 Clamp Part of 5P 1759 2 C7 98 3032 Clamp 2 C 32 1B 2714 Bolt 14 in 20 x 214 in 2 ty 08 1617 Bok 3 C 32 1D 4539 Bolt 4g in 18 x 2 in 2 C SOT 6 C 32 3B 4504 Lock Washer 6 35 mm 1 4 in 2 Used on very early 988 and 992 only C 32 3B 4505 Lock Washer 7 93 mm ne in 2 2Used on 977H 955H 933F and G and 966 with serial numbers C D 28 0424 Service Meter Group 1 below 75A 1092 only C D 2B 2695 Bolt 46 in 18 x 7 in 1 3Used on 977H machines not equipped with 28424 Service C 1D 4539 Bolt 4g in 18 x 214 in 1 Meters only C 43 3B 4505 Lock Washer 7 93 mm 5g in 2 Used on D3 910 and 931 only C 54 5P 0935 Adapter Group 1 5Used on all U S production 3204 Engines C 54 1B 7182 Bolts 2 Included in 5P 8687 Tool Group C 65 8N 5945 Tachometer Drive Adapter 1 Used on 3204 Engines 10X 2936 up C 65 4M 8303 O ring 1 Dealer Service Tools 2009 Home ite N N Vehicle System Tools D Blocking Plate Assemblies D D2 D3 D4 ees and e Available by ordering 5P 8687 Tool Group eee Systems e Isolate various system components when troubleshooting hydraulic system Hydraulic System Tools e To determine assembly number required for a machine model refer to the Service Manual for Testing Hydraulic Systems Hydraulic Petree eer and Components and then to the list below Petree eer and Assembly d Gf os or oo Motor Grader Controls ee oe we 9e ve Oe Cable Control and Winch D8 D Do DN D12 D
35. 2009 Dealer Service Tools Catalog Vehicle System Tools Brake and Steering Systems Hydraulic System Tools 345 1236 Lifting Bracket Assembly SMCS Code 6604 011 6605 012 4050 011 4084 011 Model CB54 CB54 Series XW and CB64 Vibratory Compactor Essential Tool Working load limit 567 kg 1250 Ibs Warranty Six Months Overall size Lx Hx W 387 4 x 409 6 x 95 2 mm 16 12 x 15 25 x 3 75 in Hydraulic Component European Union compliant CE marked Weight 12 kg 26 0 Ibs Disassembly and Assembly NEW TOOL Motor Grader Controls Cable Control and Winch e Used to remove and install compactor drum support plates and final drive Loader Lift Arm and e Used with 7X 2581 Bolt M30 x 100 mm 4 0 in long 9X 8258 Washer M30 and two guide bolts all dealer supplied Excavator Implement e Bolt and washer are used to attach lifting bracket to compactor drum Support plate ee Implements Frame e A suitable overhead lifting device and 189 0410 Screw Pin Shackle are required to support and raise lifting bracket and compactor drum support Hitch and Suspension plate e A three hole shackle mounting plate allows adjustable center of gravity to balance load during installation e Durable welded steel construction Reference NEHS1088 Tool Operating Manual 345 1236 Lifting Bracket KENR5997 CB54 CB54 Series XW and CB64 Vibratory Compactor Item PartNo Description Oty 1 345 1236 Lifting Bracket 1 2 7X
36. 22 23 mm in 14 lt S 25 40 mm 1 in 14 31 75 mm 114 in 12 4 98 5431 Sleeve Assembly 38 10 mm 1 in 12 5 9S 5565 Sleeve Assembly 50 80 mm 2 in 12 R x a em 6 8S 6586 Forcing Screw 1 in e To clean puller holes in loader linkage 8 9 10 11 12 7 9S 5564 Sleeve Assembly pins use the following thread taps 8 m Cap Driver 2 in 1P 7421 Tap 1 inch 14 thd 9 9S 5561 Cap Driver 1 in LCS Ua 12 thd Netshow 10 95 5562 Cap Driver 1 in 1P 3044 Tap 114 inch 12 thd 1P 0543 fast Runner Nut Geiss Can A 1P 7422 Tap 2 inch 12 thd 1P 0544 Fast R Nut i AS SUITEN 11 8 6587 Adapter 1 in e Refer to charts on following pages FT0768 Holder Assembly 12 5P 6581 Adapter 215 Excavator not shown fot sacle required foreach machine 5P 7288 Sleeve Assembly 215 Excavator Reference GMG00806 Special Instruction Pin Removal Installation Tooling SMCS Code 5451 5452 5456 5457 5458 6101 6108 6500 6501 6502 6503 6505 6509 6513 010 Model M300 Series Wheeled Excavator 300 Series Track Excavators 5080 Front Shovel General Purpose Pin Pulling Warranty Six Months Receiving Sleeves and Adapter Plates e Used to easily and quickly remove and install linkage and or cylinder pins located in front linkages of hydraulic excavators and front shovels e Longer boom pins with an M30 or smaller threaded puller hole are easily removed by usin
37. 38 41 ft Ib 14 2 mm 0 56 in 6V 7331 73 79 N m 54 58 ft Ib 23 9 mm 0 94 in 6V 7330 102 113 N m 75 84 ft lb 30 2 mm 1 19 in 6V 7329 136 158 N m 101 117 ft Ib 38 1 mm 1 5in 6V 7328 172 190 N m 127 141 ft lb 44 4 mm 1 75in 6V 7327 215 237 N m 159 175 ft lb 71 7133 Cover Plate SMCS Code 6500 036 Model Miscellaneous Excavators Warranty Six Months e Used during main hydraulic pump flow test DIAMETER A TTU Working pressure 41 000 kPa 6 000 PSI Male end 16 12 SAE O ring fitting Female end 146 12 ORFS fitting S T SO e S Home Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 71 7151 Flange Hydraulic Test Bench Adapters SMCS Code 6500 036 SMCS Code 5050 036 Model Miscellaneous Excavators Model Most Caterpillar Models Warranty Six Months Warranty Six Months e Used during main hydraulic pump flow test e Hydraulic test benches have been developed for bench testing hydraulic components such as transmissions pumps valves and hydraulic cylinder e A large number of special adapters are needed to couple the various components to hydraulic test bench for testing adapters available from
38. 4 75in 136 7 mm 5 38 in bushings on 631D 633D and 637D SP 47492 62 3 mm 212in 65 0 mm 262 in 1P 1844 127 0mm 5 00in 146 1 mm 5 75 in Tractor Scrapers b 3 9U 62619 139 0 mm 5 47 in 160 0 mm 6 30 in Used for hitch bearing removal 1P 1834 57 2 mm 2 25 in 69 9 mm 2 75 in i on 621B 623B and 627B Scrapers 1P 1835 63 5 mm 250in 76 2 mm 3 00 in ea en 60010 een ee Ta 1P 1886 69 3 mm 2 75in 82 6 mm 3 25 in aa HH ESAT ain andboam arnas 1P 1837 76 2 mm 3 00 in 88 9 mm 3 50 in 6V 0027 7 165 1 mm 6 50 in 1812 mm 7 25 in 8 Used for removal and installation QU 5337 9 79 0 mm 3 11 in 91 0 mm 3 58 in 9U 6904 9 199 0 mm 7 83 in 225 4 mm 8 87 in of 992C loader linkage bearings 5P 86016 82 6 mm 3 25in 98 9 mm 3 50 in 9U 6906 219 0 mm 8 62 in 245 4 mm 9 66 in 3Used for removal of stick and boom 1P 1838 826 mm 3 25in 953mm 3 75 in 9U 69059 239 0 mm 9 41 in 285 1 mm 11 22 in bearings on 5130 and 5230 Excavators 1P 1839 88 9 mm 3 50 in 101 6 mm 4 00 in 318 4271 11 2890 mm 10 35 in _ 276 0 mm 10 87 in R G E 5P 7398 5 95 3 mm 3 75 in 101 6 mm 4 00 in 11 Used for removal of 8P 8929 Bearin g 1P 18401 95 3 mm 3 75in 108 0 mm 4 25 in This article has changed on DIIT since the printing of the 2009 Dealer Service Tools Catalog Dealer Service Tools 2009 Vehicle System Tools FT3052 Receiving Sleeve Brake and Steering Systems SMCS Code 6504 Model BH150 and BH160 Backhoe Attachment Ess
39. 4 9T 2240 Threaded Rod M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 87 4133 Nut M10 4 8T 4133 Nut M10 4 9U 6800 Runner Nut M64 2 9U 6800 Runner Nut M64 2 197 6681 Bearing Puller Adapter 1 138 1135 Bearing Puller Plate 1 Bearing No 4 Bearing No 11 9U 6751 Receiving Sleeve 1 9U 6751 Receiving Sleeve 1 316 1491 Cylinder Group 100 Ton 1 316 1491 Cylinder Group 100 ton 1 9U 6753 Retaining Plate 1 9U 6753 Retaining Plate 1 9T 2240 Threaded Rod M10 4 9T 2240 Threaded Rod M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 8T 4133 Nut M10 4 8T 4133 Nut M10 4 9U 6815 Puller Stud M48 62 in 1 9U 6815 Puller Stud M48 62 in 1 9U 6903 Runner Nut M48 1 9U 6903 Runner Nut M48 2 197 6681 Bearing Puller Adapter 1 197 6683 Bearing Puller Adapter 1 Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 174 Installation Tooling Part No Description Oty Bearing No 6 Bearing No 1 5 9 and 10 Cylinder Group 150 ton 1 Cylinder Group 150 ton 1 4C 8150 Puller Stud M64 72 in 1 4C 6504 Puller Stud M64 48 in 1 9U 6800 Runner Nut M64 2 9U 6800 Runner Nut M64 2 197 6687 Bearing Installer Plate 2 138 1135 Bearing Puller Plate 1 Bearing
40. 4C 9634 Stud 1 12 to 41 1 1 1P 3042 Tap 1 12 1 1 1 1 Stud 1 14 1 1 1 1 1 1 1 1P 7421 Tap 1 14 1 1 1 1 1 1 1 9S 5564 Sleeve Assembly 1 98 5565 Sleeve Assembly 1 1 1 1 1 2 4 1P 0543 Fast Runner Nut 1 1 1 1 1 1 1 9U 6832 Fast Runner Nut 1 1 1 1 1Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 930 Pin Removal Pin Location PartNo Tools Required 1 2 3 4 5 6 7 8 9 10 N 12 6V 3160 Puller Group 30 ton t m i r a ID AE HE T 7 6V 3175 Puller Group 50 ton 1 1 6V 3170 Stud 1 12 1 1 1P 3042 Tap 1 12 1 1 Stud 1 14 1 1 1 1 1 1 1 1 1 1 1P 7421 Tap 1 14 1 1 1 1 1 1 1 1 1 1 98 5564 Sleeve Assembly 1 98 5565 Sleeve Assembly a sh S te dl eh H 1P 0543 Fast Runner Nut 1 1 1 1 1 1 1 1 1 1 9U 6832 Fast Runner Nut 1 1 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 920 Pin Removal Pin Location PartNo Tools Required 1 2 3 4 5 6 7 9 8B 7548 Bearing Puller 1 Assembly 8B 7563 Handle 1 6V 3160 Puller Group 30 ton 1 1 1 1 4 6V 3170 Puller Group 50 ton 1 1 8H 0684 Wrench Ratchet 1 8S 6586 Screw Forcing 1 14 1 4C 9634 Stud 1 12 1 1 1P 3042 Tap 1 12 1 1 Stud 1 14 1 1 1 1 1 1P 7421 Tap 1 14 1 1 E 1 14 9S 5565 Sleeve Assembly i t a To ica 9U 6832 Fast Runner Nut 1 1 1 1 1 1P 0544 Fast Runner Nut 1 1 1Also requires one of th
41. 953 953B 6E 3570 Wheel Loaders 910E 918F 928F 936F 938F 950F 980C 980F 6E 5406 Elevating Scrapers 615C 9T 3609 9T 8080 1Discontinued 2Not serviced Dealer Service Tools 2009 Home Vehicle System Tools Universal Position Adapter Plate Fixed Position Threaded Adapter Plate Gland Head Part No Part No Part No Model 9U 7877 2U 7390 Articulated Trucks D25C D25D D30C D30D D40D D350C D350D D400 D400D 2U 7690 6U 4157 7U 1775 7U 2661 7U 6038 7U 7867 104 4971 226 5755 152 7037 2 Articulated Truck D400E 740 ejector cylinder 127 8064 and 123 0389 104 9657 Grapple Arrangements for the following models 130 1810 8C 9356 Skidders 518 518C 8C 9436 Track Skidders D4H D5H 127 8064 and 123 0390 105 9121 Grapple Arrangement for the following model 130 1810 Skidders 530B 127 8064 and 123 0391 105 7738 Grapple Arrangement for the following model 130 1810 105 9099 1 Skidders 530B 162 7189 123 3802 099 7009 Excavator 307 162 7189 123 3803 085 7990 Excavator 307 T Discontinued 2Not serviced Adapter Plate Specifications Chart B can be used to identify adapter plates or to determine if an adapter plate can be used on a gland not listed in Chart A There are 3 styles of adapter plates as shown in the illustrations Style A Adapter Plate Pins engage radi ally counterbore surrounds outside diameter of gland Style B Adapter
42. Adapter Also requires one of these pumps 3S 6224 115 V or 8S 8033 230 V Removal Bearing Location Part No Tools Required 1 2 3 4 5D 0764 Washer 1 5H 6197 Pin Sleeve Assembly 3J 1770 Lock Pin 7M 9772 Pin 7M 9773 Adapter 7M 9774 Adapter Coupling a l a KM Ka ss l pal pa a l a KM Ka s l a KM Ka 9U 6832 Nut 1P 1844 Adapter 5P 0972 Adapter 6V 3170 Hydraulic Puller 5P 7370 Sleeve Assembly Adapter 5P 8713 Plate 8S 6377 Lock 9S 8901 Cylinder Group 9S 5557 Adapter 4C 9634 Stud 6V 0027 Adapter Linkage Pin and Sleeve Bearing Removal and Installation Tools SMCS Code 6107 6108 6119 5051 and 7054 010 017 Model 992G Wheel Loader Warranty Six Months FT numbers None e Used to remove and install loader arm linkage pins and sleeve bearings e Used with 38 6224 Hydraulic Pump 115 VAC 8S 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump also requires a 6D 7726 Hose Assembly 1 Also requires one of these pumps 3S 6224 115 V or 8S 8033 230 V e Refer to charts for tools required for each pin location pins A through Y are 180 mm 7 1 in diameter and pin G is 140 mm 5 5 in diameter Receiving Sleeve e Special receiving sleeve assemblies are used with other hydraulic service tools to remove and install l
43. D350D D400 and D400D FT2405 Spanner Wrench Disassemble and assemble 7U 4218 Inner Piston of hoist cylinder used on D40D FT2406 Spanner Wrench Disassemble and assemble 7U 4166 Outer Piston of hoist cylinder used on D40D FT2407 Spanner Wrench Disassemble and assemble discontinued 6U 3124 Cylinder Head of hoist cylinder used on D250B D300B D300D D44 D44B D550 and D550B 8 FT2408 Spanner Wrench Disassemble and assemble 6U 3243 Cylinder Head of hoist cylinder used on D250B D300B D300D D44 D44B D550 and D550B 9 FT2409 Spanner Wrench Disassemble and assemble 7U 4218 and 7U 4166 Pistons in hoist cylinders used on D40D 10 FT2410 Lifting Bracket Remove and install 4C 1800 Transmission Arrangement used on D400D 11 FT2411 Piston Driver Assemble 6U 3247 Piston in suspension cylinder D250B D300B and D300D 12 FT2412 Spanner Wrench Disassemble and assemble heads end caps in 6U 4161 Suspension Cylinder Group 13 FT2413 Lifting Bracket D35HP D40D D44B and D550B Remove and install 4C 1607 not serviced and discontinued 9C 2283 Axle Differentials used in D35C 14 FT2414 Spanner Wrench Adjust thrust hitch flanges used on all models 15 FT2415 Seal Guide Install 7U 4182 Outer Head over outer rod used on D40D 16 FT2416 Seal Guide Install 7U 9533 Inner Head over inner rod used on D40D 17 FT2417 Seal Guide Install 6U 3243 Cylinder Head over rod used on D250B D300B D300D D
44. Dealer Service Tools 2009 7 137 Vehicle System Tools Linkage Pin Removal and Installation Brake and Steering Systems PartNo Description Size Pint Pin2 Pin3 Pin4 Pin5 Pin6 Pin7 Pin 8 316 1489 Cylinder Group 62 ton 1 1 4C 8149 Receiving Sleeve 1 1 1 1 1 1 FT2503 Receiving Sleeve opt opt opt opt opt opt 4C 9491 Receiving Sleeve 1 1 Disassembly and Assembly FT2384 Receiving Sleeve opt b opt b Motor Grader Controls 4C 8150 Puller Stud M64 x 1829 mm 72 in long 1 1 1 1 1 1 Cable Control and Winch 40 8151 Forcing Bolt M24 102 5 mm 4 04 in long 3a 2ial Loader Lift Arm and 5P 8712 Bushing 62 ton cylinder 2 b 2 b Excavator Implement 4C 9486 Adapter 1 4 12 x M30 1 b 1 b Implements Frame 4C 9492 Plate 1 b 1 b Hitch and Suspension 4C 9634 Puller Stud 1 14 12 x 735 mm 29 in long 1 b 1 b 3E 8009 Bolt M30 x 500 mm 19 7 in long 1 b 1 b 9U 6832 Speed Nut 14 12 1 b 1 b 9U 6800 Speed Nut M64 1 1 1 1 2 1 4C 8153 Plate 1 4C 8152 Retaining Plate 1 1 1 1 1 1 9T 2240 Rod 4 4 4 4 4 4 8T 4121 Washer 4 4 4 4 4 4 8T 4133 Nut 4 4 4 4 4 4 1 Optional NOTE a Use to remove collet NOTE b Use to remove pin Linkage Pin Installation Collet Part No Size Description Pin7 316 1489 Cylinder Group 62 ton 5P 8712 Bushing 62 ton cylinder 1 1 5P 8714 Puller Stud 14 12 x 1 La 1 1 356 mm 14 0 in long 1P 0
45. Description A B K Y 9U 7763 Puller Rod 2 in 1 1 1 1 9U 7764 Bushing 1 1 1 1 7Y 0725 Hard Washer 2 2 2 2 3E 3879 Eyebolt M16x2 1 1 1 1 8T 7781 Nut 2 2 2 2 318 2121 Puller Assembly 1 1 1 1 Retainer Extraction Tooling Part No Description A B 322 5589 Extractor 1 322 5590 Extractor 1 2K 0439 Bolt 14 12 88 9 mm 1 009 3020 Washer 1 4 4 7Y 7992 Bolt M12 x 1 75 75 mm 1 8T 4223 Washer M12 4 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog 993K SBC Linkage Pin Locations Brake and Steering Systems Hydra System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Linkage Pin Installation Tooling Linkage Pin Removal Tooling Push Part No Description A B c D E F G Y K Part No Description AB LDE tE B Y K 289 0013 Puller Rod 11 2 12 1 1 S 1 1 1 320 9699 Spacer ee ee ee ee S 2
46. Disassembly and Assembly 198 8732 Speed Sensor Gauge FT2762 Gauge Plate SMCS Code 4198 010 4198 039 SMCS Code 4198 010 Model AP 1055B BG 2455C Asphalt Pavers Model AP 1055B Asphalt Paver Essential Tool Warranty None Warranty Six Months e Used to measure shim gap on front idler of track frame e Used to adjust travel motor speed sensor to proper depth e Allows fast accurate shim adjustment refer to Special Instruction for specific procedure for using tool e Faster and more accurate than other methods e Material A2 tool steel e Heat treat requirement R 50 to 62 Reference NOTE Etch or otherwise mark REHS0895 Special Instruction thickness of gauge plate Speed Sensor Installation on outside diameter REHS0894 Special Instruction oO Speed Sensor Installation o 160 3934 Centering Guide SMCS Code 4131 016 Model PS300B Suspended Tire Pneumatic Compactor Essential Tool Warranty Six Months e Used to properly align rear axle housings reduces premature wear out e Quickly installed and removed saves time during assembly e Machined to specific tolerances from high quality steel e Overall diameter 230 mm 9 1 in Length 270 mm 10 6 in Reference KENR2705 Service Manual PS300B PF300B Pneumatic Compactor Machine Systems Disassembly and Assembly Dealer Service Tools 2009 7 205 Vehicle System Tools Brake and S 163 8003 Seal Installer SMCS Code 3150 016 System
47. Fax 435 789 7066 S S E f Email info thespillpro com Suction Produced 40 6 kPa 12 in Hg 40 6 kPa 12 in Hg Suction Hose 3 2 cm 1 25 in diameter 213 4 cm 7 0 ft long 3 2 cm 1 25 in diameter 213 4 cm 7 0 ft long Suction Wand 106 7 cm 42 in long 106 7 cm 42 in long Disposal Hose 3 2 cm 1 25 in diameter 152 4 cm 5 0 ft long 3 2 cm 1 25 in diameter 152 4 cm 5 0 ft long Decal NEEG2539 CAT Logo NEEG2539 CAT Logo Decal NEEG2735 CE Compliant NEEG2735 CE Compliant New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 348 9503 DHCR1500 Flowmeter 348 9504 HV1500 Load Valve SMCS Code 0774 0784 Model All Models Warranty Six Months NEW TOOL e Used together to measure hydraulic flow pressure and temperature in any hydraulic system e Helps diagnosis problems within a hydraulic system e Meets EU requirements No CE markings required 348 9503 DHCR1500 Flowmeter e Flow rated up to 1500 Ipm 400 gpm e Pressure rated up to 420 bar 6000 psi e Code 62 four bolt flange connections e Accuracy of 1 of indicated reading e Remote inputs flow temperature 2 pressure 1 speed 1 e Quickly checks hydraulic pumps motors valves cylinders and hydrostatic transmissions e Low battery power consumption with automatic power off feature e Infra red photo tachometer with on target indicator e Can measure flow in both directions uni directional wh
48. Six Months 4 Hydraulic Component e Used when splitting tractor to remove transmission 5 Disassembly and Assembly or other driveline components e Bolts directly to frame using counterweight bolt holes 1U 9073 1U 9073 Rear Stand Group Bae e Support can be adjusted for height adjustments should not two required Item PartNo Description be made when support is holding full load of tractor 1 Leg Assembly Loader Lift Arm and e Rear supports bolt on with 0S 1626 Bolts and 2J 3506 Nuts 2 TA 1935 Nut 2 required Excavator Implement front support uses counterweight mounting bolts 2 3 5F 7366 Screw Implements F S ents Frame Reference 4 1U 9075 Rear Stand Assembly Hitch and Suspension 5 5F 7353 Thrust Washer SENR8300 Service Manual 1U 9078 Stabilizer SMCS Code 4150 010 Model Challenger 35 45 and 55 Warranty Six Months e Used to add stability to front of Challenger during undercarriage change or when working on undercarriage spreads front stabilizing points out to 1245 mm 49 0 in e Used with 8S 7640 Tube Stand 8S 7611 Tube and 8S 7615 Pin requires 2 of each e Bolts directly onto engine side frames using two 0S 1626 Bolts and 2J 3506 Nuts Reference SENR8300 Service Manual Distance between side plates 689 mm 27 1 in Distance between stabilizer pads 1245 mm 49 0 in Working load limit 4086 kg 9000 Ib Mounting hardware 2 each 0S 1626 Bolt 2J 3506 Nut Item Part No
49. e Used to disassemble excavator swing drive lower bearing e Used with standard shop press e Prevents damage to lower bearing seal cage e Works with all machines using 148 4636 Swing Drive Assembly References 320C Excavator Service Manual Machine Systems Disassemble and Assemble This article has changed since the printing of the 2009 Dealer Service Tools Catalog FT1421 Spring Installer 6V 6178 Puller Plate a Machines 6V 61 19 Bar Assembly SMCS Code 7201 010 Model 768 769 772 773 s 776 and 777 Warranty Six Months Warranty None e Makes it easy to install springs when assembling torsion springs used on some seat suspension groups e Used to separate front suspension struts from steer axle spindles on all Caterpillar off highway trucks and tractors tools for this operation cannot be used on all vehicles e Two 6V 6178 Plates and four 6V 6179 Bar Assemblies used with discontinued 316 1490 Cylinder Group to provide heavy duty tool arrangement with 16 5 kN 150 tons capacity e Eight 1D 4635 Bolts needed when used on 768 769 772 and 773 s four 3R 2299 Bolts needed when used on 776 and 777 s This article has changed since the printing of the 2009 Dealer Service Tools Catalog e Has a hook to engage tang of spring and 6V 6178 contact surface with radius to fit against spring body e Large drawing available 6V 6179 291 4194 Separation Group SMCS Code 7051 076 Model 769D BBB00069 UP 77
50. pressure hose from the pump 2 It is usually convenient to route the pressure hose under the floorboard leaving the floorboard loose to the pump which is temporarily placed on the fender or deck 4 Replace the seat and floorboard leaving floorboard bolts out on 1 side to allow space for hose 5 Plate the FT1845 Pump Group in front of the operator in a position convenient for observing the pressure gauge working the pump handle and with ready access to the bypass valve Place the tractor parking brake control in the unlocked position 6 Preparation for releasing the brakes is now complete Before towing the operator should fasten the seat belt for safety if an emergency requires brake re application Brake Release and Re application 7 Turn the bypass valve handle to the closed position Brake and Steering Systems 8 Work the pump handle rapidly to produce a large volume of oil flow This flow is sometimes necessary to cause the brake piston seals to seat 9 Brake piston seal seating will be evidenced by a sudden rise in oil pressure At this point oil flow will drop to near zero and pressure will rise to maximum Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 10 An occasional pump stroke will maintain maximum pressure NOTE Do not let pre
51. which is incorrect Tool D 6V 2157 Link Bracket qty 2 should be removed because link bracket mounting holes are too small for bolts required and replaced with on 789 and 793 cylinders See Service Manual changes below FT2399 Lifting Plate qty 1 2D 1201 Lifting Eye Bolt 11 NC qty 2 References SENR4917 793 Truck Vehicle Systems Disassembly SENR4917 793 Truck l and Assembly SENR3404 789 Truck Vehicle System Disassembly and Assembly a Tools Needed chart on page 44 Part number for Tool A is 8T 2853 Part number for Tool B is 9U 5613 e Tools Needed chart on page 47 A new column C should be added consisting of FT2399 Lifting Plate qty 1 2D 1201 Lifting Eye Bolt 11 thd qty 2 e Photo above step 6 and photo above step 7 on page 48 currently show two link brackets being used It should be noted that the new tool C is required instead e Tools needed chart on page 49 needs new column F consisting of z FT2399 Lifting Plate qty 2 Palier wyth Handie Mazan 2D 1201 Lifting Eye Bolt 11 thd qty 2 e Step 7 on page 49 will require tool F 9U 5613 Puller Plate Diameter 445 mm 17 5 in Thickness 130 mm 5 1 in Weight 68 kg 150 Ib Hardness Rockwell C 42 47 FT2399 Lifting Plate Capacity 1135 kg 2500 Ib Dealer Service Tools 2009 Home Brake and Steering Systems ols Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Wi
52. 00 mm 9 61 in MS650 8 E650 129 4541 146 05 mm 5 75 in 139 70 mm 5 50 in 127 07 mm 5 00 in 99 06 mm 3 90 in 132 5141 152 40 mm 6 00 in 132 59 mm 5 22 in 82 55 mm 3 25 in 152 40 mm 6 00 in 5130 Front Shovel 132 5142 165 10 mm 6 50 in 143 51 mm 5 65 in 101 60 mm 4 00 in 165 10 mm 6 50 in 5130 Backhoe Bucket Cylinder 5110 Boom 4C 4063 508 00 mm 20 00 in 355 60 mm 14 00 in 70 61 mm 2 78 in 198 12 mm 7 80 in Sensor Installation Tools for Position Sensing Hydraulic Cylinders SMCS Code 7562 5721 Model D8T KPZ J8B DOT RJS D10T RUG Track Type Tractors 416E SHA 420E HLS KMW 430E EAT DDT 432E BXE 434E FSH 442E GKZ Backhoe Loaders 988G BNH 980H JMS Wheel Loaders 824H ASX 834H BTX 825H AZW 826H AWF 836H BXD Wheel Dozers Essential Tool Warranty Six Months 265 4177 Service Group e Used to install sensors in clevis mounted position sensing hydraulic cylinders PCS e Ensures accurate alignment of sensor e Reduces possibility of damage to seal on sensor e Reduces chances of damaging cylinder bore during installation Dealer Service Tools 2009 Part No Description Oty 1 265 4180 Installer Group 1 2 265 4181 Sleeve WS E 3 265 4182 Sleeve Removal Tool 1 Item Part No Description Oty 4 265 4183 Driver Group includes driver cap and bolt 1 20 265 4198 Su
53. 010 Model 950 966B and 966C Wheel Loaders Warranty None e Used on lift cylinder rods to support lift arms during service work e 2 required FT0583 Lift Cylinder Support Block FT0506 Lifting Fixture SMCS Code 5100 010 SMCS Code 4094 017 3050 017 3108 017 6236 017 7107 017 Model 977 Traxcavator 3159 017 Warranty None Model 3 Axle Tractor Scrapers Warranty None e Used to support lift arms during service work e 2 required e Used to lift hydraulic tank on 3 axle tractor scrapers e 3D 6684 Cap used to fabricate the tool 191 3557 Hydraulic Filter Removal Adapter SMCS Code 5068 011 Model All 300B Series Excavators Warranty Six Months e Used to take out hard to remove hydraulic filter capsules e Eliminates possible damage to filter capsule during removal 16 threaded hole for eyebolt e 1 inch square drive for ratchet wrench Service Repair Parts Item PartNo Description 1 1H 5403 Bolt 2 9M 1974 Washer 3 3W 9402 Pin Dealer Service Tools 2009 Vehicle System Tools Tools for Servicing Caterpillar Piston Type Hydraulic Motors SMCS Code 5058 017 Model See Chart 1 Brake and Steering Systems Hydraulic System Tools 3 Warranty Six Months 2 i e 4 f K E
54. 011 Model D10 Warranty None e Needed to hold piston when removing rod nut from dozer tilt and ripper lift cylinders e Material 50 8 x 50 8 x 6 35 mm 2 x 2 x 1 4 in angle iron FT1558 e Length determined after cylinder is installed on hydraulic cylinder repair stand Reference Service Manual Hydraulic Cylinder Rod Seal Guides SMCS Code 5100 012 Model See Chart Warranty Six Months e Needed for installation of hydraulic cylinder heads with polyurethane seals used on square shoulder rods e Chart correlates guides with cylinder rod diameter thread size and application Typical Guide Dealer Service Tools 2009 Vehicle System Tools Seal Guide Number Rod Larger Outer Diameter Rod Smaller Outer Diameter Rod Thread Inner Diameter Length acne Cylinder Where Used 1U 9582 6V 6159 22 28 mm 0 88 in 28 58 mm 1 13 in 15 24 mm 0 60 in 21 84 mm 0 86 in 19 51 mm 0 77 in 16 00 mm 0 63 in 51 05 mm 2 01 in 38 10 mm 1 50 in 5P 3537 38 10 mm 1 50 in 34 29 mm 1 35 in 28 58 mm 1 13 in 57 15 mm 2 25 in 920 930 Steering 1P 0763 38 10 mm 1 50 in 34 29 mm 1 35 in 31 75 mm 1 25 in 57 15 mm 2 25 in 950 Steering 125 9793 233 7206 44 00 mm 1 73 in 44 40 mm 1 75 in 39 70 mm 1 56 in 38 00 mm 1 50 in 43 63 mm 1 72 in 32 00 mm 1 26 in 44 00 mm 1 73 in 82 00 mm 3 23 in TH360B TH46
55. 1 C I o 9 which allows a single gauge to be quickly connected to hydraulic system a 9 L e More flexible hose with higher working and minimum burst pressure I H than former hose U Ka 10 S 13 R i e Group includes all items in figure ltem PartNo Description Qty ltem PartNo Description Qty 1 6V 7145 Box Assembly green plastic box 12 1A 9579 Bolt 4 T 7 Block Tool Hold 0S 1591 Bolt 4 3 81 7686 oc ool Holder OT 0768 Ei i 4 7M 8489 Adapter Assembly 0S 1587 Bolt 4 3J 1907 Sea 5 7 13 6V 7944 Plate Assembly 8T 0859 Gauge 25 000 kPa 3600 PSI 3 3 mm D AI diameter 6 81 0857 Gauge 13 800 kPa 2000 PSI 12 70 mm 0 50 in hose 7 5P 3415 Adapter 6V 7945 Plate Assembly 3D 2824 Sea 41 4 mm 1 63 in diameter 5P 3501 Adapter 19 05 mm 0 75 in hose 3J 1907 Sea 5 6V 7946 Plate Assembly 5P 4674 Adapter 47 5 mm 1 87 in diameter 3K 0360 Sea 6 25 4 mm 1 0 in hose 5P 2937 Adapter 6V 7947 Plate Assembly 3J 7354 Sea 6 54 1 mm 2 13 in diameter 5P 4675 Adapter 31 75 mm 1 25 in hose 1J 9671 Sea 6 6V 7948 Plate Assembly E 63 5 mm 2 50 in diameter gt Sy a Coupler 38 10 1 50 in hose 3 6V 3965 Nipple Assembly 6V 7949 Plate Assembly 10 2N 2543 Plug 38 1 mm 1 50 in diameter 28 4078 Sea 15 75 mm 0 62 in hose 11 5H 4017 Cover 12 70 mm 0 50 in line 14 6V 3966 Nipple Assembly 3 5F 7054 Sea 5 15 177 7860 Hose Assembly 8S 7668 Cover 15 75 mm 0 62 in line 2 4J 8996 Sea 5 16 6V 414
56. 12 thd e Used for repair or threading of M30 x 3 5 threads Maximum force 100 tons e Threads on rods in 994 loader linkage can become damaged or rusted repair much less expensive than replacement Dealer Service Tools 2009 Home Vehicle System Tools Brake and Steering Systems lic System Tools Hydraulic Component Disassembly and Assembly 206 3481 Adapter Plate SMCS Code 6107 010 Model 994D Wheel Loader Essential Tool Warranty Six Months European Union compliant CE marked Motor Grader Controls Cable Control and Winch e Used to lift and install hollow linkage pins with 38 mm 1 5 in center hole loader arm e Used with 128 4775 Lifting Bracket Assembly Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Reference RENR2038 Service Manual 245 Front Shovel Linkage Pin Puller Tools SMCS Code 6108 010 Model Most Caterpillar Loaders and Excavators Warranty Six Months e 5P 7370 Sleeve Assembly and three to six adapters are used with 98 8901 Cylinder Group for linkage pin removal on 245 Front Shovel e Can be used for pins not more than pan 165 1 mm 6 50 in in diameter and will a ee also accommodate 152 4 mm 6 00 in and l 5P 7370 __ Sleeve Assembly 165 1 mm 6 50 in diameter pins with teardrop 2 Adapter or flag retainers welded to end e Refer to Service Manual Loader Linkage Pin Tool 955 Pin Removal Pin Location
57. 198 3116 Washer 198 3115 1Not serviced Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 208 Vehicle System Tools 254 3424 Drilling Fixture SMCS Code 7062 026 Model 345B and 345C Series II Excavator Essential Tool Warranty Six Months e Used to locate and repair damaged swing drive mounting bolt holes and dowel holes e Comes with two 16 mm 0 629 in and two 30 mm 1 181 in pins one set shown in the storage position and bushings Reference Technical Information Bulletin 4228 00 REHS2415 Special Instruction 239 2296 Torque Adapter SMCS Code 7266 Model IT28G Integrated Toolcarrier Machines Special Defense Products and Standard Production Units Essential Tool Warranty Six Months e Used to remove and install 2 cab ROPS bolts located in front corners on cab floor e Used with a inch square drive 9U 5007 Torque Wrench e Fits into limited clearance area where sockets or other tools will not fit e Essential for applying proper bolt torque Square drive Yin 30 mm 12 point 203 2 mm 8 00 in Socket size Center to center distance from drive to socket FT3028 Stall Fixture SMCS Code 0784 Model 10 foot Asphalt Augers Warranty None e Used to e
58. 2009 Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools FT0509 Steering Cylinder Block SMCS Code 4303 009 Model Articulated Wheel Loaders Warranty None e Prevents machine from turning while service work is being performed e Attach this block to steering cylinders on articulated wheel loaders that are not equipped with safety links FT0918 Brake Spring Tool SMCS Code 4253 010 Model 621 627 631C 633C 637 641 650B 651B 657B 660B and 666B Tractor Scrapers Warranty None e Used for brake spring removal and installation e Tang end used to lift spring hook out of brake shoe pin groove other end shaped to engage spring hook and guide it over pin e Material SAE 1020 Steel 1U 9360 Displacement Gauge Assembly SMCS Code 4258 082 4262 082 Model 768B 768C 772 772B Track Type Tractors 769B 769C 773 773B Off Highway Trucks Warranty Six Months e Formerly available as FT1097 inventoried due to dealer interest e Used to measure and check piston movement in master cylinder and brake cylinder on the models listed above 9J 1254 and 9J 1255 Brake Cylinder Groups e Movement indicates leaking seals on pistons e Assembly includes all items in figure References SENR2940 Service Manual
59. 22 micron absolute e Pump unit vacuum 60 6 to 68 1 Ipm 16 to 18 gpm discharge 60 3 Ipm 16 gpm e Easy to clean large 20 32 x 25 4 cm 8 x 10 in cleanout door allows cleaning of unit All spin on filters listed have synthetic filtering e Tank unit 567 8 L 150 gal holding tank is mounted on rubber tired wheels and caster media for compatibility with petroleum based completely portable with a fold away towing bar and water based fluids e Hoses 31 75 mm x 6 10 m 1 in x 20 ft clear industrial suction hose is lightweight and flexible equipped with a quick 25 4 mm x 3 66 m 1 in x 12 ft black discharge hose with quick coupling and fluid shutoff fill nozzle standard e Drain pan lightweight aluminum 469 9 x 520 7 x 76 2 mm 1814 x 2014 x 3 in drain pan equipped with quick coupling connection steel ball type rollers permit rolling on floor low profile gets where other pans canno e Filtration serviceman has the option of filtering fluids three separate times three filters suction recycle and discharge all have visual dirty filter indicators 1 When fluid is initially being vacuumed from the sump or pan to the unit the fluid passes into the tank through dual filters at a rate of 60 6 to 68 1 Ipm 16 to 18 gpm 2 While the fluid is in the holding tank it can be continually circulated through the dual recycle filters until the acceptable contamination level is attained 3 W
60. 226 6624 Lapping Compound Reference e Laps bore to proper specifications SEBF8271 Guideline for Reusable Parts and Salvage Operations e Heat treated for added durability Salvage to Tapered Steering Bores 785 797 Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Plug Gauges with Case SMCS Code 4305 064 005 020 Model 769 770 BZZ 771 772 RLB 773 773F EED 775 775F DLS 777 777F JRP 784 785 789 793 and 797 Off Highway Truck Essential Tool Warranty Six Months e Used to inspect steering arm linkage joints with a 1 8 ratio on steering arms and center arms e Used with 280 1555 Blueing Paste sold separately e Gauges have incorporated a Go and No Go step to determine wear condition of specific steering joint tapered bores e Durable waterproof case provided with each gauge group e Foam insert protects gauge from damage and provides storage for 280 1555 Blueing Paste sold separately e Heat treated and black oxide coated for added durability PartNo Description 265 9215 Plug Gauge Group 265 9216 Plug Gauge Assembly not serviced separately 265 9217 Foam Block Group serviced separately 265 9218 Plug Gauge Group 773 775 77
61. 2581 Bolt M30 x 100 mm 3 94 length 1 3 9X 8258 Hard Washer M30 1 Not shown 189 0410 Screw Pin Shackle 1 N Guide Bolt 2 New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch 332 7591 Sleeve Assembly SMCS Code 7051 776 7051 777 Model 993K Wheel Loader Warranty Six Months NEW TOOL e Used to remove lower articulation flagged hitch pin e Used with 316 1491 or 6V 0014 Hydraulic Cylinder Group 38 6224 Electric Hydraulic Pump Group 9U 6815 Puller Stud and 9U 6810 Speed Nut e Hydraulic removal of pin is preferred over other methods such as burning cutting or drilling e Heat treated for added durability Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Inside diameter 298 mm 11 73 in Overall length 736 mm 28 98 in Flag opening 220 mm 8 66 in Hole for threaded rod 70 mm 2 76 in Reference KENR5832 993K Wheel Loader Machine Systems Disassembly and Assembly Loader Frame from Rear Frame Separate New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Swing Drive Sleeves SMCS Code 5459 015 Model 318C 320C 321C 323C and 345C Excavators Essential Tool Warranty None NEW TOOL e Used
62. 3 16 730 7X 0599 Washer 730 9S 8752 Full Nut 3 16 730 mn n Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 94 Vehicle System Tools 213 5138 Oil Tube Guide Group SMCS Code 5100 016 Model D400E 730 and 740 Articulated Trucks with Load Ejector Cylinder Essential Tool Warranty Six Months References RENR5140 Machine Systems Disassembly and Assembly 740 RENR3461 Machine Systems Disassembly and Assembly D400E Used to install oil tube rod eye into fourth stage piston Provides smooth installation and prevents damage to oil tube Helps prevent O ring located inside piston from being cut Made from durable plastic Service part 095 1696 O ring Threaded Gland Cylinder Tools SMCS Code 5456 017 Model All Models with Hydraulic Cylinders Warranty Six Months Spanner Wrench Assemblies Dealer Service Tools 2009 Used to remove and install threaded gland heads on hydraulic cylinders Spanner wrench virtually eliminates chance of disengagemen
63. 3 50 in 63 50 mm 2 50 in 69 85 mm 2 75 in 57 15 mm 2 25 in 57 15 mm 2 25 in 963 Bucket Tilt 227 Stick 1U 8607 99 97 mm 3 94 in 82 00 mm 3 23 in 72 15 mm 2 84 in 201 00 mm 7 91 in MS240 8 E240 MS300 8 E300 221 5385 101 60 mm 4 00 in 92 66 mm 3 65 in 82 55 mm 3 25 in 211 00 mm 8 31 in 854G D11R Tilt 233 7213 101 55 mm 4 00 in 69 00 mm 2 72 in 57 20 mm 2 25 in 97 00 mm 3 82 in TH360B Boom Raise Cylinder Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Rod Rod Rod Seal Guide Larger Outer Smaller Outer Thread Inner Number Diameter Diameter Diameter Length Cylinder Where Used 233 7215 101 55 mm 4 00 in 69 00 mm 2 72 in 57 20 mm 2 25 in 117 00 mm 4 61 in TH360B Boom Raise Cylinder 5P 8725 101 60 mm 4 00 in 97 10 mm 3 82 in 63 50 mm 2 50 in 57 15 mm 2 25 in D10 Bulldozer Lift 5P 7382 101 60 mm 4 00
64. 3 A4 AS A6 AT ABS AS A 10 A Steering Systems 140G 1 12G 1 Hydraulic System Tools 14G 1 3 16G 1 3 Hydraulic Component 715 7 Disassembly and Assembly 225 3 Motor Grader Controls 235 3 Cable Control and Winch 245 3 1 Loader Lift Arm and 1See Adapter for Hydraulic System Component Testing Excavator Implement 2 Machines with ROPS cabs only 3Required on early machines with Tee Taps 4 Machines with serial numbers 95V960 Up 82X543 Up 94L443 Up and 84X555 Up Implements Frame Hitch and Suspension Hydraulic Implement System B Machine Model B 5 B 6 B 7 B 8 B 9 B 10 B 11 B 12 D3 1 1 1 1 D7G 1 D8K 1 DSH 1 D10L 1 613B 621 621B 623 623B 627 627B 631C 631D 633 633D 641B 650B 651B 657B 660B 666B 814 815 816 824 825B 826B 834 835 931 1 941 1 943 953 1 951 955 977 983 518 528 1 1 910 1 1 920 930 950 966 980 drl g lg l g l e sg lag l l ll xl kl g lg ls ee leg l rl Al ee k l ee ee k l k l k l x l ma xl oe Dealer Service Tools 2009 Vehicle System Tools
65. 3 hoses can be connected to the three ports on stick cylinder Flowmeters This article has changed SMCS Code 5050 082 3150 038 5050 038 H inti Model Most Caterpillar Models since the printing of the 2009 Warranty Six Months Dealer Service Tools Catalog e Low cost flowmeters for measuring hydraulic flow in applications within their capacities e Similar to 6V 7788 Flowmeter all 3 flowmeters incorporate a variable orifice which measures line flow with less restriction pressure drop than 5P 3600 Flowmeter e Can be installed in any position and are not affected by shock or vibration Part No Inlet Outlet Description Range Maximum Pressure Length Connections 8T 0454 Flowmeter 20 200 Ipm 5 50 gpm 20 700 kPa 3 000 PSI Approx 300 mm 12in 1 in NPT 8T 0456 Flowmeter 50 550 Ipm 10 150 gpm 20 700 kPa 3 000 PSI Approx 300 mm 12in 1 in NPT Tools needed for checking transmission cooler flow on 943 953 963 and 973 Track Type Loaders Sold Separately Item Part No Description 1 8T 0454 Flowmeter 2 1P 5598 Pipe Nipple 1 in NPT 3 1Y 7453 Tee 4 9B 3523 Reducing Bushing 5 6V 3966 Nipple 6 6V 4144 Coupler V 7 8T 0854 Gauge 9 1000 kPa 1 150 PSI 8 8F 8306 Reducing Bushing 1 in NPT to in NPT 2 9 Flared Connector 37 2 10 Hose 11 6K 3459 Flared Connector 37 2 2 12 Hose 1Use for 943 and 953 2 Us
66. 318 2972 132 mm 5 20 in 52 mm 2 04 in 100 9 mm 3 97 in 36 9 mm 1 45 in 130 03 mm 5 13 in 50 03 mm 1 98 in 97 9 mm 3 85 in 33 9 mm 1 33 in 24 mm 0 94 in 35 mm 1 38 in 114 mm 4 49 in 80 mm 3 15 in 318 2973 62 mm 2 44 in 41 9 mm 1 65in 60 03 mm 2 37 in 38 9mm 1 53in 31 mm 1 22in 90 mm 3 54 in 318 2974 72 mm 2 83 in 50 3 mm 1 98 in 70 03 mm 2 77 in 47 3 mm 1 86 in 35mm 1 38in 100 mm 3 94 in 318 2975 77 mm 3 03 in 54 6 mm 2 15 in 75 03 mm 2 96 in 51 6 mm 2 03 in 40mm 1 57 in 108 mm 4 13 in 318 2976 82 mm 3 23 in 58 7 mm 2 31 in 80 03 mm 3 16 in 55 7 mm 2 19 in 40mm 1 57 in 110 mm 4 33 in 318 2977 318 2978 92 mm 3 62 in 102 mm 4 02 in 67 2 mm 2 65 in 75 6 mm 2 98 in 90 03 mm 3 55 in 100 03 mm 3 95 in 64 2 mm 2 53 in 72 6 mm 2 86 in 40 mm 1 57 in 40 mm 1 57 in 115 mm 4 53 in 120 mm 4 72 in 318 2979 132 mm 5 20 in 100 9 mm 3 97 in 130 03 mm 5 13 in 97 9 mm 3 85 in 45mm 1 77 in 135 mm 5 31 in Piston Seal and Rod Installers SMCS Code 4303 016 Model TH62 TH63 TH82 and TH83 Telescopic Material Handler Warranty Six Months 125 9791 Seal Installer e Used to install piston seals while preventing seal damage during installation e Locates over piston rod and guides seals over piston and into their correct position 125
67. 4 mm 4 15 in Item PartNo Description 1 Tapered Seal Guide 2 130 8364 Extension Spring 3 Sealing ring pusher Counterbore diameter 119 6 mm 4 71 in Inside diameter 76 2 mm 3 00 in Pusher Inside diameter 120 1 mm 4 73 in Length 152 4 mm 6 00 in Dealer Service Tools 2009 Brake and Steering Systems lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems Hydra System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Seal Installer Group SMCS Code 5456 017 5457 017 5458 017 Model 312B to 385B 312C and 330C Excavators Warranty Six Months NEW TOOL e Used to install hydraulic cylinder piston seals e Tapered mandrel 1 stretches seal over sa prevent seal damage during installation e Sealing ring pusher 2 uniformly pushes seal over 4 mandrel 1 and into piston groove e Two different length mandrels 1 are required to install Sealing Ring Pusher Item 2 seals on doublegroove pistons Part No Inside Diameter Eongth e Inside diameter of sealing ring pusher 2 can be used 9318 2314
68. 4FB339NB D8N 5TJ1 Up and 9TC1 Up D9R 7TL1 Up and 8BL1 Up e Used with FT1845 Pump Group to release brakes for towing and 123 0525 Brake Release Adapters and 123 0526 Brake Release Adapters e See 81 2857 123 0525 and 123 0526 Adapters for machine usage when tooling is installed these adapters extend past spool bores in tractor steering valve isolating brake circuit and allowing pump pressure to be applied directly to brake release pistons e With leakage minimized brake release can be maintained with low volume pump e Before connecting pump and adapter group to tractor steering valve maximum pressure relief valve opening pressure must be checked and adjusted in order to prevent possible damage to brake piston seals Checking Maximum Pressure Relief Valve Opening Pressure 1 Plug the main pressure hose where it connects to the FT1973 Adapter Group 2 Turn the bypass valve handle to the closed position 3 While building pressure with the pump handle observe the relief valve opening pressure 4 Adjust relief valve opening pressure to 410 10 PSI Dealer Service Tools 2009 Vehicle System Tools Installing Tooling on Tractor The FT1973 Adapter Group is connected to the steering valve under the tractor seat 1 Remove the quick disconnect fittings from the ports marked BRK on the steering valve 2 Install the adapters in the ports and connect the remainder of the FT1973 Adapter Group to the adapters and to the
69. 5117 036 Model Challenger 65 65B and 75 and D8N Track Type Tractor Warranty Six Months Hydraulic System Tools Hydraulic Component e Used to test and adjust cartridge type relief valves Disassembly and Assembly e Used with discontinued 1U 8900 Cartridge Relief Valve Tester and discontinued 4C 4441 Cartridge Relief Valve Tester e Greatly simplifies testing significantly reduces time spent testing each relief valve Motor Grader Controls Cable Control and Winch e Each manifold has 2 separate ports both ports have independent pump and tank connections Typical Relief Loader Lift Arm and i ight i YD S Excavator Implement e Length x Width x Height 127 x 50 x 101 mm 5 0 x 2 0 x 4 0 in Valve Manifold e Weight 5 kg 11 0 Ib Implements Frame Reference 9U 5785 Relief Valve Manifold Hitch and Suspension NEHT6031 Test Procedure One port tests 9T 4892 High Pressure Relief Valves used in the differential steering pump on Challenger 65 65B and 75 9U 5829 Relief Valve Manifold One port tests 6E 3578 Steering Pump Charge Pressure Relief Valves used in Challenger 65B and 75 299 1731 Manifold SMCS Code 5117 Model 216 226 232 236 242 246 246 248 252 262 268 256 272 Skid Steer Loaders 247 257 267 277 287 287 297 Multi Terrain Loaders Essential Tool Warranty Six Months NEW TOOL e Used to test 216 6160 216 6161 and 289 0850 Relief Valves Harnesses SMCS Code 0784 Mo
70. 535B Wheel Skidder Machine Systems RENR3054 Disassembly and Assembly 545 Wheel Skidder Machine Systems RENR6168 Disassembly and Assembly 533 and 543 Wheel Feller Buncher Machine Systems RENR6240 Disassembly and Assembly TK370 TK371 TK380 and TK381 Wheel Feller Buncher Machine Systems Tools for Tightening Horizontal Hitch Pins Puller Plates SMCS Code 7100 010 SMCS Code 7200 010 Model 631 633 637 641 651 657 660 and 666 Tractor Scrapers Model See below Warranty Six Months Warranty Six Months e Used with 2P 8285 Arm 2P 8286 Drive e Used with hydraulic cylinder of 55 tons or less capacity to Adapter 7S 4135 Torque Multiplier remove tubes and glands in truck front suspension groups 2P 0853 Ratchet Adapter and 9S 7351 Torque Wrench to remove Reference and install horizontal hitch pins Service Magazine January 19 1981 e 5P 1663 Extension Wrench discontinued and replaced by 5P 1661 Wrench Item PartNo Description Size 1 5P 1661 Sledge Wrench 4 in 2 5P 1662 Socket 4 4 in 2 6V 3142 3 6V 3141 Part No Model 6V 3141 776 Tractors and 777 Trucks 6V 3142 768 and 772 Tractors and 769 and 773 Trucks Front Suspension Forcing Plates SMCS Code 7051 076 Model 735 and 740 Articulated Trucks Warranty Six Months e Used to separate front suspension A frame from main frame assembly at lower hitch pin e Used with 5P 5264 Forcing Bolt sold separately e Reduces damage to front suspensio
71. 641 651 and 657 Tractors Warranty Six Months Implements Frame Hitch and Suspension e Used on tractors with steering swivel joints e Makes it possible to tow a tractor scraper unit with tractor wheels on lowboy and scraper wheels on the ground e A junction block part of steering lines adapter group is bolted to swivel joint with steering cylinder lines bolted to junction a block junction block permits l hydraulic steering oil t to flow freely between Part No Description Qty steering cylinders 1B 5174 Plug Block 4F 7226 Bolt 4 3B 4507 Lock Washer 8 3H 5368 Bolt 4 4J 0522 Seal notshown 4 FT2557 Gauge Plate FT0510 Ring SMCS Code 4314 016 SMCS Code 4301 016 Model PS150 and PS250 Model 12 14 Motor Graders DW15 DW20 and 630A Tractors Warranty None Warranty None e Used to provide access for measuring shim e Used to keep centering springs in steering gear control valve pack thickness between plate and king pin compressed while being assembled e 123 4588 Plate should be removed from machine and modified by adding a 1 12 NPTF threaded hole e After measurement is taken and shim pack determined plug hole with 6V 2766 Plug and reuse plate on machine FT0508 Block SMCS Code 4322 036 Model 950 966 980 and 988 Loaders 824 and 834 Tractors Warranty None e Used to check relief valve pressure by preventing machine from continuing its turn E Dealer Service Tools
72. 6F 7031 Bolt 3 5 1U 6694 Shaft Protector Machine Model Pump or Motor Pump or Motor Model 205 205 213 206 211 206 213 205 211 212 212 213B 211 214 206 212 224 214 224 Drive 213 212 224 Swing Swing Swing Drive Drive Motor Drive Part Pump Pump Motor Motor Motor Motor Motor HMV55 and Motor No Description B2PV50 B2PV75 BMF35 BMF50 BMF75 BMR105 BMR140 HMV63 BMF50 Illustration 1 81 7657 Seal Driver 1 81 7681 Seal Driver 1 8T 9144 Seal Driver 1 4C 4063 Seal Guide 1 Illustration 2 FT2232 Leveling Fixture Group 1 1 Illustration 3 1U 6671 Flange Puller Group 1 1 Dealer Service Tools 2009 Home Vehicle System Tools l Brake and Disassembly and Assembly Tools for 205 211 213B Excavator Travel Motors S SMCS Code 5450 010 Model 205 211 213B Hydraulic Excavators Hydraulic System Tools Warranty Six Months Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension e Used to service travel motors e Complete list of tools in 213B disassembly and assembly manual for travel motor these tools complete tooling needed for disassembly and assembly of Linde manufactured HMV55 and 63 motors References SENR4078 205 and 211 Excavator Service Manual SENR3558 01 213 B Excavator Service Manual Linde HMV 55 and 63 Motor Tooling Item Part No Description Application 1 Centering To
73. 7 38 7 38 7 64 7 16 7 38 7 46 7 46 7 47 7 51 7 66 7 57 7 27 7 33 7 31 7 50 Hydraulic Filter Cart Group Hydraulic Filter Cart in Kit Form Hydraulic Flow Testers Hydraulic Hose for Diagnostic Testing Hydraulic Tank Adapters for 554 and 574B Forwarders Hydraulic Tank Adapters Hydraulic Test Adapter Hydraulic Test Bench Adapters Hydraulic Test Fittings and Adapters for MS and E Family Excavators Hydraulic Testing Group Kidney Loop Group Lube Block Adapter Manifold for Backhoe Loader Line Relief Valves Manifold Medium Pressure Quick Disconnect Couplings Modified Socket Needle Valve Orificed Union Portable Filtration Cart Portable Hydraulic Tester Pressure Differential Gauge Group Pressure Limiting Valve Quick Disconnect Couplers and Nipples Quick Disconnect Couplings and Hoses for Pressure Testing Up to 68 950 kPa 10 000 PS Quick Disconnect Couplings for Hydraulic Test Equipment Quick Disconnect Couplings for Pressure Testing Up to 41 500 kPa 6000 PSI Relief Adjustment Wrench Assembly Relief Valve Manifolds Return Line Cap Assemblies Return Line Cap Assembly Service Tools for Challenger 65 Tractor Hoist Support Assembly Hose Assembly Transmission Test Cover Splined Adapter Splined Adapter Stop Support Legs Swivel Tees T Handle Hex Wrench Tee Fitting Tee Test Adapters Tee Test Too Group Test Adapter Test Kit Tool Kit Tools for Flushing Scraper Hydraulic Systems Transfer Carts and Kidney Loop C
74. 785B 789 789B 793 793B Off Highway Trucks Warranty Six Months e Used to remove and install intermediate cylinder heads in off highway truck lift cylinders e Used with 1 inch socket and ratchet breaker bar or torque wrench e Each wrench fits a specific cylinder head e Piloting tube provides positive non slip spanner pin engagement e Designed with replaceable spanner pins light press fit enables replacement if required Service Repair Parts Part No Description 3H 0703 Dowel 6 19 mm 14 in diameter 5B 5821 Pin 9 37 mm 38 in diameter No of Pilot Tube Head PartNo Description Pins Pin Diameter Pin Spacing Outside Diameter Part No Model 9U 7431 Cylinder Spanner Wrench 2 6 19 mm 0 25 in 140 0 mm 5 51 in 101 06 mm 3 979 in 9T 6879 769C and 771C 9U 7432 Cylinder Spanner Wrench 2 6 19 mm 0 25 in 162 0 mm 6 38 in 126 43 mm 4 978 in 9T 6882 773B and 775B 9U 7433 Cylinder Spanner Wrench 4 9 37 mm 0 375 in 176 0 mm 6 93 in 139 13 mm 5 478 in 9T 6885 776B 777B and 777C 9U 7434 Cylinder Spanner Wrench 4 9 37 mm 0 375 in 222 25 mm 8 75in 183 58 mm 7 228 in 6E 6444 785 785B 789 and 789B 9U 7435 Cylinder Spanner Wrench 4 6 19 mm 0 25 in 222 25 mm 8 75 in 183 58 mm 7 228 in an 785 and 789 9U 7436 Cylinder Spanner Wrench 4 9 37 mm 0 375 in 262 0 mm 10 31 in 221 68 mm 8 728 in 6E 6609 793 and 793B 9U 7437 Cylinder Spanner Wrench 4 6 19 mm 0 25 in 262 0 mm
75. 8 8S 9191 Bolt 4 A 10 2P 8336 Valved Nipple 1 A 6 Hose 1 a aa Nai 1i R E m PET apter ut AG 043099 Fitting 1 31 75 mm 1 in hose 1 z lt A 11 044977 Elbow 45 1 A 6 2P 8337 Valved Coupler 1 A9 1P 5597 Pipe Nipple pe Nipple A 11 2P 8336 Valved Nipple 1 A 7 307980 Adapter 90 2 25 4 x 31 75 mm 1 x 1 in 1 A 5 lt a A 7 O ring Seal 2 A9 4F 7952 O ring Seal 1 all 89 9967 opter l AT 1P 5598 Pipe Nipple 2 A9 2P 8336 Valved Nipple 1 ae spare parts AT 2P 8336 Valved Nipple 2 A9 7H 3472 Bolt 4 Used on 9377H 55H 9333F and G A 8 5P 3032 Adapter 25 4mm 1 in hose 1 AI 1D 4718 Nut 1 3Use from A 8 Assembly No 4Use from A 7 Assembly No Dealer Service Tools 2009 Home Vehicle System Tools Brake and B Return Line Assemblies Assembly Steering Systems e Return oil to hydraulic tank No Part No Description Qty e To determine assembly number required for a machine model B 5 5P 3517 Tube Assembly 1 Hydraulic System Tools refer to Section B of Tee Test Tool Chart and following list B 6 8S 9967 Adapter 1 BS B 6 2P 8335 Plain Coupler 1 Hydraulic Component S B 6 6V 0001 Seal Kit Part of 2P 8335 1 Disassembly and Assembly gt B7 3B 7750 Pipe Nipple 2 Motor Grader Controls ois B 7 4J 3815 Gasket 1 Cable Control and Winch B 7 1P 0058 Filler Return Group 1 Loader lift Armand Be f B 7 2P 8337 Valved Coupler 2 Excavator Implement B 7 6V 0001 Seal Kit Part o
76. 8 9R 3979 Rod 9 87 4133 Nut 10 6V 5192 Socket Head Bolt 11 8T 4121 Washer 12 9U 6226 Pin Puller Adapter 13 9U 7218 Bearing Puller Plate 14 Pin Driver Cap Receiving Sleeve Assemblies 1 Max Width Maximum Maximum Pin Maximum Pin of Tear Drop Puller Stud Maximum Part No Description Diameter 3 Length 3 or Flag Retainer Diameter 5 Capacity 9U 5266 Sleeve Assembly 127 mm 5 0 in 366 mm 14 4 in 114 mm 4 5 in 35mm 1 4in 54t 60 tons FT3082 Sleeve Assembly 127 mm 5 0 in 366 mm 14 4 in 114 mm 4 5 in 40mm 1 5in 54t 60 tons 9U 5340 Extension Sleeve Assembly includes three 0S 1615 Bolts 127 mm 5 0 in 303 mm 11 9 in 114 mm 4 5 in 35mm 1 4in 54t 60 tons 9U 6751 Sleeve Assembly 216 mm 8 5 in 330 mm 13 0 in 164 mm 6 5 in 52mm 2 0in 90t 100 tons 9U 6752 Sleeve Assembly 216 mm 8 5 in 1143 mm 45 0 in 164 mm 6 4 in 52mm 2 0in 90t 100 tons 141 1785 Sleeve Assembly 146 mm 5 7 in 1143 mm 45 0 in 146mm 5 7 in 68 mm 2 7 in 90 t 100 tons 4C 8163 Sleeve Assembly 165 mm 6 5 in 890 mm 35 0 in 70 mm 2 8 in 136 t 150 tons 287 2153 Sleeve Assembly 152 mm 6 0 in 812 mm 31 9 in 152 mm 6 0 in 36mm 1 4in 172 t 80 tons FT2457 Receiving Sleeve 1 Used with 9U 5266 Receiving Sleeve Dealer Service Tools 2009 Vehicle System Tools
77. 8T 5266 _ 81 8266 2P 8336 _ Loader Lift Arm and fittings not in use Excavator Implement Cap Implements Frame Hitch and Suspension 1U 9161 Pressure Limiting Valve SMCS Code 0784 Model Most Caterpillar Models Warranty Six Months e Protects gauges with maximum working pressures ranging from 30 to 5000 PSI e Prevents calibration failure interior damage and blow out caused by excessive pressure e Works in 3 pressure ranges 30 to 120 PSI 100 to 1100 PSI and 1000 to 5000 PSI e Supplied with 3 springs used for adjustment throughout 3 pressure ranges e Whenever pressure pulses or overpressure occurs valve automatically shuts off pressure instrument at desired setting VT 2 e Needle built into valve for adjusting amount of dampening and can also be used as manual shut off e Easy to install uses common Y 4 18 FNPT thread oo 3 e Quickly pays for itself in savings from cash repair and replacement charges e Can also be used to set up 2 gauge system similar Item PartNo Description to 6V 7830 Tetragauge Group 1 1U 9161 Valve Pressure Limiting Spring silver e Adjustable from 30 to 5000 PSI 210 to 34 500 kPa 30 120 PSI 210 830 kPa installer at shipment e V 18 FNPT thread 2 Spring black 100 1 1 00 PSI 690 7 600 kPa e Maximum working pressure 5000 PSI 34 500 kPa 3 Spring gold 1 000 5 000 PSI 6 900 34 500 kPa _ 1U 5796 Pressure Differential Gauge Group 1U 5796 Pressure Differential
78. 9 in 52 0 in 2 5 in 150 ton on vehicle By itself for boom to stick pin 134 8470 Receiving Sleeve 160mm 136 t With 134 8466 to accept a 160 mm 6 3 in Adapter Assembly 6 3 in 150 ton diameter pin 134 8471 Receiving Sleeve 170mm 136 t With 134 8466 to accept a 170 mm 6 7 in Adapter Assembly 6 7 in 150 ton diameter pin 136 5747 Puller Stud M48 M48 x 5 oa mm 8 ft Dealer Service Tools 2009 Vehicle System Tools a Brake and Adapter Plate and Receiving Sleeve Assembly S SMCS Code 6503 6504 6505 and 6509 010 Model 5110B Excavator Essential Tool i i Warranty Six Months Hydraulic Component Disassembly and Assembly e Used to remove boom to frame pin stick to boom pin bucket to stick pin and all related hydraulic cylinder mounting pins an Motor Grader Controls e Adapter plates attach to FT2729 and 155 8191 Receiving Sleeves C Cable Control and Winch allowing the removal of smaller diameter linkage pins with larger diameter J Loader Lin Arm and receiving sleeves thus eliminating the need for many additional sleeves i Excavator Implement e Used with 3S 6224 Hydraulic Pump 115 VAC or 8S 8033 Hydraulic Pump 230 VAC and 6D 7726 Hydraulic Hose Implements Frame Hitch and Suspension Maximum Maximum Item PartNo Description Pin Diameter Capacity 1 192 5510 Adapter Plate 260 mm 10 2 in 150 tons 2 192 5511 Adapter Plate 210 mm 8 3 in
79. Assembly 775 Rear I C 777 Front 0 C Plate Assembly 1 770 Rear I C 772 Rear I C 773 Rear I C Socket Head Screw 20 All Quantity used varies per application 0 C Out of Chassis I C In Chassis 1McMaster Carr part number 91251A346 10 32 x 22 2 mm 875 in long AlCl xc a mmol eal 9 New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 338 3572 Shim Kit Sea SMCS Code 4269 025 Model 966H and 972H Wheel Loaders Hydraulic System Tools Warranty Six Months Hydraulic Component NEW TOOL Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and e With 1 5 mm 06 in thick shims installed under pedal heel brake lights should be OFF Excavator Implement e Brake light switch adjustments are simultaneously done with shims in place under both pedals e Used to check and set adjustment of brake light switch on machines E Nee A Impl ts Fi 7 e Shim sets are connected by a 50 2 cm 19 8 in long chain which organizes the tooling yet allows both pedals to be checked at the same time Hitch and berner e Each shim is stamped by size for easy identification with dual brake pedals e Steel components are plated for corrosion resistance and long service life e With 3 5 mm 14 in thick shims installed under pedal heel brake lights should be ON Reference RENR8855 Testing and Adjusting 966H Wheel Loader and 9
80. Brake Adjusting Tool SMCS Code 4250 025 Model 12F 14 112E 112F and 120 Motor Graders Warranty Six Months e Used to adjust brakes 7S 6704 Spring Compressor Assembly SMCS Code 4262 017 Model 623E Warranty Six Months e Used for the assembly and disassembly of spring actuated emergency and parking brake air chamber mechanisms e Prevents the spring jumping out when the brake chamber is being worked on e Use with FT0586 Holding Tool e Material SAE 1020 Steel e Assembly includes all items in figure Dealer Service Tools 2009 Home Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 9X 2233 Plug SMCS Code 4322 036 Model 206 Excavator and 212 Excavator Warranty Six Months e Used to block line between steering pump and steering valve during pressure checks and adjustments of steering pump relief valve e Make pressure check quick and easy e Usually not obtainable locally FT0500 Brake Chamber Adjustment Gauge SMCS Code 4262 025 Model 769 Truck Warranty None e Used to adjust air chambers e Material SAE 1018 Steel 253 0987 Brake Bleeder SMCS Code 4251 025 Model B Series Telehandlers Essential Tool Warranty Six Months e Allows brake system to be bled by one person
81. C D E F H or J PartNo Description Oty e Tool assembly chart in NEHS1004 Tool Operating Manual provides 292 3211 Brake Alignment Tool 1 precise assembly instructions for each application 361 6901 Rod Item F 1 e For convenience each component is attached to main fixture assembly 169 7372 Storage Container bolts 1 with a single size socket head cap screw 318 2927 Storage Case Foam Insert 1 e Tool Group includes protective storage case 51 x 51 x 51 cm NEEG3102 Decal 1 20 0 x 20 0 x 20 0 in References NEHS1004 Tool Operating Manual 318 2943 Brake Alignment Tool for 773 775 and 777 Off Highway Trucks RENR8273 770 772 Off Highway Truck Disassembly and Assembly Manual RENR8286 773 775F Off Highway Truck Disassembly and Assembly Manual a RENR8312 777F Off Highway Truck Disassembly and Assembly Manual Tooling Chart Item Description Oty Used On A Fixture Assembly 1 All 4 775 Rear 0 C 775 Rear I C 777 Rear 0 C 777 Rear I C 1 770 Rear 0 C 772 Rear 0 C 773 Rear 0 C 775 Rear 0 C 777 Front 1 C 777 Rear 0 C Plate Assembly 1 770 Rear I C 772 Rear I C 773 Rear I C 777 Front 1 C Plate Assembly 1 777 Front I C 4 4 1 Adapter Assembly Plate Assembly Rod 770 Rear 0 C 772 Rear 0 C 773 Rear 0 C 770 Rear I C 772 Rear I C 773 Rear I C Guide Pin Assembly 770 Rear 0 C 772 Rear 0 C 773 Rear 0 C 777 Front 0 C Plate
82. Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls FT3160 Driver SMCS Code 6606 011 Model CB 534D CB 534DXW Vibratory Compactor Essential Tool Warranty None NEW TOOL e Used to remove and install 267 5641 Nut part of 303 8755 Eccentric Weight Group Cable Control and Winch e Used with 127 8458 Final Drive Bench and 347 1694 Spanner Socket Loader Lin Arm and e Make from 128 4075 Hex Shaft Assembly Excavator Implement e Transmits hydraulic force of final drive bench to spanner socket to loosen or tighten nut on eccentric weight group Bae Frame e Square drive end engages spanner socket while large hex shaft engages final drive Length 455 4 mm 17 93 in TETE bench drive plate Square drive 37 34 mm 1 47 in Main shaft hex 76 2 mm 3 00 in Reference Shaft end hex 28 11 mm 1 11 in KENR6010 CD54 Vibratory Compactor Machine Systems Disassembly and Assembly Eccentric Weight NEHS0673 Tool Operating Manual 127 8458 Final Drive Disassembly and Assembly Bench New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Hydraul
83. Dealer Service Tools 2009 Home Vehicle System Tools 5P 8687 Tee Test Item PartNo Description Brake and Steering Systems 1 2P 9697 Plug in 14 thd 7 Tool Group 6J 7366 Cap 7 in 14 thd 2 4 SMCS Code 4250 032 98 8895 Plug 1 g in 12 thd 2 Hydraulic System Tools E 9S 8896 Cap 146s in 12 thd 2 Model Sea Charts 5P 4299 Plug 1s in 12 thd Hydraulic i Warranty Six Months 8L 9137 Cap 13e in 12 thd ydraulic Componen 5P 2299 Plug 154 in 12 thd Disassembly and Assembly e For use with 1U 8761 and 1U 9551 Portable Hydraulic Testers all blocking plate pie cap Dein TEn 5 Motor Grader Controls assemblies most needed tachometer adapters and 2 tool bits available under 38 4950 Cap ein 18 thd 2 Cable Control and Winch 1 part number 5P 2909 Plug 4 in 16 thd 2 e All parts stored in compact box with decal in lid for quick parts reference 8S 4951 Cap in 16 thd 2 Loader Lift Arm and Plug 7 6 in 20 thd Excavator Implement 9L 8493 Cap 6 in 20 thd 2 1W 2316 Adapter Assembly Implements Frame 5P 0537 Washer Discontinued Hitch and Suspension 4M 8303 Seal 3 5P 1758 Shaft Assembly 4 4N 0538 Coupling 5 9U 7419 Bit 19 05 mm 3 4 in 6 1P 3566 Bit 14 28 mm in 7 9S 7358 Plate Assembly 12 7mm in 2 5F 7054 Sea 2 9S 8894 Plate Assem
84. Description 1 Tube Stand 2 1U 9078 Stabilizer 3 0S 1626 Bolt and 2J 3506 Nut Using the stabilizer and tube stands FT2635 Pin Adapter Group SMCS Code 7100 Model All 35 45 and 55 Challengers with Load Sensing Hitch Warranty None e Used to remove electronic draft pin located in rear hitch makes removal easier e Requires simple machining and welding e Made from one 5F 7366 Forcing Screw one 5P 8250 Hardened Washer two 1A 1935 Full Nuts and 4 fabricated parts e To simplify machining plate 4 can be made from a 113 5463 Retainer Item Part No Description bane 5F 7366 Forcing Screw e Steel specification are ere SAE1018 eevee e Machining tolerances Black fabricated 1 0 mm Retainer fabricated Plate fabricated 5P 8250 Hard Washer 1A 1935 Full Nut d lell elll Dealer Service Tools 2009 Home Brake and Steering Systems System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 200 Vehicle System Tools FT2647 Draft Pin Remover SMCS Code 7100 Model All 35 45 and 55 Challengers with Load Sensing Hitch Warranty None e Used to remove electronic draft pin located in rear hitch e Used with 3 forcing screws such as 8B 7552 Forcing Bolt or 5F 7345 Forcing Screw e Can be made from a 113 5463 Retainer
85. Dowel pins or equivalent Item PartNo Description Pin quantity 2 1 Handle e Handle material ASTM A36 steel 2 6V 3535 Dowel Reference SENR1811 Service Manual Dealer Service Tools 2009 Home Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls e Used to quickly and easily install chain during assembly Cable Control and Winch e Easily fabricated from standard steel Loader Lift Arm and e FT2623 Material SAE1018 steel rod Excavator Implement FT2622 Material SAE1018 steel channel FT2622 Guide FT2623 Hook SMCS Code 4131 016 Model PS300 B PS500 and Newer Model Compactors Essential Tool Warranty None Implements Frame Reference Hitch and Suspension KENR2705 Service Manual PS300B PF300B Pneumatic Compactor Machine Systems Disassembly and Assembly Manual FT2621 Deep Socket SMCS Code 4198 010 4198 039 Model AP1055B Asphalt Pavers Essential Tool Warranty None e Used to adjust track provides extra length required to reach adjusting nut e Fabricated from two 4C 9748 Sockets e Not intended for use with impact wrenches e Stamp Not for Impact Use on socket after welding 2 sockets together Socket size 2 inch e Square drive 1 inch Reference KENR2888 Service Manual AP1050 and AP1055B Asphalt Paver Machine Systems NOTE Make sure inside hex of each socket is in alignment before welding
86. Gauge Spring Installer Stabilizer Stall Fixture Strut Adapters Strut Gauge Strut Gauge Support Block Support Plate Support Stand Assembly Support Tube Assembly Support Swing Drive Sleeve Threaded Rod and Extended Hex Wrench Tools for Tightening Horizontal Hitch Pins Tooth Pin Remover Group Medium Bucket Tooth Pin Remover Group Small Bucket Tooth Pin Remover Torque Adapter Torsion Bar Upper and Lower Plate Groups Valve Extension Wear Gauge Wedge Removal Bracket Assembly MAA Wedges 160 5493 6V 6178 9U 5613 283 0811 FT3014 FT2773 FT2983 141 3028 158 0511 157 2378 163 2195 163 8003 291 4194 FT2434 323 7335 163 1650 FT1715 147 3508 218 4175 5P 7321 154 6179 FT2982 219 0476 FT2929 198 8732 FT1421 1U 9078 FT3028 1U 9364 FT1680 FT3058 FT3022 245 9130 FT2624 FT2303 FT3023 149 2879 149 2872 207 0631 239 2296 FT1184 1U 5551 6V 0028 FT2614 7 188 7 180 7 187 7 179 7 188 7 197 7 163 7 160 7 199 7 162 7 202 7 204 7 204 7 206 7 206 7 180 7 200 7 209 7 206 7 174 7 164 7 207 7 164 7 174 7 204 7 160 7 166 7 166 7 205 7 180 7 199 7 208 7 176 7 159 7 159 7 175 7 164 7 176 7 196 7 196 7 180 7 163 7 179 7 184 7 184 7 185 7 208 7 158 7 161 7 153 7 160 7 183 Vehicle System Tools Dealer Service Tools 2009 Caterpillar Inc warrants all products sold against defects in workmanship or materials under normal use for Six Mont
87. Gauge Group SMCS Code 3000 038 4100 038 4112 082 4351 036 5050 038 5070 082 5454 082 PartNo Description Model See Below 81 0859 Pressure Gauge Warranty Six Months 6V 4144 Coupler Assembly l l l l l 1U 5793 Pressure Gauge e Required to verify and set margin pressure on load sensing hydraulic systems 6V 3965 Nipple Assembly e Typical examples for use are 416 and 426 Backhoe Loader hydraulic systems D8N Track Type 8C 8431 Tee Tractor differential steering and all current motor grader hydraulic system 6V 0484 O ring Adapter ctor differential steering all c otor grader hydraulic systems Sloan O ring Seal e Can also be used in other applications requiring measurement of differential pressure deltaP 177 7861 Hose e Eliminates need for using 2 gauges and then subtracting to find difference between gauges 6V 4143 Coupler Assembly to obtain margin pressure 81 0861 Pressure Gauge e Measures differential pressure continuously regardless of fluctuations in system pressure 6V 3072 Case Reference Maximum line pressure 52 400 kPa 7 500 PSI 6V 6105 Block SEHS8979 Special Instruction Maximum measurable pressure differential 2 500 kPa 500 PSI on test benches e Also used with 1U 9359 Adapter and coupled with standard drive shaft SAE 55 ltem PartNo Corresponding Splines Model 1 9U 5277 45x 2x 21 x 9G DIN5480 211B 212B 213B 214B 224B 2 9U 5275 40 x 2 x 18 x 9G DIN5480 205B 3 9U 5230 B40 x 36 DIN5482 213 214 224 4 9U 5276 B30 x
88. Grader Controls 9U 6800 Runner Nut M64 thd Cable Control and Winch 4C 9544 Pin Driver Cap M64 thd Loader Lift Arm and 38 6224 1 Hydraulic Pump 115 VAC Excavator Implement 8S 8033 Hydraulic Pump 230 VAC Implements Frame Location of pins Part No Description 1 Requires the following Hitch and Suspension 4 an front shovels Pin No Tanal 2 6D 7726 HoseAssembly 11 5 ft 2 Receiving Sleeve 135 2532 Bushing 2 9U 6702 Puller Stud M64 thd 135 2533 Street Ell Pin No 3 4 5 and 6 1P 2376 Coupler Assembly 2 1U 6202 Receiving Sleeve 1P 2377 Plug 2 Puller Stud M64 thd 8T 0820 Pressure Gauge Bearing Puller Adapters an Deran SMCS Code 6500 6501 6502 6505 6509 6516 011 Used with the following tooling when Model 300 and M300 Series Excavators 5000 Series Mining Excavators adapter plate has M64 threaded holes Front Shovel and Backhoe Styles 9U 6800 Fast Runner Nut Warranty Six Months Hydraulic Cylinder e Used to remove sleeve bearings from boom and stick essential to remove bearing sleeves are atk Se Oa VAD S used on 300 M300 and 5000 Series Excavators 6D 7726 Hydraulic Hose e Also used to pull any bearing with appropriate size inside diameter e Bearing puller adapters allow easy removal of sleeve bearings and reduce chance of damage adapter plate has 1 12 threaded holes Used with the following tooling when w bearing bore o t 9U 6832 Fast Runner Nut or e Sides are cut away to allow adapter to b
89. Group 50 ton 1 1 1 1 98 5431 Sleeve Assembly 1 1 4C 9634 Stud 1 12 1 1 9S 5564 Sleeve Assembly 9U 6832 Fast Runner Nut 1 1 1P 1835 Adapter Bearing Pulling 1P 1841 Adapter Bearing Pulling 1 1 1Use crossbar from Push Puller for installation only P H T EN 2Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only 988G Wheel Loader Bearing Location PartNo Tools Required 1 2 3 9U 6751 Sleeve Assembly 1 4C 8163 Sleeve Assembly 1 134 8466 Sleeve Assembly 1 9U 5346 Fast Runner Nut 1 1 9U 6809 Fast Runner Nut 1 316 1489 Cylinder 1 1 9U 6811 Rod 1 137 8460 Rod 1 220 1776 Puller Stud 9U 6753 Retaining Plate l l srl ss 9R 3979 Rod 8T 4121 Washer 8T 4132 Nut 4 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Dealer Service Tools 2009 Vehicle System Tools 992 Wheel Loader Bearing Location PartNo Tools Required 1 2 1H 3107 Push Puller 1 6V 3170 Puller Group 50 ton 2 1 1 1 1 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly 9S 5431 Sleeve Assembly3 4C 9634 Stud 1 12 9U 6832 Fast Runner Nut 1P 1841 Adapter Bearing Pulling 1P 1844 Adapter Bearing Pulling 1 1 1Use crossbar from Push Puller for installation only Loader Lift Arm and 2 Also requires one of the following pumps
90. Highway Trucks PartNo Use 231 4902 769 and 771 Off Highway Trucks 231 4903 773 through 777 Off Highway Trucks Weight 1 827 kg 4 025 Ib 3 142 kg 6 92 Ib SENR1534 Disassembly and Assembly 789C Off Highway Truck including 777 HAA RENR2535 Disassembly and Assembly 793C and 793C XQ Off Highway Trucks 231 4904 bat R T 7 119 kg 15 68 Ib E Including RENR2588 Disassembly and Assembly 7978 Off Highway Truck 231 4905 789 through 793 Off Highway Trucks 8 506 kg 18 736 Ib 287 5796 797 Off Highway Trucks 12 6 kg 27 8 Ib Compressors SMCS Code 4255 017 Model CB 434 Compactor Warranty None e Used in disassembly of parking brake disc group e Applied by a bolt through a hole in center of crossplate which engages a tapped hole in center of conical spring plate tightening bolt flattens conical spring which removes force from snap ring retainer allowing disassembly of brake PartNo Material FT 2346 152 4 ID x 165 OD steel tube 16 mm 0 63 in thick crossplate to withstand 6750 Ib force required for front brake FT2347 171 5 ID x 190 OD steel tube 16 mm 0 63 in thick crossplate to withstand 7875 Ib force required for rear brake Home Dealer Service Tools 2009 Vehicle System Tools 176 6539 Brake Motor Removal Breen and Installation Bracket Assembly FT2723 Support Stand SMCS Code 4268 010 Model 797 Off Highway Trucks Essential Tool Warranty 176 6539 Brake
91. IT18B discontinued Arrangement 9W 3906 IT28 and IT28B discontinued Arrangement 8P 9853 Warranty Six Months e Required for bench testing 916 discontinued Arrangement 7G 3030 926 and 926E 4C 3999 discontinued Arrangement 8P 9853 IT18 and IT18B discontinued Arrangement SW 3906 YN and IT28 and IT28B discontinued Arrangement 8P 9853 transmissions X e Provide way to connect transmission to hydraulic test center and to support transmission during bench testing e Previously available tooling used with supports and cover during bench test Reference NEHT6023 Special Instruction l 1U 5216 Manifold for Backhoe Loader Line Relief Valves SMCS Code 4322 025 5117 0360 Model 12G 120G 130G 14G 140G 16G 41G 428 436 Warranty Six Months TEST PORTS e Used to test and adjust line relief valves on 416 426 and 428 Backhoe Loaders prior to installation e 68 900 kPa 10 000 PSI capacity hydraulic pump and pressure gauge not included also required for bench testing of valves with this manifold e 2 different sized SAE ports modified No 8 and standard No 14 provided on manifold for testing both sizes of backhoe loader line relief valves these 2 independent test ports each have two SAE No 6 ports for hydraulic pressure and return connections e Quick disconnect O ring SAE port 6V 3965 Nipples and 3J 1907 O rings can be ordered for installation on manifold for easy coupling to hydraulic pump e Three 11 mm 7 6 in holes in
92. Installer Bushing Puller Plates Cap Assemblies Hydraulic Tank and Handle Centering Fixture Clamp Assembly Compression Plate Compression Plate Compressor Assemblies Compressor Coupling Socket Cylinder Head Seal Guides Cylinder Rod Clamp Assembly Cylinder Spanner Wrench Cylinder Spanner Wrench Cylinder Spanner Wrench Cylinder Spanner Wrenches Cylinder Spanner Wrenches Cylinder Support Disassembly and Assembly Tools for 205 211 213B Excavator Travel Motors Disc Installer Drive Impact Socket Driver Handle Ejector Cylinder Seal Installer Guide Group Ejector Cylinder Service Parts Excavator Pump and Motor Service Tools Extension Handle for 5P 3520 Cylinder Spanner Wrench Fabricated Plates for Removal of Spherical Bearings from Hydraulic Cylinders Fixture Flare Nut Wrench Gauge Block Group Gauge Plates Gauge Tool Group Guide Bushing Guide Hammer Stand Pin Group Hex Wrench 30 mm Hose Assembly Hydraulic Cylinder Rod Seal Guides Hydraulic Filter Removal Adapter Hydraulic Hammer Stand Hydraulic Pump and Motor Service Tools Lift Cylinder Brace Assembly Lift Cylinder Removal and Installation Tools Lift Cylinder Support Block Lift Cylinder Support Block Lift Cylinder Support Lift Fixture Assembly 988G Main Valve Lifting Fixture Lifting Tool Lock Collar Locknut Spanner Wrench easuring Plate Group easuring Plate Group otor Nut Spanner Wrench otor Support otor Turning Tool ring Installers Oil Tube Guide Group Peening Device
93. NOTE FT0514 Handle can be made for use with 1P 1831 1P 0543 Fast Runner Nut 1 1 1P 1832 1P 1833 and 1P 1834 Adapters where manual 9U 6832 Fast Runner Nut 1 1 driving of bearings is desired 1P 1832 Adapter Bearing Pulling 1 1P 1833 Adapter Bearing Pulling 1 1P 1837 Adapter Bearing Pulling 1 1P 1841 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 2 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only Dealer Service Tools 2009 7 135 Home Vehicle System Tools 955H Track Type Loaders Bearing Location Steering Systems PartNo Tools Required 1 3 4 8B 7548 Bearing Puller 1 1 6V 3160 Puller Group 30 ton 1 1 1H 3107 Push Puller 1 Disassembly and Assembly 6V 3170 Puller Group 50 ton 1 Motor Grader Controls 4C 9634 Stud 1 12 1 Loader Lift Arm and 98 5564 Sleeve Assembly 1 Excavator Implement 9S 5565 Sleeve Assembly 1 1 1P 0543 Fast Runner Nut 1 1 TERE NOTE FT0514 Handle can be made for use with 1P 1831 9U 6832 Fast Runner Nut 1 1P 1832 1P 1833 and 1P 1834 Adapters where manual 1P 1832 Adapter Bearing Pulling 1 driving of bearings is desired 1P 1833 Adapter Bearing Pulling 1 1P 1838 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 2Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only 955K Track Type Loade
94. ORFS to STOR BOSS le Iter Adapter Iter Cart Group Iter Cart Group Iter Cart Group Iter Head with Non Collapsible Filter Elements Iter tting Groups JIC and ORFS tting ttings for 22 mm 7 in JIC Connectors ttings for 68 900 kPa 10 000 PS Hydraulic System ange ow Indicator with Tempered Sight Glass ow Test Fittings and Thread Adapters owmeter Adapters owmeter Testers owmeter owmeters uid Recovery Unit ushing 992 Wheel Loaders ushing Adapter Front Support Left Front Supports Handle Harnesses Heavy Weight Oil Filter Cart Hose Assembly Adapters Hose Assembly Hose Assembly Hose End Fittings Hose Group m as 81 5114 171 1879 174 4356 FT2976 1U 5525 274 6783 FT2788 FT1043 4C 4103 5P 7336 280 7987 FT3016 FT3017 FT3018 1U 7642 9U 6807 4C 8767 AC 4042 71 7133 4C 3998 292 8713 133 2329 136 3602 174 4360 1U 7641 306 7627 FT0828 231 6284 246 1157 295 5490 192 6432 4C 8768 71 7151 6V 7788 173 8839 6V 0102 4C 4044 4C 3999 306 7628 245 1769 2P 2349 81 5115 FT2228 Dealer Service Tools 2009 Vehicle System Tools 7 33 7 42 7 44 7 56 7 64 7 49 7 38 7 47 7 50 7 61 7 33 7 20 7 34 7 48 7 40 7 17 7 47 7 39 7 28 7 58 7 59 7 61 7 43 7 44 7 44 7 51 7 46 7 43 7 46 7 43 7 65 7 40 7 40 7 39 7 32 7 44 7 44 7 47 7 27 7 65 7 57 7 66 7 61 7 60 7 35 7 43 7 17 7 42 7 44 7 61 7 31 7 28 7 20
95. Pilot Piston Installer Piston Nut Spanner Wrench Piston Seal and Rod Installers Piston Spanner Assemblies FT2583 126 6901 6V 3155 157 0738 FT3079 FT2238 4S 9446 FT2718 FT2719 314 9716 127 5090 209 6756 129 4542 5P 3520 FT0624 FT0965 199 4384 168 8395 293 6555 205 7845 5P 8675 FT1764 FT1631 141 4803 5P 2390 207 8159 FT0951 FT2639 277 5832 FT3076 191 3557 185 3208 236 1192 FT0582 FT0583 FT0580 180 0472 FT0506 131 5121 FT2998 1U 7042 FT2739 FT2786 171 1110 FT1681 206 3689 213 5138 FT1308 FT0964 175 1344 1U 7643 7 80 7 110 7 112 7 87 7 90 7 117 7 87 7 85 7 105 7 113 7 11 7 108 7 108 7 17 7 118 7 114 7 114 7 93 7 70 7 91 7 90 7 72 7 98 7 89 7 103 7 113 7 107 7 86 7 92 7 92 7 102 7 9 7 68 7 112 7 90 7 110 7 109 7 82 7 107 7 78 7 84 7 118 7 69 7 72 7 80 7 84 7 111 7 91 7 78 7 80 7 80 7 79 7 118 7 80 7 110 7 116 7 98 7 107 7 108 7 111 7 101 7 101 7 70 Plate Assemblies Plates for Measuring Swashplate Position Plug Installer Plug Vacuum Assembly Prop Puller Jaws Puller Plate Puller Plate Puller Plate Pump and Motor Measuring Group A6 A7 and A8 Pump Bracket Assembly Pump Measuring Tools Pump Removal Handle Assembly Pump Support Group Relief Valve Tool Assembly Repair Tools for Backhoes and B Series Telehandlers Rexroth Hydraulic Pump and Motor Service Tools Ring Expa
96. Plate Pins engage axially counterbore surrounds outside diameter of gland Style C Adapter Plate Pins engage axially no counterbore plate and gland faces contact each other Style A Adapter Plate G i Watt VA Style B Adapter Plate Style C Adapter Plate Chart B Adapter Plate Specifications Adapter C Bore Outside Angle Pin Diameter Pin Height Depth of Pin Plate Adapter Diameter A Diameter B Between Dp E C Bore F Spacing G Part No Style mm in mm in Pins C mm in mm in mm in mm in 9U 7872 Style A 123 0 4 84 160 0 6 30 120 11 1 0 44 5 0 0 20 16 0 0 63 9U 7873 Style B 132 0 5 20 152 4 6 00 180 12 7 0 50 12 8 0 50 19 1 0 75 110 0 4 37 9U 7874 Style A 133 0 5 24 170 0 6 69 120 11 1 0 44 5 0 0 20 16 0 0 63 9U 7875 Style A 143 0 5 63 180 0 7 09 120 11 1 0 44 5 0 0 20 16 0 0 63 9U 7876 Style B 156 5 6 16 177 0 6 97 180 12 7 0 50 12 8 0 50 19 1 0 75 130 0 5 12 9U 7877 Style A2 140 0 5 51 190 5 7 50 180 15 7 0 62 9 0 0 35 19 1 0 75 123 0389 Style C None 152 4 6 00 180 7 9 0 31 8 7 0 34 None 85 7 3 37 123 0390 Style C None 152 4 6 00 180 7 9 0 31 8 7 0 34 None 101 6 4 00 123 0391 Style C None 152 4 6 00 180 7 9 0 31 8 7 0 34 None 114 3 4 50 123 3802 Style A 108 0 4 25 155 0 6 10 120 11 1 0 44 5
97. Restores valve seat to factory specifications 7 Hitch and Suspension e No need to remove valve repair is performed in chassis e In most cases valve assembly is repaired and not replaced saves time and expense e 361 1591 Cutter features 10 teeth at a 117 degree angle with a zero degree rake e 361 1593 Adapter Assembly threads into 229 3612 Relief Valve Tool and then attaches to line relief port on main hydraulic control valve Reference NEHS0871 Repairing Line Relief Valve Seats Using the 229 3612 Hydraulic Valve Seat Repair Kit New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 346 6598 Adapter Assembly Brake and Steering Systems SMCS Code 5070 010 Model 320E 324E 329E 336E and 349E Excavator Hydraulic System Tools Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembly European Union compliant CE marked NEW TOOL Motor Grader Controls Cable Control and Winch e Used to remove hydraulic pump on E series excavtors with Tier 4 after treatment package Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension e Used with 226 2380 Multi Purpose C Style Lifting Bracket Assembly e Tool eliminates need to remove after treatment package prior to removing pump e Mounts to suction port on bottom of pump e Dual purpose tool works with horizontally mounted pumps 320E 324E 336E and 349E and pumps mount
98. Rework Tools Vehicle System Tools Reference SMHS6872 Special Instruction Item PartNo Description Oty Remove Rebore Install 1 FT1241 Centering Ring 1 1 2 FT1130 1 Fixture 2 1 3 FT1299 Adapter 641 651 657 or 1 X FT1231 Adapter 1 X 4 FT1242 1 Measuring Bari 1 X Not shown 8S 6587 Adapter 1 X X 5F 7366 Screw 1 X X 6V 3160 Hydraulic Puller 1 X X 7F 5283 Head 1 X X 5F 7353 Washer 1 X X 5B 0637 Nut 1 X X 1P 1838 Adapter 1 X 5P 2981 Feed Assembly 1 X 1P 2344 Centering Ring 2 1 5P 1630 Drive Adapter 1 X 1P 2366 Holder Assembly 1 X 1 in Drill reversible 1 X FT1243 Tool Bit X 1FT1242 1 Bar can be used on all tractor scrapers former FT1242 Bar can be used for 631 633 637 Tractor Scrapers only 2Part of 1P 4000 Line Boring Tool Group FT1129 Centering Rings FT1130 Holding Fixture SMCS Code 7100 064 Model 641B 651B and 657B Tractor Scrapers Warranty None e Front horizontal hitch pin bore can become oversized due to normal wear e Bore can be built up with weld and these tools used with l 1P 4000 Line Boring Group to restore bore to correct size e FT1129 Centering Ring 2 required Reference Service Letter August 17 1973 FT1173 Centering Rings FT1184 Torsion Bar SMCS Code 7100 064 Model 627 and 627 Push Pull Tractor Scrapers Warranty None e Used with FT1140 Fixture and 1P 4000 Line Boring Tool Group to rework front horiz
99. S SMCS Code 5050 Model 769 771 773 775 777 785 789 793 and 797 Off Highway Trucks Essential Tool Warranty Six Months Hydraulic System Tools Hydraulic Component Disassembly and Assembly e Used to provide an ON OFF valve for hoses on 245 1769 Filter Cart Group e 90 degree elbow relieves stress on coupling and adapters and helps when clearance is a problem e ON OFF valve keeps oil contained inside hose s environmentally safe e Makes installation and removal quicker and cleaner Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Item PartNo Description Size Use Required 1 7B 7138 Street Elbow 50 8 mm 2 in Used on inlet side of filter cart 1 2 190 8323 Quick Disconnect Coupler 63 5 mm 21 in 3 190 8325 Quick Disconnect Nipple 50 8 mm 2 in 4 9U 5974 Quick Disconnect Nipple 11 4 x 1 4 male NPT thread 5 5B 7666 Street Elbow 38 1 mm 1 in Used on outlet side 2 6 190 8321 Quick Disconnect Coupler 50 8 mm 2 in 7 8X 6295 Hose Assembly NPTF 8 3B 6492 Coupling 38 1 mm 1 in with Used on outlet side when 2 4 5 m 15 ft hose additional hose length is required 9 199 2713 Nipple 38 1 mm 11 in 11 and 2 inch Quick Disconnect Adapters PartNo Size Use SMCS Code 4050 5050 0680 1 in Quick Disconnect Fittings Model 769 771 773 775 777 785 789 793 and 797 O
100. Service Tools 2009 Home Vehicle System Tools 154 7386 Puller Plate 154 7387 Adapter Plate SMCS Code 5106 010 6157 010 Model 24H Motorgrader Essential Tool Warranty Six Months e Used to quickly and easily remove and install blade tip pins e Used with 9U 6751 Receiving Sleeve 33 0 cm 12 99 in long or 9U 6752 Receiving Sleeve 114 3 cm 45 0 in long e Saves time and eliminates destruction of pin e Bolts directly onto pin in place of pin cap Brake and Steering Systems lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame e Provides efficient means of pulling pin 154 7386 Puller Plate Hitch and Suspension 154 7387 Adapter Plate e Chamfered end guides pin during Outside diameter 97 5 mm 3 83 in Outside diameter 270 mm 10 6 in installation Thread Thickness M30 x 3 5 40 mm 1 6 in Inside diameter 118 mm 4 6 in Attaching bolts 6V 5192 Socket Head Cap Screw Bolt hole diameter 18 mm 0 71 in Bolt quantity 3 218 4175 Socket 30 mm 1 18 in Model M1735 M1745 MT755 and MT765 Ag Tractors Warranty Six Months e Hytorc hex socket used to S properly tighten front frame bolts e Used with 1U 6221 Hydraulic Wrench 210 6670 Bearing Puller Plate Model D7R Track Type Tractor Warranty Six Months Used to correctly remove
101. Set SMCS Code 4267 550 Model D250 D300 D350 D400 Articulated Truck Essential Tool Warranty Six Months 200 4423 l a Figure 2 e Used to replace parking brake activation spring e Spring compressor is used with adapter set 3 e Used on Wabco parking brake actuator 4 e Square drive for guide 3 inch e Center to center pin distance kem kart Na Description 38 1 mm 1 50 in 1 Thrust pad e Set includes all items in Figure 2 2 Guide 3 Guide in square drive Reference 4046 5106 Pin HENR8086 Service Manual Dealer Service Tools 2009 Vehicle System Tools 6V 0114 Brake Drum Gauge a Brake and Steering Systems SMCS Code 6107 012 Model 600 Series Wheel Tractor Scrapers with the exception of 613 and 613B Hydraulic System Tools Warranty Six Months Hydraulic Component e Used to quickly and easily check brake drums for reusability Disassembly and Assembly e Also markings on gauge indicate whether standard or oversize brake linings will be needed Motor Grader Controls Cable Control and Winch References SEBF8035 Guideline for Reusable Parts Inspecting and Machining Brake Drums Loader Lift Arm and Excavator Implement SMHS6826 Special Instruction Installation of Oversize Brake Linings Implements Frame Hitch and Suspension FT1800 Plug SMCS Code 4208 017 4251 017 Model 824C Wheel Tractor 980C Wheel Loader Warranty None e Replaces FT1536
102. System Tools Hydraulic Component Disassembly and Assembly k Motor Grader Controls Cable Control and Winch Loader Lift Arm and N Excavator Implement Implements Frame Hitch and Suspension Linkage Pin and Bearing Removal Tools SMCS Code 6503 6504 6505 6509 010 Model 5110 Excavator Warranty Six Months Used to remove all linkage pins and bearings Used with general tooling listed in General Tooling Used for All Pins Receiving sleeve assembly is easily suspended with lifting link brackets supplied with receiving sleeve Only 1 receiving sleeve is required for this operation sleeve is adapted for other pin diameters by using appropriate receiving sleeve adapter assembly Vehicle System Tools General Tooling Used for All Pins Part No Description 38 6224 Hydraulic Pump 115 VAC 8S 8033 Hydraulic Pump 230 VAC 6D 7726 Hydraulic Hose Typical Pin Locations Typical Receiving Sleeve Usage Item Description Item PartNo Description 1 Cylinder pin 1 134 8466 Receiving Sleeve Assembly 2 Cylinder pin 2 Receiving Sleeve Adapter Assembly 3 Stick to Boom Pin 3 Linkage Pin 4 Bucket Pin 4 316 1491 Hydraulic Cylinder 100 ton 5 Bucket Linkage Pin 5 136 5747 Stud Puller M48 6 Boom to Swing Frame Pin 6 9U 6810 Fast R
103. Tools Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch FT3137 Guide Support SMCS Code 6640 011 Model AS3173 Screed Used with AP300 Paver Warranty None NEW TOOL e Used to support sliding guides on extender side of screed e Used during disassembly and assembly e Welded steel construction e Adjustable support plate Loader Lift Arm and Excavator Implement Implements Frame Reference Hitch and Suspension QENR2078 Service Manual AS3173 Screed Disassembly and Assembly New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 334 0802 Nipple Assembly SMCS Code 0647 5077 036 6333 5081 7201 045 Model Caterpillar Excavators and Track Type Tractors Essential Tool Warranty Six Months NEW TOOL e Used with 338 0500 Pressure Regulator and high pressure nitrogen gas bottle e Y inch NPT male end connects to 41 368 kPa 6000 PSI pressure regulator CGA677 female end connects to 41 368 kPa 6000 PS high pressure nitrogen gas bottle e Durable stainless steel construction Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the
104. Tools Model PS PF300 Pneumatic Compactors Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembly e Used to properly form 8l 4154 Teflon Oil Seal to shaft Motor Grader Controls e Required during assembly of third gear cluster s low clutch shaft Cable Control and Winch and output shaft assembly Loader Lift Arm and e Diameter 35 1 mm 1 38 in Excavator Implement e Length 64 mm 2 5 in Implements Frame Reference Hitch and Suspension KENR2704 PS PF300 Propel Systems Disassembly and Assembly Manual 160 3935 Centering Guide SMCS Code 4131 016 Model PS500 Suspended Tire Pneumatic Compactor Essential Tool Warranty Six Months e Used to properly align rear axle housings reduces premature wear out e Quickly installed and removed saves time during assembly e Machined to specific tolerances from high quality steel e Overall diameter 230 mm 9 1 in e Length 324 mm 12 8 in Reference KENR2705 Service Manual PS300B PF300B Pneumatic Compactor Machine Systems Disassembly and Assembly Manual 133 8361 Bearing Installer 133 8361 B Plate Item 1 1f H SMCS Code 4310 028 SiS 4 Model PS PF 300B Pneumatic Compactor Large diameter 123 85 mm 4 875 in LW T Warranty Six Months Small diameter VB XZ fits inside bearing 120 0 mm 4 72 in N f AN e Used to install 112 8554 Bearing into front fork assembly _ Threaded hole M30 x 3 5 E requires u
105. adjustment procedure e Made from 8H 8516 Box End Wrench References RENR3581 Testing and Adjusting 416D Backhoe Loader Hydraulic and Steering System RENR3584 Testing and Adjusting 420D 424D 428D 430D 432D 438D and 442D Backhoe Loader Hydraulic and Steering System 162 8231 Disc Brake Alignment Group SMCS Code 4255 024 Model D350E and D400E Series Il 735 and 740 Articulated Dump Trucks Essential Tool Warranty Six Months e Used to provide easy installation of disc brakes e Aligns disc brake splines before brake package installation onto wheel station e Diameter across pins 351 5 mm 13 84 in Item Part No Description 1 162 8231 Disc Brake Alignment Group 2 0S 1590 Bolt Click Here for New Tool Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Hydraulic System Tools Flushing 992 Wheel Loaders SMCS Code 5050 046 Model 992 Wheel Loader Warranty None e Fabricated tools used to flush hydraulic system when contamination has occurred due to sudden failure of portion of system Reference D SMHS6866 L Item PartNo Description Item PartNo Description 1 FT0870 Cover 6 FT0875 Cover 2 FT0871 Gasket 7 FT0876 Cover 3 FT0
106. and Assembly 242 0780 Spanner Wrench 242 0992 Brake Gauge e Used to service B series Telehandlers only e Used to service B series Telehandlers and Backhoe Loaders Cable Control and Winch e Used to disassemble and assemble tow hitch cylinder e Replaces canceled 208 5524 Brake Gauge Loader Lift Arm and e Used with a 1 inch square drive ratchet e Used to check brake disk wear and determine whether disk e Adjustable fits nut sizes from 50 8 mm 2 0 in to 152 4 mm 6 0 in replacement is needed e Comes with 4 dowels 1 4 in g in 4 5 mm and 5 5 mm to fit pin holes Checks for minimum thickness between brake disks e Can be used for any cylinder gland nut e Gauge is inserted through inspection port in axle housing 242 0779 Socket e Used to service B series Telehandlers only e Used to remove and install tilt cylinder lock valve Ket j e 36 mm deep socket with 1 inch square drive i ltem Part Number Description 1 242 0780 Spanner Wrench 2 242 0992 Brake Gauge Spanner Sockets for Cylinder Piston Rod Assembly on Backhoe Loaders SMCS Code 5104 017 Model 416D BGJ1050 1140 and BFP12900 Up 420D BLN10300 UP BMC1 Up and MBH1 Up 430D BML4800 Up Backhoe Loaders K Warranty Six Months g e Used to remove and install piston from rod end on lift cylinders and stabilizer cylinders e Used with 1 in square drive torque wrench to achieve required torque settings a e Also used
107. and Install RENR4874 247B 247B2 257B and 257B2 Multi Terrain Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR4884 267B 277B and 287B Multi Terrain Loaders Machine Systems Disassembly and Assembly Piston Pump Hydrostatic RENR4893 216B 216B2 226B 226B2 232B 232B2 242B and 242B2 Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4894 216B 226B 232B and 242B Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR8743 248B and 268B Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR8744 248B and 268B Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools FT3154 Check Valve Socket Brake and Steering Systems SMCS Code 5067 010 Model Most Caterpillar Excavators Hydraulic System Tools Essential Tool Warranty None Hydraulic Component Disassembly and Assembly NEW TOOL Motor Grader Controls e Used to remove and install 184 3833 Valve Assembly in 173 4672 Check Valve Cable Control and Winch e Made from 1U 7897 Socket Loader Lift Arm and e Three tangs engage valve assembly during removal and installation Excavator Implement e Used with 4 inch square drive extension Hitch and Suspension New tools since the printing of the 200
108. bench manufacturers e SEHS7972 Bench Testing Hydraulic Components includes list of adapters and their application Reference SEHS7972 Bench Testing Hydraulic Components list of adapters and their application 174 4356 Adapter XT 6 STOR 174 4360 Elbow 90 Degree 9U 6807 Coupling 45 Degree 174 4360 SMCS Code 6500 036 Model 365B Hydraulic Excavator Essential Tool Warranty Six Months e Used to adapt high pressure hose from pump fitting to flowmeter fitting of hydraulic portable tester e Used with 4C 9910 Portable Hydraulic Tester e Working pressure 42 000 kPa 6 000 PS Reference RENR1967 Service Manual System Operation Test and Adjust 1U 7641 Elbow 90 ORFS to STOR BOSS 1U 7642 Coupling Assembly ORFS to STOR BOSS SMCS Code 5070 036 Model 307 Excavator Essential Tool Warranty Six Months e Used to test pump flow rate without removing pump from machine 1U 7641 e Connects high pressure oil line from main hydraulic pump to flowmeter e 90 Elbow Swivel makes hookup to flowmeter faster and easier 1U 7642 e Connects return line from flowmeter into hydraulic circuit e Prevents hydraulic oil from over heating during pump testing by directing oil through the oil cooler References SENR9005 Testing and Adjusting 307 Excavator Hydraulic Systems SENR9205 Testing and Adjusting 307 Excavator Hydraulic Systems 0 ring Seal for PartNo Description Working Pressure Male Thread STOR Fem
109. bolts e Attaches to rod with eighteen 7Y 5245 Hex Head Bolts and 9X 8259 Flat Hard Washers e Heat treated for added strength and durability e Eye bolts not included 6V 9080 Hitch Pin Sprocket Wrench SMCS Code 7107 010 Model 651E and 657E Tractor Scrapers Warranty Six Months e Used for removing or installing 5P 9093 Hex Nut 53 inch securing horizontal hitch pin hitch pin size 4 increased to 314 inch 12 2B thd and 5 inch hex nut size on 651E and 657E Series Tractor Scrapers from c AP 44 inch hex size on 651B and 657B Series P e 2 wrenches required for various stages of tractor and hitch assembly l A This article has changed y since the printing of the 2009 Dealer Service Tools Catalog 6V 9080 9U 5131 Cylinder Spanner Wrench SMCS Code 7201 017 Model Articulated Trucks D25C D30C D25D D30D D350D D35C D35MP D40D D400D D350C D400 Warranty Six Months gh ag O Ve T T e Used to disassemble and assemble cylinder pistons from rods on suspension cylinders on articulated trucks e ls more versatile faster and safer than universal type spanners e Designed to perform without damaging or scratching piston OD or rod e Services 4 different pistons more economical than 4 separate tools L Screws EEE e Has 1 inch hex for use with 11 4 inch socket and torquing tool P rail Reference This article has changed SENR8203 Service Manual Vehicle Systems Disassembly and Assembl
110. conditions e Range and versatility extended with use of externally connected flow meters coupled with 4C 9438 Cable e Troubleshoot or adjust hydraulic circuits at low or high flows Interpass protection prevents dangerous external oil spray in event of over pressure e Unit is self contained and bi directional easily installed into hydraulic circuit using hoses and quick disconnects e Uses discontinued 6V 3136 Photo Pickup and 6V 2198 Cable saving tool accessory costs e Uses standard batteries with automatic power off feature e Use 9U 5229 Adapter or 9U 5228 Adapter to reduce ports to 41 27 mm 1 in or 33 33 mm 1s in STOR Straight Thread O ring respectively makes a close coupled connection with 41 000 kPa 6 000 PS pressure rating References NEHS0565 Operating Manual Portable Hydraulic Tester NEHS0576 Operating Manual Portable Hydraulic Tester Repair Manual This article has changed since the printing of the 2009 Dealer Service Tools Catalog 4C 9910 Portable Hydraulic Tester Flow range 13 0 475 0 Ipm 3 5 125 0 gpm Digital readout scales Metric US or British Accuracy 1 full scale over normal range Analog output 0 1 5 VDC 0 475 0 Ipm 0 125 gpm External input socket for flow meters 0 2 795 Ipm 0 05 210 gpm range Continuous working pressure 0 500 bar 0 6 800 PSI analog readout Pressure accuracy 1 6 full scale Temperature analog
111. consists of two parts puller plate and spacer 4M 6957 Excavator Implement Implements Frame Hitch and Suspension e Puller plate used with forcing screws to partially remove pin e Forcing screws are then loosened and spacer is inserted to allow puller plate to fully remove pin from boom e Steel tools are black oxide coated to resist corrosion e Puller plate has five threaded holes and is hardened to provide long service life e Opening in spacer fits over pin without removing puller plate and features locator holes for correct forcing bolt alignment New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Linkage Pin and Sleeve Bearing Removal and Installation Tools SMCS Code 6107 6108 6119 5051 and 7054 010 017 Model 992G 992K 993K Wheel Loader Warranty Six Months NEW TOOL e Used to remove and install sleeve bearing linkage pins e Used with service presses 9U 7764 150 ton 6V 2073 100 ton 6V 4131 80 ton and 3P 2228 60 ton e Special receiving sleeve assemblies are used with other hydraulic service tools to remove and install linkage pins e Sleeves work especially well for handling pins weighing as much as 284 kg 626 Ib and 146 cm 4 8 ft long which are located high on the machine e Retaining bolts are built into sleeves allowing linkage pin to be locked into sleeve when working overhead e Receiving sleeve assembly is easily suspended with eyebolts e Complete
112. crossbar from Push Puller for installation only 2Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only 7 136 Dealer Service Tools 2009 Vehicle System Tools 977K Track Type Loader Bearing Location Brake and PartNo Tools Required 1 2 3 4 Steering Systems 7F 6068 Sleeve Assembly 1 1H 3107 Push Puller2 1 6V 3170 Puller Group 50 ton 1 Hydraulic Component Disassembly and Assembly 98 5431 Sleeve Assembly 4C 9634 Stud 1 12 ehl ee ee ab 9U 6832 Fast Runner Nut 1 Motor Grader Controls 1P 1835 Adapter Bearing Pulling 1 Cable Control and Winch 1P 1841 Adapter Bearing Pulling 1 Loader Lift Arm and 1P 1844 Adapter Bearing Pulling 1 Excavator Implement Used for removal only Implements Frame 2 Also requires one of the following pumps 3S 6224 115 V Hitch and Suspension 8S 8033 230 V 983 Track Type Loader Bearing Location PartNo Tools Required 1 2 3 Sleeve 1H 3107 Push Puller2 6V 3170 Puller Group 50 ton 9S 5431 Sleeve Assembly 4C 9634 Stud 1 12 9U 6832 Fast Runner Nut 1P 1836 Adapter Bearing Pulling sa a 4 4 4 4 P es a l e l s l 6 1P 1839 Adapter Bearing Pulling 1 1P 1842 Adapter Bearing Pulling 1 1P 1844 Adapter Bearing Pulling 1 1Used for removal only 2Use crossbar from Push Puller for installation only 3 Also requires one of the following pumps 3S 6
113. diameter aluminum female cap used with the following adapters 190 9936 190 9938 190 9940 190 9942 or 190 9944 FT3102 Modified Socket SMCS Code 5362 Model 15B 20B and 22B Grapple Essential Tool Warranty None NEW TOOL e Used to assemble 144 1055 Adapter onto distributor assembly e Used with inch drive extension and or square drive socket wrench e Make from 214 6513 Socket 1 inch e Modify by removing 9 mm 0 35 in from socket end total length 37 mm 1 45 in Hydraulic Component Disassembly and Assembly FT2802 Puller Plate SMCS Code 5100 011 Model All machines with spherical bearings Warranty None e Used to remove spherical bearings from excavator boom stick and bucket cylinders or bulldozer tilt cylinder bearings from track type tractors e Used with 1P 0820 Puller Group 2J 3507 Nut 3K 5234 Washer and suitable hydraulic pump e Designed to apply all of force to bearing outer race e Custom made to fit specific applications dimensions provide tolerances that can be applied to specific bearing and bore diameters e Requires two puller plates for bearing removal e Material SAE1020 steel Home Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Ste
114. dual scale 1 6 full scale 10 to 120 C 50 to 250 F Accuracy 2 full scale Speed will measure 0 7 500 photo tach 0 2 500 mech tach Accuracy 2 full scale Uses discontinued 6V 3136 Pickup and 6V 2198 Cable Ports 1 in SAE 4 bolt flange XT 3 4C 9436 Flow Meter Flow range 3 25 gpm 1 30 extended range Working pressure 0 420 bar max 6 300 PSI Temperature 10 to 120 C 50 to 250 F Ports 1s in 12 SAE O ring 12 port The 4C 9436 Flow meter is not a standalone flow meter It is a flow block with a flow temperature transducer It must be used with a hydraulic flow tester or another device with readout capabilities Item Part No Description The 4C 9438 Cable is used to couple the flow meter to a readout device 1 4C 9629 Transducer Not shown 4C 9626 Seal Rupture Discs SMCS Code 0784 Model Most Caterpillar Models Warranty Six Months 4C 9436 e Replacement discs for 2 different portable hydraulic testers B A P Outside Nominal Rupture Pkg disc will blow out if over pressure conditions have occurred Part No Diameter Pressure Qty Use in portable hydraulictester 4C 4083 15 875mm 41 343 kPa 4 4C 9437 and 160 2513 Ref 0 625 in 6 000 PSI Portable Hydraulic Tester e erence A 4C 4084 19 913mm 41 343 kPa 4 4C 9675 and 160 2515 NEHS0508 01 instructions to replace discs 0 784 in 6 000 PSI Portable Hydraulic Te
115. e Installed in place of the top 9D 6125 Brake Bleeder Screw Adapter Overall length 70 0 mm 2 75 in Excavator Implement e Can be used with 1U 7425 Displacement Gauge Assembly for measurement reading Hex size 25 4 mm 1 0 in e Service part 6V 5722 O ring Seal Thread size 15 14 mplements Frame Hitch and Suspension NOTE A measurement of installed stack height of brake disc pack should be taken and recorded with brakes applied after new discs have been run in Measurements should again be taken at prescribed intervals If difference between initial and subsequent measurements exceed machine specifications the brake discs should be replaced 251 6568 Brake Adjuster Assembly SMCS Code 4261 025 Model 735 Articulated Truck SN AWR451 UP 740 Articulated Truck SN AXM856 UP 740 Articulated Ejector Truck SN AZZ294 UP Essential Tool Warranty Six Months e Replaces 221 2589 Brake Adjuster Assembly e Used to simultaneously adjust check nut and adjuster screw on service brakes e Used with 1 inch wrench and inch square drive ratchet e Use only on trucks with mechanical slack adjusters not for use on hydraulically operated slack adjusters e Use a 1 inch wrench to remove plug from service brake install adapter and rotate socket e Use a inch drive ratchet to turn 6 mm ball socket hex bit e Designed to keep socket and hex bit perfectly aligned during adjustment procedure e Assembly includes all items in figure Refe
116. e Requires two 132 3056 O ring Seals provided when used with hydraulic oil e Features a self contained hand pressurized pump more than 3 m 10 ft hose with a shutoff pressure gauge and quick coupler for use with other brake bleeder adapters to provide easy hookup to brake bleeder valves e Capacity 4L 1 gal 9U 6265 Pliers SMCS Code 4253 010 0603 Warranty Six Months e Replaces discontinued 1P 0541 Pliers e Used to compress brake shoe springs Dealer Service Tools 2009 FT0586 Holding Tool SMCS Code 4262 017 Model Earlier Motor Graders Warranty None e Used to hold air brake chambers while being assembled or disassembled 135 9811 Brake Spring Pliers SMCS Code 4253 010 Model M312 Wheeled Excavators Warranty Six Months e Used to remove and install extra heavy brake springs e Replaceable tip ensures long tool life e Overall length 66 0 cm 26 0 in Replaceable tip 135 9879 Vehicle System Tools FT0502 Retainer Compressor Breen SMCS Code 4250 012 Model 769 Truck Hydraulic System Tools Warranty None Hydraulic Component e Used on rear wheel brakes to compress floating Duo Cone seal retainers into Disassembly and Assembly seals far enough to allow retaining ring to be installed e Material SAE 1020 Steel Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Steering Lines Adapter Tools SMCS Code 4302 552 Model 631B
117. e Used with 121 6583 Accumulator Charging Kit Reference RENR6996 Hydraulic Hammer Disassembly and Assembly Part No Description Use 281 2587 Spanner Wrench Remove and install top cover of accumulator for servicing 282 8718 Charging Adapter Recharge nitrogen filled accumulator FT1452 Support Bracket SMCS Code 7258 009 Model 773B Trucks 63W1 Up Warranty None e Facilitates maintenance operations e Clamped around lift cylinder rod and holds truck bed in partially raised position with bed partially raised there is not only sufficient room to perform service work but also less overhead clearance is required Dealer Service Tools 2009 Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Body Support Brackets SMCS Code 7258 009 Model 725 and 730 Articulated Trucks FT2795 735 and 740 Articulated Trucks FT2787 Essential Tool Warranty None e Used to support dump body while removing the center axle e Prevents potential injury while working under the dump body e Easily made from common angle iron and off the shelf hardware References RENR3447 Machine Systems Disassembly and Assembly for the 725 730 RENR5140 Machine Systems Disassembly and Assembly for the 735 740 FT3079 Bushing
118. hammer and air hammer punches 81 4060 and 8T 4340 makes cutter removal even easier and faster e Air hammer can be operated from machine s air system eliminating need for service truck when changing cutters e Air hammer tools will work on CP 4447 RUTAB or CP 717 Chicago Pneumatic air hammers This article has changed since the printing of the 2009 Dealer Service Tools Catalog Dealer Service Tools 2009 Item Part No Description 1 Air Hammer 2 5P 8998 Pipe Nipple 3 5R 5561 Nipple Assembly 4 Air Hose Assembly 5 104 8591 Hammer Punch 6 8T 4474 Bit Puller Vehicle System Tools Brake and Steering Systems 234 4278 Clamp Fixture Group SMCS Code 6601 11 Model PM465 and PM 565 Cold Planner Essential Tool Warranty Six Months gt e Used to replace bit holder base Service Repair Parts e Locates and holds replacement Part No Description P Motor Grader Controls bit holders in original position 235 0037 Jaw Fixture Assembly cc Cable Control and Winch angle and pitch 235 0038 Jaw Fixture Assembly S eI RARA e Saves time quickly locks base 235 0039 Clamp Fixture Assembly L Excavator Implement into position for welding 6V 3072 Plastic Case i 235 0038 al s NEEG2978 Decal Mp emeNS AMGr Hitch and Suspension 232 6299 Depth Adjuster 1U 7184 Cable Handled Pin Remover SMCS Code 6634 025 SMCS Code 0605 6805 011 Model PC203
119. housing Pump shaft size 40 mm 375 890 and 5080 e Used with suitable hoist type lifting device e Tool easily attaches to pump shaft with spring loaded plungers Pump shaft pump size 42 mm 5080 5110 5130 5230 and some 375 plungers provide visual indication of whether tool is properly Working load limit 57 kg 125 b installed and seated before lifting e One tool handles 2 sizes of pump shafts swivel bail allows tool Bore size 40 0 and 42 0 mm 1 6 and 1 7 in to be quickly changed to accept both pump shaft sizes Overall length 165 mm 6 5 in Material 141 4803 Gauge Block Group Rectangular steel SMCS Code 5070 082 5058 082 0767 Hardness Rockwell 65 Model All Models Gauge set size ranges 0 00010 4 00000 in Warranty Six Months Size range 9 blocks 0 1001 0 1009 in in steps of 0 0001 in e Used to compare hydraulic pump and motor Size range 9 Hoes 0 101 0 109 in in steps of 0 001 in measurements with a known standard dimension Size range 9 blocks 0 110 0 190 in in steps of 0 010 in e Blocks are hardened to Rockwell 65 stress Size range 5 blocks 0 100 0 500 in in steps of 0 100 in relieved lapped to accurate size and Size range 3 blocks 1 0000 2 0000 and 4 0000 inspected to ensure parallelism Size range 1 block 0 050 in and flatness e Set i
120. i 1P 7421 Tap 1 14 1 1 i 1 9S 5564 Sleeve Assembly 11 1 h 1 9S 5565 Sleeve Assembly 1 1 1 i 1P 0543 Fast Runner Nut 1 1 1 1 9U 6832 Fast Runner Nut 1 1 1 1 1 1 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 950 Pin Removal Pin Location Part No Tools Required 1 2 4 5 bL G R 7 8 9 1 N 12 8B 7548 Bearing Puller 1 Assembly 8B 7563 Handle 1 6V 3160 Puller 30 ton 1 1 1 1 4 T H ad 6V 3170 Puller 50 ton 1 1 8H 0684 Wrench Ratchet 1 8S 6586 Screw Forcing 1 14 1 5P 6581 Adapter 14 1 40 9634 Stud 1 12 1 1 1P 3042 Tap 1 12 1 1 Stud 1 14 1 1 1 1 1 Ma 1 1 1P 7421 Tap 1 14 E 1 M e We lt a lt i 98 5564 Sleeve Assembly 1 1 9S 5565 Sleeve Assembly 1 1 1 1s T1 1 1 1P 0543 Fast Runner Nut 1 1 1 1 1 T 1 1 9U 6832 Fast Runner Nut 1 1 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Vehicle System Tools ae 941 and 951 Pin Removal Pin Location Brake and Part No Tools Required 1 2 3 4 5 6 7 8 9 10 N 12 8B 7548 Bearing Puller 1 Assembly Hydraulic System Tools 8B 7549 Push Puller Leg 2 rae System Tels 8B 7563 Handle 1 Hydraulic Component 6V 3160 Puller 30 ton 1 Iai Disassembly and Assembly 6V 3170 Puller 50 ton 1 4 1 1 Motor Grader Controls 8H 0684 Wrench Ratchet 1 Cable Control and Winch 8S 6586 Screw Forcing 1 14 1 Loader Lift Arm and 9S 5431 Sleeve Assembly 1 Excavator Implement
121. in 1 40 mm 0 055 in 10n wall thickness the first set of numbers are before shrinking and the second set after shrinking FT2238 Centering Fixture SMCS Code 5050 036 Model Most Caterpillar Models Warranty None e Used in testing cylinder rod surface hardness 6V 6035 Hardness Tester mounted in FT2238 Centering Fixture e Centers 6V 6035 and holds it perpendicular to rod surface e Ensures accurate hardness readings e Can test hardness of cylinder rods ranging from 19 1 to 228 6 mm 0 75 to 9 00 in in diameter e 6V 6035 has hardened steel ball which strikes but does not dent tested surface height of bounce read as Shore scleroscope reading Step Buffer Seal Installer SMCS Code 5050 012 Model See Below Warranty Six Months Typical Installer e Make it possible to quickly and safely install seals without damage Reference SEHS8905 Special Instruction Installing Step Buffer U Cup and Double Lip Wiper PartNo Size Use Model Seals in head in hydraulic cylinders 4C 4069 38 1 mm 1 5in Install 8C 9122 Step Buffer Seal 910 and 910E Wheel Loaders Assembly in hydraulic cylinders 508 Skidder D3B Track Type Tractor 4C 4070 44 5 mm 1 75in Install 8C 9123 1 Step Buffer Seal 416 426 428 436 and Assembly in hydraulic cylinders 438 Backhoe Loaders 1 Discontinued E 199 4384 Disc Installer SMCS Code 5059 012 Model 416D 420D 424D 428D 430D 432D 438D and 442D Backhoe Es
122. inch NPT male and side port is suction side 1 inch NPT female Flow Indicator with Tempered Sight Glass Warranty Six Months e Used to provide a means of viewing flow e Made of brass with tempered sight glass on opposing sides e Installs down stream of pump Stainless steel flapper shows the movement of fluid and prevents back flow to pump e Does not restrict flow away from pump e Viton seals provide long life e Female NPT ports at each end Inlet and Outlet Sight Glass Overall Size Maximum Operating Maximum PartNo Thread Size Diameter LxHxW Pressure Temperature Temperature 257 8843 1 in NPT 69 0 mm 141 0 x 79 0 x 70 0 mm 1034 kPa 17 to 121 C 204 C 2 72 in 5 6 x 3 125 x 2 75 in 150 PSI 1 to 250 F 400 F Filter Head with Non Collapsible Filter Elements SMCS Code 5068 Model All Caterpillar Service Vehicles Warranty Six Months e Used to provide no bypass filtering of hydraulic oils 249 2931 e Used in service bays with drop down oil lines or any other application requiring filtered petroleum based oil e Non collapsible filter elements work well with higher viscous hydraulic oils e Filter head is made of cast aluminum with steel bowl for strength and durability Filter Head Body style Canister Mounting holes Y9 18 Inlet and outlet ports NPT S S Operating temperature range 29 to 107 C 20 to 225 F 249 2932 249 2933 Materi
123. kidney loop system 272 5131 Dessicant Breather 1 e Used with 188 3242 Hydraulic Filter Cart Threaded Suction Connection Item 2 e Provides a quick and easy way to remove and then return filtered Coupling 2 in NPT to 1 in NPT 1 oil into a plastic tote 3B 7280 Close Nipple 1 in NPT 1 190 8319 Quick Disconnect Nipple with 1 in NPT 1 Cam Lock Suction Connection Item 3 263 9602 Cam Lock Quick Disconnect with 2 in NPT 1 141 2502 Reducer Bushing 2 in to 1 in NPT 1 3B 7280 Close Nipple 1 in NPT 1 190 8319 Quick Disconnect Nipple with1 in NPT 1 Return Connection Item 4 255 4302 Screw On Cap 1 183 3873 Breather Assembly 1 255 4305 Bulkhead Fitting 1 5B 7666 Street Elbow 1 in NPT 1 7X 3387 Sampling Valve a in NPT 1 3B 7280 Close Nipple 1 in NPT 1 8B 5774 Reducer Bushing 1 4 in x 1 in NPT 1 This article has changed 190 8316 Quick Disconnect Coupling with 1 in NPT 1 since the printing of the 2009 1H 2815 Pipe Nipple 1 in NPT x 152 mm 6 in 1 Dealer Service Tools Catalog PA All part numbers in the table have a six month warranty 1 For oil totes with 2 in NPT threaded lower connection 2For oil totes with quick disconnect cam lock lower connection Dealer Service Tools 2009 Vehicle System Tools PS B B Brake and FT3017 Contamination Control Caps and Fittings for Plastic Oil Totes Sige iagiSysieins SMCS Code 4050 5050 Warranty None Part No Description Oty Hydraulic System Tools
124. line adapters and some of return 9U 7419 Bit Tool 19 05 mm 4in 11 line assemblies OV 0455 Wrench 1 6V 3073 Box Assembly 11 6V 7029 Block Lid 11 Block Tool Holder 11 1 Included in 5P 8687 Tool Group Dealer Service Tools 2009 7 23 lolol Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension ra N D Vehicle System Tools Tee Test Tool Charts Hydraulic Implement System A 1 thru A 11 Machine Model A 2 A 3 A 4 A 5 A 6 A 7 A 8 A 9 A 10 A 11 D3 1 D7G DBK DSH D10L 613B 621 621B 623 623B 627 627B 631C 631D 633 633D 641B 650B EE al sel sel sal 4 aplat 651B 657B 660B 666B 814 815 816 824 825B 826B 834 835 sal el arl lt el p 931 941 943 953 951 955 977 983 518 528 910 920 930 ja leal as 950 966 980 988 992 22 992C 120G 130G Dealer Service Tools 2009 me Vehicle System Tools Machine Brake and Model A1 A 2 A
125. manifold for mounting convenience References SENR3195 01 Hydraulic System Manual for 416 and 426 Backhoe Loaders SENR3472 Hydraulic System Manual for 428 Backhoe Loader MOUNTING HOLES Dealer Service Tools 2009 Vehicle System Tools 280 7987 Bore Gauge Raen SMCS Code 5051 Model 416D 420D 424D 428D 430D 432D and 442D Backhoe Loaders Essential Tool Warranty Six Months Anti Drift Valve Disassembly and Assembly Tools SMCS Code 5143 5461 5464 5122 Model 420E KMW HLS 430E DDT EAT Backhoe Loaders 312DL DXH Excavator Essential Tool Warranty Six Months Used to disassemble and assemble anti drift valves Spanner wrench used to remove plug holding spring above anti drift valves FT3101 Valve Adjuster SMCS Code 5136 025 7258 509 Model 725 AFX1179 UP amp B1L1 410 and 730 AGF1092 UP amp B1M1 334 Articulated Truck Essential Tool Warranty None NEW TOOL References SEBU7814 725 Operation and Maintenance Manual 730 Articulated Trucks SEBU7815 735 Operation and Maintenance Manual 740 Articulated Trucks 306 7627 File 306 7628 Handle SMCS Code 7560 Model 416E SHA1 UP CBD1 UP 420E HLS1 UP KMW1 UP 430E EAT1 UP DDT1 UP Warranty Manufacturer s NEW TOOL Hydraulic System Tools Used to measure bores for valve spools Provides a quick and easy method to determine if valve requires reconditioning 264 6680 Pin guide used to install pi
126. mm 2 68 in 161 1783 Sleeve Receiver 228 6 mm 9 00 in 1556 mm 61 26 in 66 0 mm 2 60 in 4C 9493 Sleeve 227 0 mm 8 94 in 160 0 mm 6 30 in 52 5 mm 2 07 in 4C 9491 Receiving Sleeve 227 0 mm 8 94 in 300 0 mm 11 81 in 52 5 mm 2 07 in FT 2384 Receiving Sleeve Assembly 208 0 mm 8 19 in 550 0 mm 21 65 in Open end 4C 9490 134 8466 Sleeve Assembly 205 0 mm 8 07 in 1284 0 mm 50 55 in 68 0 mm 2 68 in 9U 6792 Receiving Sleeve Assembly 201 0 mm 7 91 in 1825 0 mm 71 85 in 83 0 mm 3 27 in 5P 7E70 Sleeve Assembly 198 0 mm 7 79 in 180 0 mm 7 09 in 101 0 mm 3 98 in FT 2545 Receiving Sleeve 184 15 mm 7 25 in 165 0 mm 6 50 in 9U 6706 Receiving Sleeve 180 0 mm 7 09 in 438 0 mm 17 24 in 83 0 mm 3 27 in 6V 2072 Sleeve Assembly 176 0 mm 6 93 in 240 0 mm 9 45 in 40 0 mm 1 58 in 134 8471 accessories Receiving Sleeve 170 0 mm 6 69 in 1315 mm 51 77 in Open end 1M 6756 Sleeve Assembly 166 0 mm 6 54 in 202 0 mm 7 95 in 33 0 mm 1 30 in 4C 8163 Sleeve Assembly 163 0 mm 6 42 in 890 0 mm 35 04 in 70 0 mm 2 76 in 134 8470 accessories Receiving Sleeve 163 0 mm 6 42 in 1315 mm 51 77 in Open end 9S 5431 Sleeve Assembly 149 0 mm 5 87 in 187 0 mm 7 36 in 101 6 mm 4 00 in FT 0768 pin holder Receiving Sleeve Assembly 148 0 mm 5 83 in 127 0 mm 5 00 in Open end 4C 9490 FT 2549 Receiving Sleeve 130 0 mm 5 12
127. mm 2 75 in 69 97 mm 2 75 in 54 00 mm 2 13 in 52 00 mm 2 05 in 44 60 mm 1 76 in 42 15 mm 1 66 in 106 00 mm 4 17 in 100 00 mm 3 94 in TH460B Fork Cylinder MS070 8 E70 1U 8597 69 97 mm 2 75 in 55 00 mm 2 17 in 45 15 mm 1 78 in 144 00 mm 5 67 in MS110 8 E110 1U 8598 69 97 mm 2 75 in 62 00 mm 2 44 in 52 15 mm 2 05 in 148 00 mm 5 83 in MS070 8 E70 MS140 8 233 7211 5P 5191 74 95 mm 2 95 in 76 15 mm 3 00 in 62 00 mm 2 44 in 72 39 mm 2 85 in 52 15 mm 2 05 in 50 80 mm 2 00 in 118 00 mm 4 65 in 57 15 mm 2 25 in TH360B 460B Fork Cylinder 623B Elevating Scraper D9H Dozer Lift 6V 6013 76 20 mm 3 00 in 71 70 mm 2 82 in 44 45 mm 1 75 in 57 15 mm 2 25 in D8L Bulldozer Lift 1P 0770 76 20 mm 3 00 in 71 70 mm 2 82 in 57 15 mm 2 25 in 57 15 mm 2 25 in 980 Bucket Tilt 244 8857 1U 8602 79 95 mm 3 15 in 79 97 mm 3 15 in 54 00 mm 2 13 in 66 00 mm 2 60 in 44 45 mm 1 75 in 56 15 mm 2 21 in 93 00 mm 3 66 in 200 00 mm 7 87 in TH330B Boom Raise MS140 8 1U 8603 79 97 mm 3 15 in 72 00 mm 2 83 in 62 15 mm 2 45 in 146 00 mm 5 75 in MS120 8 E120 6V 3036 82 55 mm 3 25 in 78 05 mm 3 07 in 50 80 mm 2 00 in 57 15 mm 2 25 in D9L Bulldozer Lift 1P 0772 1P 0773 82 55 mm 3 25 in 82 55 mm 3 25 in 78 05 mm
128. of the frame members in place of front body pad e Requires two 81 9391 Bolts which must be removed two 8T 9389 Bolts and four 5P 4223 Washers Reference RENR9714 Service Manual 657G Disassembly and Assembly FT2684 Cylinder Support Assembly SMCS Code 5050 010 Model All Telehandler Models e Used to secure telehandler main lift cylinder in a raised position e Safely supports main boom for display purposes only e Do not use for routine maintenance or machine servicing e Steel all parts SAE 1020 e Paint color safety red Item PartNo Description 1 4F 8965 Bolt 2 7X 0447 Nut Dealer Service Tools 2009 7 175 Vehicle System Tools lezed 245 9130 Support Stand Assembly Systems SMCS Code 5104 7062 System Tools Model TK722 TKC1 UP and 1031 UP TK732 T1041 UP TK752 3021 UP Track Feller Buncher Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch e Used to support upper structure of machine during removal and installation of forward tilt cylinder Loader Lift Arm and Excavator Implement This article has changed since the printing of the 2009 Dealer Service Tools Catalog Implements Frame Hitch and Suspension Strut Adapters SMCS Code 7201 017 Model See below Warranty None e Used with 1P 1784 Hydraulic Cylinder Repair Stand for disassembly and assembly of front su
129. old pivot shaft bearings from tractor frame and install new ones Bearing puller plate has center swivel point for easy installation e Hydraulic removal of bearings is preferred over other methods such as burning cutting or drilling e Heat treated for added durability 203 5584 Frame Bracket Assembly Model M1735 MT745 M1755 MT765 MT835 MT845 MT855 and MT865 Gen 111 Challenger Tractors Warranty Six Months e Used to support front frame in raised position Service Repair Parts e Used with 1U 7498 Twelve Ton Support Stands PartNo Description e 2 required bolts directly to front frame 6V 8237 Hard Washer S v when eria 8T 0664 Bolt M24 x3 7 Nanging MIAE GUIVE DEES S 81 3282 Hard Washer Repositioning undercarriage row width Removing undercarriage from tractor 81 6430 Bolt M20 x 2 5 During major service repair work 198 3112 Pin Service Group SMCS Code 0700 Model All Models of Backhoe Loaders Warranty Six Months e Used to remove linkage pins on all backhoe loaders e Removes up to eight different pin sizes e Easy pin removal remove end cap bolt and install puller bolt and washer Overall outside diameter 179 0 mm 7 05 in Small outside diameter 170 9 mm 6 73 in Hole diameter 42 0 mm 1 65 in Item Part No Description Thread Used With 1 198 3113 Bolt M20x1 5 2 198 3114 Washer a 198 3113 3 198 3115 Bolt M24 x 2 4
130. part out of drum e Holds friction group in a vertical position for easier installation of mounting bolts e Must remove grab hook bolt and bracket from stationary tube of 6V 2082 Hook Group before installing 129 7142 Lifting Beam e Lifting beam is locked onto hook group with setscrew location of lifting beam can be adjusted to obtain the best balance or center of gravity Maximum lifting capacity 136 kg 300 Ib Reference Setscrew 2H 3900 Dog Point Setscrew 14 13 x 11 in long CB534B Service Manual Module Disassembly and Assembly Nut 2 1F 0748 Weld Nut 1 13 Dealer Service Tools 2009 Home Brake and Steering Systems System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 132 5136 Brake Lifting Bracket 24H Motor Grader SMCS Code 4251 010 Model 24H Motor Grader Warranty Six Months European Union compliant CE marked e Used to remove and install brake group brakes do not have to be released prior to installation when using this bracket e Used with overhead lifting device e Bracket easily attaches to brake group and is held securely in place with one lug nut e Bracket can be installed without brake halves being oriented e Bracket holds brake group in a horizontal position making removal and installation much faster and easier
131. particle trend analysis the dealer can develop an effective tool Loader Lift Arm and to drastically increase component life eliminate early hour failures and add value to Customer Service Agreements Excavator Implement It is important to match the filtration system and procedure to the machine system and fluid This will greatly increase the value and implements Frame reduce the time needed to filter fluids to the appropriate ISO specification The chart illustrates specific applications of the filter Hitch and Suspension systems as well as general information Tool Operating Manual and Contamination Control Guideline media numbers Many of the systems shown can be modified to perform multiple functions Please contact Service Tool Division Capital and Shop Products for more information 245 1769 Application Final drive and rear axles with more than 380 L 100 gal capacity Air powered 340 Ipm 90 gpm Diaphragm pump Oil 50W Standard filtration 10 micron absolute element 245 1769 Reference SEBF8438 Contamination Control Guideline NEHS0847 Tool Operating Manual 188 3242 Application Reservoirs with greater than 115 L 30 gal and less than 380 L 100 gal capacity Air powered 227 Ipm 60 gpm Diaphragm pump Oil 10W 30W Standard filtration 25 10 5 2 micron or 5 micron H20 separator element available 188 3242 Reference SEBF8447 02 Co
132. place of the hydraulic tank eae NPT pe pple Cable Control and Winch filler plug E F r 3 4C 7099 Hex Nipple x NPT Loader Lift Arm and e Applying air pressure to 1 6C 8498 Wash Excavator Implement 5P 0306 Transducer creates a continuous S S vacuum in hydraulic tank 5 095 1608 O ring Seal Implements Frame e Made from off the shelf Caterpillar parts _ 6 105 2652 Plug modified Hitch and Suspension e With 3 5 kg cm 50 PSI of air pressure applied transducer uses 4 65 CFM of compressed air and pulls 8 75 CFM of vacuum flow at 0 kg cm 0 PSI e Maximum vacuum of 406 mm 16 in Hg at 5 6 kg cm 80 PSI or 254 mm 10 in Hg at 3 5 kg cm 50 PSI e Hex end of 105 2652 Plug must be drilled and tapped for a 4 18 NPTF thread 311 1362 Plug Vacuum Assembly SMCS Code 5050 015 Model M Series Motor Graders and C Series Skid Steer Loaders Essential Tool Warranty Six Months NEW TOOL e Used to create a vacuum within the hydraulic tank and hydraulic system minimizes oil loss during repairs e Used with shop air supply e Used when hydraulic system is disassembled for reasons other than component failure e Applying air pressure to transducer creates a continuous vacuum in hydraulic system e Used at maximum pressure of 138 kPa 20 PSI to prevent damage to hydraulic tank Item PartNo Description e Install tool in place of hydraulic tank filler plug e Requires a dealer supplied inch NPT adapter to connect ai
133. port Used to convert BSPT threads on models 580 thru 1600 10 TX 2431 Adapter 14 in 14 BSPP male x ns in 18 SAE O ring port Used to convert BSPP threads in pressure taps to SAE threads 10 6V 0407 Seal 1 required In Line Tee Fittings 11 TX 2434 Tee 1 4 in 19 BSPP swivel x 1 4 in 19 BSPP male x Used to tap into various lines on the machine where pressure Sns in 18 SAE female branch taps do not exist 11 7X 2435 Tee 3 in 19 BSPP swivel x in 19 BSPP male x 6 in 18 SAE female branch 11 7X 2433 Tee La in 14 BSPP swivel x 4 in 14 BSPP male x s in 18 SAE female branch Elbows 12 TX 2609 Elbows 1 4 in 19 BSPP male x in 19 BSPP swivel Used with pressure port adapters in close quarters on all machines 12 7X 2610 Elbows in 19 BSPP male x in 19 BSPP swivel 12 7X 2611 Elbows in 14 BSPP male x Lx in 14 BSPP swivel Plugs 8T 7910 Adapter Y in BSPP Used to plug hose ends when running diagnostic tests 9S 4685 Plug 3J 1907 Seal 8T 7911 Adapter in BSPP 98 4685 Plug 3J 1907 Seal BSPT British Standard Pipe Tapered Threads BSPP British Standard Pipe Parallel Threads Dealer Service Tools 2009 Home Brake and Steering Systems SMCS Code 5050 039 Hydraulic System Tools Warranty Six Months e Fittings and adapters for use with Hydraulic Component 68 900 kPa 10 000 PSI systems Disassembly and Assembly Motor Grader Controls Cabl
134. the other tools with hydraulic force 8 3 4 1 1 1 1 1 1 1 1 1 1 2One of the hydraulic pumps which follow is necessary 38 6224 115 V or 8S 8033 230 V Dealer Service Tools 2009 7 139 a N D loml elll a lea l a l a l el w Vehicle System Tools Brake and Steering Systems Pin Removal Pin Location PartNo Tools Required 3 316 1491 Cylinder 8T 5270 Adapter 6V 2072 Sleeve Assembly 6V 2073 Bushing 6V 2074 Stud 8H 3390 Nut 1 1The pin at location 9 can be manually removed if the collets at both ends are first removed Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and 2 M 9 9 wen sal eas srl sal ee ms a aa e l skl esl kl ek 6 Excavator Implement 20ne of the hydraulic pumps which follow is necessary 38 6224 115 V or 8S 8033 230 V Implements Frame Hitch and Suspension Pin and Collet Installation Pin Location PartNo Tools Required 1 2 3 4 5 R 6 7 9 7H 7539 Nut 12 1 4K 0684 Washer 1 1 2 1 1 1 1 9U 6832 Nut Assembly 1 1 1 1 1 1 1 1 1 8 316 1489 Cylinder 1 1 1 1 1 1 1 1 1 4 5P 8623 Coupler 1 1 1 1 1 1 To 1 5P 8712 Bushing 1 1 1 1 1 1 1 11 5P 8713 Plate 1 5P 8714 Stud 1 1 1 1 1 11 2 Pin Handler 1 1 1 1 1 1 1 1 1 9 4C 9634 Stud 1 1 4 1 1 1 4V 3241 Rod 12 5
135. use a spring loaded design to install O ring seals into end groove of fitting e STOR seal installers use a smooth tapered design with a recess for sliding O ring seals past threads and into groove of fitting Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 1 ORFS Seal Installer 2 STOR Seal Installer Part No Description Fitting Size Part No Description Fitting Size 179 6884 Seal Installer ORFS 4 336 0739 Seal Installer STOR 3 179 6885 Seal Installer ORFS 5 336 0740 Seal Installer STOR 4 179 6886 Seal Installer ORFS 8 336 0741 Seal Installer STOR 6 179 6887 Seal Installer ORFS 10 336 0742 Seal Installer STOR 8 179 6888 Seal Installer ORFS 12 336 0744 Seal Installer STOR 10 179 6889 Seal Installer ORFS 16 336 0750 Seal Installer STOR 12 179 6890 Seal Installer ORFS 20 336 0784 Seal Installer STOR 16 179 6891 Seal Installer ORFS 24 371 9041 Seal Installer STOR 12 New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Brake and 340 801 4 S leeve Steering Systems SMCS Code 5051 016 5124 016 Hydraulic System Tools Model 414E 416E 420E 422E 428E 430E 432E 434E 442E 444E and 450E Backhoe Loaders Hydraulic Component Essential Tool Warran
136. wrench 276 8831 M30x3 5 51 1 mm 2 01 in Reference 276 8833 Map x 4 0 58 5 mm 2 30 in 276 8834 MAB x 5 0 71 5 2 81 i Disassembly and Assembly Service Manual for 345C 365C and 385C _ FT2929 Spanner Wrench SMCS Code 7057 029 7116 010 Model 570B and 580B Harvesters Warranty None e Used to remove and install 161 5558 and 156 0093 Spanner Nuts on boom assembly e Used with inch drive torque wrench Reference RENR6145 Service Manual Machine Systems Disassembly and Assembly Dealer Service Tools 2009 Vehicle System Tools Summary of Receiving Sleeves Adapter Plates Pin Driver Caps Receiving Sleeves Receiving Sleeves with Adapters _ ie Hj aa t C B pd X A B c Maximum Maximum Stud Hole Part No Description Pin Diameter Pin Length Diameter FT2544 Receiving Sleeve 305 0 mm 12 00 in FT 2729 Receiving Sleeve 303 0 mm 11 93 in 685 0 mm 26 97 in Open end 4C 9492 9U 7765 Receiving Sleeve Assembly 284 0 mm 11 18 in 762 0 mm 30 00 in Open end 9U 6501 124 4641 Sleeve Receiver 263 0 mm 10 35 in 216 0 mm 8 50 in Open end 9U 6501 124 4640 Sleeve Assembly 254 0 mm 10 00 in 450 0 mm 17 72 in 161 1783 Receiving Sleeve 249 1 mm 9 80 in 1556 0 mm 61 26 in 9U 6791 Receiving Sleeve 244 0 mm 9 61 in 1800 0 mm 70 87 in 140 0 mm 5 51 in 1U 6202 Puller Assembly 243 0 mm 9 57 in 450 0 mm 17 72 in 68 0
137. 0 0 20 16 0 0 63 123 3803 Style A 118 0 4 65 155 0 6 10 120 11 1 0 44 5 0 0 20 16 0 0 63 226 5755 Style B 61 9 2 44 152 2 6 00 180 8 0 0 31 6 35 0 25 6 35 0 25 48 0 1 89 1Use with 9U 7868 Cylinder Spanner Wrench 2Use with 9U 7869 Cylinder Spanner Wrench Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Brake and Steering Systems Hydra System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch 226 5756 Seal Guide SMCS Code 5107 017 Model 740 Ejector Articulated Truck and D400E Articulated Truck Warranty Six Months e Used to cover threads on end of rod assembly during assembly process e Protect seals from damage as rod assembly is pushed through gland improves quality of service repair e Made of light weight nylon for faster easier assembly e Resists nicks and scratches better than steel guides providing extended Loader Lift Arm and Excavator Implement tool life AF Implements Frame Hitch and Suspension Reference P RENR5176 740 Load Ejector Machine System Supplement Cylinder Spanner Wrenches SMCS Code 5102 017 Model 769C 771C 773B 775B 776B 777C 777B 785
138. 0 Fast Runner Nut M64x6 Used with threaded puller rods to remove and install pins 9U 6903 Fast Runner Nut MAB XB Used with threaded puller rods to remove and install pins 9U 6758 Pin Driver Cap M48x5 77mm 3 0in 101mm 4 0in Used to install pins when using sledge hammer 4C 9544 Pin Driver Cap M64x6 70mm 28in 127mm 5 0in Used to install pins when using sledge hammer 5230 Mining Excavator Pin Removal Installation Tooling SMCS Code 5456 5457 5458 6108 6500 6502 6503 6512 010 Model 5230 Mining Excavators Front Shovel Warranty Six Months Pin Pullers Threaded Puller Rods and Fast Runner Nuts e Used to remove and install boom to frame pin stick to boom pin e Threaded rods in various lengths used to pull pins into or out bucket to stick pin and all related cylinder pins tooling is essential of pin bore to properly handle large pins without damage Fast runner nuts are used with threaded rod to make removal e Used with general tooling listed in General Tooling Used for All Pins of pins faster and easier e A locking stud is designed into each pin installer to lock pin inside Rods screw into threaded hole in each pin installer essential when working overhead e Each pin installer should be fitted with the correct cradle assembly Reference to hold hydraulic cylinder in place SENR6108 5230 Service Manual Module Disassembly and Assembly Item PartNo Description 1 Hydraulic Cylinder 2 Square H
139. 00 PSI 2P 1314 Connector ne JIC Ext x g 18 Ext 3J 1907 O ring Seal 306984 Connector ne JIC Ext x 4 20 Ext 1J 9671 O ring Seal 3J 7352 Connector 7 6 JIC Ext x 46 20 Ext 3J 7354 O ring Seal 7J 4026 Elbow 90 46 JIC Ext x 18 Ext 3J 1907 O ring Seal 48 6399 Connector ne JIC Ext x NPT Ext 8L 6557 Connector 7g JIC Ext x 1 4 NPT Ext 5P 8998 Nipple 1 4 NPT Ext 13 Quick Disconnects 6V 3989 Non Valved Nipple Y NPT Int 6V 3966 Valved Nipple Assembly NPT Ext 6V 4143 Valved Coupler NPT Int 6V 4144 Valved Coupler a NPT Int Vehicle System Tools ae B B Brake and 8T 5320 Hydraulic Testing Group Sige iagiSysieins SMCS Code 5050 081 5050 038 7562 082 1000 036 4250 081 4300 036 4250 038 4300 038 5301 010 4250 032 Model Most Caterpillar Models Warranty Six Months Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement 6 Implements Frame 7 Hitch and Suspension e Designed for general purpose pressure measurements e Provides versatile and simple method for checking pressure in implement and steering hydraulic systems e Replaces discontinued 6V 7940 Hydraulic Test Group e Also replaces discontinued 5S 5123 Hydraulic Testing Group e Liquid filled gauges which are more durable and accurate P E 5O e Pressure tap assemblies equipped with 6V 3966 Nipple Assembly 15
140. 09 7 121 Brake and Ste Systems System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools No 16 Motor Grader Bearing Adapters SMCS Code 5200 010 K S Model 16 Motor Grader 2 Warranty None 1 5 Item PartNo Description Material Used with 1 FT0816 Worm Shaft Bearing Adapter SAE 1020 Steel Necessary pullers to remove circle reverse control worm shaft bearing 2 FT0817 Worm Gear Shaft Bearing Adapter SAE 1020 Steel Necessary pullers to remove circle reverse control worm gear shaft bearing 2 FT0818 Wheel Tie Bar Bearing Adapter SAE 1020 Steel Necessary pullers to remove leaning wheel tie bar bearing 4 FT0819 Pitman Arm Upper Bearing Adapter SAE 1020 Steel Necessary pullers to remove pitman arm upper bearing 5 FT0820 Pitman Arm Lower Bearing Adapter SAE 1020 Steel Necessary pullers to remove pitman arm lower bearing Dealer Service Tools 2009 FT3054 Grapple Cylinder Support Assembly SMCS Code 6307 5555 Model 525C 5251 Up Wheel Skidder Warranty None NEW TOOL e Used to support grapple cylinder during removal from the grapple assembly Reference RENR8901 Tong Cylinder Remove and Install FT0823 Power Control Lifting Bracket SMCS Code 5201 011 Model No 12F No 14E and No 16 Motor Graders Warranty None
141. 0B Rear Frame Lock 233 7207 44 40 mm 1 75 in 38 00 mm 1 50 in 32 00 mm 1 26 in 100 00 mm 3 94 in TH460B Frame Level 6V 9072 44 45 mm 1 75 in 43 94 mm 1 73 in 39 62 mm 1 56 in 38 10 mm 1 50 in 158 0511 44 96 mm 1 77 in 25 40 mm 1 00 in 31 75 mm 1 25 in 69 30 mm 2 73 in CS531 CS533 CS563 CS583 CP533 CP Eccentric Group 8T 9158 233 7208 45 72 mm 1 80 in 50 75 mm 2 00 in 36 32 mm 1 43 in 46 00 mm 1 81 in 32 26 mm 1 27 in 38 25 mm 1 51 in 45 47 mm 1 79 in 87 30 mm 3 44 in TH350B TH360B Frame Level 5P 0320 5P 6155 50 80 mm 2 00 in 66 04 mm 2 60 in 46 48 mm 1 83 in 50 80 mm 2 00 in 38 10 mm 1 50 in 44 45 mm 1 75 in 57 15 mm 2 25 in 57 15 mm 2 25 in J613 Steering and Bowl Lift 920 930 951B 920 930 951B Multi Purpose Bucket Side Dump Bucket 920 930 Bucket Tilt D8 Bulldozer Tilt 8T 9159 50 80 mm 2 00 in 30 48 mm 1 20 in 44 70 mm 1 76 in 83 82 mm 3 30 in 9U 6742 50 80 mm 2 00 in 41 91 mm 1 65 in 71 88 mm 2 83 in 71 88 mm 2 83 in 8T 9156 1P 0765 53 34 mm 2 10 in 57 15 mm 2 25 in 33 02 mm 1 30 in 53 34 mm 2 10 in 33 02 mm 1 30 in 38 10 mm 1 50 in 74 93 mm 2 95 in 57 15 mm 2 25 in 834 Steering 657 Hitch 920 Bucket Lift 1P 0766 57 15 mm 2 25 in 53 34 mm 2 10 in 44 45 mm 1 75 in
142. 1 1 1 1 97 2240 Rod 4 4 4 4 4 4 4 4 87 4133 Nut 4 4 4 4 4 4 4 4 87 4121 Washer 4 4 4 4 4 4 4 4 155 8191 Receiving Sleeve Assembly 1 1 1 1 1 1 1 137 8792 Receiving Sleeve Assembly 1 136 5747 Puller Stud M48 2415 long 1 1 1 1 1 137 8460 Puller Stud M30 1980 long 1 1 9U 7998 Puller Stud M36 945 long 1 9U 6810 Fast Runner Nut M48 1 1 1 1 1 9U 6809 Fast Runner Nut M36 1 9U 5346 Fast Runner Nut M30 1 1 7X 0542 Washer 1 1 1 1 1 _ 8T 5463 Washer 1 5P 8712 Bushing 1 1 138 2353 Adapter Plate 1 1 8T 0271 Hex Socket Head Screw M10 3 3 155 8192 Adapter Plate 1 1 Optional Tooling for Pin Installation Part No Description A B C E F K Y G FT2545 Pin Guide Assembly 1 1 1 1 1 1 1 NIA 7X 2583 Bolt M30 1 1 1 1 1 1 1 N A 9X 8258 Washer 1 1 1 1 1 1 1 NA 9U 5344 Rod M30 800 long 1 1 1 1 1 1 1 1 8T 1583 Nut M30 1 1 1 1 1 1 1 1 Vehicle System Tools Sleeve Bearing Installation and Removal Tooling PartNo Description A B c E F K Y G 4C 8152 Retaining Plate 1 1 1 1 1 1 1 1 9T 2240 Rod 4 4 4 4 4 4 4 4 8T 4133 Nut 4 4 4 4 4 4 4 4 8T 4121 Washer 4 4 4 4 4 4 4 4 137 8792 Receiving Sleeve Assembly 1 1 1 1 1 1 1 1 138 1135 Bearing Puller Plate 1 1 1 1 1 1 1 9U 6800 Speed Nut M64 2 2 2 2 2 2 2 2 139 9470 Bearing Puller Plate 1 138 0992 Adapter Plate 1
143. 1 1 1 1 1 1 138 2352 Adapter Plate 1 9U 6702 Puller Stud M64 2451 long 1 1 1 1 1 1 1 138 0603 Bearing Installer Plate 1 1 1 1 1 1 1 193 2255 Bearing Installer Plate 1 138 0992 Adapter Plate 1 1 1 1 1 1 1 138 2351 Bearing Installer Plate 138 2352 Adapter Plate 137 8792 Receiving Sleeve Assembly NOTE 137 8792 is required for pin bearings E and F in boom links and K and Y in lift cylinders Optional Tooling for Bearing Removal and Installation These tools can be used to service boom bearings without removing boom from frame Part No Description Qty FT2544 Receiving Sleeve Adapter 1 8T 0271 Hex Socket Head Screw 3 Fabricated Tools FT2544 Receiver Sleeve Adapter 992G Item Description Material 1 Plate SAE4140 Steel 2 Tube SAE1026 Steel FT2545 Receiver Sleeve Adapter 992G e Rockwell hardness of C45 to 50 required only for Item 1 after final machining e Optional heat treat to increase durability of guide assembly Item Description Material 1 Tube SAE1026 Steel 2 Plate SAE1018 Steel Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 143 Brake and Steering Systems System Tools
144. 1 9 in eee Suspension C Track Type Tractor Machine Systems Inside diameter 40 9 mm 1 61 in SENR1271 Disassembly and Assembly 933C 939C Track Type Loader Machine Systems Overall length 203 2 mm 8 0 in 287 3672 Split Ring Remover SMCS Code 5050 010 Model RM350 and RM350B Road Reclaimer Soil Stabilizer Essential Tool Warranty Six Months NEW TOOL e Used to remove split ring from Rexroth hydraulic motors e Knurled handle for improved grip e Overall length 215 mm 8 46 in Reference KENR3125 Service Manual RM350B Road Reclaimer Mixer Power Train Piston Motor Rear Propel Disassemble Cap Assemblies Hydraulic Tank and Handle SMCS Code 5070 010 Model Most Hydraulic Excavators Warranty Six Months e Used to seal suction port in hydraulic tank e Seal caps thread onto handle assembly e Fits over hydraulic tank suction port from inside tank suction screen must be removed first e Eliminates draining hydraulic oil tank to make system repairs tank cap should be reinstalled to prevent oil contamination e Order parts separately must order at least one handle e To verify correct cap is being used inside diameter measurement of suction screen should match ID of cap assembly Item PartNo Description Inside Diameter Use on Service Repair Parts 1 227 4685 Seal Cap 160 0 mm 6 30 in 350 365B 365C 375 385B 385C 5080 5L 5032 O ring and 5090B Excavators 227 4683 Seal Cap 115 5 mm 4 55in 31
145. 10 31 in 221 68 mm 8 728 in 6E 0054 793 1Discontinued 1U 7042 Locknut Spanner Wrench SMCS Code 5050 010 Model 140G Motor Grader Warranty Six Months e Required to adjust 51 1428 Bearing Locknut 136 5 mm 5 in outside diameter during assembly of optional front wheel drive hydraulic motors e Has 1 inch square drive can be used with 9S 7353 or 6V 7915 Torque Wrenches e Slide rule type torque computer SEHS7150 can be used to determine torque wrench reading for different extensions e Service Part 1J 2198 Pin Dealer Service Tools 2009 Vehicle System Tools 324 3723 Spanner Socket SMCS Code 5112 Model 511 521 522 532 541 551 and 552 Feller Buncher with 305 3742 Gear Reduction Group not serviced Warranty Six Months NEW TOOL e Used to easily remove and install Outside diameter 76 75 mm 3 02 in 303 4212 Locknut on 305 3742 Gear Overall noigh semen EEL Reduction Group not serviced Square drive in e Used with 3 inch square drive ratchet Number of teeth eight evenly spaced breaker bar or torque wrench Tooth height 20 mm 79 in e Durable steel construction Tooth diameter 14 3 mm 56 in Reference Feller Buncher Disassembly and Assembly Manuals that include 306 2065 Tilt Arrangement FT2790 Socket Assembly SMCS Code 3204 010 Model 143H and 163H Motor Grader Essential Tool Warranty None e Used to remove and install all wheel driv
146. 1054 153 9185 9T 8345 1 Item Rexroth P N AA8V 0107 AA2F63 AA2F80 AA2F107 AA2F131 AA2F131 AA8V 0107 A8V0160 AA2FE125 Tool Application 1U 5427 Seal Installer 1 1 Mount seal on secondary PTO 81 9145 Seal Driver 1 1 1 1 1 1 1 Install lip seal into cover 8T 9148 Seal Driver 1 1 1 Install lip seal into cover 8T 9163 Thread Adapter 1 1 Install lip seal in drive shaft cover 8T 9164 Puller Plate 1 1 Pull drive gears 1U 5428 Bearing Driver 1 1 Install bearing on secondary PTO pinion 8T 9143 Piston Ring Guide 1 Install piston rings 8T 9146 Piston Ring Guide 1 Install piston rings 8T 9149 Piston Ring Guide 1 1 Install piston rings 8T 9151 Piston Ring Guide 1 Install piston rings 8T 9167 Piston Ring Guide 1 1 Install piston rings 205 1642 Piston Ring Guide 1 Install piston rings 252 0614 Piston Ring Guide 1 Install piston rings 8T 9139 Thread Adapter 1 1 Pull rotary group 8T 9140 Thread Adapter 1 1 Pull rotary group 8T 9161 Thread Adapter 1 1 Pull drive gears and auxiliary drive 81 9162 Thread Adapter 1 1 Pull idler gear shaft 8T 9144 Piston Ring Pusher 1 Install piston rings 8T 9156 Seal Guide 1 1 Protect input shaft lip seal 8T 9158 Seal Guide 1 Install cover with lip seal 8T 9159 Seal Guide 1 1 1 Install cover with lip seal 10 8T 9165 Angle Block 1 1 Pull drive gears 1 Discontinued Seal Installers For Seal Change Kit SMCS Code 5050 5082 Model Motor Graders Wheel Loaders Integrated Toolcarriers Off Highway Trucks Articulated Trucks Essen
147. 1524mm 25 4mm 7 9mm 3 88 in 5 00 in 6 00 in 1 00 in 0 31 in F 25 4mm DIAMETER 61 8830 139 7mm 203 2mm 228 6mm 31 8mm 75 9 mm 0 Was 5 50 in 8 00 in 9 00 in 1 25 in 1 06 in 4J 4981 683mm 889mm 986mm 191mm 63mm Fig 1 Dimensions to Fabricate Plates 2 69 in 3 50 in 3 88 in 0 75 in 0 25 in 55 6424 74 7 mm 95 3 mm 112 8mm 19 1 mm 6 3 mm 2 94in 3 75in 444in 0 75 in 0 25 in H E 5J 9451 79 2 mm 106 4mm 127 0mm 19 1 mm 9 7 mm 3 12 in 4 19 in 5 00 in 0 75 in 0 38 in 65 5383 60 5 mm 74 7 mm 87 4mm 19 1 mm 6 3 mm 2 38 in 2 94 in 3 44 in 0 75 in 0 25 in 75 3216 66 5 mm 87 4mm 101 6 mnm 19 1 mm 6 3 mm 2 62 in 3 44 in 4 00 in 0 75 in 0 25 in lo72mm DIAMETER 7J 3297 66 5mm 1046mm 127 0mm 25 4mm 127mm 6 3mm 26 ao Lee 2 62in 4 12in 5 00in 1 00in 0 50in 0 25 in ot ee un 8J 3783 113mm 136 7mm 1588mm 284mm 142mm 6 3mm Ring 4 38 in 5 38 in 6 25 in 1 12 in 0 56 in 0 25 in 85 4382 124 0mm 165 1 mm 196 9 mnm 31 8 mm 15 7 mm 6 3 mm 4 88 in 6 50 in 7 75 in 1 25 in 0 62 in 0 25 in 8J 4411 74 7 mm 104 6 mm 1255mm 25 1 mnm 12 7 mm 6 3 mm Fig 2 Dimensions to Fabricate Blocks 2 94 in 4 12 in 4 94 in 1 00 in 0 50 in 0 25 in 8J 4585 85 9 mm 120 7mm 139 7mm 25 4mm 12 7 mm 6 3 mm 3 38 in 4 75 in 5 50 in 1 00 in 0 50 in 0 25 in 8J 6861 68 3 mm 95 4 mm 114 3mm 2
148. 1818 297 2791 180 6533 226 5756 162 7704 301 9788 9U 5920 FT2790 324 3723 9U 5919 287 3672 163 5006 147 3497 FT3020 FT2810 FT2633 FT1452 137 4369 174 7525 179 6521 250 6142 293 6365 9U 7692 FT0581 4C 8092 FT2674 FT0503 176 5513 283 9441 283 9442 FT2999 279 4142 7 82 7 112 7 90 7 89 7 72 7 108 7 18 7 67 7 18 7 109 7 87 7 106 7 116 7 117 7 17 7 71 7 103 7 92 7 93 7 82 7 98 7 76 7 75 7 104 7 74 7 15 7 99 7 103 7 100 7 113 7 86 7 69 7 99 7 99 7 71 7 91 7 69 7 12 7 105 7 107 7 105 7 108 7 113 7 88 7 19 7 86 7 116 7 79 7 82 7 111 7 101 7 94 7 114 7 79 7 83 7 88 7 81 7 114 7 89 7 88 7 109 7 84 7 84 7 116 7 118 Wrench Assembly Wrench Assembly Wrenches Yoke Adapter Motor Grader Controls Cable Control and Winch 7 121 Adjusting Screw Bearing Puller Adapters Bearing Puller Studs Blade Control Test Group Box Wrench Bracket Column Housing Upper Bearing Adapter Grapple Cylinder Support Assembly Installer Tool Level Checking Fixture Lift Adapter Assembly No 16 Motor Grader Bearing Adapters Pendulum Tool Assembly Power Control Lifting Bracket Power Pendulum Test Fixture Scarifier Tooth Removing Tool Templates Tool Group Tools for 55 56 57 58 and 59 Towing Winches 245 Front Shovel Linkage Pin Puller Tools 988 Lift Arm Repair Fixtures 994 Wheel Loader Tools 994 Loader Arm Linkage Tools Adapter Plate Adapter Plate Adapter
149. 1D BCA00071 UP 773D 773E BDA00073 UP 775D 775E BECO0075 UP Off Highway Trucks Essential Tool Warranty Six Months NEW TOOL e Used to separate spindle hub assembly from suspension cylinder rod e Used with dealer supplied 3S 6224 Electric Hydraulic Pump 115 V or 8S 8033 Electric Hydraulic Pump 230 V 1U 5197 Hydraulic Cylinder 80 Ton Capacity and two 8F 0024 High Pressure Hoses or 6D 7726 High Pressure Hoses e Separation group consists of 2 interlocking top plates with bolts and nuts a bottom plate and 2 threaded rod assemblies with nuts and washers e Bottom plate includes a V shaped retainer plate for positioning and holding hydraulic cylinder during use e Procedure can be done with components on or off vehicle References NEHS0975 Tool Operating Manual Using 291 4194 Separation Group to Separate Front Spindle Hub From Suspension Cylinder Rod SENR1422 769D 771D Disassembly and Assembly Front Suspension Cylinders SENR1584 773D 773E 775D and 775E Disassembly and Assembly Front Wheel Bearing and Dual Cone Seal Remove Dealer Service Tools 2009 Vehicle System Tools Description Qty Weight Top plate 2 27 kg 50 Ib Bottom plate assembly 1 34 kg 75 Ib Rod assembly 2 16 kg 35 Ib Hydraulic cylinder 1 29 kg 63 Ib Item PartNo Description Qty 1 291 4196 Top Plate Assembly 1 2 9X 2475 M20 x 2 5 Bolt 2 3 8T 3282 Washer 4 4 6V 7742 M20 x 2 5 Nut 2 5 291 4195 Rod A
150. 2 5069 082 5070 082 5072 036 Model 205 206 211 212 213 214 and 224 Excavators Warranty Six Months p 81 5114 5 e Needed when pressure testing hydraulic excavators e Both have working capacity of 41 400 kPa 6 000 PSI e 81 5115 Hose Assembly has M16X2 6H female threaded couplings which are compatible with pressure nipples on the hydraulic excavators e 87 5114 Adapter Assembly has M16X2 6G male threads and 18 2B female threads e 81 5114 used with 6V 3965 Nipple makes 81 5115 Hose Assembly and pressure nipples on machines compatible with standard Quick Disconnect Couplings used on 87 5115 Caterpillar test equipment 8T 5114 Adapter Assembly and 6V 3965 Nipple must always be installed in one end of 81 5115 Hose Assembly before attaching hose assembly to pressure nipple on machines ae 126 3993 Test Adapter SMCS Code 4351 036 Model M312 M315 M318 M320 Wheeled Excavators Warranty Six Months e Used to test and adjust travel motor de stroke point e Adapter has 6 SAE O ring port for 6V 3965 Valved Quick Disconnect Nipple and 3J 1907 O ring Seal e Allows use of standard quick disconnect couplers used on Caterpillar test equipment Working pressure 41 500 kPa 6 000 PSI Reference Male end M12x 1 0 thread SENR6261 Testing and Adjusting M300 Family Excavators Hydraulic Systems Female end 6 SAE O ring port FT2788 Blocker Pin SMCS Code 4351 036 Model 307C Excavator Warranty None e Used to pre
151. 2 Lift Cylinder Brace Assembly es lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Model 963 and 973 Track Type Loaders Warranty Six Months e Used to support weight of linkage arms and loader bucket in raised position during machine maintenance and repair e Prevents lift arms and bucket from lowering due to an accidental loss of hydraulic pressure e Made from high strength alloy steel e Only 1 brace assembly required e Built in cross bar keeps brace assembly attached to cylinder rod 5P 3520 Cylinder Spanner Wrench SMCS Code 5050 010 3258 017 Model Most Caterpillar Models Warranty Six Months e Used with two 6V 6182 Pins to remove head retaining wire from servo cylinders for hydrostatic transmissions pin can also be used in other applications e Use for the alignment installation or removal of the cylinder gland nuts on lift trucks the removal of head retaining wire from the servo cylinders for hydrostatic transmission e Can also be used for general purpose application using pin hole spacings of 25 4 to 177 8 mm 1 to 7 in e 19 05 mm 3 in diameter handle allows the use of wrench extension handles such as the 5P 8675 Extension Handle 5P 3523 Screw e Chart lists all pins for 5P 3520 Cylinder Spanner Wrench Spanner Sockets SMCS Code 7562 Model All SS
152. 20 8686 Die Group XT 3 ES 14 20 Loader Lift Arm and Excavator Implement Anchor S4G coupling 220 8687 Die Group XT 3 ES 1 24 Anchor S4G coupling XT 5 14 20 Implements Frame Hitch and Suspension Anchor MCSH or MCSX couplings 220 8688 Die Group XT 3 ES 2 32 Anchor S4G coupling Copper Seals for JIC Fittings Joint Industry Conference SMCS Code 0684 Model JIC Fittings Warranty Six Months e Used to repair leaking joints between JIC fittings e Formerly if JIC connection leaked and slight additional tightening would not stop leak leaking components had to be replaced cone shaped soft copper seals can be fitted between sealing surfaces of connection when connection tightened soft copper seal deforms and fills scratches or nicks that caused a leak e To determine size of seal needed find diameter A as shown in illustration then use chart to find correct seal part number for diameter A e After copper seal installed tighten JIC connection to torque shown in chart 4C 8768 Fitting SMCS Code 6500 036 Model E300 EL300 E300B and EL300B Excavator Warranty Six Months e Used to adapt high pressure hose from pump to 1U 8761 Flowmeter e 90 elbow swivels allowing flowmeter to hook up more conveniently Seal Diameter A PartNo Torque 8 6 mm 0 34in 6V 7333 30 34 N m 22 25 ft lb 11 4 mm 0 45 in 6V 7332 51 56 N m
153. 22 344 7923 and 344 7924 Hose Assemblies e Valved coupler and nipple will not interchange with lower pressure 41 500 kPa 6 000 PS nipple and coupler e Hoses made of tough thermoplastic material Dust Cap and Plug e Used to provide contamination protection e Used with 187 3546 Coupler and 183 3547 Nipple Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension e Made of plastic compound S Pressure rating Minimum hose burst ratio rating Nipple threads Coupler threads Item PartNo Description 1 187 3546 Quick Disconnect Coupler 2 187 3547 Quick Disconnect Nipple 3 187 9010 Dust Plug 187 9008 Dust Cap 68 950 kPa 10 000 PSI Noi sha lt a gt be IDR 344 7922 Hose Assembly 3 1 m 10 0 ft TE Z 344 7923 Hose Assembly 4 3 m 14 0 ft Hold femala STOR 344 7924 Hose Assembly 5 5 m 18 0 ft Hose end threads 6 18 male STOR Hose inside diameter 4 78 mm 0 188 in Quick Disconnect Couplers and Nipples Flow Test Fittings and Thread Adapters Hose End Fittings SMCS Code 0774 012 0784 012 0784 030 0784 032 5050 032 5050 082 5057 016 5057 078 5057 082 Model All Models Warranty Six Months Quick Disconnect Couplers and Nipples e Used to quickly connect high pressure h
154. 224 115 V 8S 8033 230 V Fabricated Tools for Repair of Boom Bores Upper Frame Groups on 235 and 245 Excavators and Front Shovels SMCS Code 0672 Model 235 and 245 Excavators and Front Shovels Warranty None e Four fabricated tools used with 1P 4000 Line Boring Tool Group to recondition boom bores in upper frame group e Used to locate and hold bar in position during its use FT1544 Fixture 2 required FT1545 Locating Bar 2 required FT1546 Vee Block FT1547 Indicator Bracket Reference SMHS7822 Special Instruction complete repair procedure and instructions for use of the tools Tools for Servicing 990 Loader Linkage Pins and Collets SMCS Code 6107 6108 6119 7054 010 017 Model 990 Wheel Loader Essential Tool Warranty Six Months Optional Receiving Sleeves e Used to remove and install loader arm linkage pins e An FT2503 Sleeve Assembly and FT2384 Receiving Handling Sleeve e Used with 3S 6224 Hydraulic Pump 115 VAC are optional linkage pin tools refer to illustrations for manufacturing 8S 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump specifications e A 6D 7726 Hose Assembly is also required e These optional receiving sleeve assemblies are used with the same tools as other sleeves in this group e Sleeves work especially well for handling pins weighing as much as 125 kg 335 Ib and 60 cm 2 ft long located high on machine e Both receiving sleeve assemblies are suspended with straps
155. 224B Excavators CB 314 CS 551 CP 323 and CS 323 Compactors Essential Tool Warranty Six Months NEW TOOL e Used to connect charging hose to nitrogen regulator Used with 9U 6741 Adapter and 9U 6740 Accumulator Charging Kit e Maximum pressure 20 684 kPa 3000 PS W24 32 x 144 internal threads DIN 477 10 Type A nitrogen and 1 4 NPT external threads Solid brass construction 9U 6741 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 338 0500 Regulator Assembly Brake and Steering Systems SMCS Code 0647 5077 036 6333 5081 7201 045 4263 045 Model All Caterpillar machines Hydraulic System Tools Essential Tool Hydraulic Component Warranty Six Months l Disassembly and Assembly NEW TOOL N Motor Grader Controls e Used to charge accumulators with high pressure nitrogen gas requirement of 400 Bar 6000 PSI Qs l v Cable Control and Winch e Used with 346 3622 Pop off Valve and 175 5507 Nitrogen Charging Group Loader Lift Arm and e Single stage high pressure regulator ey L Excavator Implement e One piece encapsulated valve design with CTFE seats and an internal filter e Deli
156. 27 DIN5482 205 206 211 212 The differential gauge has a magnetic movement Over pressure and pressure spikes will not damage the unit Drive Adapters SMCS Code 0784 Model 205 206 211 212 213 214 224 and Series B Wheel Type Excavators 1 Warranty Six Months e Used to connect drive shaft on hydraulic pumps to drive shaft on test benches e Adapters bolt directly to 1U 9832 Drive Shaft SAE 27 found e Adapters are internally splined hubs Dealer Service Tools 2009 Home Vehicle System Tools eo a 4C 4385 Splined Adapter nis article nas changed SMCS Code 0784 SO Model D4H since the printing of the 2009 Warranty Six Months Dealer Service Tools Catalog Hydraulic Component l l Ta HE E n Internally splined drive hub used when bench testing D4H hydraulic pumps e Fits any pump shaft with spline size of 19 tooth 24 48 pitch Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Reference SEHS6022 9T 0290 Pump D4H Implement Test Procedure Implements Frame adapter and other required tooling to bench test D4H implement pump Hitch and Suspension 136 3602 Drive Adapter SMCS Code 0784 Model 14H and 16H Motor Graders Warranty Six Months e Used to connect test bench drive shaft to tapered end of hydraulic pump e Works on any pump with a SAE J501 44 45 mm 134 in diameter tapered pump shaft
157. 28 250cc pump 188 7 mm 7 42 in 5P 2390 Gauge Tool Group SMCS Code 3108 017 3108 025 4150 010 4150 012 3108 016 3103 017 3100 017 This article has anana 0 l A l k l h 9 l M l f l D D Model 225 and 235 Excavators since the pr inting of the 2009 Warranty Six Months Dealer Service Tools Catalog e Used with 88 2328 Dial Test Indicator Group to set pump drive bearing clearance to an accuracy of 0 03 mm 0 0001 in e Fits directly into all 3 gears of 225 Excavator pump drive and center gear of 235 Excavator pump drive e Can also be adapted to outer 2 gears of 235 Excavator pump drive which have larger splines by using 38 0 mm 1 5 in length piece of 25 0 mm 1 0 in internal diameter XT 3 Hose which has been cut through on 1 side e When used in outer gears of 235 Excavator pump drive dial indicator stylus must be placed directly on gear hub rather than the end of tool group to achieve desired accuracy Item Part No Description 1 1K 6872 Locknut Setscrew 1B 4330 Nut Dealer Service Tools 2009 Vehicle System Tools Timing Tools for Scrap Shear Rotators SMCS Code 6700 531 Model All Scrap Shears Essential Tool Warranty Six Months e Used to provide accurate timing of 190 degree rotating scrap shears after repair e Two spiral gears are timed to obtain 95 degree rotation from zero in each direction e Makes installation and timing process quicker and easier e Use 170 0545 Deg
158. 3 07 in 78 05 mm 3 07 in 57 15 mm 2 25 in 63 50 mm 2 50 in 57 15 mm 2 25 in 57 15 mm 2 25 in 8D Ripper Lift 983 Ripper Lift 988B Bucket Tilt 1P 0774 82 55 mm 3 25 in 78 05 mm 3 07 in 69 85 mm 2 75 in 57 15 mm 2 25 in 983 988 Bucket Lift 9D Ripper Lift 244 8854 84 95 mm 3 34 in 70 00 mm 2 76 in 57 15 mm 2 25 in 118 00 mm 4 65 in TH220B Fork 134 9803 134 9804 88 65 mm 3 49 in 88 65 mm 3 49 in 76 20 mm 3 00 in 81 79 mm 3 22 in 63 50 mm 2 50 in 76 20 mm 3 00 in 88 90 mm 3 50 in 99 06 mm 3 90 in D10N Bulldozer Lift D11N Bulldozer Lift 233 7212 88 85 mm 3 50 in 544 00 mm 21 42 in 44 65 mm 1 76 in 97 00 mm 3 82 in TH350B Boom Raise Cylinder FT2417 88 90 mm 3 50 in 82 55 mm 3 25 in 59 94 mm 2 36 in 39 90 mm 1 57 in D250B D300B D300D D44 D44B D550 D550B 5P 6156 244 8855 88 90 mm 3 50 in 89 95 mm 3 54 in 85 09 mm 3 35 in 70 00 mm 2 76 in 63 50 mm 2 50 in 57 15 mm 2 25 in 57 15 mm 2 25 in 118 00 mm 4 65 in 225 Clamshell 980C Lift TH330B Fork 1U 8606 89 97 mm 3 54 in 82 00 mm 3 23 in 72 15 mm 2 84 in 196 00 mm 7 72 in MS240 8 E240 125 9791 91 20 mm 3 59 in 81 75 mm 3 22 in 67 00 mm 2 64 in 70 00 mm 2 76 in 6V 3038 6V 4938 95 25 mm 3 75 in 95 25 mm 3 75 in 88 90 mm 3 50 in 88 90 mm
159. 3 125 in 16 66 mm 0 656 in 38 10 mm 1 50 in 6 35 mm 0 250 in 1Use 235 and 245 Excavators Flowmeter Adapters SMCS Code 5050 038 Model All Models Warranty Six Months e Used to connect flowmeter into a hydraulic circuit e Allows testing of pump flow rate without removing pump from machine saving time and money e Perform flow test on hydraulic systems of Caterpillar Item PartNo Description and competitive machines 1 9U 5273 Adapter 25 4 mm 1 in flange e Each adapter is through drilled with 90 intersecting port 2 9U 5272 Adapter 31 75 mm 1 25 in flange e 3 ports allow the adapter to be used as a straight through 3 or 90 connection e 2 through ports can be connected into the system leaving third port for pressure or flow rate tap e 1 end of the through hole and intersecting port are SAE 16 O ring ports 1 g 12 making the ports compatible with Caterpillar high pressure fittings e 1 series of adapter has holes for 4 bolt flanges e 1 series of adapter has tapped holes which allow a flowmeter to be connected to pump outlet hose e Pressure rating 41 340 kPa 6 000 PSI 9U 5936 T Test Adapter 31 75 mm 1 25 in hose Service Repair Parts 1P 3704 D ring used on 9U 5272 1P 3703 D ring used on 9U 5273 Dealer Service Tools 2009 Home Vehicle System Tools Tee Test Adapters SMCS Code 5050 038 Model Most Caterpillar Models Warranty Six Months e
160. 3 6746 173 6748 173 6745 173 6747 an 9 NNW 37 Dealer Service Tools 2009 Vehicle System Tools 7 19 7 19 7 116 7 90 7 120 7 120 7 120 7 119 7 121 7 121 7 122 7 122 7 121 7 120 7 121 7 122 7 120 7 122 7 119 7 121 7 123 7 119 7 119 7 127 7 149 7 126 7 126 7 127 7 145 7 150 7 149 7 146 7 145 7 149 7 149 7 148 7 144 7 144 7 123 7 146 7 147 7 137 7 146 7 145 7 145 7 141 7 125 7 144 7 150 7 150 7 123 7 145 7 148 7 148 7 150 7 139 7 148 7 149 7 146 7 150 7 150 7 150 7 150 Seal Plunger Seal Plunger Sleeve Assembly Sleeve Assembly Stud Tools for Servicing 990 Loader Linkage Pins and Collets Tools for Servicing 992 Loader Linkage Pins and Collets Implements Frame Hitch and Suspension 5130 Mining Excavator Pin Removal Installation Tooling 5230 Mining Excavator Pin Removal Installation Tooling 5230B Mining Excavator Pin Removal Installation Tooling 990 Articulation Hitch Pin Pulling Tools 994 Hitch Pin Pulling Tools 994 Main Frame Assembly Tools Accumulator Charging Group Accumulator Charging Group Accumulator Lifting Clamp Accumulator Piston Installer Accumulator Seal Installer Accumulator Sleeve Steering Accumulator Tools for Hydraulic Hammer Adapter Assembly Adapter Bracket Assemblies Adapter Plate and Receiving Sleeve Assembly Adapter Plate Adapter Adapter Adapter Alignment Tool Articulation Sending Unit Alignment Gau
161. 3 8 mm 58 02 in 68 0 mm 2 68 in 234 0 mm 9 21 in 4C 8149 Sleeve Assembly 298 0 mm 11 73 in 660 0 mm 25 98 in 70 0 mm 2 76 in 203 2 mm 8 00 in 323 7335 Sleeve Assembly 298 0 mm 11 73 in 660 0 mm 25 98 in 70 0 mm 2 76 in 203 2 mm 8 00 in 237 9180 Receiving Sleeve Assembly 247 7 mm 9 75 in 545 0 mm 21 47 in 68 0 mm 2 68 in 165 0 mm 6 50 in 137 8792 Sleeve Assembly 238 0 mm 9 37 in 305 0 mm 12 00 in 68 0 mm 2 68 in 135 0 mm 5 31 in FT 2457 Receiving Sleeve Assembly 214 0 mm 8 43 in 127 0 mm 5 00 in open end 4C 9492 164 0 mm 6 46 in 9U 6751 Receiving Sleeve 214 0 mm 8 43 in 330 0 mm 12 99 in 52 0 mm 2 05 in 164 0 mm 6 46 in FT 2503 9U 6752 Receiving Sleeve 214 0 mm 8 43 in 1143 0 mm 45 00 in 70 0 mm 2 76 in 164 0 mm 6 46 in 9U 6752 Receiving Sleeve 214 0 mm 8 43 in 1143 0 mm 45 00 in 52 0 mm 2 05 in 164 0 mm 6 46 in 287 2153 Sleeve Assembly 152 0 mm 6 00 in 812 0 mm 31 90 in 36 0 mm 1 40 in 152 0 mm 6 00 in 9S 5433 accessories Puller Adapter 150 9 mm 5 94 in 158 8 mm 6 25 in Open end 147 3 mm 5 80 in 141 1785 Receiving Sleeve Assembly 144 0 mm 5 67 in 1140 0 mm 44 88 in 68 0 mm 2 68 in 146 0 mm 5 75 in 9U 5340 Receiver Sleeve 125 0 mm 4 92 in 300 0 mm 11 81 in Open end 138 6 mm 5 46 in 9U 5266 Sleeve Assembly 125 0 mm 4 92 in 415 0 mm 16 34 in 35 0 mm 1 38 in 138 6 mm 5 46 in 6V 4035 Sleeve Assemb
162. 3 Coupler Assembly 2 5H 4018 Cover 19 05 mm 0 75 in line 5F 1678 Sea 5 5H 4019 Cover 25 40 mm 1 00 in line 4F 7391 Sea 5 5H 4020 Cover 31 75 mm 1 25 in line 4F 7952 Sea 5 2J 2668 Cover 38 10 1 50 in line 7F 8267 Sea 5 242 7135 Test Kit SMCS Code 5050 081 5050 038 7562 082 1000 036 4250 081 4300 036 4250 038 4300 038 5301 010 4250 032 Model All Caterpillar Oil Coolers Essential Tool Warranty Six Months Part No Description e Used to test all Caterpillar oil coolers for leaks 210 6990 Digital Pressure Gauge e Prevents unnecessary oil cooler replacement 4C 7056 Hose 136 3602 Drive Adapter 40 8858 Coupler Reference 6V 7145 Case 1P 3703 Seal 38 66 1 52 i tside diamet REHS1758 Test Procedure eal 38 B0 Mimi 1 52 in outside diameter 1P 3704 Seal 44 75 mm 1 76 in outside diameter 1P 3708 Seal 64 2 mm 2 52 in outside diameter 8T 2885 Seal 83 4 mm 3 28 in outside diameter NEEG2976 Decal Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 6V 0102 Flushing Adapter SMCS Code 5050 046 Model 245 Excavator Warranty Six Months e Required for flushing stick cylinder e Has 3 interconnecting ports so that a loop of
163. 3 D14 EEE Excavator Implement Assembly No Part No Description Oty Implements Frame Hitch and Suspension D 1 9S 7358 Blocking Plate Assembly 12 7 mm in 2 D 1 5F 7054 O ring Sea 2 D 2 9S 8894 Blocking Plate Assembly 15 87 mm 5 in 2 D 2 4J 8996 O ring Sea 21 D 3 9S 7359 Blocking Plate Assembly 19 05 mm 3 4 in 2 D 3 5F 1678 O ring Sea 2 D 4 9S 8092 Blocking Plate Assembly 25 4mm lin 2 D 4 4F 7391 O ring Sea EA D 5 98 8093 Blocking Plate Assembly 31 75 mm 1 in 2 D 5 4F 7952 O ring Sea EA D 6 9S 8094 Blocking Plate Assembly 38 1 mm 114 in 4 D 6 7F 8267 O ring Sea 4 D 7 98 8095 Blocking Plate Assembly 50 8 mm 2 in 17 D 7 8F 6711 O ring Sea 1 D 8 9S 8895 Plug 146 in 12 thd 21 D 8 9S 8896 Cap 1 6 in 12thd 21 D 9 2P 9697 Plug 4 in 14thd 2 D 9 6J 7366 Cap 74 in 14 thd 21 D 10 9S 8927 Plug g in 18 thd 2 D 10 8S 4950 Cap 6 in 18 thd 21 D 11 5P 2909 Plug 3 4 in 16 thd 21 D 11 8S 4951 Cap 3 4 in 16 thd 2 D 12 5P 2299 Plug 1 6 in 12thd 11 D 12 3R 6789 Cap 1 in 12 thd 1 D 13 5P 4299 Plug 1 in 12 thd 1 D 13 8L 9137 Cap 15g in 12 thd 1 D 14 Plug 7g in 20 thd 1 D 14 9L 8493 Cap 7 6 in 20 thd 1 Included in 5P 8687 Tool Group E Special Tools Assembly e Available by ordering 5P 8687 Tool Group No PartNo Description Oty e 2 special hex bits required to remove and install SAE O ring plugs 1 1P 3566 Bit Tool 14 29 mm sin 1 e Wrench used to couple supply
164. 34 0 mm 1 33 in 88 9 mm 3 50 in 7X 0316 Bolt 6V 3965 Nipple and 3J 1907 Seal Dealer Service Tools 2009 Home Vehicle System Tools Adapters and Support Legs SMCS Code 0784 Model D11N discontinued Arrangement 9G 7061 Warranty Six Months e Required for bench testing D11N discontinued Arrangement 9G 7061 transmission e Provide way to connect transmission to test bench oil supply flowmeters and drive shaft and also support transmission during bench test e Previously available tooling 7 FT2287 used along with these adapters and support legs during bench test Item Part No Description 4C 3490 Input Shaft FT2286 Block Plate FT2278 Rear Support FT2288 Rear Support FT2285 Shaft Support 8V 4099 Bearing Pillow Block bearing not included Djaj lw rm Front Support Service Tools for Challenger 65 Tractor SMCS Code 0784 Model Challenger 65 Agricultural Tractor Warranty None e Fabricated tools FT for servicing Challenger 65 Agricultural Tractor FT2220 Hose Assembly e Required to check implement hydraulic system for low pressure standby margin pressure and detent kickout pressure e Installed in lift and drop ports of one set of implement hydraulic couplers e Made up of parts available from Caterpillar except for valve and nipple assemblies which may be purchased locally use Parker MV800S Valve or equivalent nipple assemblies must
165. 3S 6224 115 V Excavator Implement 8S 8033 230 V i l Implements Frame Hitch and Suspension 1 1 1 1 1 mif kr le aaa e a l a l ea l a laa l a l Motor Grader Controls Cable Control and Winch 3Used for removal only 933 Track Type Loader Bearing Location PartNo Tools Required 1 3 4 8B 7548 Bearing Puller 1 1 Assembly 6V 3160 Puller Group 30 ton 2 1 1 1H 3107 Push Puller 1 6V 3170 Puller Group 50 ton 1 4C 9634 Stud 1 12 1 Stud 1 14 1 1 9S 5564 Sleeve Assembly3 1 9S 5565 Sleeve Assembly 1 1 1P 0543 Fast Runner Nut 1 1 NOTE FT0514 Handle can be made for use with 1P 1831 9U 6832 Fast Runner Nut 1 1P 1832 1P 1833 and 1P 1834 Adapters where manual 1P 1831 Adapter Bearing Pulling 1 driving of bearings is desired 7P 1832 Adapter Bearing Pulling 1 1P 1835 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 2 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only 941 and 951 Track Type Loaders Bearing Location PartNo Tools Required 1 2 3 4 8B 7548 Bearing Puller to Assembly 6V 3160 Puller Group 30 ton 2 1 1 1H 3107 Push Puller 1 1 6V 3170 Puller Group 50 ton 1 1 9S 5431 Sleeve Assembly3 1 4C 9634 Stud 1 12 1 1 Stud 1 14 1 1 9S 5564 Sleeve Assembly3 1 9S 5565 Sleeve Assembly 1
166. 4 and PC404 Cold Planer Worktools on Cat Skid Model 5130 Mining Excavators Front Shovel and Backhoe Styles Steer Loaders Warranty Six Months Overall length 508 mm 20 0 in e Used to remove FLEXPIN from Overall height 257 mm 10 1 in excavator bucket teeth Oval pin size 25 x 30 mm 1 0 x 1 2 in e Used with a sledge hammer to remove pin Essential Tool Warranty Six Months e Used to quickly and easily adjust depth of cut f Reference SEBU7705 Service Manual References SENR6058 5130 Service Manual Module Disassembly and Assembly SEHS9721 Special Instruction Assembly Procedure for Hydraulic Excavator 5130 only Using 1U 7184 to remove bucket tooth retaining pins FT2614 Wedge Removal Bracket Assembly MAA Wedges SMCS Code 6822 010 Model 994 Wheel Loaders with mechanically attached adapters Warranty None e Used to remove mechanically attached adapters on buckets e Uses the machine s hydraulics and weight to assist in wedge removal e Eliminates using impact type tooling e Material for items 1 2 3 and 5 SAE1020 steel e Material for item 4 SAE4140 steel Reference PEXT6026 994 MAA CD ROM 229 0287 Pin Remover SMCS Code 0605 6805 011 Model Medium Wheel Loaders and Excavators or any K Series Tooth System G E T Warranty Six Months e Used to remove and install K Series Tooth System bucket teeth retaining pins e Used with large hammer installation or sl
167. 4 used on 797 A 5YW 1 and UP and 797B JSM 1 and UP trucks Reference SEBF8271 Guideline for Reusable Parts and Salvage Operations Salvage of Tapered Steering Bores 785 797B Large End Small End Flute Overall Item PartNo Description Diameter Diameter Flutes Length Taper Length Shank 1 202 8960 Solid Taper Reamer roughing 84 14 mm 66 37 mm 5 142 2mm 1 8 393 7 mm Number 5 3 31 in 2 61 in 5 6 in 15 5 in Morse Taper 202 8961 Solid Taper Reamer finishing 84 14mm 66 75 mm 8 1392mm 18 393 7 mm Number 5 3 31 in 2 63 in 5 48 in 15 5 in Morse Taper 2 258 5684 Solid Taper Reamer 113 48 mm 92 12 mm 12 171 0 mm 1 8 349 0 mm Number 5 4 47 in 3 63 in 6 73 in 13 75 in Morse Taper 226 2378 Lapping Tool Ball Stud Parno Taper Weight Use SMCS Code 4305 064 005 020 265 9213 1 8 ratio 2 3kg 769 through 777 Model 769 through 797B Quarry and Off Highway Trucks 5 Ib Off Highway Trucks Warranty Six Months 226 2378 1 8 ratio 7 4kg 785 through 793 16 41b Off Highway Trucks e Used to finish lap tapered steering arm linkage joints 265 9214 1 8 ratio 10 6kg 797 Off Highway on steering arms center arms and steering boxes 23 4 Ib Trucks e Used with 176 6538 Ball Stud Spanner Wrench 797 to rotate lapping tool or a 4C 3386 Cylinder Spanner Wrench 5S 6078 Socket 214 inch and 1 inch square drive ratchet is required to remove ball studs on 769 through 793 Off Highway Trucks e Used with
168. 428 Special Instruction complete repair procedure Sleeve Staking 1 for Tyrone Pumps 8T 0878 Staking Tool 2 1K 6979 Set Screw 2 E 25 Series i 1 8T 9134 Pressure Plate Remover consists 8T 9135 Collet Assembly 1 Shaft not serviced 1 L 9F 2773 Bolt 1 5P 1075 Washer 1 3 2 8T 9128 Bearing Remover 1 2 3 8T 9133 Bearing Installer Group consists 8T 9129 Punch Assembly 1 8T 9131 Cap 1 8T 9132 Staking Sleeve 1 8T 0878 Staking Tool 2 1K 6979 Set Screw 2 Dealer Service Tools 2009 Brake and Steering Systems lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Systems ols Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension SLEEVE BEARING Chart A Stake Location Staking Sleeve Pump Series Dimension in Part No Former 1 285 0 005 FT2145 25 Current 1 630 0 005 8T 9132 Former 1 908 0 005 FT2146 LOCATION DIMENSION Vehicle System Tools PUMP HOUSING Service Tools for FP FL HP 7 and FP HP 8 Series Tyrone Pumps SMCS Code 5061 017 5073 0738 Model D11N 8348 988B 988F 992 980 D10 D7H 578 589 Warranty Six Months e Easier to us
169. 4322 025 5117 0360 Model 963D and 973D Track Type Loaders Hydraulic System Tools Essential Tool Warranty Six Months Hydraulic Component NEW TOOL Disassembly and Assembly Motor Grader Controls e Used to test and adjust cartridge type relief valves with 6 12 and 16 ORFS threads Cable Control and Winch e Used with cancelled 1U 8900 Cartridge Relief Valve Tester and cancelled 4C 4441 Cartridge Relief Valve Tester Loader Lift Arm and e 334 8103 Valve Test Manifold is used for testing 973D Track Type Loader relief valves Excavator Implement e 334 8104 Valve Test Manifold is used for testing 963D Track Type Loader relief valves were s E E Implements Frame e Simplifies testing significantly reduces time spent testing each relief valve Hitch and Suspension e Made from durable hardened steel RKW C34 39 with black oxide coating for corrosion resistance 334 8103 334 8104 Item Port Fitting 334 8103 Valve Test Manifold 1 Two ORFS 16 ports 1546 12 2 Five 14 18 NPTF ports 334 8104 Valve Test Manifold 3 One ORFS 12 ports 1546 12 4 One ORFS 6 port 18 5 Two ORFS 2 ports 1546 12 not visible New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Vacuum Cart Groups pen SMCS Code 7500 574 Model All Models Warranty Manufacturer s European Union compliant CE marked NEW TOOL e Used to vacuum oil from reservoir of small equipment
170. 44 D44B D550 and D550B Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 116 Vehicle System Tools 137 4369 Swivel Bracket Assembly Lifting hole diameter 30 0 mm 1 12 in SN a en P ale Overall length 1760 0 mm 69 3 in odel eel Loader 7 P Warranty Six Months i ee TILE Weight 110 kg 242 Ib European Union compliant CE marked Lifting capacity 590 kg 1300 Ib e Used to remove or install hydraulic control valve located on front frame attaches directly to top of valve body e Swivel mount design allows valve body to be rotated or repositioned during valve body removal or installation e One lifting point is provided at center of gravity of valve body keeping it level during removal or installation e Second lifting point is provided at center of gravity of tool holding bracket level while attaching it to valve body 247 4296 Pump Removal Handle Assembly SMCS Code 5070 010 Model All Skid Steer Loaders and Multi Terrain Loaders Warranty Six Months e Use
171. 45 5077 081 PX Model M313C M315C M316C M318C M322C M312C M315 M318 and M320 Wheel Excavators Essential Tool Warranty Six Months e Used to connect nitrogen charging kits to Leduc accumulators e Used with 9U 6740 or 152 2023 Accumulator Charging Group e Connects to accumulators on feeder housing hydraulic system e Male M28 x 1 5 6g thd x female ISO 228 G thd References RENR6984 RENR6999 247 3359 Accumulator Piston Installer 247 3361 247 3359 247 3361 Accumulator Seal Installer SMCS Code 732 Model 797B Off Highway Truck Essential Tool Warranty Six Months e Used to assemble piston into steering accumulator without damaging new seals e Seal installer makes seal installation onto piston much easier and prevents damage e Piston installer is placed into accumulator and piston is pressed through installer prevents seal damage by accumulator threads Reference SEPDO740 00 9U 5980 Accumulator Lifting Clamp SMCS Code 4331 010 Model 785 789 and 793 Off Highway Trucks Warranty Six Months e Used to remove and install steering accumulators e Removal and installation of the accumulators is very difficult without this clamp accumulator does not have any convenient lift point removal and installation with straps alone not recommended because of potential for slippage e Provides squeezing type force for safe slip free handling of cylinders Lifting capacity 600 kg 1320 Ib
172. 4928 Gauge Plate Rexroth model ABVES SENR1934 Disassembly and Assembly 345B Excavator Machine Systems part of 149 4935 pumps 272 1417 Gauge Plate Rexroth model A8V0160 pumps 187 6278 Gauge Plate Rexroth model A8V0200 pumps Dealer Service Tools 2009 7 109 Home Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 110 Vehicle System Tools 126 6901 Bearing Nut Spanner Wrench SMCS Code 5070 025 0602 0766 Model 330 330B and 330B LL Excavators Warranty Six Months e Used to remove and install 51 4479 Nut used to preload bearings in rotating group e Used with torque wrench to obtain specified torque e Provides best method of tightening nut e Greatly decreases chance of wrench slipping off of nut and damaging nut and or other pump components 126 6901 Reference Outside diameter 95 3 mm 3 75 in SEPD0269 Service Magazine Article August 28 1995 Overall length 219 0 mm 8 6 in Socket depth Square drive 200 0 mm 7 9 in y in Number of teeth 6 Tooth width 6 4 mm 0 25 in Width between teeth 73 3 mm 2 89 in 131 5121 Lifting Tool SMCS Code 5070 017 Model 375 990 5080 5110 5130 5230 Excavators Warranty Six Months e Used to remove rotating group of Rexroth pump from pump
173. 5 U 6789 11048 B 3032 53 0987 FT0500 6V 0114 242 0992 FT2504 FT1416 LA 90 09 KA 0 76 6539 32 1415 U 9003 1183 73 3148 35 9811 FT0918 185 5784 164 4622 N 4C 3386 62 8231 1U 7425 1U 9360 FT2616 FT2557 160 1726 FT0586 226 2378 FT2812 U 6736 P 3569 U 6265 P 9726 9X 2233 FT1800 FT1578 oP 8678 FT0502 FT1451 FT0510 5P 4197 7S 6704 200 4422 FT1324 FT0509 297 6383 292 1274 FT2723 FT2468 5P 7389 FT2394 w g o GH 228 6507 Adapter Assembly Adapter Fitting Adapter XT 6 STOR Adapter Adapters and Extensions Adapters and Support Legs Adapters Anti Drift Valve Disassembly and Assembly Tools Attachment Group for Discontinued 1U 5000 Auxiliary Power Unit Barrel Adapter Blocker Pin Blocking Cover Blocking Covers for Hydraulic Components Blocking Plates Bolt Mounting Group Bolt Bore Gauge Cap Assemblies Connector Plates for Hydraulic System Flushing Contamination Control Caps and Fittings for Plastic Oil Totes Contamination Control Caps and Fittings for Plastic Oil Totes Contamination Control Filter for Plastic Oil Totes Copper Seals for JIC Fittings Joint Industry Conference Coupling Assembly ORFS to STOR BOSS Coupling 45 Degree Coupling XT5 Hose Cover Plate Cover Plate Cover Die Groups Diesel Fuel Flushing Cart Drive Adapter Drive Adapter Drive Adapters Dust Cap Plug and Nipple Assembly bow 90 Degree bow 90
174. 5 4 mm 11 2 mm 6 3 mm 2 69in 3 75in 450in 1 00in 0 44 in 0 25 in If the part number for a bearing is not in the chart use 8J 7978 85 9mm 108 0 mm 127 0mm 19 1mm 6 3mm the following dimensions to make a puller plate 3 38 in 4 25 in 5 00 in 0 75 in 0 25 in l g l 33 8306 2mm Omm 1524mm Amm l42mm 63mm e Diameter of hole in center of plate 25 4 mm 1 0 in 3 12 in 5 00 in 6 00 in 1 12 in 0 56 in 0 25 in e Diameter A 1 5 mm 0 06 in smaller than diameter 9J 3206 605mm 79 2mm 986mm 191mm 6 3mm of bore of beating to be fermoved l 2 38 in 3 12 in 3 88 in 0 75 in 0 25 in s D ameter B 1 5 to 3 0 mm 0 06 to 0 12 in larger 5P 7802 65mm 874mm 10 6mm 19 1mm 6 3mm than outside diameter of ball 2 62 in 3 44 in 4 00 in 0 75 in 0 25 in e Diameter C 1 5 to 3 0 mm 0 06 to 0 12 in smaller 6T 8830 139 7mm 203 2mm 728 8 mnm 31 8mm 75 9 mm than outside diameter of outside race 5 5 in 8 00 in 9 00 in 1 25 in 1 06 in e Diameter D 19 0 to 28 4 mm 0 75 to 1 12 in 1U 2729 859mm 1207 mm 1397mm 254mm 127mm 6 3 mm e Diameter E 0 8 mm 0 03 in more than distance 3 38 in 4 75in 5 50in 1 00in 0 50 in 0 25 in that ball extends beyond outside of bearing race 1U 3988 859mm 108 0mm 1494mm 191mm 6 3mm e Diameter F must be small enough to permit 3 38in 425in _ 588in _ 075in 0 25 in diameter A to be used as pilot in bore of ball 9U 9559 71 7 mm 120 6mm 127 0mm 19 1 mm 13 2 mm 3 06 in 4 75 i
175. 50 Ipm 10 100 gpm 20 500 Ipm 4 130 gpm 350 bar 5075 PSI 1 SAE Flange 40 9914 Flow Meter 645 Ipm 170 gpm 50 550 Ipm 12 150 gpm 25 650 Ipm 6 170 gpm 350 bar 5075 PSI 1 SAE Flange 4C 8686 Flow Meter 795 Ipm 210 gom 60 700 Ipm 15 180 gom 30 800 Ipm 7 210 gpm 350 bar 5075 PSI 1 SAE Flange Adapters Service Repair Parts Part No Description Use Working pressure rating 41 000 kPa 6 000 PSI Part No Description Size 9U 5228 Adapter Adapts 17 12 STOR male fitting Burst pressure rating 165 MPa 24 000 PSI 6K 6307 O ring 47 62 mm 17 in to 1 6 12 male union Size of hex across flats 53 97 mm 24 in 28 4078 O ring 41 27 mm 1 in 9U 5229 Adapter A A a fitting 7M 8485 O ring 33 33 mm 15g in 4C 9910 Item PartNo Description Not shown Item Part No Description 1 127 9353 Rupture Disc 4C 9623 Transducer 1 4C 9629 Transducer 2 4C 9625 Pressure Gauge 4C 9626 Transducer Seal 2 4C 9626 Transducer Seal 3 4C 9922 Load Valve 4C 9918 Seal Kit Hydraulic Flow Testers SMCS Code 0774 0784 Model All Model S Warranty Six Months Hydraulic Flow Testers e Used to diagnose hydraulic flow pressure and temperature symptoms in any hydraulic system including E and MS Family Excavators e Allows testing in field or shop built in load valve allows simulation of operation e Can be used to troubleshoot or set hydraulic circuits to specifications at low or high flows e Incas
176. 5050 070 5068 Model All Models Warranty Six Months European Union compliant CE marked 169 7159 174 9158 and 204 7392 169 7159 replaces discontinued 127 8782 174 9158 replaces discontinued 129 0849 Used to filter petroleum based fluids when transferring from a barrel or reservoir to machine Ensures contamination free oil transferring Easily portable in shop or field Fast maintenance with easy change spin on filters dirty filter indicators on both suction and discharge lines Allows easy top off of hydraulic or engine oil systems Can be used with glycols when proper filter is incorporated References NEHS0634 Tool Operating Manual Procedures for using Transfer Filter Cart 127 8781 169 7159 and 174 9158 NEEG2735 CE NEHS0848 Tool Operating Manual 204 7392 Air Motor Driven Filtering Cart for use on all Caterpillar products SEBF8405 Kidney Loop Filtration Process for Rebuilt Engines uses 174 9158 and 204 7392 SEBF8453 Bulletin Procedure for Filtering Motor Grader all models Hydraulic Oil uses 174 9158 SEBF8455 Bulletin Procedure for Filtering Track Type Tractor D3 D6 Hydraulic Oil uses 174 9158 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Service Repair Parts Input voltage 200 240 VAC Single P
177. 51 0 mm 5 94 in 9U 5341 Adapter Plate Assembly 104 0 mm 4 09 in 124 4637 Adapter Plates 102 0 mm 4 02 in 9U 6226 Pin Puller Adapter 63 5 mm 2 50 in Maximum Flag Part No Description Pin Diameter Clearance 192 5510 Adapter Plates 270 0 mm 10 63 in 234 0 mm 9 21 in 192 5511 Adapter Plates 225 0 mm 8 86 in 203 0 mm 7 99 in 9U 6757 Adapter Plates 196 0 mm 7 72 in 164 0 mm 6 46 in 9U 6754 Adapter Plates 187 0 mm 7 36 in 130 0 mm 5 12 in 1U 6150 Adapter Plates 156 0 mm 6 14 in 130 0 mm 5 12 in 162 7189 Adapter Plate Assembly 93 0 mm 3 66 in 93 0 mm 3 66 in Brake and Steering Systems Hydra c System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Adapter Plate Used with Receiving Part No Sleeve Part No 9U 6501 9U 7765 192 5513 155 8191 192 5511 FT2729 155 8191 192 5510 FT2729 155 8191 9U 5341 9U 5266 192 5512 155 8191 1U 6150 9U 6751 9U 6752 9U 6757 9U 6751 9U 6752 9U 6756 9U 6751 9U 6752 9U 6755 9U 6751 9U 6752 9U 6754 9U 6751 9U 6752 124 4637 124 4640 124 4641 161 1783 9U 6792 154 7387 9U 6751 9U 6752 9U 6757 9U 6752 Dealer Service Tools 2009 Brake and Steering Systems Hydraulic
178. 534 Plate in position Dealer Service Tools 2009 Vehicle System Tools 9U 5613 Puller Plate Senay cas FT2399 Lifting Plate SMCS Code 4313 011 7301 015 Model 789 and 793 Off Highway Trucks Warranty Six Months FT2399 None Hydraulic Component Disassembly and Assembly 9U 5613 Puller Plate E ac Ke et laret e Required for front axle removal on 793 Off Highway Truck Se Ae e Used to separate front axle from front strut two 8T 2853 Handles may be used with puller plate to help position it to bottom of front axle Loader Lift Arm and e Similar to 8T 2852 Puller and 8T 9205 Puller used on 785 and 789 Off Highway Trucks Excavator Implement NOTE Support the front axle before removing the bolts that hold the 8X 2608 Plate in position Implements Frame Hitch and Suspension A WARNING To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing the plate loosen all bolts in a circular pattern one half turn Do this again and again until the torque for the bolts is released FT2399 Lifting Plate Changes to Service Manuals e Used for disassembly and assembly of front struts on 789 and 793 Off Highway Trucks SENR3404 789 Truck Vehicle Systems Disassembly e Used with two 2D 1201 Eye Bolts when removing rod and piston and Assembly assembly from front suspension cylinders e Tools Needed charts on pages 53 and 56 e Service Manual shows 2 link brackets being used
179. 544 Fast Runner Nut 14 7 1 1 4C 9486 Adapter 1 4 12 x M30 1 1 3E 8009 Bolt M30 x 500 mm 19 7 in long 1 1 3S 7023 Washer 1 1 40 9485 Drive Cap M30 1 1 Pin Locations Pins 1 4 and 6 160 mm 6 3 in diameter flag style Pins 2 and 3 150 mm 5 9 in diameter flag style Pin 5 220 mm 8 7 in diameter flag style Pins 7 and 8 160 mm 6 3 in diameter cartridge style FT2384 Receiving Handling Sleeve Optional ltem PartNo Description FT2503 Sleeve Assembly 1 Tubs SAE 125 sisal Item PartNo Description 2 Ue TT 1 9U 6752 Sleeve Assembly 3 1F 7958 Nut 13 7 Lift Eye Dealer Service Tools 2009 Vehicle System Tools B Brake and 237 9180 Receiver Sleeve Assembly Steering Systems SMCS Code 6107 6108 6119 7054 010 017 Model 990G Series II Wheel Loader Hydraulic System Tools Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembly e Used to remove and install bucket linkage pin lt Z e Used with discontinued 316 1490 Cylinder Group 150 ton 3S 6224 Hydraulic Pump 115 VAC Motor Grader Controls 8S 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump and other tooling Cable Control and Winch found in Tools for Servicing 990 Loader Linkage Pins and Collets e A 6D 7726 Hose Assembly is also required Loader Lift Arm and Excavator Implement Implements Frame Referen ererence Hitch and Suspe
180. 57 15 mm 2 25 in 966 980 977K Logging Fork 1P 0767 57 15 mm 2 25 in 56 00 mm 2 20 in 44 50 mm 1 75 in 57 15 mm 2 25 in 769B Steering 6V 9052 2P 8301 59 94 mm 2 36 in 63 50 mm 2 50 in 59 94 mm 2 36 in 59 18 mm 2 33 in 50 80 mm 2 00 in 44 45 mm 1 75 in 38 10 mm 1 50 in 57 15 mm 2 25 in 623 Ejector 5P 8565 63 50 mm 2 50 in 59 18 mm 2 33 in 44 45 mm 1 75 in 57 15 mm 2 25 in D7F D7G Dozer Lift 1P 0768 63 50 mm 2 50 in 59 18 mm 2 33 in 50 80 mm 2 00 in 57 15 mm 2 25 in 992 Steering 983 Demolition Bucket 8R 9R Blade Rip Tooth 950 955K 966C Bucket Lift 950 988 966C Bucket Tilt Pitch 988B Logging Fork 365 1766 64 95 mm 2 56 in 59 21 mm 2 33 in 50 80 mm 2 00 in 57 15 mm 2 25 in 420E Stick Cylinder 233 7209 64 95 mm 2 56 in 54 00 mm 2 13 in 44 60 mm 1 76 in 92 00 mm 3 62 in TH360B TH460B Stabilizer Cylinder 1U 8595 FT2416 64 97 mm 2 56 in 69 85 mm 2 75 in 58 00 mm 2 28 in 60 96 mm 2 40 in 48 15 mm 1 90 in 39 88 mm 1 57 in 113 00 mm 4 45 in 22 90 mm 0 90 in MS120 8 E120 2P 8284 69 85 mm 2 75 in 66 04 mm 2 60 in 50 80 mm 2 00 in 57 15 mm 2 25 in 988 Bucket Tilt 1P 0769 69 85 mm 2 75 in 63 50 mm 2 50 in 57 15 mm 2 25 in 57 15 mm 2 25 in 977K Bucket Tilt 233 7210 1U 8596 69 95
181. 59 0 mm 2 32 in Tooth width 5 5 mm 0 22 in Overall height 70 0 mm 2 76 in Number of teeth 4 evenly spaced Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 111 Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Plates for Measuring Swashplate Position SMCS Code 3203 082 5070 082 Model 35 45 and 55 Challengers RR 250 Road Reclaimer SS 250 Soil Stabilizer PM 565 Cold Planer RM 350 Reclaimer Mixer and SM 350 Stabilizer Mixer CP CS323C CS 533 CP 533 CS 563 CP 563 CS 573 CS 583 Vibratory Compactors Warranty Six Months e Used to measure swashplate position for zero displacement in 42 55 75 and 100 cc pumps e Used with 6V 2012 Depth Gauge Group e Plate preloads pump swashplate neutral mechanism to allow easier and more accurate measurements to be taken allows neutral adjustment to be made during assembly rather than during testing on test stand e Installs directly onto pump and measurements are taken through two slotted holes e Plate remains on pump while swashplate is
182. 6 1489 6V 3170 6V 3165 6V 3160 or 316 1493 Cylinders Capacity 553 kN 62 tons Length 284 11 18 in Dealer Service Tools 2009 Home Brake and Steering Systems System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 148 Vehicle System Tools Reference RENR9147 Disassembly and Assembly for 302 5C Mini Excavator FT3035 Puller Adapter E SMCS Code 6118 010 PartNo Description Model 302 5 Mini Hydraulic Excavator 40 9633 Puller Stud J Warranty None 6V 3160 Puller fr e Used to remove and install boom swing bearings from frame 9U 6833 fast Runner Nut Assembly f e Made from 1P 1832 Bearing Puller Adapter 5P 4197 Spacer by reducing both outside diameters 38 6224 Electric Hydraulic Pump 6D 7726 Hydraulic Hose A FT3038 Puller Adapter FT3039 Receiving Sleeve SMCS Code 6118 010 Model 301 8C Mini Hydraulic Excavator Warranty None This article has changed since the printing of the 2009 Dealer Service Tools Catalog e Used to remove and install sleeve bearings in bucket cylinder rod eye blade cylinder rod eye linkage assembly and stick assembly e Used with discontinued 6V 7047 or 316 1496 Single Acting Hydraulic Cylinder 4C 9633 Puller Stud and 9U 6833 Fast Runner Nut e FT3038 pulls sleeve bearing out of component us
183. 64 thd 1 9U 6800 Fast Runner Nut with M64 thd 1 Hydraulic Cylinder with 150 ton capacity 1 3S 6224 Hydraulic Pump 115 VAC 1 8S 8033 Hydraulic Pump 230 VAC 1 6D 7726 Hydraulic Hose 2 Part No Description Part No Description Pin No 1 Boom to Swing Frame Pin No 4 Bucket Pin Removal Removal 9U 6798 Hydraulic Cylinder Plate Assembly 9U 6792 Pin Puller Assembly Installation Installation 40 9544 Pin Driver Cap 4C 9544 Pin Driver Cap installation only Pin No 2 Stick to Boom Pin No 5 Cylinder Pin Removal Removal Installation 161 1783 Receiver Sleeve 9U 6706 Cylinder Pin Puller Assembly 9U 6798 Hydraulic Cylinder Plate Assembly 4C 9544 Pin Driver Cap installation only Installation Pin No 6 Cylinder Pin 9U 6798 Hydraulic Cylinder Plate Assembly Removal Installation Pin No 3 Bucket Pin 9U 6706 Cylinder Pin Puller Assembly Removal 9U 6814 Threaded Puller Rod M48 thd x 1 2 m 4 0 ft long2 9U 6792 Pin Puller Assembly 9U 6903 Fast Runner Nut M482 Dealer Service Tools 2009 Home 9U 6758 Pin Driver Cap installation only 1 Part of 9U 6791 Pin Installer Group 9U 6791 contains the basic group of tools for removing pins Group includes 9U 6798 2H 3889 6V 8237 8T 0363 and 8T 4001 2 DO NOT USE similar tool from general tooling list Vehicle Sy
184. 6E 0248 Wear Ring D400E 740 205 7845 Ejector Cylinder Seal Installer Guide Group SMCS Code 5146 012 Model D400E 730 and 740 Articulated Trucks Essential Tool Warranty Six Months e Used to protect the seals while assembling the load ejector cylinders e Seal guides have a 30 chamfer angle for optimum installation References RENR5140 Machine Systems Disassembly and Assembly 740 RENR3461 Machine Systems Disassembly and Assembly D400E Y Part No Description Outside Diameter Model Typica l 193 3955 Ejector Cylinder Seal Guide 128 0 mm 5 04 in D400E 730 740 XX Guide 193 3958 Ejector Cylinder Seal Guide 152 0 mm 5 98 in D400E 730 740 193 3959 Ejector Cylinder Seal Guide 180 0 mm 7 09 in D400E 740 193 Ejector Cylinder Seal Guide 212 0 mm 8 34 in D400E 74 x 3 a a oumas Serei This article has changed 297 2794 Ejector Cylinder Seal Guide 104 7 mm 4 12 in 730 since the printing of the 2009 1 May be used on the 730 Ejector Cylinder However a 0 94 mm 0 037 in thick Dealer Service Tools Catalog spacer is needed 213 1818 Ring Expander Group SMCS Code 5486 017 Model D400E Series Il 730 and 740 Articulated Trucks Warranty Six Months e Used to remove and install seal rings on load ejector cylinders e Expands the seal ring to eliminate possible scratching of the cylinder surface References RENR5140 Machine Systems Disassembly and Assembly for 740 Articulated Trucks RENR3461 M
185. 7 265 9219 Plug Gauge Assembly not serviced separately 770 BZZ 772 RLB 265 9220 Foam Block Group serviced separately 773F EED 775F DLS 777F JRP 265 9221 Plug Gauge Group 785 265 9222 Plug Gauge Assembly not serviced separately 265 9223 Foam Block Group serviced separately 265 9224 Plug Gauge Group 265 9225 Plug Gauge Assembly not serviced separately 265 9226 Foam Block Group serviced separately 265 9227 Plug Gauge Group 265 9228 Plug Gauge Assembly not serviced separately 265 9229 Foam Block Group serviced separately T Not serviced Model Usage 769 771 772 References SEBF9054 Guideline for Reusable Parts Reusability of Tapered Steering Bores 769 Through 777 Trucks and Tractors SEBF9055 Guidelines for Reusable Parts Reusability of Tapered Steering Bores 784 Tractor Through 797B Trucks 789 793 797 A 797B Ball Stud Removers SMCS Code 4305 010 4318 010 4329 010 Model 769 through 797B Off Highway Trucks Warranty Six Months e Used to separate ball stud from steering joint e Reduces damage to steering components strike remover tool no impact in steering components necessary References SENR1561 Disassembly and Assembly 769D and 771D Off Highway Trucks SENR1584 Disassembly and Assembly 773E and 775E Off Highway Trucks RENR3365 Disassembly and Assembly 776D and 777D Off Highway Trucks SENR1500 Disassembly and Assembly 784C and 785C Off
186. 7 195 210 6670 7 207 218 4529 7 178 218 4530 7 178 Z 7 174 FT2433 7199 26 2827 7 175 307 4561 7 165 312 6543 7 165 FT1437 7175 132 5136 7 202 7 164 FT2943 7165 7 197 1U 7184 7 183 320 6627 7 209 160 3934 7 205 160 3935 7 206 FT1129 7158 FT1173 7 156 5P 2706 7 160 227 9942 7 152 150 2332 7 152 227 1415 7 152 5P 2963 7 151 9U 6741 7 154 234 4278 7 183 175 0138 7 185 312 2967 7 208 2 7 209 a 7 159 Cutter Bit Removal Tooling Cutting Edge Handling Bracket Assemblies Cylinder Spanner Wrench Cylinder Support Assembly Deep Socket Depth Adjuster Draft Pin Remover Drilling Fixture Drive Wrench Driver Assembly Eccentric Weight Removal Tools for Vibratory Compactors Equalizer Pad Compressor Bar Extension Assembly Arm Extension Fabric Baskets Frame Bracket Assembly Frequency Meter Front Strut Handling Group Front Suspension Forcing Plates Gauge Plate Gauging Washer Guide Guide H Link Bore Rework Tools for Cushion Hitch Tractors Scrapers Hand Brake Tool Hand Held Drum Vibration Tachometer Handling Bracket Assembly Hex Bit Sockets Hitch Bearing Installation Tools Hitch Bearing Puller Adapters Hitch Pin Sprocket Wrench Holding Fixture Hook Impact Socket Installer Ladder Lift Adapter Assembly Lifting Bars Lifting Beam Lifting Bracket Lifting Bracket Assembly Lifting Plate Linkage Pin and Bearing Removal Tools Locking Assembly Spanner Wrench Locking Bar Locknut Spa
187. 7 A Storage Cap Item 1 N Used to filter oil inside plastic tote 1050 L 277 gal 100 L 26 gal 755 4302 Screw On Cap 7 Hydraulic Component using a kidney loop system nisl escanea Disassembly and Assembly e Used with discontinued 194 2897 or 246 1157 Hydraulic Filter Cart S S l i l Quick Disconnect Suction Connection Item 2 Motor Grader Controls e Provides a quick and easy way to remove and then return filtered Cable Control and Winch oil into a plastic tote 190 8322 Quick Disconnect Nipple with 2 in NPT 1 AHLI Cam Lock Suction Connection Item 3 Loader Lift Arm and 263 9602 Cam Lock Quick Disconnect with 2 in NPT 1 3B 7296 Close Nipple 2 in NPT 1 Implements Frame 3N 9409 Reducer Bushing 21 in to 2 in NPT 1 Hitch and Suspension 263 9956 Cam Lock Fitting with 2 in NPT 1 Return Connection Item 4 255 4302 Screw On Cap 183 3873 Breather Assembly 255 4305 Bulkhead Fitting 5B 7666 Street Elbow 1 in NPT 7X 3387 Sampling Valve 1 4 in NPT Excavator Implement sk ls ll xl xl g h ek lla 3L 8993 Close Nipple 1 in NPT 190 8320 Quick Disconnect Nipple with 1 in NPT 1H 2815 Pipe Nipple 1 in NPT x 152 mm 6 in 1L 2782 Pipe Tee 1 in NPT All part numbers in the table have a six month warranty FT3018 Contamination Control Filter for Plastic Oil Totes SMCS Code 4050 5050 Warranty None Part No Description Oty e Used to filter oil inside pl
188. 72H Wheel Loader New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Disc Brake Wear Gauges SMCS Code 7473 040 Model See below Essential Tool Warranty Six Months NEW TOOL e Used to check brake disc wear on service brakes e May be used with 1U 7425 Displacement Gauge Assembly for measurement reading e Installed in place of brake inspection plug e Service Repair Part 6V 5722 O ring Seal NOTE A measurement of installed stack height of brake disc pack should be taken and recorded with brakes applied after new discs have been run in Measurements should again be taken at prescribed intervals If difference between initial and subsequent measurements exceed machine specifications the brake discs should be replaced Thread Item PartNo Overall Length Hex Size Size Tip Style Model 1 160 1726 158 0 mm 6 22 in 25 4mm 1 0in 14 Ball nose D350E D400E 735 and 740 Articulated Trucks 797 and 797B Off highway Trucks 2 344 9164 135 0 mm 5 31 in 25 4 mm 1 0 in 74 14 Bulletnose 733F 775F and 777F Off highway Trucks 3 345 7976 135 0 mm 5 31 in 25 4 mm 1 0 in 34 16 Bulletnose 770 and 772 Off highway Trucks Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New t
189. 872 Cover 8 FT0877 Hose 4 FT0873 Adapter 9 FT0878 Hose 8 10 5 FT0874 Adapter i Hose 1Two required Tools for Flushing Scraper Hydraulic Systems SMCS Code 5050 046 Model Wheel Tractor Scrapers Warranty Six Months e When flushing contaminated oil from hydraulic system discontinued 6J 1685 Tube Assembly along with other miscellaneous parts is required to bypass cylinders to permit free flow of oil Reference i FM055145 Item at ty PartNo Description Size 1 2 Tube Assembly 1 1 in SAE Other Parts Required 2 6 1P 4579 Flange 1 in SAE 3 8 1A 1460 Bolt 51 0 mm 4 in 13 x 2 in 4 10 1P 4578 Flange 1 in SAE 5 8 1D 4707 Bolt 57 0 mm 7g in 14 x 2 25 in 6 12 1P 4576 Flange in SAE 7 4 OT 0318 Bolt 25 0 mm ne in 14 x 1 in 8 12 7F 0192 Bolt 51 0 mm in 16 x 2 in 9 22 4H 4581 Plug 19 05 mm in 10 8 Plug 12 7 mm 4 in 1 8 1D 4719 Nut M in 13 12 4 6H 1717 Bolt 29 0 mm Y in 13 x 1 in 13 2 3H 5521 Plate 1 in SAE 14 8 1D 4718 Nut sin 14 15 3 3H 5522 Plate in SAE 16 12 1D 4717 Nut in 16 17 1 9U 6219 Box Notshown 1 2P 8289 Holder Block Not shown 2 6H 3621 Plug Dealer Service Tools 2009 Vehicle System Tools Brake and 5P 7336 Bolt Steering Systems SMCS Code 5050 038 1000 036 Model 225B 229 235C 245B Warranty Six Months Hydraulic System Tools Hydraulic Component e Us
190. 89 0008 Puller Rod 11 4 12 aan 1 1 1 e TTT 20 mm thick 7H 7539 Threaded Nut 12 o e a a a a o So 320 9701 Spacer fa es ee 8H 3390 Threaded Nut 1 5 12 4 4 4 4 4 20 mm thick 318 2119 Backup Installation Plate 1 1 1 1 53 mm ID 318 2120 Backup Installation Plate 1 1 1 1 1 320 9700 Spacer 2 ee oe ee 3P 2228 Bushing tf 7 2 ff 4 an ge i a_i LA Se es a 320 9702 Spacer a Si aS E 146 1799 Hard Washer 4 4 4 4 40 mm thick 38 6162 Hard Washer i ae eer eee eA 53 mm ID 318 2117 Inside Installation Plate 1 717 7 1 1 1 1 1 1 1U 5197 Cylinder 80 ton es 81 3220 Eyebolt M12 x 1 75 1 1 1 1 1 1 1 1 1 318 2127 Push Tube 1 22 2 ae GS ht oS 318 2115 Outside Installation Plate 1 a lt B e s S A B 320 4794 Alignment Rod 1 ee ee 1 318 2116 Outside Installation Plate lt lt 4 lt 1 S 318 2128 Push Cylinder Plate 11 1 318 2118 Outside Installation Plate 1 71 10 102 1o 1 1 318 2126 Push Insert Plate 1 1 1 320 4790 Push Support Tube 1 Retainer Extraction Tooling 6V 8675 Bolt foes FS ee T Part No Description A B 9R 2640 Boss TTT 322 5590 Extractor 1 1 138 7575 Bracket Link 4 4 81 0646 Bolt M12x175 10mm 1 6V 2073 Bushing UE e eee hee 81 4223 Washer M12 4 4 eats Push 172 9966 Bolt M12x175 65mm 1 DANG Gap Assemply Eoad 1 320 9698 Alignment Rod 1o 11v F A v 320 4793 Push 2 a ee Se ty se Linkage Pin Removal Tooling Pull aan 320 4791 Push eer a
191. 8C 320C 320D 322C 325C 325D 330B 5H 5672 O ring 330C 330D 345B and 345C Excavators 234 1615 Seal Cap 90 4 mm 3 56 in 320A and 322A Excavators 1H 0474 O ring 234 1614 Seal Cap 75 7 mm 2 98 in 311C 312C 315ABC and 318B Excavators 095 1552 O ring 234 1613 Seal Cap 61 7 mm 1 25 in 307ABC 308BC 311AB 312AB 099 4780 O ring and 313B Excavators 2 227 4690 Handle fits all cap sizes Dealer Service Tools 2009 7 105 Home Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Model Machines with A20V A11V and A4V Rexroth Hydraulic Piston Pumps Warranty Six Months Pump Measuring Tools SMCS Code 5070 082 0685 Hydraulic Component l Disassembly and Assembly e Used to properly set and hold alignment between port plate barrel and slipper retaining plate when determining measurement for pump barrel lift off shim thickness Motor Grader Controls e Allows easy measurement of commonly used Rexroth pumps within A20V A11V and A4V model ranges Cable Control and Winch e Tools are precision ground for accurate measurements and nickel plated for long corrosion free life Loader Lift Arm and Excavator Implement Reference Tools required to measure and assemble each Rexroth pump on the described vehicle model Service Manual Module M318 Disassembly Rexroth l Implements Frame and Assembly M320 Disassembly and Assembly _ Model Pump No Model No Tools Requi
192. 9 0 4 69 E A 9U 6907 Bearing Puller Adapter 120 0 4 72 145 4 5 72 119 0 4 69 Hydraulic Cylinder 9U 6260 Bearing Puller Adapter 130 0 5 12 150 0 5 91 129 0 5 08 14 12 Threaded Puller Rod 9U 6261 Bearing Puller Adapter 140 0 5 51 160 00 6 30 139 0 5 47 14 12 Sleeve Bearing 1U 6217 Bearing Puller Adapter 160 0 6 30 185 4 7 30 159 0 6 26 14 12 9U 6904 Bearing Puller Adapter 200 0 7 87 225 4 8 87 199 0 7 83 M64x6 9U 6906 220 0 8 66 245 4 9 66 219 0 8 62 9U 6905 240 0 9 45 285 1 11 22 239 0 9 41 Il measurements are in millimeters inches Bearing Puller Adapter Bearing Puller Adapter Bearing Puller Adapter Bearing Puller Adapter Bearing Puller Adapter Plate Installation of Bearing Sleeve Tooling on Stick Assembly Dealer Service Tools 2009 Home Vehicle System Tools 185 5852 Bearing Puller Adapter 284 2368 Bearing Puller Adapter SOn SMCS Code 0615 006 0739 SMCS Code 6516 011 Model 539 Knuckleboom Loader Model 330D Hydraulic Excavator Essential Tool Essential Tool Warranty Six Months Warranty Six Months Hydraulic Component e Used to remove 162 6471 Bushings e Used to remove stick nose sleeve bearings e Heat treated for added durability e Used with discontinued e Used with 4C 9634 Stud Puller 9U 8632 Fast Runner Nut and discontinued 6V 0113 or 316 1489 Cylin
193. 9 Dealer Service Tools Catalog Vehicle System Tools FT3143 Spanner Wrench Adapter Assembly Senior Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension SMCS Code 5077 010 Model 924H 924Hz 928Hz and 930H Wheel Loaders Essential Tool Warranty None NEW TOOL e Used to remove and install 283 4418 Ride Control Accumulators e Used with 1 inch Allen wrench socket and torque wrench e Required to properly tighten accumulator to toque specification e Two 6 mm 24 in diameter pins in tool engage holes in bottom of accumulator Reference KENR7617 924H 924Hz 928Hz and 930H Wheel Loaders Machine Systems Disassembly and Assembly New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Brake and 361 1591 Cutter Steering Systems 361 1593 Adapter Assembly SMCS Code 5453 017 o Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Model 311C 312C 313C 314C 315C 311D and 314D Excavators Essential Tool Warranty Six Months NEW TOOL e Used to repair recondition worn valve seats in hydraulic control valve body Loader Lift Arm and line relief valve seats only Excavator Implement e Used with 229 3612 Relief Valve Tool Assembly a 361 1591 Implements Frame e
194. 901 1U 9902 4C 4405 4C 4406 4C 4407 4C 4408 4C 4868 Reference NEHC2004 01 Capitol Equipment Guide Dealer Service Tools 2009 Vehicle System Tools 17 Fabricated Tools for Articulated Trucks SMCS Code 7201 017 7113 025 3176 010 3258 010 Model D25C D250B D30C D300B D300D D35C D35HP D350C D350D D40D D400 D400D D44 D44B D550 and D550B Articulated Trucks Warranty None Seventeen 17 fabricated tool FT drawings are available to make tools required for various procedures on several models of articulated trucks The tools are needed for disassembly and assembly of suspension and hoist cylinders adjustment of the thrust hitch flange removal and installation of axle differentials and removal and installation of transfer gear drop box The following list identifies the FT tool component on which it is used function and articulated truck model on which it is used 16 Item Part No Description Use 1 FT2401 Spanner Wrench Disassemble and assemble 7U 4182 Outer Head in hoist cylinder used on D40D 2 FT 2402 Spanner Wrench Disassemble and assemble discontinued 7U 4219 Inner Head of hoist cylinder used on D40D 3 FT2403 Piston Driver Assemble 6U 4162 and 7U 7083 Pistons in the suspension cylinder used on D25C D30C D35C D35HP D350C D350D D400 and D400D 4 FT2404 Seal Guide Install cylinder head over rod in 6U 4161 Suspension Cylinder Group used on D25C D30C D35C D35HP D350C
195. 9792 Seal Resizer e Used to compress piston seals to their correct size during installation e Installs over piston and guides seals into cylinder body e Helps prevent damaging seals during assembly 125 9793 Installer Rod e Used to help install piston rod into cylinder body while preventing seal 125 9793 damage during assembly slips onto end of rod e Locates over end of piston rod to guide seals onto rod 125 9791 Reference Part No Description Length Outside Diameter Inside Diameter Material SENR5846 Disassembly and Assembly 125 9791 Seal Installer 70 0 mm 2 8 in 91 2 mm 3 59 in 67 0 mm 2 637 in Nylon or teel TH62 TH63 TH82 and TH83 Telehandlers 125 9792 Seal Resizer 70 0mm 2 8in 101 2 mm 4 98 in 90 03 mm 3 544 in Nylon or steel Machine Systems 125 9793 Installer Rod 1400 mm 1 7 in 44 98 mm 1 771 in 31 75 mm 1 25in Nylon or steel Click Here for New Tool Home Dealer Service Tools 2009 Vehicle System Tools Brake and 4S 9446 Clamp Assembly Compressor Assemblies Steering Systems Size 3 38 1 72 2 mm 1 5 3 0 in lic System Tools 114 3 120 7 mm 4 5 4 75 in Hydraulic Component Disassembly and Assembly 152 4 158 8 mm 6 0 6 25 in Compressor Assemblies Part No SMCS Code 5100 012 99 0289 Model All models with hydraulic cylinders 48 9450 Warranty Six Months 48 9453 e Used to expand or compress hydraulic cylinder seals before installati
196. ASATI ein Amm 1 7310 to size outside diameter of seal after installation 318 2315 49 3 mm 1 94 in 75 mm 1 89 in Sealing ring pushers are made from durable plastic 318 2316 59 2 mm 2 33 in 60 mm 2 36 in tapered mandrels are steel construction 318 2317 64 2 mm 2 53 in 64 mm 2 52 in 318 2318 69 1 mm 2 72in 72 mm 2 83 in U LT 318 2319 79 0 mm 3 11 in 80 mm 3 15 in S a Counter Bore Counterbore Overall 318 2320 88 9mm 3 50 n 59 mm 3 46 in PartNo Large End Small End Diameter Inside Diameter Length Length 318 2321 118 7 mm 4 67 in 120 mm 4 72 in 318 2322 52 mm 2 04 in 36 9 mm 1 45in 50 03 mm 1 98 in 33 9 mm 1 33 in 15mm 0 59in 60 mm 2 36 in 318 2323 318 2324 62 mm 2 44 in 72 mm 2 83 in 41 9 mm 1 65 in 50 3 mm 1 98 in 60 03 mm 2 37 in 70 03 mm 2 77 in 38 9 mm 1 53 in 47 3 mm 1 86 in 13 mm 0 51 in 17 mm 0 67 in 72 mm 2 83 in 82 mm 3 23 in 318 2325 77 mm 3 03 in 54 6 mm 2 15 in 75 03 mm 2 96 in 51 6 mm 2 03 in 20mm 0 79in 85 mm 3 35 in 318 2326 82 mm 3 23 in 58 7 mm 2 31 in 80 03 mm 3 16 in 55 7 mm 2 19 in 20mm 0 79 in 90 mm 3 54 in 318 2327 92 mm 3 62 in 67 2 mm 2 65in 90 03 mm 3 55in 64 2 mm 2 53 in 20mm 0 79in 95 mm 3 74 in 318 2328 102 mm 4 02 in 75 6 mm 2 98 in 100 02 mm 3 95 in 72 6 mm 2 86 in 20mm 0 79in 100 mm 3 94 in 318 2329
197. Bracket 2G 2827 Block Assemblies S SMCS Code 7156 508 SMCS Code 6200 029 7107 012 Model 992C Wheel Loader Model 621B 623B 627B 631D 633D and 637D Tractors Hydraulic System Tools Warranty None Warranty Six Months Hydraulic Component e Used for supporting hitch when separating tractor from scraper Disassembly and Assembly e Two blocks required one for each hitch stop on tractor differential Motor Grader Controls case Cable Control and Winch e Used to lift rear bumper 2 required e Especially required to install bumper if vehicle is delivered via truck e Blocks tapped for Loader Lift Arm and shipment Y4 inch 10 bolts which l Excavator Implement e Two 1 inch 8 UNC bolts are adjusted out against needed for attaching hitch to support it firmly Implements Frame Hitch and Suspension brackets e Large drawing available 4 FT3058 Support Block FT1437 Body Support SMCS Code 6200 029 SMCS Code 7258 009 Model 657G Wheel Tractor Scraper Model 769C Truck Warranty None Warranty None NEW TOOL e Used to support truck body when service work with the body raised is required such as setting transmission shift points e Used to provide a level lifting surface on angular main frame rails e Very useful in shops where there is limited overhead clearance e Used with 9U 7489 100 Ton Lift Stands and it is not possible to fully raise the body e Mounting bolts must be tightened to standard bolt torque e Bolted to one
198. Brake and Steering Systems 7 1 Adapter Group Brake Release for Towing Adapter Set Ball Stud Removers Bearing Puller Adapter Block Brake Adjuster Assembly Brake Adjusting Tool Brake Alignment Tool Brake Anchor Pin Puller Brake and Clutch Adjusting Tool Brake Bleeder Brake Chamber Adjustment Gauge Brake Disc Wear Gauges Brake Drum Gauge Brake Gauge Brake Gauge Brake Hub Retainer Brake Motor Removal and Installation Bracket Assembly Brake Piston Puller Brake Piston Puller Brake Piston Retainer Tool Brake Purge Group Brake Release Adapters Brake Spring Pliers Brake Spring Tool Brake Wear Gauge Brake Wear Gauges Clamp Assembly Compressors Cylinder Spanner Wrench Disc Brake Alignment Group Displacement Gauge Assembly Displacement Gauge Assembly Gauge Block Gauge Plate Gauge Plug Holding Tool Lapping Tool Ball Stud Modified Wrench Parking Break Spanner Wrench Piston Press Pliers Plug Gauge Plug Gauges with Case Plug Plug Puller Bar Punch Assembly Retainer Compressor Retraction Bolt Ring Solid Taper Reamers Spacer Spherical Ballstud Bearing Installers Spring Compressor Assembly Spring Compressor Spring Seat Steering Column Supports Steering Cylinder Block Steering Lines Adapter Tools Steering Spline Gauge Stop Group Support Stand Threaded Rod Transparent Plug Assembly Wrench Hydraulic System Tools 7 16 1 and 2 inch Quick Disconnect Adapters Adapter Assembly FT1973 200 4423 5P 7428 0508 51 6568 S 992
199. CB 534D Series XW ee Seka ETET and CB 564D Vibratory Compactors veran size EA Machine Systems Adjustable center of gravity 38 1 mm 1 50 in to 68 58 cm 27 00 in Dealer Service Tools 2009 Home Brake and Steering Systems ic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 204 231 7699 Lift Adapter Assemk SMCS Code 6605 022 Model CP434D and CS434D Compactor Essential Tool Warranty Six Months NEW TOOL European Union compliant CE marked Vehicle System Tools e Used to remove eccentric weight housing without removing drum e Used with 150 3978 Lifting Bracket Assembly Maximum reach with 150 3978 Overall size 187 cm 74 0 in 1066 x 228 x 370 mm 42 0 x 9 0 x 14 5 in 80 degrees 200 kg 440 Ib Angle of lift arm Maximum weight load limit 157 2378 Seal Installer 158 0511 Seal Guide SMCS Code 6605 012 6606 010 6606 012 Model CS531 CS533 CS563 CS583 CP533 and CP563 Compactors Essential Tool Warranty Six Months e Used to properly install 126 9339 Seals into housing of e
200. Designed with quick disconnect fittings for quick hookup of hoses rom filter cart designed to prevent incorrect hookup e Oil is removed and replaced through adapter into tank s filler hole e Uses an S 0 S fitting to release pressure buildup prior to removing adapter assembly in some cases as oil heats up inside hydraulic tank pressure can build up resulting in possible hot oil spray if pressure is not released before adapter is removed e Made from lightweight aluminum for easier handling and steel fittings for added durability PartNo Description Weight e Requires dealer supplied length of 25 4 mm 1 in ID suction hose hose length should allow 193 5900 Adapter 5 kg 11 Ib end of hose to be within 15 24 cm 6 in from bottom of tank and S 0 S Sampling Adapter 193 5903 Adapter 4 kg 9 Ib Overall size W x Lx H 12 7 x 15 2 x 38 1 cm 5 x 6 x 15 in 197 4626 Extension 1 58 kg 3 5 Ib Reference 197 4627 Extension 0 68 kg 1 5 Ib NEHSO0778 Using the 188 3242 Filter Cart Group 173 8839 Fluid Recovery Unit SMCS Code 5050 044 5050 022 5056 022 Model All Models Warranty Six Months European Union compliant CE marked e Designed to reduce time and trouble associated with the handling and filtration of contaminated petroleum based fluids and water glycol e Sized to handle most hydraulic transmission crankcase or cooling system filtering handling jobs on construction equipm
201. Drive Disassembly and Assembly Bench FT2983 e Required installation torque 14 778 N m 10 900 ft lb e Material SAE1020 steel FT0888 Pivot Bearing Adjusting FT0601 Puller Bar SMCS Code 6236 011 Adapter Model J621 Elevating Scraper SMCS Code 7057 010 Warranty None Model 920 and 930 Wheel Loaders Warranty None e Used to remove cover from input side of speed reducer lower pivot pin bearing 12 required 5P 2706 Chain Clamp Assembly SMCS Code Model Elevating Scraper Warranty Six Months e Elevating scraper chain disassembly and assembly is simplified with the use of this tool Chain clamp jaws width 34 1 mm 1 38 in Service Repair Parts e Chain clamp jaws are applicable to the narrowest elevator chain Load capacity zu Pait No Description currently in the Caterpillar products line 1B 7411 Nut e Usable on the heaviest current elevator chain 3K 8282 Pin 2J 3507 Nut 1A 1935 Nut FT1122 Drive Wrench 6V 0028 Wear Gauge SMCS Code 6236 012 SMCS Code 6460 0763 Model J619 and J621 Elevating Scrapers Model TH350B SLD1 Up TH355B JRK1 Up TH360B SLE1 Up Warranty None TH460B SLF1 Up TH560B SLG1 Up Warranty Six Months e Used to facilitate installation of drive hub on elevator speed reducer e Used to measure chain elongation on telescoping boom chain se Reference RENR5188 03 Service Manual Testing and Adjusting TH350B TH355B TH360B TH460B and TH560B Telehandler
202. E SEBF8750 Articulated Dump Trucks D25D D400E and 725 730 SEBF8489 03 D25D D400E and 725 730 SEBF8486 735 740 SEBF8798 01 Generic Contamination Control Procedures Proper Oil Changing Procedures SEBF8470 Proper SOS Sample Collection SEBF8482 Procedure for using Filtration Carts SEBF8279 Adding Filtration Capability to Solvent Parts Washers SEBF8448 Procedure for Filtering F D SEBF8797 SEBF8797 Rear Axles and Differentials Implements Frame Hitch and Suspension Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Vehicles and Ranges Hydraulic Trans Axles Other Challenger Ag Tractors Row Crop 35 55 SEBF8484 Hydraulic and Transmission Oil is combined in one sump Backhoe Loaders 416 438 SEBF8333 416D 442D SEBF8780 Forestry Products 554 574B Forwarder SEBF8788 554 574B Forwarder SEBF8788 508 545 Skidders SEBF8779 533 543 Wheel Feller Buncher SEBF8786 550 580B Wheel Harvester SEBF8787 550 580B Wheel Harvester SEBF8787 Track Loaders
203. FT1211 Gauging Washer SMCS Code 6200 029 Model 613 Tractor Scrapers Warranty None e Replaces 2P 8288 Washer e Used to determine shim thickness for lower vertical hitch pin Reference GMG02109 Special Instruction 5P 7323 Bearing Nut Spanner Wrench SMCS Code 3108 010 i S Model 988B E Warranty Six Months e Used to remove and install spanner nut which retains bearing in implement pump drive on 988B Wheel Loaders 219 0476 Spanner Wrench SMCS Code 7057 029 7116 010 Model 570B and 580B Harvesters Warranty Six Months e Used to remove and install 161 5560 Spanner Nut articulation hitch e Used with 3 inch drive torque wrench e Effective torque wrench adapter length is 200 mm 7 87 in example If required torque is 500 N m 369 ft lb and if 9U 5007 Torque Wrench is used dial reading should be 420 N m 310 ft Ib References RENR6145 Service Manual Machine Systems Disassembly and Assembly SENR8203 Service Manual Vehicle Systems Disassembly and Assembly D400D Pin Driver Caps SMCS Code 6501 012 6502 012 6503 012 Model 345C 365C 385C Hydraulic Excavators Essential Tool Warranty Six Months e Used to protect linkage pins from damage during installation e Longer thread engagement for thicker flag pins ke 216 8833 ZID aga e Heat treated for added durability Part No Thread Size Thread Length e Side holes in head allow pins to be installed or removed using a spanner
204. Fixture 101mm 4 0 in 12 7 mm 0 50 in 406 mm 16 0 in 2 Pin 4C 9698 Alignment Fixture 101mm 4 0 in 12 7 mm 0 50 in 508 mm 20 0 in 3 Locator Hole 197 1377 Alignment Fixture 12 7 mm 0 50 in Fabricated Tools for Reboring Bushing Bores on Two Piece Booms SMCS Code 0672 Model 215 225 and 235 Excavators Warranty Six Months e Recommended tools to rebore damaged bushing bores at joint of stub and fore boom e Designed to work satisfactorily if there are at least 2 sets of good bores remaining in fore boom and at least 1 good set of bores in stub boom e Repair work can be done on machine without removal of stub boom but fore boom must be remove Reference SMHS7625 Special Instruction 225 Excavator Item PartNo Description FT1432 Fabricated Tool Assembly FT1433 Fixture FT1434 Bushing FT1435 Boring Bar FT1436 Carbide Tip Cutting Tool s 4 215 Excavator Item PartNo Description 1 FT1456 Fixture 2 FT1457 Pin 235 Excavator 3 FT1458 Bushing FT1461 Bushing 4 FT1459 Pin FT1462 Fixture 6V 4035 Sleeve Assembly SMCS Code 5100 010 6100 010 7054 010 7200 010 Model 980C and 943 Loaders Warranty Six Months e Used to remove bucket linkage or cylinder mounting pins which have retainer plates up to 114 4 5 in width wider retainer plates used at some locations on 980C and 943 Loaders e Should be used with center hole discontinued 6V 0113 or 31
205. Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 144 Vehicle System Tools 263 7808 Pin Joint Group Model 992 Wheel Loader Essential Tool Warranty Six Months e Used to remove and install Sleeve Bearing Cartridge SBC pin joint assemblies e Heat treated for strength and durability e Group includes all items in Figure Service Repair Parts Item Part No Description Reference 1 246 0498 Pin Puller Assembly REHS2560 Special Instruction 2 246 0499 Puller Plate 3 246 0500 Puller Plate 217 4428 Bearing Puller Plate SMCS Code 6511 7551 011 Model 988G Wheel Loader Warranty Six Months gt e Used to remove 2 sleeve bearings from F pin location e Bearing puller plate has center swivel point for easy installation e Hydraulic removal of bearings is preferred over other methods such as burning cutting or drilling e Heat treated for added durability Overall outside diameter 152 0 mm 5 98 in Reference Small outside diameter 136 0 mm 5 35 in SEG RENR2173 Service Manual 988G Machine Systems Hole diameter 31 0 mm 1 22 in 218 2143 Bearing Puller Plate SMCS Code 7054 7117 7551 011 Model 988G Wheel Loader and 836G Landfill Compactor Warranty Six Months e Used to remove 2 bearing cups and cones from lower hitch articulation joint
206. Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 341 4073 Spanner Kit SMCS Code 5264 011 Model 416E Backhoe Loader Essential Tool Warranty Six Months NEW TOOL e Used to remove and install relief valve in 259 6758 Valve Group e Used with 6 mm socket wrench dealer supplied e Spanner head fits down inside hydraulic valve body e Four equally spaced teeth engage relief valve for proper removal and installation e Includes sealable rust inhibitor bag for proper tool storage References RENR7164 Service Manual 414E 416E 420E 422E 428E 430E 432E 434E 442E and 444E Backhoe Loaders Machine Systems KENR7659 Service Manual 416E 420E and 430E Backhoe Loaders Machine Systems RENR8043 Service Manual 422E 428E 432E 434E 442E and 444E Backhoe Loaders Machine Systems Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools F z z Brak d Line Relief Valve Test Manifolds SMCS Code
207. IC 6V 9509 Plug EXT ORFS 7 Caps and Plugs 6V 8398 O ring Seal 5P 2299 Plug 15 JIC 8T 8902 Swivel Tee 4g INT ORFS x 4g EXT ORFS x 6 INT SAE 3R 6789 Cap 1 JIC 6V 9829 Cap 146 INT ORFS 5P 4299 Plug 1746 JIC 6V 9508 Plug 46 EXT ORFS BL 9137 Cap 1 JIC 6V 8397 O ring Seal 98 8895 Plug 1 JIC 7X 2444 Swivel Tee 16 INT ORFS x g EXT ORFS x 6 INT SAE 98 8896 Cap 1 g JIC 6V 9828 Cap g INT ORFS 2P 9697 Plug 7 JIC 6V 9507 Plug 46 EXT ORFS 63 7366 Lap JIC 4J 5477 O ring Seal 5P 2909 Plug 3 4 JIC 8S 4951 Cap JIC 7 18 8937 Needle Valve Poe ee T S 8 4C 4463 Utility Box ap 716 5P 4996 Plug S JIC 9 4C 4464 Foam Block 5P 0405 Cap JIC 10 Quick Disconnects Nipples and Adapters Plug 6 JIC 6V 4144 Coupler QD INT NPT 9L 8493 Cap 6 JIC 6V 4143 Coupler QD INT NPT 8 4C 4463 Utility Box oe Nipple T K a ipple QD 6 g 4C 4464 Foam Block 3J 1907 O ring Seal 10 18 8937 Needle Valve 8T 4188 Adapter Union Y INT NPT x INT NPT 11 Pressure Gauges 5P 8998 Nipple 1 4 EXT NPT x EXT NPT 8T 0855 Gauge 4000 kPa 0 580 PSI 5P 6944 Adapter 4 EXT SAE x 6 INT SAE 8T 0859 Gauge 25 000 kPa 0 3600 PSI 3K 0360 Ding Seal 8T 0861 Gauge 60 000 kPa 0 8700 PSI 11 Pressure Gauges 12 Connectors and O ring Seals 87 0855 Gauge 4 000 kPa 0 580 PSI 308193 Connector 46 JIC Ext x 34 16 Ext 87 0859 Gauge 25 000 kPa 0 3600 PSI 3K 0360 O ring Seal 8T 0861 Gauge 60 000 kPa 0 87
208. Ib and lower hitch pin 185 kg 407 Ib 9U 6501 Plate e Provides a base for discontinued 316 1490 Cylinder e Heat treated to Rockwell C32 38 e 2 step diameter centers plate on end of different ID receiving sleeves FT2432 Aligning Wrench e Used to align lower hitch pin to bottom plate and frame holes e Wrench is bolted to pin allowing rotation to align pin frame and locking plate holes Inside diameter 52 3 mm 2 06 in 9U 6698 Puller Stud e Used for any general pulling application requiring 1 inch 12 threads e Rolled threads and heat treatment for added strength e Provides pulling capacity up to 890 kN 100 tons References SENR4755 Disassembly and Assembly 994 Wheel Loader Vehicle Systems Procedure for 994 Front Frame Replacement from Decatur Mining Vehicle Center M V C Heat treatment Rockwell C32 38 Implements Frame Hitch and Suspension Large step diameter 276 mm 10 9 in Small step diameter 201 5 mm 7 93 in Rated Pulling Capacity 1335 kN 150 tons Pulling capacity force 890 kN 100 tons Heat treatment Rockwell C41 45 9U 7763 Puller Stud Overall length 1220 mm 48 0 in Short end thread 2 in 12 thd rolled Length 101 mm 4 0 in Long end thread 2 in 8 rolled Length 1016 mm 40 0 in Heat treatment Rockwell C41 45 Pulling capacity force 1335 kN 150 tons 9U 7764 Bushing Outside diameter 62 0 mm 2 44 in
209. Implements Frame Hitch and Suspension Vehicle System Tools FT0503 Valve Insert Puller SMCS Code 5050 011 Model Most Caterpillar Models Warranty None e Used to remove control valve inserts in some hydraulic control valves 1 7 3 e Material SAE 1020 steel Item Part No Description 1 1B 2339 Bolt 8 2 1B 4203 Nut 3 4B 4278 Washer 4 5B 9079 Nut 5 1M 1341 Rod End 6 Rod 11 11 mm 7 6 in 7 Crosspiece 8 Plate Tools for Minimizing Oil Loss During Hydraulic System Disassembly SMCS Code 5050 015 Model Most Caterpillar Models Warranty Six Months e Used to minimize oil loss when hydraulic system must be disassembled for some reason other than failure e Several sizes of blocker plates available Figure 2 for use in pump suction Fig 1 line and or tank return line joints Special Vacuum e Special vacuum cap assembly consisting of parts illustrated Cap Assembly in Figure 1 is installed in place of hydraulic tank filler cap by applying pressure air to 5P 0306 Vacuum Transducer continuous vacuum is produced in tank e With 3 5 kg cm 50 PSI air pressure applied transducer Item PartNo Description uses 4 65 CFM of compressed air and pulls 8 75 CFM of 7 5P 0306 Transducer 3 vacuum flow at 0 PSI 6V 4142 Nipple and Maximum of 406 mm 16 in Hg is pulled at 5 6 kg cm 80 PSI 5K 5068 Nipple or 254 mm 10 in Hg at 3 5 kg cm 50 PSI 3 Aria Cap or e For
210. Install Sensors in Position Sensing Hydraulic Cylinders Item Part No Description Oty 1 265 4212 Slide Hammer Group 1 2 265 4180 Installer Group 1 3 265 4181 Sleeve 1 4 265 4182 Sleeve Removal Tool Not shown 4C 9662 Case 1 265 4211 Foam Insert 1 301 9788 Sensor Installer Group SMCS Code 7562 5721 Model 430E DDT1 Up EAT1 Up Backhoe Loaders Essential Tool Warranty Six Months NEW TOOL e Used to install sensor into position sensing hydraulic cylinder PCS e Ensures accurate alignment of sensor e Reduces possibility of damage to seal or cylinder bore e Includes protective storage case References RENR6485 Service Manual NEHS0999 Too Operating Manual 301 9788 Sensor Installer Group 162 7704 Seal Installer Group SMCS Code 5456 017 5457 017 5458 017 Model 318B 320 320B 322 322B and 325 Excavators Essential Tool Warranty Six Months e Used to install 096 7803 Seal onto 41 3614 Cylinder Piston e Inside diameter of pusher can be used to size outside diameter of seal after installation e Helps prevent seal damage during installation e Made from durable plastic PartNo Description 302 1473 Sleeve 302 1474 Alignment Pin with handle 302 1475 Installer 302 1472 Foam Inserts for case 6V 3073 Case Tapered Seal Guide Outside diameter large end 121 0 mm 4 76 in Outside diameter small end 105
211. Installer SMCS Code 7113 Model 735 Articulated Truck AWR1 UP BIN1 UP 740 Articulated Truck AXM1 UP B1P1 UP 740 Ejector Articulated Trucks AZZ1 UP B1R1 UP Essential Tool Warranty None NE wW TOOL Used With Part No Description Oty e Used to ensure proper installation depth 259 9239 Stud on hitch pin bushings in front frame e Used to accurately install hitch pins upper and lower boss 6V 7742 Nut 2 8T 3282 Washer 2 5P 8713 Plate References Service Magazine 3050 0009 2006 REHS3148 Special Instruction Salvage of the Bores in the Front Frame for the Hitch Pins FT2617 Pump Bracket Assembly SMCS Code 1003 010 Model 5130 Mass Excavator and Front Shovel Warranty None e Used to provide additional support to pumps when removing or installing engine e Prevents potential damage to pump suction lines e Quick installation requires only 3 bolts e Easily made from common angle iron e Material SAE 1018 steel Reference SENR1467 Disassembly and Assembly 3508 Engine for 5130B FT0964 Pilot SMCS Code 5102 010 Model 773 Truck Warranty None e Used to align cylinder eye with truck body brackets when installing hoist cylinders e Material mild steel Dealer Service Tools 2009 Brake and Steering Systems Hydra System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement
212. L and MTL Skid Steer Loaders Warranty None NEW TOOL sis m e Used to tighten cylinder piston to proper torque N e Used with and 1 in square drive torque wrench do not use with impact wrench e Requires special tool to properly remove and install piston e Used on loader lift and tilt cylinder pistons Diameter of Diameter of Part No Description Large End Small End 6V 2113 Pin 4 66 mm 0 183 in 3 06 mm 0 12 in 5P 3521 Pin 6 24 mm 0 245in 4 64 mm 0 182 in 5P 3522 Pin 9 41 mm 0 37 in 7 81 mm 0 307 in 6V 6182 Pin 11 08 mm 0 436 in 6 96 mm 0 274 in e Made from Caterpillar impact sockets FT3032 References RENR2626 216 226 SSL Skid Steer Disassembly and Assembly PartNo Size Length Drive Size Socket RENR4855 247 257 MTL Skid Steer Disassembly and Assembly FT3030 36mm 1 41in 57 2 mm 2 25in 3 in 9U 6539 RENR4878 2247B 257B MTL Skid Steer Disassembly and Assembly FT3031 46 mm 1 81 in 66 7 mm 2 63 in in 9U 6545 FT3032 50 mm 1 96 in 73 2 mm 2 88 in in 9U 6546 FT3033 53 97 mm 2 in 82 6 mm 3 25 in 1in 9U 6570 5P 8675 Extension Handle for 5P 3520 Cylinder Spanner Wrench Warranty Six Months 2 e e Provides a 3 4 in drive handle for the 5P 3520 Spanner Wrench 4 1 e Reading will be half the applied torque if 95 7352 Torque Wrench is combined with the 5P 3520 Spanner Wrench and the 5P 8675 Extension Handle Item PartNo Description 3 1 5P 8675 Ex
213. L pins 1 87 0854 Gauge 2 4C 7158 Fitting e Used to test MFL joints for correct pin joint assembly 3 008 0728 Nipple e Provides quick testing after disassembly 4 18 8937 Valve assembly or repair 5 006 0210 Pipe Tee e Hose length 457 mm 18 0 in p 124 1916 Coupling 10 11 7 122 6869 Hose 8 124 1930 Coupling 9 E Aa 3K 0360 Seal Additional parts required for the K pin joint for the 9886 10 5P 5777 Adapter 11 7M 8485 O ring Seal 155 5516 Installer Ring 155 5517 Seal Plunger 1 SMCS Code 6107 012 Model 992G Wheel Loader e Used to install 143 9740 Seal Assembly into 3 discontinued 144 7077 Collar provides quick and accurate installation e Consistently provides precise installation depth N E S 2 E AA KN LLLLLLL WN Item Part No Description 1 155 5516 Installer Ring of maintenance free linkage MFL seals 2 155 5517 Seal Plunger e Ring prevents seal lip damage 3 143 9740 Seal Assembly Plunger applies installation force evenly eliminating possible 4 4 Collar seal damage e Helps eliminate recall and rework due to damaged or improperly installed seals Reference REHS0146 Special Instruction Installation of Maintenance Free Linkage Seals 156 1639 Installer Ring 156 1643 Seal Plunger SMCS Code 6117 012 Model 992G Wheel Loader Essential Tool Warranty Six Months e Used to properly install maintenance free linkage MFL 1R 1056 Seal A
214. Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 185 3208 Hydraulic Hammer Stand FT2639 Hammer Stand Pin Group SMCS Code 0756 745 7960 Model All Caterpillar Hydraulic Hammers Warranty 185 3208 Hydraulic Hammer Stand Six Months FT2639 Hammer Stand Pin Group None e Used to hold hydraulic hammers during repairs e Universal repair stand holds all hydraulic hammers e Includes oil basin to contain oil spills e Extendible retractable legs extend to stabilize operation and retract for easier storage FT2639 is a complete set of drawings for all center pins make only pins needed to service specific hammers Base size retracted 1219 x 1219 mm 48 x 48 in Base size extended 2045 x 2045 mm 80 x 80 in Steel pins 1215 CF 283 9441 Wear Sleeve Driver Install 283 9442 Wear Sleeve Driver Remove SMCS Code 6333 Model PH 126 Hydraulic Hammer Essential Tool Warranty Six Months 283 9441 e Used to remove and install 275 0756 Wear Bushing in main body of hydraulic hammer e Used with hydraulic press to remove and install bushing e 283 9441 Driver is used to install and 283 9442 Driver is used to remove hex shaped bush
215. Motor Removal and Installation Bracket Assembly Six Months FT2723 Support Stand None Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and e Used to remove and install brake cooling motor from hydraulic tank Excavator Implement e Used with 1U 7505 Transmission Jack and FT2723 Support Stand Implements Frame Hitch and Suspension Click Here for New Tool 9U 6789 Brake Alignment Tool Click Here for New Tool SMCS Code 4255 024 Model 777C Truck with optional oil cooled front disc brakes Warranty Six Months e Used to align clutches and discs proper alignment is critical e Assures correct alignment of clutch plates and discs prior to wheel assembly helps eliminate damage of clutch pack and other mating components at assembly e Simplifies alignment and reduces installation time correct alignment and installation assure proper brake operation e Used in the field without removing brakes Outside diameter 400 0 mm 15 75 in vertical position or in the shop when brake inside dianietsr 200 0 mm 787 in is in horizontal position Thickness 165 mm 6 5 in Reference Weight 14 kg 31 Ib SENR5693 Power Train Supplement 771C Oil Cooled Disc Brakes FT2812 Modified Wrench SMCS Code 5086 025 5070 Model All D Series Backhoe Loaders Warranty None e Used to loosen and tighten torque limiter locknut during
216. N Has two link brackets part of lifting clamp to provide balanced Accommodates cylinders with diameters 228 mm 9 in pickup points to assist with placement Weight approximate 4 kg 8 8 Ib e All grease oil and dirt must be removed from accumulators Band type clamp made of two bands measuring 95 x 32x 318mm and lifting clamp before installing clamp 0 38 x 1 25 x 12 5 in e Used with truck crane other boom type crane and chain sling hooks Link brackets attached with V y 13 bolts FT3050 Accumulator Sleeve Steering SMCS Code 4331 010 Model 797 Off Highway Trucks JSM1 UP Warranty None e Used to remove and install steering accumulators 2 required e Used with 9U 5980 Accumulator Lifting Clamp e When used with 9U 5980 sleeves provide a compression force which provides slip free handling of steering accumulators e Adapts 228 0 mm 9 00 in diameter of 9U 5980 to accommodate 220 mm 8 66 in diameter of steering accumulators e Material SAE1020M Steel Tubing Maximum load rating for 9U 5980 600 kg 1320 Ib Reference 797 Off Highway Truck Disassembly and Assembly Service Manual Steering Accumulator Cylinders Remove and Install Dealer Service Tools 2009 Home Vehicle System Tools B Brake and Accumulator Tools for Hydraulic Hammer S SMCS Code 7201 045 Model PH 126 Hydraulic Hammer Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembly e Used with 121 6583 Accumulat
217. No 7 and 8 197 6685 Bearing Installer Plate 1 Cylinder Group 150 ton 1 Bearing No 2 and 3 4C 8150 Puller Stud M64 72 in 1 Cylinder Group 150 ton 1 9U 6800 Runner Nut M64 2 9U 6800 Runner Nut M64 2 197 6686 Bearing Installer Plate 2 197 6681 Bearing Puller Adapter 1 Bearing No 11 197 6687 Bearing Installer Plate 1 Cylinder Group 150 Ton 1 Bearing No 4 4C 8150 Puller Stud M64 72 in 1 Cylinder Group 150 ton 1 9U 6800 Runner Nut M64 2 4C 8150 Puller Stud M64 72 in 1 197 6687 Bearing Installer Plate 1 9U 6800 Runner Nut M64 2 197 6685 Bearing Installer Plate 2 Vehicle System Tools Bearing Removal Adapters SMCS Code 7100 017 Model 772 Coal Hauler Warranty None e Used for hitch disassembly and assembly operations ltem PartNo Description Use 1 FT1306 Adapter Used for removal of hitch pivot pins 2 FT1307 Adapter Used for removal and installation of 4D 6611 Bearings for horizontal and vertical pivot pins in hitch FT1715 Sleeve SMCS Code 7206 010 Model D10 Tractor Warranty None e Used with hydraulic press and other tools for removing equalizer bar center pins Dealer Service Tools 2009 Spacers SMCS Code 7206 012 Model D10 Tractor Warranty None e Used for installing equalizer bar end pin e FT1409 Spacer also used for track roller frame removal and installation FT1408 Vehicle System Tools f4 B Brake and FT1390 Lifting
218. P 4184 Stud 1 1 1 Serial numbers 42X804 Up on right side 2 Partis a component of the linkage 30ne of the hydraulic pumps which follow is necessary 3S 6224 115 V or 8S 8033 230 V Installation Pin Collet Location Location Part No Tools Required 8 8 4K 0684 Flat Washer 1 1 8 3K 9770 Nut 1 4 9U 6832 Nut Assembly 1 1 Cylinder 1 1 5P 8623 Coupler 1 1 5P 8712 Bushing 1 1 9 5P 8713 Plate 1 9 5P 8714 Stud 1 1 38 6162 Washer 2 4C 9634 Stud 1 1 10ne of the hydraulic pumps which follow is necessary 3S 6224 115 V or 8S 8033 230 V Dealer Service Tools 2009 Vehicle System Tools Servicing 992C Loader Lift Arm Bearings Installation Bearing Location Brake and PartNo Tools Required 1 2 3 4 5 6 7 Steering Systems 5D 0764 Washer 1 1 1 5H 6197 Pin 1 1 2 2 Hydraulic System Tools _ Sleeve Assembly 1 1 1 3J 1770 Lock Pin 3 3 3 3 ___ Hydraulic Component 7M S772 Pin 3 3 3 3 Disassembly and Assembly 7M 9773 Adapter 2 2 2 2 Motor Grader Controls 7M 9774 Adapter Coupling 1 1 1 1 Cable Control and Winch 9U 6832 Nut 1 1 1 Loader Lift Arm and 1P 1844 Adapter t 1 1 Excavator Implement 5P 0972 Adapter 6V 3170 Hydraulic Puller Implements Frame Hitch and Suspension 5P 4181 Adapter 5P 7370 Sleeve Assembly Adapter 5P 8713 Plate 8S 6377 Lock 9S 8901 Cylinder Group 9S 5557 Adapter 4C 9634 Stud 6V 0027
219. PV50 and B2PV75 Pumps FT2232 Leveling Fixture Group used Loader Lift Arm and to maintain proper altitude between variable pump housing and rotating gear groups during pump reassembly e 1U 6671 Flange Puller Group used to remove rotating gears from main housings also considered general usage tool e BMF75 Motor also used as differential steering motor on Challenger 65 Implements Frame Hitch and Suspension Reference SENR3358 Service Manual Supplement Disassembly and Assembly for Hydraulic Pumps and Motors for Excavators details on use of each service tool 1 Item PartNo Description Spanner Wrench not serviced 7 Alignment Fixture 3 9 6 b 2 aj 8 Bearing Puller Group not serviced 8T 7679 Seal Driver 8T 9144 Seal Driver 9 10 7 Key not serviced ey 2 8 Socket Wrench Assembly 11 9 4C 4063 Seal Guide Handle not serviced Punch not serviced Oo 0278 H 1 gt Illus 1 10 Template not serviced Typical Excavator Hydraulic Pump and Motor Service Tools 11 Template Assembly not serviced 2 _ e 3 lt e 4 amp 5 Illus 3 FT2232 Leveling Fixture Group Item PartNo Description Oty 1U 6671 Flange Puller Group 1 Plate Item PartNo Description Oty 2 9L 5595 Bolt 34 in 16 x 5 in 2 1 Puller Plate 3 1D 4717 Nut 2 2 1U 6693 Forcing Screw 4 5M 2894 Washer 2 3 0S 1619 Bolt 3 4
220. Pin Driver Caps e Used to protect end of linkage pins during installation e Caps can be hit with sledge hammer to drive pins into bores e 4 sizes of caps are available to fit various pin sizes Vehicle System Tools Additional Tooling 9U 6753 Retaining Plate e Used to attach 1U 5197 Cylinder 80 ton and discontinued 6V 0014 Cylinder 100 ton to 9U 6751 9U 6752 and 141 1985 Receiving Sleeves e Used with four 9R 3979 Rods four 8T 4121 Washers four 8T 4133 Nuts and 9U 6753 Retaining Plate to safely lift receiving sleeve and hydraulic cylinder as one complete unit 9U 7218 Bearing Puller Plate e Used to remove boom cylinder rod end to boom linkage pin from 375 Excavators e Allows boom cylinder pins to be removed from either direction e Either boom cylinder can be removed without having to completely remove cylinder linkage pin 9U 6226 Pin Puller Adapter e Used to remove boom foot pin from 330 Excavator e Used with bucket linkage pin removal and installation tools References M300 Series Service Manuals 300 Series Service Manuals 5080 Front Shovel Service Manuals Tools and Shop Products Guide article Bucket Linkage Pin Removal and Installation Tools RENR8648 330D Machine Systems Item Part No Description 1 Sleeve Assembly 2 Adapter Plate 3 Pin Assembly 4 316 1491 Cylinder Group or 80 Ton Cylinder Group 5 Puller Stud 6 Fast Runner Nut 7 Retaining Plate
221. Pin Location Brake and Steering Systems PartNo Tools Required 1 2 4 5 6 7 8 9 0 N 12 6V 3160 Puller 30 ton 1 1 1 Pin 1 Hydra System Tools 6V 3170 Puller 50 ton 1 1 1 1 1 1 1 95 8901 Cylinder 90 ton In 1 E Disassembly and Assembly 6H 4158 Pin 2 7M 9772 Pin 1 Motor Grader Controls 7M 9774 Adapter Coupling 1 Cable Control and Winch 88 6377 Lock 2 Loader Lift Arm and 9S 5431 Sleeve Assembly 1 Excavator Implement 98 5433 Puller Adapter 1 Implements Frame 9S 5557 Adapter 2 12 1 Hitch and Suspension 1P 7422 Tap 2 12 1 4C 9634 Stud 1 12 1 1 T 1 1 1 1 1P 3042 Tap 1 12 1 1 1 1 1 1 1 Stud 1 14 1 1 1P 7421 Tap 1 14 1 1 98 5564 Sleeve Assembly 1 1 1 1 1 1 1 1 9S 5565 Sleeve Assembly 1 1 1P 0543 Fast Runner Nut 1 1 9U 6832 Fast Runner Nut 1 L 1 1 1 1 1 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 980 Pin Removal Pin Location PartNo Tools Required 1 2 4 5 7 8 9 10 N 12 8B 7548 Bearing Puller 1 Assembly 8B 7563 Handle 1 6V 3160 Puller 30 ton 1 1 1 1 1 1 1 1 Pin 2 6V 3170 Puller 50 ton 2 1 9S 8901 Cylinder 90 ton In 2 1 6H 4158 Pin 2 8H 0684 Wrench Ratchet 1 7M 9772 Pin 1 7M 9774 Adapter Coupling 1 8S 6377 Lock 2 8S 6586 Screw Forcing 1 14 1 8S 6587 Adapter 1 12 1 98 5431 Sleeve Assembly 1 98 5433 Puller A
222. Pin Nut Spanner Wrenches SMCS Code 5100 017 Model Demolition Tool Attachments Essential Tool Warranty None e Used to remove and install pin spanner nuts e Works on spanner nuts from 102 to 330 mm 4 0 to 13 0 in e Easily fabricated tools reduce investment cost e Reduces damage caused by using hammer and punch e Allows safe removal of pin spanner nuts Pin Nut Spanner Wrenches for Vibra Ram Models PartNo Cylinder Pin Arm Pin Rotator Model Model Cylinder FT2565 12 FT2566 S18 FT2567 S25 S30 S40 P16 P20 P25 P28 P40 CR20 CR28 CR20 CR28 FT2568 50 S70 FT2569 P16 P20 P28 FT2570 S18 S25 FT2571 FT2572 CR50 P40 FT2573 CR35 FT2574 30 _ FT2575 S40 S70 _ FT2576 S80 FT2577 CR50 _ FT2578 50 FT2579 P60 FT2580 S80 FT2743 50 130 Rotary Axle Pinion and Bevel Gear Tooling SMCS Code 5633 082 Model RM350 Reclaimer Mixer Warranty Six Months Pinion Bevel Gear Tooling e Used to measure and align pinion to bevel gear 1U 5847 129 7156 129 7157 and 129 1758 e When completely assembled in differential housing tools provide stackup dimension of gear set and provide method to obtain shim pack measurement e Tools are precisely machined to provide correct and accurate assembly adjustment using procedures provided in Service Manual 129 7159 Measuring Ring e Used t
223. Plug e Used with 7D 5962 Bolt to remove and install brake pistons e FT1800 Plug is 95 4183 Plug with 12 7 mm in 13 2B hole tapped through center FT1451 Retraction Bolt SMCS Code 4262 010 Model 641B Scrapers 65K 1150 up 651B Scrapers 67K904 up and 657B Scrapers 68K 1201 up Warranty None e Used to retract brake rotochambers necessary for servicing brakes or towing vehicle e Made by extending threads on 1D 4574 Bolt e To use retraction bolt install 1A 7774 Flat Washer and thread it into 9D 8938 Brake Actuator to retract piston 5P 3569 Piston Press SMCS Code 4256 017 4256 016 Model 910 920 930 and 950 Wheel Loaders 518 and 528 Logskidders and Tree Harvesters Warranty Six Months e Used to facilitate installation of caliper disc brake pistons e Minimizes seal damage during piston installation Steering Column Supports SMCS Code 7325 010 Model 926 926E 936 936E 916 IT18B Warranty None e Used to support platform for steering column brake pedals and valves and governor control pedal group when cab ROPS is removed e Before cab ROPS is removed steering column supports should be installed PartNo Description FT1868 Steering Column Supports RH FT1869 Steering Column Support LH FT1869 Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Win
224. Plug Assembly port for viewing a mark on brake piston with brakes applied position of mark as viewed i a EE rs Peny d eal through transparent plug assembly is indicator of brake service life remaining when mark is no longer visible brake should be rebuilt 2 E an Assembly e At rebuild punch assembly is installed in housing port and used to mark piston E 5P 4197 Spacer ann SMCS Code 4205 010 4234 010 N Model All G Series Motor Graders 4 Warranty Six Months gt P e Provides space necessary to pull front axle spindle king pins on e Has capacity to safely withstand compression load of both 6V 3160 and 6V 3175 Hydraulic Puller at full 703 kg cm 10 000 PSI maximum working pressure Spherical Ballstud Bearing Installers SMCS Code 4303 017 4318 010 1253 017 1253 016 4303 010 Model 769C 773B and 777 Trucks Warranty None e Used to remove and install spherical ballstud bearings i i in steering cylinders f e Material SAE 1020 Steel Part No Model jp FT1443 773B and 777 Trucks 4 d FT1447 769C Truck j Home Dealer Service Tools 2009 7 7 Hydraulic Component Disassembly and Assembly Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools FT2394 Wrench S SMCS Code 432192D010 Mo
225. Removal and installation of 631D 633D and 637D Tractor Scrapers 3 75 x 4 0 in hitch lateral pitch bushings 5P 8601 82 6 x 88 9 mm 1 25 in 12 thd Removal and installation of appropriate 621B 623B and 627B Scraper hitches 3 25 x 3 50 in size bushings and bearings 5P 7399 108x121 mm 1 25 in 12 thd Removal and installation 631D 633D and 637D Scrapers 4 25 x 4 75 in of vertical hitch bearings FT2773 Reaction Arm SMCS Code 7063 010 Model 365B Hydraulic Excavator Warranty None e Used to remove and install inner swing bearing bolts e Used with 1U 6221 Hydraulic Wrench HY 2XLCT and 1U 6222 46 mm 1 81 in Low Clearance Hex Link e Fabricated from 1U 6228 Reaction Arm f Threaded Rod and Extended Hex Wrench SMCS Code 6460 010 6460 017 0745 Model TH62 TH63 TH82 and TH83 Telescopic Material Handler Warranty None FT2512 Threaded Rod e Used to remove and install boom wear pads e Works as an extension handle to reach between box boom section to hold wear pads in place e Provides a fast and easy way to capture wear pads by threading into end of wear pad FT2513 Extended Hex Wrench e Used to remove chain underblock pin on third section of boom e Tee handled hex key wrench has extended length to reach underblock pin e Provides fast and easy removal and installation Item PartNo Description Thread 1 5P 7970 Nut M8 x 1 25 2 1U 6341 Rod M8 x 1 25 Dealer Service Tools 2009 Brake and Steering
226. Requires machining to cross block and welding Part No Description FT2786 Measuring Plate Group 1U 9895 Cross Block 5B 0637 Nut 5P 8715 Forcing Bolt 1P 0456 Drive Plate 3H 0465 Puller Plate Oo e wl rm FT3020 Spring Compressor SMCS Code 5058 082 5070 082 Model CB21E CB224E CB225E Compactor Essential Tool Warranty None e Used to disassemble propel piston pump for cleaning purposes e Tool compresses spring to release pressure on retaining ring e Washer end of tool is inserted through spring and placed under bottom edge Puller Jaws Puller Jaw Use Chart SMCS Code 5058 015 Vehicle Swing Motor Travel Motor Model M312 M315 and M318 Wheeled Excavators M312 es 135 7267 Puller Jaw Warranty Six Months M315 1U 5453 T Puller Jaw M318 135 9494 Puller Jaw 1U 5453 T Puller Jaw e Used to remove bearing cone from motor rotating group when servicing Linde hydraulic swing and drive motors e Used with 1U 5449 Bearing Puller Base Unit e Pulls bearings without damaging sealing surfaces of rotating group Typical Hydraulic Motor Bearing Puller Puller Jaws and Bearing Puller Base Unit FT2718 Compression Plate FT2719 Compression Plate SMCS Code 5450 010 Model 572R Track Type Tractor Pipe Layer Essential Tool Warranty None e Used to compress cylinder barrel e Works on Linde HMR 135 and HMF 105 series pumps and motors e Removes bearing cone from rotating gro
227. Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools FT1116 Level Checking Fixture SMCS Code 5216 036 Model Caterpillar Motor Graders Warranty None e Provides small surface plate used to check and adjust 3P 1530 Level Assembly part of 2P 8340 Automatic Blade Control Test Arrangement FT1248 Adjusting Screw SMCS Code 5200 036 Model 12G 14G 130G and 140G Motor Graders Warranty None e Used with 8D 7554 Bearing Cup Puller Assembly to pull worm circle drive inboard bearing cup e Required because of close clearance within circle drive housing 5P 3030 Pendulum Tool Assembly Discontinued Service Parts Available 1 This article has changed Plate Since the printing of the 2009 Dealer Service Tools Catalog Item PartNo Description Qty 2 1 8M 6521 Dowel 2 2 17 0284 Screw 4 Collar 3 3H 1394 Setscrew Pin 4 3H 0702 Pin 5 2D 3077 Screw 2 6 9D 9206 Level All part numbers in the table have a six month warranty Bearing Puller Studs SMCS Code 7057 010 5P 4184 Model G Series and 120G Motor Graders Warranty Six Months e 5P 4184 Stud used with other standard 1 25 inch 12 thread bearing puller adapters 5P 4776 and 6V 3175 Hydraulic Pul
228. Six Months in out ports SAE 12 Dirty element indicator Pop up style e Used to filter oil in high volume applications e Provides extended time between element changes e Uses synthetic fiber filter elements e Filter head is made of cast aluminum and bowl is made of steel for strength and durability e Visual dirty element indicator shows when to change element e Elements contain no metal Material Aluminum head steel housing with 3 micron cellulose media 239 x 89 mm 9 4 x 3 5 in 1 4 kg 3 0 Ib Canister Overall dimension Weight Body style Cartridge Elements for 192 6432 Filter Group NGT Nominal Media Dirt Holding Height e Elements can be incinerated crushed Micron Rating Material Capacity Diameter Part No or shredded 3 Cellulose 10 5 g 0 37 oz 6in 150mm 2in 50 mm 192 6433 5 Cellulose 12 g 0 42 oz 6 in 150 mm 2 in 50 mm 226 5492 10 Cellulose 14 g 0 49 oz 6 in 150 mm 2 in 50 mm 226 5493 Dealer Service Tools 2009 Vehicle System Tools 274 6783 Barrel Adapter 5 ee SMCS Code 0784 Model All Models Essential Tool Warranty Six Months Hydraulic System Tools e Used to attach filtering units to 208 L 55 gal barrels e Used with 204 7392 Kidney Loop Filter Cart or equivalent e All steel design is easy to clean e Unit does not come with quick disconnect fittings e Inserts into 2 inch NPT port of 208 L 55 gal barrel e Top port is return side 1
229. Size AEA Gaui 1 9U 5076 QD Coupler 19 05 mm in 8767 Coupling 25 4 mm 1 in XT5 Hose x 1 g in 12 Loader Lift Arm and 2 9U 5083 Dust Plug 19 05 mm 3 in ee S B Dutta Tos Hin 4C 6461 Coupling 31 75 mm 1 in XT5 Hose x 1 in 12 D 05 mm 7 In External STOR with O ring Implements Frame 4 9U 5075 QD Nipple 19 05 mm in 4C 6462 Coupling 31 75 mm 1 in XT5 Hose x 1 in 12 Hitch and Suspension 5 AC 6481 QD Coupler 25 4 mm 1 in External STOR with O ring 6 9U 5084 Dust Plug 25 4 mm 1 in 7 9U 5086 Dust Cap 25 4 mm 1 in 1 2 3 4 8 4C 6482 QD Nipple 25 4 mm 1 in 9 4C 50941 QD Coupler 31 75 mm 11 in 10 4C 50932 QD Nipple 31 75 mm 11 in 5 6 7 8 1263 2839 Dust Cap 2201 8057 Dust Cap ca en Not shown 9 10 9U 5080 Nipple Repair Kit 19 05 mm 3 4 in 9U 5078 Coupler Repair Kit 25 4 mm 1 in 9U 5081 Nipple Repair Kit 25 4 mm 1 in 9U 5079 Coupler Repair Kit 31 75 mm 1 in 9U 5082 Nipple Repair Kit 31 75 mm 14 in Quick Disconnect Couplers and Nipples Item PartNo Description Item PartNo Description 4C 5088 Coupling 1 1 4C 8767 Hose Coupling 4C 5087 Coupling 4C 6461 Hose Coupling 2 4C 5091 Coupling 3 4C 6462 Hose Coupling 40 5090 Coupling 40 5089 Elbow 40 5092 Coupling Flow Test Fittings and Thread Adapters Hose End Fittings Oo lw rm Dust Cap Plug and Nipple Assembly Model All Caterpillar Machines Warranty Six Months e Used to
230. Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 147 3508 Socket Wrench SMCS Code 6408 010 Model RT80 RT100 TH82 TH83 and TH103 Telehandler Essential Tool Warranty Six Months e Used to make removal and installation of 081 6212 Nut faster and easier e Provides adequate length to engage nut e Socket pilots around nut for positive engagement e Cross hole provided for bar or handle FT3022 Support Plate SMCS Code 7056 Model TH580B SLH Telehandler Warranty None 88 9 mm 3 50 in 76 2 mm 3 00 in 114 3 mm 4 50 in 27 0 mm 1 06 in 65 52 mm 2 580 in Outside diameter Inside diameter Overall length Cross hole diameter Distance across flats e Used to position a lifting device directly under counterweight s center of gravity e Makes counterweight removal much easier FT1362 Ladder SMCS Code 7300 010 lt Model 14G and 16G Motor Graders Warranty None e Makes service work much easier when working on components at or near cab floor of 14G and 16G Motor Graders 5P 7321 Spacer SMCS Code 7300 012 Model D6D Tractor Warranty Six Months e Required for tilting or installing semi modular cab e 5P 7321 Spacers and two plates needed for positioning dash on tractor when tilting or r
231. Systems System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 162 Vehicle System Tools 4C 9416 Locknut Spanner Wrench SMCS Code 6640 17 Model AP 1050 AP 1000 and AP 800C Asphalt Pavers Warranty Six Months e Used to quickly and easily remove and install both 2H 3778 Spanner Nuts the locknuts for Extend A Mat B Screed extender sloper pivot pins assembly requires an inner spanner nut star washer and outer spanner locknut e Used with inch square drive torque wrench torque specification for 2 nuts is 545 25 N m 400 20 ft lb e Due to its location nut is extremely difficult to access using any other tooling e Wrench uses an inner pilot to prevent it from slipping off during removal and installation of inner spanner nut makes removal and installation much easier e Pilot also keeps wrench teeth engaged in spanner nut when removing and installing outer locknut helps prevent slippage resulting in damage to nut or injury to mechanic e Wrench is heat treated for improved durability Reference KENR2527 Service Manual Disassembly and Assembly 88 9 mm 3 50 in 76 2 mm 3 00 in Outside diameter Overall length Spanner teeth 4 equally spaced Tooth width 6 0 mm 0 24 in Square drive yin Approximate weight 2 kg 5 Ib
232. Used to perform Tee Tests on Caterpillar or competitive machines which are not equipped with Tee Test taps in pump outlet line e Each adapter through drilled with 90 intersecting port which allows adapter to be used as straight through or 90 connection with remaining port being used for Tee tap e Intersecting port and one end of through drilled hole are tapped with NPTF threads to facilitate installation of pipe nipples and valved nipples for connection to Tee Test hose e All 3 ports have 4 bolt holes for connecting pump outlet hoses with 4 bolt flanges since the 4 bolt flange holes for through drilled passage are also through drilled longer bolts are required to install adapters e Bolts listed with associated parts and nuts which allow convenient storage of bolts in adapter e Correct O ring seal for inlet port of each adapter given in figure below e Instructions for using adapters on future Caterpillar machines not equipped with Tee taps will be covered in the Service Manual Required Associated Parts PartNo Description 5P 3033 Adapter 31 75 mm 11 in hose 2P 8336 Valved Nipple 1P 5597 Pipe Nipple 25 4 x 31 75 mm 1 x 1 in 4F 7952 O ring Seal 7H 3472 Bolt 4 1D 4718 Nut 4 5P 3032 Adapter 25 4 mm 1 in hose 1P 8336 Valved Nipple 1P 5597 Pipe Nipple 25 4 x 31 75 mm 1 x 1 in 4F 7391 O ring Seal 8S 9191 Bolt 4 1D 4717 Nut 4 5P 3034 Adapter 38 1 mm 11 in hose 2P 8336 Valved Nipple 1P 5598 Pi
233. achine Systems Disassembly and Assembly for the D400E Series II Articulated Trucks Part No Description Inside Diameter Model Service Repair Parts This article has changed 211 9306 Ring Expander 137 5 mm 5 41 in D400E 730 740 3B 9762 Spring since the printing of the 2009 211 9323 Ring Expander 161 5 mm 6 36 in D400E 730 740 3C 8388 Roll Pin D l S E T I C tal 213 1810 Ring Expander 190 0 mm 7 48 in D400E 740 eater service 10015 Ca atog 213 1812 Ring Expander 222 0 mm 8 74in D400E 740 Sold Separately 5F 9059 Ring Expander 114 3 mm 4 5 in 730 7 92 Dealer Service Tools 2009 Vehicle System Tools 297 2791 Rod Adapter Assembly 209 6756 Cylinder Rod Clamp Assembly SMCS Code 5486 017 Model D400E Series II 730 and 740 Articulated Dump Trucks Warranty Six Months 209 6756 References e Used to hold fourth stage piston rod while removing or installing rod eye RENRS5140 Machine Systems Disassembly and Assembly e Helps eliminate potential damage to fourth stage cylinder rod for 740 Articulated Dump Truck e Clamps directly onto cylinder rod RENR3461 Machine Systems Disassembly and Assembly e Reacts against hydraulic cylinder bench when removing or installing rod eye for D400E Series II Articulated Dump Truck 297 2791 e Sold separately for 730 Articulated Dump Truck e Use with 209 6756 Cylinder Rod Clamp Assembly e Use 81 3330 Wear Ring 2 with 297 2791 Rod Adapter Assembly Service Repair Pa
234. ader Controls e Used to disassemble and assemble hydraulic control valve e Used with 13 mm socket ToaderlittArnand Hitch and Suspension e Required for proper disassembly and assembly of valve spool assembly e Machined four point tang securely engages screw in valve spool e Helps prevent damage to valve e Black oxide coated to resist corrosion Reference RENR7484 D3G D4G and D5G Hystat Track Type Tractors Machine Systems Disassembly and Assembly Bank Valve Main Hydraulic Disassemble New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools FT3153 Hoist Cylinder Puller Assembly SMCS Code 5102 011 Model 770 772 773F 775F and 777F Off Highway Trucks Essential Tool Warranty None NEW TOOL e Used to separate lower eye of hoist cylinder from axle group e Used with 6V 3160 Hydraulic Cylinder Group e Make puller plate from SAE 4140 Steel hardened to RKW C27 33 Item PartNo Description Oty 1 ad Puller Plate 1 2 6V 6546 Bolt 4 13 x 356 mm 14 in long 6 3 1F 7958 Full Nut 4 13 6 4 5P 1076 Hard Washer 13 5 mm ID x 30 mm OD 3 5 5P 8245 Hard Washer 13 5 mm ID x 25 5mm OD 3 6 6V 1943 Bolt 3 s 16 x 28 6 mm 1 13 in long 2 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls 5 Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Fr
235. adjusted makes rechecking adjustment very fast and simple e All plates are made from steel and precisely machined Typical Plate Pump PartNo Description Overall Size Series Pump Output e Plates are heat treated for durability and years of repeated use 4C 8498 Plate 165 x 203 x 19 0mm 93 42 cc 6 5 x 8 0 x 0 75 in Drum Propel References 4C 9419 Plate 178x216x19 0mm 94 55cc KENR1899 Service Manual Module Disassembly and Assembly CS 533 CP 533 7 0 x 8 5 x 0 75 in Axle Propel 127 5653 Neutral Plate 229x216x19 0mm 95 75 cc 9 0 x 8 5 x 0 75 in 241 x 203 x 19 0mm 96 9 5 x 8 0 x 0 75 in KENR1627 Service Manual Module Disassembly and Assembly CS 563 CP 563 KENR1884 Service Manual Module Disassembly and Assembly CS 573 CP 583 Service Magazine August 15 1994 Tooling Plate Simplifies Swashplate Neutral Adjustment on Drum Propel Pump 127 5654 Neutral Plate 100 cc Bearing Pullers and Sizing Arbors SMCS Code 5058 021 5058 028 5070 021 5070 028 Model Any Machines with Sundstrand Pumps Mostly Paving Products Warranty Six Months 132 8738 Blind Hole Bearing Puller e Used to easily grab and remove recessed blind hole bearings from pump head e Used with bridge and bar type yokes or with a slide hammer e Prevents damage to surface of pump head caused by prying tools e Collets expand on inside diameter to allow bearing removal e Set includes yolk pressure s
236. aking Tool Dealer Service Tools 2009 Vehicle System Tools FT1681 Motor Support eee ce SMCS Code 4150 016 5459 Model 943 953 963 and 973 Track type Loaders 235 235B 245 and 245B Excavators Warranty None References SEVN2163 Video SENR4939 Assembly Procedure Wall Chart SENR4940 Assembly Procedure Wall Chart 1U 7643 Piston Nut Spanner Wrench SMCS Code 5058 010 5070 010 5058 079 and 5070 079 Model See Below Warranty Six Months 293 6365 Threaded Adapter SMCS Code 5070 017 Model 5110B Swing Drive Hydraulic Motor Essential Tool Warranty Six Months NEW TOOL Maximum capacity 8165 kg 9 tons Reference RENR3374 Service Manual 5110B Machine Systems Disassembly and Assembly Manual Hydraulic Component Disassembly and Assembly Used to assemble track motors and swing motors Used with FT1532 Spanner Wrench and FT1549 Fixture which holds drive plate while housing not drive plate is rotated Enables rotating torque of drive plate to be checked while bearing retaining locknut is tightened procedure required for correct assembly Used on track motors for 943 953 963 and 973 Track type Loaders track motors on 235 235B 245 and 245B Excavators swing motors on 235 235B and 245 Excavators Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Used to remove and install 91 2004 Nut Used wit
237. al Aluminum head with steel housing Overall size 90 0 mm 3 5 in square x 238 0 mm 9 4 in long Filter Elements Part No Description Filter media Synthetic 249 2931 Filter Housing Overall size 50 mm 2 in diameter by 150 mm 6 in long 249 2932 Filter Element 10 Micron Collapse rating 206 8 bar 3000 PSI 249 2933 Filter Element 24 Micron Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension T en N Vehicle System Tools 225 3114 Kidney Loop Group SMCS Code 5050 5095 Model 301 5 3YW 301 6 BDH 301 8 BFA 302 5 4AZ 303 DMA 303 5 AFW 304 5 ANR 305 DSA Mini Hydraulic Excavators All Skid Steer Loaders and All Small Wheel Loaders Warranty Six Months e Used to kidney loop filter a hydraulic system or filter hydraulic oil returning from detachable work tools e Hoses attach to a rectifier head which allows input flow from either 26 98 mm 11 g in O ring ports e Handle for easier carrying hooks allow filter group to be hung on machine near work area e Comes with 225 3116 Filter Element 3 micron optional 225 3115 Filter Element 6 micron can be purchased separately e Dirty filter indicator shows when to change element e Optional components enable filtering for specific mac
238. ale 14 BSP thd BSP 341 nitrogen 6V 7879 Adapter is used along with Adapter Reference NEHS0598 Tool Operating Manual This article has changed since the printing of the 2009 Dealer Service Tools Catalog 9U 6741 Charging Adapter SMCS Code 6333 016 5077 045 4263 045 Vehicle System Tools 9U 6740 Accumulator Charging Group Consists of Charging Valve with Bleed Off Gauge Hose Protective Case Weight 2 3 kg 5 00 Ib 9U 6739 Hose Assembly Length 250 cm 8 ft Diameter 10 0 mm 0 394 in Swivel nut connection female W24 32 x ln thd DIN 477 10 Type A nitrogen Swivel nut connection female M14 x 1 5 thd Working pressure 20 670 kPa 3 000 PSI 9U 6739 Service Repair Parts Part No Description 9U 6739 Hose Assembly 9U 6738 Seal 9U 6741 Adapter 1P 7326 Gasket service repair for 9U 6741 Adapter Model Various Excavators Material Handlers Hydraulic Hammers and Articulated Trucks Warranty Six Months e Adapter connects hose to U S nitrogen bottles low pressure e Used with 334 1071 Adapter References Male connection W24 32 x ln thd DIN 477 10 Type A nitrogen RENR4478 00 Male swivel 0 960 14 U S thd CGA 580 SEBE8658 03 SEPD0673 00 RENR9125 01 This article has changed RENR6728 00 since the printing of the 2009 RENR4478 00 152 2023 Accumulator Charging Group e Used only on high pressure nitrogen bottle
239. ale Thread ORFS STOR BOSS Thread 1U 7642 Coupling Assembly ORFS to STOR BOSS 41 000 kPa 6 000 PSI Dash size 16 146 12 thd Dash size 8 1346 16 thd 7M 8485 1U 7641 Elbow 90 ORFS to STOR BOSS 41 000 kPa 6 000 PSI Dash size 16 146 12 thd Dash size 10 1 14thd 7M 8485 Click Here for New Tool Dealer Service Tools 2009 Home Vehicle System Tools ae Brake and Steering Systems Swivel Tees SMCS Code 0784 Model Most Caterpillar Models Warranty Six Months Hydraulic System Tools e Used for in line pressure testing of hydraulic systems where tubing and hoses have ORFS connections Disassembly and Assembly e Quick and easy way to provide diagnostic test port on ORFS tubes and hoses where none were previously available SR e Tee has 6 SAE O ring Port X to accept 6V 3965 Valved Quick Disconnect Nipple and 3J 1907 O ring Seal Y providing necessary fittings and location to connect pressure gauge tee can be left in place for future use or removed after testing e Supplement tees already available for inch and 1 inch ORFS tube sizes fittings rated at 6000 PSI working pressure and fit tube sizes as shown in chart O ring seals for ORFS tees must be ordered separately Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 4 ltem PartNo Description 1 Existing ORFS Connection 2 6V 3965 Valved Quick Disconnect Nipple and 3J 1907 O ring Seal Y
240. ally separate lower eye of 91 2807 Hoist Cylinder from 66 6499 Axle Group e Used with dealer supplied hardware and components three 4J 7945 Bolts three 5P 8248 Washers one single acting spring return hydraulic lifting cylinder 6G 8221 Retainer Plate and a hydraulic power supply and hose e Material A36 Plate Steel Dealer Service Tools 2009 This article has changed since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools FT1612 Wrench Assembly eaer SMCS Code 5050 025 Model 215 and 225 Excavators Warranty None E ic System Tools Hydraulic Component e Used with 346 inch hex wrench for adjustment of piston pump servo valve Disassembly and Assembly e Used on locknut for adjustment screw which is recessed in plug oe Cader Gano e Required 8H 8551 Socket 1 inch drive las inch 12 pt 38 1 mm 11 inch long Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension FT2774 Wrench Assembly SMCS Code 5050 025 Model 963C and 973C Track Loader Warranty None e Used to adjust servo cylinder actuator e Plate SAE1020 steel e Socket 8H 8555 146 12 point FT0580 Lift Cylinder Support SMCS Code 5100 010 Model 933 and 955 Traxcavators Warranty None FT0581 Tilt Cylinder Support e 8 SMCS Code 5100 010 Model 922 944 950 and 966 Wheel Loaders Warranty None e Used on lift cyl
241. ame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools _ Search l 159 3327 Hex Wrench ARE lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension SMCS Code 5070 011 Model Skid Steer Loaders Multi terrain Loaders Warranty Six Months NEW TOOL e Used to remove and install hydrostatic pump mounting bolts e Used with 1 inch drive extension ratchet wrench and or torque wrench 12 point 21 mm box end wrench with 4 inch drive e Extension distance 76 2 mm 3 0 in center of square drive to center of wrench for ease of torque calculations e Allows easier access to loosen remove and tighten pump mounting bolts e Heavy duty welded steel construction designed for maximum torque of 244 N m 180 Ib ft e Heat treated for added durability Reference KENR5114 236B 246B 246C 252B 256C 262B 262C and 272C Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install KENR5115 246C 256C 262C and 272C Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic KENR5197 277C 287C and 297C Multi Terrain Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic KENR8831 279C 289C and 299C Compact Track Loaders Power Train Disassembly an
242. ame Hitch and Suspension 320 6627 Canister Socket SMCS Code 5068 Model Wheel Loaders Track Type Tractors Pipelayers and Motor Graders Essential Tool lt gt Warranty Six Months NEW TOOL e Used to remove and install 241 3352 Filter Housing e Used with 1 inch square drive wrench e Used on canister style hydraulic filter which has a square socket on housing bottom e Socket is open on one end to clear drain plug on filter housing 313 2527 Driver Assembly SMCS Code 4263 Model 994F Wheel Loader Essential Tool Warranty Six Months NEW TOOL e Used to remove and install accumulators Service Repair Parts e Used with inch square drive wrench 6V 4248 Bolt e Machined slots allow easy bolt alignment 6V 5839 Washer during attachment e Durable welded steel construction Conic Bearing Installer Tubes SMCS Code 7057 016 7113 016 Model CB 113 and CB 114 Compactor Warranty None NEW TOOL e Used to install conic bearings in articulating and oscillating hitch e Steel construction adds durability and lengthens tool s service life e Material SAE 1020M steel Part No Outside Diameter Inside Diameter Length FT3096 72 0 mm 2 83 in 62 0 mm 2 44 in 200 0 mm 7 87 in FT3097 41 0 mm 1 61 in 31 0 mm 1 22 in 250 0 mm 9 84 in Dealer Service Tools 2009 7 209 Brake and Steering Systems ols Hydraulic Component Disassembly and Assembly Motor Grader Contro
243. any reason such as work to or around articulation joint area e Allows quick and accurate positioning of sensor relative to 2 fixed points on machine e Sensor is properly positioned when bushing pin and hole are all aligned e Overall size 25 0 x 89 0 x 16 0 mm 0 10 x 3 50 x 0 63 in Reference Service Manual Module Alignment Gauge Installed on Machine Dealer Service Tools 2009 Home Vehicle System Tools aea ER 1U 9099 Adapter 1U 9067 Hand Brake Tool SMCS Code 5070 081 SMCS Code 4267 012 System Tools Model Challenger 35 45 and 55 Model Challenger 35 45 and 55 Warranty Six Months Warranty Six Months Hydraulic Component l f Ne l T HEE nR gt Used to provide connection to pump e Used to separate brake friction plates makes it when checking servo up stroke possible to separate and insert brake pads into Motor Grader Controls pressure from inside port there friction plates Cable Control and Winch is insufficient clearance to attach e Makes a difficult installation procedure ressure gauge onto top of pum i Loader Lift Arm and E ak d id p j a teer quick and pasy i Excavator Implement reads Into Inside port on top oF steering pump e Tool is angled to allow parking e Uses quick disconnect end to easily and quickly attach brake to be almost completely Implements Frame pressure gauge installed before tool is removed Hitch and Suspension e Thread specification M8 x 1 e Rubber coated handle makes tool easier to ho
244. apters installed into ports of brake control valve 8T 2857 Adapter Used for tractors with steering clutch control e DAH DSH D6H D7H all e DRM 4BR 4JS 3DR 5FS e D8N 9TC1 UP PIN 1XJ1 UP PIN e D6M 9ZM 2YS 5WR 2RN 46S e DON 1JD1 UP PIN 6XJ1 UP PIN e D8L 53Y 3485 UP e DOL 14Y 3134 UP e DBL S A 4FB339NB UP e D9R 8BL1 UP PIN NOTICE Before connecting pump and adapter group check and adjust maximum pressure setting on relief valve to prevent possible damage to brake piston seals which could occur if the system is over pressurized 123 0525 Adapter Used for refer to Operation and Maintenance Manual for additional information e D8N 5TJ1 UP PIN e DAR all 123 0526 Adapter Used for tractors with differential steering control e D9R 7TL1 UP e Can also be used on D8N s and D8R s References SEBU6422 and SEBU6028 Service Manual Module D8N Operation and Maintenance SEBU6029 and SEBU6668 Service Manual Module DIN Operation and Maintenance SEBU6892 Service Manual Module DSR Operation and Maintenance for tractors 8BL1 UP with steering clutch control SEBU6923 Service Manual Module DR Operation and Maintenance for tractors 7TL1 UP with differential steering control SEBU6891 D8R Service Manual Module D8R Operation and Maintenance Engagement Depth Connection Seal for Seal for Seal for Overall spot face to Connection to to Adapter Brake Valve 8 STOR 10 STOR Part N
245. arging the accumulator with oxygen gas will cause an explosion This danger will not happen if nitrogen cylinders with standard CGA Compressed Gas Association Inc number 580 connections are used When you order nitrogen gas be sure that the cylinders are equipped with CGA No 580 connections Do not use color codes or other methods of identification to tell the difference between nitrogen and oxygen cylinders Fitting Dealer Service Tools 2009 7 153 Home Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension e Specifically designed to charge 7X 5626 5W 9971 and 8U 3661 Diaphragm Accumulators that do not utilize a Schrader charging valve which is common to most other accumulators e Gauge and bleed valve permit direct connection to nitrogen charging cylinder e Valve connects to accumulator s M28 x 1 5 thd e Fitting connects directly to nitrogen charging cylinder having male W24 32 x Yq thd DIN 477 10 Type A nitrogen NOTE The 9U 6740 Tool Group is assembled with the W24 32 x V4 Fitting If Adapter is required for 0 960 14 NGO U S Nitrogen Bottles simply remove fitting from assembly and replace with adapter e 6V 7879 Adapter not included must be ordered separately to provide method of connecting to U S nitrogen charging cylinders having a fem
246. art Kidney Loop Cart Air Motor Driven Transfer Cart 110 Volt AC 60 Hz Transfer Cart 220 Volt AC 50 Hz Transfer Cart Air Motor Driven Transfer Pump Filter Cart 115 Volt AC 60 Hz Transfer Pump Filter Cart 220 Volt AC 50 Hz U Joint Adapter Valve Adjuster Wear Gauge Pins Hydraulic Component Disassembly and Assembly 7 67 17 Fabricated Tools for Articulated Trucks Accumulator Tools for Hydraulic Hammer Adapter Plate Adapter Adapter Adjustable Clamp and Stop Clamp Assemblies Adjustable Cylinder Spanner Wrench 188 3242 227 2479 146 3661 81 5320 225 3114 1U 7044 1U 5216 299 1731 FT3102 9U 5841 FT1990 273 3273 1U 5796 1U 9161 173 0959 4C 4441 FT0794 FT2227 FT2220 FT2235 4C 4088 4C 4385 5P 2683 FT2257 173 0960 128 5890 5P 8687 126 3993 242 7135 304 1165 204 7392 127 8781 169 7159 174 9158 4C 9475 169 7158 1U 8856 FT3101 FT1395 FT0853 FT0911 160 0261 7 60 7 60 7 18 7 34 7 63 7 62 7 29 7 46 7 41 7 37 7 62 7 45 7 46 7 51 7 34 7 67 7 35 7 48 7 55 7 17 7 39 7 39 7 31 7 30 7 30 7 35 7 51 7 27 7 27 7 49 7 49 7 49 7 49 7 40 7 40 7 34 7 45 7 45 7 35 7 45 7 29 7 21 7 33 7 38 7 33 7 16 7 55 7 55 7 55 7 55 7 55 7 54 7 54 7 45 7 47 7 51 7 115 7 86 7 69 7 77 7 77 7 93 7 71 Alignment Tube Bearing Nut Spanner Wrench Bearing Pullers and Sizing Arbors Body Support Brackets Brace Assembly Bracket Assembly Bushing
247. astic tote 1050 L 277 gal 100 L 26 gal Storage Cap Item 1 using a kidney loop system 255 4302 Screw On Cap 1 e Used with dealer supplied hoses fittings and hydraulic pump 183 3873 Breather Assembly 1 e Provides a quick and easy way to filter oil as it is pumped into plastic tote Return Filter Item 2 255 4302 Screw On Cap 183 3873 Breather Assembly 255 4305 Bulkhead Fitting 5B 7666 Street Elbow 1 in NPT 7X 3387 Sampling Valve 1 4 in NPT 3L 8993 Close Nipple 1 in NPT Filter Element 10 micron Filter Housing 2D 6235 Locknut 14 20 6 4B 4276 Flat Washer 6 Threaded Rod 14 20 x 760 mm 30 in 3 Aluminum Base Plate 1 19 x 133 mm 0 750 x 5 25 in Aluminum Top Plate 1 19 x 133 mm 0 750 x 5 25 in All part numbers in the table have a six month warranty 1 Reorder replacement filter elements as needed Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 188 3242 Hydraulic Filter Cart Group 227 2479 Hydraulic Filter Cart in Kit Form SMCS Code 5050 Model All Caterpillar Models Warranty Six Months European Union compliant CE marked 188 3242 e Used to flush and clean hydraulic tanks or hydraulic sys
248. at have been retrofitted with the anti rotation flag plate e Heat treated for added strength e Equipped with retention pin to stay engaged in square drive adapter References 793 Off Highway Truck Disassembly and Assembly Manual Rear Suspension Cylinder Remove and Install SEPDO774 Service Magazine Article New Tooling Facilitates the Installation and Removal of Bolts on the Rear Suspension Cylinder Plates SMCS Code 7051 029 7054 077 7057 025 Model 992C Wheel Loader Warranty None e Used to check preload on bearings on main frame hitch assembly Reference Part No x Qty Use 992C Service Manual FT1385 2 Hitch upper bearings FT1386 2 Hitch lower bearings Upper and Lower Plate Groups SMCS Code 7051 029 7054 077 7057 025 Model See below Essential Tool Warranty None Part No Model Material l Upper Plate Groups e Used to check bearing preload FT2627 994 Wheel Loader 1E 0170 steel on main frame hitch assembly 290 to 450 MPa yield Referen FT2826 950GII and 962GII Wheel Loaders SAE1018 steel ere E EE l FT2828 988G Wheel Loader SAE1018 steel 994 Machine Systems Disassembly and Assembly Manual FT2627 Lower Plate Groups and FT2628 Upper and Lower FT2628 994 Wheel Loader 1E 0170 steel Plate Groups 290 to 450 MPa yield FT2825 950GII and 962GII Wheel Loaders SAE1018 steel FT2827 988G Wheel Loader SAE1018 steel Dealer Service Tools 2009 Home Brake and Steering
249. block and template to drill new bracket holes e Relocation of cab filter 0 J bracket eliminates system air leaks GA a e Tool will only be Reference OQ REBE1668 Service Letter available for two years m Reference REBE1668 Service Letter 258 5686 Impact Socket SMCS Code 7266 010 7301 010 Model 789A 9ZC1 UP 789B 7EK1 UP and 789C 2BW1 UP Off Highway Trucks Essential Tool Warranty Six Months e Used to remove and install bolts securing cab support assemblies outriggers to frame assembly e Used with 222 3054 Impact Wrench or other similar tool e 2 step outside diameter provides required clearance e Industrial finish helps prevent rust and corrosion e 1 inch square drive with 114 inch 6 point socket opening Reference SEBE9071 Service Letter Product Improvement Program for Inspecting and or Replacing the Rear Cab Support on Certain 789 Off Highway Trucks Dealer Service Tools 2009 Home Brake and Steering Systems ic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 166 Vehicle System Tools
250. bly 15 87 mm 5 in 2 4J 8996 Sea 2 9S 7359 Plate Assembly 19 05 mm 3 in 2 5F 1678 Sea 2 9S 8092 Plate Assembly 25 4 mm 1 in 2 4F 7391 Sea 2 9S 8093 Plate Assembly 31 75 mm 1 in 2 4F 7952 Sea 2 9S 8094 Plate Assembly 38 1mm 1 in 4 7F 8267 Sea 4 9S 8095 Plate Assembly 50 8 mm 2 in 8F 6711 Sea 8 Block Tool Holder 9 6V 3073 Box Assembly 10 6V 7029 Block Lid Assemblies Al A2 A3 A4 e Required to tap into pump supply line to provide inlet flow to flow meter e To determine assembly number required for a machine model refer to Section A of Tee Tool Chart and then to list below Assembly No Part No Description Qty A 1 Adapter 3 A5 AG A 1 28 4078 O ring Part of 8S 9967 1 A 1 2P 8336 Valved Nipple 3 A 2 9S 7336 Adapter 1 A7 A 2 3D 2824 0 ring Seal Part of 9S 7336 1 A 2 9S 7337 Reducing Bushing 1 A 2 2P 8336 Valved Nipple 1 A 3 FT0828 Filter Adapter 1 A 4 2P 8336 Valved Nipple 1 A11 A 4 1P 5596 Pipe Nipple 1 A 4 307976 Adapter 45 Union 1 s E A8 A9 A10 A 4 3D 2824 O ring Seal 1 A 5 5P 2242 Tee 1 Assembly Assembly a AS 5P 2244 Union 1 mo t DRS Oty No PartNo Description A5 1P 5597 Pipe Nipple 8 1P 559 pipe Nipple ei i A 10 5P 3034 Adapter 38 1 mm 1 in hose 25 4x31 75mm 1x1 in 1 A 10 1P 5598 Pipe Nipple 4 T AR 2P 8336 Valved Nipple 1 A 8 4F 7391 O ring Spal 1 3145 x 31 75 mm 1 4 x 1 4 in 1 AS 315744 Elbow 90 1 A 8 2P 8336 Valved Nipple 1 A 10 7F 8267 O ring Seal 1 A
251. by drilling and tapping three additional 18 UNF holes 9U 7412 Bearing Driver Plate SMCS Code 7213 012 Model 785B 789B and 793B Off Highway Trucks Warranty Six Months e Used to install bearings without damage e Has 2 different pilots 1 for 8X 8654 Bearing used on 789B and 793B Off Highway Trucks 1 for 71 5494 Bearing used on 785B Off Highway Trucks e Used with either 1P 0531 Handle or 1P 0532 Handle and 4L 7124 Bolt handles and bolt part of 1P 0520 Driver Group e Driver plate heat treated for durability Outside diameter 139 7 mm 5 50 in 19 05 mm 0 750 in 114 0 mm 4 49 in and 126 7 mm 4 99 in 4L 7124 Bolt 1 4 in x 20 x 1 in Reference SENR5678 785B Vehicle Systems Disassembly and Assembly SENR5687 789B Vehicle Systems Disassembly and Assembly SENR5692 793B Vehicle Systems Disassembly and Assembly Thickness Pilot diameters Attachment to handle Heat treat Rockwell C 32 38 Item PartNo Description 1 9U 7412 Bearing Driver Plate Not included 2 1P 0531 or 1P 0532 Handle part of 1P 0520 Driver Group 3 4L 7124 Bolt part of 1P 0520 Driver Group FT2433 Bearing Removal Block FT2434 Shaft Support Assembly SMCS Code 0757 010 Model 433B 553 and 563 Compactors Warranty None e Used to remove and install bearing roller bearing cage and vibratory weights e FT2433 Bearing Removal Block makes removal of bearings from housing simpler and faster e FT2434 Suppo
252. carrier Warranty Six Months e Used to remove both bearing cups and cones from lower and upper hitch articulation joints Used with 6V 3160 Double Acting Hydraulic Cylinder and 9U 5345 Fast Runner Nut Assembly M24 x 3 0 Use 218 4529 for lower hitch articulation joint and 218 4530 for upper joint X Hydraulic removal of bearings is preferred over other methods such as burning cutting or drilling Threaded hole M24 x 3 0 Maximum pulling force 267 KN 30 tons Outside diameter 218 4529 136 0 mm 5 35 in Outside diameter 218 4530 106 0 mm 4 17 in 7 178 Dealer Service Tools 2009 Home L e e uo gt w N Vehicle System Tools Hitch Bearing Installation Tools SMCS Code 7057 7117 7551 Model 515 525 5258 533 535B 543 and 545 Wheel Skidder TK370 TK371 TK 380 and TK381 Wheel Feller Buncher 966G and 972G Wheel Loader Essential Tool Warranty None e Used to install hitch bearings to proper depth FT3004 Bearing Driver FT3005 Measuring Plate e Used on 515 4LR1 Up 525 1DN1 Up 525B 3KZ1 1151 and 535B AAE1 638 FT3006 Bearing Driver FT3007 Measuring Plate e Used on 525B 3KZ1152 Up 533 CDR1 Up 535B AAE639 Up 543 ASJ1 Up 545 2FZ1 Up TK370 WBD1 Up TK371 WBG1 Up TK380 WBE1 Up TK381 WBH1 Up 966G and 972G FT3006 References RENR6693 Disassembly and Assembly 515 and 525 Wheel Skidder Machine Systems RENR4344 Disassembly and Assembly 525B and
253. ccentric group e Eliminates seal damage caused by hammer and punch installation method provides even installation pressure and uniform fit e Guide centers housings for pod assembly to ensure proper bearing alignment 157 2378 e Guide seals over shaft and wear sleeve to provide proper fit without damage 158 0511 to seal and prevents seal from rolling PartNo Description Length Outside Diameter Reference l l 157 2378 Seal Installer 101 6 mm 4 00 in 61 mm 2 4 in KENR7009 Compactor Machine Systems Disassembly and Assembly Manual 158 0511 Seal Guide 128 mm 5 0 in 4 mm 17 in 154 6179 Spanner Socket SMCS Code 3258 017 Model PF290B PS360B Pneumatic Compactors Essential Tool Warranty Six Months Length Outside diameter 179 mm 7 0 in 167 mm 6 6 in Tin 131 mm 5 2 in Zs 11 mm 0 4 in 4 equally spaced Square drive Between teeth Tooth width Tooth spacing e Used to remove and install pinion spanner nut without damage e Used with 1 inch square drive impact or torque wrench e Heat treated to increase durability and tool life Reference KENR7008 and KENR7018 Differential Disassembly and Assembly Manuals FT2593 Locking Assembly Spanner Wrench SMCS Code 7052 Model 583 Pipelayer Warranty None e Used to rotate concentric pin to align frames and install locking assembly provides a safe method e Can be made from commonly available steel e Use 6V 3535
254. ch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 1U 9003 Brake Piston Puller SMCS Code 4256 017 Model 769D 771D 773D 775D 776D and 777D Off Highway Trucks Warranty Six Months e Used to remove and install 114 9306 Brake Pistons located in back side of brake caliper e Can be used on other pistons having same shape and size refer to specifications References SENR1421 773D Truck and 775D Quarry Truck Machine Systems SENR1422 769D Truck and 771D Quarry Truck Machine Systems For use on brake pistons with Groove width 2 54 mm 0 1 in Groove outside diameter 75 1 mm 2 96 in Piston outside diameter 79 25 mm 3 12 in 297 6383 Steering Spline Gauge SMCS Code 4310 040 A Model All compact small and medium wheel loaders Essential Tool Warranty Six Months e Used to inspect steering column spline which fits into hydraulic metering unit R C e Gauge is a go no go style gauge e f gauge does not fit over spline shaft is reusable e f gauge fits over spline shaft must be replaced FT1973 Adapter Group Brake Release for Towing SMCS Code 4250 553 Model D4H DBH D6H and D7H Tractors later D8L DOL D8N and DOR Tractors Warranty None e Adaptable to D4H D5H D6H and D7H Tractors from first production adaptable to following the models effective with serial numbers indicated DSL 14Y 3134 D8L 53Y 3485 D8L S A
255. conform to ASAE S366 1 SAE J1036 or ISO 5675 specifications e Maximum working pressure of 1 inch ID hose 4000 PSI Reference SENR3346 Challenger 65 Service Manual Systems Operation Testing and Adjusting Module procedure and lists other required pieces of test equipment FT2227 Hoist Support Assembly e Used as cross beam inside cab for supporting hoist when removing and installing steering and charge pump group pump group is passed through access hole in floor of cab e Easily fabricated from 50 8 mm 2 0 in square tubing and mild steel bar stock e 2D 2285 Bolts used to lock support in place after it is installed inside cab across front and rear cross structural pieces of ROPS Reference SENR3348 Challenger 65 Service Manual Vehicle Systems Disassembly and Assembly module instructions to ready cab to remove and install pump group FT2235 Transmission Test Cover e Used in place of regular transmission cover when troubleshooting transmission hydraulic system e Has set of access holes that allows connection of pressure gauges to pressure taps in control valve group e Contains transmission oil in transmission case during troubleshooting process e Made of inch plexiglass Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame
256. crew 3 sizes of expandable collets and additional hardware to make a complete puller group has no serviceable parts e Collet sizes 25 4 to 31 8 mm 1 00 to 1 25 in 31 8 to 38 1 mm 1 25 to 1 50 in 38 1 to 44 5 mm 1 50 to 1 75 in e Yoke leg spread 127 mm 5 0 in e All parts can be ordered separately 132 8739 Sizing Arbor Group e Used to properly size newly installed bearings in Series 90 pumps e Commonly mechanics in the past have used a pump shaft to size the bearing s inside diameter this is not an acceptable method using a pump shaft as a sizing tool does not give the proper shaft to bearing clearance that is obtained by using the sizing arbors and will result in significant reductions to pump life e Arbors are ground to a 0 0025 mm 0 00010 in tolerance to properly size the replacement bearings e Tools are packaged in a convenient case with a 136 7894 Insert to protect the arbor handle and precision ground arbors Individual parts include Part No Description Diameter 132 8741 Sizing Arbor 30 cc 25 300 mm 0 9961 in 133 3056 Sizing Arbor 55 cc 30 018 mm 1 1818 in 133 3057 Sizing Arbor 75 cc 35 014 mm 1 3785 in 133 3058 Sizing Arbor 100 cc 38 100 mm 1 5000 in 133 3059 Sizing Arbor 130 cc 44 984 mm 1 7710 in Threaded Hole 16 Typical Sizing Arbor with Handle FT1764 Fixture SMCS Code 5050 010 Model 834B Tractor Warranty None e Reduces difficulty enco
257. d the caps can be hit with sledge hammer to drive pins into bore used for installation only e Used only when hydraulic force is not required to install pins Implements Frame Reference Hitch and Suspension RENR3379 Service Manual Pin driver cap protects end of pin Pin No 1 General Tooling Used for All Pins Receiving Sleeve Part No Description Qty 1U 6197 Installer Cradle Cylinder Group 150 ton 9U 6702 Puller Stud M64 thd 1U 6197 Installer Cradle Pin No 2 and 4 4C 8152 Retaining Plate 1U 6202 Receiving Sleeve 9T 2240 Threaded Rod M10 thd 4 9U 6702 Puller Stud M64 thd 8T 4121 Washer M10 thd 4 1 1U 6201 Installer Assembly 8T 4133 Nut M10 thd 8 Pin No 3 9U 6800 Runner Nut M64 thd 1U 6201 Installer Assembly 40 9544 Pin Driver Cap M64 thd 9U 6702 Puller Stud M64 thd 3S 62241 Hydraulic Pump 115 VAC Location of pins 88 8033 Hydraulic Pump 230 VAC PartNo Description Oty Requires the following item _ Description _ 6D 7726 Hose Assembly 11 5 feet 2 1 Boom to Swing Frame Pin 135 2532 Bushing 2 E SNEK Boom Ein 135 2533 Street Ell 3 Bucket Pin 1P 2376 Coupler Assembly 2 4 Cylinder Pins 1P 2377 Plug 2 8T 0820 Pressure Gauge Maximum Maximum Maximum Maximum Thread Part No Description Pin Diameter Pin Length Rod Diameter Capacity Size Length Diameter Use Boom Pin Tube Assembly 304mm 2100 mm 82 mm 136 t Holds pin du
258. d Assembly Piston Pump Hydrostatic RENR2857 216 226 and 228 Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR2868 236 246 248 252 and 262 Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR2872 236 246 and 248 Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR4808 236 246 252 and 262 Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR4814 267 277 and 287 Multi Terrain Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4833 216 and 232 Skid Steer Loaders 3024 Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4834 226 and 242 Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR4843 226 and 242 Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4851 247 and 257 Multi Terrain Loaders 3034 Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4863 236B 236B2 246B 252B 252B2 and 262B Skid Steer Loaders Engine Supplement Disassembly and Assembly Engine Remove and Install RENR4864 236B 236B2 246B 252B 252B2 and 262B Skid Steer Loaders Power Train Disassembly and Assembly Piston Pump Hydrostatic RENR4873 247B 247B2 257B and 257B2 Multi Terrain Loaders Engine Supplement Disassembly and Assembly Engine Remove
259. d D 797 Off Highway Trucks Essential Tool Warranty One Year Used to charge or check charge pressure on Greer accumulators with Schrader valve e Used with 8T 0859 Pressure Gauge with 0 to 3600 PSI range and 175 5507 Nitrogen Charging Group e Thread engages accumulator body instead of Schrader valve e T handle depresses Schrader valve on accumulator e Adapter has bleed valve and Schrader valve connection for charging group References Body size 38 1 mm 1 50 in hex SEPD0438 Overall length without handle 92 0 mm 3 6 in RENR8336 Body thread size 14 14 SENR1452 10 Pressure gauge thread size 4 18 NPTF 227 1415 Charging Adapter 227 9942 Charge Hose Assembly SMCS Code 4263 4293 4331 Model 797B Off Highway Trucks Essential Tool Warranty Six Months e Used to charge steering accumulator e Used with 175 5507 Nitrogen Charging Group e Long charging hose allows supply bottle to remain on ground 221 9942 A during charging process 227 1415 e 227 1415 Charging Adapter adapts current nitrogen charging group regulator to fit 227 9942 Charge Hose Assembly e 227 1415 male 1 14 NPT thd x female 1 14 2B thd e 227 9942 male M14 x 1 5 6H thd x female W26 41x 1 4 thd References Hose length 10 m 32 ft RENR2579 02 Maximum pressure 37 921 kPa 5500 PSI RENR2581 06 175 7410 Auxiliary Fitting Group SMCS Code 0756 745 7960 Model Articulated Dump Trucks Off Highway Trucks Underground Min
260. d a precision measuring tape Reference NEHS1038 Too Operating Manual 307 7586 PSC Gauge Group 321 5932 PSC Gauge Group Used For Manual Length Measurement of Position Sensing Steering Cylinders on M Series Motor Graders 307 7586 PSC Gauge Group for 120M 140M and 160M Motor Graders Item Part No Description 1 307 6222 Gauge Pin Assembly 2 307 6223 Gauge Pin Assembly 3 307 6224 Pi Tape with case 4 4C 3975 Storage Case 5 307 7585 Foam Insert Not shown NEEG3106 Decal NEHS1038 Tool Operating Manual 321 5932 PSC Gauge Group for 24M Motor Grader Item Part No Description 1 321 5644 Gauge Pin Assembly 2 321 5646 Gauge Pin Assembly 3 307 6224 Pi Tape with case 4 5 40 3975 Storage Case 307 7584 Foam Insert Not shown NEEG3107 Decal NEHS1038 Tool Operating Manual Brake and Steering Systems lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 238 8670 Socket Screw Wrench Brake and Steering Systems SMCS Code 5051 015 Model D3G D4G and D5G Hystat Track Type Tractors Hydraulic System Tools Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembly NEW TOOL Motor Gr
261. d for conventional pin removal using other tools could cause personal injury Cut out end is used to remove plug and cap Flat end is used to compress retainer which allows for removal Makes removal faster and easier References PEXT8026 New Caterpillar Compression Retainer and Tip System PEXT9034 Compression Retaining System CD ROM Dealer Service Tools 2009 Home Brake and Steering Systems lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 185 Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 186 160 4947 Handling Bracket Assembly SMCS Code 6822 010 Model GET Series 40 and 50 Wear Blocks Essential Tool Warranty Six Months European Union compliant CE marked Vehicle System Tools e Used to quickly and easily lift wear blocks into place lightweight and simple to use e Provides a positive lock that retains wear block to handling tool e Allows infinite positioning 263 0039 Pry Bar SMCS Code 6803 6805 6100 0607 Model Wheel Loaders Track Type Loaders Excavators and Backhoe Loaders Warranty Six Months e Used to remove and install retainers on K series hammerless b
262. d to help remove and install main hydraulic pump e Used with 138 7575 Link Brackets and overhead lifting device e Allows 2 mechanics to manually position and install pump e Makes pump alignment during installation faster and easier e 2 bolt hole patterns allow 1 tool to fit all pumps FT2998 Lock Collar FT2999 Weight SMCS Code 5070 Model 287 CNY1 Up and 287B ZSA1 Up Multi Terrain Loaders Essential Tool Warranty None e Used as a counterweight to facilitate removal and installation of heavier hydraulic pumps e Requires 2 locking collars and 2 or more weights to be used with 247 4296 Pump Removal Handle Assembly e Weights are used in any combination from 1 to several depending on weight of pump being removed installed e Lock weights on each side of center square tube using lock collars Reference RENR4884 02 Disassembly and Assembly 267B 277B and 287B Multi Terrain Loaders Power Train Wrenches SMCS Code 5057 Model 246C JAY 256C DWS 262C MST 272C RED Skid Steer Loaders 277C JWF 287C MAS 297C GCP Multi Terrain Loaders Warranty None NEW TOOL e Used to remove and install hydraulic lines FT3067 e Used to remove and install drive motor lines e Decreased head width open end provides required clearance between fitting and surrounding components e Made from 8H 8520 Wrench FT3068 e Used to remove and install load sensing signal line e Decreased head width provides requir
263. d with 1 in NPT 4 2P 8337 Coupler 1 in Valved with 1 in NPT 190 8316 Coupler 1 in Valved with 1 in NPT 190 8318 Coupler 1 in Valved with 1 in NPT 188 9976 Repair Kit is available Dealer Service Tools 2009 Vehicle System Tools 173 0959 Relief Adjustment Wrench Assembly Patent dint 173 0960 T Handle Hex Wrench SMCS Code 5050 025 0738 525 Model HH45 HH55 HH65 and HH75 Skogsjan Tree Harvester Heads Warranty Six Months Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls e Used to adjust bypass relief valve both tools used together 173 0960 Para pacer aa able Control and Wine e Easy one hand operation makes adjustment procedure much faster and easier e Eliminates need for open end wrenches e Used in tight spaces where conventional tools will not work e Socket size 14 mm 0 55 in e Hex wrench 4 mm 0 15 in Loader Lift Arm and Excavator Implement 173 0959 Implements Frame Hitch and Suspension 9U 5841 Needle Valve SMCS Code 5070 036 Model All Challengers Warranty Six Months e Used in circuit when testing and adjusting hydraulic pump margin pressure e Used with FT2220 Hydraulic System Test Hose Assembly e May be used in any hydraulic circuit with pressure of 34 450 kPa 5000 PSI or less e Valve body made from steel needle from stainless steel References SENR3346 Service Manual Mamam Taw r pmi S0 gpi l Max
264. dapter 2 9S 5556 Adapter 11 12 1 1P 3044 Tap 1 12 1 4C 9634 Stud 1 4 12 1 1P 3042 Tap 1 12 1 Stud 1 14 1 4 1 1 1 1 1 1 1P 7421 Tap 1 14 Toi 1 1 1 1 1 1 9S 5564 Sleeve Assembly 1 1 9S 5565 Sleeve Assembly 1 1 1 1 1 1 1 1P 0543 Fast Runner Nut 1 1 1 1 1 1 1 1 9U 6832 Fast Runner Nut 1 Inside pin can be driven inward after suggested tooling is used to pull outside pin 2Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V Dealer Service Tools 2009 7 129 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 130 Dealer Service Tools 2009 Search Vehicle System Tools 977 Pin Removal Pin Location PartNo Tools Required 1L R2 4 5 6 7 8 9 10 N 12 6V 3160 Puller 30 ton 1 ta Pin 1 1 6V 3170 Puller 50 ton 1 11 1 4 1 9S 8901 Cylinder 90 ton In 1 1 6H 4158 Pin 2 2 7M 9772 Pin 1 1 7M 9774 Adapter Coupling 1 1 8S 6377 Lock 1 1 98 5431 Sleeve Assembly 1 1 98 5433 Puller Adapter 1 1 9S 5556 Adapter 1 12 1 1P 3044 Tap 1 12 1 9S 5557 Adapter 2 12 1 1P 7422 Tap 2 12 1 40 9634 Stud 1 12 121 1 1 1 1 1P 3042 Tap 1 12 Ie A 4 1 1 1 Stud 1 14 1 t
265. ded in group are pressure regulator and pressure gauge must be 78 8938 Air Chuck bae kona en Ine locally purchased to meet regulations and certifications for use in Australia 18 8941 Hose Assembly Loader Lift Arm and e Quick disconnect couplings allow gauge to be changed quickly and easily 2D 7325 Pipe Tee Excavator Implement Reference on Block Implements Frame ipple Hitch and Suspension NEHS0742 Tool Operating Manual 78 5106 Chuck 8S 1506 Disc Coupling Assembly MPT _ NOTICE ee 88 4599 Coupling Assembly The 361 3889 Group is not recommended for tire inflation 35 4600 Nipple FPT because of the associated higher pressures and increased PRE line flow restrictions 8S 5098 Warning Film 162 4147 Hose Assembly 334 4572 Tool Box New tools since the printing of the 2009 Dealer Service Tools Catalog
266. del 206B and 212B Excavators Warranty None e Used to remove and install front steering cylinder linage knuckles Made from 4C 9815 Wrench e Standard wrench will not fit on these steering knuckles e 32 mm 1 26 in forged steel straight handled open end black oxide finish Reference SENR4322 Power Train Disassembly and Assembly Manual 9U 6736 Parking Break Spanner Wrench SMCS Code 4269 025 Model 446 Backhoe Loader Warranty Six Months 2 e Used to adjust parking brake linkage makes adjustment much faster and easier References SENR3971 Service Manual Service Magazine April 11 1991 FT1578 Puller Bar SMCS Code 4303 011 Model 824C Wheel Tractors 825C and 826C Compactors Warranty None e Required with two 5P 4776 Studs two 1A 1935 Nuts two 3K 5234 Washers and discontinued 5P 2997 Hydraulic Puller to remove steering cylinder clevis pins e Material SAE 1018 Steel Click Here for N FT2468 Threaded Rod SMCS Code 4267 010 Model 990 Wheel Loader Warranty None e Used to remove and install parking brake from transfer gear case e Remove two transfer gear case cover bolts and install two FT2468 threaded rods parking brake can then be removed and will slide out of case along tools e A ratchet puller link brackets and suitable sling will be necessary to lower parking brake to ground or work surface e Material SAE 4140 cold finish steel 200 4422 Spring Compressor i f 200 4423 Adapter
267. del E200B and EL200B Excavators Warranty Six Months e Required diagnostic tools for servicing electronic power unit control system e Special test harnesses to aid serviceman whenever adjustments need to be made to electronic power unit control system may be necessary to tap into various circuits 9 3 to check for voltage current resistance or continuity Pa R e Also serve as tools for troubleshooting electronic system Reference SENR4527 Testing and Adjusting E200B and v EL200B Excavators Hydraulic and Electronic Systems a module of SENR4530 E200B EL200B Service Manual Item PartNo Description Use SESV1569 Service Training Meeting Guide STMG 1 990048 Extension Harness In electronic control circuit E L 200B Electronic Power Unit Control 2 990049 Test Harness To check governor control potentiometer 3 990050 Test Harness To check the Proportional Reducing Valve PRV on E L 200B Excavator Wear Gauge Pins ST 4C 8767 Coupling XT5 Hose SMCS Code 0784 4C 5852 SMCS Code 5050 032 5050 082 0784 012 0774 012 5057 016 Model Most Caterpillar Models 40 5858 C W 5057 078 Warranty Six Months RT Model All Models Warranty Six Months e Used to accurately measure spline wear 40 6368 on hydraulic pump and motor shafts and e Used with 1U 9551 and 1U 8761 Portable Hydraulic Testers for to determine shaft reusability testing hydraulic oil flows and pressures e Placed in spline teet
268. der Group e Bearing inside diameter 89 2 mm 3 51 in e Adapter outside diameter 87 4 mm 3 44 in Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Group and 4C 9634 Puller Stud Reference Thread 14 12 RENR8648 330D Disassembly Small outside diameter 99 5 mm 3 92 in and Assembly Machine Systems Large outside diameter 115 0 mm 4 53 in 185 3542 Bearing Puller Plate 988G SMCS Code 7069 010 0700 Model 988G Wheel Loader Warranty Six Months e Used to remove sleeve bearings from Y and K pin locations Inside diameter 180 mm 7 1 in Overall outside diameter 188 mm 7 4 in e Bearing puller adapter has center swivel point for easy installation e Heat treated for added durability Small outside diameter 156 mm 6 1 in 4C 9695 Extension Assembly Arm SMCS Code 4050 012 Model 5230 Mining Excavators Front Shovel Warranty Six Months e Used to remove and install final drive assembly into track roller frame e Used with overhead hoist or equivalent to lift extension arm and final drive assembly e Extension arm is essential to correctly and quickly install the final drive final drive assembly must be held horizontal to allow final drive installation due to close tolerances between mounting diameters and track roller frame bores Bolts directly onto final drive with standard metric bo
269. draulic Component Disassembly and Assembly Centerline of square drive to centerline of bore Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Item PartNo Description Implements Frame 1 9U 7868 Cylinder Spanner Wrench Hitch and Suspension 7 fits 25 80 mm 1 0 3 2 in rod diameter 2 9U 7869 Cylinder Spanner Wrench Oy fits 76 115 mm 3 0 4 5 in rod diameter 3 9U 7870 Swivel Screw Body 2 4 121 8872 Swivel Screw Foot 5 9X 6032 Hex Socket Bolt lt A M10 x 1 5 x 30 mm 1 18 in long AA 6 1U 7566 Hex Wrench Universal Position Adapter Plates Using universal position adapters will eliminate need for fixed position adapters when servicing threaded gland cylinders ltem PartNo Description 1 204 6213 Adjustable Adapter Plate Additional Tooling Required 2 127 8066 Key 12 5 mm 0 50 in wide l 127 8067 Key 9 5 mm 0 38 in wide 127 8068 Key 6 5 mm 0 25 in wide 130 1810 Pin Key Group 3 6V 7726 Screw 4 9U 7869 Cylinder Spanner Wrench fits 76 115 mm rod diameter 130 1810 Pin Key Group This pin key group is used to remove glands Item PartNo Description 4 A 1 130 1811 Key E 2 5P 3523 Retaining Screw 2 3 Plug make from a 1M 3097 Toric Sealing Ring 4 5P 3521 Pin 4 64 and 6 24 mm 0 183 and 0 246 in A 5 5P 3522 Pin 7 81 and 9 41 mm 0 307 and 0 370 in S J 6 130 3856 Pin 6 96 and 11 08 mm 0 274 and 0 436 in Additional Required Tooling not part of group 9U 7868 Cylinder S
270. e Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 2 Sa ca d 9 Fittings for 68 900 kPa 10 000 PSI Hydraulic System 6 6 6 ae j s Vehicle System Tools Thread A Thread B Thread C 4 18 NPT Female 18 NPT Female 4 18 NPT Female 18 NPT Female g 18 UNF 6 Male 14 18 NPT Male 18 NPT Male 34 18 NPT Male 18 NPT Female 18 NPT Female 2 14 NPT Female 4 18 NPT Female 18 NPT Male 4 18 NPT Male 18 NPT Female Y 18 NPT Female 18NPT Female 4 18 NPT Female Y 18 NPT Female 18 NPT Female Y 18 NPT Female 18 NPT Female Y 18 NPT Female 18 NPT Female 18 NPT Male 18 NPT Male 34 18 NPT Male 14 18 NPT Male 14 18 NPT Male 34 18 NPT Male 18 NPT Female 18 NPT Female Y 18 NPT Female 4 18 NPT Female Item PartNo Description Type 1 136 2069 Adapter 90 Elbow 135 2537 Adapter 90 Elbow 2 136 7203 Adapter Straight 136 2061 Adapter Straight 136 2063 Adapter Straight 135 2532 Adapter Straight 3 136 2062 Adapter Tee 135 2534 Adapter Tee 4 136 2067 Adapter Tee 136 2068 Adapter Tee 135 2536 Adapter Straight 6 136 2059 Adapter 90 Elbow 136 2060 Adapter 90 Elbow 135 2533 Adapter 90 Elbow 135 2535 Adapter 90 Elbow 7 136 2065 Adapter Straight 136 2066 Adapter Straight 4 18 NPT Female 18 NPT Female 14 18 NPT Female 18 NPT Fema
271. e Used to remove power control box FT0821 Column Housing Upper Bearing Adapter SMCS Code 5200 011 Model No 16 Motor Grader Warranty None e Used with necessary pullers to remove power control column housing upper bearing Vehicle System Tools Brake and Templates Steering Systems SMCS Code 5200 024 Model 12G 14G 16G 120G 130G and 140G Motor Graders lic System Tools Hydraulic Component Disassembly and Assembly Warranty Six Months e Used to hold and align motor grader circle tooth segments for faster easier installation e 319 5038 Template replaces 6V 7808 Template Item PartNo Model Motor Grader Controls P 1 319 5038 126 61M 1206 Cable Control and Winch Reference 1406 7281 Loader Lift Arm and SMHS7268 0 Special Instruction ww Excavator Implement 2 6V 6037 16G 93U Implements Frame 3 6V 6039 14G 96U Hitch and Suspension Loader Lift Arm and Excavator Implement Bucket Linkage Pin Removal and Installation Tools SMCS Code 6108 010 Model Most Caterpillar Loaders and Excavators Warranty Six Months 4 Item PartNo Description 1 9S 5556 Adapter 1 in 9U 6226 Pin Puller Adapter M36 x 4 thread not shown 2 98 5557 Adapter 2 in 3 9S 5433 Puller Adapter 3 5H 6197 Pin 3 8S 6377 Lock 3 e Used for linkage pin removal and installation on loaders and excavators with linkage pins equipped with the following sizes of puller holes 4 Z l 5
272. e and less expensive than previous staking tools e 130 5946 Staking Tool Group replaces the discontinued 81 3057 and 4C 9647 Groups ll ls AULA a m SI e 135 7275 Staking Tool Group replaces the discontinued 81 9123 and 4C 9648 Groups Ena 146 0 mii aain e Used to install and then secure stake sleeve bearing into pump motor housing or Weight ZPko SN head assembly very easy to use and understand e Used with 4 5 t 5 ton arbor or hydraulic press e These two combination tools work on both iron and aluminum housings series 7 and 8 pumps and motors simply rotate guide 180 depending on pump type and series e Automatically assembles sleeve bearing to proper depth and stakes each sleeve bearing precisely in place no measuring is required e Made of high grade steel and plated for many years of trouble free service Reference NEHS0660 Tool Operating Manual Replacing Sleeve Bearings in Tyrone Gear Pumps and Motors used on Series 7 and 8 Iron and Aluminum Housings Item Part No Description Item Part No Description 130 5946 Staking Tool Group FP HP8 135 7275 Staking Tool Group FP HP7 1 8T 8908 Bolt 1 8T 8908 Bolt 2 6V 7646 Washer 2 6V 7646 Washer 3 Cap 3 135 7277 Cap 4 125 8247 O ring Seal 4 125 8247 O ring Seal 5 129 1875 Staking Leg 5 129 1875 Staking Leg 6 Guide 6 135 7268 Guide 7 Sleeve 7 135 7276 Sleeve 8 129 1873 Driver 8 135 7269 Driver 1 Not serviced 1 Not serviced Typical St
273. e available to service each linkage location Reference 7 172 Item Part No Description Bearing ID Bearing UD Bearing Installation Depth Maximum Capacity 1 197 6681 197 6682 197 6683 Bearing Puller Adapter Bearing Puller Adapter Bearing Puller Adapter 200 0 mm 7 87 in 170 0 mm 6 69 in 150 0 mm 5 90 in 225 0 mm 8 86 in 195 0 mm 7 68 in 170 0 mm 6 69 in 150 tons 150 tons 150 tons 197 6684 197 6685 197 6686 197 6687 Bearing Puller Adapter Bearing Installer Plate Side 1 Side 2 Bearing Installer Plate Side 1 Side 2 Bearing Installer Plate Side 1 Side 2 120 0 mm 4 72 in 180 0 mm 7 08 in 180 0 mm 7 08 in 120 0 mm 4 72 in 170 0 mm 6 69 in 150 0 mm 5 90 in 200 0 mm 7 87 in 140 0 mm 5 51 in 10 0 mm 0 39 in Flush 10 0 mm 0 39 in 10 0 mm 0 39 10 0 mm 0 39 in 10 0 mm 0 39 in 150 tons Dealer Service Tools 2009 EZ eee 6 o m 2 N C3 K n D Z O oO D 3 i gt a a i CD S is lt S S S D Q 5 nm n a 3 n n D n n D 3 is lt S a LE I gt n n D 3 3 x lt Vehicle System Tools Refer to Pin Specific Tooling for Part Numbers Brake and Steering Systems Item Description Item Description 1 Receiving Sleeve 8 Rod Assembly 5 Nt Hydra System Tools 2 Adapter Plate 3 Sleeve Bearin w Socket H
274. e can be made for use with 1P 1831 9U 6832 fast Runner Nut 1 Sear Suspension 1P 1832 1P 1833 and 1P 1834 Adapters where manual 1P 1832 Adapter Bearing Pulling 1 1 driving of bearings is desired 1P 1836 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 2Also requires one of the following pumps 3S 6224 115 V 88 8033 230 V 3Used for removal only 944 and 950 Wheel Loaders Bearing Location PartNo Tools Required 1 3 4 8B 7548 Bearing Puller 1 1 Assembly 6V 3160 Puller Group 30 ton 1 1 1H 3107 Push Puller 1 6V 3170 Puller Group 50 ton 1 40 9634 Stud 1 12 1 Stud 1 14 1 1 9S 5564 Sleeve Assembly 1 9S 5565 Sleeve Assembly 1 1 1P 0543 Fast Runner Nut 1 1 NOTE FT0514 Handle can be made for use with 1P 1831 9U 6832 fast Runner Nut 1 1P 1832 1P 1833 and 1P 1834 Adapters 1P 1832 Adapter Bearing Pulling 1 where manual driving of bearings is desired 1P 1833 Adapter Bearing Pulling 1 1P 1836 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 2Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only 966 Wheel Loader Bearing Location PartNo Tools Required 1 3 4 8B 7548 Bearing Puller 1 1 Assembly 6V 3160 Puller Group 30 ton 1 1 1H 3107 Push Puller 1 6V 3170 Puller Group 50 ton 1 4C 9634 Stud 1 12 1 aa St
275. e charge pump motor bolts e Made from 194 3545 Socket remove existing Allen wrench e Allen wrench blade can be ordered from McMaster Carr part number 6972A56 and cut to a length of 152 4 mm 6 in e Allen wrench blade should be silver soldered into socket Reference RENR4138 Service Manual 143H and 163H Motor Grader Engine Supplement Disassembly and Assembly Service Tools for 20 and 25 Series Tyrone Pumps SMCS Code 5050 010 Model 20 and 25 Series Tyrone Pumps Warranty Six Months e Used to remove and install sleeve bearings sleeve bearings serviced separately Tooling Needed to Service the 20 and 25 Series Tyrone Pumps e The following tool lists are for either single or tandem version pumps ltem PartNo Description Oty manufactured after 1979 pumps produced before 1979 require different 20 Series bearing installing tools because stake location varies 1 a Pressure Plate Remover Group consists e Because Tyrone pumps do not have date codes measure stake location 81 0871 Collet Assembly 1 dimension in housing and refer to Chart A to determine which staking oes Snart not serviced i s N 0 sleeve is needed 5P 1075 Washer 1 e Tools for non current pumps are fabricated tools FT because there are fewer older pumps than current pumps 8T 9137 Bearing Remover formerly 8T 0870 discontinued 3 8T 0880 Bearing Installer Group consists Punch Assembly 1 Reference l l l Cap not serviced 1 SEHS8
276. e ee a S aok LT T SS a e e S 3P 2228 Insert Plain 9U 7763 Puller Rod 2in 12s Tf 11 68336 Bolt M12 a S S L 8T 4194 Bolt M12x1 75 50mm 1 1 1 el el dL es SL ee 267 4850 Bolt M12x175 55mm 6 6 6 cL ee e 172 9966 Bolt M12x175 65mm 11 1 a ee z a E 7X 0622 Hard Washer M13ID 10 10 0 SS O E E S r a 3E 3879 Eyebolt M16 x 2 3S 6162 Hard Washer 22 2 2 STS Washer 8T 3220 Eyebolt M12 x 1 75 Woe a ete oy eee Ah a os 3E 3879 Eyebolt M16 x 2 1 1 1 11 81 7781 Nut 22 2 2 2 8H 3390 Nut 222 2 318 2121 Puller Assembly 11 1 318 2124 Puller Assembly TT 7 1 318 2125 Puller Assembly ee ee ee ee New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Boom Foot Pin Removal Tools SMCS Code 5456 011 Model 365B 365C 365D Excavators Essential Tool Warranty Six Months Combination weight without hydraulic cylinder 47 48 kg 105 4 Ib NEW TOOL Used to remove 208 1941 Pin from lower boom foot Used with two 360 6960 Cylinders 50 Ton one 9U 6812 Puller Stud M48 x 5 0 by 381 mm 15 00 in long and one 9U 6903 Fast Runner Nut M48 x 5 0 or 9U 6810 Fast Runner Nut M48 x 5 0 Hydraulic power supply is also required All tools are sold separately requires one 369 3528 Puller Plate one 369 3530 Pusher Plate and two 369 3531 Spacer Assembly A 9M 4021 Eyebolt 1 8 in threads into puller plat
277. e following pumps 3S 6224 115 V 8S 8033 230 V Dealer Service Tools 2009 7 131 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 132 Vehicle System Tools 966 Pin Removal Pin Location PartNo Tools Required 1 4 5 GL G amp R 7 8 9 0 N 12 8B 7548 Bearing Puller 1 Assembly 8B 7563 Handle 1 6V 3160 Puller 30 ton 1 1 1 4 a 1 1 6V 3170 Puller 50 ton 1 1 8H 0684 Wrench Ratchet 1 8S 6586 Screw Forcing 1 14 1 5P 6581 Adapter 7 14 1 40 9634 Stud 1 12 1 1 1P 3042 Tap 1 12 1 1 Stud 1 14 1 1 1 1 1 1 1 1 1P 7421 Tap 1 14 1 1 1 1 1 1 1 1 9S 5564 Sleeve Assembly 1 1 9S 5565 Sleeve Assembly 1 1 1 1 1 1 1 1 1P 0543 Fast Runner Nut 1 1 1 1 r d 1 1 9U 6832 Fast Runner Nut 1 1 Loader Lift Arm Bearing Tool Dealer Service Tools 2009 1 Also requires one of the following pumps discontinued 6F 0025 3S 6224 115 V 8S 8033 230 V Pin Installations All Machines 1 in 1 in lin 2 in Puller Puller Puller Puller PartNo Tools Required Holes Holes Holes Holes 1P 3044 Tap 1 12 1 1P 7422 Tap 2 12 1 1P 3042 Tap 1 12 1 1P 7421 Tap 1 14 1 9S 5561 Cap 1 9S 5562 Cap 1 98 5563 Cap 1 FT0768 Linkage Pin 1 1 1 1 Holde
278. e for 963 and 973 Adapters SMCS Code 5050 082 Warranty Six Months e Used to adapt fluid ports for measuring flow in hydraulic and cooling systems e Low cost adapters are used with other field service components e Three sizes fit most Caterpillar machines Part No Male End Female End 197 8947 4NPTF g 18 ORFS swivel 197 8948 1 2 NPTF 1 6 16 ORFS swivel 197 8949 34 NPTF 12 12 ORFS swivel 6V 7788 Flowmeter Range 5 60 Ipm 2 15 gpm SMCS Code 5050 038 5050 082 Model D8L DIL and D10 Tractors _Max pressure_20 870 kPa 3 000 PSI Warranty Six Months Accuracy 5 of full scale reading e Used for measuring flow when diagnosing steering problems using a field test procedure developed to determine amount of leakage in steering clutch and brake compartments e Direct reading device installed in power train oil line e Mounting position shock and vibration have little or no effect on operation of new flowmeter Reference SMHS8284 Special Instruction Dealer Service Tools 2009 Vehicle System Tools H Brake and Cap Assembl les Steering Systems SMCS Code 0784 Model Most Caterpillar Models Warranty Six Months Hydraulic System Tools Hydraulic Component For 1 11Y NPTF threaded Disassembly and Assembly quick disconnect nipples and couplers _Assombly Nipple __ Motor Grader Controls e Designed to prevent 8T 5266 2P 8334 Cable Control and Winch contamination when
279. e of over pressure interpass protection protects from dangerous external oil spray e May be used in line or for tee test operation e Self contained bi directional capable of reading all parameters and loading systems regardless of flow direction easily installed with hoses into a circuit high pressure quick disconnects readily available from the Dealer Service Tools Division to work with these units This article has changed since the printing of the 2009 Dealer Service Tools Catalog e Accept Caterpillar discontinued 6V 3136 Photo Pickup and 6V 2198 Cable to read RPM saves tool accessory costs e Uses standard batteries with automatic power off feature e 1U 8761 Hydraulic Flow Tester discontinued and replaced by 4C 9437 1U 9551 Hydraulic Flow Tester discontinued and replaced by 4C 9675 40 9436 Flow Meter e When used with hydraulic flow testers extends their range and versatility keeping present tooling from becoming obsolete References NEHS0572 Tool Operating Manual Portable Hydraulic Tester NEHS0573 Tool Operating Manual Turbine Flow Meter e Analog display of all parameters permitting quick check of hydraulic system or component performance Dealer Service Tools 2009 NEHS0576 Tool Operating Manual Repair of Portable Hydraulic Tester Vehicle System Tools 4C 9437 Hydraulic Flow Tester Flow range 0 100 gpm or 0 25 gpm metric or US scales Accuracy 2 full scale over n
280. e put through bearing in a sideways position 7H 7539 Nut and then turned up to engage against backside of bearing 4K 0684 Hardened Washer 1 in e A 1 4 inch hardened washer must be used when using 11 4 12 threaded puller rods 6V 3175 Hydraulic Cylinder and 7H 7539 Nut 38 6224 Hydraulic Pump 115 VAC or 8S 8033 Hydraulic Pump 230 VAC References D 772 Hydraulic H 5000 Series Excavator Service Manual Module Disassembly and Assembly i eee 00 Series Excavator Service Manual Module Disassembly and Assembly M300 Series Excavator Service Manual Module Disassembly and Assembly 3 SEHS9721 Special Instruction Assembly Procedure for Hydraulic Excavator 5130 Excavator only AdapterOD Adapter OD Threaded Part No Description Bearing ID en 1 Item 2 Hole Item 3 123 3804 Bearing Puller Adapter 60 0 2 36 70 0 2 76 59 0 2 32 14 12 231 4349 Bearing Puller Adapter 65 0 2 56 75 0 2 95 64 0 2 52 1 4 12 9U 5336 70 0 2 76 81 0 3 19 69 0 2 72 14 12 9U 5337 Bearing Puller Adapter 80 0 3 15 91 0 3 58 79 0 3 11 9U 5338 Bearing Puller Adapter 90 0 3 54 102 0 4 02 89 0 3 50 14 12 9U 5339 Bearing Puller Adapter 100 0 3 94 112 0 4 41 99 0 3 90 14 12 284 2368 Bearing Puller Adapter 100 5 3 96 115 0 4 53 99 5 3 92 14 12 9U 6227 Bearing Puller Adapter 110 0 4 33 126 0 4 96 109 0 4 29 14 12 246 2386 120 0 4 72 137 0 5 39 11
281. e to support weight of cylinders and pusher plate Tools are symmetrical and can be used to remove both right and left side pins All parts are heat treated for added durability Item Part No Description 1 369 3528 Puller Plate 2 369 3530 Pusher Plate 3 369 3531 Spacer Assembly Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 336 6457 Socket SMCS Code 7107 011 7107 012 Model TS220 Towed Scraper Essential Tool Warranty Six Months NEW TOOL e Used to disassemble and assemble rear horizontal hitch 4 inch 6 point socket Y4 inch square drive Welded steel construction Not recommended for use with impact wrench Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 334 1071 Adapter SMCS Code 0647 4263 045 5077 036 5081 6333 7201 045 Model E180 EL180 EL240 EL300 MS120 B MS180 LC 8 MS300 5 MS300 LC 8 214B and
282. ead Setscrew Locking Stud Threaded Puller Rod Cradle Assembly Fast Runner Nut Pin Installer Bolt 6V 8237 Washer 8T 4001 Nut NS oa an l ow Typical pin installer and cradle assembly Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 192 Pin Driver Caps Vehicle System Tools e 2 sizes of pin driver caps are available to protect ends of pin keeps pin from mushrooming at the ends e When installed the caps can be hit with sledge hammer to drive pins into bore used for installation only e Used only when hydraulic forc e is not required to install pins 5230 Front Shovel Tooling Usage Pin driver cap protects end of pin Item Description 1 Boom to Swing Frame Pin 2 Stick to Boom Pin 3 Bucket Pin 4 Cylinder Pins General Tooling Used for All Pins Part No Description Oty 9U 6702 Threaded Puller Rod 1 2 6 m 8 5 ft with M64 thd 9U 6800 Fast Runner Nut with M64thd 1 Location of pins Hydraulic Cylinder 1 with 150 ton capacity 3S 6224 Hydraulic Pump 115 VAC 1 8S 8033 Hydraulic Pump 230 VAC 1 6D 7726 Hydraulic Hose 2 Part No Description Part No Description Pin No 1 Boom to Swing Frame
283. ed Bolt Hydraulic Component 0 Washer Disassembly and Assembly Hydraulic Cylinder 12 Bearing Puller Adapter 5 Puller Stud or Bearing Installer Plate Motor Grader Controls 6 Fast Runner Nut Cable Control and Winch 7 Retaining Plate Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Bearing No 7 137 8792 Receiving Sleeve 1 Cylinder Group 150 Ton 1 4C 8152 Retaining Plate 1 No bearing 9T 2240 Threaded Rod M10 4 Linkage bearing locations atthislocetion sagr Washer M10 8T 4133 Nut M10 4 Removal Tooling 9U 6800 Runner Nut M64 2 Part No Description Oty 197 6684 Bearing Puller Adapter 1 Bearing No 1 5 and 9 Bearing No 8 137 8792 Receiving Sleeve 1 137 8792 Receiving Sleeve 1 Cylinder Group 150 Ton 1 Cylinder Group 150 ton 1 4C 8152 Retaining Plate 1 4C 8152 Retaining Plate 1 9T 2240 Threaded Rod M10 4 9T 2240 Threaded Rod M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 8T 4133 Nut M10 4 8T 4133 Nut M10 4 9U 6800 Runner Nut M64 2 9U 6800 Runner Nut M64 2 138 1135 Bearing Puller Plate 1 197 6682 Bearing Puller Adapter 1 Bearing No 2 3 and 6 Bearing No 10 137 8792 Receiving Sleeve 1 137 8792 Receiving Sleeve 1 Cylinder Group 150 Ton 1 Cylinder Group 150 ton 1 4C 8152 Retaining Plate 1 4C 8152 Retaining Plate 1 9T 2240 Threaded Rod M10
284. ed clearance between fitting and surrounding components e Made from Armstrong 28 032 Wrench FT3069 e Used to remove and install pilot pump mounting bolts e Decreased head thickness and shortened overall length provides required clearance between nut and surrounding components e Made from 6V 9098 Wrench Dealer Service Tools 2009 Vehicle System Tools Brake and 304 8952 Pump Support Group Steering Systems SMCS Code 5070 010 Service Repair Parts Model 246C JAY 256C DWS 262C MST 272C RED Skid Steer Loaders PartNo Description Hydraulic System Tools 277C JWF 287C MAS 297C GCP Multi Terrain Loaders Sn 3950 Tabe Assem Essential Tool ube Assembly z Warranty Six Months 304 8951 Trolley Assembly Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 305 0041 Base Assembly NEW TOOL e Used to remove hydrostatic pump from C Series Skid Steer Loaders and Multi Terrain Loaders e Used with 8S 7640 Stand Group and 1U 9199 Aluminum Alloy Lever Puller Working load limit 112 kg 250 Ib 157 0738 Bracket Assembly SMCS Code 5066 010 5066 017 Model 966G Wheel Loader Essential Tool Warranty Six Months European Union compliant CE marked e Used to remove or install diverter e Used with 1U 9752 Mechanical Transmission Jack e Valve is located u
285. ed on an angle 329E Working load limit 1366 kg 3000 Ib Reference Weight 29 kg 64 Ib NEHS1103 Tool Operating Manual Dimensions LxHxW 883 6 x 184 8 x 139 7 mm 34 7 x 7 27 x 5 5 in New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 369 9937 Hex Wrench 30 mm arias lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension SMCS Code 5070 Model 966H Wheel Loader Essential Tool Warranty Six Months NEW TOOL e Used to tighten hydraulic pump bolts e Fits into limited clearance around bolt heads sockets or other tools will not fit e Used with a inch square drive 9U 5007 Torque Wrench or equivalent e Essential for applying proper bolt torque Reference RENR8881 00 Hydraulic Pump Removal Hex 30 mm 12 point Square drive in Center to center distance of square drive to socket 76 2 mm 3 0 in New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 316 1752 Pin Positioner Assembly rra SMCS Code 6107 010 Model 994F 993K 992K 992G Wheel Loaders Hydraulic System Tools Warranty Six Months Working load limit 148 kg 325 Ib European Union compliant CE marked Hydraulic Component 1 Disassembly and Assembly NEW TOOL e Used to lift and lower
286. ed to provide way to manually engage pilot operated control Disassembly and Assembly valves when testing and adjusting excavator hydraulic systems e Installed directly into pressure tap hole in end cover to allow variable positioning of valve without using pilot controls in cab e Makes testing and adjusting a 1 person job instead of requiring 2 e Grade 5 bolt 10 16 mm 4 in long and threaded g inch 18 to fit covers on excavator control valves 4 WARNING Always remove the 5P 7336 Bolts immediately after completion of the testing or adjusting procedure and reinstall the 6 inch 18 O ring plug before operating the machine in a normal manner Injury to personnel and damage to equipment can result if this is not done Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Fittings for 22 mm 74 in JIC Connectors SMCS Code 5086 036 Model Wain Roy Backhoe Warranty Six Months e 958 0176 Tee and 98 0177 Union used for tapping into Part No Description 22 22 mm 7 in JIC connectors on Wain Roy Backhoes to check pressure relief valve settings 9S 0177 Union 9S 0176 Tee Portable Hydraulic Tester SMCS Code 3000 032 5000 032 Model All Models Including E and MS Series Excavators Warranty Six Months e Used to test hydraulic flow pressure and temperature in any hydraulic system used in field or shop by simulating system working
287. ed to remove and install accumulators Service Repair Parts e Used with inch square drive wrench 6V 4248 Bolt e Machined slots allow easy bolt alignment 6V 5839 Washer during attachment e Durable welded steel construction Conic Bearing Installer Tubes SMCS Code 7057 016 7113 016 Model CB 113 and CB 114 Compactor Warranty None NEW TOOL e Used to install conic bearings in articulating and oscillating hitch e Steel construction adds durability and lengthens tool s service life e Material SAE 1020M steel Part No Outside Diameter Inside Diameter Length FT3096 72 0 mm 2 83 in 62 0 mm 2 44 in 200 0 mm 7 87 in FT3097 41 0 mm 1 61 in 31 0 mm 1 22 in 250 0 mm 9 84 in Click Here for New Tool Dealer Service Tools 2009 7 211 Brake and Steering Systems ols Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Dealer Service Tools 2009 Vehicle System Tools NEW Vehicle System Tools New tools since the printing of the 2009 Dealer Service Tools Catalog Brake and Steering Systems Brake Alignment Tool Group 318 2943 Disc Brake Wear Gauges S Shim Kit 338 3572 Spanner Wrench Assembly FT3053 Hydraulic System Tools DHCR1500 Flowmeter 348 9503 HV1500 Load Valve 348 9504 Line Relief Valve Test Manifolds Spanner Kit 341 4073 Spann
288. edge hammer removal e Easy to hold and wire rope handle reduces shock e Urethane collars provide larger striking area prevent damage to striking surface and absorb shock of hammer blow e Urethane collars also keep hammer head from sliding off of striking surface Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 184 Vehicle System Tools FT3112 Installer SMCS Code 0605 6805 011 Model K 80 K 90 and K 100 Series Bucket Tips Warranty None NEW TOOL e Used to remove and install bucket tip retaining pins on K series buckets e Used with a hammer e Sized to fit a mechanic s gloved hand when driving retaining pins e Overall dimensions 25 mm x 25 mm x 203 mm 1 in x 1 in x 8 in E with 2 mm 0 078 in chamfer on each end Material SAE 1020M steel 149 2872 Tooth Pin Remover Group Small Bucket SMCS Code 6822 010 Model J200 thru J450 Warranty Six Months e Used to remove pins as small as 15 5 mm 0 61 in from bucket teeth e Used with 8T 3130 Wrench 74 allows removal of teeth as close as 13 2 cm 5 2 in apart e Tool loosens pins so they can be removed with pliers e 2 adapters available for correct alignment one for J200 J400 Series another for J450 Series teeth R
289. eference Service Repair Parts NEHS0696 Tool Operating Manual PartNo Description 149 2874 Screw Assembly 149 2877 Small Receiving Adapter 149 2879 Tooth Pin Remover Group Medium Bucket SMCS Code 6822 010 Model GET Products Warranty Six Months e Used to remove horizontal or vertical bucket pins edge protector J350 J400 and J450 J550 pins e Provides up to 10 tons of removal force e J style adapters hook to rear edge of tooth provides positioning and retention while removing pins e Adjustable positioning bolt assists in alignment of repetitive tooth pin removal e 3 adapters for different size pins Pin length maximum 171 5 mm 6 75 in Throat depth maximum 154 0 mm 6 06 in Pin diameter maximum 22 1 mm 0 87 in Tooth spacing minimum clearance 211 0 mm 8 31 in Item PartNo Description 1 149 2884 Adapter Larger J450 J550 pins 2 149 2882 Insert Dealer Service Tools 2009 Vehicle System Tools Fabric Baskets SMCS Code 0632 6800 Model All Models with Ground Engaging Tools GET Warranty Six Months European Union compliant CE marked Used to help remove and install bucket teeth cutting edges and adapters Must be used with overhead lifting device Provides an easy method of moving Ground Engaging Tools GET products in and out of service trucks or shop environment Non choker style baskets must be used in pairs securely holds cutt
290. embly of Rexroth hydraulic pumps and motors e Improve efficiency and quality of repairs to Rexroth hydraulic pumps and motors Some Service Manuals now require updating as a result of the final tool part numbers listed in the chart Use the enclosed chart to update the Tools Needed Charts on page 28 of the Disassembly and Assembly Manual 215B and 225 Hydraulic Pump and Motors Piston Type Form Number SENR3248 Disassembly and Assembly Manual 215B and 225 Hydraulic Pump and Motors Piston Type Form Number SENR3248 is found in Service Manuals SENR3035 215B REGO1578 225 and REGO1156 225 In the same publication the 81 9147 81 9150 and 81 9152 Expanding Sleeve are incorrect in the 2nd 3rd and 4th charts and should be replaced by 8T 9144 Expanding Sleeve Also reference SENR8331 Service Manual 252 0614 Dealer Service Tools 2009 7 103 Vehicle System Tools Brake and 1 Steering Systems 2 3 4 Hydraulic System Tools Kad a len Hydraulic Component Disassembly and Assembly Motor Grader Controls wt Cable Control and Winch 10 8 Loader Lift Arm and Excavator Implement 215 215B imptornents Frame Model 215BSA 215BSA 215B 215SA 225 227 225 330B D8R Hitch and Suspension Swing and Double Implement Swing Track Track Track Swing Implement Piston Steering Item Pump Motor Motor Motor Motors Motor Pump Pump Group Motor Cat P N 97 0992 9T 0891 1 9T 0670 9T 1062 9T 0999 97 0999 9T
291. emoving cab or when installing new cab Reference Part No SMHS7062 Special Instruction ale 2 5P 7321 Spacer 3 1A 1460 Bolt for attachment Cab Removal and Installation Tool SMCS Code 7301 010 Model 416C 426C 428C 436C and 438C Backhoe Loaders Warranty Six Months European Union compliant CE marked e Requires double chain sling with 12 7 mm L in chain and 6V 3145 Load Leveler not supplied with tool e Adjustable length from 1067 mm 42 0 in to 1677 mm 66 0 in in increments of 76 mm 3 0 in e Used with a double sling chain to lift cab vertically at attach points eliminates side loading e End pin keeps chain from becoming disengaged when device is being used 362 0960 Spreader Bar Assembly Lifting capacity WLL 454 kg 1000 Ib Adjustable length 1067 1677 mm 42 0 66 0 in Incremental adjustment 76 mm 3 0 in 44 5 mm 1 75 in 38 1 mm 1 50 in Reference SENR1206 Service Manual Disassembly and Assembly 416C 426C 428C 436C and 438C Backhoe Loaders Power Train Tube size external Tube size internal Dealer Service Tools 2009 Vehicle System Tools 318 1491 Offset Wrench SMCS Code 7301 010 7301 079 2 Model 140M and 160M Monarch Series Motor Graders Essential Tool a Warranty Six Months A e Used to remove and install cab bolts without removing fuel tank f e Reduces service time by eliminating fuel tank remova
292. en used with 348 9504 HV1500 Load Valve Hydraulic System Tools Hydraulic Component 348 9504 Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 348 9503 348 9503 DHCR1500 Flowmeter H 9504 HV1500 Load Valve Item Qty e Progressive pressure control DHCR1500 Unit 1 e High strength aluminum body rated up to 420 bar 6000 psi Cable Hose Assembly 1 e Includes connecting flange seals and bolts for use with 348 9503 DHCR1500 Flowmeter LT1500 FR F S 6 Unit 1 e Pilot operated over pressure internal bypass valve Carry Case 1 e Includes spare burst discs e Uni directional flow 348 9504 HV1500 Load Valve Item Oty Repair Information HV1500 Load Valve Unit 1 Webster Instruments Spool 1 1290 East Waterford Avenue Milwaukee WI 53207 Phone 414 769 6400 Fax 414 769 6591 A Return Material Authorization number is required Carry Case 1 New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools STOR and ORFS O Ring Seal Installers SMCS Code 0784 Model Most Caterpillar Models Essential Tool Warranty Six Months NEW TOOL e Used to install O ring seals onto STOR and ORFS style fittings e Helps prevent damage to the seal during assembly e Specific tools for each size fitting for proper seal installation e ORFS seal installers
293. ent e Efficient everything is there No extra pans drop cords hoses bucke or barrels are needed short term fluid storage is no longer a messy prob e Portable operates on shop or portable air systems easily moved by 1 person when full fold away tow bar is standard e Easily operated 3 quick operating ball valves change operation of unit from vacuum to discharge to recycling easily changed spin on filters are used throughout e Economical eliminates time consuming handling and disposal of seemingly contaminated fluids eliminates the purchase of new fluids in many cases decreases disposal and permit expenses 9U 6985 Suction Filter Element 100 mesh A S E tainl teel media spin e Safe operation tank safety relief valve and wheel locking device are standard shes ick alco e Compact storage and job accessibility is no problem due to the compact design of the unit Replacement Filters PartNo Description Standard 9U 5870 Recirculating and Discharge Filter Element 13 micron absolute e Environmentally safe although it will not turn bad fluids into new fluid it will convert synthetic media spin on contaminated fluids into clean ready to use fluids this eliminates hazardous waste and Optional andfill problems 9U 6983 Replacement Filter 5 micron absolute e Air supply requires 65 to 80 PSI shop compressed air l 9U 6984 Replacement Filter
294. ential Tool Warranty None Hydraulic Component NEW TOOL Disassembly and Assembly Motor Grader Controls e Used to remove linkage bearings Cable Control and Winch e Used with 38 6224 Electric Hydraulic Pump Group 6V 3160 Double Acting Cylinder 6V 2078 Stud 1P 1831 Adapter 14 1935 Full Nut and 5P 8250 Washer Loader Litt Arm anid Excavator Implement Reference A Implements Frame RENR4477 Service Manual BH150 and BH160 Skid Steer Loader Backhoes Bucket Cylinder Remove and Install Hitch and Suspension FT2531 Bearing Press Plate 5130 5230 FT2537 Bearing Press Plate 5110 N SMCS Code 5459 016 Model 5110 5130 and 5230 Excavators Warranty None C FT2531 and FT2537 Bearing Press Plates e Used to install upper bearing on output pinion to correct depth on shaft extends bearing life by eliminating improper assembly e Used with hydraulic press or M16 M20 threaded rod and nut e Plate presses bearing completely into cartridge which eliminates FT2531 FT2537 high bearing preload stresses due to improper assembly FT2531 Bearing Press Plate only e Center hole provides clearance for puller stud threaded hole G l c in shaft can be used with a stud and nut to pull pressing plate e Used to install 108 8047 Roller Bearing into 6I 7233 Swing Drive Group onto shaft and install bearing if hydraulic press is not available Automatically sets depth of bearing and bearing preload when pressing e Material SAE1018 steel bearing o
295. ential steering motor and pump on Challenger 65 and implement pump and swing pump and motor on 235 and 245 Excavators e Easier and faster seal installation bearing removal piston alignment and retainer nut removal and installation The discontinued 9T 5426 Differential Steering Motor on the Challenger 65 is also used as a swing motor on the 213 214 and 224 Wheel Type Excavators Machine Model Pump or Motor Part Number D7H DBN Challenger pR Challenger pb Dp 235 and 245 235 and 245 953C Track Loader Part 9T 5987 1 9T 5426 1 9T 5743 7 9T 6261 1 97 2507 97 2505 9T 5619 7 Number Description Pumps Motor Pump Pump Pump Pump 1U 5444 Seal Guide 1 1U 5449 Bearing Puller 1 1U 5452 Puller Jaws 1 1U 5453 Puller Jaws 1 160 6651 Puller Jaws 1 1U 5455 Template 2 1U 5539 Compressor Assembly 1 1Discontinued 171 1110 Motor Nut Spanner Wrench SMCS Code 4351 015 4351 017 Model CB544 and CB545 Vibratory Compactors Essential Tool Warranty Six Months Used to remove and install 142 1271 Spanner Nut Used with inch socket or wrench Required to disassemble and assemble Poclain Model MC08 drum propel motors Pilots from inside diameter of motor shaft provides positive engagement of nut Heat treated for added durability Reference KENR3039 Machine Systems Disassembly and Assembly CB544 CB545 Vibratory Compactor Inside diameter of teeth 85 73 mm 3 375 in Pilot diameter
296. er Stud 7Y 1460 Nut and 5P 5201 Double Acting Cylinder e Made from SAE 1020M Steel Reference KENR8382 797F Off Highway Truck Machine Systems Disassembly and Assembly KENR8727 795F series AC Off Highway Truck Machine Systems Disassembly and Assembly KENR8579 793F Off Highway Truck Machine Systems Disassembly and Assembly Overall length 549 28 mm 21 625 in Inside diameter 171 45 mm 6 750 in Tube wall thickness 9 525 mm 0 375 in End plate diameter 215 9 mm 8 50 in End plate thickness 19 05 mm 0 750 in End plate center Opening 50 8 mm 2 00 in Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Hydraulic Component NEW TOOL Disassembly and Assembly PartNo Description 361 3889 Nitrogen Charging Group SMCS Code 7201 045 F i 25 x 2 2 d X 2 04 i Model Most Caterpillar Machines Size SHD S 210 in Warranty Six Months Weight estimated 10 3 kg 22 7 Ib e Used to charge accumulators with pressures up to 20 666 kPa 3000 PS 18 8937 Needle Valve Motor Grader Controls e Not inclu
297. er Wrench Assembly 335 3395 STOR and ORFS O Ring Seal Installers Vacuum Cart Groups Valve Adjuster 308 4547 Hydraulic Component Disassembly and Assembly Adapter Assembly 346 6598 Adapter Assembly 361 1593 Check Valve Socket FT3154 Cutter 361 1591 Gauge Group 307 7586 Gauge Group 321 5932 Hex Wrench 159 3327 Hex Wrench 30 mm 369 9937 Hoist Cylinder Puller Assembly FT3153 Sleeve 340 8014 Socket Screw Wrench 238 8670 Spanner Wrench Adapter Assembly FT3143 Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Boom Foot Pin Removal Tools Linkage Pin and Sleeve Bearing Removal and Installation Tools Pin Positioner Assembly 316 1752 Puller Assembly 340 4318 Implements Frame Hitch and Suspension Adapter 334 1071 Driver FT3160 Guide Support FT3137 Lifting Bracket Assembly 345 1236 Nipple Assembly 334 0802 Nitrogen Charging Group 361 3889 Pressurizing Grease Gun FT3119 Receiver Sleeve FT3126 Regulator Assembly 338 0500 Socket 336 6457 Sleeve Assembly 332 7591 Spanner Wrench 347 1694 Vehicle System Tools FT3053 Spanner Wrench Assembly SMCS Code 3275 015 5631 015 BRK 6637 015 BRK 3275 016 5631 016 BRK 6637 016 BRK Model RM500 Road Reclaimer Soil Stabilizer Essential Tool Warranty None NEW TOOL Used to remove and install spring housing on rotor brake Used with g inch socket and torque wrench Tool rods engage two holes in spring housing for easy removal and in
298. erential Gauge 1 gpm of fluid pumped Suction lift Up to 5 5 m 18 ft 8T 0846 Working Pressure Gauge l Operating temperature 0 to 93 C 2 to 200 F 9U 6983 Filter Element 5 Micron optional S 9U 6984 Filter Element 25 Micron optional Liters gallons per cycle 1 9L 0 5 gal z E 188 7027 Water Removal Element optional Four 4 gang parallel Permits 4 times filter area to capture S filter head particulates and extends filter life 3H 0976 O ring Element to Head 10 microns 30 cm 10 ft long with a female quick disconnect end Standard filtration Outlet hose one Inlet hose one Dust Caps Plugs Used with 188 3242 Hydraulic Filter Cart Group 30 cm 10 ft long with a male quick disconnect end 8C 3451 Y in diameter rubber cap for S 0 S port Storage box 736 x 406 x 305 mm 29 x 16 x 12 in 201 8057 66 8 mm diameter plastic rubber plug used on 190 8316 Noise level 82 dB 758 kPa 110 PSI air pressure and 190 8318 Quick Disconnect Coupler female end Overall dimensions 1295 x 889 x 1143 mm 51 x 35 x 45 in 201 8059 44 mm diameter plastic rubber cap used on 190 8317 with hook bar 1956 mm 77 in 163 kg 360 Ib and 190 8319 Quick Disconnect Coupler male end Weight 192 6432 Filter SMCS Code 5068 9 650 kPa 1 400 PSI 27 573 kPa 4 000 PSI Working pressure Burst pressure Model All Caterpillar Service Vehicles Nominal flow 64 Ipm 17 gpm Warranty
299. ering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 68 Vehicle System Tools Fabricated Plates for Removal of Spherical Bearings from Hydraulic Cylinders SMCS Code 5100 011 Model Most Caterpillar Excavators and Track Type Tractors Warranty None e Used in removal of spherical bearings used in excavator boom stick and bucket cylinders and in track type tractor bulldozer tilt cylinders e Design permits all of force to be applied against bearing race e Made from SAE 1020 Steel according to Figure 1 dimensions given in chart along with part number of bearing they are used on e Necessary to make 2 spacer blocks for removal of bearings e Blocks fabricated from steel according to Figure 2 e Blocks used in different positions for different applications e 1P 0820 Puller Group 2J 3507 Nut 3K 5234 Washer and suitable hydraulic pump also needed Puller Plate Dimensions L Bearing Diameter Part No A B c D E F 106 4550 177 8mm 247 6mm 287 3mm 38 1 mm 28 6 mm 7 00 in 9 75 in 11 312in 1 50 in 1 125 in 3G 3320 50 8 mm 69 8 mm 87 4mm 25 4 mm 12 7 mm 6 3 mm 2 00 in 2 75 in 3 44 in 1 00 in 0 50 in 0 25 in 36 3521 111 2mm 152 4 mnm 171 8 mnm 31 7 mm 15 7 mm 6 3mm 4 38 in 6 00 in 7 00 in 1 25 in 0 62 in 0 25 in 3G 5337 98 6 mm 127 0mm
300. f 2P 8337 1 aaa TGA ae B9 f B 8 3B 6555 Street Ell 1 Hitch and Suspension B10 Be N Nipple 1 an B 8 3B 7257 Bushing 1 B11 m A B 8 9H 6454 Gasket 1 B 8 2P 8337 Valved Coupler 1 B12 mp B 8 6V 0001 Seal Kit Part of 2P 8337 1 B 9 FT0794 7 Return Line Cap Assembly 1 B 10 307980 Adapter 90 1 B 10 2S 4078 O ring Seal 1 B 10 1P 5598 Pipe Nipple 2 B 10 2P 8335 Plain Coupler 2 B 10 6V 0001 Seal Kit Part of 2P 8335 1 B 11 FT1633 Return Line Cap Assembly 1 B 12 FT1634 Return Line Cap Assembly 1 1Use 2P 8337 Valved Coupler instead of discontinued 8S 9974 C Tachometer Drive Group Ci C3 e Required to attach Flow Meter Tachometer Generator c5 to all machines which are adaptable to Tee Testing Pa C7 e To determine assembly number required for a machine model BD refer to Section C of Tee Test Tool Chart and then to list below Assembly MS ra Ca No Part No Description Qty c2 D Ca C6 C 1 1M 5061 Tachometer Drive Group 1 C 1 1B 9575 Bolt 2 ct 3B 4505 Lack Washer 2 aaa PartNo Description Oty C 2 5P 1759 Tachometer Adapter 1 C65 98 3032 Clamp 2 C 2 Adapter Group Part of 5P 1759 1 C 65 0S 1617 Bolt 2 C 2 4M 8303 Seal Part of 5P 1759 1 C68 9M 1974 Washer 2 C 2 5P 1758 Shaft Assembly Part of 5P 1759 1 C77 6N 1345 Tachometer Drive Adapter 1 C 2 4N 0538 Coupling Part of 5P 1759 1 C77 4M 8303 O ring 1 C 2 98 0211 Clamp Part of 5P 1759
301. f main screed plate 2 required e When crown gap cover is removed from screed frames supports should be installed temporarily in place of crown gap cover to prevent screed frames from shifting Reference KEBR1235 Service Manual FT2302 Alignment Tool SMCS Code 5160 024 Model PR 450 Pavement Profiler Warranty None e Used to align gear box drive sheave with engine e Other parts needed 18 2830 Stud 152 4 mm 6 in length 11 NC and 18 UNF 3 1D 4720 Nut 11 NC 3 0509 Bolt 34 16 NC 4 e Using this tool is fastest and easiest way to align sheave References KELR1202 Service KELR1214 Service KELR1217 Service KELR1218 Service anual anual anual anuals Dealer Service Tools 2009 Vehicle System Tools Vehicle System Tools Cab Tilt Braces Brake and Steering Systems SMCS Code 7300 508 Model 943 953 963 and 973 Loaders Warranty Six Months Hydraulic Component e Used to secure cabs when they are tilted to 90 position Disassembly and Assembly e Brace groups bolt between operator platform and loader frame e Cab braces not serviced as group under single part number all components of the groups must be ordered individually Motor Grader Controls Cable Control and Winch Loader Lift Arm and 943 Loader 953 Loader 963 Loader 973 Loader Excavator Implement Item Description 8G 0148 Brace 8G 0149Brace 8G 1847 Brace
302. ff Highway Trucks 190 9935 145 12 thd Essential Tool 190 9937 1 12 thd 769 771 773 775 777 Warranty Six Months final drive housing 190 9939 1 46 12 thd 190 9941 14 12 thd 190 9943 154 12 thd 785 789 793 797 final drive housing e Used to connect filter carts to final drive housing and differential case or other applications Reference NEHS0779 Tool Operating Manual 2 in Quick Disconnect Fittings 190 9936 146 12 thd 190 9938 114 12 thd 190 9940 1 12 thd 190 9942 1 12 thd 769 771 773 775 777 785 789 793 differential case 190 9944 1 12 thd 797 differential case 246 1157 Filter Cart Group SMCS Code 4050 4100 Model 769 771 773 775 777 Off Highway Trucks Warranty Six Months European Union compliant CE marked e Replaces discontinued 194 2897 e Used to flush and clean rear axle and final drive assemblies also can be used in many filtering applications for oil contamination control e Filters hydraulic fluids from 5W to 90W e Standard 10 micron filter element with 2271 Ipm 600 gpm capacity large capacity extends time between filter element changes e Easily moved around in field conditions on three 30 cm 12 0 in pneumatic tires e Qil is pumped through filter cart using an air powered diaphragm pump e Maximum output pressure of fluid being pumped is equal to air inlet air pressure e Add on differential pressure gauge dirty filter indicato
303. ffectively obtain stall pressure on auger motor 312 2967 Compressor Group SMCS Code 6129 Model 246C 256C 262C 272C 277C 287C and 297C Skid Steer Loaders Essential Tool Warranty Six Months NEW TOOL e Used to install and remove 238 7693 Spring on optional quick coupler arrangement e Used with two 12 mm wrenches to tighten spring compression bolt e Lock pins on end of tool arms prevent spring from ejecting during replacement procedure e Durable steel construction Dealer Service Tools 2009 FT3029 Locking Bar SMCS Code 0784 Model Asphalt Augers Warranty None e Used to obtain stall pressure on auger motor Service Repair Parts Part No Description 5P 0372 Lock Pin 149 0206 Hex Nut 8T 0106 Bolt 8T 4223 Washer Vehicle System Tools 323 7335 Sleeve Assembly E wean SMCS Code 6118 Model 994D Wheel Loader Hydraulic System Tools 994F Wheel Loader Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Warranty Six Months Loader Lift Arm and NEW TOOL Excavator Implement e Used to install and remove loader arm linkage pins e Used with 3S 6224 Hydraulic Pump 115 VAC 88 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump e Requires 6D 7726 Hydraulic Hose Assembly e Designed to clear newer style flag pins e Easily suspended with lifting loops e Durable hardened steel construction Implements Fr
304. for various sizes of air conditioner units Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Part No Description 224 0554 Warning Film Implements Frame Reference 1L 0509 Socket Head Cap Screw 16 Hitch and Suspension NEHS0979 271 2769 Lifting Adapter 1A 1460 Bolt 13 fork mounting hardware 1F 7958 Full Nut 4 13 fork mounting hardware 5P 8245 Hard Washer fork mounting hardware Service Repair Parts FT1424 Installer Tool SMCS Code 5200 010 Model G Series Motor Graders Warranty None e Makes it easier to install rubber boots on implement control valve FT1467 Box Wrench SMCS Code 5150 010 Model 55 and 56 Winches Warranty None e Used to tighten 4 lower nuts which hold No 55 and 56 Winches to tractor transmission case e Serves as extension for 95 7353 Torque Wrench so torque computer Form SEHS7150 can be used to determine correct dial reading FT1411 Bracket SMCS Code 4267 017 3101 017 3280 017 Model 773B 776 77B 825C 826C Warranty None e Used with 1P 7409 Eyebolt to aid in removal and installation of winch drum support on 58 or 59 Winch 6B 3260 Scarifier Tooth Removing Tool SMCS Code 6162 011 Model Most Caterpillar Motor Graders Warranty Six Months e Used to remove scarifier teeth on most motor graders Dealer Service Tools 20
305. g 9U 5266 Sleeve Assembly and 9U 5340 Sleeve Extension and 9U 5341 Adapter Plate e Large linkage pins with M36 or M48 threaded puller holes are easily removed with 9U 6751 and 9U 6752 Receiving Sleeves and 1U 6150 9U 6754 9U 6755 9U 6756 and 9U 6757 Adapter Plates e Adapter plates attach to bottom of 9U 6751 and 9U 6752 Receiving Sleeves allowing removal of smaller diameter linkage pins with larger diameter receiving sleeves thus eliminating a need for many additional sleeves e 141 1785 Sleeve Assembly is used to remove boom pin from 322B 322B LL 325B 325B LL 330B 330B LL and 345B provides necessary clearance to hydraulically remove boom pin without first removing fuel tank e Most adapter plates are attached using 6V 5192 Socket Head Cap Screws except 9U 5341 Adapter Plates e 287 2153 Sleeve Assembly is used to remove boom to stick pin on 330D Hydraulic Excavator Click Here for New Tool Dealer Service Tools 2009 7 123 Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 124 Threaded Puller Studs and Fast Runner Nuts e Fast runner nuts make removal of linkage pins faster and easier e Metric puller studs are essential for the removal of linkage pins used in the M300 Series Wheeled Excavators 300 Series Track Excavators and 5080 Front Shovels
306. g Cart Model All Caterpillar products Warranty Six Months e Used to flush and clean diesel fuel systems with an additional quick disconnect added to the cart it can be used to filter fuel tanks e Easily moved around in field conditions on two 30 cm 12 0 in pneumatic tires e Qil is pumped through the filter cart using an air powered diaphragm pump e Maximum output pressure of fluid being pumped is equal to air inlet air pressure e A dirty filter indicator indicates when to change filter elements e Protective rails help prevent damage during transportation e A 161 7059 Diaphragm Repair Kit and a 196 9504 Air Valve Repair Kit are sold separately Reference NEHSO0969 Tool Operating Manual y Capacity 114 L 30 gal Maximum free flow 159 Ipm 42 gpm Maximum size of pumpable solids 3 0 mm 0 12 in Air inlet 12 7 mm 0 5 in Recommended operating pressure 414 kPa 60 PSI Maximum air pressure 827 kPa 120 PSI Minimum air pressure Overall size H x D x W 138 kPa 20 PSI 953 0 x 762 0 x 673 0 mm 37 5 x 30 0 x 26 5 in Weight Capacity 114 L 30 gal Maximum free flow 159 Ipm 42 gpm Maximum size of pumpable solids 2 0 mm 0 12 in Air inlet 12 7 mm 0 50 in Recommended operating pressure 137 276 kPa 20 40 PSI Maximum air pressure 310 kPa 45 PSI Minimum air pressure 138 kPa 20 PSI Overall size H x D x W 953 0 x 762 0
307. ge Auxiliary Fitting Group Bar Assembly Bearing Driver Plate Bearing Installer Bearing Nut Spanner Wrench Bearing Puller Adapter Bearing Puller Adapter Bearing Puller Adapters and Installer Plates Bearing Puller Adapters Bearing Puller Plate 988G Bearing Puller Plate Bearing Puller Plate Bearing Puller Plate Bearing Removal Adapters Bearing Removal Block Block Assemblies Block Gauge Assembly Block Gauge Assembly Body Support Brake Lifting Bracket 24H Motor Grader Cab Removal and Installation Tool Cab Spacer Cab Tilt Braces Cable Handled Pin Remover Canister Socket Centering Guide Centering Guide Centering Rings Centering Rings Chain Clamp Assembly Charge Hose Assembly Charging Adapter Charging Adapter Charging Adapter Charging Adapter Clamp Fixture Group Compression Retainer Pry Bar Compressor Group Conic Bearing Installer Tubes Cushion Hitch Accumulator Disassembly Tools 155 5517 7 145 156 1643 7 145 6V 4035 7 147 FT2824 704 6V 2078 7 146 an 7 137 7 139 7 151 7 189 7 191 7 193 7 178 7 177 7 176 152 2023 7 154 9U 6740 7 153 9U 5980 7 156 247 3359 7 156 247 3361 7 156 FT3050 7 156 7 157 251 8155 7 161 7 202 7 171 154 7387 7 207 1U 9099 7 198 40 4321 7 155 FT1795 7 181 FT2302 7 196 127 8073 7 197 175 7410 7 152 6V 6179 7 180 9U 7412 7 200 133 8361 7 206 5P 7323 7 166 185 5852 7 195 284 2368 7 195 T 7 172 7 194 185 3542
308. h Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Large OD 24 89 mm 0 980 in Small OD 20 00 mm 0 787 in Length 276 mm 10 9 in Thread M10 x 1 0 Dealer Service Tools 2009 Service Repair Parts Item Part No Description 1 229 3613 Adapter Assembly for 16 12 in threaded port 2 229 3618 Adapter Assembly for 1546 12 in threaded port 3 229 3619 Adapter Assembly for 1 12 in threaded port 4 229 3615 Cutter for 146 in threaded port 5 229 3616 Cutter for 154 in threaded port 6 229 3617 Cutter for 1 in threaded port 7 229 3620 Foam Block 8 6V 3072 Plastic Case Not shown 6W 7301 Retaining Ring 4B 4280 Washer Lift Cylinder Removal and Installation Tools SMCS Code 5100 010 Model 992 Wheel Loader Warranty Six Months Vehicle System Tools Brake and Steering Systems This article has changed since the printing of the 2009 Hydraulic S Tool s L Dealer Service Tools Catalog Hydraulic Component Disassembly and Assembly Used to remove and install lift cylinders without use of 2 heavy crane and without removing lift arms and bucket Motor Grader Controls Cable Control and Winch ltem PartNo Description T 1 Lift Arm Support Assembly 2 required 6 Loader Lift Arm and 7 Beam G Excavator Implement E 1 3 Trolly 1 Implements Frame 4 FT0845 Bracke
309. h 180 apart distance across e With 4C 6481 and 4C 6482 Quick Disconnect Fittings it creates a or between pins determined by using micrometer safer connection for higher working pressure of 6000 PSI Reference e For XT5 hose 1 inch 1 6 inch SAE page thread Process should be done as illustrated in reusability guidelines j Used with 3P 1010 Sleeve for XT5 hose Ta inch SEBF8133 and SEBF8136 e Working pressure 6000 PSI Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Auxiliary Filtration System Cart Selection Recent trends requiring increased production and efficiency of construction and mining equipment have forced heavy equipment Filter Carts Vehicle System Tools This article has changed since the printing of the 2009 Dealer Service Tools Catalog Hydraulic Component manufacturers to design hydraulic and powertrain systems with increasingly sophisticated components These components require Disassembly and Assembly a high level of cleanliness not only in the manufacture but also in the rebuild practices and operating fluids Motor Grader Controls Caterpillar auxiliary filter systems are designed for dealers to effectively clean fluid to current machine ISO specifications Cable Control and Winch Each system incorporates frames connections pumps filter housings and elements for specific systems and fluids When incorporated with the Contamination Control guidelines and procedures along with
310. h 793 Construction Mining Trucks CMT Essential Tool Warranty Six Months European Union compliant CE marked e Used to remove disassemble assemble and install front strut e Provides safe and efficient removal and installation without removing truck fenders This article has changed since the printing of the 2009 Dealer Service Tools Catalog Working load limit Inside dimension of fork spread 105 cm 41 5 in P Part No D ipti e Can be used as a platform for disassembly and assembly am a ET 7 f rt t e Must be matched with appropriate size forklift to handle uppa ny ATS PEE Sa weight of front strut 148 0337 Supporting Bracket Assembly RH 148 0338 Supporting Bracket Assembly LH References 1D 4709 Hex Head Bolt SENR2944 769C Service Manual 5P 8250 Flat Hardened Washer SENR2964 773B Service Manual i Installing SENR5616 777C Service Manual B gt SENR5678 785B Service Manual 1 SENR5687 789B Service Manual SENR5692 793B Service Manual Front Strut Cutter Bit Removal Tooling SMCS Code 6601 011 0605 Model PR1000 PR750 PR450 PIM565 Pavement Profilers RR SS250 nd RM SM350 Road Reclaimer Soil Stabilizer Warranty Six Months e Used to remove cutter bits on Caterpillar rotary mills cold planers and other similar equipment e 104 8591 Hammer Punch and 81 4474 Bit Puller are direct replacement parts for original equipment tools e Using air
311. h square drive torque wrench Number of teeth 4 Tooth width 7 38 mm 0 291 in e Provides accurate torquing method Distance between teeth 99 0 mm 3 9 in 180 0472 Lift Fixture Assembly 988G Main Valve SMCS Code 5051 010 0632 Overall dimensions K Base unit 350 x 110 mm 13 5 x 4 3 in Model BBG Wheelilaader 12 Lift arm 594 x 101 mm 23 5 x 4 in ea Dea th s Base plate 150 x 261 mm 6 x 10 3 in AANS L H Weight 38 6 kg 85 Ib Warranty Six Months Lift capacity 317 5 kg 700 Ib European Union compliant CE marked e Used to remove and repair the main hydraulic valve a e Used with 142 1664 Lift Bracket Group 2 E r NER e 3 piece unit bolts directly to lift bracket group el 2 2 z oes E 2 5P 0370 Lock Pin e Allows minimal machine disassembly to remove or install main hydraulic valve 3 23 3505 Full Nut e Lower rotate and quickly 5 8C 6913 Hard Washer remove valve with 6 Pin reversible support bracket 277 5832 Hex Wrench 30 mm SMCS Code 5070 Model 966H Wheel Loader Essential Tool Warranty Six Months Hex 30 mm 12 point 2 in 76 2 mm 3 0 in Square drive Center to center distance of square drive to socket e Used to tighten hydraulic pump bolts e Fits into limited clearance around bolt heads sockets or other tools will not fit e Used with a inch square drive 9U 5007 Torque Wrench or equivalent e Essential for appl
312. h torque wrench if specific torque is required Provides best method of tightening nut decreases chance of slipping off and or damaging nut or other components Description Model Tractors DBH D7H D8N Excavators 215 215B 215C 215D 219 219D 225 225B 225D 227 229 229D 231D E120B 320 322 325 330 Wheel Loaders 988F Front Shovels 5130 5230 Wheel Tractor Scrapers 623E 623F Outside diameter 82 5 mm 3 25 in Overall length 146 0 mm 5 75 in Socket depth 127 mm 5 0 in Square drive in Number of teeth 6 evenly spaced Tooth width 6 75 mm 0 266 in Nuts used in piston pump and Width between teeth 68 3 mm 2 69 in piston motor rotating groups typical Used to remove rotating group from swing motor Used with 8B 7548 Bearing Puller Assembly Male thread 54 11 and female thread 1 14 Dealer Service Tools 2009 7 101 Home Vehicle System Tools Brake and B S Excavator Pump and Motor Service Tools SMCS Code 5050 010 Hydraulic System Tools Model 205 206 211 212 213 214 and 224 Excavators Warranty Six Months Hydraulic Component Disassembly and Assembly e Used to service hydraulic pump swing motor and drive motors e Various combinations of these tools required for disassembly and assembly of these hydraulic pumps and motors manufactured by Linde see chart Go H HHR e FT2232 Leveling Fixture Group used for servicing B2
313. hase Part No Description Frequency 50 60 Hz 9U 5870 10 Micron Filter Element Power cord plug Dealer supplied 9U 6985 149 Micron Suction Filter Element Power cord 16 3 gauge 600 V 6 m 20 ft long 9U 6983 5 Micron Filter Element Motor speed 0 3200 RPM 190 8318 Suction Quick Disconnect Pump flow 0 40 Ipm 0 10 6 gpm 190 8319 Return Quick Disconnect Pressure bypass valve 414 kPa 60 PSI 201 8057 Dust Cap Suction Handle length 79 cm 31 in retracted 201 8059 Dust Cap Return 129 cm 51 in extended 7X 3387 S 0 S Sampling Valve _Height 51 cm 20 in 6V 0852 Dust Cap S 0 S port Width 61 cm 24 in Dry weight 66 kg 145 Ib Wheels 25 cm 10 in diameter hard rubber 127 8781 Transfer Cart 110 Volt AC 60 Hz 169 7159 Transfer Cart 220 Volt AC 50 Hz e Gas type discharge shut off nozzle for convenience e Barrel suction stand pipe included e 9U 7448 Hoses also act as hose extensions order extra for length needed 174 9158 Transfer Cart Air Motor Driven e Can be used for kidney looping e Gas type discharge shut off nozzle for convenience e Barrel suction stand pipe included e 9U 7448 Hoses also act as hose extensions order extra for length needed 204 7392 Kidney Loop Cart Air Motor Driven e Comes with two 25 4 mm 1 in Cat 844 hoses one with a male one with a female Quick Disconnect fitting Dealer Serv
314. heck critical lift off dimension when assembling pumps and motors e Used with standard depth micrometer e Works on any A2 pump or motor up to 160 cc e Simple design reduces cost made from standard parts e 1P 0456 Plate Drive is part of 1P 0500 Bearing and Seal Driver Group or 1P 0510 Bearing and Seal Driver Group References Item PartNo Description Oty RENR4023 Service Manual M312 and M315 Excavator Disassembly and Assembly 1 6V 3009 Cross Bar Supplement for Swing Drives 6V 4832 Screw 2 RENR4024 Service Manual M318 and M320 Excavator Disassembly and Assembly 3 1P 0456 Plate Drive Supplement for Swing Drives 4 126 7181 Sliding Plate pa ll sls Dealer Service Tools 2009 7 107 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 108 Vehicle System Tools FT2786 Measuring Plate Group SMCS Code 5058 082 5070 082 Model Machines with A2FO Rexroth Pumps A2FM and A2FE Rexroth Motors 180 through 250 cc Essential Tool Warranty None e Used to check critical lift off dimension when assembling A2 pumps and motors 1 e Used with a standard depth micrometer e Works on A2 pumps and motors from 160 to 250 cc e Simple design reduces cost of tooling made from standard Caterpillar parts e
315. hen fluid is being pumped back into the vehicle it goes through yet another set of dual discharge filters at a rate of 60 6 Ipm 16 gpm Reference NEHS0648 Tool Operating Manual Dealer Service Tools 2009 Vehicle System Tools 231 6284 Filter Cart Group SMCS Code 3004 3258 3282 3260 4050 4070 Model All Caterpillar products Warranty Six Months e Used to flush and clean final drive rear axle differential small hydraulic tanks and or hydraulic systems with less than 110 L 30 gal capacity can also be used contamination control ydraulic tank eliminates placing oil in separate in any filtering application for oi e Allows oil filtering directly from filtering cart container e Filters hydraulic fluids from 5W 0 90W e Easily moved around in field conditions on two 30 cm 12 in pneumatic tires e Qil is pumped through the filter cart using an air powered diaphragm pump e Maximum output pressure of fluid being pumped is equal to air inlet air pressure Ar e A dirty filter indicator indicates when to change filter elements e Protective rails help prevent damage during transportation e A 161 7059 Diaphragm Repair Kit and a 196 9504 Air Valve Repair Kit R are sold separately References SEBF8797 Procedure for Filtering Final Drives Rear Axles and Differentials on Caterpillar Machines NEHS0899 Tool Operating Manual Using the 231 6284 30 Gallon Filter Cart 292 8713 Diesel Fuel Flushin
316. hines refer to charts 301 8 BFA and 302 5 4AZ Mini Hydraulic Excavator Part No Description Oty 225 3114 Filter Housing 1 165 0018 XT 3 ES Bulk Hose 15 9 mm 10 ID 205 cm 10 ft Weight of filter unit 15 88 kg 35 Ib 221 0575 Permanent Hose Coupling 4 Maximum working pressure rating 31 716 kPa 4 600 PSI 030 8190 Adapter 12 to 10 2 Maximum flow rating 151 4 Ipm 40 gpm 3D 2824 O ring 12 2 Collapse pressure rating 20 995 kPa 3 045 PSI 6v 4362 Adapter 10 to 6 2 Dirty filter rating 517 kPa 75 PSI 3J 1907 O ring 6 2 152 8181 Male Coupler 1 303 DMA 304 5 ANR 305 DSA 3YS Mini Hydraulic Excavator Female Coupler 1 All Skid Steer Loaders and All Small Wheel Loaders Part No Description Oty 301 5 3YW 301 6 BDH and 303 5 AFW Mini Hydraulic Excavator 225 3114 Filter Housing 1 Part No Description Oty 165 0018 XT 3 ES Bulk Hose 15 9 mm 10 ID 305 cm 10 ft 225 3114 Filter Housing 1 221 0575 Permanent Hose Coupling 4 165 0018 XT 3 ES Bulk Hose 15 9 mm 10 ID 305 cm 10 ft 030 8190 Adapter 12 to 10 2 221 0575 Permanent Hose Coupling 4 3D 2824 O ring 12 2 030 8190 Adapter 12 to 10 2 9M 4584 Adapter 10 to 10 2 3D 2824 O ring 12 2 2M 9780 O ring 10 2 Adapter 10 to 8 2 Male Coupler 1 3K 0360 O ring 8 2 Female Coupler 1 Male Coupler 1 Female Coupler 1
317. hs after date of purchase unless otherwise stated Vehicle System Tools Brake and Steering Systems Brake and Steering Systems Hydraulic System Tools 5B 3032 Brake and Clutch Adjusting Tool Hydraulic Component SMCS Code 3058 025 Disassembly and Assembly Model See Below Warranty Six Months Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement e Used to adjust brakes and flywheel clutches on earlier motor graders and to adjust flywheel clutches on DW10 DW15 DW20 and DW21 Tractors Implements Frame Hitch and Suspension 242 0992 Brake Gauge SMCS Code 4250 082 0763 Model TH103 Telehandler B Series Telehandlers and Backhoe Loaders Warranty Six Months e Used to check brake disc wear checks minimum thickness between brake discs e Easily determines if replacement is needed if gauge fits between brake discs they do not require replacement e Gauge is inserted through axle housing inspection port Stamped with This Side Up Overall size 6 35 mm 0 25 in square x 180 0 mm 7 1 in long to eliminate issue of the gauge Material Steel with black oxide coating 273 3148 Brake Purge Group SMCS Code 4257 Model TH210 CEC1 Up MHT1 Up TH215 CEG1 Up MHS1 Up Telehandler Essential Tool Warranty Six Months e Used to purge air from auxiliary brake line for trailers implements and other similar types of equipment 5S 9925
318. ic Component NEW TOOL Disassembly and Assembly FT3119 Pressurizing Grease Gun SMCS Code 5102 010 6001 011 6119 011 Model 993K Wheel Loader Warranty None e Used to pressurize linkage pin bore during linkage pin removal Motor Grader Controls e Reduces amount of tonnage force required to remove linkage pins Cable Control and Winch e Allows pressurized grease not to exceed 68 948 kps 10 000 psi to fill lift arm bore to help remove linkage pin Loader Lift Arm and e High pressure quick disconnect attaches grease gun to fitting installed in linkage Excavator Implement e Certified pressure gauge shows pressure of grease in linkage pin bore and can be used to verify that all pressure has been released Implements Frame e Made from Hitch and Suspension 8F 9866 Grease Gun Assembly 5P 3238 Hex Pipe Nipple 3J 1907 O Ring Seal 006 0210 Pipe Tee 186 2613 Pressure Gauge 187 3546 Quick Disconnect Coupler 5P 3501 Pipe Adapter 8F 0024 Hose Assembly 187 3547 Nipple Reference KENR5832 993K Wheel loader Machine Systems Disassembly and Assembly C New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools FT3126 Receiver Sleeve SMCS Code 7230 011 Model 793F 795F AC and 797F Off Highway Trucks Warranty None NEW TOOL e Used to help remove link pins on rear suspension upper and lower suspension links e Used with 38 6224 Electric Hydraulic Pump Group 9U 6815 Pull
319. ical piston pump tools are illustrated 1 Puller Bolt e Use chart to select tools for all machines 2 Bearing Driver 2 3 6 3 Seal Driver 4 Handle FT1146 FT1146 1 5 l Ta i iO 5 Pump Fixture 4 6 Fixture and FT1549 FT15491 PLS Rods FT1531 FT1531 FT1550 FT1550 Go S de 7 Spanner Wrench FT15322 FT15322 11 12 15 16 18 19 8 Guide Rod FT1016 FT1038 FT1145 FR FT1038 9 Support Block FT1017 FT 1017 FT1017 FT1017 10 Bracket Assembly 11 Body Fixture Plate FT1147 FT1147 12 Drive Plate a FT1148 FT1148 Fixture Plate Bearing Cone 14 Fixture Plate FT1150 FT1150 _ 15 Retraction 16 Plate 15 or Clamp 16 17 Protective Plate Socket Assembly 5P 3038 19 Spring Compressor 20 Step Plate 1 Discontinued Dealer Service Tools 2009 Vehicle System Tools Brake and 179 6521 Test Ring Steering Systems SMCS Code 5070 016 Hydraulic System Tools Model 988G Wheel Loader or other machines with discontinued 146 8030 Piston Pumps Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembl e Used to quickly and easily measure pump barrel lift off shim thickness on discontinued 146 8030 Pumps Cable Control and Winch e Heat treated and precision ground for durability and accurate measurements Loader Lift Arm and e Made of stainless steel for long corros
320. ice Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 127 8781 169 7159 174 9158 204 7392 Voltage 110 VAC 60 Hz 220 VAC 50 Hz Motor 1 5 Hp electric motor 1 5 Hp electric motor Motor air 4 Hp 100 PSI 4 Hp 100 PSI Pump air 56 Ipm 15 gpm 56 Ipm 15 gpm Pump capacity 50 Hz 53 Ipm 14 gpm Pump capacity 60 Hz 64 lpm 17 gpm Filtration suction 100 mesh screen 100 mesh screen 100 mesh screen 100 mesh screen Filtration discharge 13 micron absolute 13 micron absolute 13 micron absolute 13 micron absolute Hose suction 31 8 mm x 3 m 1 25 in x 10 ft translucent hose 31 8 mm x 3 m 1 25 in x 10 ft translucent hose 31 8 mm x 3 m 1 25 in x 10 ft translucent hose Hose suction 25 mm x 3 m 1 0 in x 10 ft Cat 844 with female Quick Disconnect Hose discharge 25 mm x 3 m 1 0 in x 10 ft black hose 25 mm x 3 m 1 0 in x 10 ft black hose 25 mm x 3 m 1 0 in x 10 ft black hose Hose discharge 25 mm x 3 m 1 0 in x 10 ft Cat 844 with male Quick Disconnect Barrel suction stand pipe 1 2 m 4 0 ft long 1 2 m 4 0 ft long 1 2 m 4 0 ft long
321. icle System Tools e Similar to 95 5556 Adapter in all dimensions except for threaded length additional length of threads needed during installation of sprocket wheels on 235 and 245 Excavators and for installation of large final drive gear onto 235 Excavator sprocket shaft in these applications 81 3194 Adapter is to be used instead of currently specified 9S 5556 Adapter e Also a general usage service tool for use in applications where greater thread engagement is needed than can be obtained with 9S 5556 Adapter Part No Description Threads Length e 95 5556 Adapter has not been discontinued as there are 8T 3194 Adapter 12 2A 64 mm 2 5 in increase of 25 4 mm 1 0 in still applications where shorter thread length is required from 98 5556 Adapter 9S 5556 Adapter 12 2A 38 1 mm 14 in 220 1776 Puller Stud M36x4 SMCS Code 7069 0745 Model 988G 992G Large Wheel Loader Thread M36x4 Warranty Six Months Square drive 19 mm 34 in Overall length 2000 mm 78 75 in e Used to remove front linkage pins Y and K Maximum capacity 72 t 80 tons e Used with 134 8466 Receiving Sleeve Assembly e Helps safely remove pins up to 1775 mm 70 0 in long e Heat treated for added durability and long life 8T 5270 Adapter SMCS Code 6100 011 5104 012 Model 992C 994 Warranty Six Months Working capacity 890 kN 100 short tons e Replaces discontinued 6V 2071 Adapter e Made from stronger and heavie
322. ifting Bars in combination with other tools to remove and install upper frame and cab from undercarriage of 235 Excavator e For fabrication instructions for specific machines by serial number see FT1229 drawing Reference Service Manual Cushion Hitch Accumulator Disassembly Tools SMCS Code 7107 015 Model All Current Tractor Scrapers Warranty None e Used for efficient and safe disassembly of cushion hitch accumulators on all current tractor scrapers e Used with standard 914 4 mm 36 in long inch 13 threaded rod standard 4 inch 13 nut and a flat washer PartNo Use FT1253 Fixture used to remove pistons from 127 0 mm 5 0 in diameter bore accumulators FT1254 Fixture used to remove pistons from 209 6 mm 8 25 in bore accumulators FT1253 Dealer Service Tools 2009 7 159 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 160 Vehicle System Tools FT2982 Spanner Socket FT2983 Reaction Plate FT2982 SMCS Code 017 5904 GBX Model 621F 627F 621G 627G 631G 637G 631E 637E 651E and 657E Wheel Tractor Scrapers equipped with power augers Essential Tool Warranty None e Used to remove and install auger drive gearbox nut on 153 5101 and 153 5099 Auger Groups e Used with the 127 8458 Final
323. imum pressure 34 450 kPa 5 000 PSI SENR4969 Service Manual Pressure at maximum flow 330 kPa 48 0 PSI Port size 1 12 NPTF Fitting Groups JIC and ORFS SMCS Code 5050 036 0784 Model All Models Warranty Six Months e 4C 4890 JIC Fitting Group replaces discontinued 6V 4161 Pressure Gauge Kit 4C 4890 contains essentially the same fittings as discontinued 6V 4161 but costs less e 4C 4890 and 4C 4892 Fitting Groups used to pressure test pilot main hydraulic and steering systems on all Caterpillar products can be used on competitive machines when JIC or ORFS fittings are needed e Compact time saving fitting kits e Included with tees plugs caps adapters hose valve and quick disconnects are 3 oil filled gauges with test ranges of 4 000 kPa 580 PSI 25 000 kPa 3600 PSI and 60 000 kPa 8 700 PSI e Packaged in lightweight durable carrying case containing 2 modular fitting boxes limited space for expansion of number and type of fittings lid decals list each fitting part number description and location e Groups 4C 4890 and 4C 4892 include all items in figures Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension iiig a2 GO at eG eo Vehicle System Tools OL tte MRL ve
324. in 140 0 mm 5 51 in 70 0 mm 2 76 in 6V 2097 Receiving Sleeve 130 0 mm 5 12 in 75 0 mm 2 95 in 39 0 mm 1 54 in 9S 5564 Sleeve Assembly 115 0 mm 4 53 in 431 0 mm 16 97 in 33 0 mm 1 30 in 6V 2098 Sleeve 112 0 mm 4 41 in 76 0 mm 2 99 in 39 0 mm 1 54 in 6V 2108 Receiving Sleeve 106 0 mm 4 17 in 74 0 mm 2 91 in Open end 129 6672 7F 6068 Sleeve Assembly 100 0 mm 3 94 in 215 0 mm 8 46 in Open end 5P 8713 9S 5565 Sleeve Assembly 74 0 mm 2 91 in 355 0 mm 13 98 in 33 0 mm 1 30 in 9U 5671 Receiver Sleeve Adapter 36 0 mm 1 42 in 98 0 mm 3 86 in Open end 9U 5671 Sleeve 36 0 mm 1 42 in 98 0 mm 3 86 in Open end 6V 6982 Sleeve Assembly Approx 28 0 mm 1 10in Approx 125 0 mm 4 92 in Approx 25 0 mm 0 98 in Dealer Service Tools 2009 Brake and Steering Systems Hydra c System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 168 Maximum Maximum Stud Hole Flag Part No Description Pin Diameter Pin Length Diameter Clearance 155 8191 Sleeve 313 0 mm 12 32 in 147
325. in 97 10 mm 3 82 in 69 85 mm 2 75 in 57 15 mm 2 25 in 988B Bucket Lift 9U 7953 101 60 mm 4 00 in 97 10 mm 3 82 in 82 55 mm 3 25 in 57 15 mm 2 25 in 992C Bucket Lift FT 2404 101 60 mm 4 00 in 95 00 mm 3 74 in 85 09 mm 3 35 in 100 33 mm 3 95 in D25C D30C D35C D35HP D350C D350D D400 D400D Suspension Cylinder 40 6746 101 60 mm 4 00 in 95 25 mm 3 75 in 162 56 mm 6 40 in 162 05 mm 6 38 in DION Tilt Cylinder FT2415 107 95 mm 4 25 in 97 79 mm 3 85 in 80 01 mm 3 15 in 39 90 mm 1 57 in D40D 4C 8122 107 95 mm 4 25 in 101 60 mm 4 00 in 82 55 mm 3 25 in 57 15 mm 2 25 in 994 132 5139 114 30 mm 4 50 in 99 57 mm 3 92 in 82 55 mm 3 25 in 114 30 mm 4 50 in 5230 Bucket Dump 162 7704 121 00 mm 4 76 in 105 40 mm 4 15 in 76 20 mm 3 00 in 125 00 mm 4 92 in 9U 7456 127 00 mm 5 00 in 119 89 mm 4 72 in 97 00 mm 3 82 in 299 72 mm 11 80 in 187 1054 127 00 mm 5 00 in 95 25 mm 3 75 in 88 90 mm 3 50 in 157 48 mm 6 20 in D11R Carrydozer Tilt 1U 8611 129 97 mm 5 12 in 105 00 mm 4 13 in 95 15 mm 3 75 in 248 00 mm 9 76 in MS450 8 E450 129 4539 137 16 mm 5 40 in 130 05 mm 5 12 in 120 73 mm 4 75 in 101 60 mm 4 00 in 992G Tilt Cylinder 4C 8123 139 70 mm 5 50 in 133 10 mm 5 24 in 82 55 mm 3 25 in 82 55 mm 3 25 in 132 5140 139 70 mm 5 50 in 121 41 mm 4 78 in 82 55 mm 3 25 in 139 70 mm 5 50 in 5110 Bucket and Stick 1U 8612 139 97 mm 5 51 in 115 00 mm 4 53 in 105 15 mm 4 14 in 244
326. inder rods to support lift e Used on tilt cylinder rods to support tilt arms during arms during service work service work e 7 required e 7 required FT2633 Support Assembly 174 7525 Telehandler Boom Support SMCS Code 5100 010 SMCS Code 5050 010 Model 994D Wheel Loader Model All Telehandler Models Essential Tool Essential Tool Warranty None Warranty Six Months European Union compliant CE marked e Used to support main boom in a raised position during maintenance and service operations e Bolts in place of rubber bumper pad centered on top of telehandler machine body e Designed to clear tubes on bottom of boom e Designed with heavy duty square tubing ltem PartNo Description Material 1 Block Angle Assembly ASTM A36 steel 2 Clamping Angle ASTM A36 steel 3 6V 8188 Full Nut 4 Threaded Rod SAE4140 steel 5 8T 4223 Hard Washer Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools FT2583 Alignment Tube SMCS Code 5104 012 Model D11R Track Type Tractor Warranty None e Used to maintain spacers and tilt cylinder when installing pin on dozer blade tilt cylinder assembly e Material steel FT0582 Lift Cylinder Support Block SMCS Code 5100
327. ine which wrench matches a specific gland The chart includes a list of each available adapter the part number of the threaded gland and the model number of the machine Use Chart A to select the adapter plate required for disassembly of the cylinder Chart A Universal Position and Fixed Position Adapter Plate Usage Universal Position Fixed Position Threaded Adapter Plate Adapter Plate Gland Head Part No Part No Part No Model 162 7189 9U 7872 61 6835 Excavators 307B 311 311B 312 312B 313B 315B 317B 320 320B 099 0596 127 8064 9U 7873 6E 0775 Ag Tractors 65 65C 70C 75 75C 85C 6E 1501 Backhoe Loaders 416 416B 426 426B 428B 436 436B 438 438B 446 446B 6E 1816 Construction amp Mining Trucks 768C 769C 771C 772 772B 773B 775B 776 776B 776C 777 777B 771C 6E 4976 Excavators 350 375 6E 4978 Integrated Toolcarriers IT18F IT28F 9T 2822 Motor Graders 14G 14H 16G 16H 9T 6388 Track Type Tractors D3C D4C D5H DGH D7H D8N D9N D10N D11N Wheel Loaders 950F 966D 966F 970F Wheel Tractors Soil Landfill Compactors 814B 815B 816B 162 7189 9U 7874 099 0668 Excavators 307 311 311B 312 312B 313B 162 7189 9U 7875 099 0686 Excavators 312 312B 313B 127 8064 9U 7876 6E 0277 Backhoe Loaders 416B 426B 428B 436B 438B 6E 1113 Integrated Toolcarriers IT18F IT24F IT28F 6E 1405 Motor Graders 14G 14H 16G 16H 6E 1943 Track Type Tractors D5H D8N 6E 1953 Track Loaders
328. ing e Heat treated for strength and durability e Hex end of driver fits ID of hex bushing e Made from alloy steel Reference RENR6996 Hydraulic Hammer Disassembly and Assembly Dealer Service Tools 2009 Vehicle System Tools Brake and Steering Systems Bushing Puller Plates SMCS Code 6333 011 Model H115 H120 H130 H140 H160 and H180 Hydraulic Hammers Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembly e Used to remove upper and lower tool bushings from hydraulic hammers e Used with hydraulic cylinder power pack and threaded rod see Service Manuals Maximum paling L Motor Grader Controls e Various sizes fit each model of hydraulic hammer pablo Comal and inch Loader Lift Arm and Reference Excavator Implement RENR4422 Service Manual TEE Frame H140 and H160 Hammers p 7 Hitch and Suspension Part No Description E 193 1214 Puller Plate H115 Upper Bushing Typical 193 1217 Puller Plate H120 Upper Bushing Puller 193 1218 Puller Plate H130 Upper Bushing Plate i 193 1229 Puller Plate H160 Upper Bushing Round YH 193 1169 Puller Plate H140 Upper Bushing PartNo Description 193 1230 Puller Plate H115 Lower Bushing 193 1231 Puller Plate H120 Lower Bushing 193 1232 Puller Plate H130 Lower Bushing Typical 193 1236 Puller Plate H180 Lower and Upper Bushing Puller Plate Part No Descr
329. ing Dump Trucks Warranty Six Months e Used to modify 175 5507 Nitrogen Charging Group to permit charging 2 cylinders at the same time e Particularly convenient in charging of truck suspension cylinders References Item PartNo Description Oty RENR8317 00 1 18 8941 Hose SENR1557 02 2 78 5106 Chuck REHS1507 02 3 2D 7325 Tee REHS0878 04 4 8S 7169 Coupling 2 SEHS9411 04 5 175 6857 Hose Assembly 2 6 1S 8937 Valve 2 NEHS0742 7 5P 8998 Nipple 2 8 3D 8884 Elbow 90 Dealer Service Tools 2009 Vehicle System Tools ae 7S 5439 Extension E cas SMCS Code 0738 4339 5077 5081 5102 Model Various Cat Machines Hydraulic System Tools Warranty Six Months Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch e Used with 175 5507 Nitrogen Charging Group to charge 9J 2019 Steering Accumulator on 777 Trucks 482 in 26 thd male and female e Service part 88 4344 Washer e Maximum working pressure 435 kPa 3000 PSI Loader Lift Arm and References Excavator Implement RENR3826 08 Implements Frame SENR1934 08 Hitch and Suspension SEBU6316 01 SEPD0683 00 1U 5551 Valve Extension SMCS Code 3000 4000 4157 4197 4331 5050 5057 5077 Model Various Cat Machines Warranty Six Months e Accessory to 175 5507 Nitrogen Charging Group needed to test and charge 785 and 789 Off Highway Truck hydraulic nitrogen charged steering system accumula
330. ing a 1 14 threaded puller stud into FT3039 e Sleeve assembly can be bolted to hydraulic cylinder with two 16 bolts makes assembly of puller tooling easier Reference RENR9157 301 8C Mini Hydraulic Excavator Disassembly and Assembly Service Manual Bearing Puller Adapters SMCS Code 6118 010 Model 613B 621B 623B 627B 631D 633D and 637D Scrapers 245 Excavator 992C Loader 5000 Series Excavators and DIIT Warranty Six Months e Used for removal and installation of larger sleeve type bearings in loader lift arms scraper hitches excavator sticks and booms etc Reference GMG00806 Special Instruction 1Also used on hitch upper bearing Small Large Small Large Part No Outside Diameter Outside Diameter Part No Outside Diameter Outside Diameter on 627 Seraper l FT303510 34 5mm 1 36in 14 0 mm 1 73 in 1P 1841 101 6 mm 4 00 in 117 3 mm 4 62 in ees sade VSTE 5P 74284 38 1 mm 1 50 in 48 0 mm 1 88 in or 120 7 mm 4 75 in 3Used pr romel Mien bearing 1P 1631 38 1 mm 150 in 50 8 mm 200 in 5P 7399 108 0 mm 4 25in 120 7 mm 4 75 in SIT eve Done 1P 1832 445mm 175in 57 2 mm 2 25 in 1P 1842 114 3 mm 4 50 in 1393 mm 6 25 in ert ea 5P 2145 2 49 3 mm 2 00 in 57 7 mm 2 38 in 9U 6907 119 0 mm 4 69 in 145 4 mm 5 72 in 5Used for hitch lateral pitch 1P 1833 50 8 mm 2 00 in 63 5 mm 2 50 in 1P 1843 120 7 mm
331. ing edge Suitable nylon strap sold separately must be used with 149 0174 References 149 0174 NEHS0700 Tool Operating Manual Using the Choker Style Fabric Basket to Install and Remove Bucket Teeth NEHS0701 Tool Operating Manual Using Non Choker Style Fabric Baskets to Install Bucket or Blade Cutting Edges Part No Description Maximum Capacity Maximum Length Weight Capacity 149 0173 Choker Style Fabric Basket 260 mm 10 2 in square 450 mm 17 7 in 104 kg 230 Ib 149 0174 Non Choker Style Fabric Basket 63 5 x 419mm 2 5 x 16 5 in 200 mm 7 9 in 125 kg 275 Ib 207 0631 Tooth Pin Remover SMCS Code 6822 010 Model 416 420 and 430 Backhoe Loaders and All Models with Diagonal Retention System Pins Warranty Six Months European Union compliant CE marked Used to remove and install flex pins from bucket teeth in a matter of minutes Quick and easy recommended over punch and hammer method Works on Caterpillar Diagonal Retention System DRS with 1 piece flex pins Also works on 23 Series forged or cast teeth with horizontal flex pin retention Small enough to store in mechanic s toolbox 175 0138 Compression Retainer Pry Bar SMCS Code 6822 010 Model 990 992 998 Wheel Loader 345 350 375 Excavator 5080 Mining Shovel Essential Tool Warranty Six Months Used to install and remove bucket tip spring retainers Eliminates use of hammers or other devices normally use
332. inkage pins e Sleeves work especially well for handling pins weighing as much as 284 kg 626 Ib and 146 cm 4 8 ft long which are located high on the machine e Retaining bolts are built into sleeves allowing linkage pin to be locked into sleeve when working overhead e Receiving sleeve assembly is easily suspended with eyebolts supplied with tool Home Dealer Service Tools 2009 7 141 Vehicle System Tools Adapter Plates and Rods e A complete range of sleeve bearing puller plates and installer plates are available for servicing each pin location e Threaded rod and speed nut provides time saving means of pulling large pins e FT2544 and FT2545 are two additional linkage pin and bearing tools that are optional Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Reference SENR5893 Service Manual 992G Machine Systems Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Linkage Pin and Bearing Sleeve Locations Hitch and Suspension Linkage Pin Installation and Removal Tooling Dealer Service Tools 2009 PartNo Description A B c E F K Y G 316 1491 Cylinder Group 100T 1 1 1 1 1 1U 5197 Cylinder Group 80T 1 316 1489 Cylinder Group 62T 1 1 9U 6753 Plate Retaining 1 1 1 1
333. ion e Can be fabricated from Snap On RX48 Flare Nut Wrench 38 1 mm 11 2 in or any similar wrench with handle bent at 90 angle e Drawing includes instructions for bending handle FT2789 Plug Installer SMCS Code 5050 010 Model 5110B Front Shovel Mass Excavator Essential Tool Warranty None e Used to remove heater port plug from bottom of hydraulic tank to install a cold weather hydraulic oil heating element e Made from 2P 8261 3 4 to 1 inch Adapter simply grind 1 inch square drive to 7 inch e Grinding dimensions for male end 22 0 mm 0 87 in FT1308 Peening Device FT0624 Cylinder Spanner Wrench SMCS Code 7206 010 4158 010 4158 011 4158 012 4158 017 SMCS Code 5050 010 4050 016 7106 011 Model 769A Truck Model D10 D11N D6H D7H D8L D8N DIN 589 Warranty None Warranty None e Used for turning 5J 4684 Intermediate Cylinder e Used to peen metal around oil holes inside Gland on 769A Truck hoist cylinders hydraulic cylinders Reference Service Magazine of May 31 1978 6V 3155 Brace Assembly SMCS Code 3260 010 5050 010 Model 943 953 to 953D Track Loaders Warranty Six Months e Should be used on lift cylinder to support lift arms during repair work e Made from high strength alloy steel e Has bar to hold it to extended lift cylinder rod e Only 1 brace needed to hold lift arms in raised position Dealer Service Tools 2009 Vehicle System Tools 236 119
334. ion free life Reference RENR2173 Service Manual 988G Wheel Loader Machine Systems Disassembly and Assembly Hitch and Suspension This article has changed since the printing of the 2009 Dealer Service Tools Catalog eana vhe aid This article has changed e 016 S S Model bre Series II Excavator and other machines since the printing of the 2009 with discontinued 170 7572 Hydraulic Piston Motors Dealer Service Tools Catalog Essential Tool Warranty Six Months e Used to install shaft seal without disassembling motor e Proper installation provides longer service life e Tools are heat treated and precision machined e Tools are black oxide coated for long corrosion free life Reference Seal inside diameter 53 98 mm 2 125 in SENR1934 Service Manual 345B and 345B Series II F Seal outside diameter 77 88 mm 3 066 in Excavators Machine Systems Disassembly and Assembly Seal depth from housing face 13 80 mm 0 543 in Plate Assemblies SMCS Code 5070 016 Model Caterpillar Designed Hydraulic Piston Pumps Warranty Six Months e Plate assembly holds rotating group swashplate and shaft together as one unit while removing or installing this assembly from into the pump housing e Bolt plate assembly in place using 2 customer supplied bolts and washers This article has changed since the printing of the 2009 Center Distance PartNo Application Between Bolt Holes Dealer Service Tools Catalog 129 10
335. iption 193 1233 Puller Plate H140 Lower Bushing Typical 193 1234 Puller Plate H160 Lower Bushing Puller Plate s Part No Description 112 9837 Washer all models Dealer Service Tools 2009 Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Sleeve Driver Assemblies 293 6555 Driver Handle SMCS Code 6333 017 Model H35D H45D H55D and H65D Hydraulic Hammer Essential Tool Warranty Six Months NEW TOOL e Used to remove and install piston sleeves without damage to cylinder e Used with threaded driver handle e Head of sleeve driver is made from nylon to eliminate scratching or damage to cylinder wall e Threaded portion of sleeve driver is made from steel to provide extended tool life Item PartNo Description Used On Outside Diameter 1 293 6551 Sleeve Driver H35D 40 0 mm 1 57 in Reference l 2 293 6552 Sleeve Driver H45D 50 0 mm 1 97 in RENR4478 Service Manual Hydraulic Hammer Disassembly and Assembly 3 293 6553 Sleeve Driver HS5D 65 0 mm 2 56 in 4 293 6554 Sleeve Driver H65D 75 0 mm 2 95 in 5 293 6555 Driver Hande Accumulator Tools for Hydraulic Hammer SMCS Code 7201 045 Model PH 126 Hydraulic Hammer Essential Tool Warranty Six Months
336. itch diameter 20 638 mm 0 8255 in moving components on hydraulic test bench bed Keyway width 16 2 mm 0 64 in Dealer Service Tools 2009 Vehicle System Tools Hydraulic Test Fittings and Adapters for MS and E Family Excavators E ae SMCS Code 0784 Model MS and E Family Excavators Hydraulic System Tools Warranty Six Months 1 2 3 4 5 Hydraulic Component e Used to connect Caterpillar hydraulic service tools to hydraulic ports P iy 8 Disassembly and Assembly on excavators e Hydraulic fittings and ports on these excavators are British standard paver Gracie Controls connections Caterpillar service tools use SAE standard connections Cable Control and Winch e Fittings and adapters available for both flow and pressure measurements e All fittings rated at 6000 PSI working pressure U 6 e Eliminate time spent searching for and then stacking fittings to convert port Loader Lift Arm and Excavator Implement A Y L 1 amp Implements Frame Hitch and Suspension s ltem Part No Description Application Flow Meter Adapters 1 7X 2430 Adapter Flange 1 in SAE standard flange x g in 12 Used to install flow meter in line between pump SAE O ring male thread and control valve on models 180 thru 450 1 7M 8485 Seal 2 required 1 7X 2608 Adapter 1 in SAE standard flange x 146 in 12 SAE Used to install flow meter in line between pu
337. ks 4C 8880 Elevator Warranty Six Months 75 5106 Air Chuck 9U 5618 Bracket e Refills suspension cylinder with oil without the need of circulating oil to remove trapped nitrogen 9U 5619 Block e No need to evacuate old suspension cylinder oil 9U 5672 Barrel Assembly e System will compress nitrogen remaining in suspension cylinder oil 9U 5675 Valve e Reservoir 38 liters 10 gal 9U 5676 Coupler e Hydraulic pressure 8200 kPa 1200 PSI with 820 kPa 120 PSI air pressure 9U 5677 Nipple Valved 9U 5679 Strainer Reference 9U 5680 Check Valve SEHS9411 Special Instruction Suspension Cylinder Servicing 9U 5682 Nipple 9U 5683 Coupler Valve 9U 5684 Breather Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 158 H Link Bore Rework Tools for Cushion Hitch Tractors Scrapers SMCS Code 7110 064 Model 621 623 627 631 633 637 641 651 and 657 Cushion Hitch Tractors Scrapers 2 Warranty Six Months 1 6 e Fabricated tools used with parts of 1P 4000 Line Boring Tool Group and other tools to remove bushings rebore and install oversized bushings in H Link d bores in bracket and hitch castings of cushion hitch tractor scrapers 3 K E e Standard and oversized bushings available 7 ee H Link Bores
338. l E Q N e Required to properly tighten cab bolts to required 635 N m 470 ft lb of torque during installation e Durable welded construction e 3 4 inch square drive x 36 mm 12 point box end wrench Reference Service Manual 140M and 160M Disassembly and Assembly FT2943 Cab Spacer SMCS Code 7301 010 Model Medium Wheel Loaders Warranty None e Used to remove and install cab e Used with 138 7575 Link Brackets e Material SAE4140 steel Reference Service Manual 924G and 928G Power Train Disassembly and Assembly 307 4561 Block Gauge Assembly 312 6543 Block Gauge Assembly SMCS Code 7342 722 7342 723 SMCS Code 7342 722 7342 723 Model D8 D9 D10 Track Type Tractors applies to following serial Model D8 D9 D10 Track Type Tractors applies to following serial number ranges for standard cabs RJG1 892 RUS1 648 number ranges for enhanced cabs D8T J8B 24 to 942 D8T KPZ KPZ1 1375 J8B1 995 325 to 1494 D9T RJS 118 to 748 and D10T RJG 105 to 938 Essential Tool Essential Tool Warranty Six Months Warranty Six Months NEW TOOL NEW TOOL e Used to rework mounting holes in cab air filter bracket to provide proper installation e Used as both a gauge block and a template to drill new holes e Relocation of cab filter eliminates system leaks e Tool will only be available for 2 years e Used to rework in cab mounting holes to provide proper installation for air conditioning filter bracket e Used as both gauge
339. large wheel loader linkage pins into position during disassembly and assembly e Used on 321 to 634 mm 12 6 to 24 9 in long linkage pins with 34 to 40 mm 1 34 to 1 58 in diameter center hole e 331 1205 Retainer Nut fits recess in center hole on linkage pins e Used with appropriate lifting device and 189 0408 Screw Pin Shackle dealer supplied e Multiple top plate mounting holes are used to adjust center of gravity for different weight linkage pins Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Reference RENR6321 994F Wheel Loader Machine Systems Item PartNo Description Oty NEHS1037 Tool Operating Manual 316 1752 Pin Positioner Lifting Bracket 1 Frame 1 316 1753 Rod 1 331 1205 Retainer Nut Assembly 1 3K 9770 Full Nut 2 4K 0684 Hard Washer 2 oO ll New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 340 4318 Puller Assembly Brake and Steering Systems SMCS Code 7051 Model 320D FM Excavator Hydraulic System Tools Essential Tool Warranty Six Months Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch NEW TOOL e Used to remove 41 4812 Pin Assembly from boom foot N S gow e Used with five 4M 6957 Forcing Bolts 11 x 17 8 cm 7 in long dealer supplied sr Loader Lift Arm and e Tool
340. ld e Angle 90 e With parking brake unit removed tool is easily installed to separate discs Once brake pads are between friction plates tool can be easily removed and Reference parking brake can be mounted to housing SENR8300 Service Manual e Overall length 218 mm 8 6 in Reference SENR8300 Service Manual PTO Component Tools SMCS Code 3107 010 012 015 Model Challenger 35 45 and 55 Warranty Six Months e Used to remove install assemble and disassemble components of PTO 1U 9059 Bracket 137 3482 PTO Installer e Used to lift PTO during removal and installation holds PTO assembly e Used to install 112 8695 Seal for PTO output shaft and 112 8436 Seal in a horizontal position for rock shaft e Used with overhead lifting device e Handle can be attached to installer and seals are then driven into e Attaches to PTO housing cylinder bracket for three point hitch place e Installer provides additional protection to seal during installation 1U 9066 PTO Hub Puller e Used to remove PTO clutch housing assembly hub Reference e Used with 8B 7548 Push Puller Group SENR8300 Service Manual 1U 9066 E 137 3482 PTO Installer Outside diameter 92 0 mm 3 62 in Pilot diameter 74 3 mm 2 93 in Diameter of center hole 6 63 mm 0 26 in IG Dealer Service Tools 2009 Home Vehicle System Tools Brake and Steering Systems Rear Stand Group SMCS Code 7051 010 Model Challenger 35 45 and 55 Warranty
341. le 171 1879 Adapter Fitting SMCS Code 0738 Warranty Six Months e Used for high pressure testing Maximum working pressure e Used with 68 900 kPa 10 000 PSI high pressure hoses e Threaded at each end to adapt 1 thread size to another 68 900 kPa 10 000 PSI Burst ratio 41 Thread size 4 18 NPT Thread size 6 port 4 18 Dealer Service Tools 2009 Vehicle System Tools Die Groups SMCS Code 0684 Model Discontinued 139 5439 Combination Hose Machine and discontinued 145 5161 Floor Model Hose Machine Warranty Six Months e Used to crimp S4G and MCSH MCSX Anchor brand couplings onto XT 3 ES and XT 5 hose e Used with discontinued 139 5439 Combination Hose Machine and discontinued 145 5161 Floor Model Hose Machine 220 8686 die works on both discontinued 139 5439 and discontinued 145 5161 220 8687 and 220 8688 dies work only on discontinued 145 5161 e Use NEHS8056 Chart for skive length crimp diameter and crimp length e Dies are made with a smooth bore non step this requires crimp length to be marked on coupling and lined up with top of die before crimping e Hose machine must be controlled by a Crimputer software version 2 0 or higher to use these dies Reference NEHS8056 Anchor Brand Coupling Crimp Chart Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch 2
342. led at the ends of the hoses adjacent to the motor without requiring complete removal of the hoses e Can be slipped into position between the face of the hose coupling and the mounting face on the motor by loosening the four hose flange bolts the bolts specified for this connection are long enough to permit insertion of the plates without the need to install longer bolts e f this connection has been previously disturbed check individual bolt length to be sure that a short bolt has not been substituted in this location the bolts should be 57 15 mm 2 25 in in length NOTE Steering circuit pressure is measured at the pressure tap locations on the discharge ports of the steering pump 9U 7834 e Blocking plate containing a pressure tap location to be used for measurement of steering circuit pressure at the steering motor location e Installed at the steering motor end of the steering pump discharge lines e Longer bolts four 7X 0316 Bolts must be substituted in the hose flange connection in order to use the 9U 7834 Plate e The pressure tap location is a 6 STOR threaded hole 18 Reference SENR5262 Service Manual Module Item PartNo Description Thickness Width Diameter Overall Length Used with 1 9U 7831 Blocking Plate right hand 8 0mm 0 31 in 70 0 mm 2 75in 119 0 mm 4 69 in 2 9U 7832 Blocking Plate left hand 8 0 mm 0 31 in 70 0 mm 2 75in 119 0 mm 4 69 in 3 9U 7834 Blocking Plate
343. ler to remove and install articulated hitch bearing and collar on all G series motor graders can also be used for other applications e 5P 4776 Stud used with 6V 3160 Hydraulic Puller and standard bearing puller PartNo Length Threaded adapters that have 1 00 inch 14 threads fully adjustable and especially useful 5P 4184 457 mm 18 0 in 1 25 in 12 NF when working in area with close clearance such as when removing centershift 5P 4776 457 18 0 in 1 00 in 14 lockplate bushings on 120G Motor Graders MNEC in e Bearing Puller Adapters SMCS Code 5200 010 Model G Series Motor Graders Warranty Six Months e 5P 2145 Puller Adapter used with loader linkage pin tools to install wheel lean arm bearing on No 16G Motor Graders e 5P 4749 Puller Adapter used to install centershift lock plate bushings on 12G 130G and 140G Motor Graders e FT1247 Puller Adapter used in installing centershift lock plate bushings on 120G Motor Grader fabricated from 1P 1833 Puller Adapter Typical Puller Adapter Click Here for New Tool Dealer Service Tools 2009 Vehicle System Tools Search ae S Brake and 271 2769 Lift Adapter Assembly Serine Model 14M 140M 16M and 160M Motor Grader Hydraulic System Tools Essential Tool Warranty Six Months European Union compliant CE marked NEW TOOL e Used to remove and install air conditioner unit e Used with 226 2380 Multi Purpose Lifting Bracket Group e Adjustable
344. lic Component E g l Disassembly and Assembly e All quick disconnect couplings used for Caterpillar hydraulic test equipment summarized in chart Motor Grader Controls e Disconnects rated by operating pressure pressure at which no failure expected Cable Control and Winch to occur in normal cyclic usage Loader Lift Arm and e Couplings listed within each group are interchangeable Typical Couplings Excavator Implement Connection Implements Frame Thread Nominal Operating Hitch and Suspension Item PartNo Description Type Type Size Pressure 1 2P 8334 Nipple Open 1 4 NPT Int 1 in 34 500 kPa 5000 PSI 2 2P 8334 Nipple Open 1 4 NPT Int 1 in 34 500 kPa 5000 PSI 3 2P 8335 Coupler Open 1 NPT Int 1 in 34 500 kPa 5000 PSI 4 2P 8336 Nipple Valved 1 NPT Int 1Y in 34 500 kPa 5000 PSI Not shown 2P 8337 Coupler Valved 1 NPT Int 1 in 34 500 kPa 5000 PSI 6V 4143 Coupler Valved 1 4 NPT Int Y in 41 500 kPa 6000 PSI 6V 4144 Coupler Valved 1 NPT Int Yin 41 500 kPa 6000 PSI 6V 3966 Nipple Valved 1 4 NPT Ext Yin 41 500 kPa 6000 PSI 6V 4142 Nipple Open Y NPT Int Yin 41 500 kPa 6000 PSI 6V 3965 Nipple Valved s SAE Ext Yin 41 500 kPa 6000 PSI 6V 3989 Nipple Open la NPT Int Yin 41 500 kPa 6000 PSI 3P 2232 Coupler Valved 3 NPT Int in 20 700 kPa 3000 PSI 3P 2233 Coupler Valved 3 NPT Ext in 20 700 kPa 3000 PSI 3P 2234 Nip
345. lls after recording measurements Overall size 64 0 x 178 0 x 216 0 mm 2 5 x 7 0 x 8 5 in e Overall weight 0 73 kg 1 6 Ib one pa SENR1255 D3C D4C D5C and Series 3 Hystat Track Type Tractor Machine System Disassembly and Assembly 2 NEHS0699 Tool Operating Manual Using the 149 4935 Measuring Group 4 on A6 A7 and A8 Rexroth Hydraulic Pump and Motor Group 5 ltem PartNo Description ltem Part No Description 1 149 4928 Gauge Plate A6VM55 A7V055 and A8 5 149 4934 Gauge Group A6VM200 2 149 4930 Gauge Plate A6VM80 and A7V080 6 149 5141 Gauge Ball Group 184 g 6 5 oz 3 149 4931 Gauge Plate A6VM107 and A7V0107 7 226 1901 Drive Pin Punch 3 2 in 4 149 4932 Gauge Plate A6VM160 and A7V0160 8 Plastic Case 9 151 5251 Pump Measuring Group Foam Insert Gauge Plates D SMCS Code 5070 025 Model All Caterpillar Machines with Rexroth A8 Pumps Essential Tool z Warranty Six Months 149 4928 e Used to determine correct shim thickness critical lift off dimension e Used with 149 4935 Pump and Motor Measuring Group A6 and A7 e Simple design reduces cost and simplifies assembly procedure e Tools are precision ground for accurate measurements e Heat treated for durability References 272 1417 187 6278 NEHS0699 01 Tool Operating Manual Using the 149 4935 Measuring Part No Descripti k ption Use Group on A6 A7 and A8 Rexroth Hydraulic Pump and Motor Groups 149
346. ls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Dealer Service Tools 2009 Vehicle System Tools Vehicle System Tools 323 7335 Sleeve Assembly E wean SMCS Code 6118 Model 994D Wheel Loader Hydraulic System Tools 994F Wheel Loader Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Warranty Six Months Loader Lift Arm and NEW TOOL Excavator Implement e Used to install and remove loader arm linkage pins e Used with 3S 6224 Hydraulic Pump 115 VAC 88 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump e Requires 6D 7726 Hydraulic Hose Assembly e Designed to clear newer style flag pins e Easily suspended with lifting loops e Durable hardened steel construction Click Here for New Tool 320 6627 Canister Socket SMCS Code 5068 Model Wheel Loaders Track Type Tractors Pipelayers and Motor Graders Essential Tool lt gt Implements Frame Hitch and Suspension Warranty Six Months NEW TOOL e Used to remove and install 241 3352 Filter Housing e Used with L inch square drive wrench e Used on canister style hydraulic filter which has a square socket on housing bottom e Socket is open on one end to clear drain plug on filter housing 313 2527 Driver Assembly SMCS Code 4263 Model 994F Wheel Loader Essential Tool Warranty Six Months NEW TOOL e Us
347. ls 20 2 cm 8 in semi pneumatic 4C 9476 Gear Pump Magnetic plug Removable for cleaning 9U 6987 Filter Head Hose 19 05 mm 3 4 in diameter 182 88 cm 6 ft long end fitting 3 4 NPT Dealer Service Tools 2009 Home Vehicle System Tools 273 3273 Portable Filtration Cart SMCS Code 5050 Model All Models Essential Tool Warranty Six Months European Union compliant CE marked Used to filter bulk quantities of hydraulic oil during transfer or kidney loop operations Used with dealer supplied hoses and quick disconnects Filters oil through a 149 micron wire mesh element to protect pump from debris in unfiltered oil A 10 and then a 5 micron spin on filter removes contaminants to provide clean fill oils Adjustable flow control from 0 to 40 0 Ipm 0 to 10 6 gpm Compact design uses extendable handles for mobility in shop or field applications Spin on filters provide quick and easy maintenance Built in drip tray prevents ground contamination from spilled oil Dirty filter indicators are attached to both output filter housings Two S 0 S ports allow oil sampling before and after filtration Requires a dealer installed plug on 6 m 20 ft power cord Rolls easily on rubber tires References NEHS0962 Tool Operating Manual 273 3273 Portable Filtration Cart SEBF9086 Oil Sample Pre treatment Procedure for Use with Automatic Particle Counters Transfer Carts and Kidney Loop Cart SMCS Code 5050 044
348. lts Extra mounting holes allow final drive to be rotated to any desired angle 30 increments during installation helps to align final drive mounting holes for assembly Bolts and washers are required to mount extension to final drive 6V 3532 Bolt M20 x 60 mm long and 8T 3282 Washer Overall length 1168 mm 46 0 in e Approximate weight 49 8 kg 110 Ib Final Track Drive Roller Assembly Frame B Reference SENR6108 5230 Service Manual Module Disassembly and Assembly Extension Arm Assembly Dealer Service Tools 2009 7 195 Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 196 FT2624 Support Tube Assembly SMCS Code 7253 084 Model CB434B C CB534B C CB535B CB544 and CB545 Vibratory Compactors Essential Tool Warranty None e Used to support platform in an open position e Safe method of platform support during servicing References KENR2823 Disassembly and Assembly C5535B Vibratory Compactor Machine Systems KENR30339 Disassembly and Assembly CR544 545 Vibratory Compactor Machine Systems Tube OD 50 8 mm 2 00 in stock tolerance Tube wall thickness 3 18 mm 0 125 in stock tolerance Steel SAE1018 FT2303 Support SMCS Code 6643 011 Model AP800 and AP1200 Pavers Warranty None e Used during replacement o
349. ly 125 0 mm 4 92 in 250 0 mm 9 84 in 35 0 mm 1 38 in 118 57 mm 4 67 in 5P 7288 Sleeve Assembly 106 0 mm 4 17 in 419 0 mm 16 50 in 32 5 mm 1 28 in 95 0 mm 3 74 in 8T 3198 Sleeve Assembly 42 5 mm 1 67 in 190 0 mm 7 48 in 17 5 mm 0 69 in 28 0 mm 1 10 in Pin Driver Caps Part No Description Thread Size Head Diameter Thread Length 9U 5342 Pin Driver Caps M24 x 3 0 50 8 mm 2 00 in 31 8 mm 1 25 in 4C 9485 Pin Driver Caps M30 x 3 5 63 5 mm 2 50 in 29 5 mm 1 16 in 9U 6225 Pin Driver Caps M36 x 4 0 88 9 mm 3 50 in 38 6 mm 1 52 in 9U 6758 Pin Driver Caps M48 x 5 0 101 6 mm 4 00 in 51 6 mm 2 03 in 9S 5561 Pin Driver Caps 1 1 2 12 88 9 mm 3 50 in 35 8 mm 1 41 in 9S 5562 Pin Driver Caps 1 1 4 12 63 5 mm 2 50 in 29 5 mm 1 16 in 9S 5563 Pin Driver Caps 1 14 50 8 mm 2 00 in 23 1 mm 0 91 in 276 8831 Pin Driver Caps M30 x 3 5 63 5 mm 2 50 in 51 1 mm 2 01 in A 276 8833 Pin Driver Caps M36 x 4 0 88 9 mm 3 50 in 58 5 mm 2 30 in ZA 276 8834 Pin Driver Caps M48 x 5 0 101 6 mm 4 00 in 71 5 mm 2 81 in Dealer Service Tools 2009 Vehicle System Tools Adapter Plates Adapter Flag Plates Maximum PartNo Description Pin Diameter 9U 6501 Adapter Plates 276 0 mm 10 87 in 9U 6755 Adapter Plates 235 0 mm 9 25 in 192 5512 Adapter Plates 202 0 mm 7 95 in 192 5513 Adapter Plates 160 0 mm 6 30 in 9U 6756 Adapter Plates 1
350. ments Frame Hitch and Suspension 7 190 Vehicle System Tools PartNo Description PartNo Description Pin No 1 Boom to Swing Frame Pin No 4 Cylinder Pin Removal Removal Installation 9U 6798 Hydraulic Cylinder Plate Assembly Installation 9U 6706 Cylinder Pin Puller Assembly 40 9544 Pin Driver Cap installation only 40 9544 Pin Driver Cap Pin No 5 Cylinder Pin Pin No 2 Stick to Boom Removal Installation Removal 9U 6706 Cylinder Pin Puller Assembly 161 1783 Receiver Sleeve 9U 6814 Threaded Puller Rod M48 thd x 1 2 m 4 0 ft long 9U 6798 Hydraulic Cylinder Plate Assembly Installation 9U 6903 Fast Runner Nut M482 9U 6758 Pin Driver Cap installation only 9U 6798 Hydraulic Cylinder Plate Assembly Pin No 3 Bucket Pin Removal 9U 6792 Pin Puller Assembly 5130 Mass Excavator Tooling Usage Location of pins 4 on front shovels 1 Part of 9U 6791 Pin Installer Group 9U 6791 contains the basic group of tools for removing pins Group includes 9U 6798 2H 3889 6V 8237 8T 0363 and 8T 4001 2D0 NOT USE similar tool from general tooling list Item Description Boom to Swing Frame Pin Stick to Boom Pin Bucket Pin Bucket Pin Cylinder Pins ojo lG lKa Cylinder Pins General Tooling Used for All Pins Part No Description 9U 6702 Threaded Puller Rod 2 6 m 8 5 ft long with M
351. mm 101mm Used to install pins when using 3 0in 4 0 in sledge hammer Dealer Service Tools 2009 Vehicle System Tools 5230B Mining Excavator Pin Removal Installation Tooling SMCS Code 5456 5457 5458 6108 6500 6502 6503 6512 010 Model 5230B Mining Excavators Warranty Six Months Pin Pullers e Used to remove and install boom to frame pin stick to boom pin bucket to stick pin and all related cylinder pins tooling is essential to properly handle large pins without damage e Used with general tooling listed in General Tooling Used for All Pins e A locking stud is designed into each pin installer to lock pin inside installer essential when working overhead e Each pin installer should be fitted with the correct cradle assembly to hold hydraulic cylinder in place Threaded Puller Rods and Fast Runner Nuts e Threaded rods in various lengths used to pull pins into or out of pin bore e Fast runner nuts are used with threaded rod to make removal of pins faster and easier e Rods screw into threaded hole in each pin 5230B Front Shovel Tooling Usage Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Pin Driver Caps e 2 sizes of pin driver caps are available to protect ends of pin keeps pin from mushrooming at the ends e When installe
352. mp and control valve O ring male thread on models 580 thru 1600 1 7M 8485 Seal 1 required 2S 4078 Seal 1 required C 7X 2612 Adapter in 14 BSPP female x 1 in 12 SAE Used to install flow meter in line between pump and control valve O ring male thread on models 70 thru 140 2 7M 8485 Seal 1 required 3 7X 2432 Adapter in 14 BSPP male x 146 in 12 SAE Used to install flow meter in line between pump and control valve O ring male thread on models 70 thru 140 3 7M 8485 Seal 1 required 4 7X 2470 Adapter 1 in 12 SAE O ring male x 1 in 12 SAE Used to adapt flow meter return back into the oil return line O ring female thread on models 300 and up 4 28 4078 Seal 1 required 5 8C 9029 Union 1 in x 1 in SAE O ring male thread union Used to adapt flow meter return back into the oil return line 5 7M 8485 Seal 2 required on models 300 and up Pressure Test Port Adapters 6 7X 2613 Adapter 1 4 in 28 BSPP male x 6 in 18 SAE O ring port Used to convert BSPP threads on the model 300 travel drive motor control valve 7 7X 2614 Adapter 1 4 in 19 BSPP male x g in 18 SAE O ring port Used to convert BSPP threads on the model 180 thru 240 travel drive motor control valve 8 8T 7910 Adapter 1 4 in 19 BSPP male x g in 18 SAE port Used to convert BSPP threads in pressure taps to SAE threads on control valve pilot piston ends 8 6V 0405 Seal 1 required 9 TX 2615 Adapter in 19 BSPT male x g in 18 SAE O ring
353. mponent N to pull hitch pin or pull any pin with a 2 inch 12 puller hole saves tim E a TA Kara TA iene an S dnus e Capacity 14 755 kg 32 500 Ib Disassembly and Assembly Eye diameter 82 6 mm 3 25 in Motor Grader Controls e Hydraulic removal of pin is preferred over other methods such as burning cutting or drilling Seal Cable Control and Winch Overall diameter 305 mm 12 0 in Loader Lift Arm and e 38 1 mm 114 in stud provides a maximum 890 kN 100 tons of hydraulic pulling force Thickness 38 mm 1 5 in Excavator Implement Center hole diameter 53 mm 2 1 in e Used with 316 1490 Cylinder and 8T 7781 Nut e 2 inch stud provides a maximum 1335 kN 150 tons hydraulic pulling force e Most 994 hitch pin pulling operations require the maximum force provided by these tools 9U 7763 Puller Stud e Rolled threads and heat treatment for added strength e Provides pulling capacity up to 1335 kN 150 tons e Course threads on cylinder end of stud provide for faster nut running during pulling 9U 6698 Puller Stud 9U 7764 Bushing Threads 1 in 12 thd rolled e Used to reduce 63 5 mm 2 5 in center hole of cylinder to 51 mm 2 0 in diameter for SU 7763 Stud Thread length 1220 mm 48 0 in e Heat treated for additional strength 9U 6489 Eyebolt with shoulder e Provides quick and convenient lifting point e Used for general lifting applications of 14 755 kg 32 500 Ib or less upper hitch pin weighs 116 kg 255
354. n Disassembly and Assembly Motor Grader Controls 228 6507 Adapter Assembly SMCS Code 3217 5050 5056 5068 5095 Model Forwarders Warranty Six Months e Used to connect machine to filter cart for kidney loop cleaning of hydraulic system e Used with 5P 7701 or 7M 8485 O ring e Provides easy clean connection to hydraulic tank helps to meet Contamination Control Initiative e Made of durable steel with rubber locking mechanism allows tube to be locked in desired location e See reference manual for additional parts required for procedure Reference SEBF8788 Procedure for Kidney Looping Forwarder Hydraulic Oil SMCS Code 5050 8095 Hydraulic Tank Adapters for 554 and 574B Forwarders Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Tank connecting thread SAE 1546 12 Tube size 3 4 in ID pipe Overall length 63 4 mm 2 50in Model 554 and 574B Forwarders Essential Tool Warranty Six Months 198 1052 e Used to connect oil filter cart or kidney loop cart to hydraulic tank e Used with 204 7392 Kidney Loop Cart Air Motor Driven CE e Provides a quick disconnect feature to quickly hook up filter cart e Suction and return stand pipes are easily adjusted depending on depth of hydraulic tank e Another adapter is listed in the table which works on any hydraulic tank with correct thread specifications References
355. n 5 00 in 0 75 in 0 52 in 9U 9560 117 5 mnm 182 5mm 206 1 mnm 31 8 mm 23 8 mm 4 63 in 7 19 in 8 13 in 1 25 in 0 94 in 9U 9561 157 1mm 236 5mm 257 2mm 28 1 mm 28 6 mm 6 19 in 9 31 in 10 13 in 1 50 in 1 13 in 6V 3340 66 5 mm 104 6mm 127 0mm 25 4mm 12 7 mm 6 3 mm 2 62 in 4 12 in 5 00 in 1 00 in 0 50 in 0 25 in Dealer Service Tools 2009 Home Vehicle System Tools FT3076 Hose Assembly reb SMCS Code 5050 038 Model 248B 268B 246C 256C 262C 272C 277C 287C and 297C Skid Steer Loaders Essential Tool Warranty None NEW TOOL e Used to test and adjust high flow hydraulic systems e Used on both B and C Series models ic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement References Item PartNo Description RENR8747 Service Manual 248B 268B 8C 8835 Bulkhead Adapter Implements Frame 218 5843 Nipple Hitch and Suspension KENR5113 Service Manual 246C 256C 262C 272C 218 5845 Coupler 153 0785 Coupling Assembly 6V 8397 O ring Seal 161 1815 Hose 152 cm 60 in 3K 0360 O ring Not serviced KENR5196 Service Manual 277C 287C 297C SL olan lG a FT1395 Adapter Plate SMCS Code 6116 012 6116 011 4151 015 4158 011 4151 017 6072 017 5102 015 5102 016 Model 992C Warranty None e Used to secure lift cylinde
356. n 90 t 100 tons 9U 6815 Puller Stud M48 x 5 0 1575 mm 62 0 in 90 t 100 tons 9U 6226 Pin Puller Adapter 12 9U 7998 Puller Stud M36 x 4 0 920 mm 36 2 in 72 t 80 tons Inside diameter 63 5 mm 2 50 in 137 8460 Puller Stud M30 x 3 5 1980 mm 78 0 in 45 t 50 tons Length 152 mm 6 0 in Thread size M36 x 4 0 9U 7218 Bearing Puller Plate 13 Outside diameter 127 mm 5 0 in Length 50 8 mm 2 00 in Thread size M30 x 3 5 Maximum Capacity 45 t 50 tons Pin Driver Caps 14 Part No Description Thread Size 9U 5342 Pin Driver Cap M24 x 3 0 40 9485 Pin Driver Cap M30 x 3 5 9U 6225 Pin Driver Cap M36 x 4 0 9U 6758 Pin Driver Cap M48 x 5 0 FT0768 Pin Holder Assembly SMCS Code 6108 010 Model Most Caterpillar Loaders and Excavators Warranty None e Used for linkage pin removal and installation Item PartNo Description on loaders and excavators 1 Steel Rod 2 4B 3617 Setscrew 3 1D 4719 Nut 4 Steel Tubing 5 Steel Rod Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 125 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 126
357. n Unit Service Repair Parts Item Part No Description 1 295 5589 Pump 3 295 8468 Dust Cap 2 295 8469 Dust Cap Not Shown 295 5590 Air Repair Kit 295 5591 Diaphragm Repair Kit 1 Not serviced This article has changed since the printing of the 2009 Dealer Service Tools Catalog 245 1769 Heavy Weight Oil Filter Cart SMCS Code 0680 Vehicle System Tools Air diaphragm pump operating pressure range 138 to 414 kPa 20 to 60 PSI Pressure air relief valve 483 kPa 70 0 PSI Maximum output pressure Pressure of the fluid pumped should be equal to the air inlet pressure Tank capacity 18 9 L 5 0 gal Fluid cycle 0 57 Ipm 0 15 gpm S 0 S valve Standard Operating temperature 4 4 to 65 5 C 40 to 150 F Noise level 78 dB at 483 kPa 70 PSI air pressure Overall dimensions W x D x H 365 0 x 466 0 x 535 0 mm 14 37 x 18 35 x 21 06 in Ground strap length 305 cm 10 ft Suction return hose length 427 cm 14 ft Discharge pressure hose length 671 cm 22 ft Weight 13 6 kg 30 Ib Model Hydraulic Systems on 785 789 793 Prime mover Air diaphragm pump Off Highway Trucks and Power Train Oils Warranty Six Months Operating pressure 138 689 kPa 20 100 PSI Variable delivery 0 340 Ipm 0 90 gpm European Union compliant CE marked Supply air consumption 0 47 liter s 1 cfm per 3 78 lite
358. n and main frame hitch pin e Precision machined and heat treated for long durability e Threaded hole 1 12 Reference RENR5140 Service Manual Front Suspension Remove PartNo _Desription Used on Serial No and Install Disassembly and Assembly Machine Systems 217 5919 Forcing Plate older 735 and 740 Articulated Trucks AWR and AXM 334 8414 Forcing Plate new 735 and 740 Articulated Trucks B1N00959 up B1P02709 up and B1R00360 up Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 179 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension FT3023 Swing Drive Sleeve SMCS Code 5459 015 Model 320C e Essential Tool Warranty None Vehicle System Tools FT1485 Equalizer Pad Compressor Bar SMCS Code 7206 010 Model 943 Track Loader Warranty None e Used for compression of pads during removal and installation of center pin and equalizer bar 4 required e Fastened to 2 plates on top of equalizer pads with two 8S 3887 Bolts each e Up to 24 washers 2M 0849 Washer used to adjust position of bars
359. n and opens anti drift valve 264 6681 264 6681 Spool Clamp used to hold spool 325 3777 for disassembly and assembly on BHL S only 325 3777 Spool Clamp used to hold spool for disassembly and assembly on DL Excavator only 264 6679 Part No Description 264 6679 Wrench 264 6680 Pin Guide 264 6681 Clamp Used to manually lower dump body when engine is off or stalled Installs into port on 241 4680 Hoist Control Valve Allows hydraulic spool to be shifted into lowering position O ring on tooling body seals against hoist control valve to prevent hydraulic oil leakage Made from 190 7979 Bolt and 148 8407 STOR Plug Assembly 446D DBL1 UP Backhoe Loaders 924G RTA1 UP WGX1 UP DDA1 UP RBB1 UP WMB1 UP 928G DJD1 UP WLG1 UP 930G TWR1 UP TFW1 UP Wheel Loaders 306 7627 Used to check hardness of chrome plating on cylinder rods Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools FT1990 Orificed Union SMCS Code 5050 038 Model 416 Warranty None e Required to test and adjust hydraulic margin pressure on 416 Backhoe Loaders only e Loader tilt cylinder hoses are disconnected from cylinder and reconnected at both ends of FT1990 for test procedure aces 1378
360. nce Inside groove dimension 61 3 mm 2 41 in SENR9129 Service Manual Dealer Service Tools 2009 Home Vehicle System Tools 164 4622 Clamp Assembly Brake and Steering Systems SMCS Code 4250 017 4267 017 Model 785C and 793C Large Mining Truck 24H Motor Grader Essential Tool Warranty Six Months Hydraulic System Tools e Used to compress parking brake piston guide spring e Required to disassemble and assemble brake group e Safely compresses guide spring e Locates over spring and guide prevents tool from disengaging Clamp opening max 143 0 mm 5 63 in Clamp throat depth 89 0 mm 3 50 in Spring diameter max 34 0 mm 1 34 in Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement f Implements Frame 292 1274 Stop Group Model 24M Motor Grader Essential Tool Warranty Six Months 2 e Used to stall steering pump for testing e C style clamp fits into bore e Cap screw used to lock stop in place e 87 2223 Socket Head Bolt serviced separately e Material lightweight aluminum Reference KENR6022 24M Machine System Disassembly and Assembly 5P 7389 Transparent Plug Assembly 5P 8678 Punch Assembly SMCS Code 4002 017 Model 120G Motor Graders beginning with 87V 2262 2 Warranty Six Months e Used to determine brake wear Item PartNo Description e Plug assembly which contains a transparent plastic rod is installed in spindle housing 1 5P 7389 Transparent
361. nch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 188 Vehicle System Tools 283 0811 Pusher Plate SMCS Code 4313 011 7301 015 Model 793D Extended Life Off Highway Truck FDB1 Up Essential Tool Warranty Six Months e Used to separate front axle from front suspension cylinder e Required for front axle removal e Similar to 9U 5613 Puller Plate but utilizes larger bolt diameter and front axle keyway clearance e Heat treated to C42 47 for durability 4 WARNING e Weight 70 kg 154 4 Ib To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing the plate loosen all bolts in a circular pattern one half turn Do this again and again until the torque for the bolts is released Reference RENR8332 Disassembly and Assembly 793D Extended Life Off Highway Truck Machine Systems Spindle Front Remove NOTE Support the front axle before removing the bolts that hold the 183 9580 Steering Arm in Position 160 5493 Puller Plate SMCS Code 4313 011 7 Outside diameter 533 mm 21 0 in Model 797 Off Highway Trucks Overall thickness 115 mm 4 5 in Essential Tool S Qj olt hole circle Warranty Six Manths dimension 445 mm 17 5 in 7Y 5245 M36 x 4 0 e Used to separate front axle 150 0 mm 5 9 in long rom suspension strut rod 9X 8259 M36 e Can be used with a hoist attached o two 4 13 eye
362. nch 9H 3992 Head B Loader Lift Arm and 7M 9772 Pin Ti 2 aia 1 Excavator Implement 7M 9774 Adapter Coupling 1 1 w k We 1 8S 6377 Lock 3 l 2 1 2 2 Hitch and Suspension 9S 5431 Sleeve Assembly 1 1 1 tf t 1 4 1 98 5433 Puller Adapter 3 1 2 1 2 1 98 5556 Adapter 1 12 1 1 T 1 1 1P 3044 Tap 1 4 12 1 1 1 1 1 9S 5557 Adapter 2 12 1 1 1 1P 7422 Tap 2 12 1 1 1 40 9634 Stud 1 12 1 1 1 1P 3042 Tap 1 12 1 1 1 9S 5564 Sleeve Assembly 1 1 1 9U 6832 Fast Runner Nut 1 1 1 Inside pin can be driven inward after suggested tooling is used to pull outside pin 2Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 35K1 25K698 45K699 Up 988 Pin Removal Pin Location PartNo Tools Required 1 2 4 5 7 8 9 10 N 12 8B 7548 Bearing Puller 1 Assembly 8B 7563 Handle 1 6V 3160 Puller 30 ton 2 1 1 1 1 1 1 1 1 Pin 2 6V 3170 Puller 50 ton 1 9S 8901 Cylinder 90 ton In 2 1 6H 4158 Pin 2 8H 0684 Wrench Ratchet 1 7M 9772 Pin 1 7M 9774 Adapter Coupling 1 8S 6377 Lock 2 8S 6586 Screw Forcing 1 14 1 8S 6587 Adapter 1 12 1 98 5431 Sleeve Assembly 1 98 5433 Puller Adapter 2 9S 5556 Adapter 1 12 1 1P 3044 Tap 1 12 1 40 9634 Stud 1 12 1 1P 3042 Tap 1 12 1 Stud 1 14 1 1 1 1 2 1 1 1 1 1P 7421 Tap 1 14 11 1 tot 1 1 1 9S 5564 Sleeve Assembly 1 1 1 9S 5565 Sleeve Assembly 1 1 1 1 1 1 1P 0543 Fast Runner Nut 1o 1 1 1 1 1 1 1 9U 6832 Fast Runner Nut 1 Vehicle System Tools 983 Pin Removal
363. ncludes 36 standard sizes each block is individually serialized e Conforms to Grade 3 tolerances for National Institute of Standards and Technology e Set comes complete with fitted wooden storage case 206 3689 Motor Turning Tool Model 315C Excavator Overall length 145 mm 5 7 in Essential Tool Diameter 37 mm 1 5 in Warranty Six Months Number of teeth 14 Hex drive 30 mm 1 2 in e Used to turn 185 6953 Piston Motor travel motor to check rolling torque e Also used to bench test brake Reference RENR5525 Service Manual Dealer Service Tools 2009 Home Vehicle System Tools 250 6142 Threaded Adapter SMCS Code 5070 017 Model 330C and 345B Excavator Essential Tool Warranty Six Months Used to remove 242 6775 Pilot Pump Shaft Used with a 1P 0074 or 1U 7603 Slide Hammer Converts a 18 threaded slide hammer to an M12 x 1 5 thread 90 mm 3 5 in long adapter is heat treated for strength and durability Reference RENR5438 Service Manual 330C Excavator Systems Disassembly and Assembly Hydraulic Pump and Motor Service Tools SMCS Code 5050 010 Model D6H D7H and D8N Tractors Challenger 65 235 and 245 Excavators 953C Track Loader Warranty Six Months e Required for disassembly and assembly of 5 hydraulic pumps and motors manufactured by Linde e Used to repair differential steering and implement pump on D6H D7H and D8N Tractors differ
364. nd CB 564D Vibratory Compactors e Connects to 306 3351 C frame Assembly with a lock bolt e Fits profile of eccentric weights e An 8T 7338 M16 Bolt secures eccentric weight to adapter 306 9603 Adapter Assembly e Used on CB 434D CS 563E and CP 563E Vibratory Compactors e Connects to 306 3351 C frame Assembly with lock bolt e Fits profile of eccentric weights e A 099 0169 Bolt secures eccentric weight to adapter 306 3351 Ref 306 3351 306 3352 306 9603 ne o er Working load limit 454 kg 1000 Ib 454 kg 1000 Ib 454 kg 1000 Ib ASSEM eA aac rhc bata Weight 84 kg 1851b 7 6kg 16 81b 6 9 kg 15 4 Ib Series XW and CB 564D Vibratory Compactor Machine Systems NEHS1019 Tool Operating Manual 306 3351 C Frame Lifting Assembly NEHS1020 Tool Operating Manual 306 3352 C Frame Adapter 306 9603 C Frame Adapter 232 0228 Lifting Bracket Assembly SMCS Code 6605 011 6605 012 4050 011 and 4084 011 Model CB 434D CB 534D CB 534D Series XW CB 564D Compactor Essential Tool Warranty Six Months European Union compliant CE marked NEW TOOL e Used to remove and install compactor drum support plates and final drive e Used with overhead lifting device suitable shackle and dealer supplied Grade 8 bolt and washer e Adjustable center of gravity to balance load for alignment during installation Reference Specifications KENR3614 Disassembly and Assembly Maxi i 454 kg 1000 Ib CB 534D
365. nder Group Rod Adapter Assembly Seal Driver Seal Guide Seal Installer Group Seal Installer Group Seal Installers For Seal Change Kit Sensor Installation Tools for Position Sensing Hydraulic Cylinders Sensor Installer Group Service Tools for 20 and 25 Series Tyrone Pumps Service Tools for 91 1208 Track Motor Service Tools for FP FL HP 7 and FP HP 8 Series Tyrone Pumps Shrink Tubing for Spline Shafts Sleeve Driver Assemblies Sleeve Socket Assembly Spanner Socket Spanner Sockets for Cylinder Piston Rod Assembly on Backhoe Loaders Spanner Sockets Spanner Tool Spanner Wrenches Split Ring Remover Spring Clip Spring Compressor Spring Compressor Step Buffer Seal Installer Suction Line Blocker Plate Support Assembly Support Bracket Swivel Bracket Assembly Telehandler Boom Support Test Ring Threaded Adapter Threaded Adapter Threaded Gland Cylinder Tools Threaded Rod Metric Tilt Cylinder Support Timing Tools for Scrap Shear Rotators Tools for Minimizing Oil Loss During Hydraulic System Disassembly Tools for Servicing Caterpillar Piston Type Hydraulic Pumps Tools for Servicing Caterpillar Piston Type Hydraulic Motors Universal Wrench Extra Large Vacuum Cap Assembly Valve Insert Puller Valve Puller Wear Sleeve Driver Install Wear Sleeve Driver Remove Weight Wrench Assembly FT2789 311 1362 FT1558 FT2442 FT2802 FT3075 149 4935 FT2617 247 4296 304 8952 229 3612 213
366. nder hydraulic control valve on front frame Lifting capacity 28 kg 60 Ib O ring Installers SMCS Code 0618 012 Model All Models Warranty Six Months e Reduces leaks due to improper O ring installation in face seal fittings e Used to install O ring seals in dove tail O ring grooves of tube fittings e Each tool is designed for a specific size O ring makes installation easier e Prevents damage to O ring during installation e Installer snaps O ring in place creating positive retention e 0 rings installed by hand will not seat properly and usually will roll out of fitting at installation Typical Installer 179 6884 4 2 011 O ring 179 6885 6 2 012 O ring 179 6886 8 2 014 O ring 179 6887 10 2 016 O ring 179 6888 12 2 018 O ring 179 6889 16 2 021 O ring 179 6890 20 2 025 O ring 179 6891 24 2 029 O ring Dealer Service Tools 2009 7 117 Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 118 Vehicle System Tools 279 4142 Wrench Assembly SMCS Code 6307 010 Model G310B G315B Grapple Essential Tool Warranty Six Months X l EE TF e Used to properly remove and install bearing Drive izg yin retainer nut without damage Spanner ID 105 75 mm 4 163 in e Used with 3 4 inc
367. nner Wrench NEEG2687 Vibration Amplitude Decal Nitrogen Adapter Group Nitrogen Adapter Nitrogen Adapter Nitrogen Charging Group Nitrogen Regulator Adapter Nut Offset Wrench Oil Refill Unit Pin Adapter Group n Driver Caps n Nut Spanner Wrenches n Remover n Service Group vot Bearing Adjusting Adapter ate ate ates Pry Bar PTO Component Tools Puller Bar Puller for 785 Puller for 789 Puller Plate u2 gae jue pae fae fue pae H 9U 5131 FT2684 FT2621 232 6299 FT2647 254 3424 FT1122 313 2527 FT1485 4C 9695 78 5439 203 5584 133 9905 148 0357 FT2762 FT1211 163 1648 FT2622 1U 9067 133 0963 160 4947 6V 9080 FT1130 FT2623 258 5686 FT3112 FT1362 231 7699 FT1229 129 7142 FT1390 232 0228 FT2399 FT2593 FT3029 4C 9416 185 4458 187 0525 209 2112 175 5507 6V 7879 1U 9386 318 1491 9U 5617 FT2635 229 0287 198 3112 FT0888 81 5293 FT1939 263 0039 FTO601 81 2852 81 9205 154 7386 Puller Plate Puller Plate Puller Plate Puller Plates Pusher Plate Reaction Arm Assembly Reaction Arm Reaction Plate Rear Stand Group Rotary Axle Pinion and Bevel Gear Tooling Seal Driver Seal Guide Seal Installer Seal Installer Seal Installer Separation Group Shaft Support Assembly Sleeve Assembly Sleeve Sleeve Socket Wrench Socket 30 mm 1 18 in Spacer Spacers Spanner Socket Spanner Socket Spanner Wrench Spanner Wrench Speed Sensor
368. nsion RENR6266 Service Manual Tools for Servicing 992 Loader Linkage Pins and Collets SMCS Code 6107 010 Model 992 Loader Warranty Six Months e Special tools used with other hydraulic service tools to remove e In most cases 992C loader linkage pins and collets can be removed and install loader linkage pins and collets on 992C Wheel Loaders with 5P 8715 Forcing Bolts if additional force required these tools e Discontinued 5P 8716 Pin Handler especially recommended for handling used with discontinued 6V 0014 or 316 1491 Cylinder provide 100 ton pins some of which weigh as much as 77 kg 170 pounds and are located Capability for removal refer to Pin Removal tool chart high on machine e Refer to tool charts on following pages for tools required for each location Item Part No Description Pin Handler 5P 8714 Stud 5P 8712 Bushing 5P 8623 Coupler 5P 8713 Plate 5P 8715 Forcing Bolt ltem PartNo Description 1 6V 2072 Sleeve Assembly 2 6V 2074 Stud 3 6V 2073 Bushing 4 8T 5270 Adapter Servicing 992C Loader Linkage Pins and Collets Collet Removal Pin Location PartNo Tools Required 1 7 5P 8715 Forcing Bolt 3 316 1491 Cylinder 1 1 1 1 6V 2072 Sleeve Assembly 6V 2073 Bushing 6V 2074 Stud 8H 3390 Nut 1 1 1Collets normally can be removed with forcing bolts If for some reason the collets at locations 3 8 and 9 cannot be removed with forcing bolts use
369. ntamination Control Guideline NEHS0778 Tool Operating Manual Kit version of 188 3242 227 2479 174 9158 Application Reservoirs with less than 115 L 30 gal capacity Air powered 64 Ipm 17 gpm Gear pump Oil 10W 30W Standard filtration 25 10 5 2 micron absolute or 5 micron H20 separator element available 174 9158 Reference SEBF8493 02 Contamination Control Guideline NEHS0848 Tool Operating Manual 204 7392 This cart is similar to 174 9158 Filter Cart but has Cat 844 hose with Flush Face Quick Disconnects 231 6284 Application Track type tractor axles and final drives with less than 115 L 30 gal capacity Air powered 115 Ipm 30 gpm with 115 L 30 gal reservoir Diaphragm pump Oil 10W 60W Standard filtration 25 10 5 2 micron absolute PAFAT EE Reference SEBF8797 Contamination Control Guideline NEHS0899 Tool Operating Manual 231 6284 Dealer Service Tools 2009 Vehicle System Tools Vehicle Guidelines for Filtration Procedures Brake and The following guidelines and procedures were developed to assist the dealer in implementing and maintaining a Steering Systems consistent contamination control program These documents provide a method and process to effectively maintain specific machine systems utilizing Caterpillar Auxiliary Filtration System Carts Refer to Service Information System SIS for periodic updates Hydraulic System Tools Hydra
370. nto 110 6179 Shaft and into 110 6184 Cartridge Surface finish F e Recessed area makes sure pressing plate contacts bearing s inner and outer race while also providing clearance for bearing cage e 2 threaded holes are provided for lifting eyes FT0886 Adapter SMCS Code 7070 011 Model 950 966C 980 and 988 Wheel Loaders Warranty None e Use with two 3L 2227 Forcing Bolts and bolts and washers listed below to remove lift cylinder trunnion bearing retainers Model Part No Description 950 966C 1A 1460 Bolt 2 4B 4280 Washer 2 980 8S 4734 Bolt 2 4B 5059 Washer 2 988 1A 1135 Bolt 2 2 4B 4281 Washer 988 Lift Arm Repair Fixtures SMCS Code 7070 040 Model 988 Warranty Six Months e 9K 4992 Lift Arm Repair Group provides new right and left lift arm supports for 988 lift arms that have experienced excessive wear or failure in area of lift cylinder pinbores e FT0903 Template 1 should be used to locate new supports as indicated below Reference GMG00467 Reworking Procedure 1 Dealer Service Tools 2009 7 149 Home Brake and Steering Systems System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 150 8T 3194 Pin Puller Adapter P SMCS Code 4050 010 4150 010 5450 010 6500 010 7050 010 Model 235 245 Warranty Six Months Veh
371. o Description Length 0 ring seal Brake Valve Group Passage Connection Connection 81 2857 Brake Release 110 0mm 4 3in 75 4 mm 2 97 in 16 16 2J 6274 Seal 3K 0360 Seal Adapter 8 STOR port 8 JIC male connector 123 0525 Brake Release 110 0 mm 4 3in 74 0 mm 2 91 in 15 14 16 2J 6274 Seal 2M 9780 Seal Adapter 10 STOR port 8 JIC male connector 123 0526 Brake Release 85 0 mm 3 4in 49 0 mm 1 93 in I 14 16 2J 6274 Seal 2M 9780 Seal Adapter 10 STOR port 8 JIC male connector Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 1U 7425 Displacement Gauge Assembly 5P 9726 Gauge Plug Assembly SMCS Code Model 772B 773B 776B 777B 785 and 789 Off Highway Tractors and Trucks AN CZ Warranty Six Months g KNX i YE 2 1U 7425 Gauge Assembly SGP WAT SELL in service brake hydraulic port of brake anchor housing when installed ees 5P 9726 can be reached with only one hand making direct measurement N very difficult e Allows serviceman to transport needed dimension away from vehicle for easy reading of measurement gauge assembly placed over gauge plug to allow easy measurement of 5P 9726 rod piston standard calipers or inside micrometer can then be used
372. o determine thickness of shim required for correct assembly of pinion input shaft e No other measuring method will provide results as fast and accurately as using this tool Dealer Service Tools 2009 129 7160 Seal Driver e Used to install differential oil seal after pinion and bevel gear have been assembled e Driver ensures seal is installed to correct depth also ensures seal is installed exactly perpendicular to shaft eliminates cocked seals e Eliminates seal damage which can be caused during seal installation using conventional tooling e Heat treated for durability References KENR2560 Service Manual KENR2573 Service Manual Home Vehicle System Tools Item PartNo Description Brake and 1 129 7159 Measuring Ring Steering Systems 129 7160 Seal Driver Hydraulic Component Disassembly and Assembly RRR KS l d S 4 Xe cy sete Motor Grader Controls Cable Control and Winch C x sees c S G 0 4 ue Z G Z Z E aces Se L S eee K POO ERR Loader Lift Arm and PartNo Description Excavator Implement 129 7158 Measuring Pin 129 7157 Thrust Washer 129 7156 Shim 1U 5847 Measuring Shaft Implements Frame Hitch and Suspension Hitch Bearing Puller Adapters SMCS Code 7100 010 Model See Below Warranty Six Months Step Plate PartNo Diameter Thread Size Use Model 5P 7398 95 3x101 6mm 1 25 in 12 thd
373. ock Adapter and 1U 8856 U Joint Adapter Six Months FT2257 Support Legs None e Required for bench testing D6H discontinued Arrangement 7G 4636 D7H Arrangement 8P 8973 and D8N Arrangement 9W 9613 transmissions e Provide method for connecting transmissions to test bench oil supply flowmeters and drive shaft and to support transmission during bench test e Previously available tooling also used with these adapters and support legs during bench test Reference NEHT6010 Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 4C 4042 Cover Plate 4C 4044 Front Support Left SMCS Code 0784 S a Model 936 and the 936E discontinued Arrangement 6Y 1741 Warranty Six Months or 40 4042 4c 4044 e Required for bench testing 936 and the 936E discontinued Arrangement 6Y 1741 transmission e Provide way to connect transmission to test bench and to support transmission during bench test e Previously available tooling also used with these adapters and support legs during bench test Reference NEHT6025 4C 3999 Front Supports 4C 3998 Cover SMCS Code 0784 Ran Model 916 discontinued Arrangement 7G 3030 926 and 926E discontinued Arrangement 8P 9853 1718 and
374. ol Allows proper alignment of the rotating group when barrel shim measurements are taken 2 4C 4063 Seal Guide Helps expand the seals and backup rings when installing them on the control pistons 3 8T 9144 Piston Ring Pusher Helps installation of the control piston seals 4 Bearing Puller Group Used to remove the bearing cone from the pump rotating group not serviced This article has changed since the printing of the 2009 Dealer Service Tools Catalog Service Tools for 9T 1208 Track Motor SMCS Code 5058 015 5058 016 and 5058 036 Model 227 229 229D 231D 235 235B 235C 235D 245 245B 245D Excavators Warranty Six Months e Used to disassemble and assemble 91 1208 Track Motor e Makes repairs easier and faster References Item PartNo Description SENR3402 Service Manual Driver Assembly SENR4269 Service Manual eo Driver Group Ring Shaft Seal Driver Plate Group 1U 5553 Parallel Group Seal Guide This article has changed Not shown since the printing of the 2009 1U 7565 Allen Key Dealer Service Tools Catalog 1U 8825 Forcing Screw FT2218 Piston Ring Pliers GO ldemm e vl Nj Rexroth Hydraulic Pump and Motor Service Tools This article nas changed SMCS Code 5050 010 EAR Model 215B 225 227 and 330 Excavators D8R Track Type Tractor since the printing of the 2009 Warranty Six Months Dealer Service Tools Catalog e Required for disassembly and ass
375. om rod e Gland cylinder wrench is designed to clear cylinder rod guard e Two 9 6 mm 0 38 in pins provide positive engagement with gland or piston 126 5759 e Using other tools to remove glands and piston can cause part damage resulting in increased machine downtime e Contains HEX for socket to apply specified torque PartNo Distance Between Pins Pin Diameter Overall Width Overall Length Hex Size 126 5759 68 3 mm 2 69 in 9 6 mm 0 38 in 93 mm 3 7 in 406 mm 16 0in 1 in 126 5760 92 2 mm 3 63 in 9 6 mm 0 38 in 117 mm 4 6 in 406 mm 16 0 in 1546 in Spanner Wrenches SMCS Code 7562 Model 246C JAY1 UP 256C DWS1 UP 262C MST1 UP 272C RED1 UP Skid Steer Loader 277C JWF1 UP 287C MAS1 UP 297C GCP1 UP Multi Terrain Loader Essential Tool K Warranty Six Months 292 9213 NEW TOOL Fase e Used to disassemble and assemble tilt and lift cylinders 292 9215 292 9216 PartNo Description Capacity Overall Length Pin Diameter Square Drive 292 9213 Spanner Wrench 31 8 76 2 mm 1 25 3 00 in 204 7 mm 8 06 in 4 8 mm 0 188 in 292 9214 Spanner Wrench 50 8 120 7 mm 2 00 4 75 in 285 6 mm 11 24 in 6 0 mm 0 250 in 292 9215 Offset Spanner Wrench 31 8 76 2 mm 1 25 3 00 in 135 0 mm 5 31 in 4 8 mm 0 188 in Yin 292 9216 Offset Spanner Wrench 50 8 120 7 mm 2 00 4 75 in 162 0 mm 6 38 in 6 0 mm 0 250 in Vy in FT1558 Prop SMCS Code 5100
376. on Typical Compressor N Assembly 175 1344 Piston Installer SMCS Code 5453 0170 Model 315B 317B and 318B Excavators Grenoble Version Essential Tool Warranty Six Months e Used to install spool assembly into 168 3657 Boom Lowering Check Valve e Pilots spool assembly into main valve body prevents damage to either component e Makes assembly easier and quicker FT0853 Adapter FT0911 Adapter SMCS Code 5100 011 Model 992 Wheel Loader Warranty None e Required to remove lift cylinder trunnion bearing retainer FT0853 for serial number 25K1 404 FT0911 for serial numbers 25K405 Up e Should be used with 1A 1135 Bolts and 3L 2227 Forcing Bolts e Material SAE 1020 steel 229 3612 Relief Valve Tool Assembly SMCS Code 5453 017 Model Caterpillar Hydraulic Control Valves Essential Tool Warranty Six Months e Used to repair recondition worn valve seats in hydraulic control valve body line relief valve seats only e Restores valve seat to factory specifications e No need to remove valve repair is performed in chassis e In most cases valve assembly is repaired and not replaced saves time and expense e Works on three sizes of line relief valves 115 116 and 1 threaded valve port e Comes with case foam insert and Operating instructions Reference NEHS0871 Repairing Line Relief Valve Seats Using the 229 3612 Hydraulic Valve Seat Repair Kit Motor Grader Controls Cable Control and Winc
377. one 1 FT3105 50 NEW TOOL e Used to measure overall brake pad thickness e Go No Go design determines if brake pad replacement is necessary e Eliminates difficulty in making brake wear measurements e Used while operator applies service brakes with engine stopped e Used by removing brake inspection port at brake anchor and inserting gauge Usage Instructions Insert FT3105 Brake Wear Gauge into inspection port If head of gauge does not reach anchor brake wear is less than 50 If head of gauge touches anchor insert FT3104 Brake Wear Gauge into port If head of gauge does not reach anchor brake wear is 50 to 75 If head of gauge touches anchor insert FT3103 Brake Wear Gauge into port If head of gauge does not reach anchor brake wear is 75 to 100 If head of gauge touches anchor brake wear is 100 and brake service is required Reference a WARNING Testing and Adjusting publications for 4K Wheel D d 990H 992K Wheel L Oil in housing can be under pressure and may be hot To prevent personal injury stop the eel Deepa SUN 39 eelLoader engine and wait five minutes to allow oil to settle before removing inspection port plug Dealer Service Tools 2009 Home Vehicle System Tools 185 5784 Brake Wear Gauge lt Brake and Steering Systems SMCS Code 7473 040 Model 950G 962G and 966G Wheel Loaders Warranty Six Months e Used to measure brake wear e Easier to use and provides greater accuracy than tools previously a
378. ontal hitch pin bore e FT1173 Centering Ring 2 required FT1184 Reference Service Letter October 2 1973 Dealer Service Tools 2009 Home Vehicle System Tools l 1U 9364 Strut Gauge Sie se SMCS Code 7201 036 Model 785 and 789 Off Highway Trucks lic System Tools Warranty Six Months Hydraulic Component e Used to measure check for proper oil nitrogen charge in front suspension cylinders Disassembly and Assembly e Hold strut and spindle a specific distance apart 265 mm 10 43 in during nitrogen Risios Grader Controle Cable Control and Winch charging process used with 175 5507 Nitrogen Charging Group e Weight 5 1 kg 11 2 Ib Loader Lift Arm and Excavator Implement X References SENR4016 Service Manual 785 Suspension Cylinders Systems Operation Testing and Adjusting Implements Frame SENR3436 Service Manual 789 Suspension Cylinders Systems Operation Testing and Adjusting Hitch and Suspension FT1680 Strut Gauge SMCS Code 7201 045 Model 769C 773B and 777 Trucks 768C 772B and 776 Tractors Warranty None e Used during oil and nitrogen charging procedure Part No Description for front suspension cylinders 2 required FT1103 Mast Hanger Reference FT1102 Store Rack Service Magazine November 1 1982 Ay FT1229 Lifting Bars SMCS Code 4150 010 4150 011 4150 012 Model 215 225 235 235C Warranty None e In absence of appropriate overhead crane use two FT1229 L
379. onths e Used with 9S 5559 Stud and 6V 3160 Hydraulic Puller to remove 7J 6862 Steering Link Bushing from draft frame Typical Puller Adapter FT1324 Spring Seat SMCS Code 4250 017 Model 769B Truck j Warranty None iy e Used with 5S 1330 Compressor and discontinued 5S 1326 Adapter to compress rear brake piston retraction springs e Makes operation easy and safe e Material SAE 1020 Steel FT1416 Brake Hub Retainer SMCS Code 4267 010 Model 769C Truck Warranty None 0 e Required for installation of brake assembly on rear axle 2 required PaE e With retainers holding brake hub firmly against brake housing brake discs are properly centered on splines of inner brake hub e Necessary to center hub for subsequent installation of wheel which IME must align with splines on hub and axle housing at the same time S Dealer Service Tools 2009 Vehicle System Tools Brake and 5P 9726 Plug Gauge Steering Systems SMCS Code 4250 038 Hydraulic System Tools Model 772B 773B 777 785 789 Warranty Six Months Hydraulic Component l l Disassembly and Assembly e Used to check brake disc wear on service brakes e Installed stack height of brake disc pack is measured with brake piston in applied and Motor Grader Controls retracted positions if difference between the two measurements is 14 07 mm 0 554 in Cable Control and Winch or more brake discs should be replaced Loader Lift Arm and
380. ools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 308 4547 Valve Adjuster SMCS Code 5051 6501 Model E Series Backhoe Loaders Warranty Six Months NEW TOOL e Used to manually lower boom during engine stall e Temporarily replaces boom lower pilot line on main control valve e Remove pilot line and thread plug into control valve e Slowly turn knob to depress internal valve stem and relieve oil back into reservoir tank e Allows controlled lowering of boom without a power source Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools 335 3395 Spanner Wrench Assembly SMCS Code 5077 Model PL61 Pipelayer Warranty Six Months NEW TOOL Used to remove and install 297 6401 Accumulator on PL61 Pipelayer Used with 1 inch square drive ratchet wrench Dual purpose tool can also be used to set bevel gear backlash on D250 725 Articulated Dump Trucks can be used to replace 149 5167 Spanner Wrench Positive engagement three pins reduces risk of damage to accumulator Black oxide coated to resist corrosion Use 4F 2954 Pin and 8E 8439 Dowel to replace damaged parts Brake and Steering Systems
381. or part No Description Use Charging Kit Motor Grader Controls 281 2587 Spanner Wrench Remove and install top Cable Control and Winch cover of accumulator for Reference sonnent S ee ae eee 282 8718 Charging Adapter Recharge nitrogen filled ee ae ae e i S 9 xcavator Implemen Disassembly and Assembly ie culate 281 2587 p Implements Frame Hitch and Suspension 1U 9386 Nut SMCS Code 6810 011 14 Model D11N Track Type Tractor 4 L Warranty Six Months z s 12 LE NV pa iE pa SUN TTT TT 7 13 URL G m rz e Additional tools needed to remove impact ripper shank pin numbers 1 2 and 3 on illustration of all removal tooling e Available on MAO made as ordered basis delivery within 30 days of receipt of order SS YF 3 Reference 7 8 SEBF0578 Special Instruction Tooling Setup for Removal viewed from rear of tractor PartNo Description Thread Length Item PartNo Description 1U 9386 Nut 2 8 2B 51 mm 2 01 in 1 1U 9386 Nut 2 Stud 3 Coupler 4 Cover Assembly 5 Push Cylinder Group 6 5P 4776 Threaded Rod 4 7 1A 1935 Nut 8 5P 8250 Washer 9 Pull Cylinder Group 10 1U 9386 Nut 5P 5208 Nut 11 5P 5207 Stud 12 1S 6645 Puller Sleeve Assembly 13 Shank Pin 14 Grease Fitting 9U 5617 Oil Refill Unit SMCS Code 7201 000 7213 Part No Description Model 769 773 777 785 789 and 793 Truc
382. ore sizes over 190 mm 7 5 in and when machine is manufactured with bore alignment locator holes e Simple to use attach alignment fixture by inserting 1 pin into hole hole spacing dimensions stamped for easy location and the other pin into machine locator hole e Quickly and easily aligns 51 mm 2 0 in boring bar to exact centerline of original bore using locating holes and pins alignment is within 0 4 mm 0 016 in e Each alignment fixture accommodates several center to center dimensions for locator holes choose hole in fixture which matches locator hole spacing on machine e Alignment fixtures are designed only to locate the boring bar fixture must be removed once boring bar tooling is in place e Locator holes will be designed into many future machine designs e Hole diameter for boring bar 51 mm 2 0 in Dealer Service Tools 2009 Vehicle System Tools po Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Alignment fixture 1 and pins 2 Loader Lift Arm and lt used to align boring bar using Excavator Implement Alignment fixture 1 and pins 2 used to align bore alignment locator holes 3 Implements Frame boring barusing bore alignment locator holes 3 ca ae cae a PartNo Description Width Thickness Length 1 197 1377 Alignment Fixture 349 0 mm 13 74 in 4C 9696 Alignment
383. ormal range External input socket calibrated for 4C 9436 Flow Meter only use 4C 9438 Cable to connect external flow meter Continuous working pressure Accuracy 0 420 bar 0 6 000 PS 1 6 full scale Temperature dual scale 10 to 120 C 50 to 250 F Accuracy 2 full scale Speed will measure 0 10 000 photo tach 0 3 000 mech tach Accuracy 2 full scale Uses discontinued 6V 3136 Pickup and 6V 2198 Cable Ports 16 in 12 UNF SAE O ring port 4C 9675 Hydraulic Flow Tester Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Item PartNo Description The 4C 9675 has the same design characteristics H P F as the 4C 9437 except for flow capacity of 0 200 dad or 0 40 g m and working pressure of 5000 PSI 2 4C 9625 Gauge Flow range dual 0 200 gpm or 0 40 gpm metric or US scales 3 4C 9627 Load Valve 4C 9437 Tester Accuracy 2 full scale over normal range Not shown External input socket calibrated for 4C 9436 4C 9623 Transducer Flow Meter only use 4C 9438 Cable to connect external flow meter 4C 9626 Seal Continuous working pressure 0 350 bar 0 5 000 PSI 4C 4083 Rupture Disc for 4C 9437 Tester 4C 4084 Rupture Disc for 4C 9675 Tester Accuracy Temperature
384. ose 34 500 kPa 5 000 PSI hydraulic system item poring Seal S Hoss N With these covers installed full system pressure can be 1 5P 0045 1P 3700 12 7 mm 05 in applied without loss of hydraulic fluid or damage to seal S 2 5P 0046 1P 3702 19 05 mm 0 75 in e Can also be used to isolate relief valve 1 2 3 4 5 6 3 5P 0047 1P 3703 25 4 mm 1 0 in pressure readings 4 5P 0048 1P 3704 31 75 mm 1 25 in 5 5P 0049 1P 3705 38 1 mm 1 5 in 6 5P 0050 1P 3709 50 8 mm 2 0 in 5P 2683 Stop SMCS Code 5050 036 Model 12G 14G 16G 130G and 140G Motor Graders 590 Warranty Six Months 14 99 e Used to block pump servo valve when testing maximum pressure relief valve on 14G and 16G Motor Graders e Stop assembly can be modified as indicated below so it can be used to obtain maximum pressure relief valve setting when tee testing 12G 130G and 140G Motor Graders 1850 0010 o 4 699 025 45 Medium Pressure Quick Disconnect Couplings SMCS Code 5050 036 Model Most Caterpillar Models Warranty Six Months e Replacement parts for earlier adapters for hydraulic system component testing e Use of these components should be limited to testing at pressures below 34 500 kPa 5 000 PSI ltem PartNo Description 1 2P 8334 Nipple 1 in Plain 1 in NPT 2 2P 8335 Coupler 1 in Plain 1 in NPT 3 2P 8336 Nipple 1 in Valved with 1 in NPT 190 8319 Nipple 1 in Valved with 1 in NPT 190 8317 Nipple 1 in Valve
385. oses extensively used for hydraulic flow testing with hydraulic test benches and portable flow meters for hydraulic hammers on excavators and any application where high pressure quick disconnects are needed e Designed as screw to connect high pressure fittings will not come uncoupled during rugged use or abuse e Burst pressure provides 31 to 1 safety factor e All fittings valved for clean non spill field application e Dust caps and dust plugs available where dirt and other contaminates are present e Repair kits available for all sizes and contain all seals to overhaul quick disconnects e Used with 1U 9551 Portable Hydraulic Flowmeter and 1U 8761 Portable Hydraulic Flowmeter Flow Test Fittings and Threaded Adapters e Used to adapt various applications when STOR ORFS or metric threads are present Hose End Fittings e Used to make hydraulic hoses for field flow testing test benches or shop oil filtering e Used with 5P 1010 and 5P 0477 XT5 Sleeves assembled with Caterpillar Hose Press Tooling e Helps eliminate leaks and need for additional thread adapters e Available with STOR Straight Thread O ring style threads Reference NEHT5000 Tool Operating Manual Quick Disconnect Couplers and Nipples 41 340 kPa 6000 PSI Working pressure of all couplers and nipples Flow rate 303 Ipm 80 gpm with a 690 kPa 100 PSI pressure drop 41 340 kPa 6000 PSI 137 800 kPa 20 000 PSI Operating pressure
386. panner Wrench 127 8064 Adjustable Adapter Plate Group TAA Dealer Service Tools 2009 7 95 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 96 Vehicle System Tools 127 8069 Adapter Plate Group This adapter plate is used on glands with 80 to 116 mm 3 1 to 4 5 in across flats ltem PartNo Description 1 Setscrew 2 9X 6032 Socket Head Bolt 3 127 8071 Key Additional Required Tooling not part of group 9U 7868 Cylinder Spanner Wrench 162 7189 Adjustable Adapter Plate Group 120 This adapter plate is used on glands with slots machined in the face Item PartNo Description 1 162 7189 Plate Adapter Group 2 6V 7726 Screw Additional Required Tooling not part of group 9U 7868 Cylinder Spanner Wrench 9U 7869 Cylinder Spanner Wrench 127 8066 Key 12 5 mm 0 50 in wide 127 8067 Key2 9 5 mm 0 38 in wide 127 8068 Key2 6 5 mm 0 25 in wide 1Plate adapter fits both 9U 7868 and 9U 7869 Cylinder Spanner Wrenches 2Keys from 127 8064 can be used with this plate Universal Position and Fixed Position Adapter Plate Specifications Adapter Plate Usage Chart A will help determ
387. pe Nipple 31 75 x 31 75 mm 1 x 1 in 7F 8267 O ring Seal 2H 6488 Bolt 4 1D 4719 Nut 4 146 3661 Hydraulic Test Adapter SMCS Code 5070 036 Model M312 M315 M318 and M320 Wheeled Excavators Essential Tool Warranty Six Months e Used to connect flowmeter return line into hydraulic circuit e Test pump flow rate without removing pump from machine e Directs oil from flowmeter through oil cooler prevents overheating during pump testing e Adapter is through drilled with 90 degree intersecting port Dash Size 16 154 12 thread Reference SENR6261 Testing and Adjusting Female connection STOR M300 Family Excavators Through hole connection Hydraulic Systems Hole size Fits flange dash size Fits head size Use 4J 0522 Code 61 Split Flange 30 0 mm 1 181 in 20 50 8 mm 2 0 in O ring seal Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Nut Adapter Typical adapter and associated parts O os O Dealer Service Tools 2009 Vehicle System Tools Brake and Quick Disconnect Couplings for Hydraulic Test Equipment Steering Systems SMCS Code 5050 036 Hydraulic System Tools Model Most Caterpillar Models Warranty Six Months Hydrau
388. ple Valved NPT Int in 20 700 kPa 3000 PSI 3P 2235 Nipple Open 3 NPT Int Rin 20 700 kPa 3000 PSI 3P 2236 Nipple Open 3 NPT Ext in 20 700 kPa 3000 PSI 1P 2375 Nipple Valved 3 NPT Ext in 69 000 kPa 10 000 PSI 1P 2376 Coupler Valved 1 NPT Int in 69 000 kPa 10 000 PSI 2P 8335 Coupler Open 1 4 NPT Int 1 in 12 070 kPa 1750 PSI 2P 8336 Nipple Valved 1 NPT Int 1 in 12 070 kPa 1750 PSI 2P 8337 Coupler Valved 1 NPT Int 1 in 12 070 kPa 1750 PSI 1 Normal Service Press coupled operation only Quick Disconnect Couplings for Pressure Testing Up to 41 500 kPa 6000 PSI SMCS Code 5050 036 Model Most Caterpillar Models with pressure up to 41 500 kPa 6000 PS Warranty Six Months e Small quick disconnect couplings with good sealing ability for pressures up to 41 500 kPa 6 000 PSI e Valved nipples can be permanently installed in test points of current Caterpillar hydraulic transmission engine oil or cooling systems so that pressures can be quickly determined throughout machine e 2 types of valved couplers available for connecting gauges hoses and snubber valves to valved nipples on machine e 2 additional plain nipples available for hose to gauge or snubber valve to gauge connection Item PartNo Description Not shown Valved Couplers High Temp Valved Nipples 1 6V 4144 Valved Coupler Internal La in NPT 6V 4433 Valved Nipple E
389. pper 1 and lower 3 plates 9U 5344 Stud Item 2 g Installer properly fits bearing eliminating hammering Thread M30 x 3 5 f and peening damage caused by improper installation Overall length 350 mm 13 7 in long L techniques and tools 3 L S S 133 8361 A Plate Item 3 Z Puller stud is large enough to provide adequate capacity i E and pulling force for sleeve bearing installation arge diameter 160 mm 6 3 in A e This tool is used for installation only Small diameter fits tube assembly 134 0 mm 5 28 in Puller stud hole diameter 32 mm 1 3 in Reference KENR2705 Service Manual Module 163 1648 Guide 163 1650 Sleeve 163 2195 Seal Installer SMCS Code 4310 012 Model PS PF300 and PS PF300B Essential Tool Warranty Six Months 163 1650 e Used to assemble fork assembly components e Sleeve properly aligns guide on shaft e Guide properly aligns fork assembly during installation eliminates lip seal roll e Seal installer eliminates seal damage caused by improper installation techniques 163 2195 and tools used with 1P 0532 Handle included in 1P 0520 Driver Group PartNo Description Overall Dimensions Reference 163 1650 Sleeve 140 0 x 50 8 mm 5 51 x 2 00 in KENR2705 Service Manual PS300B PF300B Pneumatic Compactor 163 1648 Guide 120 0 x 50 8 mm 4 72 x 2 00 in Machine Systems Disassembly and Assembly 163 2195 Seal Installer 140 0 x 25 4 mm 5 51 x 1 00 in 7 206 Dealer
390. pport Disc 129 80 mm 5 11 in 1 5 265 4184 Extension Tube 50 0 cm 19 7 in 2 21 265 4199 Support Disc 126 80 mm 4 99 in 1 6 265 4185 Extension Tube 75 0 cm 29 5 in 3 22 265 4200 Support Disc 120 45 mm 4 74 in 1 7 265 4186 Coupler Group 2 23 265 4201 Support Disc 119 80 mm 4 72 in 1 8 81 0269 M6 x 1 Bolt 6 24 265 4202 Support Disc 114 10 mm 4 49 in 1 9 265 4187 Support Collar Group 1 25 265 4203 Support Disc 107 75 mm 4 24 in 1 265 4188 Support Disc 266 50 mm 10 49 in 1 26 265 4204 Support Disc 95 05 mm 3 74 in 1 265 4189 Support Disc 253 80 mm 9 99 in 1 27 265 4205 Support Disc 88 70 mm 3 49 in 1 265 4190 Support Disc 234 75 mm 9 24 in 1 28 265 4206 Support Disc 84 80 mm 3 34 in 1 265 4191 Support Disc 219 80 mm 8 65 in 1 29 265 4207 Support Disc 76 00 mm 2 99 in 1 265 4192 Support Disc 196 65 mm 7 74 in 1 30 265 4208 Wire Guide Group 1 265 4193 Support Disc 179 80 mm 7 08 in 1 Not shown aie S G i 265 4194 Support Disc 158 55 mm 6 24 in 1 265 4195 Support Disc 149 80 mm 5 89 in 1 265 4196 Support Disc 139 80 mm 5 50 in 1 265 4197 Support Disc 133 05 mm 5 24 in 1 Vehicle System Tools 265 4209 Service Group e Used to install sensors in trunnion mounted position sensing hydraulic cylinders PCS e Ensures accurate alignment of sensor e Reduces possibility of damage to seal on sensor Reference NEHS0935 Tool Operating Manual Using the 265 4177 and 265 4209 Service Tool Groups to
391. ption Diameter Depth Width of handle of Pins Pin Size of Pins Weight Drive Size 9U 6110 Spanner 101 6 mm 61mm 2 3L 3324 Pin 72 00 mm 2kg Yin 4 00 in 2 4 in 9 50 mm 0 375 in 2 834 in 4 5 Ib 9U 6111 Spanner 139 7 mm 84mm 4 3L 3324 Pin 106 00 mm 5kg in 5 50 in 3 1 in 9 50 mm 0 375 in 4 173 in 11 5 Ib 9U 6123 Spanner Cylinder rod size 152 0mm 400 0 mm 2 per side 9F 5975 Side A Side A 50 8 mm 2 0 in 6 0in 15 75 in 12 0 mm 0 47 in 71 0 mm 3 031 in 8T 8441 Side B Side B 18 0 mm 0 71 in 78 0 mm 3 071 in Spanner Wrench Usage Chart 9U 6111 Spanner Wrench Part 9U 6110 9U 6111 9U 6123 B es j 6 Piston Serviced 6U 3247 5U 6864 b gt 9U 6110 Type Cylinder Suspension Suspension Steering iss Vehicle Models D250B D35C D25C D300B D35HP D25D D300D D40D D250B D44B D30C D550B D30D D300B D300D D35C D35HP D350C D350D D40D D400 ltem PartNo Description D400D 1 3L 3324 Pin 2 090008 Set Screw 3 9F 5975 Socket Head Bolt 346 18 4 8T 8441 Socket Head Bolt M12 x 1 75 Dealer Service Tools 2009 Home Vehicle System Tools ae Brake and Repair Tools for Backhoes and B Series Telehandlers Steinsen SMCS Code 5100 017 Model TH220B TH330B TH350B TH360B TH460B TH560B TH580B and Backhoe Loader Hydraulic System Tools Essential Tool Warranty Six Months Hydraulic Component Disassembly
392. ption Req d Models Use 1 6V 9454 Wrench 1 All Tighten Winch mounting stud nuts 2 Spanner Wrench 1 57 58 59 Tighten Drum Shaft Nuts d FT1037 Gauging Bar 2 57 58 59 Sets and measures distance between bevel gears on directional clutch shaft 4 FT1068 Jack Assemblies 3 55 56 Sets distance between bevel gears on directional clutch shaft 2P 8330 Blade Control Test Group This article has changed Discontinued Service Parts Available since the printing of the 2009 6D 6680 Tool Group Dealer Service Tools Catalog Discontinued Service Parts Available References GEG02370 Special Instruction Item PartNo Description Oty Testing and Calibrating 2P 8330 Group 1 Test Group FEG00020 30 Methods and Equipment 2 Level Assembly Bulletin dated 2 75 3 5S 2671 Screw 4 4 4M 0061 Bolt 8 5 Cover 2 6 Gasket 2 All part numbers in the table have a six month i warranty 1 Part of 6D 6680 Tool Group FT1080 Power Pendulum Test Fixture SMCS Code 5216 036 Model All Caterpillar Motor Graders Warranty None e Used to bench test power pendulum of Automatic Blade Control e Holds power pendulum retains windup of pendulum clock spring and provides for leveling pendulum in order to check and adjust phase of feedback pot e Power for test supplied from external source through jacks provided on 2P 8330 ABC Test Group This article has changed since the printing of the 2009 Dealer Service Tools Catalog Dealer
393. r Bearing Location PartNo Tools Required 1 2 3 4 8B 7548 Bearing Bulien TT Assembly 6V 3160 Puller Group 30 ton 2 1 1 1H 3107 Push Puller 1 1 6V 3170 Puller Group 50 ton 2 1 1 98 5431 Sleeve Assembly 1 40 9634 Stud 1 12 1 1 Stud 1 14 1t 1 9S 5564 Sleeve Assembly3 1 9S 5565 Sleeve Assembly Ti NOTE FT0514 Handle can be made for use with 1P 1831 1P 0543 Fast Runner Nut 1 1 1P 1832 1P 1833 and 1P 1834 Adapters where manual 9U 6832 Fast Runner Nut 1 driving of bearings is desired 1P 1833 Adapter Bearing Pulling 1 4 1P 1839 Adapter Bearing Pulling 1 1P 1843 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 2Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only 977H Track Type Loaders Bearing Location PartNo Tools Required 1 3 4 8B 7548 Bearing Pulen 1 1 Assembly 6V 3160 Puller Group 30 ton 1 1 1H 3107 Push Puller 1 6V 3170 Puller Group 50 ton 2 1 98 5431 Sleeve Assembly 1 4C 9634 Stud 1 12 1 Stud 1 14 1 1 9S 5564 Sleeve Assembly3 1 4P 0543 Fast Runner Nut 1 1 NOTE FT0514 Handle can be made for use with 1P 1831 9U 6832 Fast Runner Nut 1 1P 1832 1P 1833 and 1P 1834 Adapters where manual 1P 1833 Adapter Bearing Pulling 1 driving of bearings is desired 1P 1834 Adapter Bearing Pulling 1 1P 1839 Adapter Bearing Pulling 1 Use
394. r to indicate filter element changes e All hose assemblies are made from Caterpillar 844 wire reinforced hose will not collapse when filtering hot oil e Extra tall hose hook for ease of hose storage e Built in storage box to hold optional adapter fittings Reference NEHS0809 194 2897 and 246 1157 Filter Cart Group Dealer Service Tools 2009 Vehicle System Tools Brake and This article has changed Steering Systems since the printing of the 2009 Hydraulic System Tools Dealer Service Tools Catalog Hydraulic Component Operating pressure 138 827 kPa 20 120 PSI Disassembly and Assembly Variable delivery 0 409 Ipm 0 90 gpm Motor Grader Controls Supply air consumption 0 47 L s 1 cfm per 4 55 Ipm 1 gpm of fluid pumped Cable Control and Winch Suction lift Up to 5 5 m 18 ft Loader lift Armand Operating temperature 0 to 93 C 2 to 200 F Excavator Implement Liters gallons per cycle 1 9 L 0 5 gal Standard filtration 10 micron absolute Implements Frame Outlet hoses 2 61 cm 20 ft long with 38 1 mm 1 5 in diameter ends Hitch and Suspension Inlet hose 1 30 cm 10 ft long with 50 8 mm 2 0 in diameter end Storage box 612 0 x 273 0 x 241 0 mm 24 0 x 11 0 x 9 5 in Noise level 82 dB 758 kPa 110 PSI air pressure Overall dimensions 1295 x 915 x 1219 mm 51 x 36 x 45 in without 609 mm 24 in hook bar Weight 163 kg 360 Ib Filter working pressure 1034 kPa 150 PSI
395. r Assembly 920 and 922 Wheel Loaders Bearing Location Part No Tools Required 1 3 4 8B 7548 Bearing Puller 1 1 Assembly 6V 3160 Puller Group 30 ton 2 1 1 1H 3107 Push Puller 1 6V 3170 Puller Group 50 ton 1 40 9634 Stud 1 12 1 Stud 1 14 1 1 9S 5564 Sleeve Assembly3 1 9S 5565 Sleeve Assembly 1P 0543 Fast Runner Nut 1 1 NOTE FT0514 Handle can be made by dealers for use 9U 6832 Fast Runner Nut 1 with 1P 1831 1P 1832 1P 1833 and 1P 1834 Adapters 1P 1831 Adapter Bearing Pulling 1 1 where manual driving of the bearings is desired a Aarna Basina E 1P 1835 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 2 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3 Used for removal only Vehicle System Tools 930 Wheel Loader Bearing Location Brake and Steering Systems PartNo Tools Required 1 3 4 8B 7548 Bearing Puller 1 1 Assembly Hydraulic System Tools 6V 3160 Puller Group 30 ton 1 1 1H 3107 Push Puller 1 ___ Hydraulic Component 6V 3170 Puller Group 50 ton 1 Disassembly and Assembly 4C 9634 Stud 1 4 12 1 Motor Grader Controls Stud 1 14 1 1 Cable Control and Winch 9S 5564 Sleeve Assembly 1 Loader Lift Arm and 9S 5565 Sleeve Assembly 1 1 Excavator Implement 1P 0543 Fast Runner Nut 1 1 Impl ts F mplements Frame NOTE FT0514 Handl
396. r Implement Implements Frame Hitch and Suspension FT0794 Return Line Cap Assembly SMCS Code 5050 038 Model See Tee Test Tool Charts Warranty None Item PartNo Description 1 2P 8337 Valved Coupler e Use of this fabricated tool indicated 2 3B 7750 Pipe Nipple under B in Tee Test Tool Chart 3 3B 6556 Street Elbow 4 45 3754 Filler Cap 5 45 3816 Plate 6 45 3815 Gasket 7 1F 9178 Coupling 1 25 in NPT 8 Flex Oil Line FT0828 Filter Adapter SMCS Code 5050 038 Model See Tee Test Tool Charts Warranty None e Use of this fabricated tool indicated under A 3 in Tee Test Tool Chart eee 1 2P 8336 Valved Nipple 2 3B 7257 Bushing 2 25 4 mm 1 in Extra Heavy Pipe Nipple 50 8 mm 2 in Long 4 3J 8769 Flange Return Line Cap Assemblies SMCS Code 5050 038 Model See Tee Test Tool Charts Warranty Six Months FT1633 Return Line Cap Assembly e Use of these fabricated assemblies indicated under Item PartNo Description B 12 FT1633 and B 11 FT1634 respectively in 1 Tee Test Tool Ch Filler Return pe psl 00 E S 2 2P 8337 Coupler Assembly e Can be used in same applications as assemblies 3 aE oe D8 and D9 and permit easier installation of tee test flow block 4 1P 5597 Pipe Nipple FT1634 Return Line Cap Assembly Item Part No Description E Oil Line Flex 4J 3754 Filler Cap 4J 3815 Gasket 3B 7750 Pipe Nipple 2P 8337 Coupler Assembl
397. r and excavator cylinder rods having spherical bearings to end post of 1P 1784 and 1P 2330 Hydraulic Cylinder Repair Stands e Counterbored side of adapters used for excavator cylinder rods having spherical bearings side with step diameter used for 992C lift cylinder rods e 2 required e Material SAE 1020 steel 9U 5919 Spanner Tool 9U 5920 Sleeve SMCS Code 5104 017 Model 994 Wheel Loaders Warranty Six Months 9U 5919 Spanner Tool e Used to disassemble and assemble 6E 0512 and 101 9571 Threaded Piston in 9T 9021 9T 9022 9T 9024 and 9T 9025 Tilt Cylinder Groups e Used with torque wrench e Plastic ID of spanner to prevent damage to cylinder rod threads during use e Enables required piston assembly torque of 816 N m 600 ft lb to be achieved not possible with conventional spanner tools e Use of any other tool can result in damage to piston or rod and result in improper assembly e Provides positive non slip engagement of spanner pins 9U 5919 Spanner Tool 9U 5920 Sleeve Construction Steel For use with 9U 5920 Sleeve l l Outside diameter 203 mm 8 in Cylinder rod diameter 138 7 mm 5 5 in e Used to protect cylinder head seals during assembly Inside diameter 114 0 mm 4 5 in Cylinder rod thread size 136 5 mm 5 375 in of head onto rod without protection seals will likely oo be cut or damaged Length 152 mm 6 in e Used on rods with 139 7 mm 5 5 in diameter Weight 15 kg 33 Ib and 5
398. r hex stock e Reduces 2 00 12 internal threads to 1 50 12 internal threads will accommodate 6V 2074 Stud e Used primarily to remove linkage pins from 992C Wheel Loaders e Also general usage tool wherever reduction of thread size from 2 00 12 to 1 50 12 required 221 9575 Pin Pulling Threaded Adapter SMCS Code 6100 011 Model 385B Hydraulic Excavator Warranty Six Months e Used to remove boom pins and boom cylinder foot pins e Reduces M48 x 5 0 threaded hole to M30 x 3 5 e Heat treated for added durability and long tool life e 50 tons maximum pulling capacity Reference 385B Disassembly and Assembly Manual Machine Systems 173 6747 Seal Installation Ring 173 6748 Seal Installation Plunger SMCS Code 7071 012 0700 Model 988G Wheel Loader Essential Tool Warranty Six Months 173 6745 Seal Installation Ring 173 6746 Seal Installation Plunger SMCS Code 7071 012 0700 Model 988G Wheel Loader Essential Tool Warranty Six Months e Used to install 160 mm 6 3 in MFL seals in front linkage e Installation tool and plunger provides consistent seat depth without damaging seal e Used to install 120 mm 4 7 in MFL seals in front linkage e Installation tool and plunger provides consistent seat depth without damaging seal Dealer Service Tools 2009 Vehicle System Tools Implements Frame Hitch and Suspension Brake and Steering Systems ic System Tools 175 5507 N itrogen Charg ing Grou p H
399. r m 1 gpm of fluid pumped e Replaces discontinued 201 8131 and discontinued 183 9301 Carts e Used to filter fluids from 5W lightweight oils to 90W Maximum output pressure of fluid being pumped equals Air inlet pressure final drive lubricants Hydraulic fluids 5W to 90W e Variable pump delivery Operating temperature 0 to 66 C 0 to 150 F e Powered by compressed air Standard filtration 10 micron absolute e A differential pressure gauge is provided to monitor filter element condition Extra large filter 27 3 cm diameter x 82 5 cm 10 7 in diameter x 32 5 in e Extra large capacity filter for extended time between dirty element change Outlet hoses Two 844 38 1 mm 1 in diameter x 25 ft long 1Y in Cam lok fittings e Wire reinforced hoses will not collapse with hot oil e Built in tool box e Convenient hose caddy for ease of storage Inlet hose 844 50 8 mm 2 in diameter x 4 27 m 14 ft long 1 in Cam lok fittings Tool box 40 6 x 25 4 x 22 8 cm 16 x 10 x 9 in Overall dimensions 122 x 157 x 102 cm 48 x 62 x 40 in e Mobile cart on hard plastic casters Noise level 82dB at 110 PSI air pressure Reference Weight 318 kg 700 b NEHS0847 Tool Operating Manual Performance Note Fluid flow through filter for maximum efficiency This article has changed since the printing of the 2009 Dealer Service Tools Catalog
400. r out of Threaded Pullar Rod 3 pin bore Cradle Assembly e Fast runner nuts are used with Fast Runner Nut SN ola a threaded rod to make removal Pin Installer of pins faster and easier Bolt z er Typical pin installer and cradle assembl e Puller rods screw into threaded Washer YD P y hole in each pin Nut Pin Driver Caps e 2 sizes of pin driver caps are available to protect ends of pin keeps pin from mushrooming at the ends e When installed the caps can be hit with sledge hammer to drive pins into bore used for installation only e Used only when hydraulic force is not required to install pins Pin driver cap protects end of pin 5130 Front Shovel Tooling Usage Item Description 1 Boom to Swing Frame Pin 2 Stick to Boom Pin 3 Bucket Pin 4 Cylinder Pins 5 Cylinder Pins General Tooling Used for All Pins Location of pins on front shovels Part No Description 9U 6702 Threaded Puller Rod 2 6 m 8 5 ft long with M64 thd 1 9U 6800 Fast Runner Nut with M64 thd 1 Hydraulic Cylinder with 150 ton capacity 1 3S 6224 Hydraulic Pump 115 VAC 1 8S 8033 Hydraulic Pump 230 VAC 1 6D 7726 Hydraulic Hose 2 Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Imple
401. r removing the pin hydraulically e Later models with pin puller hole do not require this adapter plate 124 4638 Bearing Puller Plate e Used to remove the top articulation hitch pin bearing 124 4639 Bearing Puller Plate e Used to remove the bottom articulation hitch pin bearing 124 4640 Receiving Sleeve Assembly e Used to remove the top and bottom articulation hitch pins 124 4641 Receiving Sleeve e Used to remove the top and bottom articulation hitch pin bearings Item PartNo Description Recess Inside Overall Outside Thickness Puller Rated Lifting Overall Diameter Diameter Diameter Diameter Hole Thread Capacity Eyes Length 124 4637 Adapter Plate 177 8mm 76 2 mm M48 X 5 890 kN 7 00 in 3 00 in 100 tons 124 4638 Bearing Puller Plate 214mm 251 mm 38 mm M48 X 5 upper bearing 8 43 in 9 88 in 1 5 in 124 4639 Bearing Puller Plate 174 0 mm 193 5mm 38 mm M48 X 5 _ lower bearing 6 85 in 7 62 in 1 5 in 124 4640 Receiving Sleeve 254 mm 2794mm 890 kN 2 450 mm Assembly 10 0 in 11 00 in 100 tons 17 7 in pin removal 124 4641 Receiving Sleeve 265 0 mm 2794mm 890 kN 216 mm bearing removal 10 43 in 11 00 in 100 tons 8 5 in 218 4529 Bearing Puller Plate 218 4530 Bearing Puller Plate 218 4529 SMCS Code 7054 7117 7551 011 Model 950G and 962G Series and II Wheel Loaders IT62G Series and Il Integrated Tool
402. r supply FT0965 Cylinder Support SMCS Code 5050 010 Model 773 Truck Warranty None e Installed over hoist cylinders as protective measure when removing transmission or performing other major service work under truck body 308 6636 Plug Assembly 5P 0306 Vacuum Transducer 3B 6552 Pipe Elbow 6K 1019 Pipe Nipple 3B 7762 Tee Fitting 5P 8998 Pipe Nipple 40 8852 Regulator Safety Valve not serviced separately llel ml el wl rm Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools FT0649 Yoke Adapter FT1631 Flare Nut Wrench SMCS Code 5050 010 SMCS Code 5050 010 Model Most Caterpillar Models Model 814B Tractor 815B and 816B Compactors Warranty None Warranty None e Used to mount hydraulic cylinders which do not have rod eyes e Allows easier removal and installation of tube assembly in right to end post of repair stand bulldozer lift circuit e One end of adapter has holes and slots to fit many different e Connector between lift tube assembly and hydraulic control valve cylinders other end has boss with tapered hole which fits cylinders is difficult to tighten or loosen with standard wrench because of with ball stud pivot its locat
403. range of sleeve bearing puller plates and installer plates are available for servicing each pin location e Threaded rod and speed nut provides time saving means of pulling large pins e Refer to charts for tools required for each pin location only tooling required for the new SBC pins is listed 992G SBC Linkage Pin Locations Linkage Pin Installation and Removal Tooling Part No Description A B 9U 7763 Puller Rod 2 12 2A thd 1 1 9U 7764 Bushing 1 1 7Y 0725 Hard Washer 2 2 3E 3879 Eyebolt M16x2 1 1 8T 7781 Nut 2 2 318 2121 Puller Assembly 1 1 Retainer Extraction Tooling Part No Description A B 322 5589 Extractor 1 1 7B 2289 Bolt 11 4 12 57 15 mm 1 1 009 3020 Washer 11 4 4 4 992K SBC Linkage Pin Locations Linkage Pin Installation Tooling Part No Description A B K Y 289 0013 Puller Rod 11 2 12 1 8H 3390 Threaded Nut 1 5 12 4 9U 7763 Stud Puller Rod 2 12 in 1 1 1 322 0102 Adapter Assembly Spacer 1 1 9U 7764 Bushing 1 1 1 6V 2073 Bushing 1 7Y 0725 Hard Washer 2 2 2 3S 6162 Hard Washer 4 318 2117 Inside Plate Installer 1 8T 3220 Eyebolt M12x1 75 1 3E 3879 Eyebolt M16x2 1 1 1 8T 7781 Nut 2 2 2 322 0101 Outside Plate Installer 1 318 2121 Sleeve Puller Assembly 1 1 1 289 0011 Spacer 1 1 Linkage Pin Removal Tooling Part No
404. readout 10 to 120 C 50 to 250 F Temperature accuracy 1 C 2 F Speed 0 6000 RPM digital readout Accuracy 1 full scale Ports 174 12 UNF SAE O ring 4C 9911 Flowmeter typical Flow accuracy 1 full scale of normal range 2 full scale of extended range Temperature 10 to 120 C 50 to 250 F Temperature accuracy 1 C 2 F Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension This article has changed since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Specifications for Flow Meters Normal Extended Max Part No Description Flow Range Flow Range Pressure Port Size 4C 9911 Flow Meter 55 Ipm 15 gpm 8 50 Ipm 2 12 gpm 2 60 Ipm 0 5 15 gpm 420 bar 6090 PSI 146 12 12 SAE 4C 9436 Flow Meter 110 Ipm 30 gpm 12 120 Ipm 3 25 gpm 5 150 Ipm 1 30 gpm 420 bar 6090 PSI 16 12 12 SAE 4C 9912 Flow Meter 245 Ipm 65 gpm 20 220 Ipm 5 50 gpm 10 300 Ipm 2 65 gpm 420 bar 6090 PSI 116 12 4C 9913 Flow Meter 380 Ipm 100 gpm 30 300 Ipm 8 80 gpm 10 400 Ipm 3 100 gpm 420 bar 6090 PSI 116 12 4C 8687 Flow Meter 490 Ipm 130 gpm 45 4
405. red Hitch and Suspension M312 M315 133 5494 2 132 7333 2 A4VG40 135 8293 Measuring Hub 128 2744 Measuring Bell 135 8295 Test Ring Measuring Bell 135 8291 Alignment Plug Test Ri D3G D4G D5G 178 4415 A4VG40 135 8293 Measuring Hub est hing or 128 2744 Measuring Bell Test Pins 135 8295 Test Ring Measuring Hub 316 0053 Alignment Plug M318 CB434 111 3728 2 112 5730 2 A4VG56 128 2743 Measuring Hub CB444 CB534 122 1105 2 128 2744 Measuring Bell CB634 128 2745 Test Ring 128 2741 Alignment Plug CB544 D3C 113 9222 113 9420 2 A4VG71 135 8294 Measuring Hub l PR750 PR1000 130 1807 128 2744 Measuring Bell Alignment 914G 933C 135 8296 Test Ring Plug 135 8292 Alignment Plug D4C DRC IT14G 111 0371 2 113 9423 2 A4VG90 128 2747 Measuring Hub Typical Alignment Toolin 914G 939C PS150 132 5159 2 128 2744 Measuring Bell Hy Rexroth Piston Pum 9 PS200 PR750 129 3877 Test Ring p PR1000 129 3882 Alignment Plug D8N A4VG125 129 3873 Measuring Hub 128 2744 Measuring Bell 129 3878 Test Ring 129 3883 Alignment Plug 631E 637E A4VG180 129 3875 Measuring Hub 129 3876 Measuring Bell 129 3879 Test Ring 129 3884 Alignment Plug 651E 156 7034 A4V0250 171 1113 Measuring Hub 129 3876 Measuring Bell 171 1112 Test Pin requires 3 171 1114 Alignment Plug M312 130 7673 A11V095 129 3873 Measuring Hub 128 2744 Measuring Bell 127 1328 Test Ring 137 1330 Alignment Plug M315 M318 111 3727 130 2447 A11V0130 129 3874 Measuring Hub 128 2744 Meas
406. ree Wheel and 170 0552 Alignment Stud Group on all models e Use locator screws timing ring assemblies and pointer groups on specific models only e Tools serviced separately to help lower dealer cost Reference RENR4423 Service Manual Scrap Shear Rotators Item PartNo Description Models 1 170 0542 Locator Screw 25 30 40 50 130 225 230 240 250 2130 2 170 0544 Locator Screw 80 S90 S280 290 3 170 0545 Degree Wheel All Models 4 170 0552 Alignment Stud Group All Models 2 required 5 170 0553 Pointer Group 25 S50 130 225 250 2130 6 170 0554 Pointer Group 40 S80 S90 S240 S280 290 Part No Description Models 170 0546 Timing Ring Assembly 25 225 170 0547 Timing Ring Assembly 830 230 170 0548 Timing Ring Assembly 40 240 Typical 170 0549 Timing Ring Assembly 250 130 250 2130 Timing 170 0550 Timing Ring Assembly 280 280 Ring 170 0551 Timing Ring Assembly 290 290 Assembly Home Service Repair Parts Part No Description Timing Ring Assembly 095 7992 Dowel 8T 4200 Bolt 8T 4224 Washer Pointer Group 1D 4669 Carriage Bolt 1F 1739 Wing Nut Locator Screw 8T 4223 Washer 6V 8188 Nut Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch
407. rences 735 740 Articulated Truck Disassembly and Assembly Manual 735 740 Articulated Truck Brake System Module in Machine Systems Test and Adjusting 160 1726 Gauge Plug Click Here for New Tool SMCS Code 7473 040 Model D350E D400E Articulated Trucks ADT 797 Off Highway Trucks Essential Tool Warranty Six Months e Used to check brake disc wear on service brakes e May be used with 1U 7425 Displacement Gauge Assembly for measurement reading e Installed in place of brake inspection plug e Service part 6V 5722 O ring Seal Overall length 158 0 mm 6 22 in Hex size 25 4 mm 1 0 in Thread size 14 14 NOTE A measurement of installed stack height of brake disc pack should be taken and recorded with brakes applied after new discs have been run in Measurements should again be taken at prescribed intervals If difference between initial and subsequent measurements exceed machine specifications the brake discs should be replaced 132 1415 Brake Piston Puller SMCS Code 4256 011 Model D250E Series Il and D300E Series Il Articulated Dump Trucks Essential Tool Warranty Six Months e Used to remove brake piston Slides onto top of piston fitting into piston groove e Grips piston for easier removal reduces repair time es p F Overall diameter 79 4 mm 3 13 in e Helps eliminates potential damage to brake piston during removal Inside diameter brake piston 67 5 mm 2 66 in Refere
408. ring Cylinders e Maintains positive engagement and eliminates damage to rod surface lt Fits pistons with spanner holes on board side facing rod eye these pistons e Saves part replacement costs by eliminating damage by destructive are very difficult to service with standard adjustable type spanner wrenches methods such as cutting torch or welding e C type design fits around cylinder rod and is held in place with cover plate e Inside surfaces covered with non metallic covering to protect 50 mm 9U 6110 and 9U 6111 Spanner Wrenches 2 0 in cylinder rod during ng eee e Used to remove and install threaded pistons in 6U 3247 e Spanner pins on each end provide service for 2 different pistons having different and 5U 6864 Suspension Cylinders spanner requirements Side A for discontinued 7U 8421 Piston and Side B for e Pins inside of tool provide positive non slip engagement during discontinued 6U 7243 Piston torquing using standard adjustable type spanner is ineffective lt When assembled onto cylinder rod bearing type design of inside diameter and usually results in damaged rod or piston virtually eliminates chance of disengagement e Tubular design provides slip fit around piston 3 set screws also provide assurance wrench will not become disengaged during Reference tightening or loosening SENR8220 Service Manual D300D Vehicle Systems Disassembly and Assembly Inside Length to end Number Bolt Circle Square PartNo Descri
409. ring removal 12 0 in 82 7 in 3 2 in 150 tons 1U 6197 Installer Cradle Assembly 82 mm 136 t ka G Used to hold hydraulic cylinder 3 2 in 150 tons to install boom pin 1U 6201 Bucket Pin Installer 82 mm 136 t p Used to hold hydraulic cylinder Assembly 3 2 in 150 tons 1U 6202 Cylinder Pin Puller 220 mm 450 mm 82 mm 136 t Used to remove cylinder pins 8 7 in 17 7 in 3 2 in 150 tons 9U 6702 Threaded Puller Rod _ 136 t M64x6 26m Used to remove and install pins 150 tons 8 5 ft Threaded Puller Rod 136 t M64x6 1 2m Used to remove and install pins 150 tons 4 0 ft 9U 6800 Fast Runner Nut a M64x6 b Used with threaded puller rods to remove and install pins 4C 9544 Pin Driver Cap E M64x6 77mm 101 mm Used to install pins when using sledge 3 0in 4 0 in hammer Dealer Service Tools 2009 Vehicle System Tools Brake and 5230B Mass Excavator Tooling Usage Item Description General Tooling Used for All Pins Steering Systems 1 Boom to Swing Frame Pin PartNo Description Oty 5 2 Stick to Boom Pin Cylinder Group 150 ton Hydraulic System Tools 3 Bucket Pin 4C 8152 Retaining Plate 6 4 Bucket Pip 90 Threaded Rod Ml0thd 4 Hydraulic Component 5 Cylinder Pins 8T 4121 Washer M10 thd 4 Disassembly and Assembly 6 Cylinder Pins 8T 4133 Nut M10 thd 8 Motor
410. rs are equipped with CGA No 580 connections Do not use color codes or other methods of identification to tell the difference between nitrogen and oxygen cylinders When charging the accumulators on machines equipped with hydraulic hammers some additional tools will be required The parts listed below may be required with the 9U 6740 or 152 2023 Accumulator Charging Group Dealer Service Tools 2009 Vehicle System Tools ae Consists of 186 6225 Charging Adapter Assembly Brake and Charging valve with bleed off and Gauge Steering Systems 199 9040 Hose 152 2024 Seal l Protective Case lic System Tools Weight 2 3 kg 5 0 Ib 199 9040 Hose Assembly Hydraulic Component Disassembly and Assembly Length 250 cm 8 ft Diameter 10 0 mm 0 394 in Motor Grader Controls Swivel connection male CGA 680 Cable Control and Winch Swivel nut connection female M14 x 1 5 thd Loader Lift Arm and Working pressure 385 bar 5500 PSI Excavator Implement 152 2024 O ring Seal Implements Frame Plastic seal OD 20 mm 0 787 in Hitch and Suspension ID 11 5 mm 0 453 in A l thickness 2 0 mm 0 079 in NOTE It is recommended that a 175 5507 Nitrogen Charging Group be connected between the 9U 7640 or 152 2023 Accumulator Charging Group and the nitrogen bottle This will allow the pressure to be controlled and regulated See NEHS0598 Tool Operating Manual for Additional Tooling Required
411. rt Assembly one end used to remove FT2434 vibrator weights other end to remove roller bearing cage Reference Service Manual for compactor Dealer Service Tools 2009 Home Vehicle System Tools 133 0963 Hand Held Drum Vibration Tachometer EEE 133 9905 Frequency Meter NEEG2687 Vibration Amplitude Decal Hydraulic Component SMCS Code 6606 082 Di isassembly and Assembl Model All Vibratory Compactors y y Warranty Six Months Motor Grader Controls Cable Control and Winch J Loader Lift Arm and 133 0963 Hand Held Tachometer l 2 amni Low range 1000 2000 VPM in increments of 50 Excavator Implement e Check vibrations per minute by simply placing the unit on a vibrating S ar A at B High range 2000 4000 VPM in increments of 100 drum and reading the measurement If vibration is too great to obtain Implements Frame a reading simply place your hand on the drum and then place the Overall size 76 x 51 x 64 mm 3 0 x 2 0 x 2 5 in Hitch and Suspension tachometer on top of your hand This will dampen the vibration but still Weight 370 g 13 oz provide an accurate reading Accuracy 0 5 of rated frequency e Small lightweight hand held and easily carried into the field Individual reed accuracy 0 3 at room temperature e Completely sealed against contamination in normal working environments E ee Size 85 0 x 3 4 in diameter 19 0 mm 0 75 in thick e Readings can be extrapolated to one quarter increment
412. rts PartNo Description 8T 3331 Wear Ring 98 1366 Bolt 4 13 EZ 5P 8245 Hard Washer A 1F 7958 Full Nut 14 13 297 2791 Adjustable Clamp and Stop Clamp Assemblies SMCS Code 5486 017 Model D400E Series II 730 and 740 Articulated Dump Truck Warranty Six Months e Used to disassemble and assemble load ejector cylinder e Makes disassembly and assembly operation into a 1 man job 209 6757 and 297 2793 Adjustable Clamp Assemblies e Prevents cylinder sections from sliding during disassembly and assembly e Easily adjustable clamp for holding each cylinder stage 212 8165 and 297 2792 Stop Clamp Assemblies e Keeps first stage cylinder rod in position during disassembly and assembly 209 6757 297 2793 References RENR5140 Machine Systems Disassembly and Assembly for 740 Articulated Dump Truck RENR3461 Machine Systems Disassembly and Assembly for D400E Series II Articulated Dump Trucks Service Repair Parts Service Repair Parts Part No Description Model Part No Description Model 209 6757 212 8165 OL 1329 Bolt 4 13 D400E 740 0T 0573 Bolt 3 16 D400E 740 2 8165 1F 7958 Full Nut Y 4 13 D400E 740 9S 8752 Full Nut 3 16 D400E 740 4B 4994 Setscrew 16 D400E 740 297 2792 5P 8245 Hard Washer D400E 740 1M 0644 Bolt 3 16 730 9S 8752 Full Nut 3 16 D400E 740 9S 8752 Full Nut 3 16 730 297 2793 9K 2429 Bolt 746 14 730 38 1546 ull Nut 76 14 730 4B 4994 etscrew
413. rvice Manual tools needed at other locations and later serial numbers 1U 7646 Coupler SMCS Code 6317 015 Model DSL Warranty Six Months e Used to connect 2 or more studs together to get needed length for D9L Impact Ripper Pin disassembly requires 3 8 1 mm 1 in diameter high strength puller stud greater in length than longest stud formerly available 6V 2074 Stud e Made from heat treated alloy steel 60 45 mm 2 38 in hexagon stock similar to existing coupling adapters e Contains internal stops to control length of thread engagement with studs e Capacity 100 tons Forcing Bolts for Linkage Pin Collets SMCS Code 6107 010 Model 980C and 988B Wheel Loaders Warranty Six Months e Used to remove linkage pin collets Item PartNo Description 1 5P 5264 Forcing Bolt 1 50 in 12 thd 2 5P 5265 Forcing Bolt 0 875 in 14 thd 3 required 3 3 6V 0187 Forcing Bolt 1 50 in 12 thd Alignment Fixtures for Portable Boring Bar Unit This article has changed SMCS Code 0767 6507 6511 6512 020 are Model 5110B 5130 5130B 5230 Mining Shovels and General Usage When Machine since the printing of the 2009 Is Equipped With Bore Alignment Locator Holes Dealer Service Tools Catalog Warranty Six Months e Used to find true center of a bore even when it is badly worn requires 2 plates and 4 pins e Used with 9U 5730 Portable Boring Bar Unit or 9U 5889 Portable Boring Bar Unit e Alignment fixtures are designed for b
414. s e Used to charge various accumulators on 206B 212B 214B 224B Wheel Type Excavators Dealer Service Tools Catalog This article has changed since the printing of the 2009 CB314 CS551 CP323 CS323 Compactors and all Excavators and Backhoe Loaders using hydraulic hammer attachment Challenger 35 45 and 55 e Packaged in protective carrying case for convenience and to reduce damage e Hose assembly connects directly to nitrogen bottle with DIN specifications Dealer Service Tools Catalog e 334 1071 Adapter 9U 6741 Adapter and 9U 6739 Hose Assembly required to connect hose to U S nitrogen bottles low pressure e An additional 6V 7879 Adapter not shown must be ordered separately to provide a method of connecting to English nitrogen charging cylinders having a female 14 BSP thd BSP 341 nitrogen the 6V 7879 Adapter is used along with the 9U 6741 Adapter e 151 8856 Charging Seal is required on 130 7623 Accumulators 130 7623 used only on Challenger 35 S N 8DM00201 and Up Challenger 45 S N 1DR00201 and Up and Challenger 55 S N 7DM00201 and Up the 151 8856 needs to be ordered separately 4 amp WARNING Dry nitrogen is the only gas approved for use in the accumulator Charging the accumulator with oxygen gas will cause an explosion This danger will not happen if nitrogen cylinders with standard CGA Compressed Gas Association Inc number 580 connections are used When you order nitrogen gas be sure that the cylinde
415. s for example 12 VPM 25 VPM REM range 800 50 000 Cycles per second range 14 750 133 9905 Frequency Meter e Used to measure vibrations per minute VPM of vibratory compactor drums e Low cost option to measure vibrations per minute good choice when exact accuracy of reading is not critical e Indicator can check RPM between 800 and 50 000 or cycles per second between 14 and 750 NEEG2687 Vibration Amplitude Decal e Used to quickly and easily indicate amplitude of a vibrating surface e Magnetized and will stick on most metal surfaces e To obtain a reading place decal on metal surface 90 to direction of travel and read wedge overlap e Amplitude readout ranges 0 50 to 6 35 mm 0 020 to 0 250 in e Size 51 0 x 210 0 mm 2 00 x 8 25 in ee pCi n P STANDARD TACHOMETER P Reference Instructions for using the 133 0963 Drum Vibration Tachometer and the 133 9905 Frequency Meter are included with each unit NEEG2687 NEEG2687 133 9905 129 7142 Lifting Beam SMCS Code 6605 017 0632 0717 Model CB534B Compactors with Split Drum Option Warranty Six Months Setscrew Nut e Used to remove 5E 7415 Friction Group from compactors with split drum option provides a way to reach inside the drum where friction group is mounted e Used with 6V 2082 Hook Group and overhead lifting device e Reduces chance of damage to friction group and other drum components during removal easier to control and guide
416. s Hydraulic System Dealer Service Tools 2009 Vehicle System Tools B Brake and Hex Bit Sockets S SMCS Code 5070 010 5084 010 0601 Model General Usage and 5000 Series Mining Excavators Warranty Six Months Hydraulic System Tools Hydraulic Component Disassembly and Assembly e Used to remove and install metric socket head cap screws from pumps J Hex Bit e Used with inch and 1 inch drive ratchet and breaker bar Socket c ar eet laet e 129 4552 Hex Bit Socket replaces discontinued 1U 9475 S e 129 4553 Hex Bit replaces discontinued 1U 9477 Loader Lift Arm and Excavator Implement Reference Hex Maximum Capscrew Replacement 2 we i g Implements Frame SENR6058 Service Manual PartNo Drive BI SIze Torque Size Bit itel ana Suspension 1U 9474 1in 22mm 3075 N m 2275 ft lb M30 1U 9476 129 4552 1in 27mm 3125 N m 2300 ft lb M36 129 4553 251 8155 Adapter Assembly SMCS Code 7213 010 Model 793 Off Highway Trucks 4A4R246 UP 4GZ ATY CBR Warranty Six Months e Used to remove and install the six 7Y 5217 Socket Head Bolts used on rear suspension cylinder pins 3 4 inch Square Drive x 17 mm Hex e Used with 162 8718 Torque Wrench and the 6V 4170 inch Female Square Drive Adapter e Required to access bolts in confined area with limited clearance between the bolt head and tire e Works on any 793 Off Highway Truck starting with 4AR246 or any 793 Off Highway Truck earlier models th
417. seal valved and non valved nipples and couplings 7X 7646 Nipple Assembly e Provide positive sealing and padded protection for nipples and couplings Low pressure quick disconnect nipple Working pressure 3000 PSI Burst pressure 12 000 PSI Item PartNo Description Use 1 7X 7645 Dust Cap 7X 7646 Nipple Assembly 8C 9024 Nipple Assembly 2 7X 7646 Nipple Assembly Machines tool groups and dealer shop equipment 3 7X 7647 Dust Plug 8C 9025 Coupler 4 7X 7648 Dust Cap 8C 7545 Nipple Assembly Dealer Service Tools 2009 Home Vehicle System Tools B Brake and 304 1 1 65 Tool Kit Steering Systems SMCS Code 5050 076 Model 450E Backhoe Loader Hydraulic System Tools Essential Tool Warranty Six Months NEW TOOL e Used to properly disconnect snap to connect hydraulic fittings during service procedures e Comes in pouch which includes 3 wrenches for 5 coupler sizes Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Reference Implements Frame KENR5485 Power Train Disassembly and Assembly Service Manual Service Repair Parts Hitch and Suspension Item Part No Description Size 1 304 1166 STC Wrench 06 2 304 1167 STC Wrench 08 and 10 3 304 1168 STC Wrench 12 and 16 Not shown 304 2721 Tool Pouch 1 Not serviced 8T 5114 Adapter Assembly 8T 5115 Hose Assembly SMCS Code 1636 082 4112 08
418. sential Tool Warranty Six Months e Used to install disc to correct index position e Reduces valve body or disc damage during installation e Black oxide coated to eliminate corrosion e Overall size 25 x 50 x 50 mm 1 0 x 2 0 x 2 0 in Dealer Service Tools 2009 Brake and Steering Systems Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools 9U 7692 Threaded Rod Metric 5058 015 5058 016 5058 017 Model All Challenger Ag Tractors Warranty Six Months e Used to disassemble and assemble steering motors using a metric threaded rod makes repairs easier and faster e Rod can be cut to length for this specific application or used in other applications e Conforms to metric property class 8 8 Threads M16 x 2 Overall length 1000 mm 39 0 in long Working load 60 25 kN 13 550 Ib Cylinder Head Seal Guides SMCS Code 4303 016 4C 8122 5104 016 4C 8123 Model 994 Wheel Loader 1 Warranty Six Months e Required to install cylinder head seals over square shoulder of cylinder rods e Installation without them is difficult and will likely damage seals PartNo Cylinder Rod Diameter Cylinder Rod Thread Size 4C 8122 108 mm 4 25 in guide OD large end 3 25 in guide ID 4C 8123 139 7 mm 5 50 in guide OD large end 3 25 in guide ID
419. spension cylinders Bolt to end of rod assembly and secure rod to end post of repair stand FT1330 Adapter also modified so that it can be attached to piston and aid in its removal Part No Model FT2761 777 Trucks and 776 Tractors FT1330 FT2761 FT1330 769 773 Trucks and 768 772 Tractors 994 Main Frame Assembly Tools SMCS Code 7051 777 Model 994 Wheel Loader Warranty Six Months e Used in assembly of 994 Wheel Loader main frames e Align and hold 994 center hitch pin bores prior to pin installation e Bore alignment very important but difficult because of large pin size close tolerances mass of 2 loader frames speed required to install cold shrunk pins before they warm and expand Reference SEHS9272 Special Instruction 994 Field Assembly Instructions SENR4755 Service Manual 994 Vehicle Systems Disassembly and Assembly Module Item Part No Description Dimensions Weight 1 9U 5234 Collet Assembly 236 mm 9 3 in diameter 670 mm 26 4 in long 89 kg 196 Ib 2 9U 5235 Fixture Assembly 750 x 174 x 178 mm 29 5 x 6 9 x 7 in 22 7 kg 50 Ib 7 176 Dealer Service Tools 2009 Vehicle System Tools a 994 Hitch Pin Pulling Tools SMCS Code 7051 776 777 Model 994 Wheel Loader Warranty Six Months Brake and 9U 6489 Shoulder Eyebolt Steering Systems Thread 2 in 12 thd l Length from bottom 51 mm 2 0 in lic System Tools of shoulder to end l Z 2 z of thread Hydraulic Co
420. ssembly 2 6 Washer 4 7 8C 7328 MAR x 5 Nut 4 8 291 4197 Bottom Plate Assembly 1 Not shown 224 0554 Warning Film 2 FT1795 Adapter SMCS Code 7107 010 7107 017 Model 651E 657E Warranty None e Used to remove horizontal hitch pin e Also used to remove horizontal hitch bearing separately using 6V 3175 Hydraulic Puller FT1939 Plate SMCS Code 7201 010 7201 016 7201 015 Model 785 789 793 Warranty Six Months e FT1939 Plate used with 1U 5750 Engine Stand 6 000 Ib and 1U 5749 Engine Adapter Plate supports front suspension in vertical position to facilitate repair vertical position recommended to assure good seal alignment e Weight of front suspension 1850 kg 4078 Ib without axle e Weight of gland and tube 181 kg 400 Ib This article has changed since the printing of the 2009 Dealer Service Tools Catalog 81 5293 Plate This article has changed RS Cod 1201011 7201015 since the printing of the 2009 Warranty Six Months Dealer Service Tools Catalog e Used to remove gland and tube from 789 Off Highway Truck front suspension cylinders and to press gland onto tube at installation similar to FT1938 Plate for 785 Off Highway Trucks e Front suspension cylinder should be mounted on FT1939 Plate supported by 4540kg 10000 Ib stand in vertical position when pulling gland and tube Reference SENR3404 789 Truck Vehicle Systems Disassembly and Assembly Manual FT1939 Dealer Service Tools 2009
421. ssembly into collar e Eliminates inconsistent installation of seal saves time and eliminates possible seal damage during installation 156 1639 156 1643 Reference REHS0146 Special Instruction Installation of Maintenance Free Linkage Seal Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 146 Vehicle System Tools 164 5848 Seal Driver SMCS Code 6108 012 Model 992G Wheel Loader Essential Tool Warranty Six Months e Used to properly install 160 5875 Lip Seal in 161 5808 Bearing e Quickly and easily installs seal while reducing possibility of damage eliminates hammer and punch method e Made from durable steel tubing Outside diameter 203 2 mm 8 00 in Inside seal diameter 94 5 mm 7 66 in 6V 2078 Stud 6V 2078 Stud SMCS Code 5102 010 6101 010 Capacity 490 KN 65 tons Model 9888 Coo Warranty Six Months e Used with 6V 3170 Hydraulic Cylinder 5B 0637 Nut and suitable hydraulic pump to install collets in lift arm and bucket linkage on 988B Loaders 50W1 50W 2264 Thi 5 e On later 988 s 50W 2265 50W 4321 the tools can be used at bucket to lift arm pin only his article has chang ed since the printing of the 2009 Dealer Service Tools Catalog Reference Se
422. ssure drop below 375 PSI while towing To do so will risk partial brake engagement which can result in serious damage 11 To re apply the brakes turn the bypass valve 90 to fully dump oil NOTE Do not use brakes to retard the tractor Absence of cooling oil flow will result in extensive damage to the brakes and system contamination Brakes must be fully released while the towed tractor is moving If an emergency calls for brake re application apply brakes fully and allow tractor to come to a stop before proceeding 12 Brakes can be re applied ONLY by turning the bypass valve to the open position Using the steering levers and brake pedals is not effective Be sure to follow all other towing instructions and precautions published in the Operation and Maintenance Manual Brake Release Adapters SMCS Code 4267 553 Model D8N DON and DOR Track Type Tractors Warranty Six Months e Used to supply oil from an external source to disengage spring applied parking brake whenever towing is required e Used with FT1845 Pump Group Brake System and FT1973 Adapter Group Brake Release for Towing e Tractors with disabled engine or power train hydraulic system cannot be moved without supplying oil to release parking brake refer to Service Manuals and Operation and Maintenance Manuals for detailed instructions e Adapters extend into control valve and isolate brake circuit applies pressure directly to brake release pistons e Requires two ad
423. stallation Press and mandrel dealer supplied must be used to compress disc springs before using tool to loosen or tighten spring housing Made from SAE1020M Steel for long service life Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Search ae 318 2943 Brake Alignment Tool Group l Parea Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension SMCS Code 5255 016 012 Model 770 772 773 775 amp 777 Off Highway Trucks Essential Tool Warranty Six Months NEW TOOL e Used to precisely align plates and friction discs helps eliminate damage of brake pack and mating components during brake assembly helps ensure proper brake operation e Versatile tool group can be easily configured to fit several different brake assemblies e Simplifies assembly and reduces installation time e Made of lightweight aluminum for ease of handling e For easy identification aluminum components are stamped with 361 6901 Service Repair Parts the identification mark A B
424. stem Tools Brake and Steering Systems Hydraulic System Tools Maximum Maximum Maximum Hydraulic Component Pin Pin Rod Maximum Thread Disassembly and Assembly PartNo Description Diameter Length Diameter Capacity Size Length Diameter Use 161 1783 Receiver Sleeve 220 mm 1550mm 82mm 136 t Holds pin during removal Motor Grader Controls 8 7 in 61 0 in 3 2 in 150 tons Cable Control and Winch 9U 6798 Hydraulic Cylinder 82 mm 136 t Used to hold hydraulic B Plate 3 2 in 150 tons cylinder used with Loader Lift Arm and Excavator Implement 161 1783 to remove boom and stick pins Implements Frame 9U 6792 Bucket Pin Puller 228 mm 1825mm 82mm 136 t Holds pin during removal Hitch and Suspension Assembly 9 0 in 71 9 in 3 2 in 150 tons hydraulic cylinder cradle assembly part of 9U 6792 and during installation 9U 6706 Cylinder Pin Puller 182 mm 440 mm 82 mm 136 t Used to remove cylinder 7 2 in 17 3 in 3 2 in 150 tons pins 9U 6702 Threaded Puller Rod 136 t M64x6 26m 85ft Used to remove and install 150 tons pins 4C 8150 Threaded Puller Rod 136 t M64x6 18m 6 0ft Used to remove and install 150 tons pins 9U 6815 Threaded Puller Rod 90t M48x5 15m 5 0ft Used to remove and install 100 tons pins 9U 6814 Threaded Puller Rod 90t M48x5 0 9m 3 0ft Used to remove and install 100 tons pins 9U 680
425. ster designated as safety discs in instruction manual Dealer Service Tools 2009 Home Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 7 20 Vehicle System Tools Flowmeter Testers SMCS Code 0774 0784 Warranty Six Months e Used to regulate hydraulic flow vee PartNo FlowR Maxi H with built in load valve art No ow Range aximum Connections l Pressure e Used with DataView 160 2513 19 190lpm 41 343kPa 1 1e 12 No 16 T 5 50 gpm 6000 PSI O ring ports Repair Information 160 2514 15 474 pm 48 230kPa 174 12 No 24 Webster Instruments 4 125 gpm 7000 PSI O ring ports 1290 East Waterford Avenue 160 2515 57 682Ipm 34 450kPa 38 1 mm 1 5 in Milwaukee WI 53207 15 180 gpm 5000 PSI SAE 4 bolt flange Phone 414 769 6400 Fax 414 769 6591 A Return Material Authorization number is required Click Here for New Tool FT1043 Blocking Cover SMCS Code 5050 036 Model D8H and D9G Tractors Warranty None e Used with 95 2000 Flow Meter when flow testing large section of D9G Tractor hydraulic system equipped with gear type pump and D8H Tractor hydraulic pumps 9S 2000 Flow Meter discontinued e 4H 6807 Rubber Plug also needed when testing small section of the pumps
426. such as skidsteer loaders e Empties oil pan through drain hole in a matter seconds over conventional gravity flow method e Excellent for use on CSA s or maintenance contracts to evacuate oil reservoirs quickly and efficiently e Huge time savings for dealerships some small machines can take as long as twenty minutes to completely drain oil using conventional methods e Also provides an efficient means of cleaning up wastes such as contaminated water oil antifreeze fuel or other fluids e Easy to operate portable unit rolls easily on rubber wheels and uses pressurized air for vacuum power e Lightweight compact size makes it easy to maneuver and store e Operates on shop or portable air systems e Sturdy polished aluminum construction with durable galvanized fittings and brass valves e Two models provide coverage for different operational needs such as shop or service truck use e Does not filter fluids to remove contaminants Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Paley Inform ation 299 5610 Vacuum Cart Group 299 5612 Vacuum Cart Group illpr L Ra E aedi Capacity 170 3 L 45 gal 49 2 L 13 gal Vernal UT 84078 Height 147 3 cm 58 in 119 4 cm 47 in Phone 702 573 5119 r Air Supply a ar AT 5 Ipm 30 cfm a Soars AT 5 Ipm 30 cfm
427. t of one of implement hydraulic couplers Reference tem Penns Deseription SENR3344 Service Manual 1 9X 2017 Nipple Assembly 2 026454 Pipe Nipple 3 3B 7255 Bushing 4 3K 0360 O ring Seal 5 2M 9780 O ring Seal 6 1P 2375 Coupler Assembly Connector 7 1P 2376 Coupler Assembly Connector 8 1P 2377 Dust Plug Assembly 9 Collet Stem Assembly 10 Hose 11 5P 1838 O ring Adapter 12 5P 4481 O ring Adapter 13 Sleeve 14 Collet Stem Assembly 15 1Y 0413 Pipe Tee 16 6L 9952 Adapter 17 3D 2824 O ring Seal 1U 5525 Attachment Group for Discontinued 1U 5000 Auxiliary Power Unit SMCS Code 1401 045 7000 552 7000 555 Model 785 789 Off Highway Trucks Warranty Six Months This article has changed since the printing of the 2009 Dealer Service Tools Catalog e Contains all hydraulic fittings hoses and electrical cables to connect discontinued S 1U 5000 to either the 785 or 789 Fart No Dasenipnan ou Service Repair Parts 1U 5484 Hose Assembly 1 Reference 1U 5485 Hose Assembly 2 SEHS8880 Special Instruction 1U 5486 Connector Assembly 1 1U 5552 Shipping Case 1 1U 5772 Gauge Assembly 1 1U 8330 Hose Assembly 1 1U 8331 Conversion Group 1 8S 2632 Battery Connection 1 Cable Plug Assembly 327 9137 Conversion Group 1 Dealer Service Tools 2009 Vehicle System Tools S 7 Brak d Relief Valve Manifolds Seas te SMCS Code 4322 025
428. t M10 4 8T 4133 Nut M10 4 9U 6815 Puller Stud M48 1 9U 6702 Puller Stud M64 1 136 5747 Puller Stud M48 1 9U 6903 Runner Nut M48 1 9U 6800 Runner Nut M64 1 9U 6903 Runner Nut M48 1 Pin No 7 Pin No 9 Pin No 11 FT2729 Receiving Sleeve 1 155 8191 Receiving Sleeve 1 155 8191 Receiving Sleeve 1 192 5510 Adapter Plate 1 192 5513 Adapter Plate 1 192 5512 Adapter Plate 1 8T 0271 Cap Screw M10 x 1 5 3 8T 0271 Cap Screw M10 x 1 5 3 8T 0271 Cap Screw M10 x 1 5 3 316 1491 Cylinder Group 100 ton 1 Cylinder Group 150 Ton 1 Cylinder Group 150 Ton 1 4C 8152 Retaining Plate 1 4C 8152 Retaining Plate 1 4C 8152 Retaining Plate 1 9T 2240 Threaded Rod M10 4 9T 2240 Threaded Rod M10 4 9T 2240 Threaded Rod M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 8T 4121 Washer M10 4 81 4133 Nut M10 4 87 4133 Nut M10 4 8T 4133 Nut M10 4 9U 6815 Puller Stud M48 1 9U 6702 Puller Stud M64 1 9U 6702 Puller Stud M64 1 9U 6903 Runner Nut M48 1 9U 6800 Runner Nut M64 1 9U 6800 Runner Nut M64 1 Bearing Puller Adapters and Installer Plates SMCS Code 7551 010 Model 5110B Excavator Essential Tool Warranty Six Months Used to remove and install sleeve bearings from excavator linkage Used with 38 6224 Hydraulic Pump 115 VAC 88 8033 Hydraulic Pump 230 VAC or 9U 6600 Hydraulic Hand Pump Also requires a 6D 7726 Hose Assembly Designed to install bearings to proper depth without measuring Complete range of tools ar
429. t when removing or installing gland Eliminates damage to gland caused by hammering welding or other destructive means of gland removal Designed to pilot around cylinder rod fits most sizes of cylinder rods 2 wrench sizes for convenience 9U 7868 for 25 to 80 mm 1 0 to 3 2 in rod diameter and 9U 7869 for 76 to 115 mm 3 0 to 4 5 in rod diameter Spanner wrench is held in place with cover and 6 adjustable screws can be tightened so wrench will not disengage even when rod is at a downward angle Screws are fitted with nylon pads to protect cylinder rod screws also center wrench on rod making installation and removal on gland much faster and easier Handle is heat treated for additional strength and wrench body is zinc plated to prevent rusting Used with 58 6090 Sliding Tee Wrench Head 5S 6089 Handle 81 9294 Torque Wrench or equivalent 2P 8261 19 05 to 25 4 mm to 1 in Adapter hydraulic cylinder repair stand and universal position adapter plates References Universal Position Adapter Plates e 4 universal position adapter plates work on any gland within size range having slots or holes in face and or flats on outside diameter e Minimum storage space is required compared to other types of tooling e Universal position adapter plates may also be used on cylinders other than Caterpillar cylinders Using universal position adapters will eliminate need for fixed position adapters when servicing threaded gland cylinders
430. t with four 01595 Bolts 7 ianen TOE 5 9S 9101 Sling Assembly f H p FT0844 Pin 5 4 7 FT0846 Lifting Bracket 7 8 FT0951 Guide FT0951 Guide SMCS Code 5100 010 Model 992 Warranty None e When installing 992 lift cylinders assemble this guide on 98 9101 Sling Assembly to prevent chain from slipping e Used only when lowering cylinder with one chain FT2442 Puller Plate SMCS Code 5102 011 Model 793 and 793B Off Highway Trucks Warranty None e Used to hydraulically separate lower eye of body lift cylinder from 8X 1213 Shaft part of frame very difficult to remove without puller tooling e Used with three 9X 6151 Bolts one cylinder three 7X 0533 Washers and a hydraulic power source e Current lift cylinders have puller holes to accommodate tooling former cylinders without puller holes can be reworked This article has changed since the printing of the 2009 Dealer Service Tools Catalog Hoist Cylinder per Service Magazine article 6 28 93 Capacity 890 kN 100 tons Outside diameter Reference Service Magazine 6 28 93 Puller Holes Added __Thickness 320 0 mm 12 6 in 38 1 mm 1 50 in to Hoist Rod Assembly for Easy Removal Bolt hole circle 264 0 mm 10 4 in Hole diameter 3300 mm 1 3 in Material ASTM A36 plate steel FT3075 Puller Plate SMCS Code 5102 011 Model 784 785 and 789 Off Highway Truck Warranty None NEW TOOL e Used to hydraulic
431. table center of gravity Adapter Plate e Heat treated for added strength and durability e Fits intricate profile of pods e Locking pads secure pod to adapter 150 3978 Lifting Bracket Assembly Maximum capacity Height Maximum depth Reference KENR7009 Service Manual Compactor Disassembly and Assembly 907 kg 2000 Ib 1014 mm 40 0 in 1089 mm 43 0 in 820 mm 32 0 in 197 0 1089 mm 7 75 43 0 in inside clearance Minimum depth without adapters Adjustable center of gravity 151 7537 Adapter Bracket Assembly Overall dimensions 500 x 630 x 229 mm 20 0 x 25 0 x 9 0 in Dealer Service Tools 2009 Vehicle System Tools Eccentric Weight Removal Tools for Vibratory Compactors SMCS Code 6605 6606 Model CB 434D CNH1 Up Vibratory Asphalt Compactor CB 534D CNH1 Up Vibratory Compactor CS 563E CNG1 Up Vibratory Soil Compactor CP 563E CNT1 Up Vibratory Soil Compactor CB 564D C6D1 Up Vibratory Compactor Essential Tool Warranty Six Months European Union compliant CE marked NEW TOOL e Used to remove and install various compactor drum eccentric weight housings 306 3351 C Frame Assembly e Used with adapter assemblies for various applications e Use with an approved shackle e Adjustable center of gravity e 7X 0328 Bolt 5P 1076 Washer and 6V 8188 Nut are used to attach adapter assemblies 306 3352 Adapter Assembly e Used on CB534D CB534D series XW a
432. tems can also be used in any filtering application for oil contamination control e Allows oil filtering directly from hydraulic tank eliminates placing oil in separate filtering cart container e Filters hydraulic fluids from 5W to 90W e Easily moved around in field conditions on three 30 cm 12 0 in pneumatic tires e Oil is pumped through the filter cart using an air powered diaphragm pump e Maximum output pressure of fluid being pumped is equal to air inlet air pressure e Differential pressure gauge dirty filter indicator indicates filter element change time e All hose assemblies are made from Caterpillar 844 wire reinforced hose will not collapse when filtering hot oil e Extra tall hose hook for ease of hose storage e Built in storage box to hold optional adapter fittings 227 2479 Not European Union Compliant e Includes every part needed to build 188 3242 Hydraulic Filter Cart e Frame provided as item numbered unpainted steel pieces to be assembled and welded together e Hoses not assembled e Prints provided for welding and assembly Reference PartNo Description NEHS0778 188 3242 Hydraulic Filter Cart Group 188 7019 Pump 9U 6985 Pre filter Element 100 Mesh Operating pressura 138 827 kPa 20 120 PSI 9U 5870 Filter Element 10 Micron Variable teliv r l 0 409 Ipm 0 90 gpm 195 3164 Air Muffler Supply air consumption 0 47 L s 1 cfm per 4 55 Ipm 9U 6986 Diff
433. tension Handle 2 5P 3520 Cylinder Spanner Wrench 3 6H 3956 Spring Pin Dealer Service Tools 2009 a Vehicle System Tools olla ta Ejector Cylinder Service Parts PartNo Description Model SMCS Code 5100 010 205 7845 Seal Installer Guide Group D400 740 Model D400E II 730 and 740 Articulated Truck with Ejector Cylinder 297 2794 Seal Installer Guide Group 730 Essential Tool 213 1818 Ring Expander Group D400E 740 Warranty Six Months Hydraulic Component 5F 9059 Ring Expander Group 730 Disassembly and Assembly Used to disassemble and assemble ejector cylinder 346 8394 Fit Up Aid Group D400E 740 730 Moor Gender Controis 213 5138 Oil Tube Guide Group D400E 740 730 Cable Control and Winch This article has changed 209 6756 Cylinder Rod Clamp Assembly D400E 740 730 Loader Lift Arm and since the printing of the 2009 297 2791 Rod Adapter Assembly 730 Excavator Implement Dealer Service Tools Catalo 212 8165 Stop Clamp Assembly D400E 740 g 297 2792 Stop Clamp Assembly 730 Implements Frame 209 6757 Adjustable Clamp Assembly D400E 740 ianen TOE 297 2793 Adjustable Clamp Assembly 730 8T 4986 Hose Clamp 730 8C 4810 Wear Ring 730 81 4987 Hose Clamp D400E 740 730 8C 9112 Wear Ring D400E 740 730 3E 7424 Hose Clamp D400E 740 730 8C 4832 Wear Ring D400E 740 730 81 4989 Hose Clamp D400E 740 1U 2218 Wear Ring D400E 740 81 4990 Hose Clamp D400E 740
434. tial Tool Warranty Six Months e Used to install seals in hand metering units 257 8474 Seal Installer 262 6021 Seal Installer e Used on Motor Graders 12H 14H 16H 120H e Used on Off Highway Trucks 769D 770 135H 140H 143H 160H 163H 771D 772 773D 773E 773F 775D 775E Wheel Loaders 914G 924G 928G 938G 966H 775F 776D 777D 777D HAA 777F 972H Integrated Toolcarriers IT14G IT28G IT38G 262 6020 Seal Installer e Used on Off Highway Trucks 784B 784C 785 785B 785C 789C 793C Articulated Trucks D350E D400E 735 740 Integrated Toolcarriers IT18 IT18B IT28B Wheel Loaders 916 G916 Dealer Service Tools 2009 Home co co nl w N Vehicle System Tools Brake and Steering Systems 147 3497 Spring Compressor SMCS Code 5070 017 Model D3C D4C and DRC Track Type Tractor Hystat Drive 933C and 939C Track Type Loader Hystat Drive Essential Tool Warranty Six Months Hydraulic Component i Disassembly and Assembly e Used to compress flow control valve spring to remove or install retainer locks and snap rings e Used with shop arbor press e Designed to provide easy access to retainers and snap ring Motor Grader Controls Cable Control and Winch e Makes removing and installing retainers and snap ring easier Loader Lift Arm and Excavator Implement References f ee Implements Frame SENR1255 Disassembly and Assembly D3C D4C D5 Outside diameter 48 3 mm
435. to determine plug position within tube of 1U 7425 e Brake piston travel difference between minimum actuated and maximum retracted measured to determine percentage of brake wear e Service Part 6V 9028 O ring Seal 2 e Eliminates difficulty of making brake wear measurements directly from 5P 9726 Gauge Plug Brake wear on 772B 773B 776B 777B 785 and 789 Off Highway Tractors and Trucks measured with 5P 9726 installed Piston References Technical Information Bulletin 7 22 87 Component Code 4250 Brake Wear Measurement Procedures and Specifications Service Manual FT2616 Gauge Block SMCS Code 7473 040 Model 950G 962G Wheel Loaders Warranty None e Used to measure brake wear e Used with 6V 7030 Gauge Group e Provides raised platform for taking measurements Brake Disc Wear Gauges item PartNo Model SMCS Code 7474 040 1 221 6892 928G Model 924G and 928G Wheel Loaders 2 221 6893 924G Standard Warranty Six Months 3 221 6894 924G Dual Disc e Used to measure usable thickness of brake disc e Quickly and easily determines if replacement is necessary e Used by placing wear gauge through slot in brake housing amount of material between step of tool and brake housing is the usable thickness of brake disc 2 3 Bra ke Wear Gauges Item PartNo Percent of Wear SMCS Code 7474 040 1 FT3103 100 Model 854K Wheel Dozer 990H 992K Wheel Loaders 1 FT3104 75 Warranty N
436. to disassemble excavator swing drive lower bearing e Used with standard shop press e Prevents damage to lower bearing seal cage e Make from SAE1020 steel References KENR5272 315D and 319D Excavators Machine Systems Disassemble and Assemble KENR6016 320D FM Excavator Machine Systems Disassemble and Assemble RENR8614 320D Excavator Machine Systems Disassemble and Assemble RENR8649 320D RR Excavator Machine Systems Disassemble and Assemble KENR8110 320D RR FM Excavator Machine Systems Disassemble and Assemble RENR7500 323D Excavator Machine Systems Disassemble and Assemble KENR5988 330D Forest Machine Machine Systems Disassemble and Assemble RENR8612 345C Excavator Machine Systems Disassemble and Assemble RENR8610 345C Material Handler Machine Systems Disassemble and Assemble KENR6438 345C MHPU Mobile Hydraulic Power Unit Machine Systems Disassemble and Assemble RENR9574 345D Excavator Machine Systems Disassemble and Assemble RENR8616 365C Excavator Machine Systems Disassemble and Assemble KENR8120 365C MHPU Mobile Hydraulic Power Unit Machine Systems Disassemble and Assemble Item PartNo Description Use 1 FT3023 Swing Drive Sleeve on machines equipped with 148 4636 Pinion Shaft 2 FT3157 Swing Drive Sleeve on machines equipped with 227 6108 Pinion Shaft Brake and Steering Systems lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls
437. tors with recessed ports ports now recessed due to accumulator design change that allows nitrogen bladder servicing e Can also be used to test and charge non recessed accumulator ports e Couples to chuck of 175 5507 Nitrogen Charging Group e Maximum pressure 435 kPa 3000 PSI e 0 305 in 32 thd male and female References SEBF8383 05 RENR2535 10 SENR1463 07 SEPD0506 6V 7879 Nitrogen Regulator Adapter SMCS Code 4203 045 Model Most Caterpillar Models Warranty Six Months e Used to connect 162 4146 Regulator part of 175 5507 Nitrogen Charging Group and 6V 4037 Regulator part of 6V 4040 Nitrogen Tire Inflation Group to nitrogen bottles from some sources outside the US e 0 960 14 NGO internal righthand thread and BSP external righthand thread e Permits 162 4146 and 6V 4037 Regulators to be used on nitrogen bottles with shutoff valves having BSP internal righthand thread 9U 6740 Accumulator Charging Group SMCS Code 0647 5077 036 6333 5081 7201 045 Model E180 EL180 EL240 EL300 MS120 8 MS180 LC 8 MS240 LC 8 MS300 5 MS300 LC 8 214B and 224B Excavators CB 314 CS 551 CP 323 and CS 323 Compactors Warranty Six Months e 9U 6740 replaces discontinued 4C 4166 Accumulator Charging Group e Allow accumulator charge to be checked and or serviced necessary for proper operation and performance of affected circuits AX WARNING Dry nitrogen is the only gas approved for use in the accumulator Ch
438. ty Six Months NEW TO 0 L Disassembly and Assembly Motor Grader Controls e Used to install lip seal in hydraulic control valve Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension e Made from hardened steel RKW C28 32 with a chrome plated finish e Fits over control valve spool and seal is installed over tool and into groove in spool e Helps prevent damage to new seals during installation References RENR6485 414E 416E 420E 422E 428E 430E 432E 434E 442E and 444E Backhoe Loaders Machine Systems KENR7659 416E 420E and 430E Backhoe Loaders Machine Systems KENR5491 450E Backhoe Loader Machine Systems New tools since the printing of the 2009 Dealer Service Tools Catalog Search Vehicle System Tools 307 7586 Gauge Group 321 5932 Gauge Group SMCS Code 7562 5721 Model 12M 14M 16M and 24M Motor Graders 120M 140M and 160M Motor Graders Essential Tool Warranty Six Months NEW TOOL e Used to precisely measure center to center distances between rod ends of steering cylinders e Used with two 5P 8637 V Blocks e Measures cylinders in closed and open position e Obtaining accurate measurements are necessary after servicing cylinders e Measurements are necessary to input trim values into ECM controls steering logic e Each gauge group includes two pins a stepped gauge pin for cylinder rod ends and a straight gauge pin for cylinder tube ends an
439. ucket teeth e Ergonomic handle reduces hand fatigue e Long life finish resists rust and wear during use Cutting Edge Handling Bracket Assemblies SMCS Code 6801 Model Machines with Cutting Edges having Rectangular Holes Warranty Six Months European Union compliant CE marked e Used to lift cutting edges with rectangular mounting holes e Easy and quick attachment to cutting edge e Adjusts to different hole sizes e Provides positive locking PartNo Rectangular Hole Size 152 2025 15 7 19 1 and 22 1 mm 5 3 4 and 7 in 152 2026 25 4 and 31 8 mm 1 and 1 in Maximum Weight Limit 270 kg 595 Ib 392 kg 864 Ib 8T 2852 Puller for 785 SMCS Code 7201 010 Model 785 Warranty Six Months e Used to separate front suspension strut from front axle spindle e Used with 81 2853 Handle Assembly 2 required to position 81 2852 Puller on bottom of front axle install 6 bolts spaced evenly around puller to hold it to front axle e Puller ton force capability 654 tons Puller with Handle Assembly Reference SENR4020 785 Truck Vehicle Systems Disassembly and Assembly Manual WARNING To avoid possible personal injury from sudden release of the axle from the strut rod or the snapping of a bolt when removing plate loosen all bolts in a circular pattern one half turn Do this again and again until the torque for the bolts is released NOTE Support front axle before removing bolt that holds 6G 6
440. ud 1 14 1 1 98 5564 Sleeve Assembly 1 9S 5565 Sleeve Assembly 1 1 1P 0543 Fast Runner Nut 1 1 NOTE FT0514 Handle can be made for use with 1P 1831 9U 6832 Fast Runner Nut 1 1P 1832 1P 1833 and 1P 1834 Adapters where manual 1P 1833 Adapter Bearing Pulling 1 1 driving of bearings is desired 1P 1838 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 2 Also requires one of the following pumps 3S 6224 115 V 88 8033 230 V 3Used for removal only Dealer Service Tools 2009 7 133 Home Vehicle System Tools 980 Wheel Loader Bearing Location 2 3 4 Brake and Steering Systems PartNo Tools Required 1 1H 3107 Push Puller 1 6V 3170 Puller Group 50 ton 2 1 1 1 Hydraulic System Tools 9S 5431 Sleeve Assembly 4C 9634 Stud 1 12 9S 5564 Sleeve Assembly 9U 6832 Fast Runner Nut 1 1 1P 1835 Adapter Bearing Pulling 1P 1839 Adapter Bearing Pulling 1 1P 1841 Adapter Bearing Pulling 1 1Use crossbar from Push Puller for installation only 1 1 1 Hydraulic Component 1 Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 2 Also requires one of the following pumps 3S 6224 115 V 8S 8033 230 V 3Used for removal only 988 Wheel Loader Bearing Location PartNo Tools Required 1 2 3 4 1H 3107 Push Puller 1 1 1 1 6V 3170 Puller
441. ud e Threads 11 inch 12 female in each end ID 228 mm 9 in Overall length 185 mm 7 28 in Through hole 52 5 mm 2 in Maximum force 100 tons Maximum force 70 tons 4C 9486 Adapter Coupler Item 11 e Used to adapt or connect 2 different threads when required e Threads 11 4 inch 12 female in one end and M30 x 3 5 female 4C 9491 Receiving Handling Sleeve Item 2 threads in the other e Serves as receiving sleeve for linkage pins and bearings during disassembly 4C 9432 Item 12 and 4C 9431 Item 13 Forcing Bolts ID 228 mm 9 in e Both have rolled threads which provide greater strength Overall length 300 mm 11 8 in Rolled threads Tin 14 Maximum force 100 tons Hex heads 38 1 mm 1 5 in Overall length ivi i 4C 9431 244 mm 9 6 in FT2384 Receiving Handling Sleeve Item 3 ae NO e Used if required for longer pins during removal Maximum force 100 tons 4C 9485 Cap Driver Item 14 e Used to provide striking surface other than collet itself when installing lift arm to main frame collet striking collet could result in damage to threaded holes from mushrooming e Flat striking surface 4C 9488 Adapter Item 4 e Used to remove and install 22 2 mm 8 74 in outside diameter bearings e Thread M30 x 3 5 male Outside diameter 21 80 cm 8 58 in Pilot diameter 20 2 cm 7 95 in 4C 6722 Rethreading Die Item 15 Center hole for puller stud 115 in
442. ulic Component Vehicles and Ranges Hydraulic Trans Axles Other Disassembly and Assembly Off Highway Trucks Motor Grader Controls 769 797 SEBF8446 01 Cable Control and Winch 769 793B SEBF8445 Loader Lift Arm and 769D 797 Without Trans Tank SEBF8460 01 Excavator Implement 769 777 SEBF8454 785 797 SEBF8438 785 789 Cleaning Rear Axle Housings SEBF8366 793 Cleaning Rear Axle Housings SEBF8370 785 793 Cleaning Rear Housings Video SEVN4142 793C amp 797 Spindles Cleaning SEBF8490 793C amp 797 Spindles Kidney Looping SEBF8483 785 amp 789 Rear Axle Housing Cleaning SEBF8366 793 Rear Axle Housing Cleaning SEBF8370 769 797 OHT Steering SEBF8724 Wheel Loaders 910 980 Wheel Loader SEBF8493 01 988 994 Wheel Loader SEBF8494 01 990 994 Wheel Loader Steering SEBF8725 Wheel Loaders with E D SEBF8452 03 Wheel Loaders W O E D SEBF8458 04 994D SEBF8459 988B 992G amp 994 Wheel Loader SEBF8464 IT14G IT62G SEBF8493 01 Track Type Tractors amp Pipe Layers D3 D6 amp 561H 583R SEBF8455 01 D7 D11 amp 589 SEBF8456 02 D6R D11 amp 561M 589 SEBF8465 03 Excavators 5080 5230 SEBF8703 M312 M325B SEBF8706 01 311 385B L SEBF8447 02 All Models Filtering Auxiliary Circuit SEBF8757 01 Engines Filtering SEBF8405 Particle Counting while on Dyno SEBF8442 02 Motorgraders All SEBF8453 All except 24H SEBF8461 24H SEBF8462 Wheel Tractor Scrapers All SEBF8457 611 651E SEBF8463 623 651 G amp E SEBF8481 627 657 G amp
443. ulic Component Disassembly and Assembly e Used to compress 3E 4878 Bushing during installation into 166 2141 Hub Group Motor Grader Controls e Used with 5P 3975 Rubber Lubricant makes bushing Cable Control oud Minoh installation easier Loader Lift Arm and Excavator Implement Implements Frame 163 5006 Spring Clip Hitch and Suspension 168 8395 Drive Impact Socket SMCS Code 5070 016 Model Machines with 1 1 Series A11V Rexroth Hydraulic Piston Pumps Essential Tool Warranty Six Months 163 5006 Spring Clip e Used to properly retain roller bearing cages against swash plate during assembly e Attaches quickly reduces assembly time e Packaged individually 2 required 163 5006 168 8395 Drive Impact Socket 163 5006 Spring Clip e Used to tighten housing bolts to 830 N m 612 ft lb Overall size fee ae pee e Used with 98 7352 Torque Wrench 6V 9451 Torque Tube 168 8395 Drive Impact ae o_o 8F 4678 Adapter 19 05 mm 3 4 in and two 6V 9452 Drive Adapters e Use torque computer with SEHS7150 to determine torque setting prior Hex size vam to tightening bolts Overall length 61 7 mm 2 43 in Square drive y in Reference Replacement bit 169 0782 Bit Hex Machine Systems Disassembly and Assembly Manuals FT2739 Measuring Plate Group SMCS Code 5058 082 5072 082 Model A2FO Rexroth Pumps A2FM and A2FE Rexroth Motors Sizes 28 cc through 160 cc Essential Tool Warranty None e Used to c
444. unner Nut M48 7 Cylinder Pin 8 Bucket Linkage Pin Pin Specific Tooling Pin No 4 Pin No 6 Pin No 1 134 8466 Receiving Sleeve Assembly 1U 6202 Pin Puller Assembly 1U 6202 Pin Puller Assembly 134 8471 Receiving Sleeve Adapter Assembly 4C 8150 Threaded Rod M64 9U 6814 Puller Stud 4C 8150 Threaded Rod M64 9U 6800 Fast Runner Nut M64 9U 6810 Fast Runner Nut M48 9U 6800 Fast Runner Nut M64 Hydraulic Cylinder 150 ton 316 1491 Hydraulic Cylinder 100 ton Hydraulic Cylinder 150 ton Pin No 7 Pin No 2 Pin No 5 1U 6202 Pin Puller Assembly 134 8466 Receiving Sleeve Assembly 134 8466 Receiving Sleeve Assembly 9U 6814 Puller Stud 134 8470 Receiving Sleeve Adapter Assembly 136 5747 Stud Puller M48 136 5747 Stud Puller M48 4C 8150 Threaded Rod M64 9U 6810 Fast Runner Nut M48 9U 6810 Fast Runner Nut M48 9U 6800 Fast Runner Nut M64 316 1491 Hydraulic Cylinder 100 ton 316 1491 Hydraulic Cylinder 100 ton Hydraulic Cylinder 150 ton Pin No 8 Pin No 3 134 8466 Receiving Sleeve Assembly 134 8466 Receiving Sleeve Assembly 136 5747 Stud Puller M48 4C 8150 Threaded Rod M64 9U 6810 Fast Runner Nut M48 9U 6800 Fast Runner Nut M64 316 1491 Hydraulic Cylinder 100 ton Hydraulic Cylinder 150 ton Maximum Maximum Maximum Maximum Thread Part No Description Pin Diameter Pin Length Rod Diameter Capacity Size Length Use 134 8466 Receiving Sleeve 200 mm 1322 mm 64 mm 136 t As a receiving sleeve for all long pins Assembly 7
445. untered when removing and installing hydraulic control valve Dealer Service Tools 2009 Home Vehicle System Tools Shrink Tubing for Spline Shafts rae lic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement SMCS Code 3000 016 5000 016 Model All Models Warranty Six Months e Used to protect seal from damage caused by spline during assembly e An inexpensive and versatile system for making seal protectors e Various sizes to fit outside diameters from 6 4 to 101 mm 0 25 to 4 0 in e Tubing can be reused on other spline shafts with the same profile e Shrink tubing can decrease in size by 50 of its original diameter e Standard 9U 6070 Heat Gun 110 V or 9U 6072 Heat Gun 220 V can be used to shrink tubing Typical Shrink Tubing eee ene Typical example T gt Aa Part No Inside Diameter x Length Wall Thickness shrink tubing l QU 5716 12 7 x 1220 mm 0 50 x 48 in 0 33 mm 0 013 in 0 63 mm 0 025 in installed on 9U 5717 19x304 mm 0 75x12in 1 35 mm 0 015 in 0 76 mm 0 030 in hydraulic motor 9U 5718 25 4 x 304 mm 1 x 12 in 0 46 mm 0 018 in 0 89 mm 0 035 in spline shaft 9U 5719 31 7 x 304 mm 1 50 x 12 in 0 51 mm 0 020 in 1 02 mm 0 040 in 9U 5720 50 8 x 304 mm 2 x 12 in 0 58 mm 0 023 in 1 14 mm 0 045 in 9U 5741 101 8 x 304 mm 4 x 12 in 0 71 mm 0 028
446. up without damage Reference SENR1861 Service Manual Machine Systems Disassembly and Assembly 572R Pipelayer Dealer Service Tools 2009 Vehicle System Tools 176 5513 Valve Puller SMCS Code 5058 015 Model M312 M315 M318 and 539 Knuckleboom Loader Essential Tool Warranty Six Months Brake and Steering Systems Hydraulic Component Disassembly and Assembly e Used to remove safety pop off valve cartridge in main control valve of Linde hydraulic swing and drive motors e Cartridge must be replaced with new part after removal Motor Grader Controls Cable Control and Winch Loader Lift Arm and 149 4935 Pump and Motor Measuring Group A6 A7 and A8 Excavator Implement SMCS Code 5058 025 5070 025 Model Machines with Rexroth A6 A7 and A8 Pumps and Motors Essential Tool Warranty Six Months Implements Frame Hitch and Suspension e Used to determine correct shim thickness critical lift off dimension e Used with dial caliper or suitable measuring devices e Simple design reduces cost and simplifies procedure e Used on 55 80 107 160 and 200 cc A6 and A7 pumps and motors e Additional gauge plates included for 107 and 160 cc A8 pumps e 184 g 6 5 oz package of gauge balls is included allowing approximately 200 measurements before reordering 149 5141 e Disposable gauge balls provide accurate thickness measurement each ball used only once e Punch included for easy removal of gauge ba
447. uring Bell 128 2746 Test Ring 128 2742 Alignment Plug M320 128 4325 A11V0190 137 1326 Measuring Hub 129 3876 Measuring Bell 137 1329 Test Pin requires 3 137 1331 Alignment Plug 375 990 5080 6E 1452 7Y 4007 105 7282 A11V0200 129 3875 Measuring Hub 129 3876 Measuring Bell 129 3880 Test Ring 129 3903 Alignment Plug 375 992 994 6E 6590 2 7Y 4005 2 9T 8993 105 5017 2 A11V0250 130 9890 Measuring Hub 5080 5110 105 5020 2 106 4308 2 106 4309 2 107 6438 2 129 3876 Measuring Bell 5130 5230 112 7870 2 112 7889 2 117 5959 2 117 5960 2 129 3881 Test Ring 125 9519 2 125 9520 2 125 9522 2 129 3904 Alignment Plug 365B 797 5230 147 5806 2 150 6600 2 160 0165 2 A11V0260 171 1113 Measuring Hub 129 3876 Measuring Bell 171 1112 Test Pin requires 3 171 1114 Alignment Plug 365B 158 9066 2 A20VL0260 171 1113 Measuring Hub 129 3876 Measuring Bell 171 1112 Test Pin requires 3 171 1114 Alignment Plug CB224 CB434 1G 4116 122 0014 A11VG35 138 2114 Measuring Hub CB534 138 2120 Test Ring 138 2117 Alignment Plug CB444 CB534 119 3135 112 5732 2 A11VG50 135 8293 Measuring Hub CB544 CB545 135 8295 Test Ring CB634 138 2118 Alignment Plug 1Not serviced 2Discontinued Dealer Service Tools 2009 Home Vehicle System Tools E Brake and 207 8159 Guide Bushing S SMCS Code 5084 012 Model 416B 426B 428B 436B and 438B Backhoes Hydraulic System Tools Essential Tool Warranty Six Months Hydra
448. use on hydraulic systems only FT11151 Cap 1 New drawings available in 2006 Item PartNo Description Size 3 1 5P 1750 Plate 31 8 mm 1 25 in ID line 2 2 5P 1751 Plate 38 1 mm 1 5 in ID line 1 3 5P 1752 Plate 50 8 mm 2 0 in ID line 4 5P 1753 Plate 63 5 mm 2 5 in ID line 5 5P 1754 Plate 76 2 mm 3 0 in ID line 6 5P 1755 Plate 88 9 mm 3 5 in ID line 7 5P 1756 Plate 101 6 mm 4 0 in ID line FT2810 Suction Line Blocker Plate SMCS Code 5104 032 Model 980G Series II Wheel Loader Warranty None e Used to perform a drift test on tilt cylinders e Easy to install just loosen tilt cylinder return line bolts and slide blocker plate into place e Installs with minimal oil loss and minimal contamination e Make from 5P 1750 Blocker Plate e Cut round end diameter from 50 0 mm 2 0 in down to 45 0 mm 1 8 in x x ee This article has changed aa Manual Testing and Adjusting since the printing of the 2009 Dealer Service Tools Catalog Dealer Service Tools 2009 Vehicle System Tools FT2674 Vacuum Cap Assembly SMCS Code 5050 015 Model B Series Hydraulic Excavators Warranty None Brake and Steering Systems Hydraulic Component e Used to minimize oil loss when hydraulic Item PartNo Description Disassembly and Assembly system is disassembled for reasons other i 5P 0306 Vacuum Transducer than component failure eT Se aa Motor Grader Controls e Install tool in
449. vailable 4C 3386 Cylinder Spanner Wrench SMCS Code 4305 010 Model 785 789 and 793 Trucks Warranty Six Months The Wrench Assembly 1 consists of a 63 5 mm 214 in hex body that is easily held with a 63 5 mm 2 in wrench or socket 58 6078 Socket shown Two 4C 4887 Pins 19 05 mm 3 4 inch diameter 2 and two 4C 3387 Pins 9 53 mm in diameter 3 are easily positioned into or out of the hex body and retained in the desired position with detent grooves and ball spring plungers 4 The 2 different sized pins will allow the tool to be used on all ball studs used on 785 and 789 Trucks Currently the ball studs contain 9 52 mm 3 in diameter holes Future ball studs will have 19 05 mm 3 in diameter holes e Saves time during removal and installation of ball stud nut when servicing steering linkage and steering cylinder systems keeps ball stud from turning e Removal and installation of ball studs 2 particularly during installation requires ball stud to be held and kept from turning when nut is being torqued usually friction of taper alone is not enough to keep ball stud from turning Solid Taper Reamers SMCS Code 4305 064 Model 785 789 793 797 A and 797B Off Highway Trucks Essential Tool 1 Warranty Six Months e Used to repair tapered steering arm linkage joints e Can be resharpened for continued usage e 202 8960 and 202 8961 used on 785 through 797 A up to 5YW 1 trucks e 258 568
450. vent machine movement during travel motor relief valve test e Material SAE1018 steel Reference 307C System Operation Test and Adjust Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Sa w Vehicle System Tools Hydraulic Hose for Diagnostic Testing SMCS Code 5050 036 Model Most Caterpillar Models Warranty Six Months e Designed for diagnostic test applications primarily Pressure Thread Hose Hose with 5P 3600 Flow Meter and discontinued 6V 4160 Part No Rating Connections Inside Diameter Length Transmission Test Groups 177 7860 41 500 kPa 6000 PSI 27 NPTF both ends 3 2mm 0 12 in 304 cm 10 ft e Lightweight easy to coil and resist expansion 1U 5757 41 500 kPa 6000 PSI 27 NPTF 2mm 0 08 in 183 cm 6 ft minimizing accumulator effect 20 thread 177 7861 41 500 kPa 6000 PSI 27 NPTF both ends 3 2 mm 0 12in 427 cm 14 ft 177 7862 41 500 kPa 6000 PSI 27 NPTF both ends 3 2 mm 0 12in 549 cm 18 ft Blocking Covers for Hydraulic Components SMCS Code 5050 036 Model Most Caterpillar Models Warranty Six Months e Used to provide correct fit in the 4 bolt flanges when disconnecting hydraulic hose on machines equipped with XT 5 H
451. very and supply pressure gauges have dual readings PSI BAR e Easy to read gauges are 63 5 mm 2 50 in diameter Implements Frame Hitch and Suspension Maximum inlet pressure 500 Bar 7500 PSI Delivery pressure range 689 Bar 10 000 PSI Supply pressure range 689 Bar 10 000 PSI Inlet connection CGA 677 Outlet connection Y inch NPT stainless steel Swagelock tube fitting Overall size 77 x 158 x 127 mm 7 0 x 6 2 x 5 0 in New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System Tools Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls 347 1694 Spanner Wrench SMCS Code 6606 011 Model CB 534D CB 534DXW Vibratory Compactor Essential Tool Warranty Six Months NEW TOOL e Used to remove and install 267 5641 Nut which is part of 303 8755 Eccentric Weight Group N Cable Control and Winch e Used with 206 8796 Torque Multiplier 1 inch square drive Loader Lift Arm and e 40 7 cm 16 0 in diameter tool with six equally spaced teeth to securely engage special nut Excavator Implement e Teeth are hardened to handle high torque from multiplier S i 7 Implements Frame e Made from durable welded steel construction with black oxide coating for corrosion resistance P Hitch and Suspension New tools since the printing of the 2009 Dealer Service Tools Catalog Vehicle System
452. with ratchet wrench or breaker bar during disassembly 2 e Do not use with impact wrench NN K Reference J RENR3585 416D 420D 424D 428D 430D 432D 438D 442D Backhoe Loader Machine Systems Disassembly and Assembly Le Y 3 Item PartNo Used On 1 FT3025 228 3505 Lift Cylinder 2 FT3026 228 3500 Stabilizer Cylinder 3 FT3027 230 0979 Lift Cylinder Discontinued 160 0261 Adjustable Cylinder Spanner Wrench SMCS Code 5102 z lt S Model Duece gt Essential Tool Warranty Six Months e Used to remove threaded glands from hydraulic cylinders e Used with torque wrench installation only gt e Adjustable for different diameter heads gt must have 4 radial holes on outer diameter Minimum gland adjustment 104 78 mm 4 125 in a Maximum gland adjustment 139 70 mm 5 500 in Square drive yin Maximum installation torque 510 N m 375 ft lb Setscrew 9X 6405 Dealer Service Tools 2009 7 1 Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Vehicle System Tools Cylinder Spanner Wrenches SMCS Code 5555 017 Model 525 Log Skidders Equipped with ESCO Series 2000 Sorting and Bunching Grapples Warranty Six Months e Used to disassemble and assemble grapple boom and tong cylinders 1 wrench removes gland from cylinder tube the other removes piston fr
453. x 673 0 mm 37 5 x 30 0 x 26 5 in Weight 89 4 kg 197 Ib 82 6 kg 182 Ib Dealer Service Tools 2009 Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Brake and Steering Systems Hydraulic System Tools Hydraulic Component Disassembly and Assembly Motor Grader Controls Cable Control and Winch Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension 66 295 5490 Filter Cart Group SMCS Code 0684 Model Diesel Fuel Engines Essential Tool Warranty Six Months European Union Compliant CE marked NEW TOOL e Used to clean diesel fuel systems by removing contaminants in fuel e Lightweight portable design for easy transport to work site e Use before engine re start or after replacement of a failed fuel system component e Kidney loop fuel through filter element reservoir tank and engine fuel system until desired level of cleanliness is achieved e Air powered diaphragm pump for dependable pumping action e Dirty filter indicator shows when filter elements require service e Includes basic suction return hose and discharge pressure hose assemblies additional dealer supplied adapters are required Reference NEHS0989 Tool Operating Manual 295 5490 Portable Diesel Fuel System Filtratio
454. xternal 6 in SAE thd 2 6V 4143 Valved Coupler Internal 4 in NPT Auto Brake Fluid Valved Nipples 301 7445 Valved Coupler Internal 6 in 18 STOR 6V 7691 Valved Nipple External 1 4 in NPT Valved Nipples 8T 3614 Valved Nipple External in NPT 3 6V 3965 Valved Nipple External in SAE thd Auto Brake Fluid Valved Coupler 4 6Vv 3966 Valved Nipple External in NPT 6V 7690 Valved Coupler Internal 1 4 in NPT Not shown 8T 3613 Valved Nipple External la in NPT ORFC Valved Nipple Plain Nipples 8C 6416 Valved Nipple ORFC use with 6V 8554 Nut 5 6V 3989 Plain Nipple Internal 1 4 in NPT 6 6V 4142__Plain Nipple Internal in NPT NOTE 6V 0852 Protective Dust Caps are available for the 6V 3965 and 6V 3966 Valved Nipples 30 Dealer Service Tools 2009 Home Vehicle System Tools Quick Disconnect Couplings and Hoses for Pressure Testing Up to 68 950 kPa 10 000 PS SMCS Code 5050 Model M300 Series Wheeled Excavators 953C 963C 973C 933 and 939 Track Loaders and D3C D4C DSC D6R D7R D8R and D9R Differential Steering Track Type Tractors Warranty Six Months e Used to diagnostically test any component or machine requiring 68 950 kPa 10 000 PSI hoses and fittings e Highest pressure rated hose and fittings of this type in the industry e Rated at 4 1 minimum burst pressure Quick Disconnect and Hoses e Used to diagnostically test pumps and transmissions rated at 68 950 kPa 10 000 PSI e Used with 344 79
455. y 1F 9178 Coupling 4P 3816 Plate d lell a v nj Dealer Service Tools 2009 Home a Vehicle System Tools Return Line Cap Assemblies SMCS Code 5050 038 Brake and Steering Systems Hydraulic System Tools Model See Tee Test Tool Charts Warranty Six Months Hydraulic Component l TT HE E n Use of these fabricated assemblies indicated under B 12 FT1633 and B 11 FT1634 respectively in Tee Test Tool Chart e Can be used in same applications as assemblies D8 and D9 and permit easier installation of tee test flow block Motor Grader Controls Cable Control and Winch N Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension Connector Plates for Hydraulic System Flushing SMCS Code 5050 046 Model Most Caterpillar Models Warranty Six Months e Used for flushing hydraulic systems on Caterpillar machines e Used between hose flanges which are joined together during flushing process provide sealing surface for O ring seals in flange faces Bolt Hole Bolt Hole Center Hole Plate Spacing Diameter Diameter Thickness 5C 2268 23 80 x 50 80 mm 0 937 x 2 000 in 10 49 mm 0 413 in 19 05 mm 0 75 in 5 99 mm 0 236 in 8K 4977 27 76 x 57 15 mm 1 093 x 2 250 in 11 99 mm 0 472 in 25 40 mm 1 00 in 6 71 mm 0 264 in 8K 2574 31 75 x 66 68 mm 1 250 x 2 625 in 13 13 mm 0 517 in 31 75 mm 1 25 in 6 35 mm 0 250 in 5P 9707 36 50 x 79 38 mm 1 437 x
456. y D400D since the printing of the 2009 Dealer Service Tools Catalog Dealer Service Tools 2009 Vehicle System Tools se B B B Brake and 5130 Mining Excavator Pin Removal Installation Tooling Steering Systems SMCS Code 5456 5457 5458 6108 6500 6502 6503 6512 010 Model 5130 Mining Excavators Front Shovel and Backhoe Styles Warranty Six Months Hydraulic Component Disassembly and Assembly Pin Pullers References e Used to remove and install boom to frame pin stick to boom pin SENR6058 5130 Service Manual Module Disassembly and Assembly Motor Grader Controls bucket to stick pin and all related cylinder pins tooling is SENR1472 5130B Service Manual Module Disassembly and Assembly Cable Control andi Winch essential to properly handle large pins without damage f l PE Ta e Used with general tooling listed below in General Tooling Used for SEHS9721 Special Instruction Assembly Procedure for Hydraulic Excavator Excavator linplenicat All Pins 5130 only e A locking stud is designed into each pin installer to lock pin inside Implements Frame installer essential when working overhead Hitch and Suspension e Each pin installer should be fitted with the correct cradle assembly to hold hydraulic cylinder in place Item Description Threaded Puller Rods ee and Fast Runner Nuts See ae e Threaded rods in various lengths used to pull pins into o
457. ydraulic Component SMCS Code 7201 045 NOTICE Disassembly and Assembly Model Most Caterpillar Machines The 175 5507 Group is not recommended for tire inflation because of Motor Grader Controls Warranty Six Months the associated higher pressures and increased line flow restrictions Cable Control and Winch e Used to charge accumulators with pressures Loader Lift Arm and up to 20 666 kPa 3000 PSI Excavator Implement e Replaces 18 8940 Nitrogen Charging Group 1S 8940 can be updated and then can charge up to 12 400 kPa 1800 PSI see chart below for parts to purchase e Gauges in group have bourdon tube assembly this type of gauge gives its most accurate reading in center of dial important to use gauge that will record desired pressure in or near center third of calibrated dial e Quick disconnect couplings allow gauge to be changed quickly Implements Frame Hitch and Suspension and easily Reference 1 9 NEHS0742 Tool Operating Manual Item PartNo Description 162 4147 Hose Assembly 8S 4600 Nipple FPT 8S 1506 Disc Coupling Assembly MPT 8T 0859 Pressure Gauge 162 4146 Regulator Assembly 78 5106 Chuck 18 8938 Air Chuck 18 8941 Hose Assembly 2D 7325 Pipe Tee 28 5244 Nipple 18 8937 Needle Valve 12 8S 4599 Coupling Assembly Not shown 8S 5098 Warning Film Optional tool used with 175 5507 42 8499 Gas Charging Kit for D10 Impact Ripper Item Part No Description 1 9U 6219 Tool Box 2P 8289 Holder Block
458. ying proper bolt torque Reference RENR8881 00 Hydraulic Pump Removal 314 9716 Compressor SMCS Code 5070 015 Model CB 113 and CB 114 Compactor Essential Tool Warranty Six Months NEW TOOL e Used for piston pump drum propel disassembly and assembly e Used to compress barrel assembly e Large knob easily adjusts tension on compressor assembly AQ WARNING Personal injury can result from being struck by parts propelled by a released spring force Make sure to wear all necessary protective equipment Follow the recommended procedure and use all recommended tooling to release the spring force Reference KENR6008 Disassembly and Assembly CB14 Vibratory Compactor Machine Systems lick Here for New Tool Dealer Service Tools 2009 Vehicle System Tools Motor Grader Controls Cable Control and Winch Brake and Steering Systems Hydraulic System Tools Tools for 55 56 57 58 and 59 Towing Winches nis article has changed r fias Component SMCS Code 5163 016 isassembly and Assembly P since the printing of the 2009 Model 55 56 57 58 and 59 Towing Winches i Warranty Six Months Dealer Service Tools Catalog Motor Grader Controls Cable Control and Winch e 4 special tools for assembly operations on Caterpillar towing winches 2 available from Parts Department 2 fabricated Loader Lift Arm and Excavator Implement Implements Frame Hitch and Suspension No Winch ltem Part No Descri

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