Operator`s Manual
Contents
1. Operating Instructions Raising the Mast 1 Remove the retaining pin and the travel lock pin from the top of the mast 2 Manual Winch Turn the winch handle clockwise until the lower retaining bar locks into the mast Electric Winch Move the raise lower switch up until the lower retaining bar locks into the mast 3 Insert the retaining pin into the lower retaining bar before extending the mast Extending the Mast 1 Remove the retaining pin and pull the upper retaining bar 2 Manual Winch Turn the extend retract winch handle clockwise to extend mast sections Electric Winch Move the raise lower switch up Attention Stop extending the mast when red is visible on mast Continuing to extend the mast when red is visible can result in machine damage Operators Manual First Edition Second Printing Operating Instructions Retracting the Mast 1 Rotate the mast to align the arrows on the mast before retracting 2 Manual Winch Turn the winch handle counterclockwise until the upper retaining bar locks into the mast and no red line is visible on the mast Electric Winch Move the raise lower switch down until the upper retaining bar locks into the mast and no red line is visible on the mast Lowering the Mast 1 When the mast sections are fully retracted pull the lower retaining bar 2 Manual Winch Turn the winch handle counterclockwise Electric Winch Move the raise lower switch down2. Decal Description Qty Symbols 133066 Label Crushing Hazard 1 Determine whether the decals on your machine rou eee have words or symbols Use the appropriate 161700 Label Electrocution Hazard L inspection to verify that all decals are legible and in 227518 Cosmetic Terex Logo AL4 2 place 227519 Cosmetic Terex Logo AL5 2 Part No Decal Description Qty 229781 Label Crush Hazard Mast 1 28159 Label Diesel 1 229782 Label Crush Hazard 1 52475 Label Transport Tie down 4 228713 Label Electric Winch Switch 1 72086 Label Lifting Point 2 228714 Label Manual Winch 1 82472 Label Crushing Hazard 1 229102 _ Label Arrow E 82481 Label Battery Charger Safety 1 235730 Cosmetic AL4 G 82487 Label Read the Manual 1 285791 Cosmetic ALS 2 133042 Label Burn Hazard Hot 1 237271 Label AL5 Control Panel 8 kW 1 Components 237272 Label AL Control Panel 12 amp 1 114251 Label Explosion Hazard 1 20 kW 114391 Label Bodily Injury Hazard 2 237273 Label AL Control Panel 20 kW 1 External Power TUBOS Jebel TOW speed 1 237274 Label AL Control Panel 12 kW 1 116895 Label Tip over Hazard 1 External Power Outriggers 841890 Conspicuity Tape 2 116901 Label AC Control Panel AL4 1 851691 Label 4 1 116902 Label Engine Control Panel AL4 1 851692 Label 42 1 133031 Label Burn Hazard 851693 Label 3 1 133055 TECHN Burn Carbon Monoxide 1 851694 Label 4 1 133062 Label Groun
3. gt L 2 T lock receptacle 240V 30A Control Panel 3 T lock receptacle 20 kW external panel only 1 Circuit breaker for twist lock receptacle 20 kW 4 Circuit breaker for twist lock receptacle external panel only Genie 18 ALA AL5 Part No 229100 First Edition Second Printing et Duplex receptacle with ground Fault Interrupter GFI Circuit breaker for duplex receptacle Light switches Move each light switch up to turn on the indicated light Move each light switch down to turn off the indicated light On models with 6 lights the switches marked 1 5 and 2 6 turn on 2 lights each On models with 4 lights each switch turns on one light Main circuit breaker Move the main circuit breaker switch up on the control panel before turning the individual light switches on or before attempting to use the convenience receptacles Hour meter The hour meter displays the number of hours the machine has operated Part No 229100 10 11 12 13 Genie AL4 AL5 Operator s Manual Controls Raise lower switch if equipped with electric winch Move the switch up to raise and extend the mast Move the switch down to retract and lower the mast Ignition switch for engine Turn the ignition switch to the prime position and hold the engine prime button down to prime the engine Hold the prime button down and turn the ignition switch to the start position to start the engine
4. 3 When mastis fully lowered into the travel lock insert the travel lock pin and retaining pin Rotating the Mast 1 Turn the T handle to release the mast rotation lock Rotate the mast to the desired position Operation of Lights Note The engine must be running before the lights are turned on 1 Be sure the position of the lights is adjusted before raising the mast Start the engine Turn on the main circuit breaker switches on the control panel 4 Tum on the lights using the individual light switches Note Lights can take up to 20 minutes to reach full intensity If the lights are turned off and turned back on again while still warm they will not light up again for 20 to 30 minutes 5 Turn the lights off by turning the circuit breaker switches to the off position 6 Make sure the lights are turned off before engine is shut down Grounding Lug A grounding rod is located inside the door on the road side of the machine Drive the rod into the ground and connect it to the grounding lug located on the chassis near the base of the Tighten the T handle to secure the mast in the tower desired position 4 Before retracting the mast rotate mast to align arrows on mast Genie 34 ALA AL5 Part No 229100 First Edition Second Printing Operator s Manual Electrical Outlets if equipped Electrical outlets are located on the control panel Air Shutoff System if equipped Manual air
5. 5 CAN B 354 4 Part No 229100 First Edition Second Printing Operator s Manual Owners Users and Operators Thank you for choosing our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices in a commonsense way 4 Only have trained certified operators directed by informed and knowledgeable supervision running the machine Part No 229100 Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Genie ALA AL5 1 Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employ
6. Instruction Kubota Engine 1 T108022 Warning Burn hazard 2 Specifications m Shading indicates decal is hidden from view i e 133482 Warning Tip over Hazard 1 under covers Outriggers Genie 28 ALA AL5 Part No 229100 First Edition Second Printing Operator s Manual 228712 31788 72086 227518 or 227519 228710 228714 133062 133484 52475 133012 841890 133148 114464 841890 28161 133017 28162 133462 or 133463 or 227349 or z 227350 28162 31788 28162 Ballast Box Control Side b I I 97602 I 8516911 851692 851693 851694 Nee ee ee ee eee I l l l l l l l l l l 161699 T108021 T108022 Genie Part No 229100 Inspections 97675 133148 97602 97666 235730 or 235731 133063 28159 52475 114258 133483 228708 114431 133482 227348 116901 116902 228709 237271 or 237272 or 237273 or 237274 E CS 228713 228709 23 9730 97518 52475 or 235731 227518 or 227519 or 237301 114431 52475 133148 133483 ALA AL5 29 Operators Manual First Edition Second Printing E Inspections Inspection for Decals with Part No
7. Turn the ignition switch to the off position to turn the engine off Engine prime button With the ignition switch in the run position press and hold the prime button for 15 seconds before starting the engine Release the prime button when the engine starts Alternator failure light Light on indicates that the engine s DC alternator isn t producing enough voltage 19 Operators Manual First Edition Second Printing Inspections Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Genie 20 ALA s ALS Pre operation Inspection Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be perfo
8. cause sparks Part No 229100 First Edition Second Printing Operator s Manual Electrocution Burn Hazards Avoid contact with electrical terminals Inspect the power cord for damage prior to each use Replace any damaged cord before operating Do not allow the power cord to become caught or crushed while raising lowering or rotating the mast Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting the batteries Part No 229100 Genie ALA AL5 13 Work Area Safety Towing Hazards Read understand and obey all of your tow vehicle manufacturer s recommendations warnings and instructions before towing this machine Do not tow the machine unless the mast is retracted and lowered to the horizontal position and the travel lock pin is secured Do not tow the machine unless all outriggers have been retracted and stowed Do not overload your tow vehicle Check the manufacturer s Gross Vehicle Weight Rating GVWR To obtain the gross vehicle weight add the tongue weight of the trailer to the vehicle weight including vehicle passengers and cargo Do not load cargo on the machine The light tower is not designed to carry any extra cargo Be sure the hitch is securely attached to the tow vehicle Be sure the safety chains if required are se
9. equipped with automatic air shutoff system 14 Green stripe 4 Upper retaining bar 15 Red stripe 5 Air shutoff system pull handle if equipped with 16 Lamps manual air shutoff system 17 Travel lock pin 6 T handle for mast rotation 18 Road side door 7 Tie downs 19 Outrigger 8 Mast 20 Control panel located inside cabinet 9 Forklift pockets 21 Raise lower winch for models with manual 10 Curb side door winch 11 Ballast located inside cabinet 22 Lower retaining bar Genie Part No 229100 ALA AL5 15 Operators Manual First Edition Second Printing Controls 4 2 CD ALA 6 i D a Ji Ex 9 AL5 8kW 3 CO Genie 16 ALA AL5 Part No 229100 First Edition Second Printing _____ Control Panel 1 2 T lock receptacle 240V 30A Light switches Move each light switch up to turn on the indicated light Move each light switch down to turn off the indicated light On models with 6 lights the switches marked 1 5 and 2 6 turn on 2 lights each On models with 4 lights each switch turns on one light Circuit breaker for GFI receptacle Main circuit breaker Move the main circuit breaker switch up on t
10. must be applied to control the movement of the machine when lifting it with a crane or forklift Part No 229100 Genie AL4 AL5 37 Securing to Truck or Trailer for Transit Fully retract and lower the mast to the stowed position Secure the mast for transport with the travel lock pin Fully retract raise and lock all outriggers Close and secure the cabinet doors Inspect the entire machine for loose or unsecured items Use the four tie down points for anchoring down to the transport surface Use a minimum of four chains to secure the light tower Adjust the rigging to prevent damage to the chains Operators Manual First Edition Second Printing Transport and Lifting Instructions Lifting the Machine with a Crane Fully retract and lower the mast to the stowed position Secure the mast for transport with the travel lock pin Observe and Obey Fully retract raise and lock all outriggers MT Only qualified riggers should rig the machine Close and secure the cabinet doors M Only certified crane operators should lift the Use the lifting eye on the mast to lift the machine machine and only in accordance with the applicable crane regulations V Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Genie 38 ALA s ALS Part No 229100 First Edition Second Prin
11. off the ground 8 Turn the leveling jack handles to level the machine Level the machine using only the leveling jacks Note the outriggers are not designed to lift the tires of the unit off the ground Part No 229100 Genie ALA AL5 23 Inspections 9 Check the bubble level if equipped on the front of the machine to make sure the machine is level 10 Ground the light tower according to your local electrical code A grounding rod is supplied inside the cabinet and a grounding lug is provided on the front of the machine near the bottom Note This machine should be grounded in accordance with all local electrical codes Consult the local electrical codes or authority having jurisdiction in the area where the machine will be used for specific requirements Test Machine Functions models with manual winch By raising and extending then retracting and lowering the mast back to the horizontal position the following functions will be tested winches latches mast extension and mast rotation 11 Remove the retaining pin and travel lock from the top of the mast 12 Turn the raise lower winch handle clockwise until the mast raises approximately 2 feet 60 cm Result A clicking sound should be heard as the mast raises 13 Release the winch handle Result The winch brake should hold the mast Operators Manual E Inspections 14 Continue to raise the mast until the lower retaining bar l
12. s Manual General Safety 228712 228711 97675 K ua Crush Hazard E d perche ed Contact with moving parts Keep away from can resultin moving parts serious injury Whee mast is fuby Hot fluid under opening retracted pull lower retareng bar and kwer pressure can scald mast mast and ro red n injury 228711 A visible on mant Burn Hazard Allow to cool before L ye Batore louneng mast Vv Retract mast unti upper death or serious retareng bor locks into i n en 133148 A DANGER Shut down engine generator Electrocution and disconnect o hazard battery supply 22871 1 97675 Contact with before servicing result in death Read th or serious ead the service injury CEN manual ss3148 0 Tip over Hazard Raising tower without correctly securing outriggers could result in machine tipping over which could result in death or serious injury Do not raise tower unless outriggers are secured Lower or extend outrigger jack and secure with pin Improper operation or Read and understand maintenance can result in operators manual and ai Serious injury or death igns before using taining machine Wf you do not understand the information in the manuais consult your supervisor the owner or The manufacturer 133482 114431 228708 133483 228708 A DANGER 97602 Carbon Monoxide Hazard Using a light tower indoors will reu in death or various injury 133404 in minutes Light tower exhaust contain
13. shutoff system 1 To shut off the engine pull the red pull handle on the front of the machine Automatic air shutoff system 1 The engine will automatically shut off when the engine rpm setting is reached 2 If needed push in the air shutoff system Emergency Stop button located on the front of the machine 3 To reset the system remove the machine from the fuel rich environment 4 Pull out the Emergency Stop button on the front of the machine After Each Use Select a safe parking location firm level surface clear of obstruction and traffic Retract and lower mast and stow outriggers before moving machine Remove the key or lock cabinet door Part No 229100 Gonio ALA AL5 35 Operating Instructions Towing 1 SHUT ENGINE OFF BEFORE MOVING THE LIGHT TOWER Failure to do so can cause severe engine radiator damage and WILL NOT BE COVERED UNDER WARRANTY 2 Fully retract and lower the mast to the stowed position Lower the light bar to the stowed position Make sure the travel lock pin is securely locked in place 5 Make sure the covers are closed and secured 6 Pull the spring pins on each outrigger to rotate the outrigger up and slide it into the stowed position 7 Raise the tongue of the machine by turning the tongue jack handle 8 Position the transport vehicle under the coupler on the tongue of the machine 9 Openthe latch on the coupler 10 Turn the tongue jack handle to lower the to
14. 116894 Genie 8 ALA AL5 Part No 229100 T108023 T108024 First Edition Second Printing Operator s Manual A Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Obey all local and governmental regulations regarding required clearance from electrical power lines Ata minimum the required clearance contained in the chart below must be followed Line Voltage Required Clearance 0 to 50KV 10 ft 3 05 m 50 to 200KV 15 ft 4 60 m 200 to 350KV 20 ft 6 10 m 350 to 500KV 25 ft 7 62 m 500 to 750KV 35 ft 10 67 m 750 to 1000KV 45 ft 13 72 m Allow for mast movement electrical line sway or sag and beware of strong or gusty winds Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Keep away from the oC K r machine if it contacts energized power lines Personnel must not touch or operate the machine until energized power lines are shut off k ah Part No 229100 Genie ALA AL5 9 Work Area Safety Do not connect wires directly to the generator Connect auxiliary equipment only to the power outlets provided Do not perform service or replace the lamps with the engine generator running or batteries connected This machine should be grounded in accordance with all local electrical codes Consul
15. Do not exceed 60 mph 97 km h Obey all local and national towing speed laws Check connections and tire pressure at each stop Slow down for hazardous conditions Allow extra distance for following and passing other vehicles
16. TEREX Operator s Manual A L 4 ANSI CSA North America A L 5 South America Asia with Maintenance Information First Edition Second Printing Part No 229100 Operators Manual First Edition Second Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions contact us Contact Us Internet www terex com E mail awp techpub terex com Genie ALA AL5 Contents Introduction 1 Symbol and Hazard Pictorials Definitions 3 General Safety 5 Work Area Safety 9 Legerid ierit tci e enatis 15 Coritrols ibn ine a a 16 Inspections 20 Operating Instructions 32 Transport and Lifting Instructions 37 Maintenance sees ee sese essere essere essere neee ennenen 39 Specifications 42 Reporting Safety Defects eee eee eee 43 Copyright 2011 Terex Corporation First Edition Second Printing February 2013 Terex is a registered trademark of Terex USA LLC in the USA and many other countries These machines comply with ANSI SIA A92
17. Warning Crushing Hazard 1 228708 Danger CO Hazard 1 28162 Warning Bodily Injury Hazard 2 228709 Label Neutral Bond 31788 Danger Explosion Burn Hazard 1 228710 Instructions Operating Instructions 1 52475 Label Transport Tie down 4 228711 Warning Crush Hazard 72086 Label Lifting Point 2 228712 Warning Crush Hazard Mast 1 97518 Instruction Lamp Disposal 1 228713 Label Electric Winch Switch 1 97602 Warning Explosion Hazard 1 228714 Lapel Manual Winch i 97666 Warning Improper Operation 1 229102 _ Fabel Arrow E 97675 Warning Burn Hazard Hot 1 235730 Cosmetic AL4 2 Components 235731 Cosmetic AL5 2 114258 Danger Explosion Hazard 1 237271 Label AL5 Control Panel 8 KW 1 114431 Danger Electrocution hazard 2 237272 Label AL Control Panel 12 amp 1 114464 Label Travel lock 1 20 kW 116901 Label AC Control Panel AL4 1 237273 Label AL Control Panel 20 kW 1 116902 Label Engine C l Pa l AL4 ee aper L Panel 1 237274 Label AL Control Panel 12 kW 1 133012 Danger Burn Carbon Monoxide 1 External Power Pazar 841890 Conspicuity Tape 2 133017 Warning Crushing Hazard 1 851691 Label 1 1 133062 Label Ground 1 851692 Label 2 1 1 L ie 33063 Label Transport He down 1 851693 Label 3 1 133148 Danger Electrocution hazard 2 851694 Label 4 1 133462 Instruction Perkins Engine 1 c c Specifications 9 T108021 Warning Bodily Injury Hazard 1 133463
18. anual First Edition Second Printing Maintenance Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life Improper coolant level will affect the engine s cooling capability and damage engine components Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems Burn hazard Beware of hot engine parts and coolant Contact with hot engine parts and or coolant may cause severe burns Note Do not remove the radiator cap 1 Check the fluid level in the coolant recovery tank Add fluid as needed Result The fluid level should be at the FULL mark 2 Refer to Kubota Operator s Manual K683 89169 Terex part number 893020 Genie 40 ALA s AL5 Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Puton protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure th
19. at the battery hold down brackets are in place and secure Note Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables Part No 229100 First Edition Second Printing Operator s Manual Check the Tires and Wheels Bodily injury hazard An over inflated tire can explode and may cause death or serious injury Collision hazard An excessively worn tire can cause poor handling and continued use could result in tire failure Tip over hazard Do not use temporary flat tire repair products Maintaining the tires and wheels in good condition is essential to safe operation and good performance Tire and or wheel failure could result in a machine tip over Component damage may also result if problems are not discovered and repaired in a timely fashion 1 Check the tire surface and sidewalls for cuts cracks punctures and uneven or excessive tread wear Replace the tire if uneven or excessive tread wear is found 2 Check each wheel for damage bends and cracks Replace the wheel if any damage is found Note Tires and wheels must be replaced with tires and wheels of the specifications listed 3 Check each tire with an air pressure gauge Add air as needed 4 Checkthe torque of each lug nut Tire Specifications U S Maintenance Scheduled Maintenance Maintenance performed quarterly annually and every two y
20. ction 4 Inspect the workplace 5 Only use the machine as it was intended Genie 22 ALA s AL5 Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Part No 229100 First Edition Second Printing Operator s Manual Function Tests Setup 1 Position the light tower at the desired work site Chock the wheels Disconnect the trailer lights and the safety chains Open the latch on the trailer hitch Pull the release pin on the tongue jack and rotate into place 6 Turn the leveling jack handle to lower the front outrigger foot pad and raise the tongue of the machine enough to clear the tow vehicle 7 Release the spring pin on the side outriggers and slide them out into the deployed position Make sure the outriggers are locked in place Rotate the leveling jack into position Note the outriggers are not designed to lift the tires of the unit
21. curely attached to the tow vehicle Be sure that all driving lights are operational Be sure all hitch components lights and mirrors and methods of attaching the trailer to the tow vehicle conform to local state and federal regulations Do not tow the machine on public roads unless it meets all governmental regulations for towing Do not exceed 60 mph 97 km h Obey all local and national towing speed laws Be sure to chock the wheels when parking on a hill Use extreme care and slow speeds while towing across uneven terrain debris holes or drop offs Note Do not tow machine when engine is running This can cause severe engine radiator damage and WILL NOT BE COVERED UNDER WARRANT Y Operators Manual First Edition Second Printing Work Area Safety Lockout After Each Use When leaving the machine unattended secure from unauthorized use Unauthorized personnel may attempt to operate the machine without proper instruction creating an unsafe condition Genie 14 ALA s AL5 Part No 229100 First Edition Second Printing Operator s Manual Legend 4 18 16 D 4 CA 5 KG 7 Pd AS i m d Sal Qs S BAX RE am EEO l e i O 1 Tongue leveling jack 12 Flashing beacon if equipped with auto start 2 Tongue with trailer hitch system 3 Air shutoff system Emergency Stop button if 13 Lifting eye
22. d 1 T108023 Label Bodily Injury Hazard 1 133063 Label Transport Tie down T108024 Label Burn Hazard 2 133065 Label Electrocution Hazard 2 O Shading indicates decal is hidden from view i e under covers Genie 30 ALA AL5 Part No 229100 First Edition Second Printing Operator s Manual Inspections 82481 72086 227518 or 183042 133149 re sL 8487 or 235731 133063 28159 52475 229781 228714 114251 133062 133031 116893 133065 116895 52475 116901 133055 116902 841890 133149 237271 841890 or 237272 82472 or 237273 133066 or 237274 114391 7 228713 227518 114391 or 227519 114391 82481 133065 52475 Ballast Box Control Side I I 97602 I 851691 851692 2 161700 T108023 235730 MIROR I Ee T108024 52475 or 235731 133149 133031 Genie Part No 229100 AL4 AL5 31 Operators Manual First Edition Second Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operators manual 1 a A O N Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Inspect the workplace Only use the machine as it was intended 32 Genie Fundamentals The Operating Instructions section provides instructions for each aspect of machine
23. d on the machine Be sure all decals are in place and legible Do not modify or alter the light tower without the prior written permission of the manufacturer Operators Manual First Edition Second Printing Work Area Safety Component Damage Hazards Do not turn the lights on unless the engine is running Always turn the lights off before shutting down the engine Do not tow the light tower while the lamps are hot Hot lamps will break if moved Do not replace lamp bulbs with any bulbs other than those specified on the machine and in this manual Note Lamp bulbs contain mercury Hg Dispose of lamp bulbs according to local state and federal laws Be sure lamp fixture connections are properly tightened before turning lights on Genie 12 ALA AL5 Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid zx spills with baking soda and water Do not use any battery charger greater than 12V to charge the battery Do not remove the vent caps from the battery when charging Do not expose the batteries or the charger to water or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas Do not contact the battery terminals or the cable clamps with tools that may
24. e the presence of unauthorized personnel Know and understand the workplace p l P inspection before going on to the next L other possible unsafe conditions section 5 Only use the machine as it was intended Workplace Inspection Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Genie Part No 229100 ALA AL5 27 Operators Manual First Edition Second Printing E Inspections Inspection for Decals with Words Part No Decal Description Qty Determine whether the decals on your machine U a have words or symbols Use the appropriate 133484 Warning Tow Speed 1 inspection to verify that all decals are legible and in 161699 Danger Electrocution Hazard 1 place 227348 Instructions Tire Specifications 1 Below is a numerical list with quantities and 227349 Instructions Kubota V1505 Engine 1 descriptions 227350 Instructions Isuzu Engine 1 Part No Decal Description Qty 227518 Cosmetic Terex Logo AL4 2 28159 Label Diesel 1 227519 Cosmetic Terex Logo AL5 2 28161
25. e of drugs or alcohol Stay clear of belts and fan when engine is running Do not use the machine if the protective barrier on any of the lamps is broken or punctured Metal halide lamps produce shortwave ultra violet radiation and can cause serious skin burns or eye inflammation if the protective barrier is not in place Do not use where people will remain close to the lamps for more than a few minutes unless adequate shielding or other safety precautions are used Stay clear of moving mast Do not grasp the cable Use proper lifting techniques when lifting and positioning the tongue of the machine Always replace the protective lamp cover after replacing the lamp bulbs Part No 229100 Genie ALA AL5 11 Work Area Safety Fall Hazards Do not climb or stand on any part of the light tower Traffic Hazards Stand clear of traffic when starting or checking the unit along the road Damaged Machine Hazards Do not use a damaged or malfunctioning machine Do not use a machine with a worn frayed kinked or damaged cable Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Terex service manual Be sure the operator s manual is complete legible and in the storage container locate
26. ears must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Tire Size ST205 75R15 Load C Lug nut torque 90ftlbs 122 Nm Tire pressure cold 50 psi 3 4 bar Genie Part No 229100 AL4 AL5 41 Operators Manual First Edition Second Printing Specifications ALA Height stowed 5 ft 8 in 1 73 m Length stowed 14 ft 11 in 4 55 m Width stowed 5 ft 8 in 1 73 m Extended mast height 30 ft 9 14m Total weight no fuel 1950 Ibs 885 kg Machine weights vary with option configurations See serial label for specific machine weight AL5 Height stowed 5 ft 9 in 1 75m Length stowed 15 ft 3 in 4 65 m Width stowed 6 ft 9 in 2 06 m Extended mast height 30 ft 9 14 m Total weight no fuel 2239 Ibs 1016 kg Machine weights vary with option configurations See serial label for specific machine weight Tongue weight 100 Ibs 45 kg Tongue weight 220 Ibs 100 kg Tire size U S ST205 75D15 Load C Tire size U S ST205 75D15 Load C Engine type Kubota 13 5 HP Engine type Perkins 12 8 THE a W Kubota 13 5 hp Fuel capacity standard 30 gallons 1714 liters 12 kW Kubota 18 04 hp Fuel capacity option 50 gallons 189 liters og kW Isuzu 34 5 h
27. er s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Operators Manual First Edition Second Printing Introduction Hazard Classification Decals on this machine use symbols color coding and signal words to identify the following Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation WARNING A CAUTION which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates a property damage message Genie Intended Use This machine is intended to be used only to provide lighting and electrical power to a work site Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material AL4 ALS Part No 229100 First Edition Second Printing Operator s Manual Symbol and Hazard Pictorials Definitions Read the operator s manual Electrocuti
28. er shall be disconnected or the power lines moved or insulated before machine operations begin Hana T108022 Burn Hazard Contact with hot components could result in death or serious injury Keep away from hot components T108022 A Maintain required clearance Line Voltage 0 to SOKV Required Clearance wor 30m 50 to 200KV isn 46m 200 to 350KV Wn 61m 350 to 500KV 500 to 750KV 25h 76m an 106m 750 to 1000KV 45n 137m Genie 133148 A DANGER 133483 Burn Hazard Contact with hot surfaces under cover can cause burns Do not touch Allow surfaces to cool before servicing T108021 Bodily Injury Hazard Shattering glass could result in death or serious injury Keep protective barrier in place T108021 A Shut down engine generator and disconnect battery supply before servicing Electrocution hazard Contact with N CSEEN Read the service manual 43555 voltage will result in death or serious injury AL4 ALS Part No 229100 First Edition Second Printing Operator s Manual General Safety 229782 229782 116893 133042 116895 oncs 82481 116894 Genie Part No 229100 ALA AL5 7 Operators Manual First Edition Second Printing General Safety 161700 T108024 T108023 133149 82472 back view 82472 82481 133066 133065
29. f you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to Terex Corporation If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Terex Corporation To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTSA U S Department of Transportation 400 7th Street SW NSA 11 Washington DC 20590 You can also obtain information about motor vehicle safety from the Hotline Genie Part No 229100 AL4 AL5 43 California Proposition 65 Warning The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm www genielift com Towing Checklist use at each stop Before Towing Travel lock is securely locked in place Towing hitch is properly secured to tow vehicle Safety chans if required are properly attached and secure chains are crossed below hitch All lights are connected and working Tires are properly inflated Before Driving Fasten safety restraints Properly adjust mirrors On the Road
30. he control panel before turning the individual light switches on or before attempting to use the convenience receptacles Duplex receptacle with GFI 120V 20A Convenience duplex receptacle with Ground Fault Interrupter GFI Hour meter The hour meter displays the number of hours the machine has operated Part No 229100 10 Genie Operator s Manual Controls Ignition switch for engine Turn the ignition switch to the prime position and hold the engine prime button down to prime the engine Hold the prime button down and turn the ignition switch to the start position to start the engine Turn the ignition switch to the off position to turn the engine off Engine prime button With the ignition switch in the run position press and hold the prime button for 15 seconds before starting the engine Release the prime button when the engine Starts Alternator failure light Light on indicates that the engine s DC alternator isn t producing enough voltage Raise lower switch if equipped with electric winch Move the switch up to raise and extend the mast Move the switch down to retract and lower the mast AL4 AL5 17 Operators Manual First Edition Second Printing Controls AL5 12kW amp 20kW 8 OEOZC ALB external panel aie 6
31. he off position Note Be sure the lamp fixture connections are properly tightened before turning the lights on 52 Start the engine See Starting the Engine in the Operating Instructions section 53 Turn the main circuit breakers to the on position 54 Turn the light switches to the on position Result The lights should come on Note It can take up to 20 minutes for the lights to reach full intensity If the lights are turned off and turned back on while they are still warm they will not light up again for 20 30 minutes Note Make sure the circuit breaker and the light switches are turned off before shutting down the engine Genie 26 ALA s AL5 Part No 229100 First Edition Second Printing Operator s Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations L drop offs or holes L bumps floor obstructions or debris Do Not Operate Unless L sloped surfaces tabl li rf MT You learn and practice the principles of safe E unstable cr slippery surfaces machine operation contained in this operators L overhead obstructions and high voltage manual conductors 1 Avoid hazardous situations L hazardous locations 2 Always perform a pre operation inspection L inadequate surface support to withstand all load forces imposed by the machine 3 Always perform function tests prior to use L wind and weather conditions 4 Inspect the workplac
32. l position Stop extending 50 the mast when the red line is visible on the mast Result The mast should extend smoothly free of hesitation or binding Genie Part No 229100 AL4 AL5 40 41 Operator s Manual Inspections Turn the T handle to release the mast location lock Rotate the mast clockwise and then counterclockwise as far as it will go in either direction Result The mast should rotate smoothly and easily in both directions Rotate the mast to line up the arrows on the front of the mast Tighten the T handle to secure the mast Attempt to rotate the mast in both directions Result The mast should not rotate Move the raise lower switch down until the upper retaining bar locks into the mast and no red line is visible on the mast Result The mast should retract smoothly free of hesitation or binding When the mast sections are fully retracted pull the lower retaining bar Begin lowering the mast to the horizontal position by moving the raise lower switch down Result The mast sections should lower smoothly free of hesitation or binding Lower the mast until the mast is resting in the travel lock Insert the travel lock pin and the retaining pin 25 Operators Manual First Edition Second Printing a UU M e Inspections Test the Lights 51 Make sure the circuit breakers and the light switches are in t
33. ngue 11 Close the latch on the coupler 12 Rotate the tongue jack to the stowed position and secure with the lock pin 13 Attach safety chains if required 14 Connect and test the trailer lights Operators Manual First Edition Second Printing Operating Instructions Towing Information Driving a vehicle trailer combination is different from driving a vehicle alone Inspect all connections at each stop All tires must be properly inflated Do not overinflate the tires Tire pressures go up during driving Checking the tire pressure when the tires are warm will give you an inaccurate pressure reading Increase the distance between your vehicle and the vehicle in front of you to twice the normal following distance when towing a trailer Allow more following distance in adverse weather Slow down for downgrades and shift your transmission into a lower gear Slow down for curves hazardous road conditions freeway exits and when driving in adverse weather Heavy winds excessive speed load shifting or passing vehicles can cause a trailer to sway while driving If this occurs do not brake speed up or turn the steering wheel Turning the steering wheel or applying the brakes can cause the vehicle and trailer to jackknife Let up on the gas pedal and keep the steering wheel straight If the vehicle and or trailer travels off the paved road hold the steering wheel firmly and let up on the gas pedal Do n
34. not raise the mast when wind speeds may exceed 62 mph 100 km h Do not alter or disable machine components that in any way affect safety and stability Do not adjust or stow the outriggers when the mast is raised Be sure the tires are in good condition and the lug nuts tightened Do not place ladders or scaffolds against any part of the machine Do not use the machine on a moving or mobile surface or vehicle Genie A Crushing Hazard Do not lower the mast unless the area below is clear of personnel and obstructions Keep hands hands and fingers away from any potential pinch points Do not lower the mast until the mast is retracted and the upper retaining bar is locked into the mast No red should be visible on the mast A Collision Hazards Check the work area for overhead obstructions or other possible hazards A Burn Hazards Sin Do not touch the lamp fixtures while they are turned on Turn the lamps off and allow them to cool before touching Do not touch hot parts of the engine or tailpipe Use protective gloves when handling hot parts 10 AL4 AL5 Part No 229100 First Edition Second Printing Operator s Manual A Bodily Injury Hazard Do not use the machine indoors unless properly ventilated Do not breath exhaust fumes Do not work on this equipment when mentally or physically fatigued Do not work on this equipment when under the influenc
35. ns are fully retracted pull the lower retaining bar Begin lowering the mast to the horizontal position by turning the raise lower winch handle counterclockwise Result No clicking sound should be heard when the winch handle is turned Turn the winch handle counterclockwise until the mast is lowered into the travel lock Insert the travel lock pin and the retaining pin Part No 229100 First Edition Second Printing L Test Machine Functions models with electric winch 30 Remove the retaining pin and travel lock from the top of the mast 31 Move the raise lower switch up until the mast raises approximately 2 feet 60 cm Result The mast sections should raise smoothly free of hesitation or binding 42 32 Release the raise lower switch 35 Result The winch brake should hold the mast a 33 Continue to raise the mast until the lower retaining bar locks into the mast Result The mast should raise smoothly free 45 of hesitation or binding 34 Insert the retaining pin through the lower retaining bar 35 Remove the retaining pin and pull the upper retaining pin out 46 36 Move the raise lower switch up until the mast extends approximately 2 feet 60 cm 47 Result The mast should extend smoothly free of hesitation or binding i 37 Release the raise lower switch 38 Result The winch brake should hold the mast 49 39 Continue to extend the mast until the mast reaches full vertica
36. ocks into the mast Result The mast sections should raise 23 smoothly free of hesitation or binding 24 15 Insert the retaining pin through the lower retaining bar 16 Remove the retaining pin and pull the upper a retaining pin out 17 Turn the extend retract winch handle clockwise until the mast extends approximately 2 feet 60 cm Result A clicking sound should be heard as 26 the mast extends 18 Release the winch handle el Result The winch brake should hold the mast 19 Continue to extend the mast until the mast reaches full vertical position Stop extending the mast when the red line is visible on the 28 mast Result The mast should extend smoothly free KAS S 29 of hesitation or binding 20 Turn the T handle to release the mast location lock 21 Rotate the mast clockwise and then counterclockwise as far as it will go in either direction Result The mast should rotate smoothly and easily in both directions Genie 24 AL4 AL5 22 First Edition Second Printing Rotate the mast to line up the arrows on the front of the mast Tighten the T handle to secure the mast Attempt to rotate the mast in both directions Result The mast should not rotate Turn the winch handle counterclockwise until the upper retaining bar locks into the mast and no red line is visible on the mast Result No clicking sound should be heard when the winch handle is turned When the mast sectio
37. on hazard Stop engine L Earth ground Electrocution hazard Q Maintain required clearance E Electrocution Burn hazard NM ES Disconnect the batteries Read service manual Crush hazard Lo ed Keep away from moving parts Keep away from moving parts AN De ed Stay clear of belts and fan MN Burn hazard Explosion Burn hazard gt E Corrosive acid W E L EUR Explosion hazard Do not use ether or No smoking No open flame No open flame other high energy starting aids on machines equipped with glow plugs Genie Part No 229100 AL4 AL5 3 Operators Manual First Edition Second Printing Symbol and Hazard Pictorials Definitions z Burn hazard Burn hazard PA pe Burn hazard zf aL Stay clear of hot exhaust zf AE Stay clear of hot surfaces Burn hazard hot components et aliis Stay clear of hot surfaces under cover Carbon Monoxide hazard Wear protective clothing Shattering glass hazard E Crushing hazard Stay clear of descending tower Tip over hazard Deploy outriggers before raising mast Tip over hazard tow speed S Lifting eye Tie down point Genie 4 AL4 AL5 Part No 229100 First Edition Second Printing Operator
38. operation It is the Operators responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine ALA AL5 Part No 229100 First Edition Second Printing Operator s Manual Setup Make sure the machine is set up according to the Setup procedure in the Function Test section Starting the Engine Note The main circuit breaker and the light Switches must be off before starting the engine Note There must be fuel in the fuel tank in order to start the engine Note If the machine is equipped with dual fuel tanks there must be fuel in both tanks in order to start the engine Engine Start 1 Turn the ignition switch to the prime position and hold the engine prime button down to prime the engine 2 Hold the prime button down and turn the ignition switch to the start position to start the engine 3 Release the prime button when the engine starts Part No 229100 Genie AL4 AL5 33
39. ot apply the brakes Do not turn sharply Slow down to under 25 mph 40 km h Gradually turn the steering wheel to get back on the road Proceed with caution when entering traffic When passing other vehicles be sure to leave enough room for the extra length of the trailer You will need to go much farther beyond the passed vehicle before you can return to your lane Avoid sudden movements when turning Genie 36 ALA AL5 Part No 229100 First Edition Second Printing Operator s Manual Transport and Lifting Instructions Observe and Obey V Terex Corporation provides this securement information as a recommendation Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulations other localized regulations and their company policy V Terex customers needing to containerize any Terex product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipment for international shipment V The transport vehicle must be parked on a level surface V The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial label for the machine weight MI Common sense and planning
40. p Run time standard Fuel capacity standard 30 gallons 114 liters 30 gallon tank Kubota D1105 Full load 34 48 hrs Fuel capacity option 60 gallons 227 liters Generator options Marathon 6 kW 60 Hz Run time standard unit Marathon 7 kW 50Hz 30 gallon tank Kubota D1105 Full load 34 48 hrs Marathon 8 kW 60 Hz Total lighting wattage Four lights 4000 watts Replacement bulbs 1000 watts Type BT 37 Metal Halide Tower rotation 359 degrees non continuous Maximum towing speed 60 mph 97 km h Maximum wind speed 62 mph 100 km h Sound level dba rating 71dba 23ft 7m Continuous improvement of our products is a Terex policy Product specifications are subject to change without notice or obligation Marathon 8 kW 60 Hz Marathon 12 kW 60 Hz Marathon 20 kW 60 Hz Generator options Total lighting wattage Four lights 4000 watts Replacement bulbs 1000 watts Type BT 37 Metal Halide Tower rotation 359 degrees non continuous Maximum towing speed 60 mph 97 km h Maximum wind speed 62 mph 100 km h Sound level dba rating 71dba 23ft 7m Genie 42 AL4 s ALS Continuous improvement of our products is a Terex policy Product specifications are subject to change without notice or obligation Part No 229100 First Edition Second Printing Operator s Manual A Reporting Safety Defects Terex 18340 NE 76th Street PO Box 97030 Redmond WA 98073 9730 Reporting Safety Defects I
41. rmed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 229100 First Edition Second Printing Operator s Manual Pre operation Inspection LJ Be sure that the operators manual is complete legible and in the storage container located on the machine Q Be sure that all decals are legible and in place See Inspections section Q Check for engine oil leaks and proper fluid level Add oil if needed See Maintenance section coolant level Add coolant if necessary See Maintenance section L Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section LJ Check for proper tire pressure and lug nut torque Add air to tires if needed See Maintenance section Check the following components or areas for Q damage improperly installed or mi
42. s carbon monoxide a poison you cannot see or smell Explosion Hazard Death or serious injury can result from the use of ether or other high energy starting aids Tipover Hazard Faceeding restricted Do not use a light tower indoors towng speeds may cause machine to crm ents over o colimon which could result in death ot ber d local and reel eren rrn lowing speed laws Use only outside and far from open windows doors and vents m 114258 ADANGER Burn Hazard My Contact with hot surfaces under cover can cause burns Maman required clearance Une Vortage perra Cres Electrocution Hazard eae TENTE Do not pudi Burn Hazard No smoking No Death or injury con rrna from contacting electre E T Allow surfaces to cool before Fuel and fumes flame Stop servicing can explode engine and burn 133485 A 114258 A enie A TEREX BRAND Part No 229100 AL4 AL5 5 Operators Manual First Edition Second Printing General Safety 161699 1 3 A DANGER Electrocution E hazard Contact with voltage will result in death or serious injury e Shut down kro engine generator and disconnect battery supply before servicing LEAN Read the service manual 161699 A 161699 114431 A DANGER Electrocution Hazard Death or injury can result from contacting electric power lines Always contact the electric power line owner The electric pow
43. ssing parts and unauthorized modifications E L Electrical components wiring and electrical cables Mast components Mast locking pins Latches and pins Tires and wheels Trailer lights and reflectors U U U U U LU Outriggers leveling jacks and foot pads Genie L Check for engine coolant leaks and proper Che Inspections Winch Nuts bolts and other fasteners Lamp fixtures connections and bulbs Cable kinks frays and abrasions Safety chains Engine and related components Fuel tanks U U U U U U U O Generator ck entire machine for L Cracks in welds or structural components L Dents or damage to machine _ Excessive rust corrosion or oxidation Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Be sure the that the battery is in place and properly connected After you complete your inspection be sure that all compartment covers are in place and latched Part No 229100 AL4 AL5 21 Operators Manual First Edition Second Printing Inspections Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Know and understand the function tests before going on to the next se
44. t the local electrical codes or authority having jurisdiction in the area where the machine will be used for specific requirements There is a permanent conductor between the generator static winding and the frame Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Do not refuel the machine while itis hot Allow to cool for several minutes before refueling Do not spill fuel inside the engine compartment Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present c Do not spray ether into E engines equipped with wy y e glow plugs Operators Manual First Edition Second Printing Work Area Safety A Tip over Hazards Do not raise the mast unless all outriggers are properly deployed the foot pads are in firm contact with the ground and the machine is level Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks Do not hang objects from the lights or the mast Do not use the mast to raise material or personnel Do not move the machine unless the mast is lowered to the horizontal position Do
45. ting Operator s Manual Observe and Obey MT Only routine maintenance items specified in this manual shall be performed by the operator MT Scheduled maintenance inspections shall be completed by qualified service technicians Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level can damage engine components Note Check the oil level with the engine off 1 Check the oil level dipstick Add oil as needed Perkins 403D 11G Engine according to the manufacturer s specifications iu type GS and the requirements specified in the Oil type cold conditions SW 40 responsibilities manual Kubota D 1105 Engine M Use only Terex approved replacement parts Oil type 10W 30 Oil type cold conditions 5W 30 Maintenance Symbols Legend Kubota V 1505 Engine The following symbols have been used in this Oil type 10W 30 manual to help communicate the intent of the Oil type cold conditions 5W 30 instructions When one or more of the symbols We Isuzu 4LE2 appear at the beginning of a maintenance procedure it conveys the meaning below Oil type 10W 30 Oil type cold conditions 5W 30 Indicates that tools will be required to perform this procedure Indicates that new parts will be required to 9 perform this procedure Genie Part No 229100 ALA AL5 39 Operators M
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