bullet rear turn signal bar and license plate reloca - Harley
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1. NOTE Check for proper turn signal operation before riding motorcycle Weak intermittent or non operational lights indicate a poor connection or a short in the wires WARNING Be sure that all lights and switches operate properly before operating motorcycle Low visibility of rider can result in death or serious injury 00316a 21 Start the motorcycle and make sure that both turn signals lamp assembly and license plate light function properly NOTE If rear turn signal lights operate opposite of switch function turn off motorcycle remove and reverse turn signal electrical connectors in tail lamp assembly Start motorcycle and test rear turn signals again for proper function 22 Install tail lamp cover 3 onto the tail lamp assembly using the two screws 9 provided in kit Tighten screws to 20 24 in Ibs 4 5 5 4 Nm NOTE Installation of the Tail Lamp Cover on 1999 to early 2003 models requires Tail Lamp Socket part number 68370 03A to be used 2 of 4 SERVICE PARTS See Figure 3 and Table 1 is01184 Figure 3 Service parts Rear Turn Signal and License Plate Kit Table 1 Service Parts Table Item Description Quantity Part Number 1 Directional bar assembly 68629 05 2 Rear fender cover 53703 04 3 tail lamp cover 68245 03 4 Support tube cover 53709 04 5 Reflector bracket 53782 04 6 Reflector red 59988 72A 7 Nylon lock nut 2 94025 92T 8 Chrome button head2. cap screw 2 94600 98 9 Tail lamp cover screw 2 68026 99 10 Indicator connector 2 73152 96BK J03357 3 of 4 Table 1 Service Parts Table ltem Description Quantity Part Number 11 License plate light connector 73153 96BK 12 License plate adjustment screw 2 2660 13 License plate adjustment bracket 60090 05 14 Lock washer 7069 15 Flat washer 2 6716 16 License plate mount bracket 60089 05 17 Bulb 68572 64B 18 Turn signal lens 68973 00 19 Rubber bumper 67845 05 20 License plate light not shown 69353 05 21 License plate light bulb not shown 52441 95 22 Rear fender bumper 59581 05 23 Chrome button head cap screw 2 94383 92T J03357 4of4
3. 6 3 Nm 12 From inside the rear fender feed the left and right turn signal wires and license plate light wires from the direc tional bar up and through the tail lamp assembly holes NOTE After making wire connections and routing wires check to make sure that no wires are hanging loose from fender 13 See Figure 2 Connect the two license plate light wire pins 1 into the outside pin holes 3 in the license plate light connector 2 Push wires into pin holes until they snap in place J03357 14 See Figure 1 Install license plate light wire connector into license plate lamp assembly connector 3 15 Install the left and right directional wire connectors into the tail lamp assembly sockets 1 2 16 See Parts Illustration Install support tube cover 4 using two button head cap screws 8 from kit 17 Install license plate and reflector bracket 5 over direc tional bar assembly using the license plate hardware saved earlier 18 Remove backing from reflector 6 and install on reflector bracket 19 Loosen license plate side adjustment screws 12 and adjust plate 13 to fit your license plate size Tighten side screws WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 20 Connect the battery cables positive cable first
4. cMOTOR HARLEY DAVIDSON WY J03357 INSTRUCTIONS REV 2005 08 19 BULLET REAR TURN SIGNAL BAR AND LICENSE PLATE RELOCA TION KIT GENERAL Kit Number 53702 04 Models This kit fits 1999 2003 FLHT FLHR and FLTR models Fitment of this kit on 1999 to Early 2003 models requires the additional purchase of Tail Lamp Socket part number 68370 03A NOTE This kit cannot be used along with a fender tip light or any fender cover WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Kit Contents See Figure 3 and Table 1 INSTALLATION WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or seriou
5. nder medallion it will have to be removed Using a approximately 18 in 0 46m of fishing line or string start a side to side sawing motion and work the fishing line under the medallion This motion will break the adhesive bond between the medallion and the fender surface Remove medallion 1 of 4 8 Clean the fender surface with a mixture of 50 to 70 isopropyl alcohol and 30 to 50 distilled water Allow to dry 9 See Service Parts Illustration Remove the backing mate rial from the new rear fender bumper guard 22 and place bumper guard over area where medallion was removed is01183 1 License plate light wire leads 2 License plate light connector 3 Outside pin holes Figure 2 License Plate Light Connections 10 Install chrome plastic fender cover 2 using two button head screws 23 washers 15 and nylon lock nuts 7 Tighten nuts using reasonable torque to attain a snug fit without cracking or buckeling surface of plastic fender cover Do not exceed 30 in Ibs 3 4 Nm NOTE The license plate light wire connector should not be attached to wires until wires are routed into the tail lamp assembly 11 See Service Parts Illustration Feed the left and right turn signal wires 10 and license plate light wires 11 of the new directional bar through fender and secure directional bar to the motorcycle using the two hex flange lock screws saved from step 5 Tighten screws to 84 144 in Ibs 9 5 1
6. s injury 00049a Refer to the Service Manual and follow the instructions given to disconnect the battery cables negative cable first N Remove existing license plate holder and discard Retain license plate and hardware for future use J03357 3 See Figure 1 Remove the taillight cover and disconnect the left 1 and right 2 turn signal wires at the connectors See the TAIL LAMP section of the Service Manual 4 If your model motorcycle is equipped with a rear fender tip lamp disconnect tip lamp wire connector 3 5 See Service Parts Illustration Remove the existing direc tional bar 1 from the motorcycle and discard Retain hex flange lock screws for re use 6 If your model motorcycle is equipped with a rear fender tip lamp or fender cover 2 remove and discard it along with lock nuts and washers and proceed to step 10 If your motorcycle does not have a rear fender tip lamp or fender cover proceed to step 7 is01182 1 Left turn signal connector 2 Right turn signal connector 3 Tip lamp license plate light connector Figure 1 Turn Signal and Tip Lamp License Plate Light Connections NOTE To avoid damaging the fender surface in the next step do not use tools or abrasive cleaners to remove the adhesive residue from fender Try and stay within the area that the new bumper guard will cover 7 If your motorcycle is equipped with a rear fe
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