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The del Sol Guide

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1. From page 20 248 From page 20 248 Push the reverse switch and hold it CD Roof slider moves rear ward 2 Roof tilter goes down The roof slider moves 3 Trunk lid goes down forward Trunk lock locks V Push the reverse switch and hold it i Roof tilter goes up Roof slider moves rear E Operation Alarm amp The roof tilter goes down ward about 10 mm 0 4 in 3 Roof tilter goes down 9 The system gives off beeping Trunk lid goes down of 2 cycles sec 5 Trunk lock locks A when the series of motions are completed Does not function Release the roof switch and Roof lifts Slide the roof centre handle to The system gives off beeping the OPEN side of 6 cycles sac 9 Push the roof switch on the D Roof tilter goes up OPEN CLOSE side and hold it until beeps are heard The roof tilter goes down to the bottom To page 20 250 To page 20 250 cont d The del Sol Guide 20 249 Power Roof _ Power Roof Function Check From page 20 249 From page 20 249 Posh the reverse switch and hold it I i to aa e j icd D Roof slider moves forward 2 Roof tilter goes up The roof slider moves backward Roof warning light turns OFF Push the reverse switch and hold it dE Ae 1 Trunk lid goes up X AX Roof slider moves forward Operation 3 Ho
2. RED GRN WIRE d i i cloni i eee ile O TILT SW 3 Check for continuity between the bd No 3 4 and 5 terminals and body ground DECEM _ Repair short the J Is there continuity oe ENOR LE and RED BLK wires 20 P POI I e no eee Turn the ignition switch ON View from terminal side Are n Measure the voltage between the Mo 13 17 and 18 terminais for the roof control unit and body ground S is there approximately 10 V eue iucunde utn qu n ee NO Check for loose roof control unit YES connectors If necessary substi tute a known good roof control unit and recheck t ps The del Sol Guide PEN asa WIRE MURE 16 P connector Repair open in the RED BLU REBD GRN and RED BLK wires be tween the roof control unit and tilter unit ROOF TILTER UNIT From page 20 208 View from terminal side j H Iam c AQ ignition switch OFF 1 Check for continuity between the BLK WIRE GND No 1 terminal for the roof tilter Q unit and boly ground 6 P connector ori croci ul Repair open in the BLK wire eM NO between the Roof tilter unit 42 ij aS E ad continuity and body ground Poor the ground G 552 YES dA EPA Check the tilter switch see page 20 238 p siste N O sca P ie E is
3. 20 179 Power Roof Troubleshooting Flow Chart cont d e e Roof warning light Trunk warning light or Rear window indicator light does not go off NOTE When the ignitioh switch is turned on to check for the blown out bulb the roof warning light and Trunk warning light come on for approximately 2 seconds e ROOF WARNING LIGHT AND TRUNK WARNING LIGHT TEST IT e e_N Refer to the power roof self _ ile dd ls it normal gt diagnosis procedure and jo a nt troubleshoot accordingly YES ra 20 P connector View from terminat side WIRE TRUNK WARNING LIGHT Di rn Tn ie ee a fi een Re Repair short to ground in the BLK GRN wire between the roof control unit and roof warning MM Mm uU uper cina NO set Do the warning lights go off gt ight i wed A n Repair short to ground in the GRN BLK wire between the roof YES control un t and Trunk warning light 8 Substitute a knawn good roof control unit and recheck The del Sol Guide 20 180 BEAR WINDOW INDICATOR TEST furn the ignition switch OFF DOisconnect the 3 P connector from the rear window limit 3 P connector ALL View from termina side Turn the ignition switch ON B GRN WIRE YES Substitute a known good rear window fimit switch and recheck Do the rear window indicator lig
4. SW RED BLK 16 P connector Check for continuity between B P connector and 3 P con No 2 RED WHT and No RED WHT No 3 RED BLK and No 2 A is there continuity gt YES Remove the Trunk ke View from terminal side RED WHT wire between the roof control unit and Trunk key switch switch Check the Trunk key switch see page 20 228 a Pa maia mr AI Is normal Check for loose roof control unit connectors If necessary susbsti ture a known good roof control The del Sol Guide 20 189 Power Roof r Troubleshooting Flowchart cont d The Power window does not open close Any power window eannot be operated when the power roof is in operation e The right and left power windows cannot be operated when the trunk lid is in operation DRIVER S SIDE Check the power roof for operation Refer to the power roof self diagnosis procedure and trouble shoot accordingly H Turn the ignition switch OFF Check the No 15 10 A fuse and No 14 20 A fuse in the under dash fuse relay box No 14 RR DEF RLY 120 A u e Replace the No 15 10 A fuse d NO and recheck Replace the No 14 20 A fuse YES and recheck Remove the power window relay Check the power window relay see page 20 233 EAEN E E De
5. to the ends of both lock pins NOTE Torque only the nuts you remove 8 Install the new eft lock assembly same as step 7 9 TAMIL 1 Install one new front lock pin guide in the right lock frame Instail one of the new clips on the guide right lock frame 10 ALLI LI Install the other new front lock pin guide in the eft lock frame same as step 9 93 023 The del Sol Guide 205 11 Install a new rear lock pin guide Without removing paper backing center and the right guide stop in the right lock She toot LAGU d RT dalle end frame the stops are marked with R and L Do not use a hammer etuer pt soap ss hand Do not use amp hammer Press the R guide um Q 2 LA SS N o XE N 12 Install the other new rear guide and the left guide stop marked L in the eft lock frame same as in step 11 13 Install one of the protective tape strips along the rear edge of the roof if applicable Position the tape so its outside edge is flush with the edge of the roof Peel off the paper backing a couple inches at a time and press the tape down so it sticks securely to the roof Smooth down the tape to make sure it sticks securely 93 023 5 of 10 The del Sol Guide 14 Apply the other strip of protective tape to the front edge of the roof same as in step 13 15 After both strips
6. BROKEN 4 4 f x 4 dii PLASTIC TRIM e Make sure the edges of the rear window 2 glass run overlap the edge of the plastic trim If either end clip is broken TT cut away about 3 mm of on the inside and the edge of the run channel material from around the i base of this tab then press the on the outside n pane spring clip all the way onto the tab DO uu NULL Remove about 3mm Edges of the glass run must overlap the inside and outside trim 93 023 9 10 The del Sol Guide 31 Reinstall the left and right sun visors Install new deflector caps 32 Reinstall the roof and road test the car on a bumpy road to verify that the noise is repaired 33 Check for water leaks and repair them as described in Service Bulletin 93 004 S M Supplement de Sol Water Leak Repair 10 of 10 The del Sol Guide 210 93 023 Works Cited Websites Honda Motor Company of http www honda co jp Temple of Vtec Asia http asia vtec net Team Sol International http www teamdelsol com Team Sol Washington http www teamdelsolwa com LIUD Slice http www clubsi com e ee eee http www nhtsa gov FIONCAVISION s snai ro an http www hondavision com DEISOIUK ui http www delsoluk com
7. 91 i SiR i 160 7600 111 7000 OBDO 90 91 90 91 Integra Xsi 90 91 Integra Rsi 185 8200 118 7500 160 7600 117 7000 92 93 92 93 Integra Rsi Rsi 92 95 ke Del SIR 92 95 92 95 Civic 51 SIR OBDI 92 95 Ferio 92 95 Civic Ferio Sill 92 95 Civic Ferio SiR 92 95 Civic Ferio RTSi 4WD 96 97 Del Sol SiR 97 96 97 Del Sol SiR Sol SiR OBDII 96 00 Civic SIR 00 96 00 Civic SiR SIR 96 00 Civic SiRII 00 96 00 Civic SiRII SIRII 97 Dea Del Sol VTEC USDM 12 00 94 95 Sol Ls ud 94 95 Ll 2d Sol Ll 2d 96 97 bl ad Sol OBDI USDM The del Sol Guide 25 26 NC M bu ud Ft Compression OBD Eh Displacement M net bu ud Ratio OI Donor Vehicles 92 95 Domani DOHC B18B 1834 130 6000 121 5000 Si G 94 95 Integra Esi 96 Domani Si G OBDII 96 00 Orthia GX DOHC B18B1 1834 142 6300 127 5200 170 7600 128 6200 195 7800 130 7600 96 00 Orthia GX 5 DOHC B20B 1997cc 126 5400 133 4300 94 95 Integra RS LS OBDI 96 01 Integra 146 mm 6400 143 mnm mnm SOHC D15B7 1493cc 102 5900 98 5000 RS LS 94 95 Integra SOHC D16Y7 1590cc 106 6200 103 4600
8. m http www solsociety com ORA RA IE http crxpt com Books 1995 Honda Del Sol factory service manual 1995 Honda Del Sol factory electrical troubleshooting manual How to Build Honda Horsepower Richard Holdener Honda Engine Swaps Aaron Bonk High Performance Handling Handbook Don Alexander Sport Compact Car Engine amp Driveline Handbook from the editors of SCC High Performance Honda Builder s Handbook Vol 1 Joe Pettitt High Performance Honda Builder s Handbook Vol 2 Joe Pettitt Honda Acura Engine Performance Mike Kojima Honda amp Acura Performance Handbook Mike Ancas Magazines MotorTrend 11 94 TV Shows Motorweek Above The author s 1995 del Sol VTEC The del Sol Guide 211
9. 94 95 11831 000 m 1865 96 11891 72 m 4 2255 52 included in R amp R Cover 89 76 Bell Ti dad 5 Model 33 95 14400 PM3 004 m d20 34 16 10 02 A 36 14211 2 003 m 2 0 10 80 Si Model 93 VADO TAG OD mao 3588 ase j j m 41 1002 092018553 s VTEC Model 14400 PR3 004 m 20 64 07 ed 75 f w Air Cond Add 4 Includes Upper Timing Belt 16 Cover Column Upper 93 95 77350SR2A00ZBm 43 1357 Cover alves 42 96 27350 582 107 3 1974 1287 17 Boot Column 7 351 8R2 000 m 83 amp 80 5 si Model 33 25 11200 08 020 mt 145 93 75 5 wecolummn Upper Cover Der 96 11200 2 000 m 81 6 50 00 40 26 18 Cover Column Lower 93 95 77360 SR3 COIZBm 4 3 ES7 11200 30 010 mi 147 73 018 98 7360 5 2 00 3 2314 Gasket Oil Pan Comp Si Model 939 11251 01 004 mdi 11 58 22 58 18 Column Assy Strg 83 53200 5 3 02 m 2 3 316 83 96 11251 2 014 25 52 24 10 20 Guide P 2 94 96 Fed ae 2 3 zv VTEC Modal 11251 30 004 m i6 11 56 ide P d m i R amp A Compl 1 Collar 53217 883 000 m 5 96 il be 238 77 ENGINE TRANS MOUNTS 83 35100 5 3 0 m 9 226 43 94 98 35100 SR3 AO03 m 9 226 Auto Trans 03 35100 SR3 A12 m 0 219 nan 94 95 35100 93 19 m 9 E 35100 5R2 A11 m 4 8 358250 SR2 A21 m 4 6 a sree ps m
10. 0 PFReL 13 vi The del Sol Guide Paint Code Guide Granada Black Pearl Milano Red NH503P R81 Samba Green Pearl Paradise Blue Green Pearl GY15P BG33P Vogue Silver Metallic 550 Adriatic Blue Pearl Harvard Blue Pearl B74P B63P Not Pictured Flint Black Metallic NH526M JUS E i DA 5 7 464 d FI i E Above A Cut away of the B16A3 The del Sol Guide Captiva Blue Pearl B62P Cypress Green Pearl Lausanne Green Pearl G82P C New Vogue Silver Metallic NH583M USDM Decal Guide 17669 SA0 670 17669 SL0 A00 17671 SM4 A00 42762 SR2 A01 42762 SR2 A11 42762 SR2 A22 5 079 SR3 A00 la Del sol Gray 75723 SR2 A02ZF British Gray Metallic 75723 SR2 A02ZG Active Silver 75723 SR2 A02Z 94 97 77871 SM4 A70 90190 SB2 000 91512 SR3 004 The del Sol Guide 75700 SR2 000 EE 75701 75701 SR4 000 000 FR lt 75723 ee JO2ZF 75723 JO2ZE E 75723 SR2 J12ZE i e del Sol 75765 bic JO2ZF 2 75765 E JO2ZE x 75772 awe 003ZF E lt Gray 75774 SR2 003ZF Silver 75774 SR2 003ZE 16 4mm nut 1 90190 S82 000 a7 Lete 1 91512 S88 004 Two Way Paradise 75774 SR2 VO1ZA 21 Gray 75723 SR2 J21 ZB Silver 79723 SR2 J21 ZA The del Sol Guide EDM Decal Guide Note Informa
11. 16 1 5 kg m 12 lb ft Replace 8 x 1 25 mm 22 Nem 2 2 kg m PN 16 fb ft STEERING JOINT COVER ciawes 4 Disconnect the connectors and clip GROUND WIRE CONNECTOR CONNECTORS UNDER DASH FUSE RELAY BOX icont d 20 65 Dashboard Replacement cont d 5 Remove the absorber plate and passenger s airbag PASSENGER S brackets AIRBAG BRACKETS ta NOTE If rhere is some space between the airbag assembly lid and the dashboard after tightening the nuts loosen the lower mounting nuts and lightly press down the airbag assembly Then retighten the lower mounting nuts LOWER 1 0 kg m 7 2 lb ft SHORT CONNECTOR 6 Remove both side access panels RED 7 Remove the six mounting bolts then lift and remove the dashboard ABSORBER AIE Without air conditioning CAUTION Use protective tape on the bottom of the front pillar trim When prying with a flat tip screwdriver wrap it with protective tape to prevent damage To prevent damage ta the shift indicator panel wrap it with a shop towel A T model NOTE Take care not to scratch the dashboard DASHBOARD ACCESS MOUNTING BOLT FRONT PASSENGER S Sti 6 x 1 0 mm 10 Nem AIRBAG 4 1 0 kg m 7 2 Ib ft DASHBOARD m ol PROTEGIIVE SS SIDE ACCESS PANEL pun miu or 7 SIDE ACCESS PANEL DASHBOARD DASHBOARD B x 1 0 mm 10 Nem 1 0 kg m 7 2 Ib ft 1 0 mm 10 N m 1 0 kg m 7 2 fb ft 8 Installation is the r
12. 4 POWER WINDOW RELAY nde ut A NO BPO p M ge ae ee i a Replace the power window relay aus li Lu and recheck lp iau YES rr ir Check the No 8 20 A fuse In the under dash fuse reiay box ia E e Wu normali X Replace the No 8 20 A fuse and RENI DU 4 recheck Lui e cci D Ii ee i To page 20 191 The del Sol Guide 20 190 Sia From page 20 1 90 B POWER WINDOW MASTER SWITCH we Heplace the power window 5 Le Is ft normal gt master switch and recheck era 12 POEM MEA Le De i lion Wm e e nim Remove the power window cor trol unit Check the power window control Unit see page 20 232 ced EE c EE 5 is it normal nm 79 NT N Replace the power window con LS en trol unit and recheck i E Lu E 5 OMM ie us Motor Remove the driver s window az 3 15 normal gt a AX tor and recheck N ratti pu een inse oe en RR Check the Opening or short in the wire harness mu NC No Repair open or short inthe lt is it normal 5257 gem Md MATE KM harness T B goes FE YES E linfa gironi Check for loose roof co
13. Clearance FRAME Section 1 Section Z n Standard Clearance Permissible tolerance 1 mm 0 04 in Unit mm in Doors Door Striker Door Wedge Cushion Adjustment cont d Adjusting the door wedge cushion 1 Loosen the screws and move the door wedge cushion UP or DOWN to align it with the door wedge Move the door wedge cushion IN or OUT to center it Then lightly tighten the screws and rechack DOOR WEDGE CUSHION SCREWS Bx 1 0 mm 10 Nom 1 0 kg m 7 2 Ib ft NOTE Hold the outside handle out and push the door against the body to be sure the door wedge cushion allows a flush fit If the door latches properly tighten the screws and recheck 20 16 30 Power Manual Mirrors Removal NOTE Raise the window fully 1 Remove Door panel see page 20 3 Plastic cover see page 20 4 2 Disconnect the connector power mirror only 3 Remove the mounting nuts while holding the mirror then remove it MOUNTING NUTS 6 x 1 0 mm 10 Nm 1 0 kg m 7 2 lb ft 4 Installation is the reverse of the removal procedure NOTE Check for water leaks Do not use high pressure water The del Sol Guide Interior Trim Replacement CAUTION When prying with a flat tip screwdriver wrap gt Clip locations it with protective tape to prevent damage INST NOTE Take care not to scratch the panels and trims 9 Siide the seat fully forward then fold the seat b
14. Column cars mod NOTE All Parts in this section are included in overhaul unless noted otherwise 032 01854 10 11 1 ey Asay Steering 93 95 7B510 SRA4 AUXBm E 96 510 5 2 1 5 Canada 93 m 5 04 95 m 4 06 7ESI SRR AGIZAm 5 cover lode Covert 72518 SR4 A8178 m Body Covert 109 05 Wheel Button H m T8509 STT A61 m utton Ho 4 Number 1 93 05 78522 SP4 AB17F OG 7B522 5T7 AB1Z m 5 Number 2 93 05 78521 884 ABIZF m 98 TRS21 STT ABIZAm 6 Label Caution 03 78527 500 0 m 94 7 Brki 78518 5 4 1 m o Tncudeg senno Wheel Ass 8 Switch Cruise 033 95 36770 SR3 A01 m 3 D amp 3B6770 SN7 G01 n 3 B pane Coes Switch 38771 SR3 AD m 3 Lid Case 10 Number 1 18519 SR3 A02 m 4 3 11 PRSZI SRPADIZOn 3 12 Module Air Air Bag System Section 13 Label Module aution See Air Bag System Section 14 Label inflatorf See Alr STRUM Section included wAir Bag 15 Clockspring See Air Bag Sysiem Section T er Le CHT d er A Lower Timin Belt Cover Seal Timing Cover Rear 5 Model 93 95 11832 01 000 m 6 15 L 11833P01 000 m 4 4 85 96H TIB32 P28 ADO m 6 15 538 94 Si Model 11832 28 6 15 L 11833 08 000 m A 4 85 Seal ric Cover Lower 5 Mode 93 05 11831 POT 010 24 60 PES 96 T1B3HP2A 00 600 Si Model 83 95 11831 08 000 m 2211 96 11831 P2A m 6 00 115 52
15. T Korm 1 P W t Sw Pi L Swi I OOWN e na LASSIST pce pw RR p SW AR Swit Cr 1 Remove the driver side door lining and disconnect the 10P and 14P connectors 2 Check for continuity between the terminals with the switch set at each position There must be contunt ty between the terminals marked with circle in the following table DRIVER S WINDOW SWITCH POWER WINDOW MASTER SWITCH Termina a au c usi ___DOWN AUTO PASSENGER S WINDOW SWITCH POWER WINDOW MASTER SWITCH ama a Uer renati Termina Main switch eee ee iii gt ASH AM ds TIED EAE HEUTE Er is qn eR E 2 n ED A ir EE prin L RETNA Power Roof Driver s Window Motor Test BATTERY 1 Remove the door lining and disconnect the power window motor 4P connector 2 Apply battery voltage between the No 3 and No 4 terminals Be sure that there is no abnorma motor sound and that the motor turns smoothly 3 Using an analog tester check for continuity bet ween the No t and No 2 terminals while the motor is ON Be sure that the tester needle swings near to the neutral 20 230 Passenger s Window Motor Test Hemove the door lining and disconnect the power window motor 4P connector Apply battery voltage between the No 3 and No 4 terminals Be sure that t
16. AUI E Parking brake switch test or brake fluid level switch test A short circuit to ground in the GRN RED wire 10 1 aaau _ u le ru uni Check for loose roof control unit connectors If necessary substi tute a known good roof control cont d The del Sol Guide 20 187 Power Roof Troubleshooting Flowchart cont d The Trunk lid does not open close using the ignition key The Trunk lid cannot be opened closed using the ignition key unless the power roof is fully opened closed e ihe Trunk lid cannot be opened closed using the ignition key unless the rear windows are fully closed Check the power roof for operatton Refer to the power roof self diagnosis procedure and trouble shoot accordingly YES Turn the ignition switch OFF Bane TRUNK KEY SWITCH Disconnect the 3 P connector from the Frunk key switch IE 3 3 P connector Turn the ignition switeh View from terminat side WHT BLU WIRE 8 Measure the voltage between the No 3 terminal for the Trunk key switch and body ground lt mes Cui NN M Un EHE NO Repair open in the WHT BLU wire a Is there battery voltage gt between the Trunk key switch ee 2 and under hood fuse relay box YES To page 20 189 The del Sol Guide 20 188 From page 20 188 Disconnect the 16 P connector tram the roof control unit
17. B6132 SR2 30077 13 16 0 MM xis quu 866142 SR2 30027 18 16 n em 2 a ha Finish Panel Asay 13 End Dust Cove ed ege mn 2 ds 7 Cn 16 Cover SR3 003 m 454 Gia 75 2 1 1443 Plate pri el 51685 SH9 0t4 m 1 3 32 Silver apre 1 1443 18 Seal Sp Upper 52886 540 003 m 1 3 18 35 B del Sol 19 gut Strat nt Gray 53 04 75724542275 1 1443 52725 SRO 003 m 4 3 1 58 95 96 T5723 5R2 A027G 1 1443 IDCM trims o f m 1 52 Washer Strut Mount Bee T SRO 0C3 mdi 24 neon deed Assy 74671 5H3 010 m 1 3 One Side Complete w Lower Arm Removed Deduct 5 A amp A Both Sides 2 1 24 Arm Assy Control Upper 33 52390 593 000 7 L 524Q0 SRO ADO m 4 7 42 06 94 968 52390 5 000 m 7 52400 5H3 000 m F7 MM Arm Removed Deduct 4 A amp A Both Sides 1 2 Bushing Upper Contral 25 3 52 G2 52393 593 004 m 8 3 x 94 9 26 Outer 52395 5 3 004 m 3 17 52 Ginciuded wiLipper Confroi Arm Assy RER One Side Complete w Arm Assy Removed Not Included in O H 393 590 004 m 3 21 The del Sol Guide HONDA CIVIC DEL SOL 1993 96 HONDA _ REAR BODY Cont d SHEET METAL EXTERIOR TRIM Cont d 8 Pan Rear Floor D4555 SR2 ASQZ7 180 737 06 w Hear Body Pane amp Necessary Bolted Parts amp Assemblies Removed w Each Side Removed Deduct 1 4 10 Stiffener Jack Upp 6 5513 SR 3 300777 37 08 inc
18. Cars in these VIN ranges that have not been repaired as described in earlier roof noise bulletins S JHMEG1 PS007624 thru RS005695 Si JHMEH6 PS011890 thru RS006860 VTEC JHMEG2 RS000001 thru RS002630 Group LT IEL TJ Cars in these VIN ranges that have not been repaired as described in earlier roof noise bulletins S JHMEG1 RS005696 thru RS006412 JHMEHG RS006861 thru RS007530 VTEC JHMEG2 RS002631 thru RS002958 Group Cars that have been previously repaired and cars in these VIN ranges S JHMEG1 RS006413 thru SS999999 Si JHMEHE6 RS007531 thru SS999999 VTEC JHMEG2 RS002956 thru SS999999 Group CI LITE Cars that make a metal to metal noise in the B pillar s when driven with the roof off 1 of 10 CUSTOMER INFORMATION The information in this bulletin is intended for use only by skilled technicians who have the proper tools equip ment and training to correctly and safely maintain your car These procedures should not be attempted by do it yourselfers and you should not assume this bulletin applies to your car or that your car has the condition described To determine whether this information applies contact an authorized Honda automobile dealer The del Sol Guide WARRANTY CLAIM INFORMATION In warranty The normal warranty applies Out of warranty Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Servi
19. Problem code 1 LIFTER SWITCH TESE Turn the ignition switch OFF Check the ROOF 30 A fuse in the under hood ROOF 30 A Replace the ROOF 30 A fuse and recheck LIFTER SWITCH Disconnect the 5 connector frorn the roof lifter motor and the 2 P connector from the siide motor Disconnect the 5 P connector from the lifter switch Turn the switch ON View from terminal side Measure the voltage between the 112 1314 5 a Li SLIDE MOTOR No 2 3 and 4 terminal for the g 5 connector 2 P connector lifter switch and body ground di LIFT SW UP RED WHT BLU WHT LIFT sw e Ire S WIRE 0 I YELIWHT LIFT SW nil Le connector WIRE DOWN V View from terminal side WIRE V LIFT SW UP RED WHT BLUAWHT LIFT SW WIRE DOWN I Pu EMEN LM te NO ocn Q Scout E there approximately 10 V P ox Turn the ignition switch OFF dela ti a gt ARRE Dt cin YES WIRE FT SW MIDI RR NND RE 0 Check for continuity between the I No 2 3 and 4 terminal and body ground De nr dei et ENE eden si n PER A Lu veg Repair short in the xm TORT 5 HED WHT YEL WHT Rara mery m HE NEN x and BLU WHT wire to No EXT To page 20 201 To page 20 201 The del Sol Guide 20 200 From page 20 200 From page
20. 20 223 E ITF ED mE Le pento ns lit d Met PSI RN 6 ERI rane Zan ee MISES Tuer Tn CATA Power Roof Troubleshooting Flow Chart cont d Problem code 10 NOTE Perform these procedures after the user reports these difficulties and the diagnosis is determined ALTERNATOR TEST otart the engine Refer to the Charging Troubleshooting Chart Do the charging system light come on View from termina side WHT BLU WIRE L V 16 P connector EE Measure the voltage between the No terminal for the roof control unit and body ground cdi i NO Repair open in the WHT BLU wire Gi is there battery voltage between the roof control unit and TS alternator M E FIS Check for ioose roof contro unit connectars If necessary substi tute a known good roof control unit and recheck 20 224 The del Sol Guide The del Sol Guide Power Roof Alarm Test IR e n Operation Alarm Warning Alarm a palo _ IT se dar Asa BATTERY BATTERY 1 Connect the No 1 terminal to the battery positive 1 Connect the No 1 terminal to the battery positive terminat and the No 2 terminal to the battery terminal and the No 3 terminal to the batt
21. 3 30055 Wo Bs A 51210 5 3 000 m 18 201 88 3a Bustin Mount t MN MM d 360 26 L 51210 8 3 000 m 1 8 201 88 S o Mode 93 51306 5 2 01 mato 333 ia 69 15 Shield amp 94 06 51306 593 010 m41 0 376 3 Cover Wheel d ME s xl Rotor R amp R Bath Sides 3 4 VTEC Model 51306 ST7 000 310 5 94 i RIS 01 7 Ball Joint Ass 51220 504 003 m 42 15 00 R amp R Complete Deduct 2 for Each Lower Arm 4 Emblem 44734 5 2 16 8 Boot Dust aj 51925 8RO AD m 3 9 42 Removed Not Included OH Binciided w 1963 94 Wheel ng Knuckle Assy 38 Bar Front Tower Cap Assy Wheel 33 06 saree SRD A 4203 o uso wa So wiknuckle Removed Not VTEC Mode 7 Base RIT 36 06 Included 44742 SR2 A12 45 73 0 Knuckle Teste m 799 on DRIVE AXLE nae Ral Axia 5 TUS USA Serviced wiCan Base OH Axe Shah pr includes na MARZI Canada a 44734 583 000 1 16 wiknuckle Removed 10 _ a Included wiCap Base ea NOTE All Parts in this section are included in overhaul 1 7 cured wheal Cap Ass Ae Nut 1 SV1 901 Stem V 42753 5 8 661 78 Order by Application FRONT SUSPENSION Use Procedure Explanation UN RE Sagan ncuies ii ni EE m 20 o A ea cuum 87 o oc Viral Alignment m 1 6 Adust Front Ali Eoo om 1 3 d AGE AA nmeni Bes Bain SW w ABS tali ee SoM M TR Uem PE m 5 3 NOTE 1 R amp VRAR ar O H Does N
22. 7 Reinstall the quarter window seal by following B2 on page 20 begin with step 2 22 of 22 The del Sol Guide 200 93 004 HIHHONDA Service Bulletin 201 Model Applicable To File Under Bulletin No 93 023 1993 1995 ALL BODY CIVIC Issue Date DEL SOL DEC 18 1995 Noise From del Sol Roof Supersedes 93 023 dated October 31 1994 SYMPTOM A rattle creak or chattering noise from the roof while driving DIAGNOSIS 1 With an assistant test drive the car and listen for the noise with both doors open slightly If the noise is gone refer to Bulletin 93 025 Civic del Sol Door Rattle If not go to step 2 2 Remove the roof and continue the test drive If the noise is gone find the car s VIN group below and make the repairs listed for it If you still hear the noise with the roof off go to step 3 3 If you still hear the noise with the roof off and it sounds like metal to metal contact in one of the B pillars follow the REPAIR steps for Group LT TT TEI VEHICLES AFFECTED NOTE If the car has been previously repaired the rear bushings will be teflon instead of plastic REAR 7 Pa 1995 MI Honda Motor Co Inc All Rights Reserved ATB 15845 17607 9512 Group ALI T TJ Cars in these VIN ranges that have not been repaired as described in earlier roof noise bulletins S thru JHMEG1 PS007623 Si thru JHMEHG PS011889 Group
23. NOTE Water flowing down between the rear edge of the glass and the inner lip of the B pillar seal is normal The water should flow out the bottom of the seal without entering the passenger compartment This is also true of the roof side seal between the edge of the glass and the top of the gutter e Repeatleak tests 1 thru 11 on the other side of the car Refer to this illustration for correct part names A PILLAR B PILLAR SEAL SEAL ROOF SIDE SEAL Rear window eader portion Windshield header portion DOOR GLASS QUARTER WINDOW i SEAL GLASS RUN Inside edges are NA glass weatherstrip Na REAR QUARTER RUN CHANNEL FRONT _ GLASS RUN MOLDING CHANNEL 40f 22 93 004 The del Sol Guide Leak Locations and Repairs After verifying a leak match it with one of he following illustrations and refer to the repar listed the black arrows represent leaks the passenger s side is the same as the drivers O Quarter Window to Frame or Glass Molding aa a el Refer to C1 e Reseal Procedures page 21 El k i M Quarter Window Seal to A Pillar Seal Refer to A4 d ee e gt Glass Camber TR Adjustment page 10 Refer to A1 Run Channel Inspection and Repair page 6 93 004 183 Top of the Glass Run Refer to
24. Use Procedure Expianations 7 and 28 with the following text Ralinish Fender del Sol Guide Arr t Edge Fender Aah Fender Do orator x 83 33 29 insulator Lower Serviced w Lower Case Srt 345 15 RER Complete pp Costreb arm Mimun TEL a 30 Evaporator Assy 93 BOZIO SHI Alim 7 271 54 Core 2 ni 94 96 80210 591 12 7 271 54 Pi anti Mi 1 vaporat 80215 5 1 21 9 27154 zT 1994 USA B0210 ST7 A21 m 9 2206 Canada 5 Si Model BOZIO ST7 z1 m 9 28006 Modal BC215 5T7 AD 9 30802 _ 5 39 80210 5 7 21 m 9 280 06 32 Valve Expansiont i amp D220 SHI A1 1 m 9 49 95 1984 USA Bo220 ST7 A11 m 4 amp 8 44 58 Canada 5 Si Made BOP20 ST7 A11 m 9 4158 zt VTEC Model Bo220 ST7 A02 m 9 9197 1998 96 B0220 STT A11 m 9 41 58 Xincluded wExaporalot Assy includes A amp A Evaporator Core 43 Seal Evap Outer B0287 SR3 000 m 9 00 Seal med inner gozBe SR3 000 m 7 80 0302 01413 FRONT INNER STRUCTURE Use Procedure Explanations 8 and 28 with the following text FRONT Refinash Radiator Sup fina LE Hefinish Upper Tie Bar aL Serre 5 al Refinish Outer Lower Tie Bar 4E 100 282 T7 includes Refinish Inner ited Tie Her 5 jii ere As FTa3DORSHZ AD m 45 616 50 Ralinish Side Support Panel 5 36 Case Heat Serviced wiHeater Assy oe Radiator Support Assy now
25. 2 P connector o rr RUNE a NO free E i is there approximately 10 V Turn the ignition switch OFF einen T WIRE SHAFT LOCK SW E we col Rc le m ee ni 02 Check for continuity between the No t terminal and body ground i YES Hepair short in the GRN 5 wire to the hody aisi sn 4 ground NO Measure the voltage between the No 19 termina for the roof con trol unit and body ground GRN WIRE de To page 20 214 To page 20 214 cont d The del Sol Guide 20 213 Power Roof Troubleshooting Flow Chart cont d From page 20 213 From page 20 213 Repair open in the GRN YES wire between the roof control unit and pilot beam switch E ls there approximatety 10 V Check for loose roof control unit connectors If necessary substi tute a known good root control unit and recheck ET o ne n n M T Turn the ignition switch OFF indie na 2 Check for continuity between the 2 terminal for the pilot beam switch and body ground WIRE GND View from terminal side Repair open in the wire be EE sa gt n _ NO tween the pilot beam switch LL and body ground Poor the ground G552 Check the
26. Check the No 32 7 5 A fuse in Ihe under hood fuse relay box _ To page 20 178 The del Sol Guide 20 1 7 3 Power Roof r Troubleshooting Flow Chart From page 20 1 77 View from terminal side Turn the ignition switch ON Measure the voltage between the D ME ER Mo 55 terminal for the roof con mp iU trol unit and body ground sa p nn NO Repair open in the WHT BLU wire lt is there battery voltage gt between the roof control unit and M E re under hood fuse relay box View from terminal side FEES 7 yas E 4 a i Measure the voltage between the 20 connector No 41 terminal for the roof con aj trol unit and body ground RE E NO Repair open the YEL wire between di Is there battery voltage M AUTOREN the roof control unit and under po mr ec IRE tlash fuse relay box YES Turn the ignition switch OFF ceste deem Check for continuity between the Mo 43 and 54 terminal for the rooi control umit and body ground 20 P CONNECTOR 7 Repair open in the BLK wire be T VES 200 ae ee eae PRO tween the roof control unit and A Is there continuity EE p M EORR De PNE body ground NO Poor the ground 6552 Check for loose roof control unit connectors If necessary substi
27. Compiled by Kyle Schlagheck TSI 1603 VTEC Sol elea 07 3 21 FOR PUBLIC RELEASE TO HELP CONTRIBUTE TO THE DEL SOL GUIDE Any comments suggestions or information not contained in this text you think should be please E Mail to K_Schlagheck msn com Your feedback is greatly appreciated Index Section 1 General Information Section 2 Model Information Cont d Dimensions JDM Model History Mechanical cut away JDM Model Options VIN Number Decoder JDM ABS TCS Diag ECU Guide VXi VGi SiR Spark Plug Guide EDM Model History Paint Code Guide EDM Model Options USDM Decal Guide CRX Del Sol ESi Motegi JDM Decal Guide ESi VTi EDM Decal Guide Theft Rates Section 3 Engine Source Guide Total Sales by Year Market Trans top info Section 4 Reference Manuals Trans top video clip Service Bulletins Section 2 Model Information Section 5 Works Cited USDM Model History USDM Model Options S Si VTEC VTEC video clip The del Sol Guide Dimensions 1 695 2 2 370 3 99548 The del Sol Guide Mechanical Cut Away JDM SIR model shown with Trans top 4 speed AT 1 1 6 liter 170 Horsepower DOHC 10 Body colored power remote 16 Valve Engine with Multi Point control door mirror door skin mount Programmed fuel injection PGM FI type and Variable Valve Timing VTEC 11 Front quarter window 2 Front strut tower bar 12 Power rear window 3 One piece
28. ROCKER PILLARS FLOOR eo se Stn peroni Use Procedure Explanations 14 15 and 28 with the followin Lal ad xp 9 Shell Assy EXTERIOR TRIM SHEET METAL EXTERIOR TRIM E Te Bett Moulding wv 49 fielmish Side Panel ASSY lie 2 0 Includes Ral Trim Panel 5 Mirror Ratinish Rocker tra a Gu 44 032013346 ARI Guada Mirror MT i O32 01339 wr Adjuster Slide Pass r Side n Bi1260 SR2 AD1 ad 5138 1 Moulding Bell 72410 SR2 D03 24 91 55 SE 81270 582 401 4 7667 1 T2450 SR2 003 2 91 66 Driver Side 91870 592 01 4 76 67 wiTrim Panel amp Mirror Removed 81650552401 4 57 38 2 Mirror Assy Rear View RAR Bot One Sie tuum R 2 Adjuster Recline BI22SR3 J03 8 13327 3 199 j 81230 583 03 8 13327 57 Model 7520 3824122 3 21525 Panel Assy Side 120 38321 3 Knob Reclining 81231 583 00378 750 2 76250 SA2AI2ZC 3 21525 ab A 120 329 67 L 1631 53 03 00 VTE Mme A 3 2525 L 04545 8 12 0 32967 SEAT BELTS Mii eee Panal Assy DEI Giass Mirror 76203 5 2 02 3 2200 3 Upper 64121 582200718 10 77 80 L 76253 582 402 3 2200 L B4521 8R2 30077s 1 0 77 80 fineluded wiRiaar View Mirror Assy 4 Lower Fi 84130 5R2A0077s 1 0 77 80 L Ba530 5RZ AQ0ZZs 10 77 80 INTERIOR TRIM Panel Outer Rocker 04541 582 5 076 85 1
29. The del Sol Guide 20 22 7 a 1 7 mia eau nae deg mde fepe i Lo dep lll hs dca adi Raro tud inc AD Ren Meran plor VL m ples CO e ele Sla Ee ee MERE Power Roof Trunk Key Switch Test Trunk Key Switch 1 Turn the ignition key clockwise and be sure that 2 Release the ignition key and be sure that there is no there is continuity between the No 3 and No 1 ter continuity between the No 3 and No 1 terminals Trunk key switch CLOSE Ignition key D Ar Ignition key pu a 1 Turn the ignition key counterclockwise and be sure 2 Release the ignition key and be sure that there is no that there is continuity between the No 3 and No continuity between the No 3 and No 2 terminals 2 terminals 20 228 The del Sol Guide Power Windows Switch Test PASSENGER S BWITCH DRIVER S SWITCH 7 REAR 4 F N SWITCH 4 Mec 55 3 ALS MAIN SW A pe th ASSIST SW z 1 MAIN SWITCH il Remove the door lining and disconnect the 5P con nector 2 Check for continuity between the terminals with the switch set at the OFF UP and DOWN posi tions respectively There must be continuity between the terminals marked with circle in the following table FASSENGER S WINDOW SWITCH The del Sol Guide L REAR Sw PASSENGER S WINDOW SWITCH RUM SW
30. position there must be no con When LOCK switch is pushed there must be continuity bet ween the No 2 and No 6 terminals Power Roof Pilot Beam Switch Test PILOT BEAM SWITCH amp Push the Pilot Beam Switch e Release the Pilot Beam Switch 1 Be sure that there is no continuity between the No 1 and No 2 terminals while the shaft lock switch is released 1 Be sure that there is continuity between the No 1 and No 2 terminals while the shaft lock switch 1 pushed Th del Sol Guide 20 240 TRUNK LOCK SWITCH LOCK o TRUNK LOCK TRUNK LOCK SWITCH FREE Trunk lock unlocking s Trunk lock locking m from terminal side View from terminal side oes IN BATTERY e Connect the No 1 terminal to the battery nagative Connect the No 1 terminal to the battery positive i terminal and the No terminal to the battery terminal and the No 3 terminal to the battery positive terminal and be sure that the trunk negative terminal and be sure that the trunk lock unlicks lock iocks 1 Unlock the trunk lock 2 Lock the trunk lock and be sure that there is no continuity bet ween the No 2 and No 4 terminals and be sure that there is continuity between the No 2 and No 4 terminals View from terminai side 2 Lock the trunk lock and be sure that there is no continuity bet w en the No 2 and No 5
31. tute a known good roof control unit and recheck del oO Guide 20 P connector WHT BLU WIRE B BACK V View from terminal side YEL WIRE IGI BACK LT BLK 1 WIRE GND 54 BLK WIRE GND Disconnect the 3 P connector rom the rear window limit swi i Ground the No 1 terminal for rear window indicator to the body ground and turn the ignition switch ON Check the rear window indicator Does the rear window indicator light come on YES Turn the ignition switch OFF Check for continuity between the No 3 terminal for the rear window limit switch and body ground 1 lt is there continuity ba felici YES proci dici pl i H Check for loose rear window limit s switch connectors If necessary substitute a known good rear window limit switch and recheck p TUNE E View from terminal side 3 P connector E Replace defective bulb NO Repair open in the GRN wire be tween the rear window limit switch and gauge assembly 3 View from terminal side 3 P connector BLK WIRE GND 1 A NO Repair open the BLK wire be SE tween the rear window limit switch and body ground The del Sol Guide
32. uii Lil AE ARI View from terminal side Measure the voltage between the No 21 22 and 52 terminals for the roof controi unit and body ground GRY WIRE 20 V connactor d 5 there approximately 10 V gt ES mu dt Check for loose roof controi unit connectors If necessary substi tute known good roof control unit and recheck a OO _ RI I LL Lin YES and GRY wires be tween the roof control unit and slide motor View from terminal side 6 P connector supe GRN BEK BLK GND SABE gt dE Repair open in the LT GRN BLK and BLK wires between the roof contro unit and body ground Poor the ground 10552 Repiace the slide motor and recheck cont d The del Sol Guide 20 205 ed D Qu ks ERAS eis Eel ENS Power Roof Troubleshooting Flowchart cont d To page 20 205 View from termina side SLIDE MOTOR SLIDE MOTOR TEST WHT WIRE SLIDE FR y 57 m TTE m d 59 Disconnect the 5 P connector from the roof control unit FRI GRN SLIDE MTR iii ii PLN pi WIRE amp Pconnsctor QO Check for continuity between 5 connector and 2 con 2 P connector na nector 57 WHT and No 1 ter minals No 58 GRN and No 2 ter minals Pa
33. 1 utiont 77881 SK4 ABD 4 52 Aulo Trans R GUBIO SREATIZZ 80 280 11 AIR BAG SYSTEM included wPassenger Side Air Bag Module L 010 SR2 A0I77 s 80 58011 Ka 1502 86 Disable due a bags 7 s m m 3 CRUISE CONTROL SYSTEM an Trans H 50810 sHZ ADTZZ 8 0 38011 ree am Regui TE L 80910 5 2 40 27 s 80 390 11 3 BAR Does Not include disable Eti or diagnose Auto Trans 80810 82 ATIS 880 38711 Bag System RA L ard EG Aled 45 2 35211 Assemblies Removed wi rahe lac NOTE 2 Rafar to Procedure E nation 30 for mental 30 Wide Panel Removed Deduct PastrainAir Bag M placement inf 6 Plate Sidemember 93 A 90B12 SR3 AQ127 1 5 L amp mtz SR3 Ad0z7 1 5 94 95 508 12 SR AD 1277 1 5 L amp ZSRLADUZ 5 83 0 0 Assy Sidemamber T eg 4800 SR2 AO0Z7 s isti AM 83 Jack e p OR tt 40027 al Ta 2 4 miri ifemember Cuiri lilustration Located in Next Column incl uy 9 Brki Hook Tie Down R fincldes BET IM AME 361 81 L a I Foot amp Door Sill MI 1 Control Unit Cruise 1b Brit S Mann Assy 2 dimessa SRS 77961 5 2 80 351 47 Tae rana Mou Si Model 93 94 36700 594 0 m 7 Man Trans 60831 5 3 etc 78961 SA2 AB1 m 95 96 38700 SH4 AD4 m 7 286 97 Auto Trans 60831 8 90077 mber 78962 SR2 AB1 m 1052 Model 94 38 UC SH4 A13 m 7 256 95 Bracket Eng Supt Soman ESO Stak
34. 2 14 20851 L 33101 5R2 A02 41 4 208 51 Includes Lamp Assy 4 Bumper Assy R amp R Both Lamps 1 Holder Lamp 3 Number 1 33105 SR2 AO1 33155 SH2 AD1 4 Number 2 33110 SR2 ACT 5 Number3 33105 SR2 AO1 33158 5H2 AU01 Gasket f pent 33116 5R3 AD1 7 Grommet 2 Side 33115 583 01 BB 33111 SB3 AU1 RARA Both Sides 3 Cover RubberT 93 33103 593 01 94 98 33105 SH3 003 10 Housing Assyt 33104 5R2 A0t 33154 5R2 AD 11 Plate Housing 33102 5 2 01 331 53 5R2 A01 Fincluded wiLamp ASSY SIGNAL LAMP 1 Lamp Assy 33300 5 2 402 2 L 33350 572 02 2 2 Lens amp Bodyt 3331 52 40 2 L 3351 SR2 AO 2 included in R amp URER Assy amp Fender 3 Sekel 4 34906 SLD AD1 2 included wLamp Assy SIDE MARKER LAMP RAI Lamp ASSY Lin 2 tincluded i in or O H Front Bumper 1 2 03201445 Lamp Assy 3amD5 SR2 AO 2 included in A amp A or Front Bumper DRIVING LAMP 022401874 Lamp Ass 33800 ER2 AO pui 33950 SR2 A04 2 Lens amp Body 33901 5R2 ADI 33951 5R2 A01 wi Bumper Cover Removed Included Front Bumper 2 lamp ERES fincluded in R amp VR amp A Headlamp Assy Fender a32 01314 io ha 2 i i ft R Ee pO RS en end SS RO ER FO R3 Fd R FG gt ro och 2 4 20 40 14 Moulding Hood Canada 1
35. 389930 m E J8g30 PeA OOD m 3853 P54 DOO m m 38941 P30 000 m 2 72 55 57 20 72 1747 22 42 22 42 98 70 22 42 132 97 86 07 56 07 139 00 108 08 33 65 112 98 4 44 17 62 44 87 3 Pulley Idier 11 94 53042 PM3 DOCO m E 95 06 3BO4z P01 003 m 5 3958 w Pwr Strg Add 3 i 6 33926 000 m 3 02 21 Belt Compressor 3335 39920 01 003 3 1002 96 33920 2 003 4 8 95 w Pwr Sing Add 3 2 Shroud Condenser Fan B te1 5H3 000 7 5039 Blade Fan BOf52 SH3013 27 3 24 Motor Cooling BOISI SRI MI 7 182 93 5 Protector amp T an 63201319 j 1 Fender 60211 5 2 0 14 25875 L 60261 14 25875 e Liner Fender 74101 SR2 000 4 65580 74151 5H2 000 55 80 3 Bracket Skirt 60212 5R2 00027 17 88 L 60262 SAZ0IDOZZ 17 88 4 Clip Skirt did 91512 3 0013 1 96 ig ene d 80 4111 GXPRDISIS included w Shield Spiash Assy E 7 clip S Splash Shield 26 Case Evap Upper 93 80201 583 02 m amp J 3742 91516 5K7 013 ud 34 56 0201 583 10 7 27 Case Ev 0202 SR3 A00 7 UNDERHOOD DIMENSIONS 375 00 433 X3 375 10 375 00 4165 65 583 33 133 25 130 82 171 181 Blower Assy 2B Upper S Serviced wiUpper Evap Case 034 01108 8305 5R3 AO1 m sw Add 1 0 Includes Evapora 3 Motor amp Fan Assy 79310 5 3 01 m sinc uded A amp A Blower Assy w Add FRONT FENDER
36. 5 Remova the screw and gently roll the very top of the rubber seal back in the direction of the arrow shown 6 Mold the run channel seal around the quarter window glass until there are no gaps and the seal lays fiat The entire surface of the inner lip of the run channel seal must contact the glass Reinstall the screw Roll up the window and check that the top of the door glass pushes up on the run channel seal 1 0 mm when the window stops If necessary adjust the window glass height Rol the window down completely then unlock the front and rear plates Turn both ci the stopper plate adjusters equally one full turn counterclockwise to move the window up 1 0 mm HEX WRENCH STOPPER ADJUSTING PLATE BOLT 10 The del Sol Guide Open and close the door several times to ensure that the glass fits under the tab 172 7 Glass too high Glass should fit under the iab Apply 3M Auto Body Sealant Clear 3M P No 08405 or equivalent to the upper outside edge of the glass run channel Apply enough to fill the cavity Roll your thumb down from top to bottom to squeeze out the excess Clean Li remaining adhesive off the surface wit 3M General Purpose Adhesive Cleaner 3M P No 08984 or equivalent on a shop towel Check that tha roof side seal and the A pilar weatherstrip are flush at there mating surfaces If the roof side seal is not flush with the A pilla
37. DATA gt E 3 dear HOOD 4 lt LEVER BOLT 1 PIN CONNECTOR 0000 0000000000002 10 Secure the power antenna to the vehicle harness and the center frame with the three wire ties in the areas shown Check that the power antenna harness is not sagging or pulled tight If necessary reinstall the wire ties 160 11 Unplug the 16 pin connector from the rear of the radio and connect the 16 pin connector of the power antenna harness in between 12 Reinstall the radio 16 PIN CONNECTOR OF VEHICLE HARNESS 13 Route the power antenna harness toward the rear under the floor carpet 14 Secure the power antenna harness to the floor with three cushion tapes t N gt S TO POWER ANTENNA Route the harness DI S after installing the E X power antenna E ay x A POWER ANTENNA HARNESS ANTENNA LEAD POWER ANTENNA HARNESS The del Sol Guide 1996 American Honda Motor Co Inc All Rights Reserved All 18040 9608 3of4 16 Remove the antenna cover two screws SCREWS J COVER POWER ANTENNA MOUNTING HOLE 17 Remove the antenna nut and the guide base from the power antenna Connect the antenna lead from the radio and the 3 pin connector of the power antenna harness to the power antenna ANTENNA NUT GUIDE BASE POWER ANTENNA POWER ANTENNA HARNESS ANTENNA LEAD 18 Set the powe
38. If a plug is missing it may be stuck to the old seal If you can t find it cover the hole with a piece of tape and then cover the tape with Cemedine Apply Cemedine around the plug or tape Set the new A pillar seal into position On each side line up the inside edge of the small water diverter molded into the top of the seal with the outside seam in the windshield header 15 of 22 194 8 In this dry set position carefully lay one 9 Apply a 3 bead of Cemedine to the lower corner of the seal over on the windshield and part of the A pillar exactly as shown apply a 6 mm bead of Cemedine to the header trough the end of the seam filler strip in the Oc E PECTORE header and down the A pillar flange as duke sd shown in the next two photos vp oes amm BEAD n al CEMEDINE Pe To oc of hoe bimi E a FAI r Es Ww r ou T 10 Leave the white tape in place it s covering the butyl adhesive and install the A pillar seal in this sequence Press the upper end of the seal onto the flange at the corner of the A pillar Next insert the lower end of the seal behind the molding then attach it to the A pillar by installing its captive clip e Attach the middle part of the seal to the A pillar flange NOTE Be careful to maintain a 6 mm bead of Cemedine down the pillar If it looks too thin
39. M i clearance between the cables to the normal J clearance c xi TA d vps TR The del Sol Guide Y SCREWS 5 Nem 0 5 kg m 3 6 Ib fi LIFTER SWITCH Alignment mark inspection window Alignment Mark LIFTER SWITCH ROOF LIFTER MOTOR NOTE Be sure that alignment marks are aligned pro perly or the lifter switch is damaged 1 Lift the boot lid to the UP position 2 Check the alignment marks of the lifter switch for proper alignment and install the lifter switch The del Sol Guide 20 255 140 io MU La Em eer peel ba sies nc Mon rc TY MA ERI MEAE ie Carat CP FEAR T AME E Fi eil 5 freni n SERIO i EU REL IA noi Pred reat pit alle rigori Ea E 42 2 SS No te v DM ME OU UTE fa Hal Be 3 2 v ower noo 7 Root Tilter Unit Replacement filter Switch Replacement Roof Tilter Unit CLOSE OPEN URS CENTER LOCK SWITCH 5 1 When the power roof is closed be sure that the 1 When the power roof is open be sure that the center lock switch is set at the rear side before center lock switch is set at the front side before replacing the roof tilter unit replacing the roof tilter unit Filter Switch Roof tilter DOWN position YA ROOF TILTER UNIT NUTS Screws Screws TILTER SWITCH Alignment Mark Roof tilter
40. Panel Hood 60100 8m2 00027 10 34761 A G 134 Refrigerant Capac 2 Cushion Hood Front H3431 5A4 000 1 44 1884 88 17 18 Qzs 1 pregi Ti Lbs Hood PATO AT 2412 amp Hin B0l20 SR2 23 wHood Removed 5 Latch To ddp eger a 26 34 Use Procedure Explanation 6 with the following text Cable Assy 74190 SR2 A00 z 34 74 Evacuste amp Recharge Syst 14 7 Lever Release Cable 74132 SRO AD1 732 Evacuate io ae fal 74 B Cover Release Cabl Mr amp 22 Refigerani Recovery ud 74724 5 i 1 80 3 T rion pia Pe Pd fe NOTE R amp A Does Not include recover evacuate and recharge 10 Support Hood 3 74145SR 2 1290 system 44 98 253 000 2 12 1t Holder Hood 4 50672 5J4 013 1 68 2 Grommet upport 502 013 2 44 744 42 5R2 020 4 oon 13 Seal Hood Fro Seal Hood Bear Sae Cowl amp Dash Section DER 149 SR2 DOO Modine 80110 581 22 m 8 29881 Showa BOt1O SA1 Az2 m 8 296 81 1994 96 Morine 80110 5 1 13 m 6 0156 00 Showa amp Si Model B0110 ERH1 A13 m 8 di5800 VTEC Modei 04801 SR1 305 m 8 156 09 Canada 1993 20110 581 22 m 8 298 81 194 19010 FG8 013 31 1 Modine B0110 SR1 A13 B d156 00 o Model 10010 P28 AD4 41 5 431 16 M A m 8 VTEC Model 0x95 19910 30 602 15 45395 1985 95 18010 30 603 15 453 95 Modine BO110 SRI AiS m 4156 00 a A includes Remove Fan as an si Model 9
41. Ru Hepiace the tilter switch and PRESA EUM ie recheck ST ROOF TILTER MOTOR e ROOF TILTER MOTOR TEST Disconnect the connector from the roof tilter motor Oe ee eee aes eee Turn the Ignition switch ON 2 la View from terminal side HT MTR PULIS Measure the voltage between the LT GRN WIRE T DI No 2 terminal for the roof tilter View trom terminal side motor and boby around ital ke TT 5 connector m n MEAE n NO m tei MM ce XR IKS lt Is there approximately V Turn the ignition switch OFF LT GRN WIRE TILT MTR PULIS Mie iti c E 4 l 2 2623 T E YES ENI RI o Check for continuity between the aL No 2 terminal and body ground VES Repair short in the LT lt is there continuity B GRN wire to the body mee i LLL ground No n e deal To page 20 210 To page 20 210 cont d The del Sol Guide 20 209 Boi ipae bas t cid ECT EA n ale IR en ar SERRA RAI elio i PTC E e i i REA ES IE Mu Power Roof Troubleshooting Flow Chart cont d From page 20 209 tFrom page 20 209 View from terminal side Turn the ignition switch LT GRA WIRE Measure the voltage between the Li No 51 termina for the roof con troi unit and body ground Vv YES Repair open in the LT A is there approximately 10 v gt GRN wire betwee
42. cont d The Power Roof does not operate Problem code O POWER SOURCE AND GROUND TEST Turn the ignition switch OFF DE mmie Replace the ROOF 30 A fuse and recheck lano sm Check the No 4 20 A fuse and No 14 20 A fuse in the under dash fuse relay box cilea m Replace the No 14 20 A fuse Is it I NO and recheck REEL Replace the No 4 20 fuse YES and recheck Check the power window relay see page 20 233 ae N O Replace the power window relay ML and recheck Disconnect the 5 connector AA 1 from the roof lifter motor and the ee 2 P connector from the slide motor Measure the voltage between the 64 and 86 rerminal for the WHT BLU de TR OE Poesia tC NO Repair open the YEL BLK wire be S ls there battery vottage 225 tween the roof control unit and amet ead Se Ge NS gros ie under dash fuse refay box i YES licei Repair open in the WHT BLU wire between the roof control unit and under hood fuse relay box E 20 197 E MA E The del Sol Guide 20 196 ROOF LIFTER MOTOR No 4 ROOF 20 A YEL BLK d IG ROOF 20 A WIRE ROOF 30 A 1 E e 2 View from terminal sida fum the ignition switch OFF em BLK WIRE GN
43. mm from the measured distance by carefully bending the quarter window frame Sit in the seat and support the inside of the door with your knee then pull the top of the quarter glass window frame toward you with firm slow pressure Be sure to grasp the side of the quarter window as shown in the illustration to rotect your hands and the A pillar seat rom the sharp window tip core 227 25 Reposition the dowe on the striker and measure the distance The distance should be 38 to 40 mm 26 Once ihe distance is correct perform a leak check using the General Water Leak Instructions Use the flow chart to guide you through the repair of any persisting leak 175 After steps 1 26 Front root Above side seal cint sun visor Repeat Reseal existing steps 12 A pillar weathersirip Ses page pilar 1 4 window Repeat per amp OK Adjust 1 4 window run channel width See below Replace roof side seal See page 8 Replace A plilar weatherstrip See page 7 ADJUSTMENT OF RUNCHANNEL WIDTH If a leak persists at the top of the door glass at the run channel then with one hand behind the quarter glass frame hit the frame with a rubber mallet to squeeze the run channel together F in 6 N 1 aa Rei RUBBER MALLET uide PAGE 6 OF 9 A PILLAR WEATHERSTRIP REPLACEMENT 1 Remove th
44. 10 mm Socket Ratchet Honda silicone spray or equivalent 1896 American Honda Motor Co Inc All Rights Resarved CopyrightO 1998 American Accessory Installation Instructions SELECTED PUBLICATION Accessory TRUNK SPOILER Issued 08 31 1996 Application Publications No Issue Date 1997 DEL SOL INSTALLATION Before You Begin Make sure the area to be covered is clean and has been waxed with a high quality paste wax ifthe roof is stored in the trunk remove it before installing the trunk spoiler 1 Determine the exact center point of the trunk lid by measuring from side to side and dividing that measurement in half Make a mark on the trunk lid at the center line using a felt tip pen 2 Measure 210 mm from the left and right of the center line and mark the trunk lid 210 mm 210 11 CENTER LINE 3 Position the template on the trunk lid at the measurements made in step 2 and mark the trunk lid at four points as indicated by the template TEMPLATE OBF12 SR2 1003 91 1 of 4 Gui eo otor Co Inc All Rights Reserved 1629 15 98 01 04 HONDANET EPS STEVE BAILEY HONDA PUB No Title AI AII18041 1997 DEL SOL TRUNK SPOILER 4 Hold the spoiler above the trunk lid and check that the marks made in steps 2 and 3 line up with the four studs protruding from the spoiler When you are satisfied that the marks are aligned remove the spoi
45. 1993 35255 SR2 A i m 6 101 33 1 1994 95 16255 5 0 02 8 6 106 38 pu 1996 35255 SR2 G02 m 6 10052 25 Switch Assy Wiper 93 95 25256 5 2 21 m 6 7447 See 96 35256 SR2 G21m 6 6652 p 26 Body Switch 35251 5 3 81 m 8 3253 cS Tinciuded wiCambination Switch Assy Fincludes Remove Upper amp Lower Column Covers 5 7 Cam Turn Signal Switch 53271 5H3 000 m 5 82 EUR Stro Column 53383 5 2 2 m 28 80 29 Hol ice Column 53218 8R3 DOO m 37 1 Mount Eng Front i a eee i mime ua 1 3 1 npud rs Seng on 77873 560 483 m 4 ISAI VIEC Moda 50841 50 7 4322 Included w Steering Joint Cover mina L 50842 SA3 084 7 4144 te To 25003625 50821 SR3 020 87 36 From P5003527 50820 5R3 41 7 15778 Si Model ne 1993 _ To 5001 139 50R21 5R3 090 7 6735 EIAS From 25001140 SDB20 SR3 11 7 15778 1994 96 50820 SR3 009 7 17580 MAL Model 50820 593 003 amp T 175 80 93 95 13811 00 m 4 7545 EHI x r 13810 2 003 m 4 5793 3 9 Mogol 50827 583 10 7 5858 Si Model 93 95 T3810 P26 003 m 4 16952 VTEC Modal S0B27 SR3 N12 7 80 86 96 13810 2 003 m 44 5793 Mount Trans VTEC Medel 94 95 13810 P30 003 m 4 tazas Trans 50805 5 3 900 7 71 74 96 13810 P2T 003 m 4 160 37 94 56 50803 SR3 A0 RT 13174 Auto Trans 93 95 13811 POO UO0 m 4 109 08 Trans 83 SDBOS SR3 9B1 7 71 74 36 13811 P2K 003 m 4
46. 1993 Civic del SOL models may leak water into the passenger compartment from the tote door window area Knowing how and when the leak occurs can help you diagnose the problem l Some leaks are caused by a displaced weatherstrip when reinstalling the roof others by unavoidable causes The unavoidable causes are considered non repairable due to the design of the car Use the information below to identify unavoidable and repairable leaks conduct a water leak test and perform the repair procedures necessary to correct the problem REVISED REPAIR PROCEDURE Changes have been made to improve the effectiveness of the repair Carefully note all the revisions Changes have been marked NEW for easy identification AFFECTED UNITS 1993 CIVIC dal OL All UNAVOIDABLE LEAKS Em When you open the door water from the roof drips on the seat e When a high pressure nozzle o a self serve type car wash with high p essure water is used to wash the car e After you close the door one or two drops of water fall from the front pillar weatherstrip drip rail The del Sol Guide PAGE 1 OF 9 REPAIRABLE LEAKS e When the car is sitting in the rain When driving the car in the rain e When using a hose without a nozzle to wash the car To confirm that the leak is one of the repairable types test the car by following the General Water Leak Instructions GENERAL WATER LEAK INSTRUCTIONS Have an
47. 536 8 SH3 A51 225 45 1 Gear 10 Seal Housing a 06532 SR3 A50 m 21 S Mode 53601 PONM 28 817 52 Has Hous we 5 VTEC Model The del Sel amp Guide Afi 2 8 1114 95 116 ear Housing 53625 5R3 A50 m 15 34 2 Rack Steeri 12 indert int 3611 583 450 m 78 67 5 Model 53626 5A2 G01m 28 154 m 5 S3611 5R3 AS1 B2 00 Si Model 5362b ST7 A61 m 205 HONDA CIVIC DEL SOL 1993 96 STEERING PUMP Cont d 5 Si MODEL 1596 VTEC MODEL Cont d 1 Pom ms 56110 PO2 020 mt VTEC Model 56110 P30 020 mat i includes Ste um p c eMac NM rene 56907 P76 000 m TEC Model Upper 56997 23050 m i Lower 56994 P30 000 m 4 Bolt Drive 6 Si Modal 55992 P76 003 VTEC Modal Bando 56892 30 003 Mil 58092 304 3 5 Reservoir Fluid 3701 593 951 m 6 Cap Reservoir 536937 SB3 B52 7 Bracket Reservoi 53711 m 951 m B Coolar Power sa os 53735 5 3 960 m 5 8 Tube Power Strg 53730 5H3 951 m 10 Hose Return 53732 5 7 0 m 7 11 Tube Reservoir 53733 5R3 951 3 12 on WE Modal 53731 57 3 950 m 3 TEC Motel 53731 5 3 990 m 3 amp One or Both 13 Hose Pressure S Si Modal 53713 SR2 AG m 2 0 VTEC Model 53713 5R3 A92 m 2 0 14 Switth Pressure 56480 PT 0 023 m STEERING WHEE LICOLU MN Steering Column m 1 3 OH Steering Column Cum Rl m 2 0 Add 10 Steering Column
48. 6022 6 ARAR Cor 96 22410 SR2 A30 5 5747 ihausi Front er by Appiicaton P oce Cable lo dns nas 32800 SR3 AD 4 1641 row 42600 504 7 4 2000 Man Trans 1B210 SR3 A21 8 21340 JSR amp R Both 7 032 01327 Auto Trans i To PS001175 19210 592 21 8 21340 HOAN Cover Air Cleaner From PF5001176 18210 5 3 21 KB 213 40 5 i Model 172H P07 000 3 6487 1064 95 B210 SR3 A21 8 21340 Assy VTEC Model 44 05 17210 P30 000 3 66 53 1906 18210 504 5 1 8 High Nole 38150 583 003 2 4702 17210 PO7 000 3 GAST Si Model 18210 3 3 72 8 357 83 Low Note 38100 85 3 9071 4 gt 4077 2 Elament Cleanor 220 07 000 3 15 60 96 18210 SR2 A42 8 37043 w Bumper Removed 3 Case Air Cleaner 210 A Ari 5 Model g3 17240 PQ7 000 4 92062 Converter Catalytic IGNITION FUEL 04 95 17240 P28 D00 75 58 5 Model Aus Si Model 17240 PO7 0O0 A 8062 1393 85 18160 P28 A20 8 719 05 nor y 30100 PO6 A02 48407 94 96 17240 P28 000 4 75 98 1895 Serviced wiExhauat Maritold 3 Model ee SEAT m TI Model 84 05 17241 PO7 010 A 63 35 Si Model mH m T UI 17240 P28 000 4 7598 Man Trans 43 18 60 P28 A20 719 05 Si Model 301 tene m D 4 Rubber intake Seal 17249 PO7 000 10 40 04 05 1B1BD P2B A30 719 05 y 30100 26 im 407 5 Tube Air Flow 96 1B150 PPR ADO 8 265 00 TEC ches 30100 P30 008 m 7 561 S Modal 17228 FD06 A00 2 i Auto
49. 901 mite 5495 94 45251 SK7 J00 m 6 8325 vea rap og meson Am Mie n Dynamic a 017 593 000 1 8 29 95 95 90 45251 5 7 10 6 8325 Arm Upper 9394 A 51450 SRO A02 MELO 11773 S Mode 44351 5R3 003 f1 8 26 68 5 440 L S1480 SRO AQ2 m 10 11773 Si Ma C 44351 SR3 309 mia 2668 Model ds SH m 4 5 6658 95 66 51450 SH3 013 m 10 12510 44351 804 41 m 18 25 30 S Mode LX 4529 1490 593 013 m 10 125 10 Order by Application 9 45251 SH3 ADO m 6 58 FwiKnuckle Rah Both Sides 18 stim 44347 SF1 009 578 R amp R Both Sides 1 0 2 Bushing Upper Arm a 51455 590 003 m 5 13 32 PCI wig Shaft Assy fe ahar Time lt Shnwn nra inr apn snaked A ka Milne Bini dina HONDA CIVIC DEL SOL 1993 96 5 Joint Innerf Tose mis 23351 0 miOH 505 L 44310 SH3 300 mae 23251 A Housing Gear 53608 ST7 ASU 417 42 Order by Application 5 Guide ong 534t6 ST0 003 m 7258 w Knuckle Assy Removed Deduct 1 0 B Spring Pressure 53413 5 0 000 m 220 7 Shatt Assy Half 44500 SR3 0 m 4 278 62 7 Nut Lock 53458 SEQ 003 mIOH 2 02 Iw Axle Shaft Assy Removed Not Included in O H 8 Valve Assy Steeringt 6 Support Half Shaft 44502 SR9 J00 m 47 144 74 S Model 53641 582 200 m 226 20 9 Bearing 91057 SR3 003 m 7 Si Model 54 41 5 7 1 29638 10 Seal 91250 583 008
50. A3 Glass Alignment Adjustments Side Seal Front End to A Pillar Seal di enm Refer to A2 Side Seal Front End Fit Adjustment page 8 i a i etneo roof is not flush with top rear edge of A pillar also d refer to A5 Roof Flushness Adjustment age 12 A Pillar Seal to A Pillar drips off sun visor Replace all four seals Begin with B1 Pillar Side and B Pillar Seals page 14 5 of 22 The del Sol Guide 184 Side Seal to Door Glass e If the corner is OK go to step 2 M at top end run Refer to A3 Glass Alignment Adjustments 9 y 2 Roll the window down loosen the screw in the top of the quarter window and pull the top of the quarter window seal up and toward the rear of the car Refer to A6 Side Seal Hear End Fit Adjustment page 13 ADJUSTMENT PROCEDURES A1 Run Channel Inspection and Repair Water can get around the front edge of the door glass through gaps in the weatherstrip The gaps may be caused by the glass run riding up in its channel the edges of the weatherstrip look wavy or by the channel being too wide the weatherstrip edges are straight but don t touch the glass 3 Pull the glass run out of its channel to break the surface adhesion and then push it back in and roll the window up 4 Remove the door
51. B4454 SR2 DOO 7 20 2 omm E 3307 S02 000 2 96 7 11 Rod Latch B4483 SR2 003 5 B4 23 Hinge Lid R 68610 582 95027 3 95 30 032401156 Cylinder Lock 84460 582 003 26 28 L 6B660 SR2G5022 1 9530 12 Bracket Cylinder 84461 582 003 10 18 w Lu uggag Lid Removed we Drum Brake 42610 582 010 m 3 7175 13 Bracket Left Box B4455 5R2 000 7 10 29 Stay Lid 74820 5 2 951 48 86 R amp R Both Sides 5 14 Cap Emergency B4459 SR2 0 ZA 484 30 Stud Ball Side 85263 5 3 003 4 881 2 Rotor Brake 33 42510 5H3 J00 m 6 85 72 15 Lid Switch Hole 85442 5 4 4581 Weatherstrip Lid 74865 SR2 000 8 5856 4 96 40510 583 10 m 6 B572 16 Lid Security Box Upper A 84453 39 2 0002 17 52 ERER Both Sides 1 0 L B4458 SR2 0DDZA 1782 Hub Assy 17 Lid Security Box Lower 457 552 0007 14 12 The del Sol Guide 3 Drum L 84467 SR2 0007A 14 12 Fuji Kosh 42200 5B2 095 m 8 14467 Toyo Seiko 42200 504 008 m 8 135 33 n 3L fb ku nl ae TESI Mi ii ii e HONDA CIVIC DEL SOL 1993 96 USE Arm Assy m E Filler T R 0 SM AG Ti 1993 4g200 SR3 ADG m 8 123 38 Model 52350 SH3 Ai2 m 41 0 68 65 uel 17862 88140 4 14 1034 96 52350 5 3 12 m 4 0 68 65 17660 5R2 A00 82 27 S Model Si Model rommet Filler Pipe 17667 5A2 010 10 36 wiABS A2200 SRO ABS m B 192 62 il ABS 52350 5 3 21 m 4 0 6865 rotector F pe 17733 SR2 000 12 92 wit ABS 42200 SA3 ADG m 8 123 38 59360 SH3
52. CARE e Find the hole in the rubber seal 350 mm from Handie the spoiler with care It is not the center of the trunk designed to absorb shock or impact e Check the spoiler mounts frequently and Lift the rubber seal off the body of the retighten them if necessary vehicle Apply Honda silicone spray into the hole of the rubber seal and to the rubber tube Insert the rubber tube into the rubber seal through the hole HONDA SILICONE SPRAY OR EQUIVALENT CENTER POINT OF TRUNK ok ot LID RUBBER SEAL Met HOLE RUBBER SEAL lt TRUNK insert toward outside 1996 American Honda Motor Ca All Rights Reserved 4 of 4 hi Copyright 1998 Hon M Hor Co Inc All Rights Reserved WIHONDA Service Bulletin Model Applicable File Under Bulletin No 1993 See VEHICLES BODY i diu CIVIC AFFECTED Issue Date DEL SOL JULY 2 1993 Civic del Sol Door Rattle PROBLEM 3 Lower the window then maeta 3 mm hex A rattling or scraping noise from one or both doors wrench into the rear stop screw Tilt the wrench when driving over bumps or rough roads towards the glass to unlock the screw and carefully remove the stop screw VEHICLES AFFECTED NOTE Be careful not to drop the screw If the 1993 Civic del Sol screw is accidentally dropped the door pane S thru VIN JHMEG1 PS006878 must be removed to recover the screw Si thru VIN JHMEH6 PS010576 HEX WRENCH CORRECTIVE
53. Chart OiN II l See of blinks 4 in OFF a Lo the System Troubleshooting A Chart 2 75 sec 0 25 0 75 20 172 The self diagnosis light blinks only when the ignition switch is ON The light goes OFF when the ignition switch is turned OFF The problem is stored in the contro unit this time and the self diagnosis light blinks again when the ignition switch is turned ON amp The roof control unit stores and indicates the latest problem code With the ignition switch turned ON the roof control unit displays the problem code repeatedly at intervals of approximately 3 seconds CAUTION e Record the number of blinks before troubleshooting Do not disconnect the contro unit before retrieving the problem code or the stored problem code can be erased Heset of roof control unit 1 Turn the ignition switch OFF 2 Disconnect the back up fuse 7 5 A in the under hood fuse relay box for more than 10 seconds to reset the roof control unit CAUTION The back up fuse stored in the under hood fuse relay box is for reset of the Before resetting the roof con trol unit be sure to record the number of blinks of the ECM UNDER HOOD FUSE RELAY BOX No 32 BACK UP FUSE 7 5 a Operation after troubleshooting 1 Reset the roof control unit 2 Set the clock and tune into a radio station Service tip CAUTION Do not open close the power roof while driving N
54. Glass Panel Assy Trim RET Flint Black 72140 5830120 2 3500 8 Sash Center 93 84 72231 582 003 56 09 1993 84 B3533 5R2 0007A 5 234 02 TMBOCSRFJMZID 2 3500 L 72271 S8R2 003 56 09 L 835855 20007 5 23402 GranadaGlack 93948 72140 598 0028 2 35 00 95 96 72231 5 2 013 59 27 1995 pm i I2180 5R8 AWM 7B 2 3500 L 7227 1 SR2 013 58 27 ERN leo EE 95 06 Fi 72140 SRIJOZZR 2 35 00 9 Center Sash 72297 SR2 003 3 78 835835820 2 5 234 02 L 72180 583 0278 2 35 00 L 72277 8R2 003 376 St Model A B3533 SR2 0007A 5 234 02 isle Green 2 35 00 included wCenter Sash B3ERGRAATUA 5 234 02 72181583220 2 35 00 10 Guide Door Glass 72233 882 003 37 64 1996 T an Red 7214 amp SR3 J092 2 3500 72273 5 2 003 37 64 Mode 835335820108 5 23528 L 72180 58302 2 35 00 11 Regulator Power 72211 SA2 013 01 1 B2 85 2 83583 982 010258 3 535 59 samba Green A 72160 SRIJDIZM 2 3500 72251 5 2413 1 8330 Si Mode A B3533 SH2 01028 235 38 72180 583 2 2 47 28 12 Motor Regulator 72215 SR2 M3 411 23507 LBISSISAZANZE 5 23138 72140 SAGJO2ZX 2 3500 72255 882 033 11 23607 2 Clip Trim Panel STARE 91560 5 0 003 1 88 L 72180 SR3 J027X 2 3500 R amp R Complete w Trim Pane Removed w Glass 3 WiStrip Inner 12335 59203 8 2B88 03 04 T2MO SRE MMZC 2 3500 Removed 3 ced wi ad 5 2688 T2S
55. NA 94 96 50803 5R3 AR1 7 131 74 dw Pwr 51 Add 2 wi Add 1 iw Add 3 e Timing B upper 5 Brkt Eng Mount Front Model 11921 01 010 m 6 2260 Man Trans ais 11821 01 010 m 6 22 80 5 Gi Model 93 95 50843 593 010 4 2 6056 96 11821 2 000 m 6 1147 35 50844504000 2 32 80 5i Model 9 95 11821 28 0 m 5 1969 VTEC Model 94 35 50842 5 1 2 62 12 96 11821 2 000 m 6 1147 96 90843 504 NTO 2 6180 VTEC Model 11820 010 m 6 18 44 Trans 93 95 50843 583 981 2 5248 includes Valve Cover amp Gasket Included R amp A 98 50843 504 980 2 40 18 ae Timing Lower Mar SOBIO SH3 030 2 7174 S Modal 93 11811 P01 000 mate 3438 Au Tram 30810 583 983 2 7174 11811 P24 000 m 18 14 84 wiMount Removed Si Model 9335 11811 08 000 1 8 34 38 4 Crossmember Trans 06 11811 24 000 18 1434 5 Model VTEC Model 992 1B1O PRIOI0 m 18 3451 Man Trans 33 50200 5R3 ADO m 7 0 481 80 11810 72 0 m 18 26 58 34 96 50200 SR3 HOO m 70 484 88 includes Upper Cover Trans 30200 3R3 H50 FTO 490 01 Cover Timing Belt Rear Si Modal 50200 5 m 47 0 490 01 5 Moda 03 05 11840 PO1 020 m 42 2 13 35 50200 SR3 H50 m 70 490 01 95 11840 208 010 m 82 2 1815 Hncludes Steering Gear Assy Front Exhaust Pipe Sr Model The del SOEGHG 010 22 1815 Lower Contrai Arms 4 Stabilizer Bar Not included in VTEC Mode 11840
56. TE LILLE ui iui Measure the voltage between the i VERUS WIRE No 23 terminal for the roof con trol unit and body ground T CO a dl peo a Repair open the sg AS imatelv 10 V YES RED YEL wire between p 22 2 i theroofcontrol unitand c EDEN HM PR center lock switch NO P i Check for loose roof control unit connectors If necessary substi tute a known good roof control unit and recheck To page 20 213 The del Sol Guide 20 212 Eee aie View from terminal side ROOF TILTER UNIT From page 20 212 uum p lum the ignition switch OFF NER S2 UN DN cibum M uem a em BLK WIRE GND F SS Gheck for continuity between the i No 2 terminal for the roof tilter JL i unit and body ground tai VET Hepair open in the BLK wire be EET TET NO tween the roof tilter unit and Ai E body ground Check the center lock switch page 20 238 Is it normal OPEN YES PILOT BEAM SWITCH Replace the center lock switch and recheck PILOT BEAM SWITCH TEST Disconnect the 2 P connector from the pilot beam switch 2 P connector View from terminal side i Measure the voltage between the GRN WIRE SHAFT LOCK SW No 1 terminal for the pilot beam a View from terminal side switch and body graund 4 7
57. Trans a ki 1943 Distributor i Model 93 05 17228 PO6 A00 5 4514 HE 1 23B A i vn 96 17558 P2800 53 42 10 96 1818 P2R A5O0 4 8 265 00 3 af Model A eee ys Model 94 05 17228 P304M0 2 GRADE VTEC Model 4 85 18160 20 00 8 71905 Model 3010 P 26 A 1992 GR 17226 PI0A00 0 50 18169 20 1 6 73320 1995 96 30102 54 008 m 3 1 Tube Side Branch Exhaust Rear Lite n w Disimibuter Ass M Ap VTEC Model 17251 P28 G00 18 78 Model 94 18220 SR2 A22 7 166 58 PT3 000 m 5 7950 6 Spring Tube 17243 01 000 7 50 95 18220 582 423 7 166 58 Coll nion 30510 PT2 006 m 5 8028 7 Plate Caution 96 18220 5H2 305 7 186 58 Engine Contro 37EX PORAO0IHM m 7 638 57 5 Si Model 83 17273 5 00 2 80 Si Model 93 04 1H220 SH2 307 7 166 58 pg 84 98 17272 7 01 2 98 95 18220 5 2 4 727 166 58 WTEC Model 17273 P30 A0 2 98 96 1B220 SR2 C41 7 166 58 WINDSHIELD Tube Air intake VTEC Model cq ec Er ps Number aH 9 581 j Si Model 17243 04 600 2 4150 a8 18220 552 691 7 6658 Use Procedure Explanation 13 with following text Modal VASPACHOQU 2 4512 RER 5 Windshield i2 8 8 Muri uu 2 Mutfier wiPi includes Clean Up Old Adhesive 25 Nacessary 5 Si 17248 2 04 300 2 26 32 S Model 93 95 18307 5R2 A22 J 241 66 Model 17248 230000 2 36 96 18030 S5R7 COO 2 7 21500 R amp R Both 3 Si Model 93 95 1B030 5R3 A7D 7 227
58. car along with special stripping Exterior colors Milano Red Samba Green Pearl Granada Black Pearl Captiva Blue Pearl The del Sol Guide 13 Changes for 1994 all trims e Dual airbags standard e Added VTEC trim option Changes for 1994 Civic del Sol Si e AM FM High Power Stereo with Cassette 4 X 20 Watt 1994 Civic del Sol VTEC Features 1 6 Liter 160 Horsepower DOHC 16 Valve P195 60 R14 85V All Season Tires Bigger front brakes 10 3in vs 9 4 in Larger Brake Master cylinder and Brake injection PGM FI and Variable Valve Timing VTEC 5 Speed Manual Transmission Booster Front Stabilizer Bar 24MM AM FM High Power Stereo with Cassette 4 Rear Stabilizer Bar 15mm X 20 Watt Exterior colors Milano Red Granada Black Pearl Interior colors All Black with upper Gray panels Changes for 1995 all trims Cylinder Protector for Lock Cylinders Low Fuel Lamp Adjustable Center Console Vent Driver s side No longer classified as a Civic del sol only sticker Civic on rear panel removed Remote Trunk Lid Fuel Lid opener with lock Targa seals updated on trunk only Changes for 1995 del Sol S Exterior colors Paradise Blue Green Pearl Granada Black Pearl Milano Red Changes for 1995 del Sol Si e Power Door Locks Exterior colors Paradise Blue Green Pearl Granada Black Pearl Milano Red Frost White Changes for 1995 del Sol VTEC e Power Door Locks e ABS Standard Exterior colors
59. completed Go to step 21 If the plug does move easily you need to add a piece of EPT Sealer continue with step 18 Cut a piece of EPT Sealer 10T to an approximate size of 10 x 15 mm to form a soft plug REA atea Insert the soft plug into the roof side seal as shown Stop at end Lock the roof and check the outside of the seal The additional soft plug should create a rise in the outside surface of the roof side seal of 1 0 mm Find the flat spot on the seal located approximately 40 mm from the end of the quarter window seal as shown Place a piece of adhesive tape on tha painted portion of the pillar directly across from the flat spot el Sol Guide 22 Open the door and place a piece of wooden dowel 102 mm long on top of the striker then slowiy close the door until the door contacts the wood STRIKER WOODEN DOWEL 23 Measure and record the distance from the flat spot to the closest painted edge of the A pillar This distance should be 38 to 40 mm e If the distance is O K go to step 26 e If it is less than 38 mm adjust the window camber outward Place the head of a rubber mallet between the A pillar and the op of the quarter lass window seal then gently close t h door After adjustment go to step 2 e If the distance is greater than 40 mm continue with step 24 5 9 24 Adjust the window camber inward 1 0
60. cycle changes to 2 c E completely and ocks Release the roof switch Push ycles sec when the trunk lid closes D The trunk lid goes up 2 The roof tilter goes up 9 The roof slider moves The trunk lid goes down to the bottom forward and locks when it closes completely The trunk look locks The system gives off continuous beeping while the trunk ku P um lid is moving The cycle changes to 2 Cycles sec when the trunk stops Alar Release the roof switch Push it again an the OPEN CLOSE side and hold it 9 Lock the roof side lock on both sides The roof warning light turns OFF Make sure to puli up the lever until the The 2 cycles sec beeping stops when the roof has been red mark next to the knob disappears securely closed and The del Sol Guide 20 253 Power Roof Slide Motor Replacement 1 Removal Turn the screws counterclockwise and remove the slide motor SLIDE MOTOR 2 Installation NOTE Before installation check the alignment marks on the slide motor for proper alignment e EP NR Align the frame alignment mark and spark gear alignment mark property 1 Tur the outer cable screws counterclockwise to 3 Slide the roof motor fully forward by hand increase the clearance between the cables SCREWS 2 Install the slide motor Turn the outer cable seres clockwise to adjust the
61. dash fuse relay box No 15 BACK UP LIGHT 10 A ees 2 Replace the Mo 15 10 A fuse NO and recheck Replace the No 14 20 A fuse and recheck POWER WINDOW RELAY PX Hemove the power window relay a we a UT AGE n ee Mas pe 5 Replace the power window relay iii recheck Y E RR A leda iii remi nie rer Check the No 7 20 A fuse in the under dash fuse relay box Lu un e p CERE E A NO _ CREA id DENEI COA Ka ls it normal CHER ATE 7 recheck sd ll a i YES To page 20 195 e Ue OT 5UTOE 20 194 Remove the power window master switch E Check the power window master switch see page 20 229 POWER WINDOW MASTER SWITCH le onmia m _ NO Heplace the power window b E master switch and recheck Remove the rear window Motor Check the rear window motor d Es 70998 20 231 REAR WINDOW MOTOR Qu os eS ee NO Replace the rear window motor la jf normal Gino EN DR ER RATA TE m and recheck Check the opening or short in the wire ria Repair or short in the wire harness Check for loose roof control unit connectors If necessary substi tute a known good roof control unit and recheck he del Sol Guide 20 19R Power Roof Troubleshooting Flowchart
62. indiani amore a D 2 SI there approximately 10 V E Turn the ignition switch OFF Li YES Check for continuity between the No 4 and 5 terminals and body around La EE Repair short in the nei OX YES YEL GRN and PNK BLU is there continuity po dcm i cela wire to the body NO ground seo rele TTE page 20 21 7 page 20 217 The del Sol Guide 20 216 From page 216 From page 20 216 Turn the ignition switch ON p View from terminal side S YEL GRN connector a WIRE PNK BLU YI WIRE Measure the voltage between the DA No 5 and 6 terminals for the roof control unit and body ground Repair open in the YES YEL GRN and PNK BLU lA lt Is there approximately 10 V wires between the roof Se control unit and trunk tch OFF lock switch Check for loose roof control unit connectors If necessary substi T L tute a known good roof contro i Check for continuity between the unit and recheck 2 terminal for the trunk lock mmm 8nd body ground ARI CON eue eu al po Vice 5 P connector e c ND terminal side Ere TEN NO CI Is there continuity E Disconnect the 7 Connector from the roof control unit mmm M TRUNK LOCK Repair open in the BLK wire be tween the trunk lock a
63. it flush with the A pillar seal e New type side seals Cars made in May 1994 and later and some earlier repaired cars These seals have slotted screw holes in their end brackets To adjust the end of the seal loosen the screws and reposition flush with the A pillar seal then tighten the Screws 8 of 22 186 Original side seals Cars made before May 1994 Adjust the end of the side seal by carefully bending its metal core in or out as needed to make it flush with the A pillar seal After the adjustment remove the towel lock the roof and check the fit Repeat until the fit is flush METAL CORE Compression of Side Seal to A Pillar Seal 4 Check that the end of the side seal fits tightly against the A pillar seal If the fit is too loose or too tight deforming the seal adjust the side seal and if necessary the A pillar seal Side Seal Pull the middle of the seal out of its retainer then stretch the seal to the position you want and hold it there while you push it back into the retainer 93 004 The del Sol Guide e A Pillar Seal If repositioning the side seal doesn t correct the fit then carefully pull the upper outside corner of the A pillar seal away from the pillar the butyl adhesive will stick to the seal Then move or stretch the seal into the position you want When yourre certain that the side seal and the A pillar seal fit together proper
64. m 4 7 3978 9 eg Velvet 53645 5 7 50 128 18 1 54 3 000 m 7 3 4 ipe 28 YE E m 7 145 10 Number 53870 8T7 A50 m 28 24 Included wHall Shaft Assy ti Number 2 53671 ST7 A50 ml 17 58 pue Complete w Axie Shaft Assy Removed Not CBS tae Assy Nn uno gi als E urnber z ODO m 41 FRONT STEERING LINKAGE GEAR Bracke Steering Box 7 pam 550 706 on ox 5 m 3 MANUAL End Tie Rod 84 958 A 51040 SRO A01 m 23 2943 535 E mi 1 1 rai penne aa T 53540 504009 m 3 2500 NOTE 1 H amp URAR Does Not fone wheel eines MAN eee 304 003 m 3 2500 alignment 02201120 Inner Tie Hod g Boot Tie Rod End 53545 8HO AO0 m AS 4BE NOTE 2 All Parts in this secti included haul Toe poa i All Parts in this on are inclu n overhaul e amp Not In unless noted otherwise ill S Dese 89 hid Rod Inner Tie 53010 88310 m 6 5672 Barrel cinder PETS 236g 19 Boot Dust R52534 ST0013 m 6 23 54 16 Bushing Cyl 53632 5F1 95 mIOH 588 ili siii 8 2 42 sane d 1 m fa 1 eee nm Bodyt 53640 SRIGEI mIOH 422 53 STEERING PUMP 20 Cap a 53645 S5H3 A50 18 32 21 Seal a 06532 6 2 50 21 22 Port Valved amp 3843 SR3 AE0 m 130 78 Vincluded wiG ar Assy ja Included wiBoay Valve Assy 23 Bracket Steering Box 53438 5R3 850 m IOH 24 Cushion Steering Box 53436 5H3 950 m 3501 5R3 0
65. power window master POWER WINDOW MASTER SWITCH switch see page 20 229 HN dn is a Replace the power window 1 CI master switch and recheck nitrati YES i POWER WINDOW CONTROL UNIT ine Check the power window control unit see page 20 232 jeter al NO Reptace the power window con uL troi unit and recheck Hemove the passenger s window motor Check the passenger s window PASSENGER S WINDOW MOTOR motor see page 20 230 MP m u IMMER DENEN pr TE TEE 4 NO Replace the passenger s window Is it normat ci Se NORD ne _ motor and recheck Check the opening or short in the wire harness Repair open or short in the wire harness Check for loose roof contro unit connectors If necessary substi tute a known good roof control unit and recheck na cont f d The del Sol Guide 20 193 I rece M LE IL Power Roof Troubleshootina Flowchart cont d REAR WINDOW TEST Check the power roof for Refer to the power roof self diagnosis procedure and trouble shoot accordingly m C MM LL eA u x er cl 5 2022 22 d CER Son TAE Ue cad Turn the ignition switch OFF nmt d sel 5 SU Eu Check the No 15 10 A fuse and Mo 14 RR DEF RLY 20 A No 14 20 fuse in the under
66. scratch the seat covers and NOTE Take care not to scratch the seat covers and body body amp 1 Remove the mounting bolts and disconnect the seat 1 Remove the seat assembly through the door belt switch connector then remove the seat as opening sembly a 2 Remove the screws and recline knob then remove the recline cover 10 x 1 25 mm 40 Nem 4 0 kg m 29 lb ft NOTE Use liquid thread lack mm m 2 2 kg m 16 Ib ft RECLINE COVER 3 Remove the lower clip from the seat back then foid the seat cover and pad back until you can see the seat back mounting bolts NOTE Take care not to damage the pad e Remove the clip as shown F Removing the clip G mC FASTENER Td Disconnect the 8 x1 25 mm seat belt switch 22 Nem 2 2 kg m 16 lb ft connector CLIP tdriver s only 2 Installation is the reverse of the removal procedure NOTE Make sure the seat belt switch connector is connected properly driver s amm The del Sol Guide 20 51 Carpet Replacement FRONT SRS wire harnesses are routed near the carpet DRIVER S PASSENGER S AIRBAG amp AIRBAG CAUTION AHSRS wire harnesses are covered with yellow insu lation Before you disconnect any part of an SRS wire harness connect the short connectors Whenever the ignition switch is ON Il or has bean turned OFF for fess than three minutes be careful not to bump the SRS unit the airbags could accidentally dep
67. shot of the factory painted black targa roof which only the JDM CRX del Sol Limited offered The del Sol Guide 21 22 EDM MODEL FEATURES SUMMARY 1992 1998 Shared Features all trims Front engine front wheel drive 2 passenger 2 door targa top convertible 5 Speed Manual Transmission Four wheel double wishbone suspension Cruise Control Power side rear windows Power Assisted Steering Power Assisted 4 Wheel Disk Brakes Adjustable steering column Tachometer Digital Quartz clock Rear window defroster Impact Absorbing Bumpers Audio System Cover Glass AUX lights w H4 beams Glass two piece headlights Rear Lights without side reflector brake light delete plate Dual Remote Control Power Mirrors Re engineered sun visors Power Adjustable main lights Rear Fog Lights Reclining Seat backs Center Locking Rear Storage Compartments Coin Box Remote Fuel Filler Door Release with Lock Trunk Cargo Area Light 2 Speed Intermittent Wipers Trunk Open Warning Light Rear Window Down Warning Light Gas Pressurized Shock Absorbers 3 Point Seat Belts Dual Warning Horns Resetable Trip Odometer Front 21mm Stabilizer Bar 1992 Civic CRX ESi Features 1 6 Liter 125 Horsepower SOHC 16 Valve Engine with Multi Point Programmed Fuel Injection PGM FI and Variable Valve Timing VTEC Grey center seat stripe Automatic 4 speed transmission optional Power Assisted Front Disk Rear Drum Brakes 14 Steel whee
68. speaker cover speaker and protective housing Then reach through the opening and pull the bottom of the run out of the lower part of its channel Pull down on the run until the edges of its weatherstrip are straight 1 With the window up inspect the top end of the glass run e If the corner is torn cracked or split go to B2 page 20 and replace the run 6 of 22 93 004 The del Sol Guide Press the run back into its channel Then push the 20 to 40 mm excess length forward under the end of the channel and up past the end of the door weatherstrip clip as shown to keep the run in place Push the end of the seal up onto the end of this weatherstnp clip With the window rolled all the way down use a soft rubber mallet to carefully narrow the top 100 mm of the run channel Support the inside of the run channel with your hand while you work Clean any debris off the faces of the rubber mallet and cover the mallet head with a plastic bag After one pass with the mallet roll the window all the way up If the glass chatters or binds against the weatherstrip widen the channel by gently spreading it with a pair of flat nose snap ring pliers Roll the window all the way down and lightly lube the glass run with Silicone or Lithium Dielectric grease 93 004 The del Sol Guide 185 With the door open roll the window all the way up and check that the top of the door glass p
69. step 93 004 The del Sol Guide 189 4 With the door closed against the 4 inch stop carefully push inward not rearward on the top of the quarter window frame with the heel of one hand Recheck your measurement Repeat until the distance is correct then go to step 6 Too much force can break welds damage the edges of the seal and distort the run channel e f the front edge of the quarter window seal is not parallel to the edge of the A pillar the quarter window may have been bent rearward or bent too far inward Inspect the run channel to see if its sides are bent where it enters the window sill this can create air leaks and wind noise If the sides are bent straighten them if they can t be straightened remove the door panel and replace the run channel e The quarter window is permanently bonded to a rubber molding excessive bending may break the adhesion between the two and create a water leak or excessive wind noise If this happens refer to C1 page 21 for repair 11 of 22 190 5 Open the door Push against the window sill AS Roof Flushness Adjustment with one hand while you carefully pull outward on the top of the quarter window frame with the 1 With the roof installed and locked check the other hand then recheck your curvature of its front corners compared to the measurement Repeat until the distance is edge of the windshield header The front correct edges of both roof c
70. system Tweeter kit Power antenna Mud flaps Anti theft deterrent system Pin stripes Special seat belt harness for child seat Exhaust tip Leather wrap for steering wheel del Sol logo floor mats Seat covers Air conditioning Nose mask Rear wing spoiler 13 6 spoke alloy wheels 14 5 spoke machine finish wheel 14 5 spoke silver wheel Wheel locks Honda 4500 CD tuner Note The options contained above are not known which years they became available or whether which ones were factory options and which ones were offered by dealerships The del Sol Guide del Sol S Specifications 16 000 susce sio 1 dl Engine Type Displacement 82S 82S 82S 82S 82S E z t emu TOS Em a o Above S Model Stock Engine no A C The del Sol Guide 15 del Sol Si Specifications Engine Type Displacement SOHC SOHC 1590cc 1590cc 9 6 82H 82H 82H 82H 82H Braking 60 0 mph f Lateral Acceleration g rr Above Left 1993 Si SOHC VTEC Model Stock Engine no A C Above Right 1994 1997 SOHC VTEC Stock Model engine The del Sol Guide 16 del Sol VTEC Specifications MODEL 94 VTEC 95 VTEC 96 VTEC 97 VTEC Base Price 19 600 19 600 19 600 19 600 B16A3 B16A2 B16A2 Engine Type Displacement DOHC DOHC DOHC 1595cc 1595cc 1595cc Piston Bore amp Stroke mm 81 0 x 77 5 81 0x 77 5 81 0x 77 5 81 0 x 77 5 Compression Ratio 10 2 1 10 2 1 10
71. the butyl adhesive on the new seal 3 Before applying any Cemedine set the new pillar seal in place so its mold seam marks line up midway between the seams in the rear window header i WAR aree f 6 Install the clip through the top of the new seal and then press the seal into its retainer Make sure the outside lip of the seal goes over the 4 Without changing its position carefully lift one retainer flange corner of the new seal out of the way and apply a 6 mm bead of Cemedine to the seal channel and then down into the seal retainer as shown 7 Reinstall the screw at the top and then check that the lower edge of the seal matches the contour of the body or is no more than 3 mm higher If necessary pull the seal up starting from the bottom or down starting from the top every few inches as shown 93 004 19 of 22 The del Sol Guide 198 8 Insert the lower end of the seal behind the door window seal the glass run up and out of the opening trim and install the three lower clips run channel and peel the front half out of the front of the quarter window frame Lube the upper part of the channel in the front of the quarter window frame with soapy water Then install the front portion of the new seal by sliding it down into the soapy channel 9 Repeat steps 4 thru 8 on the other side of the Car 10 To be sure the seal makes continuous contact with th
72. the cable HEATER CONTROL PANEL Disconnect the connectors tty To 2 RADIO PANEL Disconnect the connector cont d The del Sol Guide 20 63 Dashboard Component Removal Installation cont d CAUTION When prying with a flat tip screwdriver wrap it with protective tape to prevent damage NOTE Take care not to scratch the dashboard and related parts gt Clip locations Hook locations CLIP CENTER AIR VENT CENTER AR VENT TAPE _ A LL Loss EE TUE TE RARO c IIE M M eee OE EF EE StS YT r NOTE Remove the glove box damper screw first GLOVE BOX DAMPER GLOVE BOX FRAME If necessary remove the gtove box frame and glove box damper as an assembly b Bolt locations GLOVE BOX ni 1 8 1 Ch 3 Vo Installation is the reverse of the removal procedure M EET mE 20 64 The del Sol Guide Replacement SRS wire harnesses are routed near the dashboard and steering column CAUTION AI SRS wire harnesses are covered with yellow insu lation Before you disconnect any part of an SRS wire harness connect the short connectors Whenever the ignition switch is ON 1 or has been turned OFF for less than three minutes be careful not to bump the SRS unit the airbags could accidentally deploy and cause damag
73. the ignition switch OFF Ulsconnect the 20 connector i from the roof control unit fum rhe ignition switch mita 20 P connector Pd View from terminal side BRN WIRE WARN ALARM ORN WIRE OPERATION ALARM c PN Check for loose roof control unit dr NO connectors If necessary substi 5 TTI a tute a know good roof control unit VES and recheck Hepair wire between the roof control unit and alarm cont d 20 185 Power Roof Troubleshooting Flowchart cont d The Power Roof can be opened close while driving VEHICLE SPEED SENSOR TEST Raise the car and support it with safety stand see section 1 Shift the transmission inta 2 range AT or 2nd gear MT E the voltage between the NOTE No 42 terminal for the roof con Use the 15 V range or a similar range trol unit and body ground when in the analog tester the speedometer display to ap SETTI riti NO Repair open in the YEL BLU wire lt ts there approximately 6 0 V between the roof control unit and dus vehicle speed sensor c e PARKING BRAKE SWITCH TEST Release the parking brake lever To page 20 187 The del Sol Guide 20 186 From page 20 186 EM Verolengo v the BRAKE system light gt Check for
74. turn signal and 13 Rear double wishbone halogen headlight combo suspension 4 Auxiliary light 14 Rear disk brake 5 Round integral bumper e Automatic 4 speed 6 Front double Wishbone transmission suspension e Trans top electromotive open 7 Front large diameter ventilated roof disk brake e Door safety beam 8 195 55H15 83V tire e LED high mount brake light 9 Bucket seat e Power trunk lid The del Sol Guide Si Esi EDM ECU Guide Universal VIN Decoder JHMEG217 SS000000 Manufacturer Make and Type of Vehicle JHM HONDA MOTOR CO LTD HONDA Passenger Car Line Body and Engine Type Civic Del Sol D15B D15B7 EG2 Civic Del Sol B16A B16A2 B16A3 EH6 Civic Del Sol D16Y7 D16Y8 01646 EJ4 Civic Del Sol D16A Body Type and Transmission Type 1 2 door Convertible 5 speed Manual 2 2 door Convertible 4 speed Automatic Vehicle Grade Series 4 5 6 Si 7 With ABS Check Digit Model Year N 1992 P 1993 R 1994 S 1995 T 1996 V 1997 W 1998 Factory Code 5 Suzuka Factory in Japan Serial Number JDM EDM JDM EDM sree Plug Guide Number Number 7820 06 01 1 v jw TT REN P28 37820 P28 A01 JDM 2285441 lesi VTEC__ USDM 0 37820 P30 A01
75. 00 m Number 2 55502 5R3 A51 m IOH id 29 saone S Si MODEL 1993 95 03301867 T ue Gear Assy 53040 SR3 A01 m 16 370 87 2 Rack Steeri 53427 SR3 A01 m 105 07 3 Guide Steering 594416 5H3 003 m 16 70 4 Spring Pressure 53413 5H2 003 m 2 47 dun diner serin 1 sH3 AD1 m 7 3452035000 907 End Tie Rod t ADI Saal iniont 5342B SEU 85 1 m included in inner 032 01818 pand CRM is Asi 33430 5R3 000 mM IOH 10 06 be Boot Tie Rod Endy SuoAD m 5 10 Bracket Steering Box 53438 SR3 000 684 ta fied end Pump Assy Steering 56110 PO2 AD2 59353 T Bent Dum i368 29 Boot Dust 5353458352 m 6 2182 ied Sper L 53537 5R3J2 m 65 1958 SRONS 218 2 Pulley Strg Pumps 58483 02 305 m 5 4198 53010 58300 m 48 35 77 36 Rod Inner Tie 53010 SR3 010 m 6 5672 uncuded w Steering Pump Assy _ amp One Side Complete t R amp A One Side Complete 3 Bracket Steering Pump 13 End Tie Rod 53540 SR FA01 m 8 3 29 43 Model r amp ggT Pnz 000 m 124 76 53560 570 01 m 3 17 53 Si Model 5697 2 28 000 m 124 75 95 96 53540 504 003 m 4 3 2500 POWER 4 Belt Drive 56992 02 009 10 02 42 2 25 53560 504 003 m 2500 5 Si MODEL 1996 5 Reservoir Fluid 53701 5 3 51 m 5 6064 fincluded in R amp A Inner Tie Rod VTEC MODEL 6 Cap Re
76. 0002A 8 80 L 04518 SRE 30027 TAI5 SRZ 0002A 8 80 amm omm Tahar Timar Thama far uli Mau E Bere nn lindfamanad Vahliflas HONDA CIVIC DEL SOL 1993 96 1 tor Side 93 94 04814 52 nat CENTER CONSOLE 10 166 83 o ag ocedure Explanation 14 with the following text 1 Use Procedure Explanation 14 with the following text L 10 15683 Center MA SAZAMSIO 1 137 60 V NM 4 DARIB SAZADAZO 1 2 Buckie Side USA 93 04 64813 SR2 CO2ZA Dococoo m L 04816 592 022 59 20 95 96 4813 5R2 38 03 3 Cap Anchor Caverf i 5222 A 149 ov 5 wem 7 Floor Assy Front 1183 usi Tras 03 94 65100 5R2 AUDZZs 150 605 00 w Front Seat Belt Retracior Side Only 95 B5100 SR2 ADIZZ 8 AB 605 00 gt Plate Assy o 65100 5 2 0077 amp B15 08 Child Seat Anchor 82410 5 3 01 9 25 Trans 92 04 ES 100 SA2 A 1077 8 Mi 505 00 i 65100 SRE ATIZZa 15 0 605 00 FRONT DOOR amp 8100 SR2 A1227 150 815 08 Ew Each Outer Hocker Panel Removed Deduct 2 0 wiLower Dash Panel Removed Deduct 3 0 g Panel Inner Rocker 55140 582 00025 2 0 148 03 L AM 20 148302 Use Procedure Explanations 16 and 28 with the following text Console Floor Front TMVSRIAMZA 4 6147
77. 010 28 652 1 8 395 90 2 Seal Condenser 85 15 583000 m 10 44 pn 1 Seal Condenser Side B0116 SR3 000 m 10 44 Trans BOTT7 SR2 DOO m 10 44 S Model 13010 07 024 1 8 43116 4 Bracket Condenser 80107 SR3 000 m 2 66 ee gros pig 39550 5 MecelverDrier uta Trama k E 1 TU CRAS 4 Gia 3 PIE M 2 ES 80351 m 4 5 5825 USA B0351 ST7 A11 m 5 5825 Canada Design 19045 08 013 S i Model B0351 5T7 11 m 5 5825 i 18 45 POB 014 Modal 80351 577 03 m amp 5 8325 1995 35 80351 5 7 11 m 5 5825 4176 5R3 000 amp Bracket Receiver 80352 S5R3 000 m 5 1254 R amp R Complete 7 Pipe aea Sn cs B 80942 53 1 11 m 5 BE 1994 19020 POR 003 7 30 USA B0342 SRi AZ2 m 5 1EB g020 PTO 004 amp 7 30 Canada 7 shrdud As AS Fanfine del Sol 5 Si B0342 SH1 Az2 m 5 16 82 ND Design 80 15 POB D13 ee B0342 SH3 A02 m 5 3942 94 2 18615 208 013 HONDA CIVIC DEL SOL 1993 96 AIR CONDITIONING HEATER Cont d B ReceiveriCom sor i UM BO34 t 5ER1 A1 m 1994 5 Si Model BD341 SR1 A12 m Modal 80341 5R3 AO m 1995 36 80341 5R1 A21 m 9 Pipe Eva onc essor EE 8D343 5R1 A 1 m 1384 USA 90243 5 1 20 m Canada 5 Si Model 30343 S8H1 A22 m VTEC Model B0343 5Fi3 AU2 m 1255 38 B80343 SHt A22 m 10 Hose Discharge 1993 Br315 5H1 A1 m 1894 55 USA BO 315 SR A12 m Canada z Si Mode 0318 5 1 12 VIEC Model B0315 SR3 311 m 1
78. 1 Hose Suction 71803 BO31T1 SHT A17 m 1924 56 USA 0311 8 1 12 m Canadal GSi BOS11 SR1 At m dread BO0311 SR AC by Appilcatian 12 Bracket Discharge Hose 13 Pipe Condenser 1994 USA Canada 5 Si Model Model 1995 96 14 Pipe Front Suction 1993 1984 USA Canada 5 5 Model Modei 1 16 Compressor Ass 1903 1994 Hadsys 1995 1386 5 amp Model Model iw Pwr Strg Add 4 17 Clutch Compressori 1983 lads 1995 1996 S Si Model 18 Bracket Compressor 5 Si Model Model Brace Compressor VTEC Model 1385 06 15 Pipe Rear Suction ISRAI m B0331 SRHi A m 80331 SR1 A12 m BOA 1 SAAT m 80331 SR3 043 m 80331 581 A12 m an3z1 SR1 A1 1 m BO321 SH1 A12 m B0321 SH1 AT2 m 221 5 3 02 m BO321 SRT A12 m B 322 5R1 A1 m BU322 S5H1 Az22 m 80322 57 1 427 m BOG22 SA3 Ab2 m B 0322 5H1 A 2 m B5 5 5 5 5 mo intaia un n ininin in in ininin in 38310 POC AO3 m 11 m 4 1 3BB10 POG AGE m 4 1 3 amp BtO PO6 AD6 m H 1 3BB10 P28 AU2 m 1 1 3JB810 PRT AU4 m 4 1 3B89D PU 7 014 m 1 5 iBOOJ PD6 QU6 m 1 5 1 5 38900 POB AD2 m 41 5 38HBD0 P2H AO1 m 15 3B900 P27 003 m iH 5 qinciuder wiCampressor Assy fincludes R amp I Compressor Assy wPwr Strg Add 4
79. 11 2 9 front glass guide to the rear then remove it 7 Remove the quarter glass as shown 4 x 0 7 mm 4 0 4 kym 2 3 Ib ft GLASS RUN CHANNEL 4 x 0 7 4 N m 0 4 kg m 2 9 lb ft MOTE When installing the quarter glass set it properly MOUNTING BOLTS 6 x 1 0 mm amp N m 0 8 kg m 5 8 Ib fti 9 OUTER MOLDING FRONT GLASS 3 MOUNTING NUT amp x 1 0 mm 10 1 0 kg m 7 2 lb ft 8 Remove the locknut then remove the rear glass guide NOTE When installing the glass run channel take care NOTE Hold the adjusting bolt with a flat tip screw not to twist it Make sure the glass run channel driver when removing the locknut is fastened securely as shown REAR GLASS QUARTER GLASS R GLASS GUIDE Location A _ Location ADJUSTING BOLT FRONT GLASS GUIDE GLASS RUN CHANNEL MOUNTING BOLT 6 x 1 0 mm 8 0 8 kg m 5 8 Ib ft LOCKNUT HUN 6 x 10 mm SABE 10 Nem 1 0 kg m Location C 7 2 ib ft cont d The del Sol Guide 20 7 47 Doors Glass Regulator Replacement cont d 3 Remove the two mounting bolts two roller guide 12 Installation is the reverse of the removal procedure bolts and loosen the two motor bolts Disconnect the connector Remove the regulator assembly 13 Roll the glass up and down to see if it moves freely through the center hole in the door NOTE Scribe a line around the roller quide moun ting bolt to s
80. 127 6600 107 5500 GSR 125 6600 106 5200 OBDI USDM OBDI B18C1 USDM 96 01 Integra OBDI GSR 98 01 no 99 OBDI USDM Integra EP H 99 00 S MX 96 00 CRV OBDII Orthia 2 0GX 96 00 CRV USDM 99 00 CRV 92 95 OBDI Civic DX LX USDM 93 95 Del Sol S 96 00 OBDII Civic CX DX LX USDM LX 97 LX Sol S E 97 OBDII sas MES USDM LX 00 LX EX 93 LE OBDI LE Sol Si USDM 95 USDM D16Y8 The del Sol Guide Manuals USDM Helms Manual scans door glass weather stripping interior trim center consoles rear bins dashboard seats carpet front bumper roof rail trim UK Helms Transtop Section USDM Part Number Catalog Mudflap Installation Power Antenna Installation Seat Cover Installation Spoiler Installation Service Bulletins Issue resolutions straight from Honda Door Rattle Fix nd Release July 2 1993 Roof Leak Fix Released Mar 12 1993 Revised Oct 8 1993 Roof Leak Fix Released Nov 28 1994 Roof Noise Fix Release date Dec 18 1995 TOP 10 BESTSELLERS Through the first six months of 1994 The del Sol Guide 27 28 Doors Glass Adjustment Adiusting bolt locations NOTE Before adjusting the glass make sure the roof is locked securely Take care not to damage loc
81. 15 Cover Condenser HONDA CIVIC DEL SOL 1993 96 33902 PAF 085411 83 sTo K 54 55 34603 SF AO 5 4 Win 84 06 19015 PO8 di 8 55 Screw Adjustin 34506 5A2 A0I 3 1 Order by Application B Spring Adjust 33904 SR2 A01 3 14 a Label Fan Cautio 18018 PO8 000 2 16 7 Grom 33905 SR2 AD1 2 00 qunciuded wFan Shroud Assy included wiLamp Assy 9 Motor Fan Bracket Lamp ND Design 19020 08 013 7 167 22 B 1893 95 t Deeper aad Toyo Design 18030 POB D14 187 22 SL e du AR Com wiRadiator Removed Deduct A 9 1996 74351 SR2 J00 10 98 pu p piete L74361 SAZ J00 10 961 5i Model 83 95 19200 01 004 25 50 83 96 18200 P2A AD1 28 4487 Model 94 95 9200 30 003 25 108 33 96 18200 P72 013 25 10833 w Add 5 w Pwr Strg Add 3 E gt 10 Rad Upper PF Retinish Hood Outside S Si Model 18501 POB DO0 7 1567 Add for Underside 45501 P30 00Q 4 amp 7 27 92 Refinish J 11 Hose Rad Lower Hood Assy amp 51 Model 19502 208 000 7 3167 VTEC Modal TED2 P 37 D00 7 R amp R Upper amp Lower 1 0 12 Tank Coolant 19101 POB J00 3 3735 13 Cap Tank 93 84 13110 08 000 8 40 95 96 19102 5 5 38 14 Hose Coolant Tank 9194 23 010 5 22 15 Bracket Coolant Tank 8 15 2 00 12 72 A C REFRIGERANT CAPACITIES 5 M R 12 Relrigerant Capacity 1993 21 23 Ozs 1 31 1 43
82. 1906 52370 ST7 GGD m 22 260 12 52371 ET GG0 m 22 268 12 e 1 i E 3 22370 593 80 m 22 25507 Panel Assy Rear Body he 59371 5R3 ARO m 422 265 07 199995 S6100 GR2 ASUZ7 65 26823 06H 52370 8R3 G90m 422 199 65100 5 2 5122 6 5 258 67 52371 5 3 680 22 Deduct 2 2 for Each Quarter Panel includes R amp R Hub or Drum Splash Shield or Backing Panel Removed Deduction includes Common Surfaces amp included tions AS amp Bearings R amp A Both Sides 3 2 2 Stiffener 66117 SR 10 44 10 racket Hose Brake 3 Stiflener F BB1i12 SR2 08072 15 7985 5 Model gc Ss As i d included wear Body Panel m Si VTEC Modal 854 Vent 15450 5 3 000 18 55 L 46439 5H3 020 m 8 54 5 included w Traiting Anm pc 32 Protector Lower Arm 52354 SR3 000 m 5 88 9 Strut Assy 52964 SA3 000 m 5 88 USA Use Component Parts Only 33 Arm Assy Compensator 5234 1 SR3 000 m 1 1 34 27 Canada R amp R Both 1 8 w Tralling Arm Removed Deduct 8 Si Ma m 1 0 34 Bushing Compensatory M PA Model n 5K7 003 m 13 48 Lower Arm Removed Deduct 8 RAR Both Yamashita 52343 5R3 004 m 14 B6 10 Spring 50441 5 0 00 m 4 3 included wi Compansator Arm Assy Ay Shock Application nz E 15 m 5 Panel Asay Rear Finish 66 130 SR2 A00Z7 190 75 65 52811 5 7 1 3 108 52 Bracket
83. 2 1 10 2 1 Horsepower hp net 160 7600 160 7600 160 7600 160 7600 Torque ft Ib 111 7000 111 7000 111 7000 111 7000 8200 8200 8000 rpm 8000 rpm DI Uu il Click To Begin Video Playback Above Left DOHC VTEC Model Stock Engine no A C Above Right A video clip from MotorWeek click on the fram to start playback The del Sol Guide 17 18 JDM MODEL FEATURES SUMMARY 1992 1997 1992 Shared Features all trims Reclining Seat backs Center Locking Rear Storage Compartments Coin Box Remote Fuel Filler Door Release with Lock Trunk Cargo Area Light 2 Speed Intermittent Wipers Trunk Open Warning Light Rear Window Down Warning Light High Mount Brake Light Auxiliary Lights Gas Pressurized Shock Absorbers One piece headlights Center Armrest with Storage Compartment Impact Absorbing Bumpers and Beverage Holder Audio System Cover 3 Point Seat Belts Resetable Trip Odometer In Trunk Roof Storage System Center armrest with storage compartment Door handle map lights and beverage holder Front stabilizer bar Front engine front wheel drive 2 passenger 2 door targa top convertible 5 Speed Manual Transmission Four wheel double wishbone suspension Power side rear windows Adjustable steering column Tachometer Digital Quartz clock Rear window defroster Exterior colors Milano red Flint black metallic Vogue Silver Metallic Captiva blue pearl Samba Gre
84. 20 200 View from terminal side TER 1 20 connector BLU AWHT YELAWHT WIRE WIRE V L z 16 M connector Ld TAL Measure the voltage between the No 7 No 20 and No 24 termi nal for the roof control unit and body ground NES din Repair open in the YES RED WHT YEL WHT and BLU WHT wire be tween the roof control Check for loose roof control unit connectors If necessary substi tute a known good roof control unit and recheck Pri LIFTER SWITCH f le gt Ta a p e ROOF LIFTER MOTOR ur View from terminal side md one Turn the ignition switch OFF 221 e nego WIRE GND 5 connector 1 Check for continuity between the lt 1 terminal for the fifter switch and body ground Repair open in the BLK wire be e NO tween the roof control unit and S Is there continuity iaia body ground YES Poor the ground G552 vi galli mee Check the lifter switch see page 20 227 i v NO Replace the lifter switch and Is it normal gt e n ss SERES recheck To page 20 202 cont d The del Sol Guide 20 201 Power Roof Troubleshooting Flowchart cont d From page 20 201 eROOF LIFTER MOTOR TEST ris Turn the ignition switch ON Measure the voltage between the No 2 terminal for the roof li
85. 2240 Si VTEC Model 51350 SH3 020 m 41 3 22005 96 F 45018 S04 VO m 5 309 58 L 51350 SR3 020 m 13 220 05 L 45019 504 VO m 5 30958 1995 96 51350 5R3 020 m 41 3 220 05 wo ABS 93 34 45210 SR3 LOi m 5 315 97 L 51350593420 mtg 220 05 L 45230 583401 m 5 31597 iwiKnuckle Removed Deduct 5 Both Sides 2 2 95 96 45018 5R3 A00 5 28 Bushing Lower 51392 593 024 m 1 20 89 L 45019 SR3 A00 m 5 299 5 FwLower Arm Removed Not Pan Numbers WAH Sulfix are Hemanulaciured Pars 29 Bushing Absorber Fork CROSTA 13 56 i a cluded wiLower Assy Hw Roto Romoved Deduc 2 Bushing Radius Arm en Yamashila 51385 SE3 N 3 m 85 64 464 10 SR3 2m 3 31 83 513895 SR3 NO3 m 85 64 46410 S83 023 m 3 3183 Tokai 51385 SR3 NOZ2 m B5 64 pa 51356 SR3 NO2 m B5 B4 Shield Spin Deduct 2 31 Washer Arm Outer 31998597 000 19 51388 i A m S Si 93 51300 5R3 NO2 m 10 8817 wit ABS 9995 45255 5R3 010 m 2928 94 36 51300 SR3 013 0 8817 06 45255 501 000 m 600 51300 ST7 003 m 44 0 10879 ie in R amp R Knuckle or amp Bearing Assy 34 Bolt S Stabile nu 5 5 90112 5 0 000 0 1 20 27 wABS T 51210 SR3 N00m 18 209 68 35 Link Stabilizer r a L51215 SA3 N00 m 41 8 209 68 Model 54320 ST7 003 48 96 033 01575 6 96 56 d 2 36 Bushing Stabilizer End 51312 5R3 000 meio 7 74 EAE i m Stabili 5108 5 3 000 m 10 06 Wheel
86. 3 5010 mazzo 2420 OH Suspension SARA Labor Times Shown are for Ranlacermant with Now DEM Bare rar linn HONDA CIVIC DEL SOL 1993 96 Road i Model 97 95 31141 HEA ad Crossmember EXHAUST 45 3tt41 P25 448m 5 2305 1934 51205 5 0 11 8 66 35 VTEC Model ji4l PVr ADi m 5 4462 1995 96 50205 S5R3 N11 6538 Altra dani Assy 15 CT 18100 PMB HOU m or Sinciuded in Trans Crossmember So i J 31112 201 000 T 26 9 wiCalil Emissione 9 51112 PR3 000 m 50 AIR CLEANER Man Trans 18160 P2E L00 m a 315 00 stay cn la Trans IRI 5 MODEL 1993 95 VTEC Moxini 04 05 931113 000 m 32 B uper t Pca m AA SEN non amenat 6 es A 2 5 Auto Trans m 5 VTEC MODEL 1994 96 5 Model 83 35 18100 000 m 4 8 210 28 fOrder by Application 96 1B100 PZj D0O0 m 4 8 248 00 da AC Add wPwr Strg Add 2 VTEC Model 18100 23000 m KB 31157 Ainciudes Cups Conveger B ATTERY 5 5i Modal attoryi 51500 5R1 A02 A 8970 1993 95 18115 PDO QOA m 8 1843 Cable Positive 1996 Mod jo410 5R3 A2 1 3168 Ishin 115 2 004 m 8 17 22 39410 592 02 5045 pon 2 2 003 m amp 8 1053 S Model 32410 SR3 AU2 5 4024 VTEC Modal 84 95 18115 P30 D03 m 8 1345 VTEC Model 04 32410 5R3 AO0p 4 5 4024 08 18115 P72 003 m B 9 87 124105 3 42 5
87. 3 P connector from the left roof lock switch LEFT ROOF LOCK SWITCH View from terminal side 1 View from terminal side rl p LIA BLU RED i WIRE MANU LOCK RI PNK WIRE MANU LOCK tL i Measure the voltage between the V D No 3 terminal for the roof lock switch and body ground E Nd mE 3 View from terminal side pe parue ine E E X B N 3 connector _ pl G M E Is there approximately 10 ve the ignition switch OFF ud EM PINK WIRE nitro cia det ERE MERCED WIRE MANU LOCK R MANU LOCK Lii Check for continuity between the 9 3 termina and body ground edes nali os 35 EE MEM eee Repair short in the aaa YES BLU RED and PNK CE us wires to the body ground View from ferminal side peer csi csi a lie di 14 Turn the ignition ch ON TE et ny PNK 16 P TA WIRE connector VA BLU RED ea WIRE Measure the voltage between the 7 d No 4 and 14 terminals for the d i roof control unit and body ground E jl LA tto Repair open in the rc cairo La e YES BLU RED and PME lt is there approximately 10 My desse wires between the roof BERS ME ci NIE dei c Ma control unit and roof NO lock switch Check for toose roof control unit connectors If n
88. 31515 SH3 000 S Mode 78115 5 82 22 mai 23488 MEC HM 27 VTEC Model 78115 8R2 A72 m 1 1 234 88 4 Cover Hood Hinge A 74213582 300 47 Meter Fuel 94 78130 SR2 A02 11 83 32 Vincluded wiCow Top Gnile Assy 06 78130 5 2 903 4 7858 5 Panel Assy Plenum 3 81100 542 0022 Panel instrument 04 95 77100 52 ABiZAm 50 49233 Not included in RAR Instrument Panel 95 61100 SR2 AD12Z 96 TTIDO SAZABIZAm 50 492 93 Case Meter TB235 SH2 62 miis BO 96 61100 582 0277 12 84 Meter incluges Meter Visor Dial Plate Clock Assy Deduct 3 5 w Lower Dash Panel Asay 11 08 6 Ext Plenum Panelf 6117858233 17 86 Tachometer Speedometer Fuel Meter amp Print Panel L 61179 5R2 30077 Not included in A amp A Instrument Panel 7 Frame Upper B1 20 5H2 ADOZZ 5 95 49 Panel Print 78108 SR2 A32 mato 34 35 L 51130 5R2 AQ077 7 96 Order by Application inciuded wPlenum Pane Assy 80 37 150 Auto Trans 78230 SA2 A12m 11927 amp Panel A y Dash 93 amp 1500 5R2 AQQZZ 51 Indicator SRS T8190 SH2 M07 m 9569 94 61500 592 0122 40 48 52 Cover Indicator 78116 SR2 962 m 980 x Une 53 Controller Illumination J5150 SRz AbD m amp 67 89 9 XMbr Dash Panel 93 61550 SR2 AUUZZ 155 5 20 16 Not Included in RAR instrument Pane 84 96 81550 592 5 56 12 Protector Driver del S e AT 70 28 10 Gusset CrossmemberT a 04513 582 30077 50 13 Garnish Side Defroster 77470 5R2
89. 37 10 04641 52027 a 48 5 137 10 Trim Panel 224 irae 5 8 5 w Quarter Panel Removed Deduct 1 3 8 Moulding Rocker Panel 71B00 SR2 D03 4 110 00 1850 87 03 NOTE All Parts in this section are included in R amp R Trim Panel unless noted otherwise sete ba ao kipara Tes fae mom Fine ma amd mec HONDA CIVIC DEL SOL 1993 96 tener tehi ASi Hik EH 5 4 Tate Glass Shoppe i A FRONT DOOR Cont d i Joint HEP 308 2 9 8385 72245 98213 1258 Included wLatch Assy ipie RIM Cont d triker Latch 72135 5 3 003 2 1300 5 Sto Door Glass INTERIOR T d wi Lan 22195889009 42 3090 72332 5 4 003 3 42 L 72146 Sm3 003 2 Eos S GNE Vect iw Trim Panel Removed Included in R amp R a 73310 58203 3 15494 3350 SR2 i wee CER NY Ed AD 846 Green 73310 SR2 A01 13 17256 Z8 ee IL 712 L T3360 SR2 AD1 13 17256 pou ve 8 Rod Door Lock 72132 572 003 A ile Lt A 203 122 ARN a i 1 j 1 i i ZZZ olde Rod puesea mes eii WA oe 17 11 Handle oe ra Bue s FvO4742 3BTY 413 NA m EP 2 1 VO AE 92 ni M ud zi FL he Larger d 1 o c du 3500 7 Channel Run 72235 58203 13 59 04 Cypress Grean 2 4467 72278 582 003 83 59 04 i L 72190 583 0298 2 44 67 amp Complete Includes Front Door
90. 50 12 Chamber Resonator 17230 P04 G00 2 6424 96 18030 SR2 C7U J 21500 11 5291 Resonatort 17232 P04 G00 4 92 VTEC Modal 94 06 18030 SR3 ATO 7 2750 included Chamber Fd 86 18030 582 90 7 24612 ER T Meo Sens S MODEL 1996 Si Model 18310 SR3 J41 4153 Ei j VTEC Model 1 Cover Air Cleaner 172 10 P2F AQ 2 Element Cleaner 17220 P2F A01 Complete 3 Case Air Cleaner 17240 PeF AQU 4 Joint Rubbarf 17228 PzF AO0 wAir Clesner Case 5 Rubber Intake Seal 1r244 P2F AQQ amp Tube Air Flow 17244 P12 ADO 7 Tube Air Intake 17243 P1Z AUO 8 Chamber Hesonat 17231 14 00 B Seal Resonator Aubert 2 17222 PO4 GDO 10 Rubber Cleaner 17212 PFO7 000 included w Resonator Chamber a 3 amp 1B2 PT3 Q01 m 55 1 5 Model 36162 2 01 m 5 119 83 Si Mode 35162 P2M A m 5 118 83 alve Elec Air Control 5 Model 36450 POB Y04 m 6 19153 Si Model 93 05 3645 P2B A 1 m 6 191 53 36450 P2J JO1 m 6 155 70 25 15 VTEC Model 94 95 36450 230 000 m 6 20158 1360 96 356450 P2J JD m 6 155 70 Sensor MAP 9335 SX B3O PO5 AO m 7 206 95 85 40 06 3 830 POG DOD m 7 MA 19 06 Dealer lor Core Charg Pukay Ai AlternatorThe dels B Pa d Ea d ula 96 17300 504 G31 m 96 17356 STO 000 m ELECTRICAL 2 40 pi ALTERNATOR 6462 Alternator Assyf 4 92 5 Si Model 93 95 31100 PO8 DD4RM m 1 3 247 71 3 45 96 31100 P2E A01AM m 1 3 SII Modal g4 5 31100 PXH
91. 7 10 a included w Aear Pillar Gamish Ass i qineluded WFoof Side Lock Assy 817 Retainer Rear Pillar A 72385 5 2 1 02 15 Catcher Lock Front 85030 592 023 27 98 72305 SR2 003 21 02 85080 5 2 043 27 98 Protector Wheel Opening 16 Catcher Lock Rear 93 B5035 SR2 804 22 42 18 74430 592 00 2 1041 L B50B85 SR2 3M 22 42 74430 SR2 AO 10 41 94 95 SE Fora Ay ous 19 Lower 74553 SF3 ADO 7 13 T455B8 SR3 AUQ 7 13 88038 572 90 2242 Add lo Edge Panel 4 L B5085 SR2 904 2242 AddlorPi 17 Damper Asar Catcher 85037 SR2 000 6 45 Refnish uet Dodi HONDA CIVIC DEL SOL 1993 96 QUARTER PANEL Cont d 19 3 Bri Security B Bor ROOF HOLDERS3 E 20 Hinge Sec SHEET METAL EXTERIOR TRIM Cont d 2 da Vide 94465 SRe 000 21 Pin Spring aiside 94305 40222 94 22 Base Security Box B4451 SRZAGOZA 7 8428 includes R amp A Rear Panel Trim amp inner Upper Pane LUGGAGE LID Use Procedure Explanations 24 and 28 with the following text ee Luo ae Lid Oubli SURE TUNE TEE E 2 5 int Fennie Hinge 2 Hetnish SPUIEN errereen a eee vicine 12 RAI Luggage Lid Assy Ley EE IRA 4 20 Panel Assy Inner Quarter 032211877 12 pss pi 1993 95 64300 SAZASIZZ 65 46451 14 6 L BIOL SRO ASILI 6 5 48451 E 9 ax 20 5 1296 4300 582 451 B5 432 72 e MEM 45 3 m 1 Holder Assy _7aT20 SR2 950 1 0 291 30 21 Pillar inner Lock
92. 7 8 2 008 9 Clip Cable 91547 5A5 000 162 21 Clip Rear 91508 582 009 to Control Remote 33 94 T4BB2 SRZ ADIZA 51 05 22 Lamp Ass 34270 92 401 95 TABEISRIATZA 84 40 2 DAD 5 a 34271 SR2 A01 74382 SR2 A1128 72 96 L 34276 SR2 A01 11 Knob Remote Control T4883 SMd QO3ZA 5 06 i need gii uen 12 Co patie Agir coli Tin BRz ADTZA 12 76 1 Var H ELS I 0 ROOF SIDE LOCK gia TM DET 11 94 Manual 99150 SR2 A01 9 10887 09841 54200 2 9 15500 Mast Antenna 39152 SK7 A01 47 20 Mene Antanna 13 Panel Outer Rock Gap Section 14 Midg Rocker Pane Sg tear PM ipa Section i Lock Assy Rool Side SM 95 R 85200 682 9027 5 216 95 1 Glass Back Window 65250 5 29027 5 216 95 Honda 96 85200 SR2 XMZA 5 167 90 Clear B5B51 SR2 AQ3 28 313 35 15 Garnish Assy Rear Pillar L 85250 5R2 wMJA 5 167 90 Green 83 95 5851 5 2 127 28 33041 Blue 74401 5R2 0032C 5 14378 bwrHescliner Panel Removed 96 B5851 5R2 A13 28 NA L 74402 592 0030 5 14378 2 Lock Roof Side 93 95 852 10 SR2 020 80 02 NAGS Blue Green 74401 582 0097 5 13015 B5250 SR2 020 84 58 Clear FBO474BCLN 428 NA L 74402 SR2 0097K 5 130 15 85210 5R2 901 T2 T5 Blue FBOS 46BTN 28 CypressGreen 74401 SR200970 28 134 57 Roof Lock Side vor imi MES ach Seat Removed zs 5 4378 3 Guide Roof Deduct 3 1 Flint Black SPt 5 1437 19
93. 93 B5220 SR2 000 3 50 2 Clip Glass Nba i u 91562 5 2 003 174 L 74402 58200 5 1437 1994 96 85220 5 2 020 3 70 3 Clip Glass Number 2 w poer Glass Seal Granada Black 74401 5R240037 6 129 76 4 Clip Cabi ae 1 00 4 Channel Run 85825 SR2 003 28 67 L 74402 57200 5 12976 5 Washer Side _ B5270 SR2 1 64 5 Seal Glass Upper Not Serviced iste Green 7A4Di SR2 D dZL 5 141 56 8 Knob Side Lock Releaset 6 48 6 Seal Glass Lower B5835 SR2 003 67 05 L 74407 SR2 D037L 5 15336 7 Cushion Rod 85231 SR2 010 2 92 7 Sash Glass B5830 SR2 D03 4789 Red 74401 SR2 0037H 8 130 15 Base Rod Cush R523 SR2 000 4 35 85880 572 003 47 88 L 74402 58240372H 5 13015 Pod B5126 SR2 000 6 10 Grommet Sash 6 5100 91651 362 003 1 78 Samba Green 74401 SR200070 5 14378 Guide Rool Stopperf 9 Panel Assy Rear 5E SH2 AQ0 25 513 85 L 74402 5R2420370 5 14378 10 Fro B5225 SR2 302 4 48 Deduct 3 for Each Removed Silver 74401 SR2 00 M 5 L H5275 SR2 B02 3 71 Panel tor d 0 592 000 210 53 7AESRROUZM 5 i1 Rear B5235 5R2 902 4 80 11 Regulator Glass S820 SF 003 34467 White 7407 5 5 13015 L 85285 5R2 002 4 80 Gallo Detros 32202 SR2 000 L 74402 SR2 000Z7F 5 13015 12 Stopper 85135 SR2 000 2 78 16 Seal Gamishf 74406 SH2 003 12 83 19 Grommet Roof Side 91619 SR2 003 2 24 74416 5R2 003 12 83 14 Hook Roof B5125 SR2 020 1
94. A2 m 41 0 68 65 6 Tube Filler 17651 5 2 000 23 18 Modal 94 42200 SR3 A0G m 8 123 38 wit ABS 52350 SH3 A12 m 41 0 68 65 7 Tuba Breather 17653 SR2 000 9 42 Ms Vucuse aA SOO mi o R amp m or 4 Seal m 37 SF A 1 4 iiis RA 550 11 10 67790 Band Fuel Tank Mount 7522 SR2 000 18 94 5 Bolt H 95 06 0 5H3 G21 10 67 75 11 Bolt Fuel Tank Mount 17525 SR2 000 5 04 Nagaya 90113 5 0 005 m 4 Q8 552350 5H3 Glimai0 6779112 Valve Two Way 12371 5 4 02 40 47 90113 5 0 006 m 4 08 wiTrailing Arm Removed Deduct 5 13 Gauge Fuel Tank 53 94 37800 SR2 AG1 m 45 00 Included wHub Bushing Lower Contro Arm 55 96 37800 SR2 003 m 8 8613 6 Plate Backing SSR 43110 SR3 ADi m 2 48 50 28 Number 1 2 Side 14 Gasket Ga 37801 5H3 000 2 08 43120 593 01 m 2 4650 1993 95 52365 5 3 000 m 4 5 included wFuel Tank Gauge 068 43110 504 01 m 2 45 16 15 Retainer Gauge 37802 502 000 33 L 43120 504 01 2 45 16 Hokushin 52365 SK7 A02 m 5 20 38 116 Pump Fuel 93 05 17040 5 m 291 66 7 Shield Splash mashit BOI65 SHI 000 m 5 17 52 98 17040 SR2 A32 m B 291 66 1993 94 43253 5 7 020 m 2 25 73 28 B eked Wt Pun gere SED 000 5 74 43254 SK7 020 m 2 i 1995 96 dt et 1996 1B Hose Fuel 7707 5802 121 42 wiABS 43253 5 950 m 2 2596 5 Model Model 52622 5 3 010 m 4 amp 5 1752 3 L 40254 5K7 950 m 2 25 96 5i Mod
95. ACTION install the Door Kit listed under PAIRTS INFORMATION in both doors 1 With the window up place a piece of mas king tape across the glass and the center pillar weatherstrip as shown 4 STOPPER STOP SCREW MASKING PLATE Replace TAPE 4 Hold a smail piece of paper over the socket on the new stop screw then press the end of the wrench into the socket to hold the screw in place Carefully install the screw into the 2 Draw a line across the tape with a pen then stopper plate cut the tape in two along the glass edge with a razor blade In step 5 you ll match up the two lines on the tape to make sure you ve adjusted the glass to its original height CENTER PILLAR WEATHERSTRIP HEX WRENCH STOP SCREW PAPER Using the line on the masking tape as a gu de adjust the new stop screw until the window is back to its original height when closed NOTE One full turn of the stop screw equals 1 mm 0 04 inch ML pape i 1993 American Honda Motor Inc All Rights Reserved Casto ossi 1 of CUSTOMER INFORMATION The information in this bulletin is intended for use anty by skilled technicians who have the proper tools equip ment and training to correctly and safely maintain your car These procedures should not be attempted by do it yourselfers and you should not assume this bulletin applies to your car or that your car has the condition described To determine wheth
96. AN E ay Es M S MUN d Ce SLIDE SWITCH SLIDE MOTOR SLIDE SWITCH REAR Slide switch REAR Roof slider moved rearward Fully H View from terminal side Move the roof slider rearward and be sure that there s continui ty between the No 1 and Mo 3 terminals c View from terminal side Move the roof slider forward and be sure that there is no con tinuity between the No 1 and No 3 Slide switch FRONT Roof slider moved rearward Fully terminals View from terminal side Move the roof slider rearward and be sure that there is no con tinuity between the No 2 and No 65 terminals View from terminal side Move the roof shder forward and be sure that there is continui ty between the No 2 and No 6 terminals The del Sol Guide Motor Test SLIDE MOTOR PULSE SWITCH Slide motor coll terminal side it Attach the roof slider wrench to the slider motor 1 Be sure that there is continuity between the No 1 2 Turn the roof slider wrench by hand and be sure and No 2 terminals that there is intermittent continuity between the Mo 4 and No 5 terminais i 1 1 i viow from The del Sol Guide 20 237 j PO A rR ZA N RETAIL A Roof Tilter Motor Test Hoof Filter motor pulse Roof Tilter motor coil ROO
97. BOSRBADIZE 2 3500 jacit Handle Pul Men 2 3200 ROOF wiTrim Pane Removed Includes R amp R Lock Cylinder 5 Cap Pull Handle amp 3510D SR2 0002A 1 72 Procedure Explanati and 28 with the following text Bracket Pull Handle 3508 552 200 12 5 Ring C ende 1134 501 008 L30 tw uiii 17 ar heim Praal Removed Ne t Included in Trim sal aida SOS R72 120 SR2 AO2ZA 28 SHEET METAL EXTERIOR TRIM 12160 582 2 28 1 7 Switch Assy Master 15100 SFO 0278 2863 Refinish Removable Roof Outside 2 2 S Mogel i iced Ac 7R160 SR2 A02ZA 26 63 Relish Front Header Panel 10 i Mode D rut t 2 inish Rear er rane 4 Switch Remote Mirort 35753 5f2 003 B338 Biincluded winside Had HE 16 Cover Inside Handle 72121 582 00328 5 30 10 Panel Switch 35751882 A01 1817 L 72151 5R2 D0378 5 30 5 Mode Do E go 17 Cable Inside Handle 93 72131 592 01 11 56 Si VTEC Model 3575 1 SR2 GO1 13 82 bes Pa 34 96 72131 582 0 1120 Stich Pave Window 35782 582 003 357 Hinge Upper GTASO SMA KOIZ2 2 2738 13 Panel switcht WI 67410 5 4 122 2 27 38 rici wSwicn Sub As 14 Brkt Master Switch 36765 5 000 pa Hinga Lower 3 5 15 Brkt Sub Switch 4 755 50 30 11 84 APER user an NA 20 Check Door Todt SRO 008 28 62 Si Model n 3 N et Pin Door
98. CKING GUARD TAPE e Remove the remaining adhesive backing from the guard tape Repeat on the other side of the trunk lid 1996 American Honda Motor Co inc All Rights Riaserved ThA dtBPYPRRI Copyright 1998 American MEO Wet or Co Inc All Rights Reserved HONDANET EPS Accessory Installation Instructions 16 STEVE BAILEY HONDA SELECTED PUBLICATION Page PUB No Title AI AII18041 1997 DEL SOL TRUNK SPOILER 10 15 98 03 Of 04 Issued 08 31 1996 9 Fit the spoiler into position on the trunk lid Install a stud into the top and bottom holes Install a butyl O ring and a nut on each stud where the strut was removed Torque the nuts to 8 to 12 N m 6 to 8 Ib ft TRUNK SPOILER BUTYL O RING MF s NUT bottom studs 10 With an assistant holding the trunk lid open install the new support struts included in the kit Remove the mounting bolts at the top and BUBBOHT the bottom of the support strut and remove the strut Repeat on the other side 1898 American Honda Motor Co Inc All Rights Reserved i Copyright 1998 American Honda Motor Co Inc All Rights Reserved Press the new support strut onto the top and 3 of 4 HONDANET EPS Accessory Installation Instructions 1620 15 98 STEVE BAILEY HONDA SELECTED PUBLICATION Page 04 Of 04 PUB No Title Issued AI AII18041 1997 DEL SOL TRUNK SPOILER 08 31 1996 11 Install the rubber tubes into the trunk seal USE AND
99. CODE LOCATION code located on dock pillar CLEAR COAT IDENTIFICATION All colors are ciear cost Code 81 Milano Red s sl ge All door jambs and pillars clear coal INFORMATION LABELS intormation Misi fer Pie A Ba Si The def Sah Guide 845 1 SRS Caution 93 77871 SME ABn 2p 5 7 787 aid HONDA CIVIC DEL SOL 1993 46 FI ES Us ih y 3 becifcaiont 42782 SR2 AU1 274 Si Model 42762 SR2 A11 2 62 VTEC Model 42762 592 22 2 5H TOrder by Application ABS Caution 57079 SR3 AQ0 3 51 4 Fuel Filler Cautian USA S 5i Mode TIBE SAU 570 42 VIEC Model 1T55S SLO AOU 2 10 _ Canada 17671 8 4 00 50 5 Air qui into 77876 30 ABO 1 52 E Root Holder Caution 74742 592 50 2 03 7 Roof Holder info 74748 SR2 A50 2 50 FRONT BUMPER Use Procedure Explanations 1 and 28 with the following teri Relimsh Front Cover 4 Et 1 9 Reif Bar i i locis 1 0 Cover Assy 1 0 OH Bumper includes ARI 2 0 includes Driving amp ia E Lamps NOTE All Parts in this section are included in overhaul unless noted otherwise Cover Front 1 1990385 DATTI SR2 AOU 7 20 294 98 2 1936 HMMHHSRZATI 20 29496 Paint to Match Bincludes REA Cosma i amp Side Marker Lamps 3 Emblem 5700 582 000 4 1185 4 Bolt Assy Cover Upper apt 30 SBO 040 270 5 Washer 90540 S 47 000 1 00 WOV
100. Check 75760 SB2 D03 4 54 L 39120 54412 5 1512 2 Weatherstrip Door 7231059213 5 67 18 VTEC Mogel 39120 5 2 1_ 3 11037 Panel Removed 1 Not Included in RAR Trim Wedge Doo nuni Grille Lic 8350388201024 2 17 18 e Rubber Door Wedge 72143 2 010 20 74 n ih Handie Se ee 5 i gru rHinge a NODUM Refinish Lower Hinge PNIS 2 Ral Quiside AB includes RAI Trim Panel 1 Panel Removable 85110 SR2 8007Z 2 Moulding Roof Front Blue 74306 5R2 00378 L 74316 SR2 0037B Blue Green 74306 5R2 0032J L 74316 SR2 0037 Cypress Green 74306 SR2 0037P 74216 592 0037 Flint Black 7T4306 SR2 0037D L 74316 542 00870 Granada Black 74306 5R2 0037H L 743165 5R2 0037H Isle Green 74306 SR2 003ZK L 74346 SA9 0032K Red 74308 5R82 44037G L auc Samba Green T4306 SRZ 73300 5 2 003 10 239 41 L T431B 73350 592 003 1 0 23941 Silver 74306 SR2 0037L 7T3300 5R2 AO1 10 26600 7435 5RZ 0032L 73350 SR2 AO1 1 0 25500 White T4306 SR E T3300 SR2 A03 1 0 266 00 L 74316 5R2 0037E 7T3350 SR2 A03 1 0 266 00 3 Moulding Roof Rear Blue 74307 5R2 0037B Latch Assy 7 L 74317 5R2 0037R Manual A 72110 SH2 A12 ka 65 85 FD04744 5CLN 1 0 Blue Green 74307 582 0032E L 72150 SR2 A12 RI 65 85 FDO4744 5BTY 1 0 L 74317 Fower 72110 592 21 3 19588 Cypress Green 74307 582 0 3 Pers omea M NA meas
101. D xa connector hack for continuity between the k 5 P connector No 60 and 68 terminal and body BLK WIRE GND i M qround D i ina ehi 5 E Repair open in the BEK wire to the body ground 60 ROOF SWITCH TEST ora Turn the ignition switeh OFE Disconnect the 2 P connector From the roof switch ROOF SWITCH 1 View from terminal side Measure the voltage between the YEL WIRE IG No 1 terminal for the roof switch 3 P connector Repair open the YEL wire between the roof switch and under dash fuse relay box I D PL E RUM RNNN al Check the roof switch see page 20 234 so meet RNC gc HODIE p Heplace the roof switeh and recheck e i YES cont d To page 20 198 The del Sol Guide 20 197 Power roof Troubleshooting Flowchart cont d a From page 20 197 Disconnect the 20 P connector from the roof contro unit 9 ve ROOF SW sti rat a io 2 OPEN CEOSE Check for continuity between 20 P connector and 3 P con nector 25 GRN YEL and No 3 terminals 20 P connector 2 3 26 GRN RED and No 2 terminais GRN YEL lena ici E View from terminal side WIRE B UD ice CR RR SE NO Repair open in the GRN Y
102. D 5 Installation is the reverse of the removal procedure j SIDE BRACKET Take care not to damage wrinkle or twist the To remove the trim first r 4 Door sill molding lix Make sure the seat harnesses are routed cor Dashboard see page 20 65 rectly Dashboard side bracket 20 5 8 The del Sol Guide Consoles Center and Rear Replacement FRONT DRIVER S SRS wire harnesses are routed near the center lower 22 AIRBAG PASSENGER S AIRBAG cover CAUTION All SRS wire harnesses are covered with yellow insu lation Before you disconnect any part of an SRS wire harness connect the short connectors Whenever the ignition switch is ON or has been turned OFF for less than three minutes be careful not to bump the SRS unit the airbags could accidentally deploy and cause damage or injuries Refer to additional precautions beginning on page SRS UNIT 23 244 in the SAS sub section With built in sensors SRS MAIN HARNESS Covered with yellow insulation Disassemble in numbered sequence WIN YES CAUTION To prevent damage to the shift lever wrap it with a shop towel A T model When removing the center console use the protective tape to the dashboard to prevent damage NOTE Move the shift lever back A T model e Remove the shift lever knob M T model Lift up the parking brake lever PARKING BRAKE LEVER BOOT __ amp Take care n
103. DOWN position qo E 1 t A VE i 25 1 Lower the roof tilter to the DOWN position 2 Align the alignment marks of the roof tilter switch CENTER LOCK SWITCH and install the switch 20 256 8 91 HONDA CIVIC DEL SOL 1993 96 SECTION INDEX AVG Refnigerant 5 Air Cleaner T Air Condiioning Heater E Antilock Brake System Back Window ssss A Canter Console Clear Coat Idantilication ROOM iii l GO DEE Cruise Control System Electro us eie ces ta Emission System Engine cree Engine T rans Mounts _ Exhaust eerie Chait hereto cosenza Front Bumper LI ci Front Driva EE AUCH S ERST Front Fender Front inner Structure Front Lamps Front Steenng Linkage Gear Front acid Fuel Tank Hoad Information Labels META s Wt ER EE Instrument Panel pa TREE Luggage Ep cm dio m MAE Paint Code Localion Quarter Panel Hear Bumper Hear Lamps Rear Suspension csse E Hocker Pillars Floor Onan Seat Belts 1 Special Cautions Steering Pump Steering Wheel Column Underhood Dimensione isse ess Wheel ra RT III a EE Windshield SPECIAL CAUTIONS SRS SUPPLEMENTAL RESTRAINT SYSTEM Ralerto Procedure Explanation 29 for Supplemental Restrain Bag Cautions PAINT
104. Does the alarm sound ACE 1 ire i e a DST hae NO Turn the ignition switch OFF RN lat 2225 po Remove the warning alarm Check the warning alarm n eee ga iii n i NEN NEM en is it normal rane radiale cet an Sod Aes Disconnect the 2 P connector Mo 1 terminal for the warning alarm and body ground i i page 20 184 Measure the voltage between the Uri ie ln o Nat rit iii Repair apen in the YEL wire be tween the under dash fuse relay box and operation alarm Mr Check for loose roof control unit connectors necessary substi tute a known good roof control unit and recheck fe 2 P connector 4 VEL WIRE IGI View from terminal side WV a rei The del Sol Guide cont d 20 183 di us da n ACR peo Power Roof r Troubleshooting Flowchart cont d From page 20 183 LL vo 4 is there va tage SE Repair open in the BRN wire tween the roof control unit and warning alarm c C Hepair open in the YEL wire be tween the under dash fuse retay box and warning alarm Ce XXX ETA The del Sol Guide 20 184 Pha Operation Alarm or Warning Alarm does not stop sounding l urn
105. E Ubper Boll Ass 8 Boll di Cover Lower 4 72 7 Bolt Cover Lowe 0109 560 007 8 Washer Lower Boll 30540 SA 700 1 00 Tincluded waver Lower Boll Ass 3 Frame License Plate 7114 SD4 670 1752 10 Cap License Plate 9 675 582 5707 V 4 04 Blue sisted Order by Application u is License Plate 1108 SH2 02 4 14 ut License Plate 2 71113 52000 5 96 2 Cover Upper 71142 39220 3668 4 Grommet inh ide 71144 583 AUD 1 26 15 Absorber Impact 1170 592 068 64 68 16 Bar Assy Reini 93 71190 SA A 401227 3 12420 94 96 11130 58 344227 hd 125 00 w Bumper Cover Impact Absorber Removed Nol Included 17 Hook Bumper Sidet A TH 38 SF AL 2g 14 08 L 138 5R2 A 77 14 08 Tinciuded wiReintarcsmanr Bar Assy Gussel Heint Bar Outer HrzReESADO 1224 19 Gusset Reint Bar Cenler 71172 583 00 1142 20 Gussot Reint Bar Inner 71173 5 0 1524 FRONT LAMPS HEADLAMP Does Nat include Aim Lamp Lamp Assy 81 3 includes R amp VRAR Signal Lamp Assy 4 R amp Bumper Assy Both Lamps 1 6 A Located in Next Column Lamp Assy 33100 5 2 401 94 3 24183 kl 335D 85R2 ADt 13 241 83 84 06 33400 SR2 ADZ WLI 221 83 L 33I1SD SRZ AU2 41 3 241 83 inciudes REA Signal Lamp Assy 4 RAI Bumper Assy Both Lamps 1 8 I 3 03221313 2 Lens amp Bod 33101 5R2 A01 14 208 51 af 33151 582 01 14 211 53 94 96 33101 592
106. EATHERSTRIP NOTE Hf necessary replace any damaged clips Check for water leaks Spray water over the roof Do not spray directly on the sealing area and do not use high pressure water 20 9 Power Roof Component Location index ROOF CENTER LOCK LOCK CABLE RIGHT ROOF LOCK SWATCH POWER WINDOW MASTER SWITCH M PM DRIVER S WINDOW MOTOR E SLE is i 2 m ce 5 e ur xm Lem cree ae ED m i i UNDER HOOD FUSE RELAY BOX a wa t ELE Swit cH 4 AS VEHICLE SPEED SENSOR s er AS S s L E S S M TG 9 7 E M 2 y dw 4 Co Tops ES 9 ET PASSENGER S WINDOW MOTOR PASSENGER S WINDOW SWITCH ALTERNATOR NDOW CONTROL UNIT m uh POWER WI UNDER DASH FUSE RELAY BOX ECM 0 166 SLIDE SWITCH FR SLIDE MOTOR SLIDE SWITCH RR SLIDE MOTOR PULSE SWITCH ETERO DEVICE FABLE Papa H LEFT ROQF LOCK SWITCH TRUNK KEY SWITCH OPEN CLOSE PILOT BEAM SWITCH T TRUNK LOCK _ SWITCH FREE m er Inm IM CREAR WINDOW MOTOR WARNING ALARM 3 ROOF TILTER MOTOR OPERATION ALARM 4 ROOF LIFTER MOTOR LIFTER SWITCH BP The del Sol Guide 20 167 ram i rena Power Roof Circuit Diagram TT BATTERY No 32 BACK UP 7 5 IGNITION SWITCH UNDER DASH FUSE RELA Y BOX
107. EL 22 o POWER WINDOW CONTROL UNIT 12 5 f PASSENGER S DRIVER S BLK WINDOW MOTOR WADOW MOTOR BLU VEL 3LU GRN 8LU RED i Q BLU BLK BLU YEL BLU YEL BLU 0 The del Sol Guide 6 Power Roof Circuit Diagram A WHT BLU FROM PREVIOUS PAGE TRUNK ROOF REAR TRUNK KEY WARNING WARNING WINDOW YEL ROOF SWITCH ACH YEL LIGHT L LIGHT YEL INDICATOR BLK 1 GB52 GRA VEL RED WHT WHT BLU GRNM BLK BLK GRN i GRN RED RED BLK RED REAR WINDOW LIMIT SWITCH Cy 25 26 2 3 i 56 30 2 15 ROOF Xv ROOF SW TRUNK TRUNK TRUNK ROOF RH 1 OPEN OPEN CLOSE BACK WARN WARN WINDOW CLOSE SH UP LIGHT LIGHT OWA ROOF CONTROL UNIT TRUNK TRUNK SLIPE SLIBE SLIDE SLIDE ROOF ROOF ACTIVE ACTIVE MTR MTR LIFT MIR MIR TILT LOCK LOCK Es bu PULSE MTR D MTR FR IRR DI E bros un i 49 G7 63 hy 58 47 E 5 n 532 7 O C ne ec mee pem mM emm mmm ROOF LIFTER MOTOR SLIDE MOTOR ROOF TIE TER MOTOR TRUNK LOCK MO TOR IHED WHT i BLK GRN LT GRN BEK RED GRN 5 GRN GRY I LT GRN BLK BLK BLU BLK RED GRY AT GRN BLK BLK RED BLK BLU FROM PAGE The del Sol Guide 20 170 PEE BLK YEL 2 VEHICLE SPEED SENSOR YEL VEL VEL OPERATION WARNING ALARM ALARM PARKING BRAKE AND BRAKE SYSTEM LIGHT AE
108. EL and ai Is ihere continuity gt GRN RED wire between the roof control unit and roof switch YES TRUNK KEY SWITCH TEST pn nett ttem sesenta mim mm nene mes Disconnect the 3 P connector from the Trunk key switch EE E least dani 3 View from terminal side AL E UN NN CENE Measure the voltage between the V No terminal for the Trunk key V Switch and body ground 20 199 The del Sol Guide 20 198 SEA i rale From page 20 198 M do Turn the ignition switch OFF Disconnect the 16 P connector 16 P connector do from the roof control unit Nia ak Te mE uA CERE HED WHT 0 x WIRE 3 P connector Check for continuity between TRUNK 16 P connector and 3 P con OPEM SW View from terminal side nector No 2 RED VVHT and No 1 terminals 3 RED BLK and No 2 terminals eue Lie NO Repair open in the RED BLK and S Is there continuity REDAWHT wire between the roof E control unit and Frunk key switch YES Hemove the Trunk key switch Check Trunk key switch see page 20 228 eli Replace the Trunk key switch and recheck connectors If necessary substi tute a known good roof control The del Sol Guide 20 199 Power Roof Troubleshooting Flowchart cont d um
109. ENTER HANDLE amp inlock the right and teft roof side locks Move the roof center handle to the OPEN side amp Lift the roof and remove it When the trunk lid does open by using the roof tilter wrench 6 x 1 0 mm 10 Nera 1 0 kg m 7 2 Ib ft TRUNK LOCK The del Sol Guide E il 20 247 Power Roof Power Roof Function Check How to Open the Roof 1 Service condition The parking brake is applied The vehicle is stopped vehicle speed is 0 km h The rear window is fully closed The engine is running When the boot is opened by the key the power roof cannot be operated Make sure the trunk is closed fully and the trunk warning light is off before operation Operation Alarm Heplease the roof side lock on both sides To release the lock press the knob in the direction of the arrow while pulling down the lever The system gives off beeping Push the reverse switch and hoid it of 2 cycles sec Push the roof switch on the OPEN CLOSE side and hold it until beeps are heard 1 Trunk tid goes down 2 Trunk lock locks Trunk jock n lock he boot lid goes un Trunk warning fight turns ON he roof tilter goes up about 1 Roof tilter 90 mm 3 5 to raise the 2 Trunk lid goes down edge of the roof 3 Trunk lock locks To page 20 249 To page 20 249 20 248 The del Sol Guide
110. F 20 A Heplace the 14 20 A fuse and recheck Replace the No 4 20 A fuse and recheck Remove the power window relay Check the power window relay see page 20 233 Cx set ee NO lt Is it normal PEE YES Disconnect the 5 P connector from the roof tifter motor and the 2 P connector from the slide motor Disconnect the 6 P connector from the slide motor Turn the ignition switch ON Measure the voltage between the Replace the power window relay and recheck 6 P connector View from terminal side No 1 2 and 5 terminals for the PNK WIRE YEL SLIDE SW d E RM 2 terminal side Ie 7 6 P connector GR SLIDE MTR PLUSE PNK WIRE vg b SLIDE SW RR WIRE d SLIDE SW FR i4 O 7 L GRY WIRE SLIDE MTR PULSE Check for continuity between the No i 2 and 5 terminals and body T9 ground ee To page 20 205 To page 20 205 The del Sol Guide 20 204 From page 20 204 Turn the ignition switch OFF NENNEN No 3 4 and 6 terminals for the roof control unit and body ground xe is there continuity 2 nne ns YES Check the slide switch see page 20 236 DM 6 aa pie epi ae ets oe cen A iTo page 20 206 From page 20 204 Repair short in the PNK YEL and GRY wires to the body ground
111. F TILTER MOTOR Attach the roof tilter wrench to the titer motor 1 Be sure that there is continuity between the No Turn the roof tilter wrench by hand and be sure that and No 3 terminals there is intermittent continuity between the No 2 and No 5 terminals he del Sol Guide 20 2239 Power Roof Tilter Switch Test Tilter switch 3 View from terminal side hen the switch is in the DOWN position there must be continuity between the No 1 and No 3 terminals Tiiter switch 2 View from terminal side 1 No 3 terminals 1 When the switch is in the DOWN position there must be continuity between the No 4 and No 5 terminals Tilt View from terminal side et TET 14 When the switch is in the DOWN position there must be no continuity between the No 1 and Mo 4 terminals View from terminal side TT Center Lock Switch RS SS chen ER a e Ar Sai osa D position there must be no con tinuity between the No 1 and ROOF TILTER UNIT TILTER E TILTER SWITCH 3 3 When the switch is in the UP position there must be con tinuity between the No and No terminals View from terminal side i E 7 Pais tinuity between the No 1 and No 5 terminals View from terminal side 3 When the switch is in the UP position there must be con tinuity between the Mo 1 and No 4 terminals
112. Fw Tnm Panel Ram ovad 4744 5378 1 0 i int Blac 2 Actuator 95 96 72115 52111 130 78 The del Sob 003 4 20 L 74317 582 0037D 72155 SRZ A21 132 25 91526 5 2 003 4 20 Granada Black 74307 SR2 0037H nclugdad wiFront Door Glass L T4317 SR2 0032H 20 po ho ho RISKS haha RS ho ha ka Rs ba Rr ha Ro Baba ba babi BESRSOCESER CETERI ET DS HONDA CIVIC DEL SOL 1993 96 sle Gragn 4 2 1 5 ar Catcher ued in He dusrter P Dane j sy 74317 59202 2 H 85033 SR2 000 292 R amp A Both Quarter Panels esu HE Red 74 7 SA2 00076 2 85034 SR2 000 1951 R amp R Rear Body Panel 8 T45317 582 0007G 2 2088 ie reg 8 Ln RE Citta A PPT 2 74307 SR2 0037C 42 f F gar Pi a uera icon L 74317 8R2 0037C 2 20 88 L amp B508B8 SR2 013 6705 Ral Wheel Opening Protacior Da 2 Siver B 74907 SA2 0097L 2 27 70421 Handle Side Lock 85215 SR2 0007A 14 36 L T437SR2402 1 2770 L 85265 5 2 0002 14 36 White 74307 8R2 0037E 2 20 98 22 Cap Side Lock Handle B5215 SR2 Q03ZB 200 L 74317 SR2 0027E 2 20858123 Brace Roof B5130 SR2 900 5 78 4 Clip Roof Midg 4 Side 31502 SP2 003 26 L 85180 52 900 5 78 5 Panel Front Header 52120 582 11072 25 w Windshial Removed B Panel Rear Header 52130 SR2 30077 25 w Roof Gamish Assy Removed 7 Protector Hon Panel 2 prp 000 8 Protector 05 SR2 AD
113. Isle Green Pearl Milano Red Granada Black Pearl The del Sol Guide 14 Changes for 1996 all trims Loss of Auxiliary Lights Button at the end of E brake Handle now New Front Bumper Changed the length to finished with a Chrome Tip 157 7 from 157 3 e Headlight On Reminder Changed to OBDII for Engine management e Remote Fuel and Trunk Openers with locks Change in color on Dash Bezel from Black to for both now a Dark Gray Interior colors All Black panels with Gray panels only on roof panel and front window trim Changes for 1996 del Sol S 1 6 liter 106 Horsepower SOHC 16 Valve e Front Stabilizer Bar 21mm Engine with Multi Point Programmed fuel injection PGM FI Exterior colors Vogue Silver Metallic Frost White Milano Red Granada Black Pearl Changes for 1996 del Sol Si 1 6 Liter 125 Horsepower SOHC 16 Valve Rear Stabilizer Bar 13mm added Engine with Multi Point Programmed Fuel Injection PGM FI and Variable Valve Timing VTEC Exterior colors Cypress Green Pearl Frost White Milano Red Granada Black Pearl Changes for 1996 del Sol VTEC Changed Air Intake Hose to the same one e Lowered Red Line to 8K from 8 2K used on the SI smaller size e B16A2 engine spec used Exterior colors Cypress Green Pearl Milano Red Granada Black Pearl 1997 all trims No changes were made on any model including color options Available Options all trims Cassette tuner Premium speaker
114. NG SCREW Reuse n gt Shows retaining clip 5 Remove the right passenger s side upper and lower linings four self tapping screws two expansion clips two retaining clips Take care not to damage the retaining clips RUBBER TRIM RING ANN 7 Remove the radio from the radio bracket Refer to the Radio Installation Instructions furnished in the binder EXPANSION Reuse SELF TAPPING SCREW Reuse Shows retaining clip The del Sol Guide 2 of 4 All 18040 9608 1996 American Honda Motor Co Inc All Rights Reserved Routing the Power Antenna Harness 8 Route the power antenna harness the end with the ground terminal and 1 pin connector with fuse over the steering shaft Route the other end to the right passenger s side of the vehicle under the center frame STEERING SHAFT POWER ANTENNA HARNESS CENTER FRAME 9 Plug the 1 pin connector of the power antenna harness into the No 5 connector of the fuse box The other 1 pin connector is used when installing the security system Loosen the bolt fastening the top of the hood opener lever and install the ground terminal of the power antenna harness to this bolt then tighten the bolt GROUND TERMINAL SECURITY SYSTEM GROUND TERMINAL HARNESS if installed POWER ANTENNA HARNESS E a J i POWER ANTENNA 29 HARNESS NO 5 CONNECTOR ESP FAY WIRE TIES
115. O ie No 15 BACK UP LIGHT 10 OND No 14 POWER WINDOW RR DEF RELAY RLY 20 O 41 BATTERY 80A N i No 36 OPTION 50A C No 8 FR POWER WINDOW 20 TNO 7 RR POWER WINDOW 20A Qr xD No 5 FR R POWER WINDOW 20A 28 ROOF 130A UNDER HOOD FU SE RELAY BOX E 50 49 48 47 46 ROOF CONTROL UNIT TERMINAL SIDE e del Sol Guide 20 168 eee ener YELIBLK mmm ion GRN BLK me WHT BEU WHT YEL pr DK emm TO NEXT BLK YEL 8 PAGE POWER WINDOW MASTOR SWITCH YEL PASSENGER S WINDOW SWITCH 1 ORN O O MAN SWITCH VEL ORN GRHN ORN GRN RED BLK GRN BLU RED BLU ORN WHT ORN WHT RED YEL BLK YEL GRN e O p O G p hee FELL 84 IG ROOF 41 31 32 34 33 35 9 10 36 20A P WL PIWRA P WRR PIW SN PIW SW Lr TOA SWIDI WIU SN DI WU AUTO DI SW U sor 58 1G P W RR4 20A WH PBI 66 BROOF 4DA ROOF CONTROL UNIT 77 68 GNDIPOWER 4 O60 GNDIPOWERI 43 GNDISIGNALI P WRLY P WALY P W RA P W RR PIWRLY P WRLY L UI MIR D U RIDI RUI A 49 0 54 GND SIGNAL 48 39 46 37 O C O O C REAR WINDOW MOTOR GRN BLK LT GRN RED BLU RED YEL PNK BLK PNK 5552 PINA n BLU BLK WHT Y
116. OTE e Do not try to open close the power roof when is iced by snow or at extreme low temperature Do not open close the wet power roof after rain or snow cleaning with water cont e Do not open close the power roof when the car i5 raised by using the safety stands The del Sol Guide 20 173 Power Roof Self Diagnostic Procedures INDICATOR Laer eee a sae laine pe ee E 20 174 SELF DIAGNOSIS BLINKS SYSTEM INDICATED The Roof Warning light Trunk Warning light and the Hear Window indicator light do not come on Roof Warni n light Trunk Warning light or Rear Window indicator does not go off T Operation Alarm or Warn ing Alarm does not sounding The Operation Alarm or Warning Alarm does not stop sounding The Power Roof can be opened close while driving Trunk lid cannot open close using the ignition key The Power Window does not open close The Power Roof does not aperate Problem cade 0 Power Root nm not operate RS i 1 esi a ee _ i I i 1 1 1 i 1 1 Power Hoo dass not porate Power window relay Passenger s window switch Passenger 5 window motor WD Trunk key switch Roof switch Power window switch Lifter switch Root lifter motor Mechanical system of unit Slide Sich Slide motor Mechanical system of slider unit Tilter switch Roof
117. Opening MABAN 155 as Lid Opener Cable dm erar nd m 5 3 Panel inner Upper 93 32 323520107A 4 7429 Cushion Cable 3 31902 582 003 Wo ABS m 3 BIRIGRIMIOZA 4 74 20 Control Assy Remote NOTE 1 R amp VR amp R or O H Does Not include alignment or bleed 34 95 RATIOS IZA 4 an 48 15 1993 94 See Quarter Panel Section brake system L 89782 582 012 804619 gione Remote Co delie pio T E xn EE RSU Knob Luggage Lid Opener NOTE 2 All Parts in this section are included in overhaul Bincludes RA R Rese Trim Panel AM 199 74884 54 6 60 unless noted otherwise 4 Grille Speaker 84641 SAZ 0002A 15 72 ees m ite 7 28 96 R 8041 28200028 15 72 CORR Remote 2 84691 5B2 D0D7B 1335 13 1993 94 es Quarter Pane Speaker Radio 24420562404 3 er Seolon 5 Panel Inner Lower 83731 592 002 8 5200 JARAS SHLADI sai t 83781 52 8 520052 22 1395 96 ABBE SB2 AD1 44 60 Security Box Base d Ls i 6 Seal Center Inner 74304 5R2 000 ded 1 68 74314 5R2 000 8 60 luded 7 Trim Rear Panel 93 95 34650 5R2 0007A 2 35 10 2 Grommet i inder 29 eee Se 00 1 86 84505424048 2 3510 26 Striker Late 2 1062 8 Box Security 8445z SRI G0Q2A 28 fincluded in RAR tunes d L 84458 5 2 0002 26 28 27 Shim Striker 9 Latch Security Box amp 4462 SH2 003 11 43 10mm 83307 502 900 2 86 Striker Latch
118. PUB No Title Issued AI AII18042 1997 DEL SOL SPLASH GUARDS 08 31 1996 ME RESSE a i INSTALLATION IRE INSTRUCTIONS P N 08P62 SR2 102 Publications No All 18042 issue Date AUG 1996 PARTS LIST TOOLS REQUIRED 2 Phillips screwdriver Right front splash guard Stubby Phillips screwdriver INSTALLATION Before You Begin Make sure that the area to be covered is clean and has been waxed with a high quality paste Wax In these instructions the illustrations show the left splash guards being installed The same procedure applies to installing the right splash guards Left front splash guard Installing the Front Splash Guards 1 Tum the steering wheei all the way counterclockwise to provide access to the left front fenderwell 2 Remove the four self tapping screws that fasten the left inner fender to the fender and retain the screws to be used later Right rear splash guard dub c Left rear splash guard L pati 6 Spring nuts SELF TAPPING SCREWS Reuse 2 Grommets 0 6 Self tapping screws 1996 American Honda Motor Inc All Rights Raserved YO435 D 1of2 The del Sol Gui CopyrightO 1998 American E a Motor Co Inc All Rights Reserved HONDANET EPS Accessory Installation Instructions STEVE BAILEY HONDA SELECTED PUBLICATION Page 02 Of 02 PUB No Title AI AII18042 1997 DEL SOL SPLASH GUARDS 08 31 1996 3 Position the splash guard on the tender an
119. Page 02 Of 02 PUB No Title Issued AI AII18046 1997 DEL SOL SEAT COVERS 08 31 1996 Installing the Seat Cushion Cover 6 Smooth out any wrinkles then tuck the flap on the outboard side between the seat cushion 4 Move the seat all the way forward then fit the and the seat back stay cover over the seat cushion IRAN POE VELCRO HOOKS VELCRO STRAP HOOKS Attach here SEAT CUSHION Attach the plastic hooks to COVER the bottom of the seat cushion SEAT BACK Insert the flap STAY between the seat back 5 Atthe front and the rear of the seat cushion stay and the attach the plastic hooks to the bottom of the seat cushion seat 7 Route the Velcro strap over the hinge of the seat back and attach the strap to the mating Velcro strap on the cover 8 Repeat steps 1 through 7 to install the other seat cover The del Sol Gui CopyrightO 1998 American 55 Motor Inc All Rights Reserved HONDANET EPS STEVE BAILEY HONDA PUB No Title AI AII18041 1997 DEL SOL TRUNK SPOILER INSTALLATION INSTRUCTIONS PARTS LIST Trunk spoiler ee Template 2 Guard tapes 2 Support struts 4 Nuts 4 Studs 4 Butyl O rings Rubber tubes TOOLS AND SUPPLIES REQUIRED Drill 3 mm 6 mm and 8 mm Drill bits Eye protection face shield safety goggles etc 12 mm Combination wrench Center punch Hammer File Felt tip pen Metric tape measure Touch up paint Packaging tape
120. Push the reverse switeh and hold it The roof lowers ROOF CENTRE HANDLE The system gives off amp cycles sec beeping Release the roof Switch and slide the roof centre handle to Push the reverse Switch and hold it the CLOSE side D The roof titer goes down The roof tilter goes up about 10 mm 0 4 in 9 Push the roof switch on the OPEN CLOSE Side and hold it until beeps are heard Push the reverse switch and hold it 1 The roof slider moves forward The roof slider moves backward 1 The roof tilter goes down The roof tilter goes down ta 2 The roof slider moves the bottom forward To page 20 253 To page 20 253 20 2 52 The del Sol Guide How to Close the Roof 2 Service condition The parking brake is applied The vehicle is stopped vehicle speed is O km h The engine is running When the trunk is opened by the key the power roof cannot be operated Make sure the trunk is closed fully and the trunk warning light is off before operation Operation Alarm 1 The boot lock locks Push the roof switch on the 9 The door windows open OPEN CLOSE side and hold The trunk lock un fock it unti beeps are heard The alarm sounds Shart whistie sound Push the reverse switch and hoig it CD The trunk lid goes down 2 The trunk lock locks 3 The alarm sounds Short whistle sound I
121. SEZ ee ASI AE 2 Brackel Roof Stopper A 7726 52 051 14 10 1993 95 64310 592 0007 35 33411 L 74736 5 2 950 16 26 L 35 334 11 3 Switch Roof Holder WELLE SRe 951 37 16 10 6431 SR2 AQ077 35 33411 _ flincluded w Roat Holder Assy L 64710 582 40027 35 33411 4 Stopper P ATE 592 950 5 50 Included winner Quarter Panel Assy 5 Cushion Re 20101 5 2 950 5 04 22 Rear 6 Cushion Roo Holder 2 e 7 84 Serviced winner Quarter Panel Assy Cushion 1733 582 850 3 03 23 Ext Drip Rail Support n 64919 582 30027 d 5 n ue 74738 592 850 4 10 41 24 Ext Wheelhiousef R 64321 5R2 30077 32 20 3 Cover Haider Front R TETS S3H2 350 17 36 64721 8R2 30027 32 20 7477 1 SR2 950 17 36 fiinciuded winnar Quarter Pane Ass 10 Stopper Holder Front A 74763 542 95 20 42 25 Panel Wheelhouse H 64330 SR2 260278 20 20650 20 42 6473 SR2 05027s 2 0 20650 nawdeg wiHoider Front Cover 26 Panel Assy Partition BABOC SR2 85027 1 Cover Holder Rear RH 74764 5A2 250 B 72 27 Frame Partition Side 64822 592 30007 10 42 74774 SR2 050 8 72 64962 582 30027 1 0 42 00 12 Lock Assy Roof Holder mn 3 2323 Included Partition Panel Ass cluded in a Ass at i 13 Cover Roof Holder Lock a LIE Sn 5 4 10 46 H 14 Lock Assy Roo 7478 A 74 INTERIOH THM 74790 SA2 951 8 47 90 Seal Ron Lock Lid L 00 882 95027 1 0 403 50 SAT dapat eno 951 E Spoiler Assy 16 Canad
122. Side Air bag and Beverage Holder Impact Absorbing Bumpers e 3Point Seat Belts Audio System Cover e Resetable Trip Odometer Reclining Seat backs Front engine front wheel drive 2 passenger 2 door targa top convertible 5 Speed Manual Transmission standard or Available Four wheel double wishbone suspension Power side rear windows Adjustable steering column Tachometer Digital Quartz clock Rear window defroster Auxiliary Lights Interior colors All Black with upper Gray panels 1993 Civic del Sol S Features 1 5 liter 102 Horsepower SOHC 16 Valve e Full Wheel Covers 13 x 5J Engine with Multi Point Programmed fuel e Power Assisted Front Disc Rear Drum injection PGM FI Brakes Automatic 4 speed transmission optional Exterior colors Milano Red Captiva Blue Pearl Granada Black Pearl Frost White 1993 Civic del Sol Si Features 1 6 Liter 125 Horsepower SOHC 16 Valve Dual Remote Control Power Mirrors Engine with Multi Point Programmed Fuel Power Assisted Steering ni PGM FI and Variable Valve Timing Cruise Control Low Profile 14 All Season Radial Tires Color Keyed Center Seat Stripe P185 60 R14 82H Dual Warning Horns Alloy Wheels 14 x 5 1 2 JJ Front 21mm Stabilizer Bar Power Assisted 4 Wheel Disk Brakes Automatic 4 speed transmission available Note A special option was made available this year to introduce the del Sol in Samba Green with the optional Alloy Wheels painted same color as the
123. Sol Limited Features USDM seat fabric Roof panel is painted black Only 600 produced Honda 4500 CD tuner Two Way Paradise Decal 1 5 liter 128 Horsepower SOHC 16 Valve Engine with Multi Point Programmed fuel injection PGM FI and Variable Valve Timing VTEC Air conditioning Exterior colors Milano red Lausanne green pearl Changes for 1995 all trims del Sol VGi Introduced e del Sol VXi Limited S introduced 600 total e del Sol VXi production run ends Auxiliary lights are removed Interior Colors All black panels with grey panels only on roof and front window trim 1995 CRX del Sol VGi Features 1 6 liter 128 Horsepower SOHC 16 Valve Engine with Multi Point Programmed fuel injection PGM FI and Variable Valve Timing VTEC 175 65R14 82H radial tire 14 Steel wheels Power Assisted Front Disc Rear Drum Brakes Driver s side airbag optional ABS Power Assisted Front Disc Rear Disc Brakes optional Dual Manual Remote Control Mirrors body color 185 60R14 82H radial tires mounted on 14 alloy wheels optional Power antenna optional Exterior colors Milano red Frost white New vogue silver metallic Rhinoceros breath green pearl Changes for 1995 CRX del Sol SiR Exterior colors Milano red Frost white New vogue silver metallic Rhinoceros breath green pearl 1995 CRX del Sol VXi Limited S Features e 1 liter 128 Horsepower SOHC 16 Valve Engine with Multi Point Programmed fuel
124. TERNA TOR BRAKE FLUID LEVEL SWITCH PARKING BRAKE SWITCH DAN BRN GRN RED WHT BLU YEL BLU H 6401 6401 10 2 SE dudes Ecl 29 8 1 42 HIENA TION WARN PARK AGGI VES ALARM ALARM ROOF CONTROL UNIT STRO RMTR RMIR LATRA 0m TRUNK TRUNK MANU MANU TILT SW SLIDE SW PULSE PULSE PULSE PULSE PULSE DOWN DOWN BOCK SA LOCK SW LOCK KOCK prora en LUCK 9 2 1 MD UP FREE LOCK IR 1 LOCK t 2 3 RR FR SW a 53 mn 45 1 16 20 24 7 5 8 4 23 17 13 18 22 18 een O E d E BLU BLU BiK BLU WHTERED WHT YEL GRN PNK RED BLUFRED GRN PNK YEL GRN GLK BLU BLU YEL BLU WHT veLAWwHT TRUNK PNK BLUY BLU RED RED YEL RED BLK LIGHT RIGHT FLEET TRUNK ROOF ROOF CENTER PILOT LIFTER LOCK LOCK LOCK LOCK FILTER SLIDE JBEAM SWITCH SWITCH SWITCH ESWITCH SWITCH SWITCH SWITCH ESWITCH 3 sl 1 e E 1 d C 2 2 2 2 BLK 6552 The del Sol Guide 20 171 Power Roof Self Diagnostic Procedures The roof control unit has the self diagnosis function that blinks the self diagnosis light on the control unit body when it detects abnormality with the control unit input and output systems The self diagnosis light blinks to indicate a trouble in the system The problem part can be detected by the number and pattern of the blinks e Wh
125. The del gj guide 95 06 36700 SH4 Al4m 7 26697 1 AGI j 1 lo Auto Trans 83 34 J6700 S5R4 A13 m 7 qe 77900 583 1 m 8 30220 95 96 6700 5 4 14 m ne 4 4 ee Et dh id LS mr m HONDA CIVIC DEL SOL 1993 96 CRUISE CONTROL SYSTEM Cont d lt 5 7 94 95 44600 504 00 m 41 8 122 38 ed vH 96 44800 S04 A00 m HA 122 38 23 Bol Pepper Am mm 2 Actuator Cruise Control 36510 28 01 m 5 25690 Aps 93 95 4600 583 980 mi 12847 24 Boo It Joint 51464 SK7 003 13 20 3 3 Rubbar Actuator Mount 36642 PY3 000 m 5 3 32 96 04 980 m 1 8 10635 cab 90653 580 000 m 8 80 4 Collar Mountt 3664 1 Moda 65 3201 5 Circlip S088 6 80 included wrUnper Arm Ass wCruise Contrai Actua ital 3 Bearin Hub 3 Fark Shock Absorber 51811 58 3 010 m 5 5217 5 Cover Actuator 36621 P28 A00 m 5 Si Mode 44300 5R3 004 m 1 8 77 17 51821 593 010 m amp 5 5217 R amp R Complete VEC i Moo 44300 582 04 m 18 5975 wLowar Arm Removed Deduct 3 Included in RAR n Order by Application Shock Absorber WHEEL Side Nate Includes R amp A Rotor 27 Arm Assy Lower 21 a 51350 5R83 AQ2 m 13 22005 iper S1330 SH3 AQZ m US Use Procedure Explanation eee text WABS 94 95 45019 SAIVOORM m 5 12240 L 51350 5R3 A01 m 41 3 220 05 Ralinish Wheel Moss He Decr i 6 45013 8582 V0RM m 4 5 1
126. U 3 Sel Roat Front 4 red 300 10 Seal Roof Side 85105 SR2 010 13 Cushion Roof Lock 85161 SR2 000 PRE cb Sec eria par n 13 W Strip Rear 72330 SR2 023 14 WiStrip Roof Sica 85141 5R2 033 3 Glass bog der ion 15 Stopper Door 145 SR2 L 195 She 022 Included wRoof Side Wisi 16 Fi Roof Side R_85140 SR2 003 Rear Pillar Seo PA cip 17 Retainer Rear Pilla Panel Assy Outer Quarter 18 Garnish Assy Roof PULO 1303 05 04836 5 7 3107 120 48876 Blue Green 7440582306 16513 04655523002 128 47685 Cypress Green 74403 SR2 GO1ZN 4 17077 1998 04835 512 31052 120 48 Black 74 d 415 35 04646 SR2 3102Z vi DRD j 2 Ext Drip Rait 533J0 5m2 30077 10 20 ates 14055824674 4 xu L 6353058230072 10 2027 74403 SR2 0037K 4 37505 3 Bracket Door Striker A 63129 5R2 30077 19 03 M em 93 05 44035824005 375 05 L 63529 SH2 30027 20 16 jai 98 14015820100 4 38787 os 4 Adapter Fuet Door B3015 8R2 30077 28 62 Samba Green TMOMSREQUEC A 415 35 83 fce w Outer ARR N Silver 14403 SR2 0137L 4 38787 85205 SR2 D137A 481 5 Door 4 458 White 93 95 74403 SREQ0G7E 4 37505 85255 5R2 0137A 6 Spri Foe osi 70 94 SE0 000 56 06 74403 SRO0IZE 4 387 87 sia t Header 83205 SR2 ADDZA 35 03 7 Cushion Fuel Door 74422 5H3 000 2 36 19 Seal Root 74407 5 2 003 2 83 9 Visor Assy Sun See Windshield Section 8 Cable Fuel Lid Opener 74411 SR2 A01 28 62 20 Clip Gamish Center 9150
127. UJ3RM m 1 3 18310 SR3 X81 57 82 17300 5R3 A31 m 17300 SR3 A32 m Lato a 17358 593 931 m amp 31t0 PET 00RAMm 14 Ss 00 Part 45 wh Suffix are Ramanulactured Parts Contact amp Exchange Information 311 Peu 004 m 5 96 3 141 P25 A01 m 5 36 78 22 85 4 5 fi Lih fica Peet Per ee 09201329 Glass Windshield onda Clear T3111 SR2 10 2 5 32368 Tintad 72111 5 2 00 42 5 357 80 Green 73111 5 2 01 25 35252 NAGS Clear FWOOT31CLN 2 5 697 70 Blue 2 5 HA Green FWOGTZIGTN 25 697 70 GreavBlue Shade FWDCTRZIGBN 25 133 25 includes Clean Up Old Adhesive as Necessary 2 Dam Windshield Upper 73125 69240 9 49 Dam Windshield Lower 74126 5R2 000 11 74 Holder Windshield 2 2 73427 SH3 4X13 5 20 Mida Upper Reveal 7T3151 582 043 5 18 64 Midg Assy Side 73152 SA2 009 34 63 48 7T3182 SR2 003 6348 Clip Side Moulding umber 1 g1541 S5R2 003 2 06 Humber 2 A Side 91520 SH3 003 208 Number 8915158 5H2 003 2 06 Number 4 81518 582 003 2 06 Number 51 _ 91521 5 2 003 2 06 Number 13518 91511 5 3 003 1 66 N ot 81511 SH2 004 2 06 ciudad w Side MARO Ass Garni NIS Pillar 101 SR2 A0QZA A 1733 L B4151 SH2 AUOZA FAG Mirror Rear View Dannety 28400 580 4022 2 7283 Maisuyama 2 1283 T 400 SR3 DOSZ A NEK HONDA CIVIC DEL SOL 1993 96 included wash Panel A Vent Side Alr T3 WINDSHIELD Cont d a Incl
128. W e DRIVER S SIDE PASSENGER S SIDE View from terminal sicie 6 5 E Q 1 Be sure that there is continuity between the No 1 1 Be sure that there is continuity between the No 5 and No 2 and No 11 terminals and No 6 and No 12 terminals View from terminal side View from terminal side BATTERY BATTERY e 2 Connect the No 10 terminal to the battery positive 2 Connect the No 13 terminal to the battery positive terminat and the No 2 terminal to the battery terminal and the No 6 terminal to the battery nagative terminal There must be continuity negative terminal There must be continuity between the No 3 and No 11 terminals between the No 12 and No 14 terminals BATTERY c View from terminal side 3 Connect the No 7 terminal to the battery positive 3 Connect the No 4 terminal to the battery positive termina and the No 2 terminal to the battery terminal and the No 6 terminal to the battery negative terminal Be sure there is continuity negative terminal There must be continuity between the No 3 and No 1 terminals between the No 14 and No 5 terminals 20 232 The del Sol Guide Remove the relay 2 Be sure there is no continuity between the ter minals A and B 3 Check that there is continuity between the ter minals C and D 4 Apply battery voltage between t
129. ZZ 33 65 10 Tank Assy Fluid 7bB0 SRO AD2 9 3575 EA 33 Hinge Glove 77512 SRB A90 3 60 11 Tank 38513 SBD 961 4 78 ggg 34 Glove pae 13 Tincluded wFlui Tank Ass Sey 71640 582 0097 2 4038 a rgo ERR 055 97 EAN 77610 57 2 0032 52 50 37 Absorber Pad 16 58 Bur TT201 8R2 D032 37 30 13 Nozzle Spray 75810 5R0 004 2 8 15 T7301 SA2 AGOZA 24 2p filnciuded wiGlove Ba 76815 590 004 2 9 15 77099 GED 0Q0 12 98 28 Striker Glove Box 77542 SR2 ARO 485 TT160 SR2 ADO 52 60 Frame Glove Box do SR2 33 6 COWL amp DASH 77230 8M4 00 17 ap 40 Plate Absorber 77552 SR2 ABQ 15 42 Bracket Radio Panel TR SFO OD jur Procedure Explanations 14 and 28 with the following text Bracket Radio Pi pal sis y Radio S9100 SR2 A00 5 140594 et d iz 21 Glove Box Assy TISDMSROADUZA 3 8772 sen F 2 i j Included w Giove Box Ass 24 Lock Giove Box TISR SR2 0087A 2 Striker Glove Box T7542 SR3 000 4 85 Frame Glove Box T7551 SR2 ADO 18 38 132 01822 41 Diei 78155 SR2 A02 m 11 0 72 20 Man Trans 79171 592 22 m 3829 Auto Md 8171 5 2 32 26 05 1 Application CERRI Cove 7B136 5R2 9502 i 3 54 ock Asay SA2 AR m 1 1 167 88 4 _ 78125 82 02 m 1 1 274 45 Grille Assy Cow Top 61210 SR2 A00 Order by Application 34 78115 SR2 A0g m 1 1 234 88 3 ci sol iam 16
130. a ANA a 08 12 5 2 111 5 44900 NA NA PER nnd P Tincluded wiRaof Lock Ass Blue OBFiz SR2 130 04355411 cover Hao Lock A 74765 SA2 950 10 82 Green 08 15 582 100 043554 L 74775 582 950 10 82 DEE RAISI 3 8 Cover Siker 74786 SR2 950 10 82 ds Ies CES Stay Holder Open 7474059251 2 41 50 2H 25701 58400 2 1176 Nut Sell Lock 9034303 298 i 2 1176 de 4 Stopper Lic 7T4825 5R2 01 2 38 npe ee 74826592010 REAR SUSPENSION 5 pustion Lid 3511 5 5 003 4 54 b Cus nner Baec 67 1 000 3 84 Use Procedure Explanation 23 with the follow M 7 Cushion Lid Center 74740 SR2 950 e 8 Lalch Assy 74801 8 7 013 5 33 du spe sian sir lioet m 1 includes RAR Roof Holder L Trim Lock Pillar 99 95 84120582 12 17 52 a Snap Latch ndi penne rd 1 68 One Side ES ATRO SRP DOOZA 12 17 52 MENU e 4 8 og M 130 832 0078 2 1325 md P qi watch Assy 4 Wheel nent La p He m 1 5 L 84186 57200078 12 1t Cable TT E as RE t Rear Alignment i 1 includes R amp A Rear Panel Trim Inner Upper Panel ho Cable tn so 3240 fo Adjust Alignment inner Lower Panel Security Box dado Seat e Cable Fuel ae Opener Quarter Panel Section wMihael COVES 2 2 Trim 93 95 84231 SR2 00 oco ien PO 06 Brake System
131. ack AL L SITA forward Remove the roof Mounting screw Disassemble in numbered sequence locations NOTE Loosen the screw then remove 2 UPPER SIDE TRIM the clip using clip remover D UPPER REAR TRIM PANEL A Mc 4 LOWER SIDE TRIM PANEL 3 REAR LOCKING COMPARTMENT A ASSEMBLY Disassembly page 20 49 NOTE Remove the rear console see page 20 59 Open the rear locking compartment lid cont d The del Sol Guide 20 47 maa Rear Locking Compartment Disassembly CAUTION When prying with a flat tip screwdriver wrap gt Mounting screw D Mounting screw it with protective tape to prevent damage 53 locations locations NOTE po 5 Take care not to scratch the rear locking compartment gt oy assembly Take care not to bend the rod E Disassembling the compartment lid COMPARTMENT BASE COMPARTMENT LID LOWER LID 4 MON ARM LID LATCH LOCK CYLINDER Remove the lock cylinder and Tatch fram the reverse side of the compartment base LID LATCH COMPARTMENT CYLINDER Assembly is the reverse of the disassembly procedure HOLDER gF NOTE After assembling the rear locking compart LOCK ment make sure the lid locks securely CYLINDER The del Sol Guide 20 49 Seats Removal Replacement MOTE Take care not to
132. amp Bee Cover Rear P 4715 SR2 00027 7 Plate Courtesy Lam 4 000 i Paint 10 Match Cover Assy Spare Tire 5452 SRO 960ZA 49 2 Bolt Assy Cover Upper 90130 5H3 010 4 Board Floorfi B4521 5Hz2 060 76 3 Washer Upper 30540 SEO DOC 10 Mat Floor E4B30 SR2 S60Z7A included wiCover Upper Boll Ass wiSbare Tire pes 4 Bolt Assy Cover Lower 90101 8 0 010 11 Trim S002 A 5 5 Washer er 90540 7 000 12 Cushion Partition 2 33611 SR2 901 i Included wiCover Lower Bolt Ass REAR LAMPS 7 Grommet Bumper Sida 7 Reinforc ment Ug 71540 SA2 000 COMBINATION LAMP T1544 5R2 000 w Unper Beintarcement RA Lamp 56 8 5 i 11570 SR2 AOD includes RAVRAR Hear Trim Panel 11 Bar Heinforcemert 93 94 T 53MSR4 AQUZZ 95 06 TI53SRE ABOZZ Not Included in O H 033451356 1 Lamp Assy SER 33500 SH2 AO01 215 85 33550 S5R2 AO1 5 215 85 34 56 33500 SR2 AD2 5 215 85 33550 SR2 AO2 5 215 85 2 Lens amp Body 43 3350 SR2 AQ1 K 5 18355 L 33551 5H2 A01 5 18355 94 96 33501 SH2 AD2 5 18355 33551 5H2 AU2 5 18355 includes RAVARA Rear Trim Panel 3 Gask 335803 SRa2 AO01 15 35 amp Wire 34502 SR2 ADI 38 58 sim 34906 545 67 1 3 272 Back Up 31903 586 671 3 2 14 wLamp Assy SAGA One Side Complete The del Sol Guide 155 HONDANET EPS Accessory Installation Instructions 10 15 98 15 STEVE BAILEY HONDA SELECTED PUBLICATION Page dI Of 02
133. ar receiver tep 24 same as step 24 Torque the front receiver bolts to 22 Nem 26 Clean and treat the seals on the 16 Ib ft Car e Loosen the bolts and nuts in both rear Wet a shop towel with alcohol receivers and adjust the rear of the roof as and use it to clean both seals shown Align the roof channel seams with the seams in the B pillar header CON seals massage it in and wipe off excess e Torque the rear receiver bolts to 22 Nem 27 Set the roof back on the car and 16 Ib ft lock it into position NOTE The remainder of this checking roof fit and if needed adjusting it with shims has been deleted Just be sure you transfer any 8 of 10 93 023 The del Sol Guide 209 29 Remove the roof and reinstall all 30 Reinstall the trim you removed plastic trim from the roof If either of the clips molded T into the corners of the roof front panel are Reinstall the ceiling light front edge first broken off a gap will show between the rear e Be careful when you reinstall the lens in the ina celling light it only goes in one way spring clip tab next to the broken clip as shown e Make sure the edges of the B pillar seal overlap the edges of the plastic trim panels Edge of Inspect this clip at r trim both ends of the panel must overlap to see if it s broken piastic trim 4
134. are eal roy J 1 m 261 RR ea ee Mi finciuded wiHaater Assy S Ee ees R amp R Condenser IN RAR S WEN Gd eerie m 3 Finciudes Power Steering Tad To Aim M Ar EDEN ME A Evacuale amp Recharge r m 14 Relrigerami Recovery 0 m 3 Ea 183 51 Gas 0184 2 2 1 Su Assy Radia 142 GD4OD SRZ AQQZZ amp 9 4 200 06 BOMM SR2 AOOZZ s 28036 _HONDA CIVIC DEL SOL 1993 96 144 zh de AMA pid Front Cover Assy Coolant Tank Radiator Fan Shroud Assy Rellancemant Bar Number 2 Air Intake Tube Splash Shield Fluid Assy Hood Latch Condenser Cover Horns Clips amp Fasleners Dal DAR Latch Release Cable Assy amp Wiring Har 2 Tie Bar hss Upper 04802 Rz 300778 amp 20 75 53 3 Panel Side Support 04601 542 30728 25 7154 04511 54 25 7153 4 Bar Lower Outer 1993 95 46015 1 77 84 0 10308 5 Tie Bor Lower M 1722 ie Bar Lower d 58 26 Lan mM 60821 93 amp 0630 5R3 00077 36 70 94 06 0630 SR 1027 38 20 he Bar Co wMecessary Bolted Parts Removed amp Support Verti amp b SRP 30077 3 12 98 LS Wnciuded wiAladiator Support Assy E 032 21824 TE E a 0 4 member 5 SR ACO m Redinishi Apron Assy 1 0 5 8 Protector Dashboard T7322 SH3 ABO m 7 05 Refinis
135. are sticking securely carefully peel off the blue film If you see any air bubbles under the tape pop them with a pin and press them down BLUE FILM 16 ALT TT Check for a rubber spacer between the end of the lock pin frame and the rubber front mount on each side If there is no rubber or here on right or left i one SPACERS Apply a little Silicone Grease to the top of the rubber mount right and left sides 17 Remove the right sun visor out th a discard Remove the four T25 TORX screws under them x Save the washer behind this hole for reinstaliation later Do not put washers behind the other holes 6 of 10 206 18 ALI LI LI Replace the right front receiver Transfer the clip nut and any shims from the old lock pin receiver to the same locations on the new one install the new receiver with the onginel bolts Tightened to 22 16 ib ft 19 Remove the eft sun visor same as step 17 20 ALT IT Replace the eft front receiver same as step 18 93 023 The del Sol Guide 21 Remove the interior panel from the rear window header in the following sequence Remove the ceiling light lens squeeze its sides to releasa it or pry it out as shown Remove the celling light one screw two connectors then pry out the rear edge first v With a small clip remover or similar tool pry down the rear edge of the panel on both sides of the
136. assistant sit inside the car to verify the location of the leak Use a free flowing hose running at full stream Test the car as follows 1 Hold the water hose above the roof with your thumb over one third of the hose opening The water should hit the car with about the same pressure as a heavy rain 2 Direct the water at the A pillar as shown by the arrows Make note of the direction of the hose when the leak Occurs tan 2 N W S Ni A Once the leaks are noted perform thA ici repairs listed under Repair Procedure REPAIR PROCEDURE 171 Regardless of where the water is leaking perform steps 1 through 26 on both sides of the car 1 Open the door and lower the window 2 Pull the door side of the glass run channel out of the front giass guide 3 Cut a piece of EPT Sealer 3T to 6 x 400 mm Apply the EPT to the outside edge of the glass run channel as shown then reinstall the runchannel into the front glass guide EPT SEALER 3T 6 x 400 mm FRONT GLASS GUIDE 227 E rm GLASS RUN SEALER CHANNEL Make sure that the EPT is not sticking out of the front glass guide after installing the glass in the run channel 4 Check for gaps or waviness between the inner lip of the run channel seal and the lass lf there are no gaps and tlie seal ays flat go to step 7 If you find gaps continue with step 5 BAD WAVINESS PAGE 2 9
137. ation the giass run channel t GLASS RUN CHANNEL FRONT GLASS GUIDE REAR GLASS GUIDE REGULATOR FRONT GLASS GUIDE REAR GLASS GUIDE 20 10 The del Sol Guide NOTE Place the vehicle on a firm level surface when i i adjusting the glass Lower the glass fully Remove Door panel plastic cover see pages 20 3 4 Center pillar weatherstrip see page 20 81 Center pillar retainer see page 20 81 Center pillar trim see page 20 48 Roof side weatherstrip see page 20 36 Hoof side retainer see page 20 36 NOTE Check the weatherstnp for damage and de terioration and replace it if necessary 2 Remove the power window switch from the door panel Driver 5 POWER WINDOW SWITCH POWER WINDOW 3 Connect the power window switch to the door harness The del Sol Guide 7 4 Close the roof fully then lock it NOTE Make sure tha roof is locked securely 5 Caretully close the door while holding the glass to prevent it from contacting the body panel 6 Raise the glass fully NOTE Check the door fit to the body opening 7 Measure and record clearance HU and between the glass and body at the locations shown 8 Adjust the clearance as described in steps 9 thru 10 Measuring Points ROOF Clearance E Clearance PLASTIC GROMMET GLASS PLASTIC GROMMET aass H Claarance ROOF SIDE
138. away from its retainer about 100 mm and apply an 8 mm bead of Cemedine to the side of the retainer and the end of the roof frame as shown Apply almost mm to this corner At the front also fill the first 50 mm of this gap with Cemedine same as step 5 on page 9 Extend bead far enough to cover the taped hole Remove the tape 18 of 22 196 5 Remove the white tape from the butyl adhesive on the end of the seal as shown above and reinstall that end do not press on the seal yet to make the adhesive stick 6 Repeat steps 4 and 5 on each of the three remaining side seal ends f Loosely install the screws in the end of each side seal Then push each seal all the way in to take up the slack in the screw slots and hold it in place while you tighten the screws 8 Setthe roof in place on the car Then go to A2 Side Seal Front End Fit Adjustment page 8 and check the fit between the ends of both side seals and the A pillar seal B Pillar Seal 1 Remove the four clips and one screw from each side of the B pillar seal and then remove the seal 2 Remove all old adhesive from the B pillar and the B pillar seal retainer First use a plastic scraper to avoid breaking the paint surface then use 3M Adhesive Cleaner on a shop towel Remove all the old sealant if you don t the new seal will not stick 93 004 The del Sol Guide 197 5 Remove the three pieces of white tape from
139. ce Manager or your Zone Office You must request consideration and get a decision before starting work vmcmoue NUMBER VIN GROUP NUMBER TIME emo 15 8759 06how Failed part P N 85260 SR2 0102A H C 4020392 Defect code 043 Contention code 07 CORRECTIVE ACTION Follow the steps in the REPAIR PROCEDURE that apply to the car you re working on MATERIALS REQUIRED Liquid dishwashing soap HONDALOCK 2 P N 08713 0002 H C 2963833 81 0 Silicone Grease P N 08798 9013 H C 4642294 Isopropyl alcohol PARTS INFORMATION ATBICT J Protective Tape Strip 2 required P N 04851 SR2 000 H C 4234175 Receiver Shims if you lose one 0 6 mm P N 85034 SR2 000 H C 4020095 1 2 mm P N 85033 SR2 000 H C 4110987 ALLIT 2 5 mm Rubber Spacer as needed P N 83416 SR3 000 H C 4177507 2 of 10 202 TT Roof Kit A P N 06852 SR2 325ZA H C 4922829 e Right Lock Assembly e Left Lock Assembly e 2 Front Roof Lock Pin Guides e 2 Rear Roof Lock Pin Guides e 2 Roof Lock Pin Guide Clips e Right Front Lock Pin Receiver e Left Front Lock Pin Receiver e Left Rear Lock Pin Receiver e Right Rear Lock Pin Receiver e Right Rear Lock Pin Guide Stop e Left Rear Lock Pin Guide Stop e Deflector Caps 8 Cis T 1 Roof Kit B P N 06852 SR2 405ZA H C 4922845 e Right Lock Assembly Left Lock Assembly e Right Rea
140. ceiling light to release these clips With your hands pull the rear edge of the panel down and toward the front working your way from the middie out to the ends Puli the front comers of the panel down past the receiver boots and remove the panel toward the front 93 023 207 22 Hammer the underside of the rear window header two or three times as shown Hit the middle of this 23 Pull the B pillar panels down Gently pull down these panels five clips on each panel Pull off these strips 7 of 10 The del Sol Guide 208 24 Replace the eft rear receiver sets of original shims from the old front receivers to the new ones 28 Align the roof and receivers with the car NOTE Most of this original step driving the car on a rough road with the receiver bolts and nuts finger tight etc has been deleted Use the following procedure instead e With the roof locked on loosen the bolts Apply Silicone in both front receivers and adjust the front opening in the of the roof as shown Remove this screw and transfer the switch and any shims to the new receiver Align the roof channel creases with the seams in the windshield header inagis this connector Remove this nut and bott wt ve a plastic sleeve a wire hamess clip attached pressed onto the stud If SO be sure you reinstall it D Di x3 25 Replace the right re
141. code B06 DIAGNOSIS These conditions are not considered leaks e Water running off the roof drips inside when you open the door or roll down the window NOTE The later design A pillar seal has built in diverters to reduce this effect but under certain conditions some water may still drip inside the car e After you close the door one or two drops of water fall from the drip rail on the A pillar seal e Condensation forms on the glass between the inner and outer sealing surfaces of the B pillar seal or roof side seals e Water under high pressure leaks past a seal The seals cannot remain watertight under pressures that distort their installed shape 2 of 22 180 Water entering from around the roof is considered a leak if it occurs with the car in any of these situations e Sitting in the rain e Being driven in the rain e Being washed with a free flowing hose Wou can stop these leaks if you diagnose the problem and make repairs exactly as described in this bulletin Water Leak Test Follow these steps to determine where the roof is leaking then go on to Leak Locations and Repairs record your test results and choose the correct repair Service Advisor e Have the customer show you where the water is coming in and note the location s on a copy of the leak location sheet Y0390 provided with this bulletin e Askthe customer if the leak occurs when the car is being driven being
142. crews O 5 Lock the roof down and water test the area to check for leaks DAN gt w fi PARTS INFORMATION Part Number Description Qty 3M P N 08405 Auto ad As Sealant Clear P N 80119 Weatherstrip As Adhesive req d 3M P N 08984 Adhesive As Cleaner reg d 06990 SA5 000 Sealer 3T As req d 06992 5 5 000 Sealer 107 As req d 72320 SR2 003 Weatherstrip As Front Pillar reqd 85191 SR2 003 Side Seal Left AS req d 85141 SR2 003 Side Seal Right As req d WARRANTY INFORMATION Normal basic warranty applies Use the information provided to complete the claim Def Part No 72320 SR2 003 Defect Code O59 WATER TEST RESEAL ADJUST AND RETEST F R T 1 2 Hrs Labour Oper No 815770 Material Allowance 5 00 A PILLAR ADD add 0 4 Hrs Labour Oper No 815770A PAGE 8 OF 9 178 Contention Code Do not claim for the Sealer Body Sealant or Weatherstrip Adhesive claim only for the material allowance indicated Repairs may only be performed to resolve a customer complaint Preventive repairs will be denied PAGE 9 OF 9 The del Sol Guide 179 Service Bulletin Model 1993 95 DEL SOL Applicable To File Under Bulletin No 93 004 ALL BODY Issue Date NOV 28 1994 SIM Supplement del Sol Water Leak Repair Supersedes 93 004 dated September 10 1993 PROBLEM Water leaking from the roof or the door windo
143. d 7 Slide the three spring nuts over the dimpled install the four self tapping screws removed in areas of the rear bumper Press the new plastic step 2 grommet into the square hole in the fenderweli INNER FENDER SELF TAPPING SCREWS Removed in step 2 GROMMET SPRING NUTS REAR BUMPER LEFT SPLASH GUARD 8 Position the splash guard on the fender and 4 Turn the steering wheel all the way clockwise rear bumper then install the three self tapping and repeat steps 2 and 3 to install the right front screws from the kit and the self tapping screw splash guard removed in step 5 Installing the Rear Splash Guards in 5 Remove the self tapping screw and the SERI expansion clip attaching the protector to the inner fender then remove the protector N As EA TAPPING SCREW REA Reuse Dy BUMPER GROMMET Discard a fo LEFT SPLASH GUARD 5 R2 REAA BUMPER 9 Repeatsteps 6 through 8 to install the right rear splash guard PROTECTOR Save for your customer 10 Put the two expansion clips and the two SELF TAPPING protectors removed in steps 5 and 6 in the EXPANSION CLIP House Save for your customer vehicle for your customer 6 Pry out the grommet concealed under the protector Save the protector and the expansion clip for your customer They will be required if the splash guard is removed 2 of 2 T d i 1996 American Honda Motor Co inc All Rights Reserved Copyr
144. e Cemedine push it down firmly into the header trough with a blunt tool Push down with a repeated rolling motion to walk the tool across the seal from each end toward the middle Install the glass run portion of the seal working from the top of the glass down If you can t get the run all the way down into the channel lube the channel with soapy water do not use silicone or grease po aa ee lt a j n 11 Remove Cemedine from the body with HondaBrite Cleaner it will not dull the finish 12 Repeat the entire Water Leak Test B2 Glass Run Weatherstrip Replacement 1 With the door window all the way down remove the screw from the top of the quarter window Then pull the rear half of the quarter 20 of 22 93 004 The del Sol Guide 4 Remove the door speaker and its housing Then reach through the hole in the door panel and pull the end of the glass run all the wey down into position Push the excess glass run forward under the end of the channel and Lp past the end of the weatherstrip clip as shown to keep it in place i Push the end of the glass rin up onto the end of this weatherstrip clip 5 Reinstall the screw in the top of the quarter window 6 Goto A1 on page 6 and follow steps 6 thru 11 to check weatherstrip fit and to seal the tcp corner of the quarter window RESEAL PROCEDURES C1 Quarter Window Resealing Quarter Window to Frame If the
145. e d steps are for resealing the existing weatherstrip only DRIP FROM ABOVE SUN VISOR PAGE 7 OF 9 1 Lift the existing A pillar weatherstrip then remove all traces of the old sealer from the A pillar with 3M General Purpose Adhesive Cleaner 3M P No 08984 or equivalent and a shop towel if the old sealer is not completely removed the weatherstrip will not seal properly 2 Apply the 3M Auto Body Sealant Clear 3M P No 08405 or equivalent the same way as shown in the replacement instructions steps 5 through 8 ROOF SIDE SEAL REPLACEMENT Replace the roof side seal using the procedure below Not following this procedure will result in new leaks 1 Prepare a soft surface to set the roof on so it will not be dented or scratched Remove the roof and place it up side down on this surface 2 Hemove the roof side seal then clean and remove all traces of the old sealent At the front of the roof side retainer apply a 4 to 5 mm thick bead of 3M Auto Body Sealant Clear 3M P No 08405 or equivalent as shown Apply here 20 mm At the front of the roof side weatherstrip apply a 4 to 5 mm thick bead of 3M Auto Body Sealant Clear 3M P No 08405 or equivalent as shown Apply here in cron ed existia 2 BUTYL i lb cum ume The del Sol Guide ROOF SIDE SEAL IDE RETAINER 4 Install the weatherstrip and tighten the s
146. e or injuries Refer to additional precautions beginning on page 23 244 in the SRS sub section lt CD MS FRONT PASSENGER S Lv ch fi ee SRS MAIN uu HARNESS SRS UNIT With built in sensors Covered with yellow insulation Before removing the dashboard WARNING To avoid accidental deployment and possi ble injury always install the protective short connectors on the driver s and passenger s airbag connectors before working near any SRS wiring 4 Disconnect the battery negative cable then discon nect the positive cable NOTE The original radio has a coded theft protec tion circuit Be sure to get the customer s code num ber before disconnecting the battery removing the No 32 7 5 A fuse from the under hood fuse relay box removing the radio After service reconnect power to the radio and turn it on When the word CODE is displayed enter the customer s 5 digit code to restore radio operation 2 To remove the dashboard first remove the Seats see page 20 51 Center Rear console see pages 20 59 60 Radio panel see page 20 63 Heater control panel see page 20 63 Dashboard lower cover see page 20 61 Knee bolster see page 20 61 Giove box see page 20 64 The del Sol Guide _ 3 Lower the steering column see section 171 NOTE To prevent damage to the steering column wrap it with a shop towel STEERING
147. e roof and store it in the trunk 2 Remove the round clips from the top bottom of the A pillar weatherstrip on both sides with a clip removing tool TRIM PAD CLIP REMOVER 3 Remove the 2 screws on both sides then remove the A pillar weatherstrip The A pillar weatherstrips have metal cores Remove the weatherstrip carefully to avoid scratching the paint 4 Remove all traces of the old sealer from the A pillar and weatherstrip with 3M General Purpose Adhesive Cleaner 3M P No 08984 or equivalent and a sho towel If the oid sealer is not removed the weatherstrip will not seal properly 5 Apply 3M Auto Body Sealant Clear 3M P No 08405 or equivalent along the roof as shown and along the full length of the A pillar im SEALANT E Py Apply seslant around plug 6 Be sure the sealant is on both edges of the inside and outside flanges of the roof molding ROCF PILLAR OUTSIDE SEALANT FLANGE OF MOLDING The del Sol Guide 7 Apply 3M Weatherstrip Adhesive 3M P No 80119 or equivalent to the underside of the weatherstrip aS shown below Leave an open space where indicated for air to escape 8 Press the weatherstrip into position and allow the adhesive to set 9 Reinstall the screws and clips on each side of the weatherstrip 10 Lock the roof down and water test the area to check for leaks A PILLAR WEATHERSTRIP RESEALING Th
148. ecessary substi tute a known good roof control unit and rechedk To 20 219 The del Sol Guide 20 218 A From page 218 epit _ View from urn the ignition switch OFF terminal side TEL DITTA BLK WIRE GND Check for continuity between the No 2 terminal for the roof lock 0 switch and body ground Repair open in the BLK wire be tween the roof lock switch and body ground Poor the ground 6552 Check the page 20 242 pra 4 Replace the roof lock switch and 54 Is it normal rn 22 2 PIC PME recheck ves ose roof control unit connectors If necessary substi tute a known good roof control cont d The del Sol Guide 20 219 Power Roof Troubleshooting Flow Chart cont d Problem code 8 NOTE perform these procedures after the user reports these difficulties and the diagnosis is determined e PARKING BRAKE SWITCH TEST side Puli up the parking brake lever switch ON Release the parking brake lever switch OFF and turn the ignition switch OFF Disconnect the 1 P connector from the parking brake switch Turn the ignition switch ON NINE DANA E Measure the voltage between the No 1 terminal for the parking brake switch and body ground YES Reptace the parking brake switch and recheck Vi
149. el REAR BODY d raro mi Varna SENSE ORI ADS m A3 2038 43254 2 am ee E a iter oid vs ic i mie 28 Won fanny Hose Br 46490 5A0 003 m 3 1507 R amp R One Side Complete wiArm Removed Noi Order by Application in OM SHEET METAL EXTERIOR TRIM Aemoved Deduct 2 Caliper Brake 93 94 49210 552 8 127 50 lE 7 L 4323MSRzZ 01RMm 5 12750 93R 52370593 10 2 2 234 89 Rear Finish Panel 45 55 43018 SR3 000AMm 5 17100 L 52371 583 10 122 23489 Refinish Raar Floor Pan Section Eze eei fae Becion Pear Pior Pan s i m n PONS AS 422 53485 section Rear 43018 504 003 m 5 217 95 96 52370 593 601 m 2 234 88 tw Rear Body Pane Removed Deduct TI for Esch Numbers w RM Suffix are Remanulaciured Parts L 52371 583 GO01 m 22 234 89 i Contact Dealer for en oe amp Exchange Information Disc R S2370 SR3 G10 m 22 265 07 Protector Caliper 5 3 932 745 10 35 52371 5R3 G 10 m 22 265 07 V Shee SR 932 5 BAI Model One Side Complete w Rotor Removed Deduct 3 1993 52370 593 601 22 234 89 A amp A Both Side 8 52371 583 G01 m 822 234 83 1894 n 52370 5n3 G 0m42 2 265 07 is 52371 583 610 22 265 07 15h w ABS 52370 5 3 m 42 2 255 07 52371 SR3 ABO m 22 265 07 ABS 52370 5R3 G10m 422 265 07 52371 5R3 Gl0 1 82 2 255 07
150. en pearl interior colors All Black with upper Gray panels 1992 CRX del Sol VXi Features 1 5 liter 128 Horsepower SOHC 16 Valve e Driver s side airbag optional Engine with Multi Point Programmed fuel ABS Power Assisted Front Disc Rear Disc injection PGM FI and Variable Valve Timing Brakes optional VTEC mE Dual Manual Remote Control Mirrors body 175 65R14 82H radial tire color 14 Steel wheel 185 60R14 82H radial tires mounted on 14 Power Assisted Front Disc Rear Drum alloy wheels optional Brakes Power antenna optional 1992 CRX del Sol SIR Features 1 6 liter 170 Horsepower DOHC 16 Valve ABS Power Assisted Front Disc Rear Disc Engine with Multi Point Programmed fuel Brakes injection PGM FI and Variable Valve Timing Dual Remote Control Power Mirrors VTEC T Color Keyed Center Seat Stripe 195 55R15 83V radial tire TCS optional LSD optional Driver s side airbag optional 15 alloy wheels optional 15 Steel wheel Hear stabilizer bar Front Strut Brace Power Antenna Changes for 1993 all trims Exterior colors Milano red Granada Black pearl Vogue Silver Metallic Captiva blue pearl Paradise Blue Green pearl The del Sol Guide 19 Changes for 1994 all trims e del Sol VXi Limited edition introduced Changes for 1994 CRX del Sol VXi and SIR Exterior colors Milano red New vogue silver metallic Granada Black pearl Lausanne green pearl Harvard blue Pearl 1994 del
151. en troubleshooting following the System Troubleshooting Chart perform the followings 1 Operation procedure 2 To light seif diagnosis light 3 Reset of roof control unit 4 Operation after troubleshooting b Service tip Perform the above operations as described below and in the following page 1 Operation procedure 1 2 di Check the self diagnosis light for the number oi blinks Heset the roof control unit Be sure that the power roof is fully closed or fully opened and operate the roof switch to open or close the power roof If the power roof does not open or close properly check the self diagnosis light for the number of blinks again if the power roof opens or closes properly it indicates operation error or poor connection of the connector Refer to the Self Diagnosis Procedure for the number of blinks and troubleshoot following the Flow Chart When the number of blinks after reset differs from the number of blinks before reset take the number of blinks after reset for troubleshooting 2 To light self diagnosis light 1 2 Jd Open the trunk lid See Emergent Operation page 20 244 Remove the lining from the left side of the boot Tum the ignition switch ON Do not start the engine 4 Record the number of blinks of the self diagnosis light on the roof control unit body When abnormal ON See of blinks 17 in OFF J C nd the System Troubleshooting
152. er this information applies contact an authorized Honda automobile dealer The del Sol Guide 169 6 Remove the original wedge striker from the PARTS INFORMATION door and install the new one from the kit Door Kit P N 06721 SR2 305 H C 4294997 WEDGE STRIKER WARRANTY CLAIM INFORMATION In warranty The normal warranty applies x LA w i Au i ES Fo ecu EM Si Out of warranty Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Service Manager You must request consideration and get the DSM s decision before starting work Operation number 826120 Flat rate time 0 5 hour for both doors 7 Remove the original rubber wedge from the door opening and install the new from the P 2 RO kit Do not tighten the screws fully Defect code 043 RUBBER WEDGE 7 Contention code B07 8 Open and close the door several times to center the wedge on the striker 9 Tighten the wedge screws to the required torque 10 instali the rest of the kit parts on the other door by following Steps 1 through 9 af 2 93 025 The del Sol Guide MN BULLETIN DE SERVICE SERVICE BULLETIN YRAR MODEI DATE OF ISSUE BULLETIN NUMBER ANNEE MODELE DATE VIGUEUR NUMERO DU BULLETIN 12 1993 2 93 REVISED OCT 08 1993 TO MODIFY REPAIR PROCEDURES CIVIC dei SOL WATER LEAK REPAIR SECOND REVISION Some
153. ery negative terminal and be sure that the alarm negative terminal and be sure that the alarm sounds sounds 20 226 The del Sol Guide Lifter Switch Test LIFTER SWITCH DOWN E LIFTER SWITCH MID dii os EN lle LIFTER SWITCH UP View from terminal side LIFTER SWITCH Up 1 Lift the boot lid to the position and be sure that there IS continuity between the No 1 and No 2 terminals 2 Be sure that there is no con tinuity between the No 1 and No 2 terminals when the boot lid is in any position but the UP position View from terminal side CCHR 2 pa 1 1 Lift the boot lid to the MID position and be sure that there is continuity between the No and No 3 terminals 2 Be sure that there is no con nuity between the No 1 and 3 Sa Jd No 3 terminals when the boot lid is in any position but the dee a CA qe MET MID position about mm View from terminal side EE 5 1212 1 Lower the boot fid to the DOWN position and be sure that there is continuity be tween the No 1 and No 4 ter minals 2 2 Be sure that there is no in ee tinuity between the No 1 and No 4 terminals when the boot LS ea lid is in any position but the DT DOWN position
154. es e Exhaust tip e Sport chassis e Leather equipment e 15 alloy wheels Exterior colors Adriatic Blue Pearl Available Options all trims Fog lights EDM Body Kit Interior Mats Leather interior std Alarm with Heated Seats on Motegi immobilizer Air conditioning 15 Alloy Wheels Tweeter Kit Rear Spoiler Driver s airbag std Power Antenna 3rd Brake Light std after 1994 CD Changer after 1996 Twin Tip Exhaust Mudflaps Note The options contained above are not known which years they became available or whether which ones were factory options and which ones were offered by dealerships Above Left The exterior view of the CRX del Sol Motegi Above Right The interior view of the CRX del Sol Motegi EDM Unique Paint Codes Flint Black NH526M Adriatic Blue B74P The del Sol Guide Civic CRX Specifications MODEL svn B16A2 Engine Type Displacement DOHC 1590cc 1595cc Brakes front rear 9 44 Disc Drum B Above Left A top view of the CRX del Sol Above Right An interior view of the CRX del Sol The del Sol Guide 24 Engine Source Guide Looking for an engine for your del Sol Here s the donor list Engine Type Horsepower Torque Ft Compression OBD Donor Vehicles Code Displacement Hp net Ib Ratio 90 91 Civic SIR 170 7800 117 7300 90 91 90 91 Civic SiRII 90 9t Civic SiRII 160 7600 111 7000 88
155. everse of the removal procedure NOTE Before tightening the dashboard bolts make sure the dashboard wire harnesses are not pinched Make sure the connectors are connected properly 20 66 The del Sol Guide 0 MMM L D mela a r Front Bumper Replacement NOTE 3 P Mounting bolt locations Anassistant is helpful when removing the front bum i per and front bumper beam A B Take care not to scratch the front bumper Open the hood Disassemble numbered sequence BUMPER SIDE GROMMET NOTE Install the grommet in the hady as shown UPPER BUMPER STIFFENER INNER FENDER 2 FRONT BUMPER HOOK Body sidel e HOLE ifront bumper beam side When installing the front bumper beam stip the holes over the hooks on the body 4 BUMPER BEAM GUSSET vM 5 BUMPER BEAM MOUNTING BOLTS 3 ABSORBER i B x 1 25 mm FRONT BUMPER BEAM 22 N m 2 2 kg m 16 Jb ft Installation is the reverse of the removal procedure 20 67 fu 5 Removethe mounting screw then remove the glass When installing the front glass guide tighten the run channet m mounting screw then install the mounting bolt 1 temporarily Align the front glass guide proper 6 Remove the mounting screw nut and bolts Slide the ly then tighten the mounting bolts
156. ew from terminal side A 16 P connector i Measure the voltage between the RED park SRN V L No 8 terminal for the roof contrel unit and body around 15 there approximately 10 Ve Felina 2 ss ta between the parking brake switch and roof controi unit Check for loose roof control unit connector If necessary substi tute a known good roof control unit and recheck The del Sol Guide 20 220 View from terminal 1 P connector I Is there battery voltage a GRN RED WIRE Fa Replace the BRAKE system bulb Repair open in the GRN RED wire be tween the gauge as sembly and parking brake switch cont d The del Sol Guide 20 221 Power Roof EE is there approximately 10 V WE UNE Repair open in the RED wire between the roof contro unit and rear window limit switch x I Troubleshooting Flow Chart cont d Problem code 9 NOTE Perform these procedures after the user reports these difficulties and the diagnosis is determined REAR WINDOW SWITCH TEST Turn the ignition switch OFF Disconnect the 3 P connector from the rear window switch Measure the voitage between the No 2 termina for the rear window limit switch and body ground 2 view RED RR WINDOW SW umm View from termi
157. fter motor and body ground a a re TEES N O T there approximately 10 V 2 YES page 20 203 ui Ory View from terminal side SNe Wi ated ERRAT ie oy te eh E Ee iii ROOF LIFTER MOTOR 5 P connector View from terminal side PULSE 5 P 2 pud connector BLK BLU WIRE LIFT MTR IKS BLK BLU WIRE LIFT MIS PULSE c Check for continuity between the No 2 terminal and body ground pe va oe ee NO Repair short in the A Is there continuity gt ix BLK BLU wire to the body ground View from terminal side BLK BLU wiRE 20 P connector Measure the voltage between the No 53 terminal for the roof con Go trel unit and body ground WES Repair open in the T ER i P OYES BLK BLU wire between SL approximately oN n gt the roof control unit and Check for loose roof control unit connectors f necessary substi tute a known good roof control unit and recheck The del Sol Guide View from terminal side Turn the ignition switch OFF mu T_T Check for continuity between the BLK RED Mo 5 terminals for the roof lifter 5 P connector WIRE LIFT MTR PLUSE 7 Motor and body ground ROOF LIFTER MOTOR VOI um ra Repair open in the BLK RED wire eT Is there continuity NO between the roof control unit a y ma and body gro
158. g screw of the center pHlar trim panel open the trunk fid fully Disassemble in numbered sequence gt Clip locations tu b Mounting screw Rearward locations Dir 000 3 REAR ROOF TRIM Detach the grommet then 4 LEFT CENTER PILLAR Pull it out and disconnect TRIM PANEL b the connector 4 RIGHT CENTER PILLAR TRIM PANEL 2 HIGH MOUNT BRAKE LIGHT see section 23 7 D HIGH MOUNT en BRAKE LIGHT HOOKS lt CAP REAR ROOF Install is th n ation is the reverse of the removal procedure RAIL TRIM NOTE f necessary replace any damaged clipa Make sure the connector and grommet are connected properly NOTE Do not snap the hooks 20 82 The del Sol Guide Outer Molding Replacement NOTE Lower the glass fully 1 Remove the door panel see page 20 3 2 Peel the weatherstrip from the corner of the door 3 Remove the clip and mounting screw 4 Starting at the rear pry the molding up and detach the clips then remove the moiding MOTE Take care not to twist or scratch tha molding gt Clip locations AP 7 OUTER WEATHERSTRIP WEATHERSTRIP MOUNTING SCREW 5 Installation is the reverse of the removal procedure NOTE H necessary replace any damaged clips The del Sol Guide Weatherstrip Replacement gt Clip locations A 1 NOTE When removing the clip use a clip remover W
159. h Front Apron 5 8 Module Air Di MMSR2AAMZBm 3 97125 Refinish Upper 5 0 Label Module autianT T7804 SPO A8D 3 10 Retires Sudermember A85y 1 0 1 T7T834 SPO ARO 6 26 Ginclucted wor Ur Bag 1994 96 032 01 13 60650 SA3A10ZZ 47 0 258 30 T L amp 075 8R3ADIZZs 7 5 289 16 1 Control Unit ABS 39790 SR3 013 m 5 119441 n 2 Brkt ABS Control Unit 39791 592 900 m 13728 60650 583 0127 7 0 26916 3 Sensor ABS Front R B7450 80 m 3 00 607S0 SRS A0LE amp Ud 269 16 7455 5H3 m 3 10007 5 5583J1172s 70 259 16 4 Sensor ABS Rear 57470 SR2 AD3 m 7 118 25 75 26916 57 475 SR2 AO03 m 7 11925 Harness Assy SAS 34 95 TT861 SR2 LBO m 375 08 5 Cover Rear ABS Sensor HR 42534 5X7 ADO m 7 ried Bb 77261 5 2 190 m 60850 582 1022 7 0 27658 L 42535 SK7 AD0 m 7 7 72 2 Case Connector 77969 SA3 003 2 75 BDJS0 SRZ AOlZZ 47 5 27658 RAR One Side Complete Tinciuded w SRS Hamess nen 5505 2 00775 47 0 25550 8 Modulator ABS 57110 SR2 809 m 1 1 174322 3 Holder Coupler 94 95 77882 SPO A81 2 06 L BOrS0 SR2 A0077 m 87 5 27858 7 e 085 Modu 57156 SP0 003 m 23 02 t B8 77982 304 NB1 1 38 A 50650 SRA JIZZe 70 25860 me 524 Cap m 840 sa 50750 572 1077 7 5 259 20 aJ Included Mos fw Necessary Bolted Parts amp Assemblies Removed 9 Label bs 003 m 2 98 S M
160. he terminals C and D and be sure that there is continuity between the terminals A and Relay Circuit Diagram The del Sol Guide 20 233 Hi i i BADE le ae OLI ina mae 402 oe Viu ies a LETT Ire NL RIP CENE DE ile a eB et gt the Re D ee a poesie e EA RAT EREMO gi T Power Roof Roof Switch Test ROOF SWITCH Roof switch OPEN CLOSE Roof switch REVERSE 1 Push the roof switch OPEN CLOSE and be sure 1 Push the roof switch REVERSE and be sure that that there is continuity between the No 1 and No there is continuity between the No 1 and No 3 2 terminals terminals 2 Release the roof switch OPEN CLOSE There 21 Release the roof switch REVERSE There must be must be no continuity between the No 1 and No 2 no continuity between the No 1 and No 3 terminals terminals View from terminal side pan View from termina side 20 234 The del Sol Guide Roof lifter motor coil ROOF LIFTER MOTOR 1 Be sure that there is continuity between the No 1 and No 3 terminals Roof lifter motor pulse View from terminal side 1 Rotate the lift shaft by hand and be sure that there is intermittent continuity between the No 2 and No 5 terminals The del Sol Guide 20 235 TERCER Ho nudo DIRK Power Roof r Slide Switch Test eae M
161. he trunk lid goes up The trunk warning light turns ON Push the reverse switch and hold it 7 CD Roof slider moves rearward 2 The lid goes down 3 v The roof slider moves The trunk lock locks forward 4 The alarm sounds The roof warning light Short whistle sound turns ON Push the reverse switch and hold it D The roof goes down M 2 The roof slider moves rearward pr ff The trunk lid goes down oe 7 7 The trunk lock locks Operation Alarm B The alarm sounds The roof tilter goes up about 80 mm 3 1 in Short whistle sound The system gives off 2 cycles sec beeping when the cont d series of motions have been completed To page 20 252 20 251 The del Sol Guide Fram 20 252 From page 20 252 D The trunk lid goes up 1 2 The roof tilter goes up The trunk lid lowers and Operation Afarm S The roof slider moves stops at about 175 mm forward 6 9 from the fully closed position 9 The system gives off 2 cycles sec beeping i Di 50 mm 2 in tu s d The trunk lid goes up 7 9 The roof lter goes up Operation Alarm 3 The roof AR it again on the The trunk lid goes down further forward OPEN CLOSE side and hold and stops once again at about it 20 mm 2 0 in From the fully closed position Continuous beeping is heard while the boot lid is lowering p The
162. heck Replace the Mo 4 20 A fuse and recheck Repiace the power window relay and recheck WHT BLU WIRE Repair open in the WHT BLU wire between the roof control unit and The del Sol Guide View from terminal side TP connecti 02 ROOF 30 No 4 ROOF 20 d 22 i 22 2 E suis ROOF LIFTER MOTOR YEL BLK WIRE Y IG ROOF 20 A cont d 20 207 Power Roof Troubleshooting Flow Chart cont d From page 20 207 ee Turn the ignition switch OFF siii Check for continuity between the No 60 and 68 terminals and body ground YES TILTER SWITCH TEST Disconnect the 6 P connector from the roof tilter unit cilea Turn the ignition switch ON Measure the Voas vetween the No 3 4 and 5 terminals for the roof tilter unit end body ground A is there soir 10 V ole ca ea ua a YES TAMIL page 20 209 20 208 Repair open in the wire to the body ground ROOF TILTER UNIT View from terminal side 6 P connector __ 60 Mc View from terminal side 68 BLK WIRE GND o i BLK WIRE GND o 6 P WIRE TILT SW 37 connector V WIRE TH T SW 2 NO Q 2H _ the ignition s the ignition switch OFF ra i re a T
163. here is no abnormal motor sound and that the motor turns smoothly Using an analog tester check for continuity bet ween the No 1 and No 2 terminals while the motor is ON Be sure that the tester needle swings near to the neutral The del Sol Guide Rear Window Motor Test BEAR MOTOR i ai i a 1 E iB BEAR WINDOW LIMIT SWITCH Hear window limit switch When switch is up necis REAR WINDOW LIMIT SWITCH View from terminal side 1 There must be continuity between the No 2 and No 3 terminals 2 There must be no continuity between the No 1 and No 3 terminais When switch is released 1j Check to be sure that there is continuity between REAR WINDOW LIMIT SWITCH the No 1 and No 2 terminals View from terminal side 1 There must be continuity between the No 1 and No 3 terminals 2 There must be no continuity between the No 2 and No 3 terminais The del Sol Guide 20 231 iwl i H SELLER Ia Arr pia Bor bae ac mati 5 Purdue e 2 ens MY te Cp e UI m d i a ti ee pingi Spr e i s HAERES Sean qus Wes kaf ues iri bs 5 IE an Power Roof Power Window Control Unit Test p ROOF CONTROL UNIT Power Window Control Unit AS P
164. hind the righi seat UPPER ATTACHMENT POINT LOWER POINT The other is for the roof slider and located in the tool bag in the trunk 2 Remove the side cover from inside the glove compartment located behind the driver s seat insert the wrench into the lower hex hole Turn the wrench clockwise and tiit the roof 20 244 The del Sol Guide niock the trunk by pulling the strap and turning 90 anticlockwise insert the wrench into the upper hole and tighten it Turn the wrench clockwise and raise the trunk lid p du WRENCH insert the wrench into the hex hole in the groove underside of the trunk lid urn the wrench clockwise to move the roof slider forward iH Release the roof switch and slide the roof centre gt cont d handle to the OPEN side The del Sol Guide 20 245 Power Roof Emergency Operation ___ l LlE EEE _ _ _ SUSE Insert the wrench into the lower hex hole e Turn the wrench counterclockwise and lower the tilter 5 e insert the wrench into the hex noi Turn the wrench counterclockwise to move the roof slider rearward Insert the wrench into the upper hex hale and tighten it Turn the wrench counterclockwise to lowe trunk lid r the The del Sol Guide dpa ce 20 246 eno a hehe eet reat ond Kool removal HOOF SIDE LOCK T ROOF C
165. hole the seal remove and discard it 93 004 The del Sol Guide Inspect the square hole in each pillar where the yellow green grommets came from for any distortion caused by their removal If the metal is bent up carefully flatten it with a small hammer Remowve all traces of the old adhesive from the A pillar and windshield header with 3M Adhesive Cleaner and a shop towel If all of the old adhesive is not removed the new seal will not stick properly Use a plastic scraper available at local paint and hardware stores to avoid breaking the paint surface You may also cover the adhesive with duct tape and then peel the tape off the adhesive should come off with it Apply a bead of Cemedine around the edge of each square hole and then install the two new white grommets supplied with the new seal Position each grommet so the slot in it forms the letter I not the letter H Y t a i gt rS Install ifie now OTETI bO KNOR o I ike fuis 93 004 The del Sol Guide 5 193 Inspect the two remaining white grommets for holes made by improperly installed screws If you find any holes replace the damaged grommets in the same way you replaced the yellow green ones Order screw grommet P N 91620 SR2 003 H C 4020939 Remove the two small rubber plugs from the holes in the trough of the windshield header put a bead of Cemedine around each hole and then reinstall the plugs
166. how the original adjustment ROLLER GUIDE MOUNTING BOLT Looser REGULATOR NOS ROLLER GUIDE X T ROLLER GUIDE MOUNTING BOLTS 6 x 1 0 mm 8 N m 0 8 kg m 5 8 REGULATOR ASSEMBLY 10 Grease all the sliding surfaces of the window regu lator where shown 11 Before removing the motor mark the location by scribing a line across the sector gear and regulator Install using the three mounting belts Move the win dow regulator to the original position by connecting 8 12 V battery to the motor see section 23 20 8 0 8 kg m 5 8 ib tt The del Sol Guide without binding Alsc make sure that there is no clearance between the glass and glass run channel when the glass is closed Adjust the position of tha glass as necessary see page 20 10 Attach the wire harness to the door correctly see page 20 41 When reinstalling the plastic cover apply adhesive along the edge where necessary to maintain a con tinuous seal and prevent water leaks see page 20 4 After installation check for water leaks NOTE Spray water over the roof Do not spray directly on the sealing area and do not use high pressure water Rear Roof Rail Trim Center Pillar Trim Panels Replacement CAUTION When prying with a flat tip screwdriver wrap it with protective tape to prevent damage NOTE 3 Take care not to scratch the panels and trim e When removing the lower mountin
167. ht ao off NO Repair short in the GRN wire to i the body ground a _ cont d The del Sol Guide 20 181 TURIN um rn E Polit e i Power Roof Troubleshooting Flow Chart cont d acl bay iui cas x The operation Alarm or Warning Alarm does not sounding e OPERATION ALARM TEST View from terminal side Disconnect the 20 connectors from the 1001 control unit 20 P connector Ground the No 28 terminal for operation alarm ic ihe body ground and turn the ignition switch ON Check the sound T e Check for loose roof control unit _YES connectors If necessary substi Lu tute a known good roof control N qa bios 25 Check the operation alarm i see page 20 226 p E gt NO Replace the operation alarm and E recheck Disconnect the 2 P connector from the operation alarm Measure the voltage between the No 1 terminal for the operation alarm Ape ism QNM MO UON neon dela 2 View from terminal side diis 2 P connector YEL WIRE Gl To page 20 183 I The del Sol Guide 20 182 From page 20 182 the Roof control unit and operation alarm Disconnect the 20 connectors fram the roof control unit Ground the No 29 terminal for warning alarm to the body ground and turn the ignition switch ON Check the sound EB MEN
168. ight 1998 American ion a Motor Co Inc All Rights Reserved 158 H IN D A Accessory Application 18040 INSTALLATION POWER ANTENNA 1997 DEL SOL INSTRUCTIONS P N 08B41 SR2 100 Issue Date AUG 1996 PARTS LIST TOOLS REQUIRED Power antenna 2 Phillips screwdriver 10 mm Combination wrench Ratchet Antenna nut wrench 07JAA 001000C INSTALLATION Before You Begin e Write down the customers radio station presets the radio memory will be erased when you disconnect the battery e fthe radio has a coded theft protection circuit be sure you have the anti theft code number before you disconnect the battery 1 Disconnect the negative cable from the battery 2 Remove the center console five self tapping screws one connector Power antenna harness CENTER CONSOLE SELF TAPPING SCREW Reuse 6 Cushion tapes gt 3 Wire ties The del Sol Guide 1996 American Honda Motor Co Inc All Rights Reserved Y0435 D 1 of 4 159 3 Inside the vehicle remove the rear bulkhead 6 Remove the front console cover nine clips pull gently M T only two self tapping screws shift knob 4 Remove the rear storage compartment Six two clips self tapping screws six clips SELF TAPPING SCREW Pull gently REAR BULKHEAD O SHIFT KNOB FRONT CONSOLE A T only two self tapping screws rubber trim ring two clips REAR STORAGE COMPARTMENT SELF TAPPI
169. ilter cable and 2 is it normal i ms iii one te fpe id recheck Check for loose roof control unit necessary substi tute known good roof control umt and recheck cont d The del Sol Guide 20 21 1 Power Roof Troubleshooting Flow Chart cont d uu Probtem code 4 ROOF TILTER UNIT ROOF LIFTER MOTOR 1 Ea CENTER LOCK SWITCH TEST oF Turn the ignition switch OFF dui RT c Da a MM M Lic Lt pm n Ee T Disconnect the 5 connector from the roof lifter motor and the 2 P connector from the slide motor Disconnect the 6 connector from the roof tiker unit View from terminal side nilo 1 S i 6 P connector Dal Sl rm RED YEL WIRE TILT SW LOCK Turn the ignition switch ON l NEN Measure the voltage between the No 6 terminal for the roof tilter unit and body around Mida coni i is there approximately 10 V 7 i Turn the ignition switch OFF RED YEL WIRE TILT SW LOCK 2 P connector SLIDE MOTOR IPS View from terminal side wt 5 P connector YES Check for continuity between the No 8 terminal and body ground ERES JI in the Hepair short RED YEL wire to the body ground i lt 20 P c connector ei Tr Ste AEE
170. in some places apply a double layer there to ensure proper bead height 16 of 22 93 004 The del Sol Guide e Make certain the outer edge of the seal is straight and not distorted in any way e Reinstall two screws and one clip at the top 11 Repeat steps 8 thru 10 on the other side of the car 12 To be sure the seal makes continuous contact with the Cemedine push it down firmly into the header trough with a blunt tool Push down with a repeated rolling motion to walk the tool across the seal from each end toward the middle 13 Peel the white tape off the adhesive on each upper corner then go to Roof Side Seals step 1 below do not press on the seal yet to make the adhesive stick Roof Side Seals 1 Set the roof upside down on an appropriate pad so it won t get scratched 93 004 The del Sol Guide 195 Remove the two screws at each end of the roof side seals and carefully pry the seals away from their retainers Remove all traces of old sealant from the roof and the retainers first with a plastic scraper and then with 3M Adhesive Cleaner on a shop towel If the tape is missing from this hole at each comer apply new before you apply Cemedine in step 4 SIDE SEAL Before applying any Cemedine install each new side seal in its retainer Make certain that the end of each seal fits flush with no gaps or bulges 17 of 22 Carefully pull the end of one seal
171. injection PGM FI and Variable Valve Timing VTEC Air conditioning Trunk Spoiler USDM seat fabric Two Way Paradise Decal Only 600 produced Exterior colors Milano red Lausanne green pearl The del Sol Guide 20 Available Options all trims e 4 speed automatic transmission e Air conditioning std on limited models e Trans top electromotive top e Trunk Spoiler std on Limited S model e Honda 4500 CD tuner std on Limited models The TCS ABS system on the CRX del Sol SIR MBES TRAGTION ir SYSTEM Anti lock Brake System Above Left del Sol VXi __ Above Center CRX del Sol VGi Above Right CRX del Sol SiR JDM Unique Paint Codes New vogue silver metallic NH583M Flint Black NH526M Lausanne green pearl G82P Harvard Blue pearl B 63P The del Sol Guide CRX del Sol Specifications MODEL 1992 VXi 1995 VGi 95 97 SiR 11 950 12 700 12 900 13 600 15 600 17 700 D15B D16A B16A Engine Type Displacement SOHC SOHC DOHC 1493cc 1590cc 1595cc Piston Bore amp Stroke mm 74 0 x 84 5 75 0 x 90 0 81 0 x 77 5 Compression Ratio 10 4 1 Horsepower hp net 128 6800 128 6600 170 E 155 Torque ft Ib 101 5200 107 5500 117 ORM Ae 7200 rpm 8250 rpm Brakes front rear 9 44 Disc Drum 9 44 Disc Drum 1044 m 9 44 Above Left A close up of the Two Way Paradise decal which appeared only on the JDM CRX del Sol Limited and Limited S models Above Right A
172. inside the door GLASS nun Take care not to damage the glass run channel GLASS MOUNTING BOLTS 6 x 1 0 mm 10 1 0 kg m 7 2 The del Sol Guide 38 Consoles Center and Rear Replacement cont d Automatic transmission model Manual transmission model gt Clip locations 2 A S s PROTECTIVE TAPE Z d Center console removal PROTECTIVE TAPE CENTER CONSOLE 1 Detach the clips by sliding the center console to the rear 2 Pull the sides of the center console outward 3 Starting at the front lift the center console up and remove it Installation is the reverse of the removal procedure 20 60 Dashboard Component Removal Installation FRONT SRS wire harnesses are routed near the dashboard and DRIVER S PASSENGER S AIRBAG AIRBAG steering column A CAUTION All SRS wire hamesses are covered with yellow insu lation Before you disconnect any part of SRS wire harness connect the short connectors Whenever the ignition switch is ON ll has been tumed OFF for less than three minutes be careful not to bump the SRS unit the airbags could accidentally deploy and cause damage or injuries Refer to additional precautions beginning on page 23 244 in the SRS sub section SRS UNIT SRS MAIN HARNESS With built in sensors Covered with yellow insulation CAUTION When prying with a flat
173. le Repair open in the WHT and GRN S iS continuity wires between the roof control SARE Sepe unit and slide motor Check the slide motor see page 20 237 MU NO Replace the oido motor end lt Is it normal p E recheck Check the roof slider pos page 20 113 114 III ua I The roof pilot and drive unit are s ian m a aa ti NO d ad Is it normal MES ocated properly oe _ AI moving surfaces are ves cleamed and grease is Sepe Check for loose roof control urit connectors If necessary substi tute a known good roof control unit and 20 206 The del Sol Guide code 3 POWER SOURCE AND GROUND TEST i Turm the ignition switch OFF 1 i Check the ROOF 30 A fuse in i Ihe under hood fuse relay box is it normal YES Check the No 4 20 A fuse and No 14 20 in the under dash fuse relay box Check the power window relay i see page 20 233 YES Disconnect the 5 connector i from the roof lifter motor and the 2 P connector from the slide motor Turn the ignition switch ON esalta cane il lit Measure the voltage between the No 64 and 66 terminals for the d E E N O 6 there battery voltage p rie B TE El e EN ER LM e YES To page 20 208 Replace the ROOF 30 A fuse and recheck Replace the No 14 20 A fuse and rec
174. ler and center punch each mark 5 Underthe trunk lid locate the vehicle harness and tape it out of the way 6 While wearing eve protection drill four 8 mm holes in the trunk lid Place a block of wood on shop towels between the trunk lid and fender Drill each punch mark with a 3 mm bit then a 5 mm bit and finish with an 8 mm bit e After drilling remove all burrs and apply touch up paint Before drilling pull the vehicle harness toward the right and secure it with packaging tape After drilting remove the tape 2 of 4 Accessory Installation Instructions SELECTED PUBLICATION 1629 15 98 02 Of 04 Issued 08 31 1996 When the touch up paint is dry temporarily fit the spoiler into position on the trunk lid and mark the edge of the trunk lid at the center of the rubber bushing Repeat on the other side then remove the spoiler from the trunk lid MARK Attach the guard tapes to the trunk lid Align the cutout of the guard tape with the edge of the trunk lid centered with the mark mada in step 7 With the guard tape centered remove the adhesive backing and attach the guard tape to the trunk lid Press firmly with the palm of your hand to adhere the guard tape to the trunk lid GUARD TAPE CUTOUT ADHESIVE BACKING EDGE OF TRUNK LID Align the cutout with the edge of the trunk lid MARK made in step 7 ADHESIVE BA
175. loy and cause damage or injuries e Refer to additional precautions beginning on page 23 244 in the SRS sub section SRS UNIT With built in sensors SRS MAIM HARNESS Covered with yellow insulation 1 Remove Center Rear console see pages 20 59 60 Upper side trim see page 20 47 Seats see page 20 61 Rear locking compartment assembly see page Seat belt lower anchors see page 20 53 20 47 Upper rear trim panel see page 20 47 Lower side trim panel see page 20 47 Footrest 2 Pry out the clips and detach the door sill molding clips 3 Cut area first then pull the carpet back as shown Detach the fastener FASTENER WIRE TIE NOTE When installing reattach the cut area with a wire tia as shown CARPET icont d The del Sol Guide 20 57 35 Carpet Replacement cont d Clip locations NOTE Loosen the screw then A c remove the clip using a clip remover DOOR SILL MOLDING CARPET maX LL LL LLLLELLI _ n Pl Dg _ 4 Remove the carpet by sliding it rearward NOTE Take care not to damage wrinkle or twist the carpet Remove the slits in the carpet from the console bracket CONSOLE BRACKET NOTE When installing slip the stits in the carpet over the console bracket FRONT PILLAR LOWER THIM FRONT PILLAR LOWER TRIM 6 x 1 0 mm 10 1 0 kg m 7 2 Ib H CARPET DASHBOAR
176. ls w cover Exterior colors Colors Milano red Captiva blue pearl Flint black metallic 1992 Civic CRX VTI Features 1 6 Liter 160 Horsepower DOHC 16 Valve Engine with Multi Point Programmed Fuel Injection PGM FI and Variable Valve Timing VTEC Door Handle Map Lights Rear Spoiler Power Assisted 4 Wheel Disk Brakes 14 Alloy wheels Front Strut Brace Color Coded seats Rear stabilizer Optional transtop Color keyed center seat stripe Exterior colors Milano red Captiva blue pearl Flint black Samba Green pearl Changes for 1994 all trims Trans top option available for both ESi and VTi Driver s side airbag standard The Civic CRX is now known as the CRX Del Sol Changes for 1994 CRX del Sol ESi The del Sol Guide Exterior colors Milano red Granada black pearl Vogue silver metallic Paradise blue green pearl 23 Changes for 1996 all trims painted outside mirrors and door handles e 3 brake light now standard equipment exterior car color Power antenna Changes for 1996 CRX del Sol ESI 1 6 Liter 127 Horsepower SOHC 16 Valve Engine with Multi Point Programmed Fuel Injection PGM FI and Variable Valve Timing VTEC e Exterior colors Milano red Granada black pearl Vogue silver metallic Cypress green pearl Changes for 1997 all trims e ABS now standard ESi e ESi Motegi model introduced e Color keyedcenter seat stripe 1997 CRX del Sol ESi Motegi Featur
177. luded Fipor Pan 11 XMbr Rear Floor Front 657 Erg SR2 ADUZZ 22 12 XMbr Rear Floor Rear B5750 SR2 ADUZ7 5 5 176 28 3 Sidemember Assy Rear G5610 SR2 A5077 315 48 L 5860 5 2 5027 85 315 48 ccm w Necessary Bolted Parts amp Assemblies Removed 34100 59 3 01 14 Outrigger XMbri 4550 2 0077 49 20 84101 5R3 AD1 4650 SA2 A00F 49 20 34309 AQT 5 Ext Sidemember Rear A 4853582400778 35 86076 34 104 SFD ADA 04 54 582 400778 45 6074 4 Shadef 34 102 SR3 A01 18 Gusset Rear Panel a i 24 32 2 34304 SH3 401 4901 SES 003 Inciuded w Sidemember Fear Extension 17 Exi Assy Rocker 65540 5R2 30077 Tinciuded Assy 24 32 126 46 65690 getters 126 46 18 QutriggerT 4055 5 30 56 STOP LAMP HIGH MOUNT 13 Panel 1 NESS pl gap linciuded wRe ar Sulememper Ass fal Included whiccker Ext Assy REAR BUMPER INTERIOR TRIM Use Procedure Explanations 27 and 28 with the following text Dici ie i T NE 2 0 Refinish di col Los 1 0 1 0 Bumper pri Includes o PA NOTE All Parts in this section are included in overhaul unless noted otherwise Panel Rear Trim 81540 58 2 9002 3 2 Cushion Rear Trim B46842 SR2 900 3 Panel Side Trim B38260 ER2 J9007A 4 L 838Tl SR2 300ZA 4 4 Lamp Assy Courtesy 34255 5 4 48128 ds 34095 SAS 003 6 Bulb 4 A Intiided wiGaurtesy L
178. ly press the A pillar seal firmly against the pillar to make sure the adhesive sticks securely Reinsert the folded shop towel under the roof Then pull back the top edge of the side seal and apply a bead of Cemedine along the first 50 mm of its inner edge If you replaced this seal page 17 you already did this 93 004 187 Apply Silicone or Lithium Dielectric grease to the mating surfaces of both seals Leak test the repaired area If the leak persists replace all four seals B1 page 14 If you ve already replaced the seals but the roof still leaks check the related adjustments described in this section A1 and A3 thru A6 also check related areas where you applied Cemedine A3 Glass Alignment Adjustments Glass to B Pillar Alignment 1 The del Sol Guide With the window rolled up and the door closed measure the distance from the rear edge of the glass to the crease molded down the middle of the B pillar seal The rear run channel may have been misadjusted during an effort to resolve problems with window operation i 13 15 mm Il at any point Goff nai If all measurements at any point from top to bottom are between 13 and 15 mm go to step 3 If any measurement is less than 13 mm or more than 15 mm go to step 2 9 of 22 2 Loosen the upper bolt in the rear run channel and adjust the channel forward or back until the distance betwee
179. n the qu n E roof control unit and Check for loose roof control unit connectors lf necessary substi tute a known good roof control unit and recheck _ lt ROOF TILTER MOTOR Turn the ignition switch OFF View from terminai side Check for continuity between the 2 WS 91 No 5 terminat for the roof tilter zi 5 MTR PULIS sl motor and body ground Tete _ rr aa EMI TIRA Repair open in the LT GRN BLK CN Is there continuity Serre wire between the roof contro ni uil unit and body ground ROOF TLITER YES enn RN MOTOR Disconnect the 20 P connector 5 P connector from the roof control unit A A Check for continuity between 20 P connector and 5 P con nector BLK YEt WIRE No 38 BLE GRN and No 1 O terminals POORLY DONI No 47 BLK YEL and No d 0 terminalis 20 P connector View from terminal side cc MM E NO n Repair open in the BLK GRN and lt Is there continuity gt di BLK YEL wires between the roof FRE i control unit and roof tilter motor YES ei To page 20 211 20 210 The del Sol Guide CT MIA It paige 20 239 Remove the roof titer motor Check the roof tilter motor see Replace the roof tilter motor and recheck YES Check the roof tilter cable E ee dd E NO Replace the roof t
180. n the rear edge of the glass and the crease in the seal is between 13 mm and 15 mm Your measurement should be the same at top and bottom Glass Height Adjustment 3 Measure the distance from the lower painted edge of the roof to the top edge of the door glass at the middle and the rear of the glass The distance should be 10 mm at the middle and 11 mm at the rear 188 4 f your measurements don t match those listed adjust the window up or down until they do Roll the window all Inserta 3mm way down hex wrench into the front j adjustin Turn and tilt the full able sittin straight up to clockwise then do uniock it the same to the rear stop bolt Repeat this until the gesso moves up to rect height 5 Leak test the repaired area 45 4 Glass Camber Adjustment 1 Open the door and locate the flat spot molded into the quarter window seal 40 mm from the top end of the run channel 10 of 22 93 004 The del Sol Guide 2 Roll the window down Place a wooden dowel or other suitable stop exactly four inches long on top of the striker then slowly close the door until it rests against the end of the dowel 4 inches 3 Measure the distance from the center ofthe fiat spot to the nearest painted edge of Me A pillar it should be 38 to 40 mm e f the distance is more than 40 mm go to step 4 e If the distance is less than 38 mm go 0
181. nal side YES cis RED WIRE RR WINDOW SW x Check for continuity between the 0 2 terminal and body ground L ae oo Repair short in the ls there Rn RED wire to the body rt ett grou d NO n _ _ _ trees ee en _ 16 P Tect Turn the ignition switch ON Y pue dol AAA i Measure the voltage between the No 15 rerminat for the roof con trol unit and body ground RED 2 m st an Check for loose roof control unit connectors If necessary substi tute a known good roof control unit and recheck To page 20 223 e del oO Guide 20 222 From page 20 222 Moser al DE CERTA View from terminal Firm the ignition switch OFF side RE 5 3 P connector Check f Inuity between t heck for continuity between the BLK WIRE GND ff No 3 terminal for the rear window limit switch and body ground binds TCA hont e AL _ Repair open in the BLK wire be is there continuity CM tween the rear window limit switch and body ground Poor the ground YES Check the rear window limit switch see page 20 231 NO Replace the rear window limit switch and recheck Check for loose roof control unit connectors If necessary substi i tute a known good roof control unit and recheck icont d The del Sol Guide
182. ncluded wiFront Fi SHEET METAL 2 Console Floor Rear fu SROAONA 3 10632 a Lia Front Console 7203 SR2 0007A 18 73 inter Rocker Pane 11 880 mafirish Door Outside 22 4 Bracket Lid Support 77294 5 2 000 Add lor Jambs amp Interior 0 5 Spring Bracket 77285 SR2 O00 1 75 Add for Jambs EDU ES RR 5 77205 SR2 A00 175 TAGE ASSN lepri rino pedi x 6 Boot Change Lever g3410 5A2 000 18 08 7 Plate Boot TT238 SR2 000 15 75 Defroster 03 94 7729 T SRZ AUQDZA 1 08 77298 SR2 AU0ZA 7 08 95 06 77297 SR2 ADOZA 7 08 L 77 35 SPU A TTA 9 12 9 Duet R Digo EBI L 77303 SR2 A00 6 80 10 Cover Parking Brake 23449 SR2 0107A 29 67 11 Ashtray TIESRE AOEZA 43 90 12 Lid Switch E2442 5M4 DOQZF 4 46 Lid Rear Floor Console 13 83443 SF2 ADOZ A 18 R6 14 Inner 83453 8R2 040 8 80 15 Hinge Lid Front E3457 SR2 000 3 20 i Hinge Lid Rear B3457 SH2 AQU 3 20 7 Cover Console Lid Front 83455 SR2 000 4 33 18 Cover Console Lid Rear H3454 SR2 000 5 34 2 Ugh ire v Cigarete 39800 8815 003 E 22 Protector Lighter 00 E78 2 L B3f828R2 0007A 2 6 18 1 Shell Assy Door 35 586 36 23 Brkt Console Front 93446 SA2 000 Com PT mo 67050 582 01027 15 586 36 24 Rear eid SR2 500 880 78320 8 2 023 amp 9133 58 2 Panel Door Repair 6711 1 582 30022 55 22885 arie Uu 481 3 Bar Reintorcemen H IE 05
183. nd hody ground Poor the ground G552 Check for continuity between P connector and 6 con nector TIE CORO v TRUNK ACTIVE 62 YEL BLU and No 3 LOCK FREE View from terminal side terminals f Li YEL BLU No 65 YEL RED and No 1 WIRE terminals i 7 connector La 62 E 5 NO E SI s there continuity 1 4 65 T puri te nr YES pO de YEL RED Lia IAA FR ES E i WIRE Remove the trunk lock 77 SE _T TRUNK ACTIVE NN a re 1 ini LOCK LOCK ID tj C Repair open in the YEL BLU and Check the trunk lock see page YEL RED wires between the roof 20 241 control unit and trunk lock FATTE mune _ NO Replace the trunk lock and 1 S it normal a i unc rc TEC EN TUNER recheck ES PONE gt i Check for loose roof control unit connector If necessary substi tute a known good roef contro unit and recheck The del Sol Guide 20 21 7 Power Roof r Troubleshooting Flow Chart cont d TE Problem code 7 NOTE Perform these procedures after the user reports these difficulties and the diagnosis is determined RIGHT ROOF LOCK SWITCH e ROOF LOCK SWITCH TEST _ __ Turn the ignition switch OFF 7 A R inte Disconnect the 3 P connector from the right roof lock switch and the
184. ntrol unit sonnectors necessary substi tute a known good roof control unit and recheck The del Sol Guide 20 191 Power Roof Troubleshooting Flowchart 0 PASSENGER S SIDE TEST TT ri Check the power got for operation M MM N NO Refer to the power roof self lt is it normal diagnosis procedure and trouble SST shoot accordingly Turn the ignition switch Ka ine a bM a Lari AA AERE No 14 RR DEF R Check the No 15 10 A fuse and RR DEF RLY 20 No 14 20 A fuse in the under dash box ail a ila No 15 BACK UP LIGHT 10 A Replace the Mo 15 10 A fuse and recheck the No 14 20 A fuse and recheck POWER WINDOW RELAY 8 see page 20 dd Check the power window relay ERN NN Check the No 5 20 A fuse in the under dai box Replace the Mo 5 20 AM fuse and No 5 FRONT POWER WINDOW 20 A To page 20 193 20 192 The del Sol Guide From page 20 192 el Remove the passenger s window switch PASSENGER S WINDOW SWITCH MAE VENE Check the window passenger s UN F window switch see page 20 tina ist era NO Replace the passenger s window n switch and recheck Hemove the power window master switch Check the
185. odel 77900 5 3 01 m 8 302 20 w Side Panel Removed Deduct 1 0 10 57193 SPO 013 m 8 88 RIEN Model D m 2 Apron Fr 93 95 amp g611i SRO ADOZZ amp 43 0 68 56 Monulator Ass L amp 711 5 0 007728 43 5 69 66 111 Bracket Modulator 57115 5 3 020 m 49 27 5 Control Unit SAS 77960 SR2 AB1 m 4 601 00 95 60511 522 300778 30 Gt90 12 Bracket Rear 57116 SR3 AD1 m 24 18 5 Cover SRS Control Unit 77964 SAZ ACO m 4 2046 60711 590 400275 35 6966 13 Pump ABS 57310 SR3 023 7 616 80 R amp R Complete included wApron Assy 14 Brkt ABS Pump 57376 593 000 m 4 04 7 Module Air Bag fwiSide Panel Removed e Pump 57371 5R 0Q0 m 5 518 Driver Side Te eS 1 12 3 Assy Apron er B50617 5R2 37s 20 ressure 57380 SR3 003 m 1 0 5380 ah Ep Apron 8071758250028 20 2272 i7 Accumulator ABS 57070 593 013 5 21853 sa moe Caution 7 804 5 3 10 4 Rainf Front 0612 583 0077 10 3563 18 Label Cautionf 57073 5R3 013 m 270 9 Label 77894 SP0 ABD 6 26 L 0714 5 3 00228 10 3863 PA nciuged Meuse ip edule ai te wiDriver Side Alr Bag Module included w Apran Voper Reni Ass cumu WT 5 Sidemember hie y i Brkt Accumulator Upr Passenger Side 94 95 U 67BO SR2 ABO Am 7 1300 00 1893 1 Moun praca 13 OB7BD ZR2 ABiZA Am T 1300 00 Man Trans BORIRSRZAUIZZ 80 380 11 nu g1551 SF4 003 3 40 0910 582 4012725 80 200 11
186. of tilter goes up Alarm The trunk lid goes down and stops at 175 mm from the fully closed position The system gives off beep ing of 2 cycles sec when the trunk lid stops at 175 mm height Push rhe reverse switch and hold it 1 Trunk lid goes up AL RP 2 Roof slider moves The trunk lid goes down further and Operation Alarm forward stops once again at about 50 mm 3 Roof tilter goes up 2 0 in from the fully closed position The system gives off continuous beeping while the trunk lid is moving The cycle changes to 2 cycles sec when the trunk lid stops Release the roof switch Push it again on the OPEN CLOSE ni side and hold il until beeping changes its cycle Push the reverse switch and hoid it Release the roof switch Push it again on the OPEN CLOSE 77 2 AES Trunk lid goes up side and hold it The trunk lid goes down to pot 2 Roof slider moves forward b om Operation 3 Roof tilter goes up Trunk lock locks Continuous beeping is heard while the trunk lid is lowering li stops when the trunk lid closes completely Trunk warning light turns OFF 20 250 The del Sol Guide m e terum Li anne Pn a Linn Pe ee Zum Power Roof Power Roof Function Check From page 20 251
187. orners should be flush with the edge of the header or not more than 1 mm above it Flush or no more than imm 6 Leaktest the repaired area 12 of 22 93 004 The del Sol Guide 2 If the front edge of either corner is mere than 1 mm above the header release poth roof latches and place rolled up shoP towels between the roof and the header on the side to be adjusted With a soft rubber mallet gently hammer along the edge of that correr until it matches the curvature of the header The roof is aluminum and can be easily reshaped Don t hammer too hard you could crack the paint 3 Remove the shop towel and recheck the height Repeat until the roof fits correctly 93 004 The del Sol Guide 191 A6 Side Seal Rear End Fit Adjustment 1 With the roof locked in place look for any gap between the end of the side seal and the B pilar seal The B pillar seal should fit smoothly against the end of the side seal without puckering or tucking under it If you see a gap between the two seals raise the B pillar seal in its retainer to close the gap at the top of the pillar Open the door start at the bottom and every few inches pull the seal up a little Repeat this until the top of the seal fits properly against the end of the side seal DO NOT attempt to correct the fit by pulling only on the upper part of the pillar seal 13 of 22 Measure the dis
188. ot include or bleed brake system MOTE 2 All Parts in this section are included In overhaul otherwise 9032 01817 1 Shaft Assy Axle unless noted S Model 93 44010 SPI D13 m 1 8 30107 L 44011 58 2551 mate 30107 51505 58309 100 34 94 95 44010 5 3 040 30107 51806 59309 m 13 100 24 L 44011 58H3 040 30107 03261117 5 805 8R3 N03 413 10034 96 44010 504 001 m M8 31842 L 51606 589 03 m 41 3 100 4 44011 504 D10 m l 35182 ng Coll Si Model 51401 5 3 01 13 101 02 w ABS 44010 517 950 301 07 Si Model 1407 592 341 m 13 101 09 44011 517 950 301 07 Model 51401 ST7 N3 413 10755 wo ABS 93 05 44010 577 900 m 18 30107 12 Bumper Stop 52722 8M4 96 m 1 3 15 18 L 44011 577 mate 301 07 mw by Application 4401 O01 m t 31842 13 Plate Bumper 52690 560 000 mAs 72 44011 504 010 mete 361 82 14 Cover Dust 515687 5H3 003 m 13 14641 VTEC Model 94 42010 57740 m 18 30107 15 Plate Dust Cover 51685 5 3 014 m d 32 44011 577 0 m 11 8 30107 18 Rubber Spring Seat 1886 5RD 003 13 280 BA 44010 ST7 NS0 mAs 30107 17 Rubber Shock Mount 51631 5 0 003 m 13 521 L 44011 5T7 N50 mALS 30107 18 Base Shock Mount 51675 5 3 024 m 81 3 1442 98R 44010 504 51 22290 13 Collar Shock Mount 51728 SRO 003 m 13 130 L 44011 504 J51 mitB 34737 Hii MES 20 NL x Mount 51621 SR0 003 m 1 3 2 Boot Qu 44018 393
189. ot to scratch the consoles and dashboard D Open the lid 5 REAR CONSOLE Disconnect the connector REAR CONSOLE cont d The del Sol Guide 20 59 Doors Door Latch Replacement NOTE Raise the giass fully 1 Remove Door panel see page 20 3 Plastic cover see page 20 4 Outside door handle see page 20 5 2 equipped disconnect and detach the connec tor from the door see page 20 4 Remove the mounting screws then remove the latch assembly through the hole in the door NOTE Take care not to bend the rod and cable DOOR HANDLE LOCK LATCHROD LATCH ROD ASSEMBLY HANDLE i CABLE MOUNTING SCREWS 6x 1 0 mm 6 N m 0 6 kg m 4 3 ib ft Detach the harness from the door see page 20 4 3 Installation is the reverse of the removal procedure NOTE Make sure the door locks and opens properly 20 6 37 Glass Regulator Replacement Remove Door panel see page 20 3 Plastic cover see page 20 4 Outer molding see page 20 9 2 Remove the mounting nuts then remove the stop per plates NOTE Scribe a line around tho mounting nuts to show the original adjustment STOPPER PLATE MOUNTING NUT 6 x 1 0 mm 10 1 0 kg m 7 2 lb ft 3 Move the window until you cam see its mounting bolts Carefully remove the bolts while holding the glass 4 Carefully pull the glass out through the window slot NOTE Take care not to drop the glass
190. pilot beam switch see page 20 240 6274 2 MA m NO Replace the pilot beam switch and is it normal 0 2 gt _ recheck pienses i Check for loose roof control unit connectors tf necessary substi tute a known good roof control unit and recheck cont d The del Sol Guide 20 214 The del Sol Guide 20 215 Power Roof Troubleshooting Flow Chart cont d Se Problem code 5 TRUNK LOCK SWITCH TEST Turn the ignition switch OFF Check the ROOF 30 fuse in the under hood fuse relay box DEE ATA Replace the ROOF 30 A fuse and recheck lt ls it no ROOF LIFTER MOTOR Disconnect the 5 P connector trom the roof lifter motor and the 2 P connector from the slide 5 P connector motor angie aber ra cree iii li View from terminai 22 side i pres ee ee tn i nr i YEL GRN Disconnect the 5 P connector WIRE from the trunk fock TRUNK LOCK SWILOCK PNK BLU SLIDE MOTOR ia 2 TOGO WIRE TRUNK LOCK SWIFREE 2 P connector ie L__ DV mE m Turn the ignition switch ON View from terminal side NUN HUNE s s 5 connector Measure the voltage between the 2 us terminals for the trunk YEL GRN eck and body ground WIRE PNK BLU TRUNK LOCK SWILOCK j WIRE TRUNK LOCK SWIFBREEH n CR ET ng RPM NO
191. quarter window glass and attached molding is loose in its frame shim it with EPT Sealer 1 With the door window all the way down remove the screw from the top of the quarter glass frame Then pull the rear half of the quarter window seal the glass run up and out of the run channel and peel the front half out of the front of the quarter window frame 2 Remove the door panel pull back the protective plastic use a utility knife to slice through the adhesive and remove the three bolts from the front run channel 3 Remove the remaining screw from the top of the quarter window frame then carefully twist the run channel to one side as necessary to remove the quarter glass 93 004 199 4 Stick pieces of 10 mm thick EPT Sealer foam tape P N 06992 SA5 000 to the bottom of the three tabs on the window molding to raise the glass in its frame ad i FFT Saale 10 mm thick PN D amp 6992 5A5 000 Quarter Window Glass to Molding 9 With your thumbs pull up on the inside and outside edges of the quarter window molding all the way around the glass If you find any areas where the molding has been cut or split glue them back together with cyanoacrylate adhesive crazy glue Window tint installers sometimes cut the molding when trimming the tint film CYANOACRYLATE AI ADHESIVE Da 21 of 22 The del Sol Guide 6 Reinstall the quarter glass the run channel the protective plastic and the door panel
192. r weatherstrip adjust the roof side seal NN E cn Wu A SEAL a ee A PILLA R WEATHERSTRIP PAGE 3 OF 9 11 12 13 Unlock and lift up the front edge of the roof Place a shop towel between the roof and the A pillar weatherstrip to support the roof Adjust the roof side seal by bending the metal core in or out to obtain a flush fit with the A pillar weatherstrip Remove the shop towel and check the fit METAL CORE Unlock the roof and adjust the roof side seal by bending the metal core in and forward to increase the seal tension The del Sol Guide 14 15 Appi Once a flush fit is obtained place a shop towei back under the roof at the A pillar weatherstrip Pull d wn on the top edge of the roof side seal then apply a 50 mm long bead of 3M Auto Body Sealant Clear 3M 08405 or equivalent under the side seal and over the inner edge of the side seal AES here prs the same sealant into the gap on the end of the roof side seal as shown then remove the shop towel from the front of the roof Raise the rear of the roof and insert a bent screwdriver into the hole at the end of the roof side seal Push the existing soft plug UP to create space 2 gt 7 PAGE 4 OF 9 17 18 19 20 21 If the plug does not move up easily it _ already has a piece of Sealer and this correction has been
193. r Lock Pin Receiver e Left Rear Lock Pin Receiver e 2 Rear Lock Pin Guides e Right Rear Lock Pin Guide Stop e Left Rear Lock Pin Guide Stop e Deflector Caps 8 1657 Roof Kit C P N 06852 SR2 505ZA H C 4922852 e Right Lock Assembly e Left Lock Assembly Right Rear Lock Pin Receiver Left Rear Lock Pin Receiver Deflector Caps 8 93 023 22 50 Guide 203 REPAIR PROCEDURE 3 Pry up across the full width of the headliner bracket to break loos Indicates which group s of cars each that are stuck tothe paini ose any areas step applies to Find the VIN Group for your car listed under VEHICLES AFFECTED Follow only the steps that apply to that group 1 Lay clean fender covers on your bench and set the roof on them so it won t get scratched 2 Remove the roof trim panels in the following numbered sequence 4 Remove and discard the pad from under the right and left lock assemblies PAD Remove and discard 93 023 3 of 10 The del Sol Guide 5 Remove the right lock assembly NEEN A only Pull out and discard these guides 6 Remove the eft lock assembly same as step 5 4 of 10 204 7 Install the new right lock assembly Reinstall the washer on the front lock pin and set the new lock assembly in position 10 N m 7 2 lb ft Apply HONDALOCK 2 equivalent non rdening thread lock to the threads and then the screws a little Silicone
194. r antenna into position with the stud on the antenna through the hole in the frame Temporarily install a nut on the stud and install the guide base and the antenna nut 161 19 While pushing up on the power antenna tighten the nut on the stud then tighten the antenna nut using the special tool ANTENNA NUT WRENCH T N 07JAA 001000C GUIDE BASE SAT fi E Q 4 ANTENNA H NUT O B CS UN 1O FRAME yt HOLE NUT ON R POWER DON ANTENNA BRACKET 20 Secure the power antenna harness with three cushion tapes in the areas shown CUSHION TAPE CUSHION 7 s TAPES 21 Check that all wire harnesses plugged in and routed properly 22 Reinstall all removed parts 23 Reconnect the negative cable to the battery 24 Check the operation of the power antenna 25 Enter the customer s radio anti theft code if applicable and reset the radio station presets 26 Reset the clock The d l Sol Guide 4 of 4 AII 18040 9608 1996 American Honda Motor Co Inc All Rights Reserved HONDANET EPS STEVE BAILEY HONDA PUB No Title AI AII18046 1997 DEL SOL SEAT COVERS INSTALLATION INSTRUCTIONS PARTS LIST Cover seat back passenger s side Cover seat back driver s side Cover seat cushion passenger s side Cover seat cushion driver s side INSTALLATION Before You Begin The driver and passenger seat back co
195. roof seal Right side roof seal Tube of Cemedine 3 ounce 2 screw grommets P N 91620 SR2 003 H C 4020939 Cars built after the VINs in CORRECTIVE ACTION will not need Roof Seal Kits if a seal has been damaged and must be replaced order only that individual seal 1 of 22 CUSTOMER INFORMATION The information in this bulletin is intemded for use only by skilled technicians who have the proper tools equip ment and training to correctly and safely maintain your car These procedures should not be attempted by do it yourselfers and you should not assume this bulletin applies to your car or that your car has the The del Sol Guide an authorized Honda automobile dealer described To determine whether this information applies contact WARRANTY CLAIM INFORMATION In warranty The normal warranty applies Out of warranty Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Service Manager or your Zone Office You must request consideration and get a decision before starting work OPERATION FLAT RATE B15770 Water test adjust and retest Before VINs listed Replace A pillar seal B pillar seal both roof side seals and retest After VINs listed If necessary to replace an individual seal use the operation already in the Flat Rate Manual Failed part P N 72320 SR2 003 H C 4016838 Defect code 059 Contention
196. servoir 53607 583 952 m 5 15 14 Boot I Rodi mae 53545 SHO AO1 m 5 486 5 7 Cos Reservoir 53711 593 051 m t 02 Incl hd ower Strg Dil 156 met Stra Up ND 5351 513 000 7 50 Steet dea includes im 3 3 Model E3768 SE m E 11708 romm g 5351 593 000 m 5 i Ma m 1 05 RD ommal wr SOLI 10m dead m TRA 18 Spacer Joint Hole 53504 SH3 AQ0 m 270 NOTE 2 All Parts in this section Included in overhaul Tube Reservoir 53711 6H3 A5 m 3 unless noted otherwise 12 Tube fuss 53731 58950 m 3 2258 POWER nes or Both _ 5 Si MODEL 1993 95 i rona Steering 26 pianos 20 a OH Sestino Gear includes BR m 3 9 ti bere odd RATA fen ni 5 or O H Does Not include adjust wheel 15 Switch Pressure 58490 10 023 m 53 04 ce m S Si MODEL 1996 B NOTE 2 All Parts in this section are included in overhaul i unless noted otherwise VTEC MODEL lllustration Located in Next Column 1 Gear Ass 53801 8R3 A53 m 2 8 95718 2 Rack Steering 53526 8H3 A52 168 82 BT 3 Guide Steering 53 84 534 5 SD4 853 m 20 88 95 534 8 SR3 AD1 m IOH 18 72 14 4 Spring PressureT 52413 SD4 351 m 3 04 3 Loc 53458 520 003 m 5 Pinion Steering 53622 593 52 63 60 32 015929 15 7 enl 91053 51 5 01 26 66 amp Seal Pinion 06531 SR3 A51 m 7344 3 Housing Gear
197. tance between the radius near the end of the B pillar seal and the corresponding radius in the side of the body If it s more than 3 mm you pulled the seal up too far readjust it 2 The rear end of the roof side seal should make full contact with the B pillar seal If you see a gap where the outside edge of the side seal meets the B pillar seal unlock both sides of the roof lift its rear edge and put a folded shop towel under it Then adjust the end of the side seal by grasping its metal core with your fingers and applying enough pressure to bend it outward and close the gap 3 Lube the mating surfaces of the seals with Silicone or Lithium Dielectric grease 4 Leaktest the repaired area SEAL REPLACEMENT PROCEDURES NOTE If one original type seal is faulty replace all four seals New type seals installed on cars made in May 1994 and later may be replaced individually 14 of 22 192 B1 A Pillar Side and B Pillar Seals A Pillar Seal 1 Carefully remove the A pillar seal Save the two plastic clips from the upper corners and the four screws for reuse New lower clips are captive in the new seal f AC ar JJ ort Tha P CLIP REMOVER A Remove these clips from each 3 side with a small clip remover tool or needle nose pliers Retain the upper clips p Remove these If a yellow green screws from each c ae side then remove grommet is in the outside screw
198. terminais Unlock the trunk lock and be sure that there is continuity between the No 2 and No 5 terminals View from terminal side The del Sol Guide 20 241 Power Roof Loof Lock Switch Test RIGHT ROOF LOCK SWITCH Right roof lock switch View from terminal side REA inar p 1 Push the right roof lock switch using a screwdriver or an equivalent tool and be sure that there is con tinuity between the No 1 and No 2 terminals 20 242 1 LEFT ROOF LOCK SWITCH icit roof lock switch Push the left roof lock switch using a screwdriver or an equivalent tool and be sure that there is con tinuity between the No 1 and No 2 termina View from terminal side e ICHIMBBRNNA IMS tese EU 2 2 O 42 la M a RA t ES i AES re ni gt Power Roof Emergency Operation RET e Perform the following steps when the power open roof does not operate properly by pushing the roof switch e Tools The lower attachment point is for operation of the There are two different wrenches for manual boot lid only Use this point if the gears in the operation of the power roof One is for operating coupling plate slips when you try to raise or lower the boot lid and roof tilter It is located in the rear the boot lid using the upper attachment point box be
199. tilter motor Mechanical system unit a C citer TM EE Pilot beam switch SE OPEP RELATED COMPONENTS PAGE RE RENE N T Fuse Ground 20 176 Gauge assembly Gauge assembly 20 180 2 tut ict ia 20 182 Operation Alarm ii n RIT RO a ERE Warning Alarm Operation Alarm 20 185 Vehicle Speed sensor 20 186 Parking brake switch Trunk key Switch 20 188 Fu Driver s window motor Power window master switch Power window control unit 20 190 SELF DIAGNOSIS IND CATOR BLINKS SYSTEM INDICATED RELATED COMPONENTS Trunk lock switch Mechanical system of Trunk lock Trunk key Switch Power Window Switch When power window switch and roof switch are operated at the same time Mm dia Roof lock switch Not operated by the user SORTE ES n a ul ma _ rr NIN Power roof does not operate Re ee n an Parking brake switch Not operated by the user Rear window switch Not operated by the user Power roof does not operate Mir IE x c LLL e o u LG E NN Menini nr Not operated by the user The del Sol Guide A yr Power Roof Troubleshooting Flow Chart cont d The ROOF WARNING light TRUNK WARNING light and the REAR WINDOW indicator light do not come on NOTE When the igni
200. tion label Languages for all of the decals listed are not known They could be English French Dutch etc SRZT B43220U0D Roof holder information la Fuel Information Tire Information Roof holder Information Civic CRX Gray 75765 SR2 G02ZE Silver 75 65 SR2 G02ZF SRS Information 77875 SP0 G80 90190 SB2 000 91512 SR3 004 Gray 75723 SR2 G02ZE Silver 75723 SR2 G02ZF CRX Lt Gray 75765 SR2 Q01ZC Dk Gray 75765 SR2 Q01ZD del sol Gray 75723 SR2 A02ZF British Gray Metallic 75723 SR2 A02ZG Active Silver 75723 SR2 A02Z The del Sol Guide Theft Rates Number Sold NHTSA Year USDM JDM EDM Number Number Number Sold Sold Sold ter Trans Top Info 11 Above Left A still view of the Transtop in action Above Right A mechanical cut away of the Transtop mechanism Below A video clip of the Transtop in action click on the frame to begin playback Click To Begin Video Playback The del Sol Guide 12 USDM MODEL FEATURES SUMMARY 1993 1997 1993 Shared Features all trims Center Locking Rear Storage Compartments Coin Box Remote Fuel Filler Door Release with Lock Trunk Cargo Area Light 2 Speed Intermittent Wipers Trunk Open Warning Light Rear Window Down Warning Light In Trunk Roof Storage System High Mount Brake Light Gas Pressurized Shock Absorbers i Center Armrest with Storage Compartment Driver s
201. tion switch is turned on to check for the blown out bulb the roof warning light and Trunk warning light come on for approximately 2 seconds GAUGE ASSEMBLY Gu H n ROOF WARNING LIGHT TRUNK WARNING LIGHT Bitz REAR WINDOW INDICATOR LIGHT MALFUNCTION INDICATOR LIGHT e ROOF WARNING LIGHT AND BOOT WARNING LIGHT FEST Turn the ignition switch ON HEN Do the other indicator lights maltunction indicator light come on YES Check the No 15 10 A fuse in the under dash fuse relay box No 15 BACK UP LIGHT 10 A Replace the No 15 10 A fuse and recheck lt Is if normal P und gt TES pro Repair open in the YEL wire be tween the under dash fuse relay box and gauge assembly To page 20 177 20 1 7 6 The del Sol Guide From page 20 176 Disconnect the 20 P connector from the roof control unit View from terminal side Ground the following terminals in dividually to the body ground and turn the ignition switch ON Check the warning lights Roof warning light No 27 BLK GRN EAT 20 P connector terminal WIRE En Trunk warning light No 30 um terminal L TRUNK WARNING LIGHT ROOF WARNING LIGHT Replace defective bulb p E CEN AUN ite a N Repair open in the wire between S Do all the lights come on i the roof control unit and gauge YES p fa No 32 BACK UP 7 5 A
202. tip screwdriver wrap it with protective tape to prevent damage NOTE Take care not to scratch the dashboard and related parts Clip locations CLIP DASHBOARD LOWER COVER KNEE BOLSTER oL e y 6 x 1 0 mm 10 Nom gt 1 0 kg m 7 2 lb ft 2 L NM DASHBOARD A LOWER COVER ey 19 uG cont d The del Sol Guide 20 61 40 Dashboard Component Removal Installation cont d CAUTION When prying with a flat tip screwdriver wrap it with protective tape to prevent damage NOTE Take care not to scratch the dashboard and related parts b Clip locations Hook locations INSTRUMENT PANEL INSTRUMENT CLIP PANEL When installing make sure the connectors are connected properly 1 Disconnect the connectors SIDE DEFOGGER VENT Se vivido LLL Clip locations gt Hook locations SIDE DEFOGGER VENT HOOK CLIP HOOK m id PROTECTIVE SIDE AIR VENT 4 CLIP SIDE AIR VENT The del Sol Guide 20 62 CAUTION When prying with a flat tip screwdriver wrap it with protective tape to prevent damage x Take care not to scratch the dashboard and related parts amp Do not drop the screws inside the dashboard Im e Remove the center console see page 20 60 Disassembie in numbered sequence Ck Clip locations 1 GLOVE BOX BRACKET CLIP CLIP AIR MIX CABLE NOTE Take care not to bend
203. uded wDash Panel Crossmember 15 Vent Center 11610 5 2 52 80 93 R EXHMD SRZAD0ZA 2 30840 16 Visor Meter 7721 58 04 ee Visor Assy Sunf 3 INSTRUMENT PANEL 17 Cover Lower TI301 5RZ AO17A 2 2508 HX SREAQUA 2 30840 18 Lid Fuse 77222 SR2 000 12 98 94 96 83240 SRE AQZZA 2 54473 19 Frame Center 77 160 SR2 A00 2 BD ok 32505 22 2 646 061 Use Procedure Explanation 14 with the following text J Panel Radio Outer T7230 5M4 G00 17 62 AI NOTE arts in this section are included in Brac ade Pane its 1192 356 3910088302 6 136500 ALI vs 53201523 4 2 j 1 Blade Assy Wiper 76630 5 2 602 1 16 76620 SR gt A0I 1 15 2 Insert Blade 38472 503 305 1 5 Ja m 1 5 lug per 5 zw EIS Vm i sf qincluded winsirumernr P includes A amp R Rada 4 inseri 26 pd Outer 5587 TI869 SA2 ABO 8 05 A Link Asay Wiper Wiper cos enr instrument Center 77110 SR2 000ZA ws 77 Brkt Inner Su Suen SERBS E 5 Link Wiper Serviced Link Assy 28 Beam Air Bag h B Rod Link Number 1 76540 SH3 003 15 13 1994 95 61180 582 00 44 36 7 Rod Link Number 76550 SL5 AD1 1748 1180 SR2 D127 127 28 Cap Pivot 76561 5D4 003 7 16 2 Giove Box TISQ SRE ABUZA 3 17242 qUincluded wWipar Link po 30 Lid Glove Bo TISOI SAZABIZA 2 90 11 8 Motor Wiper 76505 SR A05 8 217 55 16 PI Glove SAXKSHS ADUZA 21 79 9 Link Motor 76520 59350 7 1140 28 32 Pad Passenger 77503 SP2 ABO
204. und YES Poor the ground Disconnect the 7 P connector from the roof control unit Check for continuity beetween 7 P connector and 5 con nector 63 RED WHT and No 1 terminals No 67 RED GRN and No 3 terminals rz NO Repair open in the RED WHT and a Is there continuity pa RED GRN wire between the roof na da n control unit and roof lifter motor YES Ri asa e Remove the roof lifter motar Check the roof lifter motor see page 20 235 pU UU EST Replace the roof lifter motor and 4 normai gt d E H CARA sile I recheck YES LEE RAE geo mar cr alia ee E n heck the roof lifter see page 20 132 ua _ _ device Lead screws is not lt Is it normal do zene TAM The bearing box assembly is ad YES justed properly Check for loose roof control unit connectors f necessary substi tute a known good roof control unit and recheck ug M _ r cont d The del Sol Guide lit h unm m Power Roof Troubleshooting Flowchart cont d Problem code 2 SLIDE SWITCH TEST Turn the ignition switch OFF Check the Mo 4 20 A fuse and No 14 20 A fuse in the under dash fuse relay box lt 3 it normal YES No 14 RR DEF RLY 20 A No 4 ROO
205. ushes the end of the glass run up 2 to 3 mm If more than 3 mm or less than 2 mm go to A3 step 3 page 10 and adjust the glass height Squeeze some Cemedine up under the eyelid of the quarter window seal This will keep water from getting under the top of the quarter window seal and dripping down on the inside of the glass e First put a piece of masking tape under the edge of the eyelid to catch any excess Cemedine Fill the cavity with Cemedine let the excess flow out onto the tape and then remove the tape Clean off any remaining sealant with 3M General Purpose Adhesive Cleaner P N 051135 08984 on a shop towel NOTE Repeat this procedure anytime the top of the quarter window seal is pulled away from the frame around the quarter window glass 7 of 22 11 Leak test the repaired area If it still leaks repeat steps 6 and 7 and leak test the area again the leak persists reevaluate your diagnosis A2 Side Seal Front End Fit Adjustment Flushness with the A Pillar Seal 2 Check that the end of the side seal is flush with the A pillar seal f the seals are flush go to step 4 f the seals are not flush go to step 2 Leave the doors open Unlock both sides of the roof then lift its front edge and place a folded shop towel under it so you ll have access to the end of the side seal SIDE SEAL SHOP TOWEL 3 Adjust the end of the side seal to make
206. vers are marked with a tag sewn inside the cover the seat cushion covers are not marked Install the seat cushion covers with the flap toward the door and the Velcro strap toward the center console While installing the seat covers you will need to move the seats back and forth amp 1996 Amarican Honda Motor Co Inc All Rights Reserved T CopyrightO 1998 American Accessory Installation Instructions SELECTED PUBLICATION Accessory SEAT COVERS P N 08P32 SR2 100 del ol uide onda 1629 15 98 01 02 Issued 08 31 1996 Application Publications No All 18046 1997 DEL SOL Issue Date AUG 1996 Installing the Seat Back Cover 1 Fold the seat back section of the cover inside out until you locate the straps sewn to the cover Tuck the straps between the seat back and the headrest HEADREST SEAT BACK gt en id 155 J STRAPS Turn the cover inside out 2 Fitthe seat cover over the headrest and down around the seat back Tuck the Velcro strip between the seat back and the seat cushion and out to the back of the seat SEAT BACK COVER SEAT BACK VELCRO STRIP SEAT CUSHION 3 Grasp the Velcro strip and attach it to the mating Velcro strip sewn inside the cover 1 of 2 otor Co Inc All Rights Reserved HONDANET EPS Accessory Installation Instructions 1620 15 98 STEVE BAILEY HONDA SELECTED PUBLICATION
207. washed sitting in the rain O sitting level 1 sitting on an incline e Tell the customer that improper roof installation can cause leaks Show them how to install the roof so the ends of the side seals fit properly against the A pillar and B pillar seals Technician Hook up a 5 8 inch diameter garden hose to faucet turn the water on and adjust the flow rate to about 5 gallons in 30 seconds Mark the position of the faucet handle at that rate and then turn the faucet off Do not use any type of pressure or sprayer attachment Have an observer sit in the car and watch for water on the sun visor A pillar door panel and inside of the glass and mark on the location sheet where it s coming in 93 004 The del Sol Guide r T rr lt lt te 181 e Turn the faucet on up to the mark you made 4 and hold the hose so water flows freely over the roof as shown in steps 1 and 2 for five minutes in each direction e Continue testing by holding the free flowing hose at each front location shown in steps 3 thru 7 for twenty seconds Have your observer watch for water around the areas Shown on the location sheet 93 004 3 of 22 The del Sol Guide 182 Continue testing by holding the free flowing hose at each rear location shown in steps 8 thru 11 for twenty seconds b iint Treccia Ak SEN leone o a ci m one
208. ws CORRECTIVE ACTION This bulletin has been completely revised If you haven t been trained in this repair by a Honda instructor call your DSM and schedule the training before you attempt to fix a leaking del Sol roof e Follow the procedures under DIAGNOSIS Verify the leak as shown in the Water Leak Test Record the leak location and choose the correct repair in Leak Locations and Repairs e Inspect and adjust the seals indicated by DIAGNOSIS e Replace seals that still leak after proper adjustment Because old and new seals do not fit together properly you must replace four seals if you replace any seal on a car manufactured before the following VINs 5 1 RS006413 Si JHMEH6 RS007531 VTEC JHMEG2 RS002959 MATERIALS REQUIRED General Purpose Adhesive Cleaner P N 051135 08984 1 quart can e Cemedine Sealer P N 08712 0004 H C 4601035 3 ounce tube 1994 American Honda Motor Co Inc All Rights Reserved ATB 15643 16483 9411 e HondaBrite All Surface Cleaner for cleanup P N 08732 0020A H C 3481298 case of 12 e Silicone Grease P N 08798 9013 H C 4642294 or Lithium Dielectric Grease P N 08798 9001 e Plastic scraper available from local paint stores PARTS INFORMATION Cars built before the VINs in CORRECTIVE ACTION may need Roof Seal Kit P N 72999 SR2 999 H C 4605929 A pillar seal B pillar seal Left side

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