Installation Instructions
Contents
1. air fitting bracket Remove the air fittings from the bracket and discard the air fitting bracket Remove the stock top two bolts from the fender strut STEP 4 Determine the Left and Right Backrest Mounting Brackets PIC 1 Using two 5 16 18 HHCS and two 3 4 OD x 3 8 ID x 1 8 Spacers mount the Backrest Mounting Brackets to the fender struts PIC 2 The spacers go between the Backrest Mounting Bracket and the fender strut and are fastened with the 5 16 18 HHCS PIC 3 NOTE f the bike is equipped with an H D Rear Docking Point bracket PN 53804 06 the Spacers from Step 3 are not used and the Docking Point Bracket is used in its place NOTE On 94 96 models one 5 16 18 Flange Locknut will need to be added behind the fender struts rear hole This will allow the Backrest Mounting Brackets to be mounted using the supplied hardware STEP 5 Mount the rear saddlebag bracket that was removed in Step 2 using the 4 20 x 7 8 HHCS the stock 1 4 washer and 1 4 ID x 1 8 Spacer PIC 4 Place the Spacer between the Backrest Mounting Bracket and fender strut Thread the HHCS with the stock washer through the saddlebag bracket Backrest Mounting Bracket and spacer in to the fender strut NOTE If your bike is a FLHRC I or FLHRS I follow Step 5 but add the 1 4 x 9 16 Spacer between the rear saddlebag mounting bracket and Backrest Mounting Bracket You will also need to use the 14 20 x 1 1 2 HHCS STEP 6 Repeat all steps f2. ATH OR SERIOUS INJURY CAUTION This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage ATTENTION This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality TOOLS SUGGESTED Set of Hex Wrenches Combination Wrenches Socket Set and Ratchet STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS 1637 11HD 0609 cont WARNING IMPROPER INSTALLATION OR USE OF THIS PRODUCT COULD RESULT IN SERIOUS yee g INJURY OR DEATH Kuryakyn ATTENTION A factory service manual may be helpful in performing this installation Do not attempt PIC 1 to perform this installation if you are not confident in your ability to complete all of the steps in the procedure consult a trained technician PROCEDURE BACKREST MOUNTING BRACKETS N Ph ricer sive STEP 1 Read and understand all steps in the instructions before starting the installation Park the Wy motorcycle on a hard level surface turn off the ignition and allow the engine to cool STEP 2 Remove the left and right saddlebags and set them aside Remove the rear saddlebag mounts be sure to note the saddlebag bracket mounting position the saddlebag mounts will be re used as well as the stock 1 4 flat washer STEP 3 Remove the fender support covers to access the
3. DARING a Va ee ea aie INSTALLATION QUICK RELEASE ATTACHMENT POINT KIT 1637 FITS 94 08 ELECTRA GLIDE STANDARDS STREET GLIDES ROAD GLIDES AND ROAD KINGS CUSTOMER SERVICE INSTALLATION QUESTIONS PARTS INCLUDED Left Backrest Mounting Bracket Right Backrest Mounting Bracket LIMITED WARRANTY Rear Sleeve 15 32 OD x 3 8 ID x 0 695 Rear Wear Sleeve End Washer 13 16 OD x 3 8 ID x 0 115 3 8 Flat Washer 3 8 16 Nylon Locknut 3 8 16 x 2 Button Socket Cap Screw BSCS Spacer 3 4 OD x 3 8 ID x 1 8 Front Sleeve 15 32 OD x 5 16 ID x 0 31 Front Wear Sleeve 5 16 Flat Washer 5 16 18 x 1 Button Socket Cap Screw BSCS Sissy Bar Support Bracket 5 16 18 Flange Locknut 5 16 18 x 1 Hex Head Cap Screw HHCS 14 20 x 7 8 Hex Head Cap Screw HHCS Spacer 0 7 OD x 1 4 ID x 1 8 14 20 x 1 1 2 Hex Head Cap Screw HHCS Spacer 0 7 OD x 1 4 ID x 9 16 6 Cable Tie Installation Instructions gt A ANNNNAANNNANANNNA AN gt gt Please read and understand entire instructions before starting installation THANK YOU FOR CHOOSING KURYAKYN IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT ABOUT OUR CATALOG WARNING THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DE
4. need to be used in the front mount location to secure the Sissy Bar Support Bracket STEP 3 Torque all fasteners to recommended specifications in PIC 9 NOTE It may be helpful to re install the saddlebags and adjust the saddlebag mounting brackets before tightening to the torque specification STEP 4 Route air hoses away from pinch points or heat Fasten the air fittings to the lower hole in the Backrest Mounting Bracket PIC 9 NOTE For 97 01 models route one of the airlines to the other side of the bike and install in the bottom hole of the Backrest Mounting Bracket ATTENTION Secure all hoses away from any moving parts pinch points or extreme heat Kuryakyn WILL NOT issue a warranty on any component that fails due to pinched crimped broken abraded or melted hoses STEP 5 Repeat all steps for opposite side ATTENTION It is the installer s responsibility to ensure that all of the fasteners including pre assembled are tightened before operation of the motorcycle Kuryakyn will not issue a warranty on components lost due to improper installation Periodic maintenance may be required Ride On lt j B fio ta eres 19 FT LBS 10 14 FT LBS ATTACHMENT POINT KIT INSTALLATION
5. or opposite side REAR MOUNTING POINT STEP 1 Assemble the Rear Sleeve 3 8 ID x 0 695 and two nylon Rear Wear Sleeves Press the nylon Rear Wear Sleeves on to the steel Rear Sleeve as show in PIC 5 SPACER BETWEEN BACKREST MOUNTING BRACKET AND STRUT cont ATTACHMENT POINT KIT INSTALLATION STEP 2 Using the 3 8 16 x 2 BSCS install PIC 6 ee B amp e One 3 8 Flat Washer Auryvakyn One End Washer Wear Sleeve Assembly from Step 2 Another End Washer One 3 8 ID x 1 8 Spacer PIC 6 WASHERS STEP 3 Locate the Sissy Bar Support Bracket Install the assembly from Step 3 through the front hole PIC 7 The Sissy Bar Support Bracket will slide over the bolt from the backside Secure with a 3 8 16 Nylon Locknut from the kit NOTE For 94 96 models the Rear Mounting Point assembly will be installed in the rear holes of the Backrest Mounting Bracket 3 8 X 1 8 SPACER 3 8 FLAT WASHER PIC 7 STEP 4 Swing the Sissy Bar Support Bracket up PIC 7 to the hole in the strut cover Remove the existing bolt in that location STEP 5 Repeat all step for opposite side FRONT MOUNTING POINT STEP 1 Install the steel Front Sleeve in to the nylon Front Wear Sleeve PIC 8 STEP 2 The 5 16 18 x 1 BSCS and 5 16 Flat Washer are installed through the Sleeve assembly from Step 1 the Sissy Bar Support Bracket and in to the fender strut PIC 9 NOTE On 94 96 models a 5 16 18 Flange Locknut will
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