XLT Oven & AVI Hood
Contents
1. f t norma requirements They do rot show oonitrac bon Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751 XLT Ovens PO Box 9090 Wichita Kansas 67277 US 888 443 2751 FAX 316 943 2769 INTL 316 943 2751 WEB www xltovens com2. Roof ML Roof Joist Roof Top Unit RTU alance LIE maces i mon F x eiling LE 1 1 sssi B REE Suppression 2 am m m Panel mil AVI Hood zan AN ae ab Gas Servite mi XLT Oven r1 x TI oe 1 Po Typical Store Installation Floor Revision History Table Revision Comments Date Initial Release 02 20 2013 Technical Support INTL 316 943 2751 Technical Support US 888 443 2751 A TABLE OF CONTENTS 3 Typical Store Installation 2 AN y POA OT uuu 4 5 Oven lt ai 6 Hood Electrical nnne 7 eee EM OU IN ee UNE 8 i SOE u uuu m AA WAA WA kra eya nef AA WAWA 10 Ouen AA 12 Hood DIMENSIONS Ia 14 VALORE ANTE IA E E kn e T 16 Pre Installation 6 2 1 wanu www muwa 17 Phauss Tano pee Gi A u 17 This document is intended for use by g
3. Simple Smart Ventilation Requirements A powered ventilation hood 15 required to remove heat and vapors Some provision must be made to replenish the amount of air that 15 extracted from the building The hood and HVAC installation must meet local building and mechanical codes Requirements vary throughout the country depending upon location Proper ventilation 1s the oven owner s responsibility The AVI Hood system is designed to meet all requirements for XLT ovens and it is our recommendation that this system be used Ventilation Guidelines Obtain information from the authority having jurisdiction to determine the requirements for your installation Your ventilation hood supplier and HVAC contractor should be contacted to provide guidance An air balance test 15 highly recommended performed by a licensed contractor A properly engineered and installed ventilation hood and HVAC system will expedite approval reduce all maintenance costs and provide a more comfortable working environment XLT also recommends that the operator switches for the ovens and the operator switch for the exhaust fan be interlocked so that the exhaust fan gets energized whenever the ovens are turned on For more in formation see the following links at xltovens com Kitchen Ventilation Design Guide 1 Kitchen Ventilation Design Guide 2 Kitchen Ventilation Design Guide 3 Kitchen Ventilation Design Guide 4 Ventilation Performance Test After the
4. 1594 8131 1321 824 998 n 683 8 93 1 4 90 1 4 62 3 4 1513 1879 965 1397 1737 2369 12292 1594 813 71321 686 852 w 68 3 8 108 1 4 105 1 4 62 3 4 1742 2108 9651 1778 1737 2750 126731 1594 813 1321 790 956 SA REFI 9651 1778 1737 2819 126731 1594 813 71321 900 1079 pe STACK WEIGHT WEIGHT m 483 8 701 4 67 v4 67 3 4 1216 1621 457 813 1229 r17841 1708 1721 432 940 1448 552 735 T 483 8 93 1 4 901 4 673 4 1624 2158 457 1397 12291 2369 22921 1721 1432 940 1448 237 979 610 113811 1988 119111 1721 432 940 1448 629 840 623 8 78 1 4 751 4 673 4 1617 2091 813 r10161 r15841 11988 19111 1721 1432 940 1448 233 948 623 8 93 1 4 90 1 4 673 4 1964 2498 813 r13971 1584 23691 2292 1721 1433 941 1448 891 1133 m 62 3 8 108 1 4 105 1 4 67 3 4 2292 2826 813 11778 1584 2750 2673 1721 1433 9411 1448 1040 1282 62 3 8 105 1 4 67 3 4 1778 1584 2819 2673 1721 68 3 8 93 1 4 90 1 4 673 4 1397 1737 23691 2292 1721 433 941 1448 1184 1445 433 941 1448 978 1227 433 941 1448 1126 1375 433 941 1448 1291 1559 Technical Support INTL 316 943 2751 14 HOOD DIMENSIONS ALL DIMENSIONS ARE FROM FINISHED FLOOR
5. Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart HOOD DIMENSIONS Oven Hood Dimensions Model A n r u lt Sini Double Triple 873 2251 14571 778 245 227 238 873 111 375 457 778 281 254 265 1026 2454 16101101 854 281 259 270 1229 2454 1813111 1 2 956 12 695 8 897 8 913 4 286 297 483 8 1115 8 55 343 37 5 8 305 1768 2283 2330 1229 2835 118131111397 956 336 304 315 48 3 8 126 5 8 70 37 5 8 780 705 3270 2B 1229 3216 813 1778 956 354 327 8 8 LL Ed 8 9 L c ON LL Oo NO g 5438 1115 8 38 55 40 5 8 795 745 1381 2835 965 1397 1032 361 327 338 3870 54 3 8 126 5 38 70 40 5 8 825 750 770 374 340 349 Ww N 3870 2B 1381 3216 119651111778 1032 14 16 14 16 644 828 24 451 500 14 16 500 14 16 64 88 14 33 27 35 x 56 64 88 96 500 64 88 96 fx 766 CELLS LE CL e na x X Triple x x NOTE All values are CFM M Min unless otherwise noted NOTE Figures represent TOTAL VOLUME measured at the duct Technical Support US 888 443 2751 Technical Support INTL 316 943 2751
6. 2819 2673 1721 Simple Smart SINGLE OVEN CRATED A E F H E 457 813 1229 1784 1708 1086 813 216 278 457 1397 12291 2369 22921 1086 813 283 364 610 10161 1381 19887 119111 1086 1813 246 317 813 1016 1584 119881 11911 10861 1813 285 357 813 11397 1584 2369 2292 10861 1813 343 424 813 1778 1584 12750 26731 1086 813 399 486 813 117781 1584 2819 2673 10861 1813 447 530 9651 1397 1737 2369 12292 1086 813 376 459 9651 1778 1737 2750 2673 1086 813 434 517 IAA 965 1778 1737 2819 2673 1086 813 489 578 STACK WEIGHT WEIGHT 457 813 1229 1784 1708 1594 8131 71321 391 514 m 48 3 8 93 1 4 90 1 4 62 3 4 1141 1497 457 113971 1229 2369 2292 15941 813 71321 518 679 610 r10161 1381 r19881 19117 1594 8131 r1321 445 586 m 623 8 78 1 4 75 v4 62 3 4 1142 1458 813 r10161 1584 r19881 119111 1594 r8131 1321 518 661 um 623 8 93 1 4 90 1 4 62 3 4 1380 1736 813 r13971 1584 2369 2292 1594 r8131 r1321 626 787 62 3 8 108 1 4 105 1 4 62 3 4 1605 1961 813 1778 1584 2750 2673 1594 r8131 1321 728 889 a a 813 1778 1584 2819 2673
7. Flow cfm Performance System Operating Point Power Min Performance Operating Power Muculwtanme Tu ta change specticatons viho notice These are pce draengi f Sinar purposa oly and are correct 1 23 2013 2 48 23 within limits for normal They do rot necessary show actual contraction Technical Support INTL 316 943 2751 Simple Smart Technical Support US 888 443 2751 EXHAUST FAN SPECIFICATIONS Project ScratchP ad Location Acme Engineering and Manufacturing Corporation Customer Acme Engr amp Mfg Architect Box 978 Muskogee 74402 Engineer Contractor Print Date 1 23 2013 2 48 23 PM Submitted David CR Curb Restaurant Standard Construction Features 1 4 polystyrene gasket Top Ledge 18 ga galvanized steel Continuous wolded seams Design to comply with applicable NFPA code requirements Integral base plate Two year limited warranty Options amp Accessories Seli Flashing OPTIONAL 4 x W VENT SLOTS W POLYSTYAENE GASKET ma sa y N SQ K 3 18 STD DIMENS ONS inches CR17 5 X 17 5 x 24 High Galvanized Curb Self Flashing Manufacturer resort the right change spectications wilhou nace These are typical for dimensional purpose or y and av Correct 14 23 2013 2 48 23
8. of these elements need to be interconnected mechanically with wire rope cables and a piping system must connect the tank with fire agent to the nozzles in both the oven and hood The fire suppression system can be activated by either manually pulling down on the han dle or whenever the temperature rises high enough to melt a link in the hood When the link melts or the handle 15 pulled spring tension opens the valve which releases the agent contained in the tank and then sprays through nozzles mounted in both the oven and hood EXPLODED VIEW OF OVEN FIRE SUPPRESSION Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751 po FIRE SUPPRESSION JU Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart 12 4 OVEN DIMENSIONS A Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart OVEN DIMENSIONS d O a O A 5 N un a gt S oD A 9 3 N Men z oO i 5 a A A O gt 5 koa O 4 gt O E N o N a DH O E 9 m Z 3270 2B 813 38 3855 38 70 68 3 8 1 965 3870 2B Technical Support US 888 443 2751 08 1 4 105 1 4 67 3 4 2750 2673 1721 68 3 8 105 1 4 67 3 4 1778 1737
9. oven and ventilation hood have been installed and are operating a smoke candle can be used to see if the heat and vapors are being completely extracted The test procedure is outlined below The oven must be operating at 450 500 F 2329 260 e The conveyor must be turned off e The ventilation hood exhaust fan must be turned on Puta smoke candle in a pan on the conveyor belt at the center of the oven e Observe the smoke pattern coming out of the oven e Repeat the smoke candle test for each oven as well as when all ovens are operating The ventilation hood must capture all of the smoke from the oven After the exhaust fan has been adjusted to completely capture and contain the heat there needs to be a corresponding amount of make up air MUA introduced into the building to offset the amount of air volume being removed An air balance test can determine the proper amount of make up air flow rates Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart There are many things that will help with the installation of XLT equipment and make for a smooth installation The following list outlines the tasks necessary for successful installation of ovens and or hoods whether the installation occurs in a new store or for the remodel of an existing store This list is to be used as a checklist to verify all aspects of XLT equipment is installed prop erly If any additional info
10. products amp our company Our goal is to provide you our customer with equipment that we can be proud to build amp you can be proud to own To receive technical support for the oven or hood you purchased contact XLT anytime day or night 365 days per year Please be prepared to provide the Model amp Serial Number formed by a qualified professional who has read amp understands these instructions amp is familiar with proper safety precautions Read this manual thoroughly before in WARNING stalling or servicing this equipment Installation of all gas appliances amp ventilation exhaust hoods should only be e electrical connections must be made by a qualified electrician in accordance with NEC OSHA and all applicable national state and local codes e All plumbing connections must be made by a qualified plumber in accordance with all applica ble national state and local codes e All HVAC components must be made by a qualified mechanical contractor in accordance with national state and local codes e All ovens must have their own separate electrical circuit All systems in the AVI Hood must have their own separate electrical circuit e Each XLT Oven must have it s own gas shut off valve XLT Ovens reserves the right to make changes in design amp specifications and or make ad ditions to or improvements to its product without imposing any obligations upon itself to install them in products previou
11. Pressure Requirements Inlet Pressure Range Manifold Pressure kPa WE mbar kPa WE kPa mbari kPa 8 75 0 875 2 5 Gas Oven Heating Values amp Orifice SAT Values Oven Model Standard World amp Australia World amp Australia World amp Australia All TE e Utilities must be easily accessible when the ovens are in the installed position Do not install utili ties behind the ovens Electrical Supply Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart GAS REQUIREMENTS 9 The gas supply should have a gas meter amp regulator large enough to handle all of the gas appliances such as the furnace water heater amp ovens in operation at the same time Add up all of the BTU kw ratings to determine the total load Gas hose assemblies with quick discon nects for each oven deck will be installed at each valve during oven installation when purchased GAS MANIFOLD WITH SEDIMENT TRAP A sediment trap must be installed by the owner and or General Contractor as close as prac tical to the inlet of the oven at the time of installation This requirement is in keeping with ANSI Z223 1 2012 NFPA 54 2012 section 9 6 7 design shown below will effectively keep all con taminates from getting into the gas valves in the ovens The cost to construct the gas manifold 1s extremely
12. XD 9002B GA ASWD HC 02 20 2013 XLT Oven amp AVI Hood Technical Rough In Specifications for Gas amp Electric Ovens amp Hoods This appliance is for professional use by qualified personnel This appliance must be installed by qualified persons in accordance with the regulations in force This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which it is installed This appliance needs an unobstructed flow of fresh air for CAUTION satisfactory combustion amp must be installed in a suitably ventilated room in accordance with current regulations This appliance should be serviced by qualified personnel at least every 12 months or sooner if heavy use 1s expected Electronic copies of the Installation amp Operation Manual Parts amp Service Manual Architectural Drawings amp a list of International Authorized Distributors are available at www xltovens com For use with the following XLT Gas amp Electric Oven Versions For use with the following AVI Hood Versions Australian AE D Standard S C Standard S D World W C World W D DDC EO Intertek Intertek 0359 N4279 2000887 XLT Ovens PO Box 9090 Wichita Kansas 67277 US 888 443 2751 FAX 316 943 2769 INTL 316 943 2751 WEB www xltovens com TYPICAL STORE INSTALLATION Roof Curb Exhaust Fan Welded Duct Duct Wrapper
13. eneral contractors architects sub contractors and store owners to provide information during the planning amp pre installation phases of installing XLT Ovens amp AVI Hoods Please refer to the XLT Installation amp Operation Manual for instruc tions on the assembly and utility hook up phase of the project The process of getting a facility configured to owners expectations can be difficult and frustrating or it can be accomplished smoothly and on time The information presented here can help move the D portion of the image below towards on time and under budget yk A x e 7 DELN The end goal is to obtain occupancy permit from the Authority Having Jurisdiction AHJ A thorough understanding of the prevailing local codes can expedite this process and pre vent unexpected surprises Proper planning and execution will allow the successful installation of new ovens and hood in an existing store overnight with NO downtime The purpose of building codes is to provide minimum standards for the protection of life limb property environment the safety and welfare of the consumer general public and the own ers and occupants of structures regulated by codes Building codes are constantly changing and they can vary by state county city town and or borough While some states like California Florida Massachusetts Michigan and New York have their own set of building codes most states have adopted the In
14. inexpensive compared to the costs associated with oven failure such as downtime re placement parts and service call labor Failure to install a sediment trap will void the product war ranty The Gas Supply manifold is available from XLT upon request minimum of a 1 1 2 supply line is required a w s EN EN m A 17 1 K l mm 4 s 9 2 x x 1 12 Reducing Tee 4 7 l 1 54 Ya Reducing Elbow e Do not use Teflon tape on gas line connections as this can possibly cause gas valve mal function or plugging of orifices from shreds of tape Use of Teflon tape WILL VOID warranty Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751 0 FIRE SUPPRESSION In the event you are required to install fire suppression XLT offers an accessory kit for ov ens and also fire suppression piping for the AVI hood as an option The Engineers at XLT have designed the fire suppression system for XLT ovens and AVI hoods to meet ICC and NFPA codes Field installations can be more expensive less effective and can interfere with daily operations and maintenance A fire suppression system consists of five 5 main components Manual Pull Station Main Cabinet that houses the tank and valve Mechanical Gas Valve Oven Piping amp Nozzles Hood Piping amp Nozzles All
15. n the ovens are in the installed position Do not in stall utilities directly behind the ovens e In Australia follow AS NZS 3000 Wiring and AS5601 Gas Installation Additional restrictions apply Please see the XLT Installation amp Operation Manual for more de tails CERTIFICATIONS For a complete list of Certifications please see the XLT Installation amp Operation Manual Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751 Gas Oven Electrical Requirements EACH Oven Oven STANDARD AUSTRALIA amp WORLD Model Volts AC Volts AC 1832 1855 2440 3240 3255 3270 220 230 240 VAC 1 3855 3870 L U NO NO d in accordance with AS NZS 3000 Wiring FOR EACH GAS e separate 20 amp circuit breaker must be provided for each oven deck e Electrical connections must be accessible when the ovens are in the installed position e Electrical connections must meet all local code requirements Electric Oven Electrical Require ments Per EACH Oven Oven Model Amps Hertz Phase 1832 1855 2440 3240 3255 208 240 480 88 77 38 3855 208 240 480 88 77 38 4 Wie Service LI L2 L3 5 Wire L1 L2 L3 1 Ground per oven N 2 Grounds per oven A DISCONNECT MUST BE INSTALLED IN ACCORDANCE TO LOCAL BUILDING CODES Conveyor Belt Times MINIMUM MAXIMUM Models 17 00 Oven Ope
16. rating Temperature Range MINIM UM MAXIMUM Models All Oe 5 IT Technical Support INTL 316 943 2751 Simple Smart Technical Support US 888 443 2751 Inputs into VFD Box Rating Purpose 120 VAC 1 Phase 60 Hz 20 Amp 120 VAC 1 Phase 60 Hz 1 Amp 230 VAC 1 Phase 50 Hz 6 Amp 230 VAC 1 Phase 50 Hz 10 Amp 1230 VAC 1 Phase 50 Hz 1 Amp Outputs from Junction Box The AVI Hood system provides e Three 3 switching outputs for HVAC dampers and dedicated units One 1 230 VAC 10 Amp variable frequency three phase power output for the ventilation exhaust fan Up to Three 3 receptacles for ovens One 1 120 VAC fire alarm signal for Standard hoods or 1 24 VAC fire alarm signal for World Hoods For Oven amp Hood installations with the VFD option all electrical connections are made in the junction box located on the right rear corner of the upper portion of the hood Power for the exhaust fan is provided from the VFD controller Optional fire suppression amp MUA damper relay connections may also be made in the junction box For Oven amp Hood installations without the VFD option only the lighting and oven recepta cle connections are made in the junction box Ovens without a AVI hood are plugged into the re ceptacles on the wall Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart 9 GAS REQUIREMENTS Gas Oven Fuel
17. rect Drive Centrifugal Upblast Grease Roof Exhauster Standard Construction Features Integral drain hole Backward inclined non overioading aluminum wheel Conduit Post Through Windband Disconnect switch Heavy gauge aluminum housing Motor bearings are permanently lubricated unless special motor requirements are specified Quick release hood latches Restaurant applications Two year limited warranty Underwriters Laboratories 1 762 for restaurant exhaust Options amp Accessories CR17 5 X 17 5 x 24 High Galvanized Curb Self Flashing Elevation View DIMENSIONS inches Rough Opening 14 50X 14 50 POU135RG G4 1 2 Hp 220 60 0 1 Speed Energy Efficient Motor RPM 1725 PERFORMANCE Altitude 0 ft Temperature 68 Dec Density 0 075 Ib ft3 Fan UL762 CSA cfm bhp fpm bs 100 706 s 000 alo Ki SOUND free s 5tes 1 4 ai 1 0 m in p hernaypiya ral free Reid cakou ai ed per AMCA Standard 301 Values ahosn for A Lwa ree mist haar picaria i sore ayaa The AMCA Ef seat appiies to sons ratings Wa walala aa I Tha sound mingi own budais Lee kanipa 999 Static Pressure in wg M CONTIUR 4 76 424 924 1424 1924 2424
18. rmation is required please refer to the I amp O Manual Manuals can be found at xltovens com Gas Requirements JYes LINo e Install adequate size gas lines 2 preferred 1 1 2 minimum JYes LINo e Install shutoff gas valve for each oven JYes LINo e Install gas meter amp regulator Individual regulator for each oven is pre ferred JYes UNo e Verify adequate gas pressure for all equipment in store Minimum 6 W C supplied to ovens with all other equipment running at full load JYes No e Sediment trap must be installed refer to local code for proper require ments Electrical Requirements JYes LINo e Dedicated 20 Amp breaker installed for each oven JYes e All applicable dedicated circuits are installed for the AVI JYes LINo e All circuits are the correct Phase for each piece of equipment Hood Requirements If Applicable JYes LINo e Proper ceiling support is in place for hood installation JYes Proper ceiling clearance for the AVI JYes LINo Install Roof Curb LJYes UNo e Install Exhaust Fan Adequate Fan for installation Yes UNo e Install Duct Technical Support US 888 443 2751 Simple Smart Technical Support INTL 316 943 2751 EXHAUST FAN SPECIFICATIONS Project ScratchP ad Location Acmo Engineering and Manufacturing Corporation Customer Acme Engr amp Co P O Box 978 Muskogee OK 74402 Architect Engineer Contractor Print Date 1 23 2013 2 48 23 PM Submitted by David PDURG Di
19. sly manufactured Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart DESCRIPTIONS gt This manual covers the following XLT GAS Oven amp AVI Hood models Ovens 1 XLT 2440D AE XLT 2440D S XLT 2440D W AVI 2440C S XLT 3240D AE 32400 5 XLT 3240D W AVI 3240C S gt XLT 3255D AE XLT 3255D S XLT 3255D W AVI 3255C S AVI 3255C W gt XLT 3270D 2B AE XLT 3270D 2B S XLT 3270D 2B W AVI 3270C 2B S AVI 3270C 2B W XLT 3855D AE XLT 3855D S XLT 3855D W AVI 3855C S AVI 3855C W XLT 3270D AE XLT 3270D S XLT 3270D W VI 3270C S AVI 3270C W XLT 3870D AE XLT 3870D S XLT 3870D W AVI 3870C S AVI 3870C W XLT 3870D 2B AE XLT 3870D 2B S XLT 3870D 2B W AVI 3870C 2B S AVI 3870C 2B W The first 2 digits of the model number represent the conveyor width amp the last two digits indicate the bake chamber length The ovens may be used as a single double or triple oven stack configuration All ovens are available in NAT Natural Gas or LP Liquid Petroleum gas Electric ovens are also available The 3270 2B amp 3870 2B models have two burners one on each side amp have two control boxes All other models have only a single burner with a single control box that can be supplied on either end All models can be configured for a split belt con veyor All installations must conform to local building amp mechanical codes e Utilities must be easily accessible whe
20. ternational Code Council ICC series of codes Always check with your local building code department in order to learn which codes are being used and how they will affect you and your construction project You may want to start by contacting your local inspection de partment office of planning and zoning and or department of permits The information presented here has been proven to satisfy the latest code requirements Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 Simple Smart 4 WARNING amp SAFETY INFORMATIO The information contained in this manual should be distributed and read by all parties in volved in procuring and installing this equipment prior to any work being performed To ensure an smooth installation the pre installation checklist found in the back of this manual must be reviewed before the XLT equipment is scheduled to arrive It is also advisable that a schedule be developed by the general contractor to ensure all ac tivities are completed in the proper sequence and performed by the proper personnel XLT will assist in the coordination of disseminating information and scheduling the deliv ery of equipment Please contact XLT or your distributor for additional assistance XLT wants you to be totally satisfied with every aspect of owning amp using your oven amp hood Your feedback both positive amp negative is very important to us as it helps us understand how to improve our
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