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Analytical Application Sets - Automation Technology

1. System components D RX 250 Probe The probe consists of the probe measuring rod and the mea sured value processing by the electronics in the measuring head The probe measuring rod is a probe section that protrudes into the dust duct and is fastened with a flange in the duct The probe measuring rod is insulated in design because of the tribo electric measurement and has two chambers for differential pressure measurement The two chambers for pressure mea surement are connected to a differential pressure transmitter One of the two chambers is also connected to the absolute pres sure transducer in the transmitter The gas temperature is mea sured via a measurement resistance in a third chamber in the center of the probe section The electronic measured value pro cessing is performed in the probe housing The temperature of the measurement resistance and the triboelectric raw value are determined here The two raw values of temperature and tribo signal are transferred digitally to the transmitter Max 1 000 m Differential pressure transducer The differential pressure transducer converts the differential pressure created by the gas flowing in the probe measuring rod into a gas velocity variable Transmitter The transmitter provides the supply voltages for the probe and the measuring transducer for absolute pressure and differential pressure reads in the raw measured
2. Cross over cock Absolute pressure transducer optional Flow 4 20 mA As in situ measuring system the measuring equipment deter mines the measured values without sampling directly in the duct through which gas is flowing Areas of application e Volume flow measurement at high temperatures e Plants with small or large flue cross sections e Volume flow measurement at high pressure Approvals e Suitability tested by the T V Cologne test report 936 800006 A e Itemized in the list of suitable measuring devices for continuous emission measuring e MCERTS Evaluation unit Temperature transducer optional Flow probe gt i gt i Flow direction 0 gt System components D FL 100 Dynamic pressure probe Each dynamic pressure probe of type D FL 100 is a customized product for the respective measuring location Three different sizes are available depending on the length of the planned mea surement path e System 1 22 x 24 mm for 0 4 to 2 m length with one sided max 1 m or two sided mounting e System 2 50 x 53 mm for 0 4 to 4 m length with one sided max 1 5 m or two sided mounting e System 3 90 x 100 mm for 0 4 to 8 m length two sided mounting Siemens AP 01 2015 4 29 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D FL 100 volume flow measuring system Adapter
3. Siemens AP 01 2015 4 5 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM CERT NW Selection and ordering data Product description Article number Performance tested emission measuring system EN 15267 for the continuous emission measurement A Click on the Article No for the online configuration in the PIA Life Cycle Portal Rack Sheet steel cabinet 2 100 x 800 x 800 mm hose cable inlet left Sheet steel cabinet 2 100 x 800 x 800 mm hose cable inlet right Control cabinet for outdoor installation 2 060 x 900 x 600 mm GRP hose cable inlet left Control cabinet for outdoor installation 2 060 x 900 x 600 mm GRP hose cable inlet right Sampling probe Sampling probe type SP2000 Manufacturer M amp C Sampling probe type GAS 222 Manufacturer Buhler Ventilation cooling Cabinet fan with outlet filter Cabinet air conditioner for sheet steel cabinet Cabinet air conditioner for GRP protective cabinet Heating Without heating Cabinet heating Fuse protection 1 pole 2 pole Sample gas cooler Compressor gas cooler type CSS Manufacturer M amp C Compressor gas cooler type EGK 2 19 Manufacturer B hler NO NO converter Without NOy NO converter NO gt 3 NO converter type CG series Manufacturer M amp C Power supply 115 V AC 15 10 50 Hz 230 V AC 15 10 50 Hz 400 VAC 15 10 50 Hz 3 phase Add
4. Transmission Above dew point up to 250 C optional up to 1 000 C depending on application 50 20 hPa optional higher 1 12 m optional up to 18 m 20 50 C optional higher IP65 Ex optional 2 x 0 4 20 mA 500 Q Manual or automatic measurement range switching optional Modbus RTU PROFIBUS DP 6 programmable relay outputs permissible load 48 V 0 5 A 6 programmable isolated inputs lt 1 of measuring range 0 75 at extinction 0 0 1 lt 0 4 of measuring range month lt 0 4 of measuring range month 95 264 V AC 47 63 Hz 30 VA 363 x 185 x 398 mm 17 kg Purge air supply Purge air quantity Auxiliary power Dimensions H x W x D Weight Degree of protection 1 Approx 80 m h 115 230 V AC 50 60 Hz 0 37 0 43 kW 350 x 550 x 500 mm 12kg IP55 with reference to one meter of path length after gravimetric calibration E More information Please consult your Siemens sales partner for information on how to correctly configure and order a D R 290 measuring in strument for a Siemens CEMS project 4 22 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D R 320 dust measuring instrument E Overview E Design The D R 320 is an optical dust monitor for the smallest to medium dust concentrations in dry emissions and process gas E Benefits e Continuous measurement of dust concentration e Easy
5. e Continuous conversion to normalized dust concentration in mg Nm and to normalized volume flow in Nm3 h e LCD display in mg Nm Nm h C and hPa one analog output for each measurement value e Parameterization at the control unit without the need of a PC or other tools e Remote connection of control and evaluation unit via two wire bus interface up to 1000 m Mi Design Probe By combining four selected measuring functions in a single de vice it is possible to automatically calculate the pollutant mass flow for the preparation of the emission declaration in addition to monitoring the pollutant dust Areas of application e For measurements in accordance with TIA Air Technical Instructions for Maintaining Air Purity 13 17 and 27 BlmSchV e Not suitable for use behind electrostatic precipitators Approvals e Suitability tested by the T V Cologne test report 936 800006 A e Itemized in the list of suitable measuring devices for continuous emission measuring e MCERTS Control and evaluation unit Differential pressure unit Transmitter
6. 200 hPa 03 om 20 50 C IP65 4 x 0 4 20 mA 500 Q Modbus RTU RS 485 7 relay outputs permissible load 48 V 0 5 A 6 isolated inputs lt 2 of the measuring range lt 2 of the measuring range lt 1 of measuring range month lt 1 of measuring range month 115 230 V AC 50 60 Hz 50 VA 180 x 180 x 340 probe length mm 250 400 700 1000 mm 9 5 kg 22 kg Options Probe back purging purge air supply 3 bar Isolator purging continuous purge air Approx 2 m h supply 1 Flue gas velocity gt 5 m s concentration after gravimetric calibration E More information Please consult your Siemens sales partner for information on how to correctly configure and order a D RX 250 combined probe sensor for a Siemens CEMS project 4 28 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D FL 100 volume flow measuring system E Overview E Application The D FL 100 volume flow measuring system measures the flow rate in dry emissions with a probe using the differential pressure principle E Benefits e Measuring of emission speed e Adjustable parameters e Versions with or without counter support and for point measurement e Calculation of volume flow at standard conditions with evalu ation unit D FL 100 20 e Maintenance interval 6 months e Automatic backpurging device optional Design Differential pressure transducer
7. Option Cabinet heater Metal W x H x D 800 x 2 000 x 600 with plinth 100 or 200 mm high Metal W x H x D 800 x 2 000 x 800 FRP WxH x D 900 x 2 140 x 600 FRP cabinet is always with side walls and 80 mm plinth Design of the Set CEM 1 figure contains options dimensions in mm 4 16 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring HM 1400 TRX Total mercury analyzer system E Overview El Application The HM 1400 TRX is a total mercury monitor for fully automatic and continuous measurement of emissions of mercury in flue gas ducts E Benefits e Extractive measuring procedure The HM 1400 TRX monitors not only the performance of the mer cury separators by measuring the total mercury concentration but also reports and registers also online any violation of the high limits As a result it is often possible to intervene directly in the process of the plant to be monitored and thus ensure reliable compliance with the specified limit values Areas of application e Waste incineration plants municipal waste industrial waste hospital waste Sewage sludge and hazardous waste incineration Steel plants with scrap metal preparation Contaminated soil burning plants thermal cleanup of soil Crematoriums Mercury mines and refineries Fluorescent light bulb recycling Approvals e Suitability tested by the T V North test report 109 GMT007 8000632287 dated 30
8. tection The cabinet measures 616 x 615 x 600 mm H x D x W and is made from painted sheet steel A key advantage of this type of construction is that it eliminates the need for a restricted breathing enclosure allowing mainte nance to be carried out without any difficulty If a restricted breathing enclosure is required it must be ensured that the sys tem is operated in an airtight room Restoring the restricted breathing enclosure once maintenance procedures have been performed is a costly and time consuming process To keep operating and maintenance costs low the GGA set sup ports natural cabinet ventilation and a filter element provides protection against particles of dirt Purging with instrument air is not necessary Test gas skid The analyzers and analyzer cabinet are supplied as part of the basic configuration of the set As an option however it is also possible to obtain a suitable test gas skid on a mounting plate The test gas skid is responsible for preparing the extracted sam ple ready for analysis This ensures that the sample calibration and inert gases are fed into the analyzers at the right pressure and flow rate and without having been mixed with other gases The skid is fully equipped with a flame arrestor stopcock ball valve stainless steel overflow regulator single stage pressure reducer stainless steel 5 way transfer ball valve all metal flow meter for air 1 channel isolating switch amplifier a
9. e Purge air connection at flange E Function Dust concentration The dust concentration is calculated according to the triboelec tric measuring principle The tribo probe measures the electrical charge of the incident particles Volume flow The measurement of the volume flow is based on the mechanical action principle The probe has two separate chambers be tween which a differential pressure builds up under flow Absolute pressure The absolute pressure in the flue gas is measured by a pressure transmitter in one chamber of the probe Temperature The temperature is measured directly in the center of the flue gas in a separate chamber within the probe with a temperature sensor D RX 250 combined probe sensor Measurements Measuring ranges Measuring principle e Dust e Volume Sample gas temperature Sample gas humidity Sample gas pressure Duct diameter Ambient temperature Degree of protection Measured value outputs Digital outputs Digital inputs Accuracy Detection limit Reference point drift Zero point drift Auxiliary power Dimensions e Probes e Probe length Weight e Probe e Electronics e Dust concentration e Volume flow e Pressure e Temperature e 0 10 to 0 500 mg Nm 0 9 999 999 Nm h e 800 1300 hPa e 0 200 C optional 0 350 C Tribo electric Differential pressure Above dew point up to 200 C optional up to 350 C lt 80 200
10. 0 01 nisoe 0 05 0 01 In order to regularly carry out calibration and supply carrier gas j to the SITRANS CV MicroSAM gases that are typically found in n octane 0 01 shelving or cabinet structures must be made available Heating n nonane 0 01 the gas cylinders prevents condensation from building up in them The gas cylinder transfer station enables the cylinders to be exchanged during operation Individual cylinders can be connected and disconnected by means of valves The communication functionalities of the SITRANS CV can be extended using a SIMATIC Extension Unit It is then possible to connect a further Modbus master and or up to 16 AO For the generation of analog outputs in combination with MicroSAM we recommend the I O Extender solution see catalog AP 01 sec tion 3 Siemens AP 01 2015 4 51 O Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Set CV E Technical specifications General information Ambient temperature 30 55 C with heating ATEX Category II 2G T3 230 V AC 115 V AC or 24 V DC Max permissible pressure at 16 000 kPa input of high pressure reduc tion Explosion protection Supply voltage Max permissible pressure at 16 000 kPa input of sample preparation system with pressure regula tor Max permissible pressure at 10 60 kPa above atmospheric pressure output of sample preparation Notice Sample must not contain ethine s
11. 2015 4 17 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring HM 1400 TRX Total mercury analyzer system a Technical specifications Thermocatalytic reactor The total mercury analysis measures not only the elementary metallic mercury that is stored freely in the sample gas or depos ited in the materials but also measures the chemically bonded mercury that is found in the flue gas The ionic mercury must also be converted into elementary atomic mercury so that the detec tor can acquire and evaluate the total mercury The thermocata lytic reactor carries out this function at a pre set operating tem perature Gas drying Before the mercury content is determined the now created sam ple gas containing Hg is dried while flowing through a Peltier cooler At the same time the system pressure and the measured gas temperature are continuously recorded Prefilter Before the prepared and dried sample gas flows through the photometer it passes through an additional filter with hygro scopic effect to eliminate even lower residual humidity compo nents This is important first for recording the gas volume flow in dry form and second pollution and deposits are avoided in the photometer and the maintenance free service life increased 2 beam UV photometer The sample gas enters the measuring cuvette and is then routed over a selective filter in which the mercury is absorbed The sam ple gas thus freed
12. Siemens is a system which reli ably covers all requirements associated with sampling sample preparation and gas analysis It is possible to determine the concentrations of the gaseous components CO CO NO NOx SO O Ctotai HCI HF NH3 and H20 The ULTRAMAT 23 and OXYMAT 6 are used for the extractive continuous gas analysis The standardized Set CEM 1 provides great clarity and simple configuration facilities Different versions mean that it is possible to appropriately adapt the system to the requirements Stan dardization also means that not all imaginable versions can be included and that it may not be possible to implement special requirements such as armored cables varying gas composi tions customer specific documentation or specific conductor la beling without an extra charge E Design Starting with a mounting frame with sample preparation system itis possible to add additional units as options These include e Sampling probe with weather protection hood e Heated sample gas line for details see catalog PA11 e Analyzers e Air conditioning unit e NO NO converter e Sample preparation extension for an additional ULTRAMAT 23 analyzer e Single and dual electrically isolated not electrically isolated analog signal processing e Power supply modules 115 V 230 V 400 V e Outer panels with steel plate door or with window e Single pole and double pole fusing e Condensation bottle e Coalescence fi
13. The cross over cock is either connected by an adapter to the dif ferential pressure transducer directly on the probe not for sys tem 3 or via a hose or tube connection Cross over cock Cross over device for the backpurging of the dynamic pressure probe Differential pressure transducer Additional options e Absolute pressure transducer e Temperature transducer e Special designs in other materials for applications with partic ularly aggressive exhaust gases or higher gas temperatures Standard material for probe stainless steel 1 4571 depending on measurement task also Hastelloy Inconel or other materials e dP transducer in Ex version The transducer is delivered with factory set defaults for the or E Function der specific configuration The zero point should be calibrated after the installation Counter support A counter support is required for a probe mounted on two sides The counter support supports the probe not only mechanically but also enables the compensation of the temperature depen dent longitudinal expansion of the probe Mounting tubes with flange Mounting tubes made of stainless steel 1 4571 adapted to the plant conditions are available in various lengths A single flange is required for a one sided probe otherwise two flanges are al ways required Optional Evaluation unit The evaluation unit D FL 100 20 evaluates the measured signal from the differential pressure transducer A 4 to 20 mA cu
14. a dust concentration measuring instrument D R 220 consists of e 1 measuring head D R 220 M e 1 zero point reflector e 1 reflector e 2 welded tubes with adjustment flange e 2 purge air adapters with clips e 1 operating unit for up to 8 sensors e Parameterization software with stick and USB cable e 1 supply box incl purge air blower 115 230 V 50 60 Hz e Operating instructions e Weather protection covers for measuring head reflector blower control unit etc Please consult your Siemens sales partner for information on how to correctly configure and order a D R 220 measuring in strument for a Siemens CEMS project 4 20 Siemens AP 01 2015 O Siemens AG 2015 E Overview iy e The D R 290 is an optical opacity dust monitor for plants with small to medium dust concentrations E Benefits e In situ measuring procedure continuous measurement e Semiconductor source with long service life e Super wide band diodes SWBD which provides more stable measuring results in comparison to devices with conventional LEDs e Powerful microprocessor technology e Measured value display on LC display in opacity extinction or in mg m e Automatic function tests with correction of measured values in relation to soiling e Optics and electronics in a hermetically sealed unit no smoke gas can enter device e Easy adjustment without additional equipment e Low maintenance thanks to optimal purge air conducti
15. and test certificates are also included in the documen tation The documentation contains no customer specific project spe cific drawings and consists of two folders and one CD per set Siemens AP 01 2015 4 11 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM 1 te rR EP et poe RO AAA ee See Sa al Measuring equipment a opa Peso een pas a Saree eee a I Espa l i __ L max 35m I gt a pr l ce tee a ran to e Sample gas SAA z E E tlet E A Ser tease Oy F KY JPL p SS 17 Sample gas inlet mal EEEN ee _2nd ULTRAMAT 23 option Say Ne REEN D PAGA ae T li l A Ae me O II EE a oo eee LDS 6 option l Cabinet heating f L pe e I Sie 5 tl A al A H ae Calibration gas inlet Cabinet ventilation option Optional Fan outlet filter or air conditioning unit Set CEM 1 gas flow chart figure contains options 4 12 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM 1 fa Function A sample is extracted via the heated sample gas probe The dust concentration may be up to 2 g m the sample gas temper ature up to 600 C The gas is transported to the analysis cabinet via a heated sample gas line The heating prevents condensate The gas cooler cools and dries the sample in the ana
16. current measuring range with rated voltage 10 Analysis Measuring point designation Generator gas analyzer Concentration Unit Measured Measuring range Component Min Typical Max component Small Large Ar CO in air 0 100 vol Yes 0 100 Ho in Ar CO gt 0 100 vol Yes 0 100 Ho in air 80 100 vol Yes 80 100 Sample temperature 50 C Dust content 0 mg m H20 dew point 50 C Aggregate state sample Gaseous 1 Standard state at 20 C 101 3 kPa 4 44 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous monitoring of hydrogen cooled generators Selection and ordering data Article No Set GGA Cannot be combined Z Click on the Article No for the online configuration in the PIA Life Cycle Portal Gas connections 6 mm pipe 1 4 pipe Version H monitoring turbo generators Add on electronics Without Auxiliary power 100 120 V AC 47 63 Hz 200 240 V AC 47 63 Hz Variants Set GGA cable glands M20x1 5 power supply with cable diameter of 6 12 mm e g in accordance with EMT674 057 EMT674 059 Set GGA with test gas skid cable glands M20x1 5 power supply with cable diame ter of 6 12 mm sampling unit on stainless steel plate delivery batch in 2 parts Set GGA cable glands M25x1 5 power supply with cable diameter of 14 18 mm e g in accordance with EMT674 070 EMT674 071 Set GGA with test gas skid factory as
17. digital inputs e Digital output module with eight digital outputs Siemens AP 01 2015 4 33 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D ISC 100 display and control unit for dust and volume flow measuring instruments E Technical specifications Basic unit Output signal Maximum burden Relay outputs Maximum switching power Inputs Ambient temperature 0 20 mA zero point 4 mA 400 Q 3 x status isolated limit value fault control cycle etc 48 V 0 5 A 1 x function isolated 20 50 C optional 40 60 C Electrical data Line voltage Power Auxiliary power for sensors 90 264 V 48 62 Hz Approx 100 W 24 V DC 2 A Mechanical specifications Material Color Degree of protection Weight Dimensions H x W x D Stainless steel 1 4301 RAL 5017 IP65 5kg 130 x 330 x 220 mm Expansion options Modbus RTU module Interface Baud rate RS 485 serial 9600 57 600 Bd Analog input module Output signal Load 0 20 mA zero point 0 2 4 mA adjustable 50 Q Analog output module Output signal Maximum burden 0 20 mA zero point 4 mA 400 Q Digital input module Inputs 8 x function isolated Digital output module Relay outputs 8 x status isolated limit value fault control cycle etc Converter module Type PROFIBUS DP E More information Please consult your Siem
18. go alarms des View of the validation module Technical specifications Operating system PC hardware requirements e Processor type recommended e RAM recommended e Graphics card recommended e Hard disk recommended e Hard disk free space for installation recommended DVD ROM USB port e Windows for Client 7 e Windows 2008 Server e Server dual core 3 GHz e Client Client dual core 2 GHZ e Server 4 GB e Client 2 GB 32 MB 1280 x 10247 e Server 2 x 160 GB Raid 1 e Client 80 GB e Server gt 40 GB e Client gt 1 5 GB For software installation 1 Hardware requirement when using Microsoft Windows 7 E More information Please contact your Siemens sales partner for further informa tion and for ordering Siemens AP 01 2015 4 59 4 60 Siemens AP 01 2015
19. grated purge air supply System components D R 320 Transmitter receiver unit D R 320 M The transmitter and receiver optics are integrated together with the electronics in a compact unit in a rugged housing The trans mission reception unit consists of the measuring head the swivel adapter the process connection and the field facing panel This measuring unit is installed directly above the waste gas duct on a DIN 100 PN 6 or ANSI 4 150 Ibs flange No ad justment is required Supply unit D TB 200 The supply unit of the dust concentration measuring instrument D R 320 is used to supply electricity and purge air and provides the connection for the transfer of the measured data The regu lated purge air is used to keep clean the optical interfaces of the transmission and reception optics of the D R 320 The device automatically reports any failure of the purging air Optional Universal control unit D ISC 100 The connected equipment can be operated and configured con veniently using the D ISC 100 The display provides an immedi ate overview of the current measured values and the status of the measuring instruments Measured value acquisition In the simplest case the measured values and reference values are transferred to the plant s control system The measured val ues and status signals that are sent can also be fed to an emis sion calculator system for further processing either via discrete signals 4 to 20 mA and conf
20. is only available for analyzers which sup port remote calibration e g Siemens MAXUM Ed Il Siemens MicroSAM Device specific maintenance tasks can be specified here their timing defined and checked Documentation such as mainte nance procedures or manuals can be opened to support the maintenance work The view of key performance indicators KPI provides a fast overview of the analyzer s performance such as availability error rate and maintenance frequency This is a comprehensive function for producing customized reports The module permits analysis of current and historical data in selectable time periods for documentation of the perfor mance of individual analyzers up to the complete plant using the reporting module The reports can be saved in the ASM or exported for further use mamar aleja oo ola jaj y lala rra ma a x A bal bn Pi 5 Lee gt View of the maintenance module Ragor ASM_AnalysarPartormanco one ASM from smen to O 1100 Shutter Tortone Andpor Tomia Pary Partarnir brbboaters Examples of generated reports Siemens AP 01 2015 O Siemens AG 2015 Further functions are Function Task SCADA ASM provides all typical SCADA functions for example e Password protection and different access privileges Network screen Reference bottle man agement Equipment engineering MAXUM software Validation e User administration e Signal
21. max e Analyzer cabinet with modularly configurable gas preparation components e Cabinet for measuring point switchover option e Heated line option The ULTRAMAT 23 is selectable with two IR components COs and CH4 Furthermore the configuration can be equipped with an electrochemical oxygen sensor and or an electrochemical hydrogen sulfide sensor The corresponding measuring ranges are listed in the table below Measured component Smallest measuring Largest measuring range range COs 0 20 0 100 CH4 0 20 O 100 Oo On O vo 25 HoS high O 5000 ppm H2S low 0 5 ppm O 50 ppm The ULTRAMAT 23 calibrates the IR components and the elec tromechanical oxygen sensor automatically with ambient air Calibration with calibration gas is recommended once a year or after oxygen sensor replacement In order to comply with the technical specification data the hydrogen sulfide sensor must be calibrated every three months An appropriate calibration gas is therefore required It is supplied to the analyzer through a manually switchable ball valve Set BGA measuring system 2 stream sample preparation Technical data of Set BGA Installation Ambient temperature Site 5 38 C with cabinet heating 0 C Indoor outdoor installation configurable Gas inlet conditions Sample gas pressure Pump performance Sample gas temperature e With pump depressurized suct
22. modules to cover market requirements Using the different versions the set can be adapted and the modules can be freely combined Such a system can be used wherever the quality of natural gas has to be determined For example during the conditioning of natural gas and feeding into the pipeline network during trans portation and distribution in the network and when extracting it for supply purposes Analytical Application Sets Determination of the quality of natural gas E Design Standardization of systems means good clarity and simple facil ities for configuration Different versions mean that it is possible to appropriately adapt the system to the requirements The mod ules can be combined as desired Standardization also means that not all imaginable versions are included and that special re quirements such as armored cables customer specific docu mentation specific conductor labeling or certificates such as CE or 31B cannot be implemented at all or not without an extra charge The design is divided into the following standard modules sam pling pressure reduction sample preparation system SITRANS CV gas supply calibration gases Gas supply station 4 Sample SITRANS CV Flow Sampling preparation computer CV Control SW H General information probe The set can be dimensioned for a 230 V AC or 115 V AC power supply It is not possible to switch between supplies The gas connections can be supplied
23. optional Safety assemblies Assembly 1 Detonation protection F501 Assembly 2 Flow measurement with limit monitoring at the output Assembly 3 LEL monitoring optional Comment e The system concept of the Set BGA is based on the preconfigured ULTRAMAT 23 solu tions 7MB2335 7MB2337 e The technical performance data concerning the measuring response correspond to the catalog data of the ULTRAMAT 23 The pre configured version does not contain any ULTRAMAT 23 add ons or retrofitting sets Siemens AP 01 2015 4 39 O Siemens AG 2015 Analytical Application Sets Analysis of biogas Set BGA E Selection and ordering data Article No mm mm Cannot be combined Set BGA basic configuration including flame arrestor A Click on the Article No for the online configuration in the PIA Life Cycle Portal Gas connections external 6 mm Ya inch Sample conditioning Without gas cooling Passive cooling supplied separately Peltier cooler integrated in Set BGA enclosure Enclosure design Not heated Electrically heated Pump design Without pump Internal pump in analyzer External pump fitted in Set BGA enclosure Power supply AC 120 V 60 Hz AC 230 V 50 Hz AC 110 V 50 Hz AC 220 V 60 Hz Infrared measured components Version with one measured component Highly selective ULTRAMAT 23 single beam infrared gas analyzer for measuring methane mounted in
24. preparation device with hinged frame 40 HU hose cable inlet on right side with lighting prepared for 1 x ULTRAMAT 23 max five 19 rack units possible Rack 3 2 000 x 800 x 600 mm H x W x D with sample preparation device A03 A04 B02 B04 A03 A04 B02 B04 A01 A02 B01 B03 with hinged frame 40 HU hose cable inlet on left side with lighting prepared E01 E06 for 1 x ULTRAMAT 23 max five 19 rack units possible not suitable for LDS 6 F01 F06 G01 G04 Rack 4 2 000 x 800 x 600 mm H x W x D with sample preparation device A01 A02 B01 B03 with hinged frame 40 HU hose cable inlet on right side with lighting prepared E01 E06 for 1 x ULTRAMAT 23 max five 19 rack units possible not suitable for LDS 6 F01 F06 G01 G04 Rack 5 2 060 x 900 x 600 mm H x W x D GRP base 80 mm with sample prepara A01 A04 tion device with hinged frame 40 HU hose cable inlet on left side with lighting pre B01 B04 pared for 1 x ULTRAMAT 23 with side panels incl door with window max five 19 E01 E06 rack units possible not suitable for LDS 6 F01 F06 G01 G04 Rack 6 2 060 x 900 x 600 mm H x W x D GRP base 80 mm with sample prepara A01 A04 tion device with hinged frame 40 HU hose cable inlet on right side with lighting B01 B04 prepared for 1 x ULTRAMAT 23 with side panels incl door with window max five E01 E06 19 rack units possible not suitab
25. structures is possible to increase the fail safety of the network e ASM can be integrated in an existing Ethernet network Siemens AP 01 2015 4 57 Siemens AG 2015 Analytical Application Sets Communication and software Analyzer System Manager ASM Function General information Information of the analyzers is collected over the communica tions network and saved in the central ASM database for further analysis ASM is operated from a PCS 7 environment and it is possible to navigate between overview screens device specific displays and general functions memo ale e oo la jaj yal Ol a m w gt i Te Ca Overview of analyzers in a plant ASM has the following function modules for each analyzer for performing operator control and monitoring tasks Module Task Process Validation Calibration Mainte nance Reporting 4 58 Provides a detailed overview of the selected analyzer The cur rent analyzer status planned maintenance work and configura tion data are displayed The current measured values are displayed in a table historical values can be analyzed with the trend display using selectable time windows Checking the reliability of the measured values of analyzers using various routines and methods This test can be started automatically at specific intervals or manually by the ASM Carries out a calibration on the analyzer and monitors the results this module
26. universal control unit D ISC 100 can be connected for the measured value display which allows up to eight dust and flow rate measurement instruments The connected equipment can be operated and configured con veniently using the D ISC 100 The display provides an immedi ate overview of the current measured values and the status of the measuring instruments Control functions The D R 320 automatically performs zero and span check as well as contamination check at regular intervals and on demand The device features an automatic contamination correction Need for maintenance is immediately indicated by the electron ics Technical specifications Measuring head Measured variable Measuring ranges Measuring principle Sample gas temperature Sample gas pressure Duct diameter Ambient temperature Degree of protection Measured value outputs Digital outputs Dust concentration 0 5 mg m to 0 200 mg m Backscattering 0 600 C 50 50 hPa optional higher 0 7 20 m 40 60 C IP65 0 4 20 mA 400 Q Modbus RTU bi directional 2 relay outputs permissible load 60 V DC 30 V AC 0 5 A Purge air supply Supply voltage Dimensions H x W x D Weight Degree of protection More information Digital inputs None Auxiliary power 24 V DC 0 5 A Dimensions H x W x D 200 x 190 x 260 410 mm Weight 15kg Supply box Integrated blower 115 230 V AC 50 60 Hz 0 37 0 43 kW 480
27. values of these modules and transfer the measured values via the RS 485 interface to the evaluation unit Through the RS 485 interface the transmitter reads the probe values of the triboelectric measured signal and the temperature The differential pressure transducer is connected to the transmit ter by means of a two wire cable The absolute pressure trans ducer is located inside the transmitter housing It receives the pressure from the chamber via a special rod Siemens AP 01 2015 4 27 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D RX 250 combination probe a Technical specifications Control and evaluation unit The control and evaluation unit reads out the raw measured val ues from the transmitter The measured values for normalized dust concentration and normalized volume flow are calculated in the unit It is possible to output all analog values via Modbus or 4 20 mA signals and all status signals via isolated contacts Measured value acquisition In the simplest case a recorder is used to record the measured values and the reference values The measured values and sta tus signals that are output can also be fed into an emission cal culator system for further processing Optional e Weather protection cover e Change over cock for back purging zero point control e Automatic cyclical probe back purging for high dust concen trations e Hastelloy probes for corrosive gases
28. volume flow is calculated taking into con sideration the cross section the sample gas temperature and the absolute pressure The D FL 220 performs internal self mon itoring routines and is very low maintenance E Technical specifications Measuring system D FL 220 Measurements Measuring ranges Measuring principle Sample gas temperature Sample gas pressure Duct diameter Ambient temperature Degree of protection Measured value output Digital outputs Digital inputs Accuracy Detection limit Reference point drift Zero point drift Auxiliary power e Flue gas velocity e Volume flow e Temperature e 0 40 m s e 0 3000 000 m3 n e 0 400 C Ultrasonic transit time differential 0 300 C optional higher 50 20 hPa optional higher 0 5 13 m temperature dependent 20 50 C measuring head 40 70 C IP65 0 4 20 MA 400 Q Modbus RTU bi directional 2 relay outputs permissible load 48 V 0 5 A None lt 2 lt 0 3 of measuring range lt 0 3 of measuring range month lt 0 2 of measuring range month 24 V DC 0 5 A Purge air quantity Auxiliary power Dimensions H x W x D Weight Degree of protection 1 Dimensions standard measuring head 190 x 570 mm Weight 17 kg Purge air supply Approx 80 m h 115 230 V 50 60 Hz 0 37 0 43 kW 350 x 550 x 500 mm 12kg IP55 Optional pressure and temperature correction E More informati
29. x 450 x 320 mm 12kg IP65 Please consult your Siemens sales partner for information on how to correctly configure and order a D R 320 measuring in strument for a Siemens CEMS project 4 24 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D R 800 dust measuring instrument E Overview E Design D R 800 is an innovative laser measuring instrument for monito ring small to medium dust emissions according to the new Euro pean regulations E Benefits e Built in display Measured value limit parameter in the probe e In situ measuring procedure with continuous measurement e High sensitivity e Easy installation on one side of the flue e Use also on thick walled stone insulated channels e No difficult device calibration e Long service life since there are no moving parts not even within the flue e Hermetically sealed electronics housing opposite the exhaust e Parameter assignment and operation via keyboard and easily readable display directly on the device or via bus interface e Automatic function test with contamination correction e Two analog outputs with adjustable measuring ranges e Automatic measuring range switching according to 17th BImSchV E Application The D R 800 not only monitors the efficiency of the filter systems by registering the residual dust content but also reports instan taneously when permissible levels of dust or flue gas emissions
30. 00 Ho in air in the context of monitoring hydrogen cooled turbo generators on account of its high measuring range dynamics The units are approved for use in ATEX Zone 2 Gas mixtures may also be fed in according to the definition of Zone 1 In terms of tightness and compressive strength the measuring cell and entire physical structure of the gas path from inlet to outlet are certified up to 55 000 hPa This is much higher than the pressure that arises when oxyhydrogen gas is ignited A flame arrestor at the sample gas inlet provides additional safety The integrated LCD display shows the measured values status bar and measuring ranges simultaneously The T90 time is less than 5 s This means that the delay between the measurement and displaying the result is very short Tests carried out under harsh field conditions have indicated that the 3 week drift of the measurement results is less than 0 1 Combined with a repeatability value of 0 1 this ensures that the measurement results gathered will be both accurate and precise 4 42 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Continuous monitoring of hydrogen cooled generators Analyzer cabinet Another feature of the GGA is a protective cabinet for the analyz ers This provides a compact location where the system can be easily installed and offers protection against dust and water The system is approved in accordance with IP54 degree of pro
31. 1 700 mm high Aerosol glycol The gas mixture is stable for 36 months 4 52 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Set CV Selection and ordering data Article No CV set probe supplied separately and high pressure reduction Cannot be combined Z Click on the Article No for the online configuration in the PIA Life Cycle Portal Explosion proof version in accordance with ATEX Supply voltage Without 230 V AC 115 VAC Pneumatic connections A A A gt B03 C03 Metric Imperial Lance length always 1 m Without OD ID 6 mm 2 mm OD ID 12 mm 8 mm Process connection Without Flange DN 65 PN 16 Form C Flange DN 65 PN 160 Form E Flange ANSI 2 300 lbs RF Flange ANSI 2 2 500 lbs RF Analysis isolation Without Stopcock DB amp B Probe installation Without Standard without pressure reduction Removable without pressure reduction Special installation with pressure reduction High pressure reduction Without Separate high pressure reduction box with mech pressure regulators Separate high pressure reduction box with evaporation pressure regulator Additional versions Order code Add 2Z to Article No and specify Order code Base for high pressure reduction device Protective top cover GRP Preparation of heated line Heated line from t
32. 19 inch rack unit for installation in wall cabinet Specification e Measured component CH4 Smallest measuring range O 20 Largest measuring range O 100 Version for two measured components Highly selective ULTRAMAT 23 single beam infrared gas ana lyzer for measuring carbon dioxide and methane mounted in 19 inch rack unit for installation in wall cabinet Specification e 1 Measured component CO gt Smallest measuring range 0 20 Largest measuring range O 100 e 2 Measured component CH4 Smallest measuring range 0 20 Largest measuring range O 100 Version with one measured component Highly selective ULTRAMAT 23 single beam infrared gas ana lyzer for measuring carbon dioxide mounted in 19 inch rack unit for installation in wall cabinet Specification e Measured component CO Smallest measuring range 0 0 5 Largest measuring range 0 2 5 Oxygen measurement Gas analyzer without oxygen sensor Electrochemical oxygen sensor sensitive to CO Specification e Smallest measuring range 0 5 e Largest measuring range 0 25 e Repeatability approx 0 05 Oo Paramagnetic oxygen measuring cell no sensor wear Specification e Smallest measuring range 0 2 e Largest measuring range 0 100 e Repeatability lt 1 of smallest measuring range 4 40 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets A
33. 2 x 482 x 3 mm H x W x D is suitable for wall mounting The system compo nents selected are mounted on the plate and supplied with all pipes and wires installed The unheated protective transmitter box made from fiber glass reinforced plastic and suitable for wall mounting measures 800 x 600 x 480 mm H x W x D and is fitted with stainless steel hinges quick release locks safety glass windows and a stain less steel mounting plate The system components selected are mounted and supplied with all pipes and wires installed in the protective casing It is also possible to provide a heater in the protective transmitter box which can be controlled between 10 and 40 C in steps of 5 degrees The system components selected are mounted and supplied with all pipes and wires installed in the protective cas ing The heating has a power of 400 W Aerosol filter glycol filter These filters have the task of removing any impurities that may have been introduced into the natural gases by aerosols or gly cols thus providing an additional level of safety for the SITRANS CV and therefore the system functionality The aero sol filter is supplied with 5 replacement diaphragms and the gly col filter with 10 replacement cartridges Manual laboratory sampling An additional control valve permits manual laboratory sampling as an option When not in use it is fitted with a blanking plug on the output end Pipe base for enclosure atta
34. 23 Detailed information on the analyzers You can find detailed information on the analyzers e In the Continuous Gas Analyzers extractive chapter ULTRAMAT 23 OXYMAT 6 e In the Continuous Gas Analyzers in situ Chapter LDS6 Dimensions without plinth Automatic calibration Depth of sheet steel frame e 800 mm without plinth e 600 mm without plinth GRP cabinet with plinth 2 000 x 800 x 800 mm H x W x D 2 000 x 800 x 600 mm H x W x D 2 080 x 900 x 600 mm H x W x D It is necessary to provide a 500 mm gap to the right or left for the tube or cable inlet Use of the LDS 6 requires a cabinet with a depth of 800 mm 1 Higher performance sample gas coolers can be offered upon request not TUV suitability tested A higher performance cooler is generally required for high sulfide content in fuels e g heavy oil Siemens AP 01 2015 4 13 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM 1 Selection and ordering data Article No Set CEM 1 Continuous Emission Monitoring Cannot be combined Z Click on the Article No for the online configuration in the PIA Life Cycle Portal Rack Rack 1 2 000 x 800 x 800 mm H x W x D with sample preparation device with hinged frame 40 HU hose cable inlet on left side with lighting prepared for 1 x ULTRAMAT 23 max five 19 rack units possible Rack 2 2 000 x 800 x 800 mm H x W x D with sample
35. Applies to measurement paths gt 1 250 mm Necessary gas tem perature between 0 and 150 C LDS 6 NH3 H2O Component Smallest tested measuring range NH3 O 20 mg Nm H20 0 15 Application for channel 1 Emission monitoring The power consumption is 50 VA Suitable for connection of non Ex sensors including non Ex protected sensor electronics The delivery includes a pair of sensors for instrument air or No on the process side The pair of sensors is designed for a moderate flow rate of O to 120 l min The 400 mm long purging tubes are made of stainless steel The process connection is DN 65 PN 6 The power consumption is 2 VA Limitation Applies to measurement paths gt 1 250 mm Necessary gas tem perature between 0 and 150 C Hybrid cable A hybrid cable is required to connect a central unit to one pair of sensors Versions for 5 10 25 40 and 50 m are available Cable lengths cannot be combined Lengths greater than 50 m can be ordered on request Sensor cable A sensor cable is required to connect one pair of sensors Ver sions for 5 10 and 25 m are available Cable lengths cannot be combined Lengths greater than 25 m can be ordered on re quest Electrical preparation for dust measurement Electrical preparation for connection of an external dust mea surement to the system contains a switch amplifier Electrical preparation for flow measurement Electrical preparation for connection of a
36. June 2011 e Certified according to DIN EN 15267 3 e Itemized in the list of suitable measuring devices for continuous emission measuring e MCERTS e Low maintenance dry reactor e High operational reliability e Easy maintenance easy replacement of components e Low cross sensitivities e Easy to read LC display Design Heated sample probe Pump Thermocatalytic reactor Hg photometer Zero gasps filter Liquid watchdog Calibration TE reactor Gas liquid i separator een Stack 4 i Reference standard Condensate System components HM 1400 TRX Sampling system The sampling system consists of a sampling probe and a sam pling line Both components are heated to 180 C With flue gas temperatures lt 200 C the sampling tube must also be in heated tube design to prevent faulty measurements lower find ings for the mercury concentration measurement due to the ab sorption properties of HgCl Gas patch switchover The sample gas is extracted condensate free from the exhaust stack with approx 100 NI h and fed via a three way ball valve to the thermocatalytic reactor The path switchover is also heated and is operated as component of the measuring device by means of the device control You can select between sample gas connection reference connection or zero gas connection Siemens AP 01
37. O Siemens AG 2015 Analytical Application Sets 4 2 4 38 4 42 4 47 4 57 Introduction Continuous emission monitoring Introduction Set CEM CERT Set CEM 1 HM 1400 TRX Total mercury analyzer system Dust and opacity measurement D R 220 dust and opacity measuring instrument D R 290 dust concentration measuring instrument D R 320 dust measuring instrument D R 800 dust measuring instrument D RX 250 combination probe Volume flow measurement D FL 100 volume flow measuring system D FL 220 volume flow measuring system D ISC 100 display and control unit for dust and volume flow measuring instru ments Environmental and process data management systems D EMS 2000 D EMS 2000 CS Analysis of biogas Set BGA Continuous monitoring of hydrogen cooled generators Set GGA Determination of the quality of natural gas Set CV Communication and software Analyzer System Manager ASM Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Introduction Ml Overview Standardization and the supply of complete packages are two trends that are currently on the up This can be attributed to the fact that the same application is frequently required in different industrial sectors and overhead can be minimized in this case Furthermore customers often want to purchase turnkey systems to minimize the risk of any technical problems With its Analytical Ap
38. a data networks e Visualization available in 19 languages Application The D EMS 2000 standard system is designed for small to me dium sized industrial sites whose emission data immission data or process data must be recorded in line with government regu lations for measured data logging Approvals e Suitability tested by T V in accordance with German TA Luft 1 2 13 17 27 30 and 31 BImSchV e Itemized in the list of suitable systems for evaluation of continuous emission measuring e Certified according to DIN EN 15267 2 e MCERTS certified E Design Measured data acquisition e Analog digital inputs as 19 rack with ring memory Local DIN rail modules e Data communication via bus systems Modbus RTU TCP PROFIBUS Elan OPC UA Siemens AP 01 2015 4 35 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D EMS 2000 Environmental and process data management system El Function Data sources e Emission data e Immission data e Meteorological data e Water data e Process data Data export e Data interface to MS Excel with option of further measured data evaluation e g for fulfillment of environmental protection officer s reporting duties e Measured data can be transferred to authorities via standard remote communication or via Internet e Merging of measured data e g for greenhouse emission trading e Remote service interface for fast and cost
39. able for wall mounting measures 800 x 600 x 480 mm H x W x D and is fitted with stainless steel hinges quick release locks safety glass windows and a stain less steel mounting plate The protective casing can also be supplied with heating as an option The heating can be adjusted between 10 and 40 C in increments of 5 The system components selected are mounted and supplied with all pipes and wires installed in the protective casing The heating has a power of 400 W Siemens AP 01 2015 4 49 O Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Terminal box There are five connection options in total to choose from The simplest option is the interface in accordance with SITRANS CV MicroSAM open cable ena The terminal box with the dimension of 340 x 170 x 91 mm H x W x D is made from polyester resin The scope of delivery includes terminals isolating terminals cable glands and a PE rail If ordered with the pipe base add on part the terminal box is supplied attached to the base and the scope of supply in cludes 2 5 mm terminals for connection by the customer and M16 M20 cable glands The power supply is 24 V DC The ter minal box is not suitable for connecting a heater flow meter with limit value transmitter and Double Block and Bleed DB amp B The terminal box with the dimension of 360 x 360 x 190 mm H x W x D is made from painted sheet steel The scope of de
40. ackage with gas sampling system sample gas preparation system and gas analyzers from one source e Simple and fast to configure e Tried and tested harmonized and reliable set e Low purchase price and economic operation Proven suitability tested technologies e Continuous determination of up to eight measured compo nents e In situ measurements without sampling and preparation using LDS 6 laser diode spectrometer e Use of ULTRAMAT 23 with cleanable cells and automatic calibration with ambient air as well as optional electrochemical oxygen measurement Optional e Paramagnetic oxygen measurement with OXYMAT 6 Simple operation e Intuitive operation e Configuration on large displays using plain text in several languages Simple maintenance e Maintenance friendly cabinet design with hinged frame and uniform design e Digital display of maintenance requests on LOGO modules The monitoring of emission components in flue gases is one of the most important topics for continuous gas analysis This is a result of legislation for monitoring emissions e g for large com bustion plants and also due to the requirements of companies Operating process plants who can draw conclusions on the pro cess efficiency from the gas analyses e g with boiler control DENOX and DESOX plants The market requires a reliable complete system which is spe cially designed for the application The Set CEM 1 Continuous Emission Monitoring offered by
41. air unit The filtered air is used to cool the measuring heads and to keep the transducers clean Terminal box Terminal box to output the data with connecting cable for the two sensors and customer terminal strip Software D ESI 100 Software to assign parameters to visualize the measured data and to carry out AST QAL2 and QAL3 The D ESI 100 can be parameterized maintained and when faults occur analyzed via the USB port with the help of a PC and the associated software Optional Universal control unit D ISC 100 The connected equipment can be operated and configured con veniently using the D ISC 100 The display provides an immedi ate overview of the current measured values and the status of the measuring instruments Weather protection covers Weather protection covers are available to protect the measur ing heads when the measuring system is installed outdoors Additional options e Absolute pressure transducer e Temperature transducer Siemens AP 01 2015 4 31 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D FL 220 volume flow measuring system fa Function The D FL 220 measuring system operates according to the acoustic transit time differential method Two identical sensors transmit and receive ultra sonic pulses re ciprocally The system calculates precisely the gas velocity and the gas temperature from the transit time difference dependent on the direction The
42. ange made of carbon steel or stainless steel 1 4571 should protrude approximately 30 mm into the channel Optional Temperature compensation through additional analog input Using an additional analog input the temperature of the exhaust gas can be passed to the operating unit thus enabling calcula tion of the dust concentration corrected by the gas temperature Special material alloy 59 2 4605 As an alternative to the nano treated stainless steel 1 4571 the probe can be manufactured from alloy 59 2 4605 comparable to Hastelloy 2 4819 Weather protection covers Weather protection covers are available to protect the measur ing system and the purge air unit for outdoor installation Siemens AP 01 2015 4 25 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D R 800 dust measuring instrument E Function The D R 800 device operates according to the forward scatter ing principle The concentrated and modulated light from a laser diode penetrates the measuring volume The light scattered by the dust particles in the forward direction is measured and eval uated I Technical Specifications Measuring instrument D R 800 Measured variable Measuring ranges Measuring principle Sample gas temperature Sample gas pressure Channel diameter Probe length Ambient temperature Degree of protection Measured value outputs Digital outputs Digital inputs Accuracy Detection l
43. are exceeded As a result it is often possible to intervene di rectly in the process of the plant to be monitored and thus ensure reliable compliance with the specified limits Areas of application e Power plants e Cement works metallurgy and timber industry chemical in dustry etc e Waste incinerators e Monitoring of dust filter systems Certifications e Qualification tested by the T V Cologne test report 936 21205307 A e Itemized in the list of suitable measuring devices for con tinuous emission measuring e Certified according to DIN EN 15267 3 e MCERTS Supply unit with integrated purge air supply Evaluation unit Measuring lance ttt RS 485 and analogue current output System components D R 800 Measuring probe The measuring probe of nano treated stainless steel 1 4571 can be delivered in two lengths of approx 400 and 800 mm from mounting flange A difference is made here between installation on a horizontal or vertical flue and between the German and English language The measuring probe is firmly connected to the operating unit including display Terminal unit with integrated purge air supply The connection unit supplies the probe with the required signals and the supply voltage over a connecting cable 3 or 10 min length as well as with purge air through an additional air hose Mounting flange 130 240 500 mm The connection fl
44. as not been type approved by TUV Necessary gas temperature between 0 and 150 C LDS 6 HF H20 HF Smallest possible measuring range depends on the gas composition H20 Smallest tested measuring range 0 to 30 Application for channel 1 Emission monitoring The power consumption is 50 VA Suitable for connection of non Ex sensors including non Ex protected sensor electronics The delivery includes a pair of sensors for instrument air or No on the process side The pair of sensors is designed for a moderate flow rate of O to 120 l min The 400 mm long purging tubes are made of stainless steel The process connection is DN 65 PN 6 The power consumption is 2 VA The HF measurement has not been type approved by the TUV Limitation Component has not been type approved by TUV Necessary gas temperature between 0 and 150 C 4 10 Siemens AP 01 2015 O Siemens AG 2015 LDS 6 NH3 Component Smallest tested measuring range NH3 0 20 mg Nm Application for channel 1 Emission monitoring The power consumption is 50 VA Suitable for connection of non Ex sensors including non Ex protected sensor electronics The delivery includes a pair of sensors for instrument air or No on the process side The pair of sensors is designed for a moderate flow rate of O to 120 l min The 400 mm long purging tubes are made of stainless steel The process connection is DN 65 PN 6 The power consumption is 2 VA Limitation
45. ble keyboard and hinged monitor Siemens AP 01 2015 4 37 Siemens AG 2015 Analytical Application Sets Analysis of biogas a The Set BGA biogas analyzer is a standardized system for sta tionary continuous operation for the analysis of lanafill gas sew age gas or biogas Set BGA Overview Benefits Standardized complete system The standardized complete system has a modular configuration and can thus be used at various measuring locations for different measuring tasks e Simple and fast to configure e Field tested and matched Set in rugged industrial design e Extremely high long term stability e The Set BGA is based on the proven ULTRAMAT 23 Field proven reliable technologies e Autocalibration function with ambient air reduces the mainte nance requirements e Detonation protection in accordance with EN 12874 e Modular system design based on long term tested compo nents e LEL sensor for cabinet monitoring optional Simple operation e Intuitive menu guidance e Configuration on large displays with plain text e Two freely configurable limits per measured component E Application The efficiency of biogenic production processes and optimum operation of the plant largely depends on continuous monitoring of the biogas composition The basic version of the Set BGA an alyzes CH and CO using the proven ULTRAMAT 23 IR ana lyzer The concentrations of O and H3S are optionally measur
46. chment A hot dip galvanized 2 pipe base 1 700 mm high with mount ing brackets and joining sheet enables free standing mounting of the protective casing or the mounting plate as an alternative to wall mounting Protective top cover Another option is a protective top cover made from fiber glass reinforced plastic and supplied with mounting brackets for pro tection against solar radiation and storms It must be mounted to a pipe base Heated sample gas line To prevent condensation of the sample it may be necessary to use a heated prepared pipeline for example between the sam ple preparation device and SITRANS CV MicroSAM The pipe line is encased in a PE corrugated hose with an outer diameter of 43 mm The self regulating maintenance temperature is around 80 C Example of single stream sample preparation system may deviate from the supplied system SITRANS CV MicroSAM The core component of the Set CV is the GC SITRANS CV MicroSAM for more detailed information see catalog AP 01 section 3 SITRANS CV MicroSAM system components Protective casing plate for SITRANS CV MicroSAM The SITRANS CV MicroSAM is available mounted either on a plate in the protective casing or in the heated protective casing The stainless steel mounting plate measuring 682 x 482 x 3 mm H x W x D is suitable for wall mounting The unheated protective transmitter box made from fiber glass reinforced plastic and suit
47. connected from the process gas and a refer ence gas connected for measurement The composition of this reference gas has previously been specified in the Reference bottle management of the ASM ASM uses these values to de termine the deviation between the measurement and the refer ence Method of measurement line sample method With this method a gas sample is extracted from the stream of sample gas to the analyzer and analyzed in the laboratory The resulting measured values are passed on to ASM and compared with the analyzer s measured values With this method the ana lyzer need not be disconnected from the process gas and per manently remains available for the process measurement Evaluation based on ASTM D3764 Based on the international standard ASTM D3764 the results are checked using various statistical methods including stan dard deviation Dixon outlier test and systematic error Evaluation using deviation method Limit values are defined for this evaluation the warning limit and the control limit Simple rules are used to define how the relia bility of the measurement is to be assessed when these limits are violated For example it can be defined that a single violation of the limit can be tolerated but that repeated violation is an imper missible condition Analytical Application Sets Communication and software Analyzer System Manager ASM Rielle be sue e ro ola ajo
48. d sample gas line for example between the sampling point and the sample preparation system The pipeline is encased in a PE corrugated hose with an outer diameter of 43 mm The self regulating maintenance tempera ture remains at approximately 80 C The electrical connection is in the terminal box The power consumption is approx 38 W m Pipe base for enclosure attachment A hot dip galvanized 2 pipe base 1 700 mm high with mount ing brackets and joining sheet enables free standing mounting of the protective casing Sample preparation The permissible sample and calibration gas pressure is 10 to 60 kPa above atmospheric pressure Notice Sample must not contain ethine The incoming carrier gas pressure must range from 500 to 700 kPa g 600 kPa g is recommended Important A contin uous Carrier gas supply is required for error free operation fre quent carrier gas failure has a negative effect on the durability of the detectors and the device internal pressure settings In ad dition an external two step pressure regulator for the carrier gas pressure is strongly recommended The basic configuration of the sample preparation system for a stream includes a stopcock 0 5 um filter flowmeter for the fast loop pressure relief valve 3 2 way solenoid valve with sealed cable for automatic switching between calibration gas and sam ple gas and a terminal box for connecting the solenoid valve This solenoid valve must
49. der heating Cylinder pressure reducer Heated line Max cylinder pressure 20 000 kPa Output pressure 50 1 000 kPa 2 inch pipe base mounted Height 2 200 mm Gas cylinder cabinet for two 50 carrier gas cylinders and one 10 calibration gas cylin der Dimensions are 1 250 x 400 x 2 050 mm The cylinder heating system is dimensioned for 10 calibration gas cylinders and ensures that no condensation occurs within the gas cylinder Cylinder pressure reducer for reducing pri mary pressure of max 30 000 kPa to back pressure O 400 kPa Heating power is 38 W per meter Self regulating heating up to approximately 80 C Outer material is PE corrugated hose with 43 mm outer diameter Sample preparation for 1 to 3 sample gas flow plus calibration gas flow Basic configuration 0 5 um filter 3 2 way solenoid valve flowme ter overflow valve and stopcock Calibration gas Gas mixture 1 6 Pressure regulator optional heating Simple sample injection DB amp B sample injection On mounting plate n protective casing Protective casing heating Pipe base Additional filters Primary pressure 16 000 kPa output pres sure 100 170 kPa power consumption 150 W One 3 2 way solenoid valve per sample gas stream Two 3 2 way solenoid valves per sample gas flow 652 x 422 x 3 mm 750 x 520 x 430 mm Power consumption 300 W Adjustable between 10 and 40 C in incre ments of 5 2 inch pipe base
50. duct and the measuring equipment Electronics for quick closing shutter A control electronics is required for each quick closing shutter Universal control unit D ISC 100 The connected equipment can be operated and configured con veniently using the D ISC 100 The display provides an immedi ate overview of the current measured values and the status of the measuring instruments Measured value acquisition In the simplest case a recorder is used to record the measured values and the reference values The measured values and sta tus signals that are output can also be fed into systems that will process these further Weather protection covers Weather protection covers are available to protect the measur ing head and the reflector when the measuring system is in stalled outdoors Additional options e Neutral density filters for linearity check e Sighting scope for easy alignment E Function The device operates using the double pass method according to the auto collimation principle The light beam traverses the measuring distance twice The attenuation of the light beam by the dust content in the measuring section is measured and eval uated The universal control unit D ISC 100 can be connected for the measured value display which allows up to eight dust and flow rate measurement instruments The connected equipment can be operated and configured con veniently using the D ISC 100 The display provides an immedi ate
51. dundant safety monitor ing with two independent operating systems must be used for this In addition contamination of the hydrogen cooling gas reduces the efficiency of the turbo generator as it leads to considerably higher friction loss For a 970 MW generator a difference of 4 is equivalent to a 0 8 MW difference in power There are also good reasons related to cost effectiveness why the cooling gas should be continuously monitored for contamination The Set GGA is a complete solution for monitoring hydrogen cooled turbo generators with the dual benefit of being simple to handle and having low initial investment costs E Design The Set GGA is available in the following versions e Generator Gas Analyzer GGA e GGA with test gas skid e GGA with test gas skid and installation frame Analyzers The GGA contains two CALOMAT 6E analyzers 19 rack unit versions From the gas sampling system right through to the gas outlet these are completely separate from one another thereby ensuring full redundancy The CALOMAT 6E is a continuous gas analyzer for determining Ho and He in binary or quasi binary gas mixtures To measure the hydrogen and inert gases continuously the ex act thermal conductivity of the sample gas mixture is measured and the concentration calculated from this Only binary gas mix tures can be directly measured The CALOMAT 6E is used to measure O to 100 COo Ar in air O to 100 H in COJ Ar or 80 to 1
52. dust and volume flow measurements on one display The control unit features four slots for extension modules for ex ample Modbus RTU or analog digital input and output mod ules I Benefits You also have the option of including an external converter e g PROFIBUS DP inside the unit This eliminates the need for an e Connection of up to 8 sensors additional housing in equivalent degree of protection e Large liquid crystal display LCD for display of the measured va i q y play LCD play Approvals e Automatic detection of connected sensors Type tested according to European directive EN 15267 for con E ameter assianimertot connected sensors tinuous emission measurements in connection with the test re 39y parame Sig ports no 936 21217455 936 21218492 and 936 21218490 of e Operation locally via membrane keyboard or USB port or the Technical Inspectorate of the Rhineland region T V Rhein remote control via the RS 485 interface land e Modular design four slots available for extension modules e Slot for external converter E Design e No maintenance costs The following functions can be added to the D ISC 100 control e Easy to update via SD card unit by means of plug in modules e Modbus RTU module e Analog input module with four analog inputs O to 20 mA with 2 4 mA live zero burden 50 Q e Analog output module with four analog outputs O to 20 mA with 4 mA live zero max burden 400 Q e Digital input module with eight
53. e Using the PC s user friendly operator interface it is pos sible to access measured value trends device states and statis tical evaluations among others or to start test routines for validation of the results A comprehensive reporting module that can be tailored to customer requirements is available to docu ment the evaluation E Benefits e Monitoring verification and management of different analyzers in a single system e Visualization and operation of analyzers using a single user system or distributed multiuser systems with redundant servers e Assessment of the measured value reliability by testing the analyzers using various validation routines e g based on the industry standard ASTM D 3764 e Increase in analyzer online time by employing the line sample method e Statistical evaluation of operating statuses and determination of key performance indicators KPI such as availability error rate and maintenance frequency e Reduction in maintenance costs through device specific planning implementation and checking of maintenance work e Documentation of the performance of individual analyzers up to the complete plant using the reporting module The reports can be saved in the ASM or exported for further use Ja A A i i iy E D ea e ye sos ASH bi i i i CO aT iope j vetcaten cateraton mantanance reports gt ed ld A A em ee ee Pie lolol sm ee 9 0 91d A RARA dee View of the proces
54. e pipe 0 6 m 1 0m 1 5m E Function In the HM 1400 TRX total mercury analyzer the sample gas is converted into mercury vapor by a combination of thermal and chemical treatment It is then continuously measured in a pho tometer The sample gas flow is measured after a sample game cooler at 2 C The concentration is calculated and displayed as dry flue gas Measured variable Measuring ranges Measuring principle Sample gas temperature Sample gas pressure Duct diameter Ambient temperature Degree of protection Measured value outputs Relative expanded uncertainty Digital outputs Digital inputs Detection limit Reference point drift Zero point drift Supply voltage e Measuring instrument e Sampling probe e Sampling line e Heated sample pipe 0 6 m 1 0 m 5m Dimensions H x W x D control cabi net Weight Purge air supply compressed air Total mercury 0 45 0 75 to 0 500 1g Nm UV absorption O co BS AE 50 50 hPa gt 05m 5 C 40 C IP40 IP54 2 x 0 4 20 mA 500 Q 5 5 CR 4 relay outputs permissible load 250 V 100 VA 1 isolated input lt 0 1 1g Nm lt 2 ZRE lt 0 5 ZRE automatic zero offset 230 400 V AC 50 Hz 3 x L N PE 1200 VA 650 VA 100 VA m 600 VA 800 VA 1200 VA 1700 x 800 x 500 mm 220 kg 6 8 bar for reference gas genera tor only E More information A HM 1400 TRX total mercury analyzer consists of for example e 1 sam
55. easuring head Purge air tm System components D FL 220 Purge air Analytical Application Sets Continuous emission monitoring D FL 220 volume flow measuring system Measuring heads Two identically designed measuring heads set for type A and type B are used Depending on the application data different depth of penetration lengths are required for example from 100 to 1100 mm Stainless steel 1 4571 is used as probe material The housing is made of impact proof polyamide A 4 mA to 20 mA current signal is available as measured value output which measures the velocity and or the volume flow and can be connected for example to a emission evaluation calcu lator or a recorder Two relay contacts are available for signaling Also available is a Modbus interface according to VDI 4201 3 for the connection of an emission evaluation calculator with digital interface The various parameters are entered during the instal lation on site The USB port is on the rear Purge flanges The purge air which cools the ultra sonic transducer and keeps it clean is supplied via purge flange one for each measuring head A toggle type fastener connects the purge flange to the measuring head Mounting tubes with flange Mounting tubes made of stainless steel 1 4571 or of glass fiber reinforced plastic adapted to the plant conditions are available Purge air unit A hose connects the two measuring heads to the purge
56. ed using electrochemical sensors and also converted into output signals of 4 to 20 mA In this manner the Set BGA contributes to operational safety and explosion protection in addition to pro cess optimization The modular design of the system takes into account the physi cal conditions of the gas with regard to temperature and mois ture in that various gas preparation components for heating or drying the sample gas can be configured as required The gas mixture can be explosive at critical concentration ratios between methane and oxygen Even if such critical gas compo sitions occur extremely rarely the danger of ignition must never theless be avoided For this reason the Set BGA is designed with a high safety standard and even the basic version is equipped with flow monitoring and detonation protection in ac cordance with EN 12874 in the sample gas path To increase safety even further a gas sensor for monitoring the ambient air can be connected as an option It is also possible to monitoring up to four measuring points us ing an optional sample switching cabinet In this case the sam ple flows are sucked in continuously using a powerful pump in order to achieve fast measuring times 4 38 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Analysis of biogas E Design I Technical specifications The Set BGA consists of the following components e ULTRAMAT 23 analyzer with four measured components
57. effective service Data security e Industrial type evaluation PC with vibration proof hard disks in RAID 1 array and special air cooling with filter system e Paperless data storage to replace recorders and printers is possible through integrated data security which is guaranteed on several levels in the system e Intermediate storage of the raw input values at minute intervals in data communication unit D MS 500 KE e Storage of raw input values in one second intervals e Data backup on external redundant drive Internet intranet connection e Data transmission to an Internet server with HTML standard masks via standard software MS Internet Explorer e Password protected control of daily emission values including the classification records Visualization e Measured data logging according to official regulations e Classification tables daily monthly and annual records e Representation of current prognostic and historic measured data in bar linear form e Pollutant compensation characteristics curve and correlation e Automatic alarm and information system Annual emission declaration e Automatic preparation of annual emission declaration from the individual values stored in the system according to 11 BlmSchV e Compatible with official software import export module e Automatic filling in of forms e Reading in of historical emission declarations E More information Please consult your Siemens sales partner for inf
58. either be protected by the customer at 0 5 A or aready assembled terminal box with power supply and fuses can be ordered from the list of supplementary items There are also a number of other options for modifying the basic configuration Secondary pressure adjustment The pressure adjustment unit with unheated pressure regulators can be ordered for one two and three sample flows This type of structure meets the minimum secondary pressure adjustment requirements Please note that a reduction in pressure cools the sample down considerably which can cause moisture to con dense if the dew point is fallen below Another alternative however is pressure adjustment with a heated pressure regulator 150 W for one two or three sample streams Heating the sample ensures that it remains in a gas eous state The Joule Thomson effect is thus compensated The regulators can reduce pressures from 16 to 100 170 kPa If the pressure is to be reduced directly at the sampling probe or in an external casing outside the sample preparation system no further pressure reduction is required during sample prepara tion 4 48 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Sample injection Where sample injection is concerned straightforward and safety versions are available for between one and three streams Considered simply sample injection is carried out for one two
59. eld proven reliable technology e GC MEMS technology with low consumption levels high linearity accuracy over the entire measuring range and short cycle times Easy installation e Installation in EEx Zone 1 possible e Compact and rugged design for erecting indoors and outdoors e Minimum space requirements E Application For the chromatography industry the natural gas market is one of the fastest growing in the world There are a variety of reasons for this While global energy requirements are increasing there is a parallel trend of fossil fuel reserves being depleted Natural gas is one type of fossil fuel that can still be found in vast un tapped reserves In addition to this the market is becoming in creasingly liberalized and the number of participants has risen considerably as a result from the production stage across the entire distribution network right through to the end customer In turn this has generated more transfer points at which the quality and quantity of natural gas need to be determined for account ing purposes The market requires a reliable complete system which is spe cially designed for natural gas With the Set CV Siemens offers a system that covers all the requirements of such applications from sampling to pressure reduction sample preparation and determination of quality supplying carrier and calibration gases right through to expansion of the communication interfaces The set offers various
60. em components from different manufacturers TUV approved e Simple and fast to configure e Very low costs of procurement and operation Modular design e Up to 2 analyzers with different measuring ranges can be configured e Selection of versions for indoor or outdoor installation e Selection of sample gas cooler and NOx converter from leading manufacturers e Electric heaters and air conditioners can be configured to extend the ambient temperature range e Selection of versions with appropriate sampling probes heated sample gas lines E Application e Emission monitoring of power plants fueled with solid gaseous or liquid fuels e Emission monitoring of so called TA Luft plants e g emission monitoring of glass melting furnaces or steel plants e Emission monitoring in crematorium facilities 27 BImSchV Tested component design The complete system consists of the following tested individual components e Sampling probe M amp C type SP2000 Buhler Siemens type GAS222 7MB1943 2F e Heated sample gas line Winkler Siemens type 7MB1943 2A e Temperature controller Siemens type SIRIUS e Two stage compressor gas cooler M amp C type CSS Buhler type EGK 2 19 e Sample gas pump Buhler Siemens type P2 3 7MB1943 3C e NO converter M amp C type CG 2 Buhler Siemens type BUENOX 7MB1943 2D Performance tested measuring ranges Component Analyzer Smallest certi Additional module fied measur measur
61. ens sales partner for information on how to correctly configure and order a D ISC 100 control unit for a Siemens CEMS project 4 34 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D EMS 2000 Environmental and process data management system Overview i 4 20 mA Ring memory Modbus 6 years int day PROFIBUS Ring memory protocols OPC ELAN gt 32 days 30 days 1 min 1 s Ol Ring memory Y gt 32 days 4 20 ae PREMS 4 20 fn Bane DENS Z000 E ERNS Modbus 2000 CS Modbus pore one Bea may PROFIBUS ETS OPC ELAN OPC ELAN El TCP IP L TERP Authority Internet T Ring memory e i gt 5 years Individual values gt Protocols D EMS 2000 System Raid 1 Backup on DCF77 HD SSD GPS The D EMS 2000 environmental and process data management system is a modular system for the continuous acquisition long term storage calculation and visualization of environmental and process data Benefits e Instrument for monitoring legally prescribed limit values and recording their observance e Emission monitoring and remote data transmission to the authorities e Corresponds to EU directives 2000 76 EU 2001 80 EU and 2010 75 EU e Adjustable to any plant size through to complete assessment of complex industrial sites e Continuous monitoring of 1 to 320 components per system workstation e Interconnection of any number of components vi
62. er pressure reducer is also located here The heating sleeve pre vents condensation from building up in the gas cylinder To en sure seamless gas heating a heated line for accepting the cali bration gas is recommended 4 50 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Set CV Calibration gases E Function Six different calibration gases are available as standard l It is the job of the sampling probes to take a representative sam Compo C6 with C6 with C6 with C7 with C6 C7 Bio ple from the pipeline It is important to ensure that this sample is nent O outO outO outO C8 C9 methane extracted from the central third of the pipeline One advantage groups Ae with H2 of the retractable probes is that there is no risk of damage being 2 caused to them when pigging is taking place in the pipeline Special Certified There is also the option of reducing pressure directly at the sam feature mACE pling probe This is especially advisable if sample preparation E and gas analysis are not carried out directly next to the sampling int mol mol mol mol mol mol pont As a general rule implementing a reduction in pressure reduces Hydrogen 0 20 the sample pressure to between 10 kPa and 500 kPa Heated Nitrogen 4 00 4 00 4 00 4 00 4 00 4 00 pressure regulators must be used if the dew point could be fallen Carbon below in the process m
63. er module Dust load lt 2 g m Mounting flange DN 65 PN 6 form B Including temperature controller with Pt100 With internal sampling tube stainless steel length 1 m can be shortened With filter in probe to 600 C On request Max 35 m longer lengths on request Sample gas must not be flammable or explosive System design Fusing of electronic consum ers Sample gas cooler Output signals Color Weight Sheet steel cabinet frame GRP cabinet Explosion protection classifica tion Degree of protection Calibration Detailed information on the analyzers You can find detailed information on the analyzers e in the Continuous Gas Analyzers extractive chapter ULTRAMAT 23 SIPROCESS UV600 1 pole or 2 pole selectable 2 stage 4 20 mA corresponding to the analyzer information Additional digital inputs and outputs via PLC LOGO RAL 7035 Approx 160 kg Indoor installation Outdoor installation Installation outside the Ex zone IP 54 avoid direct sunlight for outdoor instal lation Semi automatic AUTOCAL freely adjust able on U23 up to max 24 hour interval Dimensions Sheet steel cabinet with base 2 000 x 800 x 800 mm H x W x D for indoor installation GRP cabinet with base for indoor installation 2 060 x 900 x 800 mm H x W x D 500 mm spacing on the right or left must be provided for the cable inlet and connection of the heated sample gas line
64. es calibration and carrier gases Therefore the set offers various options with regard to gas con nection gas cylinder design and calibration gases Either indi vidual components or complete systems can be ordered Cylinder pressure reducer separate The cylinder pressure reducer for calibration gases is supplied separately It is made from stainless steel and has a cylinder connection conforming to DIN 477 No 14 calibration gas The cylinder pressure reducer is also fitted with a gauge for primary and back pressure Contact gauge for supply gases Two gauges with a 50 mm diameter and mounted on the battery pressure reduction station can also be ordered The intrinsically safe slot initiators in accordance with NAMUR must be operated via a switch amplifier This is not included in the delivery The line is in the terminal box on the station panel Heated line A heated prepared line is available for heating the calibration gas line from the cylinder cabinet to the sample preparation de vice The power consumption is 38 W m with an outer diameter of 43 mm on the corrugated hose The integrated heating system is self regulating with a maintenance temperature of approxi mately 80 C Automatic cylinder changeover switch with separate coils The stainless steel automatic cylinder changeover switch sup plied on a mounting plate is designed for back pressures of between 50 and 1 000 kPa and contains two coiled pipes for
65. from the mercury then flows through the refer ence cuvette The advantage of this cuvette switching is that the entire gas matrix flows through both the measuring cuvette and the reference cuvette and most of the mercury is selectively fil tered out before it reaches the reference cuvette This principle of differential measurement means that the measurement is less sensitive to spectrometric interference components than the sin gle beam photometer that has only one cuvette With the cuvette switching of the two beam device this cross sensitivity for SO for example only becomes effective after 1000 mg m The mea sured signal from the photometer is taken over by the internal PLC Gas volume flow generation When the sample gas volume flow leaves the 2 beam UV pho tometer it passes through the vacuum pump which generates the gas flow The volume flow of approx 100 NI h is set manually with the fine regulating valve The system pressure and sample gas temperature parameters are measured after the gas drying at the photometer where the mercury is also measured and are used ultimately to convert the gas volume flow to standard con ditions The mercury concentration as result of a measurement is output as 4 to 20 mA current signal to match the set measuring range of O to X g Nm dry Optional e Larger measuring range with dilution device e Side mounted cooling device e Integrated system to generate reference gas e Heated sampl
66. g in GRP cabinet Min 15 C e With air conditioning Max 52 C Relative humidity 70 non condensing Corrosive atmosphere No Gas inlet conditions Max sample gas pressure at inlet to sample preparation system 500 hPa mbar 17 vol 1 Max water dew point 60 180 C Max moisture content in sample gas Min sample gas pressure at inlet to sample preparation system Dust content at inlet to sample prepa Dust free ration system Sampling probe Sampling tube 20 x 1 5 1 000 mm long stainless steel flange DN 65 PN 6 Max sample gas pressure at sam 500 hPa mbar pling probe Max sample gas temperature at sam 600 C pling probe Max dust content at sampling probe 2 g Nm Sample gas must not be flammable or explosive Power supply Supply 1 115 V AC 15 10 Supply 2 230 V AC 15 10 Supply 3 400 V AC 15 10 Connections Hose material Teflon Cables Not armored not halogen free Electrical design According to IEC Cable ID Individual core labeling as option Fusing of electronic consumers 1 pole 2 pole as option Duplication of analog signals e Not electrically isolated as option e Electrically isolated as option Installation Site e In sheet steel cabinet frame e In GRP cabinet Ex zone Indoor installation Outdoor installation Non Ex area System design Type Mounting frame or cabinet Cabinet degree of protection IP54 Yes with ULTRAMAT
67. gnal processing Double galvanically connected 1 x per analog signal M01 Double galvanically isolated 1 x per analog signal M02 Documentation German N01 English N02 French on request N03 Dimensional drawings Option Control cabinet ventilation when using side walls Either fan and outlet filter Standard voltage 230 V 50 Hz 1 pole fusing 5 pace E Option ae or elecomslisentti Unt voltage 115 V 50 Hz 400 V 50 Hz 2 pole fusing Option Mounting on left or right Electronic and pneumatic Spare location inputs and outputs 800 for converter either on left or right option Outlet filter DI LOGO serene i Optionally extendable Input eutpu Option Depends on number Analog signal f l duplication O with electrical 2 ULTRAMAT 23 option isolation location E URNATA 8 Sample gas outlet gt e Spare Om Calibration LDS 6E option A a gas inlet Option A H E Sample gas inlet Coalescence filter lo ES 1 8 Condensation outlet Hinged frame 40 HU g a R Option A i Side view from right Front view condensation bottle Side view from left Hinged frame open with level monitoring 19 liters 100 Standard without plinth Sample gas cooler Option Available cabinet sizes
68. graph Visual mechanical monitoring With electrical monitoring Plate enclosure Without Mounting plate for wall mounting GRP protective casing unheated for wall mounting GRP protective casing heated for wall mounting GRP protective casing unheated mounted on base GRP protective casing heated mounted on base Mounting plate mounted on base Additional versions Order code Add Z to Article No and specify Order code Aerosol filter per sample flow with 5 replacement diaphragms Glycol filter per sample flow with 10 replacement cartridges Manual lab sampling per sample flow Connection of second calibration gas through solenoid valve Protective top cover GRP Replacement filter element for sample flow filter 5 units 4 54 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Selection and ordering data Article No System components Cannot be combined Z Click on the Article No for the online configuration in the PIA Life Cycle Portal Explosion proof version in accordance with ATEX Supply voltage 230 V AC 115 VAC 24V DC Pneumatic connections c C C B03 C01 Metric Imperial Plate enclosure SITRANS CV Without On plate with stopcock and connection pieces In the GRP protective casing unheated In the GRP protective casing heated Electrical connection I
69. h 6 8 bar for back purging 1 Optional pressure and temperature correction E More information Please consult your Siemens sales partner for information on how to correctly configure and order a D FL 100 measuring sys tem for a Siemens CEMS project 4 30 Siemens AP 01 2015 O Siemens AG 2015 E Overview 2 D The D FL 220 is a volume flow measuring system for ultra sonic measuring of flow and volume flow especially for wet and ag gressive smoke emissions E Benefits e In situ measuring method e Measurement possible below dew point and for high dust concentrations e Continuous measurement of normal volume flow and gas velocity e Automatic zero point and reference point control e Digital signal processing e Remote access possible digital interface according to VDI 4201 3 e Operation with or without control unit e Very low maintenance E Application As in situ measuring system the measuring equipment deter mines the measured values without sampling directly in the duct through which gas is flowing Areas of application e Volume flow measuring at low speeds e Plants with damp and or aggressive exhaust gas for example in waste incineration plants e Volume flow measurement at high dust content Approvals e Suitability tested by the T V Cologne test report 936 21218490 A e Itemized in the list of suitable measuring devices for continuous emission measuring Design Duct M
70. he lium that conform to DIN 477 The maximum permissible cylin der pressure is 20 000 kPa This version also includes a gauge for measuring primary and back pressure A contact gauge can not be fitted when supplied separately Simple supply unit This simple supply unit consists of a hot dip galvanized 2 inch pipe base 2 200 mm high with a fiber glass reinforced plastic protective top cover as well as two cylinder holders and a cylin der changeover switch The gas cylinders are not included in the basic scope of supply Painted sheet steel gas cylinder cabinet This version is supplied with the automatic cylinder changeover switch and coils as well as the stainless steel calibration gas cylinder pressure reducer in a sheet metal cabinet The gas cylinder cabinet has room for two 50 cylinders and one 10 calibration gas cylinder The dimensions are 2 050 x 1 250 x 400 mm H x W x D It contains the cylinder station a stopcock for carrier gas cylinder holder and pipe coils for the gas cylin ders The cabinet pipes are fully installed and the cabinet is equipped with bulkhead fittings for carrier gas calibration gas and exhaust gas from the pressure relief valves As an option this gas cylinder cabinet can also be supplied with heating from a heating sleeve for a 10 calibration gas cylinder at 20 C retaining temperature The cylinder head is heated sep arately in a fiber glass reinforced plastic enclosure The cylind
71. he high pressure reduction box to the sample preparation device C03 C03 2 m Separate stainless steel pipe 3 x 0 5 mm in 5 m intervals for connection to the sample preparation device example CO4 C04 10 m Siemens AP 01 2015 4 53 O Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Selection and ordering data Article No Sample preparation device basic configuration Cannot be combined Z Click on the Article No for the online configuration in the PIA Life Cycle Portal Explosion proof version in accordance with ATEX Supply voltage Without 230 V AC 115 VAC Pneumatic connections Metric Imperial Pressure adjustment Without Pressure regulator unheated for 1 sample flow Pressure regulator unheated for 2 sample flows Pressure regulator unheated for 3 sample flows Pressure regulator heated for 1 sample flow Pressure regulator heated for 2 sample flows Pressure regulator heated for 3 sample flows 0 1 2 3 4 5 6 7 Sample gas pump Ex f r 1 sample flow Sample injection Without Standard for 1 sample flow automatic Standard for 2 sample flows automatic Standard for 3 sample flows automatic For 1 sample flow in DB amp B technology automatic For 2 sample flows in DB amp B technology automatic For 3 sample flows in DB amp B technology automatic Monitoring the sample gas flow to the gas chromato
72. ication e Compact device for smaller plants e Heating plants power plants e Boiler plants in industry barracks hospitals schools e Dust extraction and filter plants e Process monitoring Design Reflector Optical measuring unit Supply box System components D R 220 Analytical Application Sets Continuous emission monitoring D R 220 dust and opacity measuring instrument Measuring head The transmitter and receiver optics are integrated together with the electronics in a sturdy but compact polyamide housing The measuring head is mounted on the weld in flange Reflector The reflector is installed in a sturdy polyamide housing The re flector is mounted on the weld in flange directly opposite the measuring head Supply box with purge air unit A hose connects the measuring head and the reflector with the supply box The filtered air is used to keep clean the scattered light interfaces of the measuring head and the reflector A cable connects the measuring head to the supply box Optional Quick closing shutters The quick closing shutters are mounted on the measuring head and the reflector side between the weld in flanges and the con nected devices measuring head reflector In the event of a fault failure of the power supply or purge air they automatically close the path between the exhaust gas
73. igurable relay contacts or via Modbus according to VDI 4201 3 Quick closing shutter The swivel adapter can be optionally replaced with an adapter with a fully integrated quick closing shutter By using this quick closing shutter the path between the measuring device and the waste gas is closed mechanically but not airtight in the event of a fault failure of power supply or purge air the measuring de vice is temporarily protected against overheating in such cases The measuring head takes over the control of the quick closing shutter Weather protection covers A weather protection cover is available to protect the measuring system when it is installed outdoors Siemens AP 01 2015 4 23 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D R 320 dust measuring instrument Explosion proof design An explosion proof design with pressurized enclosure according to EEx p Zone 1 or Zone 2 is available for use in hazardous ar eas i Function The device operates according to the backscattering principle The light of a laser diode illuminates the dust particles in the measuring volume of the flue gas duct The light reflected by the particles is measured and evaluated The D R 320 does not require a light trap The background light in the stack is detected by means of a special optical system with an integrated dual detector and automatically compen sated without manual adjustment The
74. imit Reference point drift Zero point drift Auxiliary power Dimensions H x W x D e Measuring probe e Supply box Weight e Measuring probe e Supply box Purge air supply 1 After gravimetric calibration Dust concentration O 10 mg m to O 200 mg m Forward scattering Above dew point up to 220 C 50 10 hPa 0 4 8m 400 800 mm 20 50 C IP65 2 x 0 4 20 mA 500 Q Modbus RTU RS 485 4 programmable relay outputs permissible load 24 V 25 VA 2 isolated inputs programmable lt 1 of the measuring range lt 0 5 of the measuring range lt 0 7 of measuring range month lt 0 15 of measuring range month 85 264 V AC 47 63 Hz 50 VA 160 x 160 x 600 1 000 mm 380 x 300 x 210 mm 7kg 13 kg Integrated in terminal box a More information Please consult your Siemens sales partner for information on how to correctly configure and order a D R 800 measuring in strument for a Siemens CEMS project 4 26 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D RX 250 combination probe E Overview E Application The combined probe sensor D RX 250 is a single rod measure ment probe for simultaneous measurement of dust concentra tion volume flow temperature and absolute pressure E Benefits e Only one probe installation opening in the exhaust gas channel e Compact design no moving parts no consumable parts
75. in a rugged and robust aluminum hous ing The reflector is mounted on the weld in flange directly oppo site the measuring head Evaluation unit The D R 290 measuring system is connected to and operating on the evaluation unit The evaluation unit is connected to the measuring head by means of an approx 2 m long cable Purge air unit A hose connects the measuring head and the reflector with the purge air unit The filtered air is used to keep clean the scattered light interfaces of the measuring head and the reflector Optional Quick closing shutters The quick closing shutters are mounted on the measuring head and the reflector side between the weld in flanges and the con nected devices measuring head reflector In the event of a fault failure of the power supply or purge air they automatically close the path between the exhaust gas duct and the measuring equipment Electronics for quick closing shutter A control electronics is required for each quick closing shutter Measured value acquisition In the simplest case a recorder is used to record the measured values and the reference values The measured values and sta tus signals that are output can also be fed into an emission cal culator system for further processing Weather protection covers Weather protection covers are available to protect the measur ing head the reflector the purge air unit and the terminal boxes when the measuring system is installed outdoor
76. ing acknowledgment and archiving of alarms and events Status display of the network devices This overview displays the statuses of the Ethernet switches online uncertain fault The analyzer alarms are integrated in the ASM signaling system Management and assignment of reference gas cyl inders This information serves as reference values for the validation using the reference sampling method For configuring the analyzers Among others the analyzer specific data is entered here the type of validation is defined and the number of measured values and units is entered Direct calling of the comprehensive Siemens config uration and operation software for Siemens MAXUM edition Il and MicroSAM It is then possible to access the connected analyzers for maintenance configuration or viewing of chromatograms One of the core functions of ASM is checking the analyzers for reliability of the measured values Two different methods of mea surement are available for recording the values namely the ref erence sample method and the line sample method The result ing values can be checked using different evaluation methods based on ASTM D3764 or deviation The objective of the vali dation is to recognize fluctuations and deviations with respect to a comparison value and to thus permit a statement to be made on the reliability and drift of the measurement Method of measurement reference sample method The analyzer is dis
77. ing ranges ing range co U23 7MB2355 0 200 mg m O 750 3 000 mg m U23 7MB2357 0 200 mg m O 750 3 000 mg m U23 7MB2358 0 250 mg m O 1 250 mg m NO U23 7MB2355 0 150 mg m O 750 2 000 mg m U23 7MB2357 0 150 mg m O 750 2 000 mg m U23 7MB2358 0 400 mg m 0 2000 mg m in test phase UV600 ORESO gn O 100 1 000 2 000 mg m SO U23 7MB2355 0 400 mg m 0 2000 mg m U23 7MB2357 0 400 mg m 0 2000 mg m U23 7MB2358 0 400 mg m 0 2 000 7 000 in operation mg m in test phase UV600 O 75 mg m 0 130 1 500 2 000 mg m NO in test phase UV600 O 50 mg m 0 500 mg m O paramag U23 0 25 vol 9 O electrochem U23 O 25 vol A Function The complete tested modular measuring equipment is com posed of the sampling probe the heated sample gas line a two stage sample gas cooler a gas pump and the multi component analyzers ULTRAMAT 23 and SIPROCESS UV600 An electrochemical or a paramagnetic oxygen measuring cell can be used for the measurement of oxygen The gas path splits in parallel after the sample gas cooler This separately supplies each analyzer with sample gas One advan tage for maintenance is that each analyzer can be individually serviced without affecting the other The sample gas coolers used have a moisture alarm in case of malfunction For addi tional protection each analyzer is protected by a condensation barrier which stops
78. installation on standard flanges e Easy setup without manual adjustment e Automatic background light compensation no light trap e Convenient operation remote access option e Automatic control functions e Integrated purge air regulation and purge air control e Long maintenance intervals e Certified to EN 15267 3 e Data transmission via Modbus in compliance with VDI 4201 3 E Application The D R 320 monitors not only the efficiency of the filter plants by registering the residual dust content but also reports instan taneously when permissible levels of dust or flue gas emissions are exceeded As a result it is often possible to intervene directly in the process of the plant to be monitored and thus ensure reli able compliance with the specified limit values Areas of application Continuous emission monitoring for example on e Incineration plants in general e Plants according to IED 2010 75 EU 17 BImschV e Plants according to 2001 80 EG LCPD 13 BlmschV German TA Luft e Waste hazardous waste and sewage sludge incineration plants e Cement manufacturing plants e Power plants with gas oil coal or co firing e Plants for the incineration of biomass Monitoring of e Ventilation units e Filter units Approvals e Suitability tested by the T V Cologne test report 936 21217455 A e Certified according to DIN EN 15267 3 Measuring head Mounting flange Universal control Supply unit with inte unit D ISC 100
79. ion mode se lectable with internal or external pump e Provision must be made for a pressure re duction for pressures greater than 1 200 mbar absolute Adjustable to 60 80 NI h Max 45 C with moisture saturation Power supply Supply 1 Supply 2 Power consumption 200 240 V AC 47 63 Hz 100 120 V AC 47 63 Hz Approx 180 VA without cooler and sample preparation Connection systems Teflon hose Connection systems With PVDF screwed glands Metric 6 mm or imperial 1 4 selectable Dimensions Set BGA measuring system WxHxD Sample preparation WxHxD 600 x 781 x 600 mm 600 x 600 x 220 mm Weight Set BGA measuring system Sample preparation Approx 50 kg Approx 22 kg System design System housing Degree of protection Cabinet conditioning Cooling system Sample preparation Analog outputs 3 part sheet steel housing with window IP54 Fan Peltier cyclone cooler optional Max six sample streams can be controlled using Logo module with fast loop pump in separate housing Per component 0 2 4 20 mA NAMUR floating max load 750 Q Measured components measuring ranges CH CO O2 HS O 100 vol to O 20 vol NDIR O 100 vol to O 20 vol NDIR 0 25 vol to 0 5 vol electrochemical or paramagnetic optionally selectable O 5 000 ppm electrochemical optional 0 5 ppm to 0 50 ppm electrochemical
80. ional drawings 800 Air conditioner option 2000 100 Lateral view right Figure contains options dimensions in mm Converter option 1 Al im py oF oo ah das fm YY ma ES El Frontal view hinged frame open mE Ts Air conditioner option Sample gas cooler Heater mounted on the side option Condensate tank option SIPROCESS UV600 Cable glands electrical input output o o o o n Calibration gas Zero gas e e U23 eee Calibration gas inlets 1 to 3 Sample gas inlet o Condensate vent Hinged frame 40HE right stop Filter VF1 and VF2 7 mounted on the back Lateral view left of the device Siemens AP 01 2015 Ea Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM 1 E Overview E Application The Set CEM 1 is a standardized system specially for monitoring the emission components in flue gases E Benefits Standardized complete system e Highly exact and reliable monitoring of emission components in flue gases System specific certificate according to DIN EN ISO 14956 and QAL 1 according to EN 14181 e Modular complete p
81. ir The power consumption is 60 VA The component CO has not been type approved by the T V ULTRAMAT 23 CO For measuring one infrared component Component Smallest measuring range CO omie Largest measuring range O ASW One or two limits can be freely set within the limits The ULTRA MAT 23 carries out automatic self calibration with ambient air The power consumption is 60 VA The component CO has not been type approved by the T V The ULTRAMAT 23 analyzers can be optionally equipped with an electrochemical oxygen sensor O Tested measuring ranges O to 10 25 OXYMAT 6 Oo For paramagnetic measurement of oxygen Instead of ULTRAMAT 23 with electrochemical cell O Tested measuring ranges O to 10 0 to 25 Sample chamber without flow type compensation branch made of stainless steel 1 4571 LDS 6 HCI Component Smallest tested measuring range HCI 0 15 mg Nm Application for channel 1 Emission monitoring The power consumption is 50 VA Suitable for connection of non Ex sensors including non Ex protected sensor electronics The delivery includes a pair of sensors for instrument air or No on the process side The pair of sensors is designed for a moderate flow rate of O to 120 l min The 400 mm long purging tubes are made of stainless steel The process connection is DN 65 PN 6 The power consumption is 2 VA Limitation Applies to measurement paths gt 2 000 mm applies to gase
82. ith coils Without Installed on the mounting panel Installed on the base Installed in the metal cabinet Installed in the metal cabinet with calibration gas cylinder heating Cylinder pressure reducer for calibration gas Without Separate Installed base metal cabinet Additional versions Order code Add Z to Article No and specify Order code 2 contact pressure gauges for transfer station only floating contact Preparation of heated line Heated line for calibration gas from the cylinder cabinet to the sample preparation device only with 115 V 230 V length per meter C01 C01 2 m Separate stainless steel pipe 3 0 x 0 5 mm or 3 18 x 0 56 mm continuous at 5 m intervals example CO2 C02 C02 15 m Selection and ordering data Article No Calibration gas for SITRANS CV A Z Click on the Article No for the online configuration in the PIA Life Cycle Portal Calibration gas in 10 liter cylinder Mixture 1 Mixture 2 Mixture 3 Mixture 4 Mixture 5 Mixture 6 4 56 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Communication and software Analyzer System Manager ASM E Overview a Application ASM is a PC based HMI system for monitoring testing and management of analyzers in subsystems or in the complete plant The relevant information of different analyzers is collected via various communications protocols and saved in a central da tabas
83. itional versions Order code Add Z to article number and then order code Accessories Condensate tank with level monitoring Acidification module for measuring low concentrations of SO Extractive analyzers the analyzers must be ordered separately Preparation for the installation of an ULTRAMAT23 Preparation for the installation of two ULTRAMAT 23 Preparation for the installation of a SIPROCESS UV600 Preparation for the installation of two SIPROCESS UV600 Preparation for the installation of an ULTRAMAT 23 and a SIPROCESS UV600 Sample gas line electrically heated with temperature controller and circuit breaker Length 5m Length 10 m Length 15 m Length 20 m Length 25 m Length 30 m Length 35 m 4 6 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM CERT Additional versions Order code Electronic overcurrent protection for heated sample gas line only required when heated sample line is not selected from options DO1 to D07 Circuit breaker 4 A for lengths up to 5 meters D21 Circuit breaker 6 A for lengths up to 10 meters D22 Circuit breaker 8 A for lengths up to 15 meters D23 Circuit breaker 10 A for lengths up to 20 meters D24 Circuit breaker 16 A for lengths up to 30 meters D25 Circuit breaker 20 A for lengths up to 35 meters D26 Documentation German N01 English N02 French N03 Dimens
84. le for LDS 6 RA me od Sampling probe Without Standard sampling probe Ventilation cooling Without Fan with outlet filter Cabinet air conditioning unit Cabinet air conditioning unit for GRP rack Heating Without Cabinet heating Fuse protection 1 pole 2 pole Removal of condensation Without 19 container with level monitoring NO NO converter Without NO2 NO converter Power supply 115 V AC 15 10 50 or 60 Hz 230 V AC 15 10 50 or 60 Hz 400 V AC 15 10 50 or 60 Hz 3 phases neutral ground provided by customer Connection set for heated line Without controller Standard controller max 35 m heated line can be connected Note The heated sample gas line must be ordered separately using Catalog PA 11 4 14 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM 1 Additional versions Order code Add Z to Article No and specify Order code Bases Base for rack 1 2 height 100 mm A01 Base for rack 1 2 height 200 mm A02 Base for rack 3 4 height 100 mm A03 Base for rack 3 4 height 200 mm A04 Rack accessories Outer panel painted for rack 1 and 2 viewing door B01 Outer panel painted for rack 3 and 4 viewing door B02 Outer panel painted for rack 1 and 2 sheet steel door B03 Outer panel painted for rack 3 and 4 sheet steel door B04 ULTRAMAT 23 OXYMAT 6 extracti
85. livery includes switch amplifiers terminals and cable glands If ordered with the pipe base add on part the terminal box is sup plied attached to the base and the scope of supply includes 2 5 mm terminals for connection by the customer and M16 M20 cable glands The power supply is 24 V DC The terminal box is not suitable for connecting a heater and DB amp B The terminal box including switch amplifier and a power supply 115 V AC or 230 V AC not switchable with the dimension of 360 x 360 x 190 mm H x W x D is made from painted sheet steel The scope of delivery includes terminals 0 5 A fuses ter minals cable glands and a PE rail If ordered with the pipe base add on part the terminal box is supplied attached to the base and the scope of supply includes 2 5 mm terminals for connec tion by the customer and M16 M20 cable glands The terminal box is not suitable for using DB amp B The terminal box including switch amplifiers and a power sup ply 115 V AC or 230 V AC not switchable with the dimension of 360 x 360 x 190 mm H x W x D is made from painted sheet steel The scope of delivery includes isolating terminals 0 5 A fuses terminals cable glands relays and a PE rail If ordered with the pipe base add on part the terminal box is supplied at tached to the base and the scope of supply includes 2 5 mm terminals for connection by the customer and M16 M20 cable glands Gas supply A gas chromatograph requir
86. lter Sampling probe The standard probe is fitted with a DIN flange DN 65 PN 6 The probe is provided with a regulated heater and has a power con sumption of 400 VA Itis supplied with a weather protection hood and 2 um filter The maximum dust concentration atthe sampling point should not exceed 2 g m The sampling pipe is 1 000 mm long is made of stainless steel and has dimensions of 20 x 1 5 mm The sample gas temperature must not exceed 600 C It is also possible to purchase the Set CEM 1 without sample probe 4 8 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Heated sample gas line The temperature of the heated line is regulated at 200 C by a temperature controller The power consumption is 100 VA per meter The internal core is made of PTFE 4 6 The heated line can be up to 35 m in length Lengths greater than 35 m can be pro vided upon special request If desired the system can also be supplied without a heated sample gas line Mounting frame The basis of each CEM 1 set is the mounting frame with hinged frame 40 HU for installation of up to five 19 rack units The mounting frame includes a standardized sample preparation system designed for an ULTRAMAT 23 The sample preparation system includes a 3 2 way solenoid valve 3 way switchover ball valve regulating valve corrosion resistant sample gas pump power consumption 60 VA con densation tra
87. lysis cabi net Condensate is drained The level in the condensate trap is monitored For safety purposes a coalescence filter can be pro vided in addition to the fine filter and moisture filter which are al ways present The sample gas is analyzed by analyzers such as the ULTRAMAT 23 OXYMAT 6 and LDS 6 The ULTRAMAT 23 operates on the basis of molecular specific absorption of infra red radiation or with an electrochemical oxygen measuring cell The OXYMAT 6 is an analyzer for paramagnetic oxygen mea surements The in situ LDS 6 laser diode spectrometer operates according to the molecular specific absorption of near IR radia tion The delivery may also include an NOy NO converter which permits measurement of total nitrogen oxides In order to qualify the set for low or high temperature ranges 5 45 C it is pos sible to use a cabinet heater or air conditioning unit Power sup ply versions are available for 115 230 or 400 V AC Electronic consumers can be provided with single pole or double pole fus ing The components of the sample preparation system and the analyzers are connected to LOGO modules via a binary signal and transmit maintenance requirements The analog signals can be processed either singly or twice Electrical isolation is addi tionally possible for the double processing E Technical specifications Climatic conditions Ambient temperature Os E AS e With heater in sheet steel cabinet Min 5 C e With heatin
88. n external flow mea surement to the system contains a switch amplifier Electrical preparation for pressure measurement Electrical preparation for connection of an external pressure measurement to the system contains a switch amplifier Electrical preparation for temperature measurement Electrical preparation for connection of an external temperature measurement to the system contains a switch amplifier Electrical preparation for emission data memory on rail module On request Electrical preparation for emission data memory in 19 rack unit On request Analytical Application Sets Continuous emission monitoring Set CEM 1 Additional LOGO for four or more 19 rack units Sets with more than three 19 rack units integrated require a LOGO extension module The delivery also includes connection and programming Core end labeling It is optionally possible to order core end labeling according to the Siemens standard VDE 0100 Part 200 Documentation The Siemens standard documentation is available in German or English The documentation includes gas path diagram circuit diagram terminal diagram installation diagram consumable materials list signal list cable list and parts list Also included are techni cal data sheets and Operating Instructions for the components and devices used The documentation language for parts pro vided by other suppliers may deviate Plant description LOGO program
89. n the analyzers alternative components and ranges can be found under the topics Continuous gas analyzers ex tractive and Continuous gas analyzers in situ ULTRAMAT 23 CO NO For measuring two infrared components Component Smallest tested measuring Switchable to range co O 150 mg Nm 0 750 mg Nm NO O 100 mg Nm O 500 mg Nm One or two measuring ranges can be freely set within the limits The ULTRAMAT 23 carries out automatic self calibration with ambient air The power consumption is 60 VA Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM 1 ULTRAMAT 23 CO NO SO For measuring three infrared components Component Smallest tested measuring Switchable to range co O 250 mg Nm 0 1 250 mg Nm NO O 400 mg Nm 0 2000 mg Nm SO O 400 mg Nm 0 2000 mg Nm One or two measuring ranges can be freely set within the limits The ULTRAMAT 23 carries out automatic self calibration with ambient air The power consumption is 60 VA ULTRAMAT 23 CO NO CO gt For measuring three infrared components Component Smallest tested measuring Switchable to range co O 250 mg Nm 0 1 250 mg Nm NO O 400 mg Nm 0 2000 mg Nm CO 0 5 0 25 One or two measuring ranges can be freely set within the limits The ULTRAMAT 23 carries out automatic self calibration with ambient a
90. nalysis of biogas Set BGA EEEE Cannot be combined Set BGA basic configuration including flame arrestor HS measurement Without H2S sensor With HS sensor 0 5 000 ppm With H2S sensor 0 5 ppm to 0 50 ppm Documentation German 1 set paper and CD English 1 set paper and CD French 1 set paper and CD Further versions add ons Add 2Z to Article No and specify Order code Heated sample gas line self regulating Ex proof Length 5 m supplied separately Length 10 m supplied separately Length 15 m supplied separately Length 20 m supplied separately Length 25 m supplied separately Length 30 m supplied separately Length 35 m supplied separately Communication PROFIBUS PA interface PROFIBUS DP interface Fast loop design and sample switching 2 stream sample switching with Logo and external pump 3 stream sample switching with Logo and external pump 4 stream sample switching with Logo and external pump 5 stream sample switching with Logo and external pump 6 stream sample switching with Logo and external pump Gas sensor for leak monitoring of the Set BGA system Alarm monitoring 20 LEL methane Siemens AP 01 2015 4 41 Siemens AG 2015 Analytical Application Sets Continuous monitoring of hydrogen cooled generators E Overview The standardized Set GGA Generator Gas Analyzer has been specially designed for monitoring hyd
91. nd installation material The flowmeters are designed to transmit a limit monitor ing signal The connection is made on site The test gas skid guarantees that all the requirements in terms of safety quality and simplicity are satisfied when connecting sample calibration and inert gases Installation frame The installation frame is a supplementary feature of the set It en ables free standing installation of the analyzer cabinet and test gas skid The installation frame is supplied in a fully assembled state in cluding feet Its overall height is 2 000 mm E Function There are three distinct processes in monitoring hydrogen cooled turbo generators normal operation filling and emptying The measuring task entails preventing a gas mixture of hydrogen and air outside the specified limits or detecting the risk of this happening in good time as well as monitoring the hydrogen pu rity During normal operation the purity of the generator cooling gas is monitorea If the purity falls below a specific limit e g lt 95 Ho a message is output The monitored range is 80 to 100 Ho in air Filling the generator is a two stage procedure first the air in the generator is replaced by inert gas argon or CO and then this is replaced by hydrogen During this the concentration trends of the gases are measured and the replacement processes moni tored To prevent explosive mixtures from being formed it is nec essary to mo
92. nitor the measuring range of O to 100 inert gas in air in the first step and O to 100 Ho in inert gas in the second step The procedure is performed in reverse when emptying the gen erator The hydrogen is first replaced with inert gas and the gen erator is then filled with air The measuring tasks remain un changed in this case Here it is necessary to monitor the measuring ranges of 0 to 100 Ho in inert gas first and then O to 100 inert gas in air Siemens AP 01 2015 4 43 Siemens AG 2015 Analytical Application Sets Continuous monitoring of hydrogen cooled generators E Technical specifications Climatic conditions Ambient temperature Relative humidity Corrosive atmosphere SF nv 0 AE 70 non condensing No Gas inlet conditions e Calomat 6E Sample gas pressure Sample gas flow e Test gas skid Sample gas pressure Sample gas flow 800 1 100 hPa absolute 30 90 I h 0 5 1 5 l min 55 000 hPa absolute 30 90 1 h 0 5 1 5 l min Power supply e Supply 1 e Supply 2 e Supply 3 200 240 V AC 47 63 Hz 100 120 V AC 47 63 Hz 24 V DC for switch amplifiers Measuring response relating to sample gas pressure 1 013 hPa absolute 0 5 I min sample gas flow and 25 C ambient temperature Output signal fluctuation Zero point drift Measured value drift Repeatability Detection limit Linearity error lt 0 75 of the smallest pos
93. nterface in accordance with technical data of SITRANS CV free cable end Ex terminal box with standard terminals 24 V DC connection Ex terminal box with electrical sample gas monitoring 24 V DC connection Ex terminal box with electrical sample gas monitoring and standard sample injection 3 115 230 V AC connection Ex terminal box with electrical sample gas monitoring and DB amp B sample injection 4 115 230 V AC connection Additional versions Order code Add 2Z to Article No and specify Order code Pipe bases for securing the enclosure without mounting plate box Protective top cover GRP Preparation of heated line Heated line for sample preparation device SITRANS CV C01 C01 2m Installation kit pipe glands cable for connecting to the sample preparation device Separate stainless steel pipe 3 0 x 0 5 mm or 3 18 x 0 56 mm continuous at 5 m intervals example C03 C03 C03 15 m Siemens AP 01 2015 4 55 Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Selection and ordering data Article No Gas supply Cannot be combined 7 Click on the Article No for the online configuration in the PIA Life Cycle Portal Explosion proof version in accordance with ATEX Supply voltage Without 230 V AC 115 VAC Pneumatic connections A gt C01 Metric Imperial Automatic transfer station stainless steel w
94. oducts and solutions for process analysis helps you meet all requirements for continuous emission monitoring quickly and smoothly in accordance with regional law This solution package even ensures a secure investment in case of regulatory adjustments According to individual requirements Siemens offers cold ex tractive hot extractive and in situ automated monitoring sys tems The portfolio is completed by emission evaluation systems for data storage visualization remote transmission permitted ac cording to TA Luft 13 17 27 30 and 31 BlmSchV Siemens does not only offer standard solutions but also com plete emission analysis systems e g in turnkey analysis con tainers Siemens AP 01 2015 4 3 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM CERT E Design Overview Set CEM CERT is a standardized and certified continuous emis sion monitoring system which is suitable for use in many plants requiring European legislation 13 BImSchV 27 BImSchV TA Luft 2001 80 EC and IED 2010 75 EC Annex V approval The innovative CEMS meets the current quality standards of EU di rectives EN 14956 EN 15267 and EN 14181 QAL1 2 3 AST Benefits e The tested measuring ranges can be selected for a variety of ranges to ensure use in different areas of application for the CEMS TUV approvea e The complete modular package allows the certified use of syst
95. on Please consult your Siemens sales partner for information on how to correctly configure and order a D FL 220 measuring sys tem for a Siemens CEMS project 4 32 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D ISC 100 display and control unit for dust and volume flow measuring instruments E Overview E Application The control unit can supply a single sensor or a system consist ing of two sensors with power Several sensors that are con nected via a network can also be connected to the D ISC 100 In this case each of the sensors must be supplied with power by means of a separate terminal box supply unit or evaluation unit Modbus links the sensors to each other and to the D ISC 100 The display provides an immediate overview of the status of the connected devices The current measured values can be dis played without the necessity of direct access to the sensors It is also possible to visualize the measured values with bar chart display The connected sensors can be queried controlled and param eterized with the control unit Operation takes place directly via the membrane keyboard of the control unit Alternatively you can connect a PC via the integrated USB port In conjunction with the Web server technology software D ESI 100 remote sup port is possible via the Internet The D ISC 100 universal control unit permits the connection of up to 8 sensors combining
96. on e Heated end plate E Application The D R 290 monitors not only the efficiency of the filter plants by registering the residual dust content but also reports instan taneously when permissible levels of dust or flue gas emissions are exceeded As a result it is often possible to intervene directly in the process of the plant to be monitored and thus ensure reli able compliance with the specified limit values Areas of application e Furnace plants with semi anthracite coal brown coal fuel oil and combined heating e Converter plants asphalt mixing plants e Cement manufacturing plants Approvals e Suitability tested by the T V Cologne test report 936 801017 e Certified according to DIN EN 15267 3 e Itemized in the list of suitable measuring devices for continuous emission measuring e MCERTS Analytical Application Sets Continuous emission monitoring D R 290 dust concentration measuring instrument Design Optical measuring unit Reflector EJ 222 E J Purge air An System components D R 290 Control and display unit Measuring head The transmitter and receiver optics are integrated together with the electronics in a rugged and robust aluminum housing The measuring head is mounted on the weld in flange Reflector The reflector is installed
97. ondensation A 19 liter condensation bottle can be provided as an option It is also possible to order the system without a condensation bottle if the condensation can be removed on site NO2 NO converter The mounting frame and cabinets can be optionally extended by a 19 rack unit with NO NO converter with carbon cartridge The power consumption is 520 VA The flow rate is 90 l h An NOy NO converter is required if the share of NOs in the total NO is greater than 5 and or if total NO is to be always determined Power supply The system can be designed either for 115 V AC 230 VAC or 400 VAC 15 10 with 50 or 60 Hz Three phases neutral and ground must be provided by the cus tomer at 400 V AC Analog signal processing As standard the analog signals are simply connected to isolat ing terminals As an option the analog signals can be pro cessed twice without electrical isolation by a diode module or twice with electrical isolation Analyzers The standardized set is prepared for an ULTRAMAT 23 The sys tem can be supplemented by a second ULTRAMAT 23 OXYMAT 6 and or LDS 6 Various measured components and measuring ranges can be selected Other combinations of mea sured components and measuring ranges are available on re quest but you must check that the desired certificates and ap provals are available The analyzers measured components and measuring ranges used are described briefly below Details o
98. onoxide In the sample preparation system pressure reducers and flow Carbon 1 50 1 50 1 50 1 50 1 50 2 50 meters can be used to set the sample flow and pressure that will dioxide ultimately be required Electronic monitoring of the sample flow Oxygen 0 50 0 40 transmits an alarm signal to the SITRANS CV MicroSAM if nec essary The filters ensure that the sample is appropriately clean Methane il a eat ee pore eon An epti hal double block and bleed DB amp B arrangement of the Ethane 4 00 4 00 4 00 4 00 4 00 2 50 solenoid valves can ensure extremely safe isolation between the Ethene sample streams and the calibration gas All versions of the sam ple preparation system are available for one two or three flows Propane 1 00 1 00 1 00 1 00 1 00 1 00 plus the calibration flow Isobutane 0 20 0 20 0 20 0 20 0 20 0 50 The prepared sample is then analyzed in the natural gas ana n butane ae oa oa oe O28 00 lyzer and the calorific value standard density and Wobbe index Neopen 0 05 0 05 0 05 0 1 0 1 are calculated Connecting the SITRANS CV MicroSAM to a flow tane computer enables an energy value to be calculated from the Isopen 0 05 0 05 0 05 0 05 0 05 measured quality and quantity with consideration of the pres tane sure temperature and flow measurement SITRANS CV is pref n pentane 0 05 0 05 0 05 0 05 0 05 erably used in connection with flow computers For the use of MicroSAM please consult the parent company n hexane 0 05 0 05 0 05 0 05
99. or three streams using one solenoid valve per sample stream cas cade connection Its job is to block any gas flows that are not required without preventing the desired gas from flowing A 0 5 A fuse is required per solenoid valve and flowmeter These are available in the ready assembled terminal box The safety version of the sample injection system for one two or three streams with double block and bleed technology enables the sample to be switched over which in turn allows clean sep aration between gas streams by partially closing and venting the line Since two valves are used to prevent the flow of gas that is not to be measured rather than just one the functional safety of the system remains at an optimum level for a long time In addi tion 0 5 A fuses are required for the sample valves and calibra tion valve These are included in the electrical connection sup plementary item Monitoring the sample gas monitoring chromatograph GC The sample flow to the GC can also be monitored electronically as an option An alarm signal is output when necessary A switch disconnector for the power supply is also required this can be ordered along with the ready assembled terminal box Protective casing mounting plate for sample preparation system The sample preparation system is available mounted either on a plate in the protective casing or in the heated protective casing The stainless steel mounting plate measuring 68
100. ormation on how to correctly configure and order a D EMS 2000 environmen tal and process data management system for a Siemens CEMS project 4 36 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D EMS 2000 CS Environmental and process data management system Overview Authority Internet The D EMS 2000 CS environmental and process data management system is an affordable compact system for small to medium plants E Benefits Technical specifications e Independently operating module for the acquisition long term storage calculation and visualization of environmental and process data El 4 20 mA Modbus PROFIBUS OPC ELAN D EMS 2000 Client D EMS 2000 CS Pe Backup on HD SSD D EMS 2000 Client El TCP IP Ring memory 6 years int day protocols 30 days 1min 1s D EMS 2000 Client DCF77 GPS Device versions e Instrument for monitoring legally prescribed limit values with automatic recording PC e Continuous monitoring of 1 to 12 components connected via bus communication or hard wired e Compact system no additional evaluation PC required Inputs outputs e Windows based and certified D EMS 2000 software e All modules of the D EMS 2000 system can be used e Visualization available in 19 languages Connection of bus systems E Application The D EMS 2000 CS compact system is de
101. overview of the current measured values and the status of the measuring instruments Siemens AP 01 2015 4 19 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D R 220 dust and opacity measuring instrument E Technical specifications Measuring instrument D R 220 Measurements Measuring ranges e Opacity e Extinction Dust Measuring principle Sample gas temperature Sample gas pressure Duct diameter Ambient temperature Degree of protection Measured value output Digital outputs Digital inputs Accuracy Detection limit Supply voltage Dimensions H x W x D measuring head e Opacity e Extinction 0 25 50 100 0 0 2 0 4 1 6 e 0 160 mg m 0 4000 mg m8 Transmission Above dew point up to 200 C optional up to 500 C 50 10 hPa optional higher 0 4 10m 20 50 C IP65 0 4 20 mA 400 Q 2 relay outputs 30 VA max 48 V 0 5 A None lt 2 of the measuring range lt 2 of the measuring range 24 V DC 0 4 A from the supply unit 160 x 150 x 314 mm Weight e Measuring head 2 7 kg e Reflector 1 6 kg Supply box Purge air supply Supply voltage Dimensions H x W x D Weight Degree of protection 1 From the supply box 85 264 V AC 46 63 Hz 50 VA 210 x 300 x 380 mm 13kg IP65 with reference to one meter of path length after gravimetric calibration E More information In general
102. p room air suction filter with filter element LOGO for digital display of individual signals in the cabinet 24 V DC power supply unit power consumption 70 VA Also included are a sample gas cooler power consumption 200 VA with inte gral heat exchanger hose pump moisture sensor with flow cell and Teflon filter Teflon tubes connect the components The external dimensions without plinth are 2 000 x 800 x 800 mm H x W x D A cabinet depth of 600 mm is also optionally avail able not suitable for LDS 6 Hoses and cables can be con nected from the left or right A distance of 500 mm must be pro vided on the left or right at the installation site for introduction of the hoses and cables In addition to the sheet steel mounting frames for indoor installa tion an FRP version is also available for outdoor use The FRP cabinet is always provided complete with side panels and plinth The external dimensions are 2 080 x 800 x 600 mm H x W x D The GRP cabinet cannot be combined with the LDS 6 Preparation of sample preparation system for second ULTRAMAT 23 The standard system with sample preparation system and elec tronics is prepared for one ULTRAMAT 23 If a second ULTRAMAT 23 is to be fitted this option must be selected so that the sample preparation system and electronics are extended ac cordingly Additional filter In addition to the fine filter and moisture filter which are always present a coalescence filter can be o
103. plication Set initiative Siemens is making use of its wealth of experience to offer standardized packages that are designed with a single application in mind Its range of applications can cover a variety of industrial sectors It is now possible to simply configure and order complete appli cations straight from the catalog thereby sharply reducing the amount of time taken between the request and order All Analyt ical Application Sets are tested in advance and provide a high level of safety and reliability The different versions cover a broad spectrum of potential applications and ensure that the sets can be configured for both minimum and maximum requirements The order structure makes it possible to choose from different versions and module components as well as configure the sys tem and order it directly 4 2 Siemens AP 01 2015 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Introduction E Overview The combustion of different fuels causes not only the develop ment of carbon dioxide and water vapor but also other environ mentally harmful exhaust gas substances e g dust nitrogen oxides and carbon monoxide etc Emission limit values are de termined for these substances according to the state of combus tion engineering The compliance with these limits does not only protect the environment from air pollutants but also ensures op timum combustion in the combustion plants Emis
104. pling pipe heated and temperature controlled with connecting cable e 1 sampling probe heated and temperature controlled with connecting cable e 1 sampling line heated and temperature controlled e 1 measuring device e Operating instructions service manual maintenance manual Please consult your Siemens sales partner for information on how to correctly configure and order a HM 1400 TRX total mer cury analyzer for a Siemens CEMS project 4 18 Siemens AP 01 2015 O Siemens AG 2015 Overview MY ID The D R 220 is a scattered light dust and opacity measurement device for monitoring dust emissions in smaller plants and pro cess applications Benefits e In situ measurement directly in the flue gas flow e Digital operation with microprocessor e Adjustable limit value e 2 contact switch outputs e Measuring value integral 4 15 60 seconds e Internal event memory with real time clock e Modbus RTU interface e Measurement results shown as opacity or extinction e No weather protection covers needed E Application The D R 220 monitors not only the efficiency of the filter plants by registering the residual dust content but also reports instan taneously when permissible levels of dust or flue gas emissions are exceeded As a result it is often possible to intervene directly in the process of the plant to be monitored and thus ensure reli able compliance with the specified limit values Areas of appl
105. ptionally fitted in the sam ple preparation system Side panels with doors Optional outer panels can be selected for the sheet steel mount ing frames This possibility allows use of the CEM 1 set in analy sis cabinets as a rack design on one hand or on the other as a cabinet design in halls requiring degree of protection IP54 Ei ther a sheet steel door without window or a glass door can be selected Base Plinths with a height of 100 and 200 mm are additionally avail able Cabinet cooling and ventilation Optionally available are a fan with outlet filter an air conditioning unit for indoor installation and an air conditioning unit for out door installation The system can be ordered without a fan or air conditioning unit if the side panels and the door with window are omitted The fan with outlet filter has a power consumption of 60 VA and is fitted in the cabinet wall The delivery also includes a thermo stat with a power consumption of 25 VA The air conditioning unit has a cooling power of 820 VA Frost protection heater The power consumption of the optional cabinet heater is 500 VA The delivery includes a thermostat with a power consumption of 25 VA for controlling the frost protection heater Fusing of the analog signals In addition to single pole fusing of the electronic consumers it is possible to provide double pole fusing The double pole fuse is mainly required in Benelux countries Removal of c
106. rogen cooled turbo gener ators E Benefits Standardized complete system e Simple and fast to configure e Field proven harmonized and reliable set e Low purchase price and economic operation e Suitable for optimizing the efficiency of H2 cooled turbo generators Field proven reliable technologies e High precision and reliable purity monitoring of hydrogen e Microchip based thermal conductivity measurement e Redundant measuring system e SIL 1 certificate for the analysis hardware Simple operation e Intuitive menu prompting e Configuration on large displays with plaintext e Use of CO and AR as inert gas possible E Application This set is used in power generation applications Turbo generators in power plants are cooled with gas in order to increase their efficiency In spite of the strict safety requirements hydrogen is used as a cooling gas This offers huge advantages over air These include considerably better cooling properties lower friction loss on rotating parts and a higher electrical breakdown strength These features enable hydrogen to satisfy the requirements for the turbo generator to reach an optimum level of efficiency However mixtures of hydrogen and air with a hydrogen content of anything from 4 to 77 are explosive For safety reasons it is imperative that this is prevented during operation filling and emptying of the turbo generators International standards EN 60034 3 and IEC 842 state that re
107. rrent signal is available as measured value output A Modbus inter face according to VDI 4201 for the connection of an emission evaluation calculator with digital interface is available in addition to the 4 to 40 mA current signal output The front panel contains five LEDs and one USB port The LEDs signal the system s cur rent status operating state The various parameters such as standard density substitute values for pressure and temperature in the exhaust gas duct k factor and measuring ranges are input via the USB port with the help of a PC or the associated software D ESI 100 Software D ESI 100 Software for assigning parameters visualizing the measured data and carrying out AST QAL2 and QAL3 for D FL 100 20 The D ESI 100 can be parameterized maintained and when faults occur analyzed via the USB port with the help of a PC and the associated software Universal control unit D ISC 100 with evaluation unit D FL 100 20 The connected equipment can be operated and configured con veniently using the D ISC 100 The display provides an immedi ate overview of the current measured values and the status of the measuring instruments Automatic back purging unit An automatic back purging device to keep the measuring open ings clean is available for applications with high dust loads Weather protection covers A weather protection cover is available to protect the probe head and the back purging control when the measuring s
108. s Siemens AP 01 2015 4 21 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring D R 290 dust concentration measuring instrument Additional options e Bus interface for example Modbus or similar e Explosion proof design for EEx p Zone 1 or Zone 2 e With an additional display unit at the measuring location the control and display unit can be installed at a distance of up to 1000 m away e Temperature compensation through additional analog input e Special model for measuring distances up to 18 m with 2 purge air units e Filter set for sensitivity and linearity control E Function The device operates using the double pass method according to the auto collimation principle The light beam traverses the measuring distance twice The attenuation of the light beam by the dust content in the measuring section is measured and eval uated E Technical specifications Measuring instrument D R 290 Measurements Measuring ranges e Opacity e Extinction e Dust Measuring principle Sample gas temperature Sample gas pressure Duct diameter Ambient temperature Degree of protection Measured value outputs Digital outputs Digital inputs Accuracy Detection limit Reference point drift Zero point drift Auxiliary power Dimensions H x W x D measuring head Weight e Opacity e Extinction 0 20 to 0 100 0 0 1t00 1 6 O 80 mg ml to 0 4 000 mg m
109. s with a methane content lt 15 mg m Necessary gas temperature between 120 and 210 C LDS 6 HCI H2O Component Smallest tested measuring range HCl O 15 mg Nm H20 0 30 Application for channel 1 Emission monitoring The power consumption is 50 VA Suitable for connection of non Ex sensors including non Ex protected sensor electronics The delivery includes a pair of sensors for instrument air or No on the process side The pair of sensors is designed for a moderate flow rate of O to 120 l min The 400 mm long purging tubes are made of stainless steel The process connection is DN 65 PN 6 The power consumption is 2 VA Limitation Applies to measurement paths gt 2 000 mm applies to gases with a methane content lt 15 mg m Necessary gas temperature between 120 and 210 C LDS 6 HF HF Smallest possible measuring range depends on the gas composition Application for channel 1 Emission monitoring The power consumption is 50 VA Suitable for connection of non Ex sensors including non Ex protected sensor electronics The delivery includes a pair of sensors for instrument air or No on the process side The pair of sensors is designed for a moderate flow rate of O to 120 l min The 400 mm long purging tubes are made of stainless steel The process connection is DN 65 PN 6 The power consumption is 2 VA The HF measurement has not been type approved by the TUV Limitation i Component h
110. s module ASM is ideal for all systems and plants which require high reli ability of the measured values and documentation for analyzer performance Remote analyzers can also be monitored from a central workstation using various communications network pro tocols ASM is particularly suitable for use in the oil amp gas petrochemi cal and chemical industries and can be applied in new plants or also in existing plants to optimize the analyzer landscape E Design System design e PC based HMI system e Visualization and operation is possible using a single user system or distributed multi user systems with redundant servers e Logging and archiving of process and system data in a central database e Integration of different analyzers in a uniform communications network System software e ASM is based on standard SIMATIC products e Microsoft SQL Server for archiving and data collection e Microsoft Windows Windows Server as the operating system Communication e The Ethernet protocol serves as the communication basis for ASM e Integration of analyzers using PROFINET ModbusTCP or OPC data exchange e Analyzes without a communication interface can be integrated by connecting the signals to Siemens SIMATIC components e Data exchange with other systems possible using OPC Networking e Siemens Scalance Ethernet switches for design of electrical and optical Industrial Ethernet in line and star structures design in ring
111. sembled on mounting frame cable glands M20x1 5 power supply with test gas skid PA on stainless steel plate ready mounted on frame delivery batch 1 part Explosion protection Certificate ATEX II 3G flammable and non flammable gases Documentation German English French Spanish Siemens AP 01 2015 4 45 O Siemens AG 2015 Analytical Application Sets Continuous monitoring of hydrogen cooled generators Dimensional drawings 685 ooo 00000 Line pressure regulator 5 way ball valve Stopcock ball valve Low pressure overflow regulator 615 Flame arrestor Mounting rack screwed NS Flow meter 0 Test gas skid OILED CATA MEE ATAR Test gas skid fully piped with VA pipe 6 x 1 Weight 115 kg Set GGA dimensions in mm figure corresponds to 7MB1950 OGA00 1EBO 4 46 Siemens AP 01 2015 O Siemens AG 2015 Overview The Set CV Calorific Value is a standardized system for deter mining the quality of natural gas with SITRANS CV and MicroSAM Benefits Standardized complete system e Easily and quickly configured from sampling to the gas supply e Field proven harmonized and reliable set e Suitable for determining the natural gas quality with high accuracy Fi
112. sible measuring range according to rating plate with electronic damping con stant of 1 s o 0 25 lt 1 week of the smallest possible span according to rating plate lt 0 5 of the smallest possible span according to rating plate lt 1 of the current measuring range 1 of the current measuring range lt 1 of the current measuring range Type of connections Pipe material Connections components Stainless steel e Metric 6 mm e Imperial 14 Cabling Electrical design According to IEC Type of cables Non armored cables Cable ID No single core labeling Installation Site Interior Ex zone analyzer ATEX II 3G System design Version Cabinet Degree of protection IP54 Automatic calibration No Signal outputs With sample gas return flow Generator gas analyzer 4 20 mA isolated contact Max 24 V AC DC 1A On request Influencing variable relating to sample gas pressure 1013 hPa absolute 0 5 l min sample gas flow and 25 C ambient temperature Ambient temperature Accompanying gases Sample gas flow Sample gas pressure Power supply lt 1 10 K referred to smallest possi ble span according to label Deviation from zero point lt 0 1 of the smallest possible span according to rating plate with a change in flow of 0 1 I h within the permissible flow range lt 1 of the current measuring range with a pressure change of 100 hPa lt 0 1 of the
113. signed for small to medium sized industrial plants whose emission data immission Interfaces data or process data must be recorded in line with public author ity regulations for measured data logging Approvals e Suitability tested by T V in accordance with German TA Luft Ambient temperature 1 2 13 17 27 30 and 31 BImSchV e Itemized in the list of suitable systems for evaluation of continuous emission measuring e Certified according to DIN EN 15267 2 e MCERTS certified E Design Three available device types e Compact system in 19 3HU rack e Desktop version with monitor keyboard mouse Degree of protection Operating voltage e Compact system in 19 3HU rack e Desktop version with monitor keyboard mouse e 19 slide in assembly Intel based dual core PC with Windows 7 Pro amp 8 2 GB RAM and 120 GB SDD Max 3 cards e Combination card 4 Al 8 DI 2 AO 4 DO e Input card 8 Al 15 DI e Output card 8 AO e Output card 16 DO e Modbus RTU TCP PROFIBUS Elan OPC UA e Analog digital inputs 12 24 e Analog digital outputs 12 24 e 1x VGA e 2 x USB e 1x RJ 45 e 3 x serial RS 232 or RS 485 e BNC for DCF77 radio clock 5 40C IP20 115 230 V AC 50 60 Hz 100 VA a More information Please consult your Siemens sales partner for information on how to correctly configure and order a D EMS 2000 CS compact system for a Siemens CEMS project e 19 1HU slide in unit with extenda
114. sion measure ments are a central element for complying with these limit val ues These measurements are required to document whether legal requirements relating to emission limits are complied with Emis sion measurements still serve as warranty from plant construc tors to operators that the plant runs in accordance with the spec ification and the law There are two reasons why the measuring and monitoring of flue gases for emission components is one of the key topics in con tinuous gas analysis First because of the necessity to comply with the legal regulations and directives Second because pro cess plant operators draw conclusions regarding process effi ciency from the gas analysis for example in boiler control So called Continuous Emission Monitoring Systems CEMS are used for the determination of the exhaust gas components In Europe they are usually called Automated Measurements Sys tems AMS DIN EN 15267 determines corresponding minimum requirements and testing procedures for automated monitoring systems for the measurement of gases and particulate sub stances in the exhaust gas of stationary sources as well as for the measurement of the volume flow of the exhaust gas It pro vides detailed procedures for the realization of the requirements for the first quality assurance level QAL1 of DIN EN 14181 ana if required the access data for the third quality assurance level QAL3 Siemens expertise in the area of pr
115. the gas flow if moisture penetrates This guarantees optimum protection for gas analyzers For semi automatic calibration of the zero and calibration gases a 3 2 way solenoid valve is installed between the first and sec ond cooling stages The valve can also be used for AUTOCAL calibration of the ULTRAMAT 23 fully automatic timing as well as by the integrated PLC LOGO module 4 4 Siemens AP 01 2015 Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Set CEM CERT E Technical specifications Climatic conditions Ambient temperature e With heater in sheet steel cabinet e With heating in GRP cabinet e With air conditioning Relative humidity 5 40 C standard Min 5 C Min 15 C Max 52 C 75 annual average non condensing Power supply Supply 1 Supply 2 Supply 3 Power 115 V AC 50 60 Hz 15 10 230 V AC 50 60 Hz 15 10 400 V AC 50 60 Hz 15 10 4 000 VA max Sample gas conditions Max sample gas pressure at inlet to sample preparation system Max moisture content in sam ple gas Sample gas temperature Sample gas flow Sampling probe standard Sampling probe for higher temperatures and in other materials optional Sample gas line electrically heated 500 hPa mbar 17 vol cooler type CSS 25 vol cooler type EGK 2 19 Max 200 C at cabinet entry Approx 60 l h per analyz
116. tion gas pressure is 10 to 60 kPa above atmospheric pressure No tice Sample must not contain ethine The incoming carrier gas pressure must range from 500 to 700 kPa g 600 kPa g is recommended Important A contin uous Carrier gas supply is required for error free operation fre quent carrier gas failure has a negative effect on the durability of the detectors and the device internal pressure settings In ad dition an external two step pressure regulator for the carrier gas pressure is strongly recommended Heated and unheated pressure reduction units are available in the external casing for high pressure reduction on the primary side Pressure reduction in the external casing is suitable for combination with the permanently installed and retractable stan dard probe The heated pressure regulators have a power con sumption of 150 W and reliably maintain the sample in a gas eous state Special probe with high pressure reduction A third option offers an alternative to the two standard probes a permanently installed probe with integrated separation of aero sols so called BTU diaphragm in the pipeline and a pressure reduction unit The lance is integrated in this at a depth of 228 mm The protection pipe has an outer diameter of 22 8 mm The lance and pressure reduction do not need to be separately defined Heated pipeline To ensure that the sample is maintained in a gaseous state it is recommendable to use a heate
117. ur versions for the flange connection to the pipeline Flange DN 65 PN 16 Form C for pressures up to 1 600 kPa flange ANSI 2 for pressures up to 300 Ibs RF as well as flange DN 65 PN 160 Form E for pressures up to 16 000 kPa and flange ANSI 2 for pressures up to 2 500 Ibs RF Siemens AP 01 2015 4 47 Siemens AG 2015 Analytical Application Sets Determination of the quality of natural gas Process isolation It may be necessary to isolate the natural gas line from the sys tem for maintenance and repair work To do this you can select either a simple stopcock or a double block and bleed structure While the stopcock is a cost effective solution for minimum re quirements the double block and bleed structure stands for en hanced safety as it has two valves that prevent any gas from be ing transferred further High pressure reduction on the primary side Pressure can be reduced in three ways directly at the probe primary side in an external casing with a pressure reduction unit primary side or in the sample preparation system sec ondary side If the sample preparation system and the natural gas chromato graph are installed directly next to the sampling point the high pressure reduction can be implemented in the sample prepara tion system The pressure should always be reduced as close to the sampling point as possible in order to keep the dead volume as small as possible The permissible sample and calibra
118. ve analyzers ULTRAMAT 23 CO NO c01 ULTRAMAT 23 CO NO SO gt c02 ULTRAMAT 23 CO NO CO C03 ULTRAMAT 23 COs C04 ULTRAMAT 23 Electrochemical O sensor for ULTRAMAT 23 expansion C05 OXYMAT 6 OXYMAT paramagnetic Op analyzer C06 Preperation for free choice ULTRAMAT 23 analyzer C07 Additional sample preparation components Coalescence filter D02 LDS 6 in situ analyzers HCI including sensor pair E01 HCI H20 including sensor pair E02 HF including sensor pair not suitability tested E03 HF H20 including sensor pair not suitability tested E04 NH3 including sensor pair E05 NHg H20 including sensor pair E06 LDS 6 hybrid cable per LDS 6 5m F01 10m F02 25m F03 40m F04 50 m F05 Customer specific gt 50 m F06 LDS 6 connecting cable per LDS 6 5m G01 10m G02 25m G03 Customer specific gt 25 m G04 Electrical preparation Preparation for dust measurement J01 Preparation for flow measurement J02 Preparation for pressure measurement J03 Preparation for temperature measurement J04 Preparation for emission data memory DIN rail module on request J05 Preparation for emission data memory 19 rack unit on request J06 Additional LOGO LOGO for a third and fourth 19 rack unit K01 Siemens AP 01 2015 4 15 O Siemens AG 2015 Analytical Application Sets Continuous emission monitoring Additional versions Order code Core end labeling Single core labeling Siemens standard L01 Analog si
119. with either metric or impe rial dimensions On the metric line the gas connections are in the form of metric clamping ring glands with a diameter of 3 mm The imperial line contains gas connections in the form of imperial clamping ring glands with a diameter of 1 8 inch The pipes between the sam pling probe pressure reduction sample preparation device and SITRANS CV are optionally available The system is gener ally designed for temperatures between 20 and 55 C in areas with a risk of explosions When provided with heating the sys tem can also be used down to 30 C The natural gas to be mea sured should be in a stable gaseous form dry and clean Sampling probe The basic components of a sampling probe are a lance process connection process isolation and if necessary pressure reduc tion The high pressure version is not supplied pre assembled Lance A representative sample should be taken from the central third of the pipeline With a lance length of 1 m it is therefore possible to extract a sample from a pipeline with a diameter of up to 1 600 mm In addition two versions with different types of lance diameter are available On the one hand a pipe whose outer di ameter is 6 mm and inner diameter is 2 mm And on the other a pipe whose outer diameter is 12 mm and inner diameter is 8 mm The lance can be supplied in a permanently installed or remov able state not for 12 mm Process connection There are fo
120. ystem Sampling Lance Outer diameter 6 mm and inner diameter 2mm or outer diameter 12 mm and inner diameter 8mm Length 1 000 mm Immersion depth approx 380 mm Protection pipe outer diameter 25 4 mm Special probe with BTU dia phragm and pressure reduc tion non retractable Process connection At flange DN 65 PN 16 Form C max 1 600 kPa gas pressure At flange DN 65 PN 160 Form E max 16 000 kPa gas pressure At flange ANSI 2 inch 300 lbs RF At flange ANSI 2 inch 2 500 lbs RF Casing with dimensions 385 x 485 x 380 mm Primary pressure 16 000 kPa output pres sure 100 170 kPa power consumption 150 W High pressure reduction in casing with pressure regula tors optional heating Pipe base 2 inch pipe base for free standing transmitter box 1 700 mm high Heated line Heating power is 38 W per meter Self regulating heating up to approx 80 C Outer material is PE corrugated hose with 43 mm outer diameter System components On mounting plate In protective casing Protective casing heating 682 x 482 x 3 mm 800 x 600 x 480 mm Power consumption 400 W Adjustable between 10 and 40 C in incre ments of 5 Terminal box 340 x 170x 91 mm Pipe base 2 inch pipe base 1700 mm high Heated line Heating power is 38 W per meter Self regulating heating up to approximately 80 C Outer material is PE corrugated hose with 43 mm outer diameter Gas supply Transfer station Pipe base Gas cylinder cabinet Cylin
121. ystem is in stalled outdoors The D FL 100 measuring system operates according to the me chanical action principle The probe has two separate cham bers between which the flow builds up a differential pressure Taking account of the other flow parameters such as absolute pressure and temperature for example the volume flow can be converted from operating to standard conditions with the help of the D FL 100 20 evaluation unit E Technical specifications Measuring system D FL 100 Measurements e Flue gas velocity e Volume flow e 2 50 m s e 0 3 000 000 m3 h Differential pressure Measuring ranges Measuring principle Sample gas temperature Above dew point up to 450 C optional up to 850 C Sample gas pressure 200 200 hPa optional higher Duct diameter 0 4 8m Ambient temperature 20 50 C Degree of protection IP65 0 4 20 mA 500 Q 2 relay outputs permissible load 48 V 0 5 A Digital inputs None Measured value output Digital outputs Accuracy Detection limit Reference point drift Zero point drift Auxiliary power Dimensions e Probes e Probe length Weight Purge air supply optional lt 2 of the measuring range lt 3 m s lt 0 5 of measuring range month lt 0 5 of measuring range month 18 32 V DC 1 A 90 264 V AC 48 62 Hz 100 VA 380 x 160 x 300 probe length mm 04 DOA aaa AOA aa E 32 kg 6 8 kg m probe lengt

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