Installation Instructions
Contents
1. 60mm bolt and hardware Torque the 12mm hardware according to the torque chart on page 10 25 Install your new Pro Comp rear shocks 1 2 U Bolt Hardware MX6151 or ES9151 w shaft end up using the OE hardware Torque the upper mount ing hardware to 20 ft Ibs and the lower to 35 ft Ibs 26 On both sides of the vehicle check the routing of the brake lines and the ABS wire harnesses There must be no pinching rubbing or stretching of either component Use zip ties to secure these items to the steering components At full droop cycle the steering from lock to lock while observing the reaction of these components Reposition them if needed 27 Reinstall the rear wheels and lower the vehi cle to the ground Torque the lug nuts ac cording to the wheel manufacturers recom mendations 28 Install the rear track bar to the relocation bracket 90 5841 using the supplied adjust able cam bolt 90 3718 and hardware from hardware pack 90 6529 Do not torque the cam bolt at this time See ILLUSTRATION 4 29 Position your vehicle on a smooth flat hard 55717 55717MX Created 12 4 12 Illustration 5 90 3719 Bump Stop Frame Rear Bump Stop Lock Bump Stop Mount Cup Plate Assembly Lock Plate 90 4149 Rear Bump Stop Extension 1 2 X 1 3 4 Bolt surface 1 e concrete or asphalt 30 Rotate the track bar cam bolt until the wheels are centered under the vehicle 31 Torque track bar cam bolt to 103 ft I2. GR 8 HEX BOLT 9 16 STOVER NUT 9 16 SAE FLAT WASHER 3 8 X 1 GR 5 HEX BOLT 3 8 STOVER NUT 3 8 SAE FLAT WASHER U BOLT Rear Track Bar Relocation Bracket 1 2 STOVER NUT GR C 1 2 SAE FLAT WASHER HARDWARE PACK Jeep Cam Kit 14mm FLAT WASHER 14mm 1 5 NUT NOTCHED CAM CAM BOLT HARDWARE PACK Sway Bar 12mm FLAT WASHER 12mm 1 75 STOVER NUT 12mm 1 75 X 60mm 10 9 HEX BOLT HARDWARE PACK Sway Bar 2 Gty oo A A NNN A N pb pd Ee A A N Illus 5 N N N I Un I EN ARIES 9 O 0 oo oo OO oo Q0 55717 55717MX Created 12 4 12 Part Description Qty Illus Page 45359 5 8 RUBBER HOURGLASS BUSHING 4 2 6 60859 SLEEVE 4 2 6 90 8012 JEEP SWAY BAR END LINK Rear 2 90 2008 JEEP SWAY BAR END LINK Front 2 2 6 90 6537 HARDWARE PACK Front X Member Spacer 1 90 2207 1 2 Spacer 2 90 6538 HARDWARE PACK Front X Member Spacer 1 73 01210930 12mm FLAT WASHER 2 71 12050105 1000 12mm 1 5 X 50mm 10 9 HEX BOLT 2 15 11309 FRONT BUMPSTOP 2 94 5987 REAR BRAKE LINE DROP BRACKET 1 3 7 90 6525 HARDWARE PACK Front Rear Brake Line Bracket 1 25C100HCS8Y 1 4 20 X 1 HEX BOLT GR 8 4 3 7 25CNUCZ 1 4 20 STOVER NUT GR C 4 3 d 25NWSAZ 1 4 SAE FLAT WASHER 8 3 7 10999 11 ZIP TIE Black 4 90 4337 BRAKE LINE SLEEVING 2 90 7203 FRONT BRAKE L
3. authorized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not covered under warranty Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints Discontinued products at Pro Comp s discretion Bent or dented product Finish after 90 days Leaf or coil springs used without proper bump stops Light bulbs Products with evident damage caused by abrasion or contact with other items Damage caused as a result of not following recommendations or requirements called out in the installation manuals Products used in applications other than listed in Pro Comp s catalog Components or accessories used in conjunction with other manufacturer s systems Tire amp Wheel Warranty as per Pro Competition Tire Company policy Warranty claims without Proof of Purchase Pro Comp Pro Runner coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and replacement parts will be available and sold separately by Pro Comp Contact Pro Comp for specific service charges Pro Comp accepts no responsibility for any altered product improper installation lack of or improper maintenance or improper use of our products E Mail tech explorerprocomp com PLACE Website www explorerprocomp com WARRANTY REGISTRATION Fax 619 216 1474 NUMBERS S eT Ph 619 216 14
4. line brackets from the vehicle Save the hardware for reinstallation Install the rear brake line drop bracket 94 5987 onto the OE studs and secure using the previously removed hardware See ILLUS TRATION 3 Secure the OE brake line hangers to the previ ously installed brake line drop bracket 94 5987 using the supplied 1 4 X 1 bolts and hardware See ILLUSTRATION 3 Install the rear brake line drop 90 1539 into the original frame mounting hole using the previously removed OE bolt Install the driver side rear track bar relocation bracket 90 5841 into the original track bar mounting pocket using the supplied 9 16 X 3 1 4 bolt and supplied spacer 90 2650 See ILLUSTRATION 4 14 15 16 17 18 94 5987 Brake Line Drop 55717 55717MX Created 12 4 12 Insert the 2 3 8 X 1 bolt into the track bar bracket and secure it to the driver side rear axle shock mount See ILLUSTRATION 4 Tighten the previously installed 9 16 and 3 8 hardware Install the U bolt around the rear end axle tube and secure to the rear track bar relocation bracket 90 5841 using the supplied 1 2 washer and nut See ILLUSTRATION 4 Torque the 3 8 1 2 U bolt and 9 16 track bar hardware according to the torque chart on page 10 Carefully lower the rear axle to ease in the new rear coil spring installation Using the factory isolators install the Pro Comp rear coil springs 55217 2 two door or 55207 2
5. 2360 Boswell Road Chula Vista CA 91914 Latest Revision Phone 619 216 1444 12 4 12 Fax 619 216 1474 E Mail tech explorerprocomp com PRO COMP SUSPENSION Suspension Systems that Work Part 55717 55717MX 2007 2013 Jeep Wrangler 4WD 2 Door amp 4 Door JK Stage 1 4 Lift Kit This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record 55717 55717MX Created Part 4 90 4149 90 6536 70 0501751800 72 050100812 73 05000830 90 6525 70 0251001800 72 025100816 73 02500830 90 6605 90 3719 90 1539 90 2650 90 5841 90 6722 70 056325 1800 72 056100816 73 05600830 70 0371001800 72 037100816 73 03700830 13 90496 72 050100816 73 05000830 90 6529 73 01410940 72 01415008812 90 3245 90 3718 90 6526 73 01210940 72 01215008812 71 12060175 1000 90 6042 12 4 12 Box 1 PN 55717 55717MX 1 Page Description REAR BUMPSTOP EXTENSIONS HARDWARE PACK Rear Bump Stop Lock Plate 1 2 X 1 3 4 GR 8 HEX BOLT 1 2 NYLOCK NUT 1 2 SAE FLAT WASHER HARDWARE PACK Brake Line Drop 1 4 20 X 1 GR 8 HEX BOLT 1 4 20 STOVER NUT 1 4 20 SAE FLAT WASHER HARDWARE PACK Brake Line Track Bar Bump Stop REAR BUMPSTOP LOCK PLATE BRAKE LINE DROP REAR TRACK BAR SPACER REAR TRACK BAR BRACKET HARDWARE PACK Rear Track Bar Bracket 9 16 X 3 1 4
6. 3 Drvr and 90 7203 Pass to the BOM box 1 text and illustration 2 8 30 12 Moved 90 3718 cam bolt into hardware pack 90 6529 10 1 12 Changed kit fitment to include 2013 12 4 12 Updated front brake line bracket note to include 2011 to 2013 models 11 Notice to Owner operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differently than many passenger cars or unmodified vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent vehicle rollover or loss of control which can result in serious injury or even death Always avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp reminds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products Please make sure your Dealer Installer explains and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Application listings in this catalog have been carefully fit checked for each model and year denoted However Pro Comp reserves the right to update as necessary without notice and will not be held responsible for misprints changes or variations made by vehicle ma
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8. 9 center of each wheel to the top of its fender opening Record below Unbolt the front brake line brackets and un clip it from the spring pad Save the hard ware for reinstallation LF RF 10 Lower the front axle enough to remove the coil springs from the front spring pockets Save the factory isolators for re use NOTE Be sure to support the axle while the springs and shocks are removed LR RR 3 Place the vehicle in neutral Place your floor jack under the front axle and raise the vehicle Place jack stands under the frame rails and 12 Lower the front axle enough to remove the 11 Remove the OE bump stops from the vehicle lower the frame onto the stands Remove the jack and place the vehicle back in gear set the emergency brake and place blocks both in front and behind the rear wheels Unbolt and remove the transmission skid plate from the vehicle Unbolt and remove the front sway bar end links from the vehicle Save the hardware for reuse Remove the shocks on both sides of the vehi cle It may be necessary that you slightly raise the axle to unload the shocks for re moval Unbolt the front track bar from the front axle mount and secure up and out of the work Illustration 1 Front Brake Line Bracket OE Bolt Brake Line Bracket 90 7203 drvr and 90 7204 pass 13 14 15 16 coil springs from the front spring pockets Save the factory isolators for re u
9. INE BRACKET Drvr 1 1 5 90 7204 FRONT BRAKE LINE BRACKET Pass 1 1 5 FOLOMNGPARTS AREUSEDINCON UNCTIONW TH THS THEY ARE PACKAGED ANDMUST BEORDEREDSEPARATELY 55397 JEEP FRONT COIL SPRING 1 55217 JEEP REAR COIL SPRING 2 Door Vehicles 1 55207 JEEP REAR COIL SPRING 4 Door Vehicles 1 926511 ES9000 SERIES FRONT SHOCK 2 926501 ES9000 SERIES REAR SHOCK 2 OR MX6013 MX 6 SERIES FRONT SHOCK 2 3 MX6151 MX 6 SERIES REAR SHOCK 2 55717 55717MX Created Introduction Din This installation requires a professional mechanic We recommend that you have access to a factory service manual for your vehicle to assist in the disassem bly and reassembly of your vehicle It contains a wealth of detailed information Prior to installation carefully inspect the vehicle s steering and driveline systems paying close attention to the tie rod ends ball joints wheel bearing preload pitman and idler arm Additionally check steering to frame and suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installation You may save your self a lot of extra work Check the parts and hardware against the parts list to assure that your kit is complete Separating parts ac cording to the areas where they will be used and placing
10. bs 32 Drive the vehicle forward and backward a few feet to be sure that the axle 1s adjusted properly and the vehicle 1s tracking in a straight line IMPORTANT If the steering wheel 15 not centered properly it will trigger the anti lock brake and traction control warning lights NOTES On completion of the installation have the suspension and headlights re aligned After 100 miles recheck for proper torque on all newly installed hardware Recheck all hardware for tightness af ter off road use 55717 55717MX Created 12 4 12 Use this only as a guide for hardware without a called out torque specification in the instruction manual Bolt Torque and ID Decimal System Metric Sy stem All Torques in Ft Lbs Maximums 516 15 20 m 5 9 122 N8 30 __ 12 12x 1 5 GradeS Grade 8 NI T2 1 25x90 HHCS M t No of Marks 2 G Grade Bolt Streneth P Property Class Bolt Strength D Nominal Diameter Inches D Nominal Diameter M illimeterz T Thread Count Threads per Inch T Thread Pitch Thread Width mm L Leneth Inches L Length Millimeters X Description Hex Head Cap Screw X Description Hex Head Cap Screw 55717 55717MX Created 12 4 12 Revision Page 5 16 11 Updated kit to fit up to 2011 vehicles Added 94 5987 Rear Brake Line drop bracket Hard ware pack 90 6525 Zip ties 10999 Brake line sleeving 90 4337 Front Brake line bracket 90 720
11. four door into the spring buckets and raise the rear axle into place Make sure the coil spring seats properly on the lower spring perch NOTE Be sure to reinstall the factory isolators before raising the springs into place 19 Slide the 1 2 X 1 3 4 Bolt through the cen ter of the bump stop lock plate 90 3719 Install the lock plate assembly to the original bump stop frame mounting bracket Secure using a 1 4 turn clockwise See ILLUSTRA Bracket Illustration 3 Rear Brake Line Drop Illustration 4 Rear Track Bar Relocation Bracket Cam Hardware 90 5841 Rear Track Bar Relocation Bracket 55717 55717MX Created 12 4 12 13 90496 U Bolt OE Track Bar Mount Pocket Rear Track Bar Spacer 90 2650 9 16 X 3 1 4 Bolt TION 5 20 Slide the rear bump stop extensions over the mounted lock plate assembly and secure us ing the supplied 1 2 hardware from pack 90 6536 Torque hardware to 35 ft Ibs See ILLUSTRATION 5 21 Reinstall the OE bump stop to the newly in stalled bump stop drop brackets 22 Assemble the rear sway bar end links 90 012 using the supplied bushings 45359 and sleeves 60859 from hardware pack 90 6042 See ILLUSTRATION 1 23 nstall the rear sway bar end link 90 8012 into original mounting bracket on the axle using the OE hardware 24 Bolt the remaining end of the sway bar end link to the rear sway bar using the supplied 12mm X
12. he lug nuts ac cording to the wheel manufacturers recom mendations Reinstall the OE front track bar to the axle mount using the previously removed OE hardware Torque the track bar mounting bolt according to manufacturers specifica tions NOTES On completion of the installation have the suspension and headlights re aligned After 100 miles recheck for proper torque on all newly installed hardware Recheck all hardware for tightness af ter off road use REAR INSTALLATION 10 11 12 13 Block the front tires and raise the rear of the vehicle Support the frame with jack stands forward of the rear springs Remove the rear wheels Unbolt the rear track bar from the rear axle mount and secure up and out of the work area Save the hardware for reinstallation Remove the shocks on both sides of the vehi cle It may be necessary that you slightly raise the axle to unload the shocks for re moval Unbolt and remove the rear sway bar end links from the vehicle Save the hardware for reuse Lower the rear axle enough to remove the coil springs from the rear spring pockets Save the factory isolators for re use NOTE Be sure to support the axle while the springs and shocks are removed Using a twisting motion remove the rear bump stops from the factory mounts Unbolt the rear brake line hangers from the un derside of the floor board Save the hardware for reinstallation Unbolt the rear brake
13. nufacturers Please call when in question regarding new model year vehicles not listed by specific body or chassis styles or vehicles not originally distributed in the USA Please note that certain mechanical aspects of any suspension lift product may accelerate ordinary wear of original equipment components Further installation of certain Pro Comp products may void the vehicle s factory warranty as it pertains to certain covered parts it is the consumer s responsibility to check with their local dealer for warranty coverage before installation of the lift Warranty and Return policy Pro Comp warranties its full line of products to be free from defects in workmanship and materials Pro Comp s obli gation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts related or non related to the installation of Pro Comp product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages incurred as a result of their chosen modifications Warranty cover age does not include consumer opinions regarding ride comfort fitment and design Warranty claims can be made directly with Pro Comp or at any factory
14. p ties 10999 Assemble the front sway bar end links 90 2041 using the supplied bushings 45359 and sleeves 60859 from hardware pack 90 6042 See ILLUSTRATION 2 Install the front sway bar end link 90 2008 into original mounting bracket on the axle using the OE hardware Bolt the remaining end of the sway bar end link to the front sway bar using the supplied 12mm X 60mm bolt and hardware Torque the 12mm hardware according to the torque chart on page 10 Reinstall the transmission skid plate using the supplied 2 1 2 spacers 90 2207 and 12mm 1 5 X 50mm bolts in the frame rail mounting bolts only Secure the remaining rear hole to the frame using the previously removed OE bolt Torque the crossmember hardware according to the torque chart on page 10 24 22 26 27 55717 55717 Created 12 4 12 Install your new Pro Comp front shocks MX6013 or ES9013 w shaft end up using the OE hardware Torque the upper mount ing hardware to 17 ft Ibs and the lower to 35 ft Ibs On both sides of the vehicle check the routing of the brake lines and the ABS wire harnesses There must be no pinching rubbing or stretching of either component Use zip ties to secure these items to the steering components At full droop cycle the steering from lock to lock while observing the reaction of these components Reposition them if needed Reinstall the front wheels and lower the vehi cle to the ground Torque t
15. se NOTE Be sure to support the axle while the springs and shocks are removed Install the front brake line drop 90 1539 into the original frame mounting hole using the previously removed OE bolt Secure the brake line to the supplied drop bracket 90 1539 using the supplied 1 4 20 X 1 bolt and hardware Install the supplied bump stops 15 11309 into the OE bump stop mounting cup NOTE To properly seat the newly in stalled bump stops carefully lower the weight of the vehicle onto the bump stops Carefully lower the front axle to ease in the new front coil spring installation Using the factory isolators install the Pro Comp coil springs 55397 2 into the spring buckets and raise the front axle into place Make sure the front coil spring seats properly on the lower spring perch STEPS 17 through 19 are for 2011 2013 17 models ONLY Install the front brake line brackets 90 7203 drvr and 90 7204 pass to the front spring pads and secure using the provided 1 4 X 1 bolts and hardware See ILLUSTRATION 1 18 19 20 2 22 2 Illustration 2 Front Sway Bar End Link Assembly SLEEVE 60859 Secure the OE brake line brackets to the Pro Comp brackets using the previously removed OE hardware See ILLUSTRATION 1 Remove the retaining clips that retain the ABS wire to the OE brackets Wrap the OE ABS lines with the provided protective sleeves 90 4337 and secure with the sup plied zi
16. the Pro Comp parts in any way as this will void any warranty expressed or implied by the Pro Comp Suspension company PLEASE NOTE Due to differences in manufacturing dimensions and inflated measurements tire and wheel combinations should be test fit prior to installation Tire and wheel choice is crucial in assuring proper fit performance and the safety of your Pro Comp equipped vehicle For this ap plication we recommend a 17 wheel not to exceed 10 in width with a maximum backspacing of 5 must be used Additionally quality tire of radial design not exceeding 35 tall X 12 5 wide is also recommended Please note that the use of a 35 X 12 5 tire may require fender modifica tion Violation of these recommendations will not be endorsed as acceptable by Pro Comp Sus pension and will void any and all warranties either written or implied S Optional Equipment Available from your Pro Comp Distributor lt gt TRACK BAR JTB 402 JK LIGHT BAR 23700 FRONT ARM CAMS 20 65227 REAR ARM CAMS 20 65228 Also check out our outstanding selection of Pro Comp tires to compliment your new installation 55717 55717MX Created 12 4 12 FRONT INSTALLATION 1 Position your vehicle on a smooth flat hard area Save the hardware for reinstallation surface 1 e concrete or asphalt Block the 8 Unbolt the all the ABS mounting clips from rear tires and set the emergency brake the vehicle 2 Measure and record the distance from the
17. the hardware with the brackets before you begin will save installation time Check the special equipment list and ensure the availability of these tools Secure and properly block vehicle prior to beginning installation ALWA YS wear safety glasses when using power tools or working under the vehicle 9 9 9 Use caution when cutting is required under the vehicle The factory undercoating is flammable Take appro priate precautions Have a fire extinguisher close at hand Foot pound torque readings are listed on the Torque Specifications chart at the end of the instructions These are to be used unless specifically directed otherwise Apply thread lock retaining compound where specified Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assembly in the vehicle manufacturing process will virtually ensure that some parts may seem difficult to install Additionally the current trend in manufacturing of vehicles results in a frame that is highly flexible and may shift slightly on disassembly prior to installation The use of pry bars and tapered punches for alignment is considered normal and usually does not indicate a faulty product However if you are uncertain about some aspect of the installation process please feel free to call our tech support department at the number listed on the cover page We do not recommend that you modify
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