2003 forester service manual quick reference index engine 2 section
Contents
1. Y FU 00096 FUEL INJECTION FUEL SYSTEMS 9 Drain fuel from the fuel tank Set a container un der the vehicle and remove the drain plug from fuel tank FU 00089 10 Tighten the fuel drain plug and then install the front right side tank cover Tightening torque 26 N m 2 7 kgf m 19 2 ft lb FU 00097 12 Separate the evaporation hoses from clip of fuel filler pipe FU 00098 FU TURBO 55 FUEL FILLER PIPE FUEL INJECTION FUEL SYSTEMS 13 Disconnect the air vent hose from fuel filler pipe es FU 00099 14 Remove the bolts which hold fuel filler pipe bracket on body FU 00100 15 Loosen the clamp and separate fuel filler hose A from fuel filler pipe 16 Move the clip and separate air vent hose B FU 00101 17 Remove the fuel filler pipe to under side of the vehicle 18 Remove the air vent pipe together with clip from body oo FU 00102 B INSTALLATION 1 Hold the fuel filler flap open 2 Set the fuel saucer A with rubber packing C and insert the fuel filler pipe into hole from the inner side of apron 3 Align the holes in fuel filler pipe neck and set cup B and tighten the screws NOTE If the edges of rubber packing are folded toward in side straighten it with a screwdriver FU 001032. FU 00102 5 Connect the air vent hose to fuel filler pipe FU 00099 FU TURBO 56 FUEL FILLER PIPE FUEL INJECTION FUEL SYSTEMS 6 Insert the fuel filler hose A approx 35 to 40 mm 1 38 to 1 57 in over the lower end of fuel filler pipe and tighten the clamp CAUTION Do not allow clips to touch the air vent hose B and rear suspension crossmember FU 00101 7 Insert the air vent hose approx 25 to 30 mm 0 98 to 1 18 in into the lower end of air vent pipe and hold clip L 27 5 2 5 mm 1 08340 098 in FU 00104 1 Hose 2 Clip 3 Pipe 8 Tighten the bolt which holds fuel filler pipe brack et on body Tightening torque 7 4 N m 0 75 kgf m 5 4 ft lb FU 00100 9 Hold the evaporation hoses onto clip of fuel filler pipe FU 00098 10 Install the fuel filler pipe protector FU 00097 11 5 n v gt oO x oO o Q gt gt oO Oo Y FU 00096 12 Lower the vehicle 13 Tighten the wheel nuts 14 Connect the connector to fuel pump relay FU TURBO 57 FUEL INJECTION FUEL SYSTEMS FUEL FILLER PIPE 15 Connect the battery ground cable to battery IS AX SOON i FU 00009 FU TURBO 58 FUEL PUMP 26 Fuel Pump A REMOVAL WARNING e Place NO FIRE signs near
3. C INSPECTION 1 Make sure that there are no cracks on the fuel pipes and fuel hoses 2 Make sure that the fuel pipe and fuel hose con nections are tight FU TURBO 69 FUEL SYSTEM TROUBLE IN GENERAL FUEL INJECTION FUEL SYSTEMS 33 Fuel System Trouble in General A INSPECTION Trouble and possible cause Corrective action 1 Insufficient fuel supply to the injector Fuel pump will not operate O Defective terminal contact Inspect connections especially ground and tighten securely O Trouble in electromagnetic or electronic circuit parts Replace the fuel pump Lowering of fuel pump function Replace the fuel pump Clogged dust or water in the fuel filter Replace the fuel filter clean or replace fuel tank Clogged or bent fuel pipe or hose Clean correct or replace the fuel pipe or hose Air is mixed in the fuel system Inspect or retighten each connection part Clogged or bent breather tube or pipe Clean correct or replace the air breather tube or pipe Damaged diaphragm of pressure regulator Replace or blow out fuel Loosened joints of the fuel pipe Retightening Cracked fuel pipe hose and fuel tank Replace Defective welding part on the fuel tank Replace Defective drain packing of the fuel tank Replace Clogged or bent air breather tube or air vent tube Clean correct or replace the air b
4. FUEL INJECTION FUEL SYSTEMS B INSTALLATION 7 Connect the connector of front oxygen A F 1 Before installing the front oxygen A F sensor Sensor apply anti seize compound only to the threaded aeee if a portion of front oxygen A F sensor to make the next removal easier Anti seize compound SS 30 by JET LUBE CAUTION Never apply anti seize compound to the protec tor of front oxygen A F sensor EQ 2 Install the front oxygen A F sensor a FU 00369 Tightening t ee ie 12 1 kof m 15 2 ft lb 8 Connect the battery ground cable to battery TAR FU 00079 4 Lower the vehicle 5 Install the front right side wheel 6 Connect the engine harness with clip A to the bracket B FU 00078 FU TURBO 44 REAR OXYGEN SENSOR 17 Rear Oxygen Sensor A REMOVAL 1 Disconnect the ground cable from battery FU 00009 2 Lift up the vehicle 3 Disconnect the connector from rear oxygen sen sor 4 Remove the clip by pulling out from the upper side of crossmember FU 00082 5 Apply SUBARU CRC or its equivalent to the threaded portion of rear oxygen sensor and leave it for 1 minute or more SUBARU CRC Part No 004301003 FUEL INJECTION FUEL SYSTEMS 6 Remove the rear oxygen sensor CAUTION When removing the oxygen sensor wait until the exhaust pipe cools oth
5. the ECM FU TURBO 48 MAIN RELAY FUEL INJECTION FUEL SYSTEMS 20 Main Relay B INSTALLATION A REMOVAL Install in the reverse order of removal 1 Disconnect the ground cable from battery AE FU 00009 2 Remove the glove box lt Ref to El 37 REMOV AL Glove Box gt 3 Remove the bolt which holds main relay bracket on body 4 Disconnect the connectors from main relay FU 00317 FU TURBO 49 FUEL PUMP RELAY FUEL INJECTION FUEL SYSTEMS 21 Fuel Pump Relay B INSTALLATION A REMOVAL Install in the reverse order of removal 1 Disconnect the ground cable from battery SEY iN 2 Remove the glove box lt Ref to El 37 REMOV AL Glove Box gt 3 Remove the bolt which holds fuel pump relay bracket on body 4 Disconnect the connector from fuel pump relay FU 00262 5 Remove the fuel pump relay from mounting bracket FU TURBO 50 FUEL PUMP CONTROLLER FUEL INJECTION FUEL SYSTEMS 22 Fuel Pump Controller B INSTALLATION A REMOVAL Install in the reverse order of removal 1 Disconnect the ground cable from battery AE FU 00009 2 Remove the rear quarter trim lt Ref to El 45 REMOVAL Rear Quarter Trim gt 3 Disconnect the connector from fuel pump con troller FU 00087 4 Remove the fuel pump controller as ON eel ad FU TURBO
6. 51 FUEL FUEL INJECTION FUEL SYSTEMS 23 Fuel A OPERATION 1 RELEASING OF FUEL PRESSURE WARNING e Place NO FIRE signs near the working area e Be careful not to spill fuel on the floor 1 Disconnect the connector from fuel pump relay FU 00262 2 Start the engine and run it until it stalls 3 After the engine stalls crank it for 5 more sec onds 4 Turn the ignition switch to OFF 2 DRAINING FUEL WARNING e Place NO FIRE signs near the working area e Be careful not to spill fuel on the floor 1 Set the vehicle on a lift 2 Disconnect the ground cable from battery FU 00009 3 Open the fuel filler flap lid and remove fuel filler cap 4 Lift up the vehicle 5 Drain fuel from the fuel tank Set a container under the vehicle and remove the drain plug from fuel tank FU 00089 6 Tighten the fuel drain plug Tightening torque 26 N m 2 7 kgf m 19 2 ft lb K 2 ea FU 00089 FU TURBO 52 FUEL TANK 24 Fuel Tank A REMOVAL WARNING e Place NO FIRE signs near the working area e Be careful not to spill fuel on the floor 1 Set the vehicle on a lift 2 Release the fuel pressure lt Ref to FU TUR BO 52 RELEASING OF FUEL PRESSURE OP ERATION Fuel gt 3 Drain fuel from the fuel tank lt Ref to FU TUR BO 52 DRAINING FUEL OPERATION Fuel gt 4 Remove the rear seat 5
7. Connect the fuel hoses and secure them with clips and quick connector lt Ref to FU TURBO 68 INSTALLATION Fuel Delivery Return and Evaporation Lines gt FU 00093 6 Tighten the band mounting bolts Tightening torque 33 N m 3 4 kgf m 24 3 ft lb FU 00411 7 Install the rear crossmember lt Ref to RS 19 INSTALLATION Rear Crossmember gt 8 Connect the connector A to fuel tank cord and plug the service hole with grommet B FU 00090 9 Set the rear seat and floor mat 10 Connect the connector to fuel pump relay FU 00262 C INSPECTION 1 Make sure there are no cracks holes or other damage on the fuel tank 2 Make sure that the fuel hoses and fuel pipes are not cracked and that connections are tight FU TURBO 54 FUEL FILLER PIPE 25 Fuel Filler Pipe A REMOVAL WARNING e Place NO FIRE signs near the working area e Be careful not to spill fuel on the floor 1 Set the vehicle on a lift 2 Release the fuel pressure lt Ref to FU TUR BO 52 RELEASING OF FUEL PRESSURE OP ERATION Fuel gt 3 Open the fuel filler flap lid and remove fuel filler cap 4 Disconnect the ground cable from battery FU 00009 5 Remove the screws holding packing in place FU 00095 6 Loosen the rear right side wheel nuts 7 Lift up the vehicle 8 Remove the rear right side wheel
8. FUEL INJECTION FUEL SYSTEMS 28 Fuel Sub Level Sensor A REMOVAL WARNING e Place NO FIRE signs near the working area e Be careful not to spill fuel on the floor 1 Disconnect the ground cable from battery 2 Lift up the vehicle 3 Drain fuel from the fuel tank Set a container un der the vehicle and remove the drain plug from fuel tank 4 Tighten the fuel drain plug Tightening torque 26 N m 2 7 kgf m 19 2 ft lb 5 Remove the rear seat 6 Remove the service hole cover FU 00113 7 Disconnect the connector from fuel sub level sensor 8 Disconnect the fuel jet pump hose FU 00114 9 Remove the bolts which install fuel sub level sensor on fuel tank FU TURBO 62 FUEL SUB LEVEL SENSOR B INSTALLATION Install in the reverse order of removal Tightening torque 4 4 N m 0 45 kgf m 3 3 ft lb FU 00117 FU TURBO 63 FUEL INJECTION FUEL SYSTEMS FUEL FILTER FUEL INJECTION FUEL SYSTEMS 29 Fuel Filter A REMOVAL WARNING e Place NO FIRE signs near the working area e Be careful not to spill fuel on the floor 1 Release the fuel pressure lt Ref to FU TUR BO 52 RELEASING OF FUEL PRESSURE OP ERATION Fuel gt 2 Disconnect the fuel delivery hoses from fuel fil ter FU 00118 3 Remove the filter from holde
9. clean the seal sur face of pipe A FU 00125 A Seal surface B Pipe 1 Set the new retainer B to connector A 2 Push the pipe into connector completely NOTE At this time two clicking sounds are heard FU 00126 A Connector B Retainer C Pipe CAUTION e Pull the connector to ensure it is connected securely e Ensure the two retainer pawls are engaged in their mating positions in the connector e Be sure to inspect the hoses and their con nections for any leakage of fuel C Fu 00127 A Connector B Retainer C Pipe FU TURBO 68 FUEL DELIVERY RETURN AND EVAPORATION LINES FUEL INJECTION FUEL SYSTEMS 2 Connect the fuel delivery hose to pipe with an overlap of 20 to 25 mm 0 79 to 0 98 in Type A When the fitting length is specified Type B When the fitting length is not specified Q 2 541 5 mm 0 09840 059 in L 22 5 2 5 mm 0 886 40 098 in 1 2 3 Type A ieee o g L kea Type B Gr 3 g g FU 00128 1 Fitting 2 Clamp 3 Hose 3 Connect the evaporation hose to pipe by approx 15 mm 0 59 in from the hose end L 17 5 2 5 mm 0 689 0 098 in CAUTION Be sure to inspect the hoses and their connec tions for any leakage of fuel a 2 3 J SZ CAL TZZZZZ ALLL LLL ILL O gt ELALLIL LILI ITZ EY th FU 00129 1 Hose 2 Clip 3 Pipe
10. in the man ner same as that described under Affected areas below 4 Affected areas When the water condensation is notched in the fuel filter drain the water from both the fuel filter and fuel tank or use a water removing agent or anti freeze solution in the fuel tank e Observe the instructions notes etc indicated on the label affixed to the anti freeze solution wa ter removing agent container before use FU TURBO 70
11. 09 2 Disconnect the engine harness connector A from bracket 3 Disconnect the connector B from wastegate control solenoid valve 4 Remove the bracket from body A E C 5 Disconnect the pressure hoses C from waste gate control solenoid valve FU 00367 6 Remove the wastegate control solenoid valve from bracket FU 00368 B INSTALLATION Install in the reverse order of removal Tightening torque 6 4 N m 0 65 kgf m 4 7 ft lb FU 00368 FU TURBO 42 FRONT OXYGEN A F SENSOR FUEL INJECTION FUEL SYSTEMS 16 Front Oxygen A F Sensor 7 Apply SUBARU CRC or its equivalent to the threaded portion of front oxygen A F sensor and A REMOVAL leave it for 1 minute or more 1 Disconnect the ground cable from battery SUBARU CRC Part No 004301003 8 Remove the front oxygen A F sensor CAUTION When removing the oxygen A F sensor wait until the exhaust pipe cools otherwise it will damage exhaust pipe FU 00009 2 Disconnect the connector from front oxygen A F sensor AO FU 00080 E 3 Disconnect the engine harness fixed by clip A from the bracket B FU 00078 4 Remove the front right side wheel 5 Lift up the vehicle 6 Remove the service hole cover OS FU 00079 FU TURBO 43 FRONT OXYGEN A F SENSOR
12. 2003 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX ENGINE 2 SECTION FUEL INJECTION FUEL SYSTEMS FU TURBO EMISSION CONTROL EC TURBO AUX EMISSION CONTROL DEVICES INTAKE INDUCTION IN TURBO MECHANICAL ME TURBO This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles This manual includes the procedures for maintenance disassembling reas sembling inspection and adjustment of components and diagnostics for guid ance of experienced mechanics Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition When replacement of parts during repair work is needed be sure to use SUBARU genuine parts EXHAUST EX TURBO COOLING CO TURBO LUBRICATION LU TURBO SPEED CONTROL SYSTEMS SP TURBO IGNITION eraut iie STARTING CHARGING SYSTEMS SC TURBO ENGINE DIAGNOSTICS EN TURBO All information illustration and specifi cations contained in this manual are based on the latest product information available at the time of publication approval FUJI HEAVY INDUSTRIES LTD G8070GE3 Se wee WASTEGATE CONTROL SOLENOID VALVE FUEL INJECTION FUEL SYSTEMS 15 Wastegate Control Solenoid Valve A REMOVAL 1 Disconnect the ground cable from battery ee KA FU 000
13. Disconnect the connector A of fuel tank cord to rear harness 6 Push the grommet B which holds fuel tank cord on floor panel into under the body FU 00090 7 Remove the rear crossmember lt Ref to RS 19 REMOVAL Rear Crossmember gt 8 Disconnect the two way valve hose A from two way valve and disconnect the canister hose B from canister FUEL INJECTION FUEL SYSTEMS 9 Loosen the clamp and disconnect the fuel filler hose and air vent hose from fuel filler pipe FU 00092 10 Move the clips and disconnect quick connec tor lt Ref to FU TURBO 67 REMOVAL Fuel De livery Return and Evaporation Lines gt 11 Disconnect the fuel hoses FU 00093 12 Support the fuel tank with transmission jack and remove the bolts from bands and dismount fuel tank from the vehicle WARNING A helper is required to perform this work FU 00411 B INSTALLATION 1 Support the fuel tank with transmission jack and push the fuel tank harness into access hole with grommet FU TURBO 53 FUEL TANK FUEL INJECTION FUEL SYSTEMS 2 Set the fuel tank and temporarily tighten the bolts of fuel tank bands WARNING A helper is required to perform this work FU 00411 3 Connect the two way valve hose A to two way valve and connect the canister hose B to canister FU 00092 5
14. Ss FU 00121 FU TURBO 66 FUEL DELIVERY RETURN AND EVAPORATION LINES FUEL INJECTION FUEL SYSTEMS 32 Fuel Delivery Return and 3 Open the fuel filler flap lid and remove fuel filler cap Evaporation Lines 4 O E E El 49 REMOV A REMOVAL AL Floor Mat gt 1 Set the vehicle on a lift 5 Remove the fuel delivery pipes and hoses fuel 2 Release the fuel pressure lt Ref to FU TUR return pipes and hoses evaporation pipes and hos BO 52 RELEASING OF FUEL PRESSURE OP es ERATION Fuel gt FU 00122 6 In the engine compartment detach the fuel de 8 Disconnect the two way valve hose A from livery hoses A return hoses B and evaporation two way valve and disconnect the canister hose B hoses C from canister ps 2 FU 00374 7 Lift up the vehicle FU TURBO 67 FUEL DELIVERY RETURN AND EVAPORATION LINES FUEL INJECTION FUEL SYSTEMS 9 Separate the quick connector on fuel delivery line 1 Clean the pipe and connector if they are covered with dust 2 Hold the connector A and push retainer B down 3 Pull out the connector A from retainer B FU 00124 A Connector B Retainer C Pipe B INSTALLATION 1 Connect the quick connector on fuel delivery line NOTE e Replace the retainer with a new one e Make sure that the connected portion is not dam aged or has dust If necessary
15. ace the gaskets with new ones 1 Ensure sealing portion is free from fuel or for eign particles before installation 2 Tighten the nuts in alphabetical sequence shown in the figure to specified torque Tightening torque 4 4 N m 0 45 kgf m 3 3 ft lb ar oN EB H 8 SS G AN yy ONF ey FU 00109 C INSPECTION Connect the lead harness to connector terminal of fuel pump and apply battery power supply to check whether the pump operates WARNING e Wipe off the fuel completely e Keep the battery as far apart from fuel pump as possible e Be sure to turn the battery supply ON and OFF on battery side e Do not run the fuel pump for a long time un der non load condition FU 00375 FU TURBO 60 FUEL LEVEL SENSOR 27 Fuel Level Sensor A REMOVAL WARNING e Place NO FIRE signs near the working area e Be careful not to spill fuel on the floor NOTE Fuel level sensor is built in fuel pump assembly 1 Remove the fuel pump assembly lt Ref to FU TURBO 59 REMOVAL Fuel Pump gt 2 Disconnect the connector from fuel pump brack et FU 00111 3 Remove the bolt which installs fuel level sensor on mounting bracket ql gt FU 00112 FUEL INJECTION FUEL SYSTEMS B INSTALLATION Install in the reverse order of removal FU TURBO 61 FUEL SUB LEVEL SENSOR
16. apply anti seize compound only to the thread ed portion of rear oxygen sensor to make the next removal easier CAUTION Never apply anti seize compound to the protec tor of exhaust temperature sensor Anti seize compound SS 30 by JET LUBE 2 Install the exhaust temperature sensor NOTE Align the marking A of exhaust temperature sen sor to the marking B of joint pipe and tighten the screws FUEL INJECTION FUEL SYSTEMS Tightening torque 21 N m 2 1 kgf m 15 2 ft lb B FU 00373 3 Install the joint pipe lt Ref to EX TURBO 11 IN STALLATION Joint Pipe gt 4 Connect the battery ground cable to battery FU TURBO 47 ENGINE CONTROL MODULE FUEL INJECTION FUEL SYSTEMS 19 Engine Control Module A REMOVAL 1 Disconnect the ground cable from battery B INSTALLATION Install in the reverse order of removal NOTE When replacing the ECM be careful not to use the FU 00009 wrong spec ECM to avoid any damage to fuel in jection system 2 Remove the lower inner trim of passenger side lt Ref to El 44 REMOVAL Lower Inner Trim gt 3 Detach the floor mat of front passenger seat side 4 Remove the protect cover el Ss FU 00084 5 Remove the nuts A which hold ECM to bracket 6 Remove the clip B from bracket atl A a FU 00085 7 Disconnect the ECM connectors and take out
17. erwise it will dam age exhaust pipe a a FU 00371 B INSTALLATION 1 Before installing the rear oxygen sensor apply anti seize compound only to the threaded portion of rear oxygen sensor to make the next removal eas ier CAUTION Never apply anti seize compound to the protec tor of rear oxygen sensor Anti seize compound SS 30 by JET LUBE 2 Install the rear oxygen sensor Tightening torque 21 N m 2 1 kgf m 15 2 ft lb 3 C FU TURBO 45 FUEL INJECTION FUEL SYSTEMS 4 Connect the clip to crossmember REAR OXYGEN SENSOR 5 Lower the vehicle 6 Connect the battery ground cable to battery ce z4 Li 7 SO oe rx FU 00009 FU TURBO 46 EXHAUST TEMPERATURE SENSOR 18 Exhaust Temperature Sensor A REMOVAL 1 Disconnect the ground cable from battery FU 00009 2 Remove the joint pipe lt Ref to EX TURBO 11 REMOVAL Joint Pipe gt 3 Apply SUBARU CRC or its equivalent to the threaded portion of exhaust temperature sensor and leave it for 1 minute or more SUBARU CRC Part No 004301003 4 Remove the exhaust temperature sensor CAUTION When removing the exhaust temperature sen sor wait until the exhaust pipe cools otherwise it will damage exhaust pipe FU 00372 B INSTALLATION 1 Before installing the exhaust temperature sen sor
18. r B INSTALLATION CAUTION e If fuel hoses are damaged at the connecting portion replace it with a new one e If clamps are badly damaged replace with new ones 1 Install in the reverse order of removal 2 Tighten the hose clamp screws Tightening torque 1 25 N m 0 13 kgf m 0 94 ft lb FU 00118 C INSPECTION 1 Check the inside of fuel filter for dirt and water sediment 2 If it is clogged or if replacement interval has been reached replace it 3 If water is found in it shake and expel the water from inlet port FU TURBO 64 FUEL CUT VALVE FUEL INJECTION FUEL SYSTEMS 30 Fuel Cut Valve B INSTALLATION A REMOVAL dea Ne reverse order of removal WARNING Tightening torque e Place NO FIRE signs near the working area 1A N m CO OO TAG 3 3 THID e Be careful not to spill fuel on the floor 1 Remove the fuel tank lt Ref to FU TURBO 53 REMOVAL Fuel Tank gt 2 Move the clip and disconnect the evaporation hose from fuel cut valve FU 00120 3 Remove the bolts which install fuel cut valve FU TURBO 65 FUEL DAMPER VALVE FUEL INJECTION FUEL SYSTEMS 31 Fuel Damper Valve B INSTALLATION A REMOVAL Install in the reverse order of removal 1 Release the fuel pressure lt Ref to FU TUR BO 52 RELEASING OF FUEL PRESSURE OP ERATION Fuel gt 2 Remove the fuel damper valve from fuel return line QJ lt V Q O
19. reather tube or air vent tube Gasoline smell inside of compartment filler pipe Loose joints at air breather tube air vent tube and fuel Retightening Defective packing air tightness on the fuel saucer Correct or replace the packing Cracked fuel separator Replace the separator Inoperative fuel pump modulator or circuit Replace ctive fuel meter indicator Defective operation of fuel level sensor Replace Defective operation of fuel meter Replace Large operation noise or vibration of fuel pump NOTE e When the vehicle is left unattended for an ex tended period of time water may accumulate in the fuel tank To prevent water condensation 1 Top off the fuel tank or drain the fuel com pletely 2 Drain the water condensation from the fuel filter e Refilling the fuel tank Refill the fuel tank while there is still some fuel left in the tank e Protecting the fuel system against freezing and water condensation 3 Cold areas In snow covered areas mountainous areas ski ing areas etc where ambient temperatures drop below 0 C 32 F throughout the winter season use an anti freeze solution in the cool ing system Refueling will also complement the effect of anti freeze solution each time the fuel Replace level drops to about one half After the winter season drain the water which may have accu mulated in the fuel filter and fuel tank
20. the working area e Be careful not to spill fuel on the floor NOTE Fuel pump assembly consists of fuel pump and fuel level sensor 1 Release the fuel pressure lt Ref to FU TUR BO 52 RELEASING OF FUEL PRESSURE OP ERATION Fuel gt 2 Open the fuel filler flap lid and remove fuel filler cap 3 Disconnect the ground cable from battery 4 Lift up the vehicle 5 Drain fuel from the fuel tank Set a container un der the vehicle and remove the drain plug from fuel tank FUEL INJECTION FUEL SYSTEMS 6 Tighten the fuel drain plug Tightening torque 26 N m 2 7 kgf m 19 2 ft lb FU 00089 7 Raise the rear seat and turn floor mat up 8 Remove the access hole lid FU 00105 9 Disconnect the connector from fuel pump 10 Disconnect the quick connector and then dis connect fuel delivery hose lt Ref to FU TURBO 67 Fuel Delivery Return and Evaporation Lines gt 11 Move the clips and then disconnect the fuel re turn hose A and jet pump hose B FU 00376 FU TURBO 59 FUEL PUMP FUEL INJECTION FUEL SYSTEMS 12 Remove the nuts which install fuel pump as sembly onto fuel tank FU 00108 13 Take off the fuel pump assembly from fuel tank B INSTALLATION Install in the reverse order of removal Do the fol lowing NOTE Repl
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