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1. 1 1 1014999 ASSEMBLY WIPER SWITCH CASE 6 1 1 2 101958002 ASSEMBLY 5 WIRE AND RECEPTACLE INCLUDES ITEMS 3 8 1 3 101932601 KIT 6 PIN RECEPTACLE sean aoa 1 4 N A WIRE ASSEMBLY 18 GREEN WHITE 1 5 WIRE ASSEMBLY 18 BLUE ettet ree pereat gut 1 6 N A WIRE ASSEMBLY 18 BLACK WHITE 1 7 N A WIRE ASSEMBLY 18 PURPLE tia u ian augu nos 1 8 N A WIRE ASSEMBLY 18 1 9 451 WASHER LOCK 1 408 a a a lee m 17 10 1028 NUTZHEX STEEL 1 4 20 III ti n 15 11 101946901 PROTECTOR WIPER SWITCH 5 1 12 101971101 KIT RESISTOR ASSEMBLY uu Dusi la e 1 13 8056 SCREW ROUND HEAD MACHINE 4 40 x 3 4 2 14 8058 WASHER EOCIS A ete T 3 15 1014807 SWITCH SLIME e tdt taste ee ann 1 16 8057 HA AO cis tete pm ae 2 17 1014414 BUMPER WIPER SWITCH u kaa sena et ren 1 18 1013886 GOVER WIRERSWITGH esse ln 1 19 1013061 NUT NYLON LOCK 10 32 tee ee e a eh 1 20 1014017 CARRIER WIPER SWITCH 1 21 1013998 SPRING WIPER SWITCH 1 22 1012903 BEARING BRONZE a sale an e pm 2 23 1014 STUD WIPER SWITCH ADJUSTING 1 24 1014010 GROMMET SPLIT e n BU eR ERE 1
2. 1 1999 DS Golf Car Illustrated Parts List Page 8 7 EN 8 8 1999 DS Golf Car Illustrated Parts List 290 ENGINE CYLINDER HEAD ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016442 CASE ROCKER cete e etes ride IE nc ed mtis ft 1 2 1016436 GASKET ROCKER CASE 5 b e eee bes 1 3 1016583 BOETLELANGED M6 X 1X 35MM ee ge 2 4 1016569 O RING iU Uh dI atin A ett 2 5 1016545 HEX MIXES ccs cusses wats ii 2 6 1016542 SCREW STUD X 8 ce id as aaa Saa 2 7 1016451 ARM ROCKER 2 o ae 2 8 1016450 2 2i Bel A Oe esee 2 9 1016449 RETAINER VALVE SPRING 2 10 1016523 SPRING ENGINE VALV E u IR data e e ar eter e t 2 11 1016431 ASSEMBLY CYLINDER HEAD OHV INCLUDES ITEMS 12 AND 13 1 12 1016560 RING SNAP l Daten 2 13 1016519 GUIDE VALVE siria 2 14 1016479 SEAT SPRING atus eee dien 2 15 1016566 SEAL VALVE iode eB cada RR ER ironia 2 16 1016448 VALVESEXHAUST rn iih Egal 1 17 1016447 jacit 1 18 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 x 8 x 12MM 1 19 1016474 PLATE x Lais eiie ee ste epe ete eee e 1 20 1016483 VADVE els tete nde 1 21 1016563 PIN ne 2 22 1016489
3. Seg e o o 6 3 STEERING GEAR ASSEMBLY 0002100000200020000 6 5 FRONT SUSPENSION UPPER 355 D a teo ret Deo oo ka vo ravi 6 7 FRONT SUSPENSION LOWER ra et te a 6 9 REAR SUSPENSION are in BEN 6 11 ELECTRICAL SYSTEM GASOLINE VEHICLE SECTION WIRING GASOLINE VEHICLE Tasa ssasssassssssssssssssssassssssssssssssssssssssssssssssssrsssnsa 7 3 FORWARD REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE 7 5 ELECTRICAL COMPONENT BOX GASOLINE VEHICLE ar 7 7 ELECTRICAL COMPONENTS GASOLINE VEHICLE 0 ccccccccccecccceccccccecccceceecccucceceececceceececesecececueseeaeceeaes 7 9 STARTER GENERATOR ASSEMBLY 0 28 3 7 11 STARTER GENERATOR MOUNTING n rra r rs sr rs rr riii 7 13 BATTERY GASOLINE VEHICLE 2 20200000120000 0 7 15 290 SECTION EN FE 290 ENGINE SHROUDS AND BRACKETS eI enn nennen rre 8 3 FE 290 ENGINE IGNITION COMPONENTS AND FLYWHEEL 8 5 FE 290 ENGINE OIL CIRCULATION 0 00130101002 200 8 7 FE 290 ENGINE CYLINDER HEAD 2 02 00100000000 000 rasa
4. TOWING TO VEHICLE OR BATTERY EXPLOSION NOT ICA EXTENDED STORAGE STREAM AT THIS SWITCH CCI 1016109 01 SERVICING POTENTIOMETER CAUTION DECAL ON WIPER SWITCH COVER INSIDE POWERDRIVE PLUS VEHICLE ONLY BATTERY COMPARTMENT Page 4 4 1999 DS Golf Car Illustrated Parts List DECALS ELECTRIC VEHICLE PARTNO DESCRIPTION 1 2 3 4 1 101960601 DECAL DRIVER PASSENGER WARNING 1 2 101825101 DECAL KEY SWITCH en see ne 1 101621601 DECAL OPERATING INSTRUCTIONS 1 4 101959901 DECAL MOTOR BRAKING POWERDRIVE PLUS VEHICLE 1 5 1013496 DECAL RESISTOR WARNING V GLIDE 36 VOLT AND POWERDRIVE PLUS VEHICLES 1 6 1013677 DECAL BATTERY DANGER esie S e e hu ae 1 7 101952401 DECAL INGERSOLL RAND GOLD 2 8 101610901 DECAL POTENTIOMETER CAUTION 1 9 101908601 DECAL TOW SWITCH POWERDRIVE PLUS VEHICLE 1 1999 DS Golf Car Illustrated Parts List Page 4 5 BRAKES PEDAL AND CABLE ASSEMBLIES 5 2 1999 DS Golf Car Illustrated Parts List BRAKE ASSEMBLY PARTNO DESCRIPTION 123 4 101823301 CLUSTER BRAKE PASSENGER SIDE INCLUDES ITEMS 1 9 1 1 101823302 CLUSTER BRAKE DRIVER SIDE INCLUDES ITEMS 1 9
5. 2 8 1017952 SCREW GLAMB ee aaa 4 9 1017953 SCREW BEARING RETAINER een tl el 2 10 1017951 SHIELD ENDE CN una een re a ate ites ee 1 11 1017949 SCREW BRUSH HOLDER e ue el E Deo 2 12 1017948 RIGGING BRUSH estie oot at 1 13 1017946 PACKAGE BRUSH 2 PIECES nee AE Im 1 14 1011411 PACKAGE BRUSH SPRING 4 PIECES dis 1 15 1011290 BEARING on las A 1 16 1017950 RETAINER BEARING Aether 1 17 A Male al 1 18 101789101 E PR RR ehren 1 19 101813202 ADHESIVE GUIDE RING 3 GRAM TUBE ses ncn A R 20 101822801 RING INTERNAL RETAINING no 1 21 1014201 BOLT HEX HEAD e en 3 22 Ns e 3 23 1010934 BOLT HEX HEAD 5 16 18 X es sect EE e 1 24 7174 WASHER LOCK Se Se dtes uc ELM mungen 1 1999 DS Golf Car Illustrated Parts List Page 15 3 15 4 1999 DS Golf Car Illustrated Parts List MOTOR POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 101813301 ASSEMBLY 48 VOLT MOTOR 3 10 HP INCLUDES ITEMS 1 20 1 1 1017944 SHIELD END Tu x Lene n Rise oh eae diues 1 2 1017958 ASSEMBLY STATOR SHELL AND WINDING 1 3 10
6. 14 8 1999 DS Golf Car Illustrated Parts List POWERDRIVE CHARGER DOMESTIC POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS PARTNO DESCRIPTION QTY 123 4 101802201 CHARGER BATTERY POWERDRIVE DOMESTIC 120 VAC 48 VDC 60 HZ MODEL NUMBER 17930 11 INCLUDES ITEMS 1 14 103 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 74 IN CORD WITH MALE GROUNDED PLUG 1 101802202 CHARGER BATTERY POWERDRIVE 120 48 VDC 60 HZ MODEL NUMBER 17930 18 INCLUDES ITEMS 1 14 144 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 IN CORD WITH MALE GROUNDED PLUG 1 101802203 CHARGER BATTERY POWERDRIVE 120 48 VDC 60 HZ MODEL NUMBER 17930 19 INCLUDES ITEMS 1 14 240 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 IN CORD WITH MALE GROUNDED PLUG 1 1 101828301 ASSEMBLY CASE INCLUDES FASTENERS 1 2 7577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 sss 10 3 101819701 ASSEMBLY TRANSFORMER ettet ttti 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 101828501 AMMETER INCLUDES MOUNTING HARDWARE 1 6 101831101 KIT WIRE ASSEMBLY noe Ben IM LM DEN DUE 1 7 101828901 CORDSET DC 113 INCHES LONG WITH MALE 3 PIN PLUG 12 1 7 101828902 CORDSET DC 154 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 7 101828903 CORDSET DC 250 INCHES LONG WITH MALE 3
7. E TY oes A Karun 1 1 17 1013754 BUCKLE BAC STRAP Sees 2 2 18 1011708 SUPPORT SEAT BACK MAIN ments 2 2 19 1011710 ASSEMBLY KNEE BRACE WELDMENT cocos 2 2 20 1017774 SPACER BODY acie ae ee D UMS ke 4 4 21 1011706 PAD MOUNTING SEAT BACK SUPPORT 2 2 22 101707206 KIT SWEATER BASKET INCLUDES ITEMS 23 27 sss 1 1 23 8418 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 1 1 2 1 1 24 1015075 WASHER FLAT SIG 4 4 25 1014482 SPACERS NYLON nn 1 1 26 8233 NUT NYLON LOCK 1 4 20 itc 3 3 27 7974 BOLT HEX HEAD 1 4 20 x 1 1 4 ents aaa 2 2 28 1241 WASHER ee 2 2 29 7818 BOLT CARRIAGE 5 16 18 reia 2 2 30 101910401 SCREW SELF TAPPING 5 16 18 x 1 4 4 Li 4 4 1999 DS Golf Car Illustrated Parts List Page 2 13 WHEELS ANDTIRES STANDARD PREMIUM EXTRA TREAD TREAD TRACTION Page 3 2 1999 DS Golf Car Illustrated Parts List WHEELS 5 PARTNO DESCRIPTION SI ME 1 2 3 4 1 1010984 NUT LUG A 16 16 2 101570501 ASSEMBLY BEIGE WHEEL AND STANDARD TREAD TIRE 18 x 8 5 8 4 4 2 101570502 ASSEMBLY BEIGE WHEEL AND PREMIUM TREAD TIRE 18 x 8 5 8 4 4 2 101570507 ASSEMBLY BEIGE WHEEL AND EXTRA TRACTION TIRE 6 PLY 18 8 5 8 4 4 2 101651401 A
8. 1 1 1 101824001 ASSEMBLY BACKING PLATE PASSENGER SIDE INCLUDES ITEMS 2 4 1 1 1 101824002 ASSEMBLY BACKING PLATE DRIVER SIDE INCLUDES ITEMS 2 4 1 1 2 101816501 MECHANISM ADJUSTING PASSENGER SIDE 1 1 2 101816502 MECHANISM ADJUSTING DRIVER SIDE nn 1 1 3 101823901 WASHER MOMENT LP 1 1 4 101823801 WASHER PLATE 1 1 5 1010850 O 1 1 6 101823201 PACKAGE BRAKE SHOE FOUR PIECES 1 1 7 1011466 KIT SHOE RETAINER FOUR PIECES tatnen to ete ttt 1 1 8 101816301 PACKAGE BRAKE SPRING FOUR PIECES nn 1 1 9 101815501 ASSEMBLY LEVER PASSENGER SIDE ee ee 1 1 9 101815502 ASSEMBLY LEVER DRIVER SIDE ia 1 1 10 1013924 NUT HEX HEAD LOCK GRADE 8 5 16 24 8 8 11 1014153 BOLT BRAKE CLUSTER MOUNTING 8 8 12 1010829 PIN CLEVIS 5 16 Lc 2 2 13 1035 PIN COTTER 3 92 x 1 u et 2 2 14 101900801 HANGER BRAKE CABLE GASOLINE VEHICLE ONLY 2 15 1013207 HANGER BRAKE CABLE ELECTRIC VEHICLE ONLY 2 16 10772 SS E 2 2 17 101791101 DRUM BRAKE hoe cere tune eet ss een 2 2 1999 DS Golf Car Illustrated Parts List Page 5 3 5 1999 DS Golf Car Illustrated Parts List Page 5 4 BRAKE PEDAL AND CABLE ASSEMBLY PARTNO DESCRIPTION CAS MER
9. NT or 7 6 1 TYPICAL 2 PLACES 1999 DS Golf Car Illustrated Parts List TYPICAL 2 PLACES TYPICAL 2 ERENCE ACCELERATOR ROD ELECTRICAL COMPONENT BOX GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 101827601 BOX ELECTRICAL COMPONENT COMPLETE INCLUDES ITEMS 1 25 AND 101889302 SEE PAGE 7 3 1 1 1015372 COVER ELECTRICAL COMPONENT 1 2 1015752 SCREW HELO 2 1665 8 2 x a eae el 5 3 1013589 RING RETAINING L u u ala ak 1 4 1015373 ELECTRICAL BOX Eie 1 5 1014145 BUSHING BRONZE beu HUE 2 6 1014065 WASHER FEAT cc aa 1 7 1010954 STUD 14 28 dolia 1 8 101821301 ASSEMBLY BELL CRANK SHAFT 1 9 8717 1498 Z aa ala be 1 10 8057 MSIE cos 4 11 8058 WASHER LOCK HA ee nn a 2 12 1014807 SWITCH et metet m e p e dee e oett 1 13 1014808 SWITCH LIMIT eto pa 1 14 1012431 WASHER FEAT ctt ide 2 15 N A WIRE ASSEMBLY 16 ORANGE 1 16 1015878 SCREW HEX HEAD MACHINE 4 40 x 1 5 8 2 17 101856102 SCREW HEX WASHER HEAD HI LO 1 4 15 x 1 1 2 1 18 1015777 ASSEMBLY VOLTAGE REGULATOR 1 19 7893 NUT HEX 10 ESA uuu A rema au 2 20 1242 NUT HEX 5 16 18 neto P E Sa 2 21 1013609 SOLENOID 12 VOLT L g u T
10. 2 10 1016342 BASE FORWARD REVERSE 1 11 1014089 KIT NEUTRAL LOCK OUT CAM INCLUDES ITEM 12 1 12 1014065 WASHER FLAT iun E ropita 1 13 1013590 SPRING FORWARD REVERSE 1 14 1013589 AING REAN N G 2 4082 2 Pe RO ER e iE 1 15 8717 NYLON LOCK 114228 3 2 2 tei dt e atte pere 1 16 1013587 WELDMENT FORWARD REVERSE BELL sese 1 17 1010954 STUD BALLE 74 280174 Saa restat ate dette ies 1 18 101951501 CABLE TRANSMISSION INCLUDES ITEMS 19 AND 20 1 19 7893 NUT HEX T0 323 un cute exar aod a 2 20 1012333 JOINT BALL xD io ea aiiis 2 21 1013198 SCREW PHILLIPS OVAL COUNTERSUNK MACHINE 8 32 5 8 1 22 1012987 HANDLE FORWARD REVERSE SWITCH 1 23 8248 SCREW PHILLIPS TRUSS HEAD 1 4 20 3 4 4 24 8233 NUT NYEON EOGK 1 4 20 a Id 8 25 1016201 WASHER WAVE 3 8 eR A RU e t o eto 1 26 8251 SCREW PHILLIPS HEAD 1 4 20 1 4 27 101855801 RETAINER 1 28 332 WASHER FEAT aos ie Rode deme ex Om EE IEEE 4 29 101922601 BRACKET TRANSMISSION CABLE SUPPORT 1 30 1012285 SCREW THREAD ROLLING 1 4 20 5 8 3 1999 DS Golf Car Illustrated Parts List Page 7 5 TYPICAL 2 PLACES e Dr ee TYPICAL 2 PLACES
11. 1999 DS Golf Car Illustrated Parts List Page 9 4 CARBURETOR ASSEMBLY ITEM PART NO DESCRIPTION QTY EN 1 101905601 ASSEMBLY CARBURETOR INCLUDES ITEMS 2 11 1 2 1016501 ASSEMBLY IDLE SCREW T r u 42225 oar Si ee Ree e 1 3 N A ASSEMBLY PILOT AIRSCREW emm ie ede Her 1 4 101973101 JET PILOT 40 Actin o eet 1 5 1016486 ASSEMBLY FEOAT itta data 1 6 101973201 NOZZLE MAIN i aza aa celine leia abeat 1 STANDARD JETTING 7 101642582 JET MAIN 0 3 000 FEET uu eere tete A R 7 101642580 JET MAIN 3 000 5 000 A R 7 101642578 JET MAIN 5 000 8 000 FEET ccoo ead tete eei tit ade nn A R 7 101642575 JET MAIN 8 000 10 000 A R 7 101642572 JET MAIN 10 000 FEET AND ABOVE A R 8 1016437 GASKET FLOAT CHAMBER istisna Remis 1 9 1017461 ASSEMBLY FLOAT CHAMBER INCLUDES ITEM 10 1 10 1016499 ASSEMBLY SCREW ete eee 1 11 1016585 ASSEMBLY BOLT ple t t tertie 1 1999 DS Golf Car Illustrated Parts List Page 9 5 9 6 1999 DS Golf Car Illustrated Parts List CARBURETOR INSTALLATION ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 101887601 NUT NYLON LOCK MOXA stein ee dt te epe tee e t es 1 2 1011697 WASHER SPECIAL 9 18 3 che Bias 1 3 101820201 GUARD GOVERNOR tte ue teer e nen 1 4 1016440 GASKET INSULATOR se 5 ee n
12. TYPICAL 2 PLACES WIPER SWITCH V GLIDE 36 VOLT VEHICLE PART NO DESCRIPTION 123 4 1014735 ASSEMBLY V GLIDE WIPER SWITCH AND RESISTOR GROUP INCLUDES WIPER SWITCH ASSEMBLY LISTED BELOW RESISTOR AND BOARD ASSEMBLY ITEMS 1 11 ON PAGE 13 11 AND CONNECTING WIRES ITEMS 5 11 ON PAGE 13 5 1 1016140 ASSEMBLY V GLIDE WIPER SWITCH INCLUDES ITEMS 1 26 1 1 1014999 ASSEMBLY WIPER SWITCH CASE 6 SPEED INCLUDES ITEM 2 1 2 1014414 BUMPER WIPER SWITCH innen la 1 3 1014253 NUT BRASS HEX JAM 1 4 20 2 ne ries hata ae 3 4 7473 NUT NYLON LOCK Shoe en enden st pen 1 5 1012353 STUD SHORT BALL o el LL 1 6 1014003 T 1 7 8449 NUT DIMPLED LOCK 145285 1 8 1012903 BEARING BRONZE 3 8 x 1 2 2 9 1014189 SCREW BRONZE HEX HEAD 1 4 20 X 2 sss 1 10 1013886 COVER WIPER SWITCH CASE 1 11 1013061 NUT NYLON LOCK 10 32 a se isa 1 12 1014017 CARRIER WIPER SWITCH ARM 1 13 1013998 SPRING WIPER SWITCH 1 14 1014 STUD WIPER SWITCH ADJUSTING 1 15 1014019 SCREW SELF TAPPING 4 40 x 3 8 1 16 8058 WASHER LOCK MEM 3 17 1013887 ARM SPEED SWITCH e 1 18 1013860 ASSEMBLY SWITCH BRUSH 1 19 8056 SCREW ROUND HEAD MACHINE 4 40
13. S 1 12 1012285 SCREW THREAD ROLLING 1 4 20 x 5 8 2 13 7893 NUT HEX 10 2 14 1010521 NUT EX 6552 O 2 15 7174 WASHER COCK 5 16 la eme ne 2 16 101342501 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 17 31 1 17 1014516 KIT FUSE INCLUDES ITEMS 18 22 1 18 N A LENS FEUSEF ui efectos een 1 19 N A FUSE SO AMP tte espe eo a s 1 20 N A HOLDER FUSE u iii a GE et el eh bett 1 21 1016 WASHER LOCK 10 iate ee dll Blende 2 22 8797 NUT BRASS 30 32 22 2 ur ae bl a e tps 4 23 4107 RECEPTACLE CHARGER 2 PRONG 1 24 1013092 WIRE ASSEMBLY 10 REB la aia 1 25 1013628 BRACKET FUSE AND RECEPTACLE MOUNTING 1 26 8796 SCREW PHILLIPS PAN HEAD SELF TAPPING 7 19 3 4 6 27 8795 SCREW PHILLIPS PAN HEAD SELF TAPPING 7 19 1 3 4 2 28 1013649 BEZEL CHARGER REGEPTACLE 1 29 8797 NUT BRASS 10 32 ii 2 30 1016 WASHER COCK 30 utet dep RE e ERU 2 31 1013266 SCREW PHILLIPS PAN HEAD SELF TAPPING 8 18 x 1 2 2 1999 DS Golf Car Illustrated Parts List Page 13 13 SWITCH FORWARD WAR ING REVERSE G LIGHT SWITCH MULTI STEP POTENTIOMETER SIX PIN CONNECTOR ania
14. 6 6 3 1016350 SLEEVE DELTA OUTER en 1 1 4 1016349 SLEEVE DELTA INNER S ace 2 2 5 8754 NUT NYLON LOCK 3 8 16 8 8 6 75307 BA JOINT e Rh E reu A Odi 1 1 7 1308 NUT HEX 1 2 20 casters ree ee 1 1 8 1624 BOLT HEX HEAD 3 8 16 X 1 1 2 ame 2 2 9 1010138 NUT DIMPLED LOCK 3 8 16 conos 4 4 10 2402 SCREW HEX CAP 3 8 16 X 2 1 4 das 4 4 11 10102185 ROD TIE nt ne 1 1 12 7555 NUT HEX LEFT HAND THREAD 1 2 20 ee 1 1 13 7540 BALL JOINT LEFT HAND THREAD seo eem me 1 1 14 1017266 STRAP O A 2 2 15 1015813 SHOCK ABSORBER FRONT GASOLINE VEHICLE ONLY 2 15 1014235 SHOCK ABSORBER FRONT ELECTRIC VEHICLE ONLY 2 16 1010124 PLATE SPRING MOUNTING 1 1 17 1010200 BOLT HEX HEAD 3 8 16 x 4 1 4 ccoo 4 4 18 1016385 ASSEMBLY DELTA SHOCK AND GEAR SUPPORT 1 1 19 1041930 el ans 3 3 20 7602 NUT SLOTTED HEX 3 8 24 er 3 3 21 1035 PIN COTTER 3 32 x 1 ot et an 1 1 1999 DS Golf Car Illustrated Parts List Page 6 7 6 8 1999 DS Golf Car Illustrated Parts List FRONT SUSPENSION LOWER PARTNO DESCRIPTION CAS eL 1 2 3 4 1 1010348 ASSEMBLY SPINDLE DRIVER SIDE I
15. DOWEL n Rr et ntl hpa ees 1 42 1014201 BOLT HEX HEAD 1 4 20 X 271 4 ie tede ees 3 43 451 WASHER EOCIK 1 4 IU Eti di leta edet ts 3 NOTE TRANSAXLE TYPE IS IDENTIFIED BY ORIENTATION OF GEAR CASE BOLTS THETYPE K TRANSAXLE HAS GEAR CASE BOLT HEADS FACING TOWARD THE DRIVER SIDE OF THE VEHICLE 1999 DS Golf Car Illustrated Parts List Page 16 5 a NOTES cr NOTES cr NOTES
16. Sa apun 1 1 14 1013044 NUT LOCK RACK SCREW AO 1 1 15 N A SCREW RACK GUIDE atte tete te eet 1 1 16 N A RACK STEERING uccide tpa etes 1 1 17 101879501 WASHER nada ads c 2 2 18 101879601 RING C TYPE STOP een are tetto 1 1 19 101880001 SEAL DUST DRIVER SIDE o cem pn un um At 1 1 20 101880101 RING RETAINING o 1 1 21 1035 PIN COTTER 3 32 x 1 sass 1 1 22 7540 BALL JOINT LEFT HAND THREAD INCLUDES ITEMS 23 24 AND 25 1 1 23 1015597 FITTING THREAD FORM GREASE 1 4 28 0 naa 1 1 24 7602 NUT HEX SLOTTED ee ne E D T ee 1 1 25 1011930 o naa e A 1 1 26 7555 NUT HEX LEFT HAND THREAD 1 2 20 recte ret 1 1 27 1012467 LINK RACK AND PINION DRAG List 1 1 28 1013042 NUT HEX M12 x 1 75 hos a e 1 1 29 1624 BOLT HEX HEAD 3 8 16 x 1 1 2 ren 3 3 30 334 WASHER FLAT 3 8 A A banal 3 3 31 8754 NUT NYLON LOCK 3 8 A 3 3 1999 DS Golf Car Illustrated Parts List Page 6 5 6 6 1999 DS Golf Car Illustrated Parts List FRONT SUSPENSION UPPER PARTNO DESCRIPTION SIL MER 1 2 3 4 1 1016353 ASSEMBLY DELTA A PLATE INCLUDES ITEMS 2 3 AND 4 2 2 2 1016346 BUSHING URETHANE 2522 ere ud cta
17. MAINTENANCE AND SERVICE TOOLS SECTION MAINTENANCE AND SERVICE TOOLS 00 cccccccccceccccscccceccccseccecccccccccccccecucecseceuseeecececaucesaeseceseaseeenens 1 3 1 5 BODY AND TRIM SECTION MZ A e e o eto Eee 2 3 FRONTBODY abi ee ld ale dre ee hierhin el Me cna iei 2 5 REAR BODY AND FENDER GASOLINE VEHICLE 0 0 ccccccccececcesccceccccccccuceccecececceceececucecaececesecseseaseeeneeeeaes 2 7 REAR BODY AND FENDER ELECTRIC VEHICLE 0 ccccceecccescccecccceccceccececcccuccccececacecaesecsececeeeeaeseeaeceenes 2 9 SEAT BOTTOM AND ARMREST 2 1 2 11 SEAT BACK AND BAG HOOP 7000202 000 e feat 2 13 WHEELS AND TIRES SECTION WHEELS AN DoTIRES o ete ee ER B 3 3 DECALS section DECALS GASOLINE VEHICLE cnn enn rra aan 4 3 DEGAES ELEEGTHIG VEHIGLE 1 Re ee alia akal Cea ec apiu luted docs 4 5 BRAKES PEDAL AND CABLE ASSEMBLIES SECTION E BRAKE ASSEMBLY dde i ee L en ut lei 5 3 BRAKE PEDAL AND CABLE ASSEMBLY 0 c ssccssscceccccscccsccceccccuscccucccuececucececeuecccucecsusecseseceeeeneeeeaueeeneseeaes 5 5 ACCELERATOR PEDAL ASSEMBLY 0 0 00 1000100000000 0 5 7 STEERING FRONT AND REAR SUSPENSION section MI STEERING GOLUMN icta apt
18. 1 1014510 CLUTCH TOOL KIT INCLUDES ITEMS 14 20 e 1 14 1014498 CLUTCH ALIGNMENT TOOL A 1 15 1014496 DRIVE CLUTCH PULLER ttc 1 16 1014497 DRIVE CLUTCH HUB PULLER 1 17 1014508 DRIVEN CLUTCH CAM PULLER tt 1 18 1014507 DRIVEN CLUTCH PULLER PLUG 1 19 1015524 DRIVE CLUTCH HOLDER TOOL ASSEMBLY 1 20 101809101 PRESS WERDMENT ne 1 21 101831801 COMMUNICATION DISPLAY MODULE 1 22 101641002 COMPRESSION GAUGE AND 1 23 1051573 CONTINUITY TESTER ae tates eto cotum es 1 1 24 1012151 DRY MOLY LUBRICANT s A man 1 1 25 101862 FIN WHEEL PULLER KIT ae ee meer PLAT te 1 26 1016418 KGEAFNOKE 2 ua ee TD tees 1 1 PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION 1999 DS Golf Car Illustrated Parts List Page 1 3 1 m BO 5 1999 DS Golf Car Illustrated Parts List Page 1 4 MAINTENANCE AND SERVICE TOOLS PARTNO DESCRIPTION CAS ace 123 4 27 101933101 GOVERNOR SHAFT INSTALLATION TOOL 1 28 1011478 HYDROMET R nn ee 1 1 29 1013593 INTERNAL RETAINING RING PLIERS 1 1 30 101928701 LIQUID GASKET TRANSAXLE CASE 1 31 1016414 PISTON RIN
19. 2PLACES lt S 5 a a TYPICAL 4 PLACES Page 8 14 1999 DS Golf Car Illustrated Parts List ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 7473 NUT NYLON LOCK 5 16 18 ree ied a ne 2 2 1241 WASHER FLAT 5 1618 nm Eb Uu Be ee aus Se 2 3 101864601 RETAINER SNUBBER suciedad Atte 1 4 7818 BOLT CARRIAGE 5 16 18 XIR en Raa iris ts 2 5 1012164 SNUBBER sista pectet do adi ed d ome ee mettus 1 6 1013924 NUT HEX LOCK 5 16 24 UNE ete ie 6 7 101834601 BRACKET eene bed eec aiiis 1 8 101827101 PLATE MOUNTING hee Boe eet e eee Aa 1 9 101833001 NUT FLANGE M8X1 25 22 42 ett UR ae 6 10 101884801 SCREW HEX WASHER 5 16 24 77 6 11 101833301 SCREW HEX HEAD CAP M10 x 1 25 30MM 4 12 101833201 1 25 x 60MM neo Mate ihe cesses att iba 2 13 101832101 SPAGER sS u uD aS nas u qua u i 2 14 101832901 NUT FANGE M1031 25 uu O Saas 4 15 1012571 WASHER HEAVY FLAT STO 4 16 101855901 SCREW HEX HEAD CAP M8 x 1 25 x 48MM 4 17 101832701 STIFFENER FEIYWHEEKSIDE t te ot ert stet 1 1999 DS Golf Car Illustrated Parts List Page 8 15 EN FUEL INTAKE AND GOVERNOR SYSTEMS 9 2 1999 DS Golf Car Illustrated Parts List FUEL SYSTEM ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016003 KIT FUEL TANK INCLUDES ITE
20. ITEM PART NO DESCRIPTION 1 2 3 4 1 1016070 WIRE ASSEMBLY 6 BROWN etie 1 2 1016069 WIRE ASSEMBLY 6 PURPLE coc ii tope e dias 1 3 1012651 WIRE ASSEMBLY f6 BEAGNK iti pete t m eee ti anne 1 4 1016068 WIRE ASSEMBLY 6 GRAY ocn eee d ed e ert emer 1 5 1014036 WIRE ASSEMBLY 6 BLACK 6TH sse 1 6 1014035 WIRE ASSEMBLY 6 BLUE 5TH SPEED 1 7 1014034 WIRE ASSEMBLY 6 GREEN 4TH SPEED 1 8 1014033 WIRE ASSEMBLY 6 YELLOW 3RD conc 1 9 1014032 WIRE ASSEMBLY 6 ORANGE 2ND SPEED 1 10 1014828 WIRE ASSEMBLY 6 GREEN 1 11 1014030 WIRE ASSEMBLY 6 WHITE eet i 1 12 1014029 WIRE ASSEMBLY 6 WHITE 58420 epe 1 13 WIRE ASSEMBLY 18 BLACK tatiana 1 14 1013092 WIRE ASSEMBLY RED eg ettet 1 15 WIRE ASSEMBLY 18 ORANGE 1 16 N A WIRE ASSEMBLY 18 WHITE uit aa ea cee ae aun h idles 1 17 N A WIRE ASSEMBLY 18 GREEN 2 2 2 seen 1 18 1012237 WIRE ASSEMBLY 10 BED de nennen 1 19 1011010 WIRE ASSEMBLY 10 WHITE u san ee eek 1 20 WIRE ASSEMBLY 18 RED 1 nue ll e 1 21 1014039 WIRE ASSEMBLY 6 WHITE 2 ebed 1 22 WIRE ASSEMBLY 18 BLUE ee est
21. 4 4 14 1014555 NUT NYLON LOCK 7 16 24 t 4 4 15 8755 SCREW HEX HEAD 3 8 16 x 3 3 8 see 6 6 16 1012182 PAD SPRING LEFT 1 1 16 1012181 PAD SPRING RIGHT 1 1 17 101900801 HANGER BRAKE CABLE GASOLINE VEHICLE 2 18 1013207 HANGER BRAKE CABLE ELECTRIC VEHICLE anna 2 1999 DS Golf Car Illustrated Parts List Page 6 11 ELECTRICAL SYSTEM GASOLINE VEHICLE FORWARD REVERSE ASSEMBLY LIMIT SWITCHES RED WHITE FRAME GROUND se K NS SO aem Ps X STARTER u Sas t l RPM mG ao c FRAME BATTERY GROUND Page 7 2 1999 DS Golf Car Illustrated Parts List WIRING GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 101889302 WIRE HARNESS INCLUDES ITEMS 1 11 as 1 1 N A WIRE ASSEMBLY 18 RED WHITE sse 1 2 N A WIRE ASSEMBLY 18 YEELOW 2 eet hte ede pi 1 3 N A WIRE ASSEMBLY 18 YELLOW AND 16 1 4 N A WIRE ASSEMBLY 18 WHITE BLACK AND 18 WHITE 1 5 N A WIRE ASSEMBLY 18 GREEN tetas it 1 6 N A WIRE ASSEMBLY 18 BLACK eterne sae aiei eiro 1 7 1015769 WIRE ASSEMBLY 46 WHITE a ii 1 8 N A WIRE ASSEMBLY 16 RED AND 16 1 9 WIRE ASSEMBLY 16 YELLOW d ete an 1 10 1014119 WIRE ASSEMBLY 46 RED oet Bart En 1 11 WIRE ASSEMBLY 18 YELLOW lu L
22. CORD 108 IN AC CORD ssid aaa aaa asap h quas saqsa kapuq sasa 1 1 1015940 ASSEMBLY CASE INCLUDES FASTENERS 1 2 7577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 10 3 1015936 ASSEMBLY TRANSFORMER 3 4 22 mee pere gu as 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1015911 RELAY 36 ede pe ae vl ie tute 1 7 1015910 CAPACITOR teologia 1 8 101643301 CORDSET DC 108 INCHES LONG 12 AWG STANDARD 1 8 101643302 CORDSET 146 INCHES LONG 10 AWG 1 8 101643303 CORDSET 242 INCHES LONG 10 AWG 1 9 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG DC CORD 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG DC CORD 1 11 1015917 BUSHING STRAIN RELIEF AC 1 12 1014696 CORDSET AC 108 INCHES LONG STANDARD 1 13 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDWARE 1 14 1015913 ASSEMBLY CONTROL CABLE 1 1999 DS Golf Car Illustrated Parts List Page 14 5 14 V a Page 14 6 1999 DS Golf Car Illustrated Parts List ACCU POWER CHARGER EXPORT 100 VOLT V GLIDE 36 VOLT VEHICLE PARTNO DESCRIPTION QTY 1 2 3 4
23. CORD WITH NO PLUG o e 1 1 101838101 ASSEMBLY CASE INCLUDES FASTENERS 1 2 7577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 10 3 101838201 ASSEMBLY TRANSFORMER 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 101914401 ASSEMBLY VOLTAGE SUPPRESSOR 1 6 101838501 ee itc cce duces tes EUM huan 1 7 101828501 AMMETER INCLUDES HARDWARE 1 8 101838301 RELAY POWER 48 VDC INCLUDES MOUNTING HARDWARE 1 9 101838701 BRACKET POWER RELAY MOUNTING 1 10 101838601 SWITCH 4 POSITION SLIDE re een 1 11 101828901 CORDSET 113 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 101828902 CORDSET DC 154 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 101828903 CORDSET DC 250 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 12 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 13 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG ossessi 1 14 101838401 BREAKER CIRCUIT 15 AMP 2 15 101831701 CORDSET 80 INCHES LONG WITH LEADS NO PLUG 1 15 101831702 CORDSET AC 116 INCHES LONG WITH LEADS NO PLUG 1 16 1015917 BUSHING STRAIN RELIEF AG CORD 1 1999 DS Golf Car Illustrated Parts List Pag
24. SPACER PARK BRAKE ee uses men 1 1 24 1010678 BUMPER RUBBER en msn pm E 1 1 25 NUT HEX AVAZ DO e pe 1 1 26 1011402 PACKAGE BRAKE MOUNTING BLOCK CONTAINS UPPER AND LOWER FOR DRIVER AND PASSENGER SIDES 1 1 27 1241 WASHER FLAT S6 ne en sep un Wer 4 4 28 1010921 SCREW HEX HEAD CAP 5 16 18 2 1 2 Len al 4 29 1011418 KIT PARK BRAKE PEDAL INCLUDES ITEMS 30 33 1 1 30 1032 BUSHING NYLON nn ee yas ens ira 2 2 31 7716 SCREW SLOTTED HEX WASHER HEAD 10 16 x 1 2 2 2 32 1013876 NUT PUSECSB a a E 1 1 33 1013870 PARK BRAKE umayman anan nka aa tq 1 1 1999 DS Golf Car Illustrated Parts List Page 5 5 5 TYPICAL 4 PLACES GASOLINE VEHICLE FRAME FOR REFERENCE ONLY FLOORBOARD REMOVED FOR CLARITY TYPICAL 4 PLACES Page 5 6 1999 DS Golf Car Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY PART NO DESCRIPTION IS 1 3 4 1 1017696 SUB ASSEMBLY ACCELERATOR PEDAL INCLUDES ITEM 2 AND 3 2 1013871 RAD E 3 7716 SCREW SLOTTED HEX WASHER HEAD 10 16 x 1 2 4 4 4 1624 SCREW HEX CAP 3 8 16 X 1 1 2 5 1241 WASHER FLAT 5 16 ua et REE 6 1017325 ASSEMBLY ACCELERATOR PIVOT ROD 1 7 7479 NUT NYLON LOO
25. 17 1013794 SEAL AXLE SHAFT Oll t ne nee tales 2 18 7335 BEARING INPUT GEAR us en UEBER 3 19 1013764 SHAFT INPUT cete bete taie te ln e estet 1 20 7336 BEARING INTERMEDIATE 2 1 21 1013766 GEAR INTERMEDIATE 1 22 1013780 KEY SUNK e out dee urn ebbe 1 23 1013765 GEAR INTERMEDIATE LARGE 1 24 1013757 GEAR CASE DRIVER SIDE 2 ae Amana 1 25 1013759 PLUG FILL WITHIGASKET L ua a napana eet tette 2 26 1013763 BOLT 6 coccion pdas te sie 10 27 1012710 PIN DOWEL ara Haar p eR e it de 2 28 1013779 BOLT MB 3 1 253c 37 MM tinc ata nn 8 29 1013782 PLATE LOCK 4 30 1013767 GEAR OUTPUT una ete E 1 31 1013772 DIFEERENTIAL dre 1 32 101910501 DIFFERENTIAL GEAR CASE INCLUDES ITEMS 33 36 1 33 1013768 GEAR CASE DIFFERENTIAL DRIVER 1 34 1013773 PLATE THRUST DIFFERENTIAL GEAR sass 2 35 1013774 PLATE THRUST IDLER GEAR nti ete ee a a 2 36 1013769 GEAR CASE DIFFERENTIAL PASSENGER 806 1 37 1013771 GEAR DIFFERENTIAL tee rte ten epp ie nen 2 38 1013770 GEAR DIFFERENTIAL IDEER uite itte ete tene tede tet 2 39 1013781 SHIM M sss 1 40 1017703 ASSEMBLY AXLE TUBE DRIVER 1 41 1014193
26. enam 1 22 1012295 FUSE TOAMP au eR RE ue epe 1 23 1015737 WIRE ASSEMBLY 10 RED 5 aa teh dente chis hen 1 24 1015741 BLOCK FUSE 4 ace pet a tq e tet catu utn dida 1 25 1015371 BOX ELECTRICAL COMPONENT 1 26 1015405 BOLT CARRIAGE 5 6 1856027 Aon ice in na 2 27 1241 WASHER FEAT 5 16 u n ei RR eel ee a 2 28 7473 NYEON EOCK 5 16 18 een 2 1999 DS Golf Car Illustrated Parts List Page 7 7 7 8 1999 DS Golf Car Illustrated Parts List ELECTRICAL COMPONENTS GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 2 AND 4 1 2 1016849 SCREW PAN HEAD HI LO 4 24 x 5 16 2 3 1016851 BUZZER REVERSE chs ae ael t dette c dde deat 1 4 N A WIRE ASSEMBLY 18 BLACK eee edge tea ett gan 1 5 1011229 NUT KLOCK 36 een Een 1 6 1015720 BOLT HEX WASHER HEAD 6 92 1 2 1 7 101830601 ASSEMBLY SCREW AND 4 8 101826301 SWITGH KEY cic ete rae te ota dee 1 9 101851101 WASHER setter R ws aE eec 1 10 101830701 NUT KEY SWITCH een etat ettet e 1 11 101834502 KEY SWITCH BLACK 02 el ete 1 12 1012505 KEY k aite 1 13 1016630 LIGHT OIL WARNING CBE 1 14 101900101 RETAINER H
27. 1013759 PLUG DRAIN INCLUDES 30 2 30 1016432 GASKET sme N ush shna 1 31 1012711 BREATHER 1 32 101928701 GASKET LIQUID 8 8 OZ 250 GRAMS A R 1999 DS Golf Car Illustrated Parts List Page 12 3 12 4 1999 DS Golf Car Illustrated Parts List UNITIZED TRANSAXLE GASOLINE VEHICLE F amp R TRANSMISSION AND GEAR REDUCTION ITEM PART NO DESCRIPTION QTY 1 2 3 4 33 101892001 3 tetro c ote eeu dit 1 34 101890001 FORK SHIFT emu 1 35 1012748 SPRING lt E 1 36 1012747 BALI STEEL curtir ad tias 1 37 101889401 GUIDE rm easet fette aee e eet aa 1 38 7336 BEARING BALL cotos Reini qubd 2 39 1016338 WASHER SPRING tent e inde tr te Det a re ee at 2 40 101892401 GEAR SPUR eoe NER ERE RET eee e 1 41 101892201 PLATE THRUST E SS AERA 3 42 101980901 GEAR ASSEMBLY 28 TOOTH 1 43 101927601 BEARING NEEDLE Di SS Se RA ee 3 44 101927501 BEARING NEEDLE ee eR eese eee 1 45 101981001 RING SYNCHRON Z ER eee Sa 2 46 1012741 SPRING SYNGHRONIZER net aaea ap aE a eder pereat 2 47 101928001 SYNCHRONIZER 0 4 1 48 1012740 INSERT SYNCHRONIZER Cocco inte ep e ette pl aoa 3 49 101927901 SLEEVE SYNG
28. 16 nn 1 1 16 1010434 FASTENER PLASTIC BARREL cc 9 9 17 1017079 KIT REAR BUMPER INCLUDES ITEMS 18 22 asas 1 1 18 1016379 A ee e 1 1 19 1016875 PLATE MOUNTING LONG did 1 1 20 7473 NUT 48 ss einge 4 4 21 1011697 WASHER SPECIAL SIE essen 6 6 22 1016876 BOLT PHILLIPS TRUSS HEAD SHOULDER 3 8 18 2 4 4 23 101706702 KIT SCUFF GUARD INCLUDES ITEM 24 cedere pides 1 1 24 1010434 FASTENER PLASTIC BARREL al o oe 12 12 1999 DS Golf Car Illustrated Parts List Page 2 3 2 4 1999 DS Golf Car Illustrated Parts List FRONT BODY PARTNO DESCRIPTION 1 2 3 4 1 1017080 KIT FRONT BUMPER INCLUDES ITEMS 2 5 e 1 1 2 1016868 R a E 1 1 3 7251 SCREW PHILLIPS TRUSS HEAD 5 16 18 X 1 e 2 2 4 7473 NUT NYLON LOCK 5 16 18 eta 2 2 5 1016967 RIVET PUSH TYPE BLIND a a ie e 2 2 6 1014198 NAMEPLATE GOLD ee ne en 1 1 7 101692501 BODY FRONT BEIGE an a ee 1 1 7 101692502 BODY FRONT WHITE 1 1 7 101692504 BODY FRONT GRAY sector sac ee tek tent a area ne 1 1 7 101692510 BODY FRONT DARK GREEN idas 1 1 7 101692512 BODY FRONT CLASSIC BLUE anne 1 1 7 101692513 BODY FRONT BURGUNDY sea 1 1 8 101693901 BODY FRONT WITH HEADLIGHT
29. 2 12 1999 DS Golf Car Illustrated Parts List PARTNO DESCRIPTION ASP EO 1 2 3 4 1 101565102 ASSEMBLY SEAT BACK WHITE INCLUDES ITEMS 2 AND 3 2 2 1 101565105 ASSEMBLY SEAT BACK BUFF INCLUDES ITEMS 2 AND 3 2 2 1 101565106 ASSEMBLY SEAT BACK GRAY INCLUDES ITEMS 2 AND 3 2 2 1 101565107 ASSEMBLY SEAT BACK BLACK INCLUDES ITEMS 2 AND 3 2 2 2 1013335 GAP SEAT BACK BLACK 2 2 3 101562601 VINYL SEAT BACK BUFF aan holes 2 2 3 101562602 COVER VINYL SEAT BACK WHITE 2 2 3 101562604 COVER VINYL SEAT BACK Aa dte toc tene 2 2 3 101562605 COVER VINYL SEAT BACK GRAY 2 2 4 1017409 MOUNT SEAT een 2 2 5 101946201 WASHER EXTERNAL TOOTH LOCK 1 4 s 8 a8 6 8248 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 3 4 e 8 8 7 8233 NUT NYLON 6 6 8 7847 SCREW HEX HEAD 1 4 20 x 3 4 6 6 9 IAEA u ele See we en a unse a 8 8 10 1010921 SCREW CAP HEX HEAD 5 16 18 x 2 1 2 e 2 2 11 1015075 WASHER FLAT A 4 4 12 7473 NUT NYLON LOCK 5 16 18 occ 4 4 13 1013884 SPACER BAG 2 2 14 1013935 ASSEMBLY BAG HOOP INCLUDES ITEMS 15 17 a s 1 1 15 1010434 FASTENER PLASTIC BARREL sun neuen 2 2 16 1010413 TING
30. 48 VOLT MOTOR 3 10 HP INCLUDES ITEMS 1 24 1 1 1017944 SHIELD x enne mc et ne u ee eR da 1 2 101879201 ASSEMBLY STATOR SHELL AND WINDING 1 3 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 1 4 N A BUSHING INSULATOR 2 gale ea eee 2 5 N A WASHER FEAT 5 16 de a 4 6 N A HEX SILO 19 5 ime ei 4 7 N A BUSHING INSULATOR e Een 2 8 1017961 SCREW GEAMP tace eet UG est 4 9 1017953 SCREW BEARING RETAINER 2 10 101879301 SHIELD END INCLUDES ITEMS 11 14 1 11 101925801 SENSOR EFFECT INCLUDES ITEM 12 1 12 101895101 HOUSING FEMALE 3 WIRE GREY 1 13 N A PLATE RETAINING sissies sesa esasa ai aen 1 14 N A SCREW RETAINING uu saan 3 15 1011290 BEARING Are ehe 1 16 1017950 RETAINER BEARING L idt ep si en 1 17 N A ARMATURE a ee ea 1 18 101789101 RING GUIDE e timed ete tee dee tts 1 19 101813202 ADHESIVE GUIDE RING 3 sse A R 20 101822801 RING INTERNAL RETAINING 1 21 1011411 PACKAGE BRUSH SPRING 4 PIECES 1 22 1017946 PACKAGE BRUSH 2 PIECES 1 23 1017948 RIGGING BRUSHES te RE ERR AA TER Ren 1 24 1017949 SCREW BR SH HOEDER tete e v bre n c E d 2 25 1014201 BOLT HEAD 1 4202 1 4 nee ce UU e ee a E ats 3 26 451 WASHER LOCK 1 4 ete dae tee ido ed 3 27 1010934 BOL
31. BATTERIES CHARGER RECEPTACLE POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION 2 3 4 1 101802101 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 2 9 1 2 101796501 BEZEL RECEPTACLE nni eh eee eed das 1 3 N A WIRE ASSEMBLY SENSE LEAD GRAY 1 4 N A WIRE ASSEMBLY 10 BED nne etie dana 1 5 N A WIRE ASSEMBLY 10 BLACK ten 1 6 101796801 ASSEMBLY FUSE 48 VOLT INCLUDES ITEM 7 sene 1 7 1013061 NUT NYEON LOCK eie teet la 2 8 1017705 SCREW PHILLIPS PAN HEAD 8 TYPE AB sse 3 9 101894901 ASSEMBLY FUSE 3 8 1 10 101801001 PLATE REGEPTAGLE BACKING unu an ug h cepe HIN oli 1 11 101832001 SCREW PHILLIPS PAN HEAD 7 18 8 4 4 12 101797701 BATTERY 8 VOLT POWERDRIVE 6 12 101797702 BATTERY 8 VOLT POWERDRIVE DRY 6 13 101797801 BATTERY 4 PORT GANG ege egt ass 6 14 101795701 WIRE ASSEMBLY 6 BLACK 2 5 15 1014304 NUT HEX STAINLESS STEEL 5 16 18 12 16 101803001 HOLB DOWN BATTERY ni ttt cte me an in ees ees 3 17 1015072 NUT NYLON LOCK STAINLESS STEEL 5 16 18 6 18 1011578 WASHER FEAT TYPE B WIDE 5 16 ett nee ke 6 19 1013683 J BOELT coin edet tege sti DR Coe aa 6 1999 DS Golf Car Illustrated Parts List Page 13 29 E TYPICAL TYPICAL 4 PLACES YPICAL PLACES YPICAL 2 PLACES
32. BOLT STUD M8 x 1 25 29 2 23 1016452 SHAFT ROCKER uec e d pete p 1 24 1016471 ROD PUSH egeta e RT C e Oed 2 25 1016549 WASHER ELAT M12 SS a ara et 1 26 1016517 Re Br I A 1 27 1016458 BOLT FLANGED 8 x 1 25 x 45MM 6 28 1016430 GASKET HEAD cues 1 1999 DS Golf Car Illustrated Parts List Page 8 9 8 10 1999 DS Golf Car Illustrated Parts List 290 ENGINE CRANKCASE CAMSHAFT AND SENSOR ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016535 CONNECTOR GORD san em e e ditus 1 2 1016538 O RING bI ENORMI RESIDENT LM LL UE 1 3 1016506 CLAMP cef htt equo obe seit cce cte codices etc 1 4 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 x 8 x 12MM 1 5 1016564 PING zen acte totem ee pter ern tee ein tete sete 2 6 1016565 BEARING BALL esae pip dia 1 7 1016567 SEAL CRANKSHAFT coincida 1 8 1016584 BOLT 2 ENDED 8 x 1 25 69MM 2 9 1016458 BOLT FLANGED 8 x 1 25 x 45MM 6 10 1016520 COVER GRANKGASE Lau i eed etd te uet er i 1 11 1016446 GASKET CRANKCASE COVER nennen au aaa asss 1 12 1016456 BOLT FLANGED M6 x 1 12 2 13 1016510 BRACKET OIL LEVEL SWITCH metet eet ee erm nh 1 14 1016494 SENSOR Oll LEVEL u 2d eadeni up ERE UE 1 15 1016496 SCREW CRO
33. LOCK 5 16 d eret e e dede 1 9 1015075 WASHER Murtas R eee ae ces 1 10 1012528 NUT TAD iaa A tt dain bal a ee 2 11 1013734 WASHER LOCK 8MM th eee aoa te etae 2 12 1015330 GASKET EXHAUST shits tiie EHE 1 1999 DS Golf Car Illustrated Parts List Page 10 3 R E T R E NV O C E U Q R O T DRIVE CLUTCH ITEM PART NO DESCRIPTION QTY 101833902 ASSEMBLY DRIVE CLUTCH INCLUDES ITEMS 1 17 1 1 1016801 KIT DRIVE CEUTCHWEIGHT n tee eee ed dee 1 2 101929801 ASSEMBLY FIXED FACE INCLUDES ITEMS AND 4 1 3 N A PULLEY O 1 4 N A SCREW WASHER HEAD HEX 3 5 1014049 BEARING IDEER mtt RRA eed ea 1 6 1014050 RETAINER SPRING ned tense ee dr a i eet teet 1 7 1014051 SPRING DRIVE CLUTCH BLACK 2 1 8 1016289 SPACER FIXED FACE SHAFT eni ee Ue tro 1 9 1014057 RING RETAINING Ec ec etre ER 1 10 1014059 ASSEMBLY DRIVE e IN ge t e ta 1 11 101925601 PLUG DRIVE CLUTCHES es 1 12 1014453 KIT DRIVE CLUTCH BUTTON ic tede ded ede 1 13 1014058 WASHER THRUST uuu adan Eam 1 14 1014056 RING SPIRAL BACK UP ex ett und RM Miei mns 2 15 1014052 ASSEMBLY MOVEABLE FACE INCLUDES ITEMS 16 AND 17 1 16 N A BUSHING ie hiec ec eet gt dtr reines 1 17 1014055 BETAINER ith ee htt db 1 18 1016203 BELT
34. MOTOR POWERDRIVE SYSTEM 48 VEHICLE 0 ccccccscccesccccecceccccccccccecucecececcccccecuucecsesececeeaeceeaeeesaeseeaes 15 5 MOTOR POWERDRIVE PLUS VEHICLE cccccccccceecccscccesccccecccesccccccaececuececuececseccuceccuseceuseceetenseecaseeeaeseeees 15 7 TRANSAXLE ELECTRIC VEHICLE SECTION TRANSAXLE G 16 3 TRANSAXLE K ELECTRIC VEHICLE r a 16 5 1999 DS Golf Car Illustrated Parts List MAINTENANCE AND SERVICE TOOLS 0 ar Page 1 2 1999 DS Golf Car Illustrated Parts List MAINTENANCE AND SERVICE TOOLS PARTNO DESCRIPTION CAS ace 123 4 1 101871001 ACCELERATOR PEDAL ADJUSTMENT TOOL 1 1 2 101978901 ADHESION PROMOTER ARMORFLEXO s 1 1 3 101813202 ADHESIVE GUIDE RING 3 GRAM TUBE s 1 4 1017295 ARMORFLEX REPAIR KIT pues a cae ae Ci 1 1 5 101831901 BATTERY DISCHARGE MACHINE 36 48 VOLT 1 6 1014305 BATTERY TERMINAL PROTECTOR SPRAY 1 1 7 1011767 BATTERY THERMOMETER can ade 1 8 1016417 BEARING AND OIL SEAL REMOVER ASSEMBLY 1 1 9 1016416 BEARING DRIVER SET ee do eee ici 1 1 10 1012811 BEARING PULLER a dns et aca 1 1 11 1012812 BEARING PULLER WEDGE ATTACHMENT 1 1 12 101887101 CALIBRATION TEST MODULE cocos 1 13 101808401 CAM TALL ATION TOOL ee
35. OPENING BEIGE 1 1 8 101693902 BODY FRONT WITH HEADLIGHT OPENINGWHITE 1 1 8 101693904 BODY FRONT WITH HEADLIGHT OPENING GRAY 1 1 8 101693909 BODY FRONT WITH HEADLIGHT OPENING DARK GREEN 1 1 8 101693911 BODY FRONT WITH HEADLIGHT OPENING CLASSIC BLUE 1 1 8 101693912 BODY FRONT WITH HEADLIGHT OPENING BURGUNDY 1 1 9 1011014 TRIM FRONT BODY Lc 1 1 10 1010435 BOLT CARRIAGE 5 16 18 X1 o we pace 2 2 11 A see 2 2 12 1011017 SCREW FLANGE LOCK cures O 6 6 13 1011394 TNUT SLAB BASE PACKAGE eos 1 1 14 101347501 BUMPER SIDE GUARD TRIM Eee 2 2 15 1012047 SCREW SELF TAPPING 8 32 x 3 8 icri se 8 8 16 7251 SCREW PHILLIPS TRUSS HEAD 5 16 18 1 ees 2 2 17 7473 NUT NYLON LOCK 5 16 18 eating 2 2 1999 DS Golf Car Illustrated Parts List Page 2 5 L TYPICAL 2 PLACES FRONT SEAT SUPPORT VERTICAL 49 Pi TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL EACH SIDE OF VEHICLE TYPICAL 2 PLACES TYPICAL EACH SIDE OF VEHICLE TYPICAL 2 PLACES TYPICAL EACH SIDE OF VEHICLE TYPICAL 2 PLACES Page 2 6 1999 DS Golf Car Illustrated Parts List REAR BODY AND FENDER GASOLINE VEHICLE PARTNO DESCRIPTION
36. ate 1 5 7173 BOLT HEX HEAD 5 16 18 x 3 4 3 6 101887901 CONTROLLER 48 VOLT 225 1 7 8450 SCREW HEX HEAD 10 24 X 1 2 2 8 1018038 WASHER HOES 4 9 1016175 WASHER LOC sen anne 2 10 1017 NUT AER HEAD 102 24 RRR RS 2 11 101965201 PLATE COMPONENT MOUNTING 1 12 A 13 101909902 COMPUTER ONBOARD INCLUDES ITEMS 14 15 AND 16 1 14 101827801 KIT WIRE AND TERMINAL 6 BLACK 1 15 101894901 FUSE ASSEMBLY 3 8 AMP de 1 16 101932601 6 PIN RECEPTACLE Sin ee et ee 1 17 1012285 SCREW THREAD ROLLING 1 4 20 5 8 5 18 1014288 SCREW THREAD FORMING 5 16 18 x 3 4 2 19 101910401 SCREW THREAD FORMING 5 16 18 x 1 1 4 2 1999 DS Golf Car Illustrated Parts List Page 13 33 BATTERY CHARGER 14 2 1999 DS Golf Car Illustrated Parts List ACCU POWER CHARGER DOMESTIC V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 101646401 CHARGER ACCU POWER DOMESTIC 120 VAC 36 VDC 60 HZ MODEL NUMBER 13800 11 INCLUDES ITEMS 1 14 108 IN DC CORD 72 IN AC CORD teeter cece akal 1 1 1015907 ASSEMBLY CASE INCLUDES FASTENERS 1 2 7577 SCREW PA
37. ee Eee utt quee 1 19 N A WIRE ASSEMBLY 18 RED e adi een ete Re 1 20 N A WIRE ASSEMBLY 18 YELLOW rennen 1 21 101795701 WIRE ASSEMBLY 6 BLACK 5 22 N A WIRE ASSEMBLY 10 BLACK PART OF ONBOARD COMPUTER ASSEMBLY 1 23 1014947 ASSEMBLY RESISTOR eR te EE e A ue 1 24 101902801 WIRE ASSEMBLY 6 RED u th Rilke 1 25 1014948 ASSEMBLY DIODE otc d RR atr e di ep E m 1 26 101903001 WIRE ASSEMBLY 6 1 27 N A WIRE ASSEMBLY 18 GREY PART OF ONBOARD COMPUTER ASSEMBLY 1 28 N A WIRE ASSEMBLY 10 BLACK PART OF ONBOARD COMPUTER ASSEMBLY 1 29 N A WIRE ASSEMBLY 10 RED PART OF FUSE AND RECEPTACLE ASSEMBLY 1 30 101920101 KIT 3 PIN PLUG ASSEMBLY ete Me Me pipes 1 31 101902901 WIRE ASSEMBLY 6 GREEN pee e eene nase 1 32 101827801 KIT WIRE AND TERMINAL 6 1 33 N A WIRE ASSEMBLY 18 ORANGE WHITE PART OF BATTERY WARNING LIGHT 1 1999 DS Golf Car Illustrated Parts List 13 15 TYPICAL 2 PLACES a e ANTI ARCING LIMIT SWITCH N d es SAS 1 REVERSE BUZZER LIMIT SWITCH SEAT SUPPORT FRONT PANEL x gt gt m TYPICAL 2 PLACES HALF SPEED Ys LIMIT SWITCH Q TYPICAL 2 PLACES Page 13 16 1999 DS Golf Car Illustrated Parts List po FORWARD REVERSE SWITCH POWERDRIVE
38. ss eter 1 12 1012382 WIRE ASSEMBLY 6 BLACK ccoo tete 1 13 WIRE ASSEMBLY 18 BLACK ideario taco 1 14 WIRE ASSEMBLY 18 BLACK PART OF REVERSE BUZZER KIT 1 15 N A WIRE ASSEMBLY 16 ORANGE PART OF THE ELECTRICAL COMPONENT BOX 1 16 1015920 WIRE ASSEMBLY 6 BRAIDED GROUND 1 eee 1 17 1015737 WIRE ASSEMBLY 10 RED PART OF THE ELECTRICAL COMPONENT BOX 1 18 1015332 WIRE ASSEMBLY 10 BRAIDED 1 19 101837301 WIRE ASSEMBLY 6 GREEN 1 1999 DS Golf Car Illustrated Parts List Page 7 3 III SIE ONES lt 9 J Page 7 4 1999 DS Golf Car Illustrated Parts List FORWARD REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 1016947 ASSEMBLY FORWARD REVERSE SHIFTER INCLUDES ITEMS 1 17 1 1 1012594 SCREW MACHINE 44 40 x 1 1 2 2 i ioe a i 2 2 8057 NUT HEX HEAD 40 tat Qhasa nee 4 3 1012431 WASHER FEAT 2 Ante dn oak ated Ais Sa Ain ees 4 4 101979101 SWITCH LIMIT 2 2 ee ann 1 5 1014807 SWITCH LIMIT reete tone ge een 1 6 8058 WASHER LOCK HA 22 asien rei 2 7 1013591 PIN ROLL Baer o EB RERO E eA ARE 1 8 1014145 BUSHING BRONZE bose eae UU Rana aene 2 9 1014727 WASHER NYLON FLAT 4
39. x 3 4 sss 2 20 1014807 e 1 21 1014010 GROMMET SP IF Sue a an tat 1 22 8057 NUT N a 2 23 451 WASHER Reo c 1 24 N A WIRE ASSEMBLY 18 BLACK ese icone ala 1 25 N A WIRE ASSEMBLY 18 GREEN 1 26 1017692 CAP PROTECTOR GG el SESSA ine M pA ULIS HUE ert 1 27 1014109 BOLT CARRIAGE 10 24 X 1 ana een 2 28 1016175 WASHER LOCK 10 areas t aeter ec ue 2 29 1017 NOT 2 30 101949201 SHIM WIPER SWITCH 1 31 1028 NUT HEX STEEL 1 4 ee ee esse 13 32 451 ASHE ROC Hee A tee een 9 1999 DS Golf Car Illustrated Parts List Page 13 9 1999 DS Golf Car Illustrated Parts List Page 13 10 RESISTOR AND BOARD ASSEMBLY V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1 1028 NUT 11 4320 arena en em actin 12 2 451 WASHER LOCK VA 22222 laicas 12 3 1011931 WASHER ELA VA as ee tre gig 6 4 1014045 STAND OFF RESISTOR COIL victoriosa ha eel na lata art oie 6 5 1014728 BOARD RESISTOR MOUNTING 1 6 332 WASHER FLAT 1 4 necne uu aa 6 7 1014476 COIL RESISTOR 5TH SPEED 182 WIRE DIAMETER 3 COIL 1 8 1014012 COIL RESISTOR 4TH SPEED 162 WIRE DIAMETER 3 COIL 1 9 1014013 COIL RESISTOR SPE
40. 0 5 8 4 7 1016202 ERING imeem amb etie da 3 8 1015408 PIN GOVERNOR CABLE CLEVIS 2 9 1014413 PIN HAIR SPRING COTTER 1 8 1 0 5 8 2 10 101832201 BRACKET SUPPORT ca etd et Een 1 11 1015845 BRACKET GOVERNOR CABLE 1 12 101903501 SCREW HEX HEAD M8 x 1 25 24 1 13 7174 WASHER LOCK 5 16 menn enu ede 1 14 1011697 WASHER ELAT 5 16 ihre ese obest delle uA 1 1999 DS Golf Car Illustrated Parts List Page 9 9 EN 9 10 1999 DS Golf Car Illustrated Parts List INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY ITEM PART NO DESCRIPTION QTY 1 2 3 4 101821501 ASSEMBLY AIR BOX INCLUDES ITEMS 1 13 1 1 101804301 SCREW HELO HEX HEAD 8 21 2 son to er a 2 2 101881701 WASHER STAINEESS STEEL 8 at pit ide ede a 2 3 101925701 LATCH WIRE tU Sete eee AS lee Rat abla 2 4 101972801 ASSEMBLY AIR BOX TOP INCLUDES ITEMS 5 10 1 5 101813001 c cc Saa ds a SG he et ea el 1 6 101917601 LEVER CHOKE eet etta er o a re 1 7 N A O RING 5 16 RED en Se tette a t 1 8 N A O RING 3 8 GREEN aA m t EGRE e PU eot 1 9 N A VALVE CHOKE Z usun asa P s a Ra 1 10 101812301 SPRING RETURN L nete nme te ace et 1 11 1015426 tato pito E 1 12 101811901 BOTTOM AIRBOX copos E 1 13 101921501 SEALE A
41. 0 5 8 3 3 1013061 NUT NYEON EOGK 10 e e m en e e tet 1 4 183 WASHER FLAT 1 ua oc sonic o eU ni eden 1 5 1010954 STUD BALL 1 4 28 X 9 16 ei te dece unde at 1 6 1016341 LEVER TRANSMISSION SHIFTER 1 7 1017082 SCREW HEX WASHER HEAD 10 32 X 3 4 1 8 8717 NUT NYLON LOCK TA DB ocur eut DERE ertet 1 9 1017231 KEY WOODRUFF 5 aa te da 1 10 101834801 ARM GOVERNOR LEVER it ie en ee rct 1 11 101886101 SCREW SQUARE HEAD 1 4 20 1 1 12 1014007 WASHER TYPE 1 4 ocaso iii tardaba ici ueni ER 1 13 8233 NYLON LOCK 1 4 20 oec xem 1 101833601 UNITIZED TRANSAXLE INCLUDES ITEMS 14 90 1 14 101890201 SHAFT SHIFTER inherentes RED RERO vede 1 15 101927301 RING SNAP gu teet teet Heunec 1 16 101892901 WASHERS E EAT see tit plici dt at e m e t fete 1 17 101927201 SEAL OIL ect d b e det ta t un anne 1 18 101890101 LEVER SHIFTER u uy eet t Reels tel E a eas 1 19 1012752 ROLE RI LES RUNI 1 20 101928601 COTTER xai EROR BEIC 1 21 1016513 WASHER FEAT ES 1 22 101927101 SEALFOIL RP EE a i eae 1 23 101893801 WASHER ue ede a n a lau 1 24 101891301 S Zula EEO na 1 25 101890601 GEAR GASE RIGEIN s sns n e A Re 1 26 101890501 GEAR CASE LEFT 4 inii deter Reken 1 27 101926901 BOLT FLANGED M8 x 1 25 x 40MM 15 28 1012896 DOWEL 23 2 22 25 eno POUR 2 29
42. 0 BEARING DIFFERENTIAL i iiie eU per petet 2 14 101895601 ASSEMBLY AXLE TUBE PASSENGER esee 1 15 1013794 SEAL OIL AXLE SHART c irre 2 16 7335 BEARING INPUT GEAR chen rtt ble nq 3 17 101923701 SHAFT INPUT e d a t oat tte 1 18 7336 BEARING INTERMEDIATE GEAR 1 19 101906901 ASSEMBLY INTERMEDIATE 1 20 101895401 GEAR CASE DRIVER SIDE edet e ig RP les 1 21 101972201 PLUG FILL u cal a be ie 1 22 101972101 PEUG MAGNETIC tee eI Ep ERU mI 1 23 101923201 GASKET PLUG iii A ette e 2 24 101897001 BOLT M83e1 25 X 60MM 1 e eta et Hed 11 25 101897601 PIN DOWEL LS u SR et Te Aet et 2 26 101923601 HOUSING DIFFERENTIAL ivi dette i 1 27 101923901 GEAR DIFFERENTIAL 3 ied oe ERE E 2 28 101903601 PLATE THRUST IDLER GEAR iri tede HR sonne 2 29 101923001 GEAR DIFFERENTIAL IDLER aie 2 30 101903701 PLATE THRUST autocar 2 31 101922101 DIFFEREN TIAL s ut tette ea te een 1 32 101906201 GEAR OUTPUT a NO eh 1 33 101897401 BOLT M10 1 5 3625 MM csi cite diet teta eti te de de bec ts 4 34 101972401 PIN DOWEL 25 ett tos ERE ER das E etude 1 35 101895701 ASSEMBLY AXLE TUBE DRIVER sese 1 36 101928701 GASKET LIQUID 8 8 OZ 250 GRAM A R 37 451 WASHER LOCK MA icono D eee e tei qi e citet tenete 3 38 1014201 BOLT HEX HEAD 1 4 20 2 1 4 i005 dmn e meae ias 3 N
43. 1 2 3 4 1 1242 NUT HEX 5 16 Teen 1 1 2 101865301 SPACER EQUALIZER b detecte toe tse 2 2 3 1017211 KIT EQUALIZER AND PIVOT LIMITER INCLUDES ITEM 4 1 1 4 N A PIN EQUALIZER PIVOT a 1 1 5 7473 NUT NYLON LOCK 5 16 A 5 5 6 1011403 KIT BRAKE CABLE INCLUDES ITEMS 7 9 e 2 2 7 1011779 2 2 8 1035 PIN COTTER 3 32 2 2 9 1010829 INOUE BIB Serene sami 2 2 10 101954001 KIT BRAKE PEDAL INCLUDES ITEMS 11 16 19 24 AND 32 1 1 11 1013531 SPRING BRAKE RETURN sen ne ee ei 1 1 12 7716 SCREW SLOTTED HEX WASHER HEAD 10 16 x 1 2 4 4 13 1013869 PAD BRAKE PEDALA ein dd na na ca e 1 1 14 101953101 a eis es Feel 1 1 15 101953001 BOLT HEX HEAD SHOULDER 3 8 1 1 16 7473 NUT NYLON LOCK 5 16 18 tte 1 1 101187702 KIT PARK BRAKE LATCH INCLUDES ITEMS 17 21 AND 24 ON PAGE 5 6 1 1 17 N A ROD AND PAWL ct on 1 1 18 1017029 PIN COTTER 7 64 x 1 2 teet 1 1 19 1010877 eae tee iE 1 1 20 1010805 SLEEVE PARK BRAKE ROD S e an 1 1 21 1010932 JOINT BALL 1 1 22 1010933 SPRING PARK BRAKE TORSION ao e nn 1 1 23 1010927
44. 1016263 COVER STEERING COLUMN esse 1 1 25 1016156 WHEEL STEERING ee meer 1 1 26 1017273 NUT NYLON LOCK 5 8 18 me 1 1 27 1016219 ASSEMBLY SCORECARD PLATE INCLUDES ITEMS 28 21 nn 1 1 28 1012565 SCREW ROUND HEAD 12 14 X1 adas 2 2 29 1012566 SPRING TAPERED COMPRESSION ne nnnnnnnnnnnnn 2 2 30 1016214 GRIP PENCIL chee A A 2 2 31 1016154 CLIP SCORE CARD tice tette tees etae 1 1 1999 DS Golf Car Illustrated Parts List Page 6 3 6 ML f vr q ES Fan er O 1 6 4 1999 DS Golf Car Illustrated Parts List STEERING GEAR ASSEMBLY PARTNO DESCRIPTION CAS EL ES 1 2 3 4 101878302 ASSEMBLY STEERING GEAR BOX INCLUDES ITEMS 1 20 1 1 1 1013035 SEAL DUST PASSENGER SIDE sss 1 1 2 8990 A 2 2 3 101880201 ASSEMBLY INNER BALL JOINT a east 1 1 4 101880301 WASHER TAB e A 2 2 5 N A BOX STEERING GEAR e ano 1 1 6 N A BEARING LOWER PINION esse see o ae tU td 1 1 7 N A PINION STEERING 1 1 8 101879401 BEARING UPPER PINION sun ee ee 1 1 9 101879901 RINGSESTVPE STOP tan ses chon eae al As 1 1 10 1013051 ee 1 1 11 1013052 SEAL DUST STEERING PINION rt e 1 1 12 101879701 GUIDE STEERING RACK sss 1 1 13 101879801 IS IR
45. 101646201 CHARGER ACCU POWER EXPORT 100 36 50 HZ MODEL NUMBER 14900 INCLUDES ITEMS 1 14 108 IN DC CORD 108 IN CORD face ten gar s 1 1 101590703 ASSEMBLY CASE INCLUDES FASTENERS 1 2 7577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 sss 10 3 1016336 ASSEMBLY TRANSFORMER 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE nnn 1 6 1015911 RELAY S6 VDOC due MEMO CT 1 7 1015939 o e ey ME ae 1 8 101643301 CORDSET DC 108 INCHES LONG 12 AWG STANDARD 1 8 101643302 CORDSET DC 146 INCHES LONG 10 AWG 1 8 101643303 CORDSET DC 242 INCHES LONG 10 AWG 1 9 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG DC CORD 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG CORD 1 11 1015917 BUSHING STRAIN RELIEF AC CORD 1 12 1016282 CORDSET 108 INCHES LONG o nee 1 13 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDWARE 1 14 1015913 ASSEMBLY CONTROL CABLE 5 so cete eed oett puto Bi td 1 1999 DS Golf Car Illustrated Parts List Page 14 7 14
46. 17947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 1 4 N A BUSHING INSULATOR 2 5 eet gales ea lei see 2 5 N A WASHER FEAT 5 16 083 8 aaa pia 4 6 N A 5 16 Tuer 4 7 N A BUSHING INSULATOR e eee 2 8 1017961 SCREW GEAMP tea ete UG RUE eit 4 9 1017953 SCREW BEARING RETAINER 2 10 1017951 SHIELD au ee 1 11 1017949 SCREW BRUSH HOLDER e etes o RR diede 2 12 1017948 RIGGING BRUSH deis den E EDU das 1 13 1017946 PACKAGE BRUSH 2 PIECES eee e 1 14 1011411 PACKAGE BRUSH SPRING 4 PIECES 1 15 1011290 BEARING BALL oh ate ha terrre 1 16 1017950 RETAINER BEARING uid sie 1 17 ARMATURE een a 1 18 101789101 RING GUIDE te iem ete d tee dee o Pep ets 1 19 101813202 ADHESIVE GUIDE RING 3 esent A R 20 101822801 RING INTERNAL RETAINING 1 21 1014201 BOLT HEX HEAD 1 4 20 x 2 14 2 22 22 Lernen 3 22 451 WASHER LOCK EUR RE UR s euet 3 23 1010934 BOLT HEX HEAD 5 16 18 X 1 Ea eU E RER 1 24 7174 WASHER LOCK Divina e et en Pu eie d ac t 1 1999 DS Golf Car Illustrated Parts List Page 15 5 15 6 1999 DS Golf Car Illustrated Parts List MOTOR POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 101854601 ASSEMBLY
47. 201 PLATE COMPONENT MOUNTING 1 2 1014288 SCREW THREAD FORMING 5 16 18 x 3 4 2 3 7893 HEX HETO 92Uu u en t eene a an der ete es 2 4 1014948 ASSEMBLY DIODE ibas 1 5 1242 5 16 AS ne te ede esee eres ederent 5 6 7174 WASHER EOCK 5 16 een ie meer 5 7 101902601 BOOT WIRE men e cUm ttt p pe dieat 1 8 1014947 ASSEMBLY RESISTOR vuitton uen 1 9 101908701 SOEENOID 48 VOLT 2 A ege E eet 1 10 1012285 SCREW THREAD ROLLING 1 4 20 x 5 8 8 11 101840201 CONTROLLER 48 VOLT 205 1 12 1241 WASHER FELAT SILO 6 13 7173 BOLT HEX HEAD 5 16 18 X 3 4 cial UR eme 2 14 1218 BOLT HEX HEAD 5 16 TEX 1 1 4 isses 1 15 101909901 COMPUTER ONBOARD INCLUDES ITEMS 16 17 AND 18 1 16 101894901 FUSE ASSEMBLY 3 8 AMD teet he edu tol ttt t qe ores 2 17 101827801 KIT WIRE AND TERMINAL 6 1 18 101942301 KIT 3 PIN RECEPTACLE faints wien la tbe eit necs 1 19 101910401 SCREW THREAD FORMING 5 16 18 1 1 4 2 1999 DS Golf Car Illustrated Parts List Page 13 21 1999 DS Golf Car Illustrated Parts List Page 13 22 MULTI STEP POTENTIOMETER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS ITEM PART NO DESCRIPTION 1 2 3 4 101932003 ASSEMBLY WIPER SWITCH INCLUDES ITEMS 1 36
48. 25 1014019 SCREW SELF TAPPING 4 40 3 8 1 26 1013887 ARM SPEED SWITCH Rt ee ean ci ann 1 27 1013860 ASSEMBLY SWITCH BRUSH epe URGE 1 28 1013461 SCREW HEX HEAD HI LO 10 16 x 1 2 2 29 1014189 SCREW HEX HEAD CAP 14 20 X2 1 30 1014253 NUT BRASS HEX JAM 1 4 20 tee Re 3 31 8990 WRAP c een en in dahin 1 32 7473 NUT NYEON LOCK 5 16 18 ix RS er dee 1 33 1012353 STUD SHORT W4 28 itor Ria 1 34 1014003 CRANK BELL nen re A RaSh 1 35 8449 NUT DIMPLED LOCK 1 4 28 neto en eee ee nn 1 36 101610901 DECAL WIPER SWITCH WARNING 1 37 1014109 BOLT GARRIAGE 10 24 x Unica it 2 38 101949201 SHIM WIPER SWITCH ntt tere tc cp aes 1 39 1016175 WASHER LOCK 102 ete pe b E dace ai 2 40 1017 NUTS HEX 10 24 icit ene etie dtr eet e de 2 1999 DS Golf Car Illustrated Parts List Page 13 23 13 TOW RUN KEY 5 7 TWOPIN x CONNECTOR ae No FORWARD REVERSE SWITCH MULTI STEP POTENTIOMETER 5 5 5 m FUSE AND RECEPTACLE we 9 gt TYPICAL n o 5 PLACES SEQ 5 Rees lt m o gt N N A 9 a SY o 99 O 5 BLUE WIRE PIN 4 WHITE WIRE PIN 3 GREEN WHITE WIRE PIN 6 YELLOW WIRE 2 ORA
49. 3 1016536 TUBE DIE FILLER FE 290 stas 1 14 1016531 DIPSTIOK ou sse A RR ee er 1 15 A rear ale 1 16 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND 1 17 1015969 SCREW PAN HEAD M6 x 1 x 14MM 3 18 1018649 SHROUD EAN saan est 1 1999 DS Golf Car Illustrated Parts List Page 8 3 P Q LU gt 2 OQ D AI Koa Page 8 4 1999 DS Golf Car Illustrated Parts List lt Spe i x 1 52 TYPICAL 2 PLACES TYPICAL 3 290 ENGINE IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 101915701 1 2 101915801 FANZFELYWHEEE GRAY oo ESSERI eso Nisus 1 3 1017448 SCREW FLANGED HEX HEAD M6 x 1 10 3 4 1016548 WASHER FLAT 16MM accion ed pal ini dede denn 1 5 1016505 NUT HEX Milos 1 6 1017455 PLATE FLYWHEEL FAN e tera tiet tr eet e avena 1 7 1016562 KEY entia cai t bis cete eme reet 1 8 1016455 BOLT FLANGED M5 x 8 25 2 9 101909201 COIL IGNITION WITH INTERNAL IGNITER ens 1 10 1016578 GROMMET netten b mk ati ehe A 1 11 1016588 TUBE 7MM x 70MM suasana BER eade aaa 1 12 1016493 ASSEMBLY PLUG CAP teen 1 13 1016111 SPARK PLUG OHWV E T 1 14 1016456 BOLT FLANGED M6 1 x 12MM 2 15 1012981 CLAMPS Ea aa 1 16 1016579 MOUNT RPMLIMETER easton Saate egt gr 1 17 1016586 DAMPER RPM LIMITE
50. 35NVHO FUSE AND RECEPTACLE ALIHM TYPICAL BATTERY 5 PLACES THREE PIN CONNECTOR ONBOARD COMPUTER Page 13 14 1999 DS Golf Car Illustrated Parts List WIRING POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 101911001 WIRE HARNESS INCLUDES ITEMS 1 20 1 1 N A WIRE ASSEMBLY 18 1 2 101932701 KIT 6 PIN PEUG ASSEMPBLY 5 erdt ta eco oo eet es 1 3 N A WIRE ASSEMBLY 18 BLUE 2 nissan deine 1 4 N A WIRE ASSEMBLY 18 PURPLE pepe te ade eee 1 5 WIRE ASSEMBLY 18 YELLOW 2 222222202 ta terea deine 1 6 N A WIRE ASSEMBLY 18 GREEN WHITE a 1 7 101883002 WIRE ASSEMBLY 18 BLACK INCLUDES RESISTOR AND 18 WHITE WIRE 1 8 N A WIRE ASSEMBLY 418 GREEN eret teet cade i Rae et 1 9 N A WIRE ASSEMBLY 18 WHITE BLACK 1 10 101901401 WIRE ASSEMBLY 46 BLUE REINO Ede ect 1 11 101901201 WIRE ASSEMBLY 6 ORANGE 1 12 101901501 WIRE ASSEMBLY 6 WHITE au retten iere 1 13 WIRE ASSEMBLY 18 RED WHITE 1 14 101901301 WIRE ASSEMBLY 6 BLUE tack 1 15 WIRE ASSEMBLY 418 GREEN m re kanispa a n tc ettet 1 16 N A WIRE ASSEMBDLY 18 nt cet ete eet ge 1 17 N A WIRE ASSEMBLY 2 titer cote d n ftdt 1 18 N A WIRE ASSEMBLY 18 BED ar te
51. 8 9 290 ENGINE CRANKCASE CAMSHAFT AND SENSOR 8 11 1999 DS Golf Car Illustrated Parts List 5 290 ENGINE CRANKCASE AND CRANKSHAFT 8 13 ENGINE MOUNTING O ar Ben 8 15 FUEL INTAKE AND GOVERNOR SYSTEMS SECTION II S Besseren 9 3 CARBURETO RAS SEMEN 9 5 CARBURETOR INSTALLATION a eines 9 7 GOVERNOR AND ACCELERATOR CABLES usando aiii 9 9 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY 9 11 EXHAUST SYSTEM SECTION EXHAUST SYSTEM ege ESA SERE AERA ee 10 3 TORQUE CONVERTER SECTION DRIVE GLUON I SM T DE E 11 3 DRIVEN CL UCI eek 11 5 UNITIZED TRANSAXLE GASOLINE VEHICLE SECTION UNITIZED TRANSAXLE GASOLINE VEHICLE GEAR CASES AND BRACKETS 12 3 UNITIZED TRANSAXLE GASOLINE VEHICLE TRANSMISSION AND GEAR REDUCTION 12 5 UNITIZED TRANSAXLE GASOLINE VEHICLE DIFFERENTIAL AND AXLES 12 7 ELECTRICAL SYSTEM ELECTRIC VEHICLE SECTION ELECTRICAL COMPONENTS FRONT BODY ELECTRIC VEHICLE 13 3 WIRING V GLIDE 36 VOLT VEHICLE 13 5 FORWARD REVERSE SWITCH V GLIDE 36 VOLT VEHICLE 13 7 WIPER SWITCH V GLIDE 36 VOLT VEHICLE 13 9 RESISTOR AND BOARD ASSEMBLY V GLIDE 36 VOLT VEHICLE asas 13 11 BATTERIES CHARGER RECEPTACLE SOLENOID V GLIDE 36 VOLT VEHICLE 13 13 WIRING POWERDRIVE SYSTEM 48 VEHICL
52. 875401 SCREW POLE PIECE SET OFA 2222 cett ttt nn 1 16 101875501 ASSEMBLY FIELD ict dh cie fe n ce tret 1 17 101875601 SET TERMINAL INSULATOR ico rtc ae en 2 18 101877601 PACKAGE TERMINAL HARDWARE F1 AND F2 sese 2 19 101875701 SET DF TERMINAL 5 1 20 101877701 PACKAGE TERMINAL HARDWARE DF 1 21 101301102 HOLDER BRUSH INCLUDES ITEMS 22 25 1 22 101878101 SPRING pe UR cent 4 23 101869302 PACKAGE BRUSH INCLUDES 4 BRUSHES 4 SCREWS 4 WASHERS 1 24 101876202 ASSEMBLY BRUSH CONNECTOR 2 25 101875802 5 2 aa 1 26 101876001 PACKAGE TERMINAL HARDWARE 1 AND A2 2020 011 2 27 101876301 COVER BRUSH INSPECTION PORT SET OF 4 INCLUDES ITEM 28 1 28 1017653 COVER BRUSH INSPECTION PORT WITH DRAIN 1 29 101876402 END BELL COMM UTATOR eu ede DIM 1 30 101879001 BOLT CLAMB M6 x 1X 180MM tetti ees 2 31 1014289 PULLEY SILVER COLOR rare ass d tet ep te t aite fires 1 1999 DS Golf Car Illustrated Parts List 7 11 22 2 PLACES Z lt lt NS VIEWED FROM A1 TERMINAL A DRIVER SIDE LD C 2 OF VEHICLE p a VIP eck 2 A N 2 TERMINAL cay A2 TERMINAL z TYPICAL AS VIEWED FROM PASSENGER SIDE OF VEHICLE 7 12 1999 DS Golf Car Illustrated
53. AL 2 2 Ee a e 2 1999 DS Golf Car Illustrated Parts List Page 12 7 ELECTRICAL SYSTEM ELECTRIC VEHICLE TYPICAL DRIVER SIDE OF VEHICLE BODY REMOVED POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS VEHICLES V GLIDE 36 VOLT VEHICLE Page 13 2 1999 DS Golf Car Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 2 AND 3 1 2 1016849 SCREW PAN HEAD HI LO 4 24 x 5 16 2 3 1016851 BUZZER REVERSE Lienen 1 4 101830601 ASSEMBLY SCREW AND 2 5 101826201 SWITCH ua edi ae neun 1 6 101851101 WASHER peek ens ea a eR D de ipee s 1 7 101830701 ette ei een 1 8 101834502 GAP KEY SWITCH ate cmd Bs Rt aret 1 9 1012505 KEY PAIBY usa eee tercie ei ep ees 1 10 101802601 PLUG HOLE V GLIDE 36 VOLT VEHICLE ONLY 1 11 101935501 LIGHT BATTERY WARNING AMBER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 2 htec erp tumet tti e ati 1 12 8990 THES WIRE oras 2 1999 DS Golf Car Illustrated Parts List Page 13 3 REVERSE BUZZER FUSE AND RECEPTACLE RESISTOR TYPICAL 5 PLACES Page 13 4 1999 DS Golf Car Illustrated Parts List WIRING V GLIDE 36 VOLT VEHICLE
54. AND 45 35MM DIAMETER 1 51 101641101 VALVE SPRING COMPRESSOR 1 52 1011480 VOLT OHM METER A Meester 1 1 53 101611002 TUNE UP KIT FE 290 INCLUDES AIR FILTER SPARK PLUG OIL FILTER FUEL FILTERS NOT SHOWN cnc so uite 1 PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION 1999 DS Golf Car Illustrated Parts List Page 1 5 1 BODY AND TRIM _ N 1 0 V 1999 DS Golf Car Illustrated Parts List Page 2 2 BODY TRIM PARTNO DESCRIPTION 1 1013344 COMPONENT LEFT DASH BLACK 1 1 2 101660404 PANEL CENTER DASH BLA oa 1 1 3 101802601 PLUG HOLE V GLIDE 36 VOLT VEHICLE ONLY 1 4 1013343 COMPONENT RIGHT DASH BLACK nnen 1 1 5 1015032 MAT FLOOR A ae 1 1 6 1014645 KIT SNAP WASHER BLACK INCLUDES ITEMS 7 10 nn 2 2 7 N A NUT SPEED uu Sick a Dd en 1 1 8 N A WASHER RASA 1 1 9 N A SCREW 10 SHEET METAL rar a rue decias 1 1 10 N A COVER SCREW HEAD ce 1 1 11 AR lee ee 3 3 12 101708301 KIT DRINK HOLDER INCLUDES ITEMS 13 AND 14 nn 2 2 13 7847 BOLT HEX HEAD A mas un moni 2 2 14 1016952 a LO da e 2 2 15 101768202 BAGWELL PROTECTOR INCLUDES ITEM
55. ARNESS citaciones HOD DU videi 3 1999 DS Golf Car Illustrated Parts List Page 7 9 4 PLACES TYPICAL A lt TYPICAL 2 PLACES AT F1 AND F2 TERMINALS 5 TYPICAL 3 PLACES TYPICAL TYPICAL 4 PLACES 2 PLACES TYPICAL TYPICAL 3 PLACES TYPICAL 2 PLACES 1999 DS Golf Car Illustrated Parts List Page 7 10 STARTER GENERATOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 101833701 STARTER GENERATOR CLOCKWISE ROTATION INCLUDES ITEMS 1 30 1 1 101875201 HOUSING FIELD ee a aa m d i es 1 2 101875101 ASSEMBLY ARMATURE INCLUDES ITEMS 3 4 AND 5 1 3 101875001 RETAINER BEARING sasan 1 4 1013001 BALL BEARING OUTPUT SHAFT 1 5 1013005 COMMUTATOR BALL BEARING 1 6 101939901 SPACER 5 16 t ete ee let t aate e tr ae tees 1 7 1013003 KEY WOODRUFF Ema a t e aha 1 8 101876501 KIT PULLEY NUT AND SCREW INCLUDES ITEMS 9 12 1 9 N A WASHER LOCK MIS x ettet een eed eed 1 10 N A NUT HEXMTA INSB ncn i 1 11 N A SCREW CROSS RECESSED M5 x 8 x 18 3 12 101896501 SCREW CROSS RECESSED M5 x 8 x 16MM WITH LOCK WASHER 2 13 101874901 END BELL OUTPUT SHAFT dee eite ROBUR pastes 1 14 101875301 SET POLET SET OF 4 u ee ROC DR ERE MERE 1 15 101
56. CAS MEC 1 2 3 4 1 8251 SCREW PHILLIPS HEAD 1 4 20 X 10 2 101904101 PLATE BODY KICK een se A 1 3 1016952 U NUT 1 4 20 ee a oh ota 2 4 1012412 PLATE BODY HINGE cn cos an a ato Ra 2 5 332 WASHER FLAT TA sete een 8 6 8233 NUT NYLON LOCK 1 4 20 oh cia 10 7 1013032 DOOR ACCESS BLACK di 1 7 1013140 DOOR ACTES ea sad 1 8 1015525 NUT BLIND A O 2 9 101692601 BODY BEIGE ne e ean a ed ete te 1 9 101692602 BODY WHITE 1 9 101692604 BODY GRAY 1 9 101692610 BODY DARK GREEN ong 1 9 101692612 BODY CLASSIC BLUE 1 9 101692613 BODY BURGUNDY cede es ion otv 1 9 101696208 BODY WITH TAILLIGHT OPENING BEIGE 1 9 101696209 BODY WITH TAILLIGHT OPENING WHITE 1 9 101696211 BODY WITH TAILLIGHT OPENING GRAY 1 9 101696216 BODY WITH TAILLIGHT OPENING DARK GREEN s 1 9 101696220 BODY WITH TAILLIGHT OPENING CLASSIC BLUE 1 9 101696221 BODY WITH TAILLIGHT OPENING BURGUNDY 1 10 1017141 SUPPORT FRONT BODY a en nn at 1 11 1017748 CDP BODY KEEPER uu essen a een esse 2 12 1012047 SCREW SELF TAPPING 8 E 2 13 304 SCREW HEX HEAD CA
57. DECAL DRIVER PASSENGER WARNING 1 2 101825101 DECAL KEY sense 1 101621601 DECAL OPERATING INSTRUCTIONS 1 4 101547601 DECAL GASOLINE DANGER een 1 5 101960501 DECAL MOVING PARTS AND HOT MANIFOLD WARNING 2 6 101915201 DECAL FRAME GROUND AND GOVERNOR WARNING 1 7 101952401 DECAL INGERSOLL RAND GOLD 2 1999 DS Golf Car Illustrated Parts List Page 4 3 DRIVER PASSENGER WARNING DECAL KEY SWITCH OPERATING INSTRUCTIONS A WARNING OPERATING INSTRUCTIONS DECAL BATTERY DANGER DECAL ON BODY UNDER SEAT DANGER POISON FLUSH EYES SULFURIC IMMEDIATELY ACID WITH WATER ww NO SPARKS i VT CAN CAUSE T expose EYES FLAMES gui BLINDNESS OR 1 GASES can cause d SMOKING SEVERE BURNS PR HELP BUNONESSORINIURY KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND LEVEL A WARNING ANDAS RESISTOR WARNING DECAL ON FRAME UNDER SEAT ON V GLIDE 36 VOLT VEHICLE ON MOUNTING PLATE UNDER ACCESS PANEL ON POWERDRIVE PLUS VEHICLE INGERSOLL RAND DECAL INGERSOLL RAND TOW SWITCH WARNING DECAL ON TOW SWITCH BRACKET UNDER SEAT A WARNING RUN PLACE TOW SWITCH IN TOW POSITION BEFORE FAILURE TO DO SO COULD RESULT IN DAMAGE NOT
58. DRIVE cet bete ana ec e sene d cates andes a 1 19 101916701 BELT STARTER GENERATOR eese C DR RR nee 1 20 101916501 SCREW HEX HEAD CAP 3 8 24 x 5 1 2 LEFT HAND THREADS 1 21 1017328 WASHER 1 1999 DS Golf Car Illustrated Parts List Page 11 3 DRIVEN CLUTCH ITEM PART NO DESCRIPTION 1 2 3 4 1 101834001 ASSEMBLY DRIVEN CLUTCH INCLUDES ITEMS 2 8 1 2 1014080 RING RETAINING a ada adas 1 3 1014078 REV circa ira 1 4 1017686 ereignete ease ea 1 5 101836201 SPRING GREEN niece e eque etiam pit 1 6 1014454 KIT BUTTON INCLUDES SCREWS AND 8 1 7 1014072 ASSEMBLY MOVEABLE FACE WITH BUSHING 1 8 1014070 ASSEMBLY FIXED FAG Ennai Aadi a RU t abe rut 1 9 101833401 KEY SQUARE TRANSMISSION 1 10 1016203 BELT DRIVE RENAL Rela tede t m 1 11 7173 SCREW HEX HEAD CAP 5 16 18 3 4 1 12 1017327 WASHER MOUNTING YELLOW 1 1999 DS Golf Car Illustrated Parts List Page 11 5 UNITIZED TRANSAXLE GASOLINE VEHICLE 12 2 1999 DS Golf Car Illustrated Parts List UNITIZED TRANSAXLE GASOLINE VEHICLE GEAR CASES AND BRACKETS ITEM PART NO DESCRIPTION 1 2 3 4 1 101922601 BRACKET TRANSMISSION CABLE SUPPORT 1 2 1012285 SCREW THREAD ROLLING 1 4 2
59. E 13 15 FORWARD REVERSE SWITCH POWERDRIVE SYSTEM 48 VEHICLE 13 17 BATTERIES CHARGER RECEPTACLE POWERDRIVE SYSTEM 48 VEHICLE nen 13 19 COMPUTER CONTROLLER AND SOLENOID POWERDRIVE SYSTEM 48 VEHICLE 13 21 MULTI STEP POTENTIOMETER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 13 23 WIRING POWERDRIVE PLUS VEHICLE u he en au 13 25 FORWARD REVERSE SWITCH TOW RUN SWITCH POWERDRIVE PLUS VEHICLE 13 27 BATTERIES CHARGER RECEPTACLE POWERDRIVE PLUS VEHICLE 13 29 SOLENOIDS ENERGY DISPLACEMENT MODULE POWERDRIVE PLUS VEHICLE 13 31 CONTROLLER ONBOARD COMPUTER POWERDRIVE PLUS VEHICLE 13 33 BATTERY CHARGER SECTION ACCU POWER CHARGER DOMESTIC V GLIDE 36 VOLT VEHICLE 14 3 ACCU POWER CHARGER EXPORT 230 VOLT V GLIDE 36 VOLT VEHICLE 14 5 ACCU POWER CHARGER EXPORT 100 VOLT V GLIDE 36 VOLT VEHICLE een 14 7 POWERDRIVE CHARGER DOMESTIC POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 14 9 POWERDRIVE CHARGER EXPORT POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 14 11 POWERDRIVE CHARGER EUROPEAN POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 14 13 1999 DS Golf Car Illustrated Parts List 11 5 ELECTRIC MOTOR SECTION MOTOR V GLIDE 36 VOLT VEHICLE 15 3
60. ED 144 WIRE DIAMETER 3 COIL 1 10 1014014 COIL RESISTOR 2ND SPEED 128 WIRE DIAMETER 4 COIL 1 11 1014729 COIL RESISTOR 1ST SPEED 128 WIRE DIAMETER 6 COIL 1 12 1012285 SCREW THREAD ROLLING 1 4 20 x 5 8 4 13 1013971 SHIELD RESISTOR iin iine eden e Ru 1 1999 DS Golf Car Illustrated Parts List Page 13 11 amp gt TYPICAL BODY 2 PLACES N TYPICAL 2 PLACES TYPICAL N 4 PLACES TYPICAL 3 PLACES TYPICAL oF 6 PLACES 2 TYPICAL T Rs d TYPICAL ON 12 PLACES 5 TYPICAL 2 e 4H 2 ASE lt 6 PLACES Page 13 12 1999 DS Golf Car Illustrated Parts List BATTERIES CHARGER RECEPTACLE SOLENOID V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1 1015072 NUT NYLON LOCK STAINLESS STEEL 5 6 18 6 2 1011578 WASHER FLAT TYPE B WIDE SLOSS hain dias 6 3 1010908 HOLD DOWN BATTERY tete e do t tes 3 4 1013683 J BOLT aaa Oak Sore aA a at A 6 5 101661601 BATTERY 6 VOLT oeste aliada 6 5 101661602 BATTERY 6 VOLT DRY ie he a quee ees 6 6 1010958 WIRE ASSEMBLY 46 BLACK 5 7 101831401 GAP 6 VOLT BATTERY 4 eid eit BER ree 6 8 1014304 NUT HEX STAINLESS STEEL SOTO 12 9 1012022 CLAMP CABLE A a a et 2 10 1606 RIVET POB 3 1635 8 Tama IRR atem 2 11 101975901 SOLENOIB 36 VOLT
61. EMS 10 11 AND ONE EACH OF ITEM 12 1 10 1016533 GEAR HELIGAL erstens 1 11 1016532 GEAR SPURS id 1 12 1016516 ASSEMBLY CONNECTING ROD INCLUDES ONE EACH OF ITEM 13 2 13 1016580 BEARING PLAIN 22 2 RER a ets 2 14 1016562 KEY a an etu M arn ee 1 15 101655001 SHIM CRANKSHAFT 1 13MM THICK A R 15 101655002 SHIM CRANKSHAFT 118 A R 15 101655003 SHIM CRANKSHAFT 1 23 THICK enne ens A R 15 101655004 SHIM CRANKSHAFT 1 28MM THICK cece n A R 15 101655005 SHIM CRANKSHAFT 1 33MM THICK A R 15 101655006 SHIM CRANKSHAFT 1 38 THICK A R 15 101655007 SHIM CRANKSHAFT 1 43MM THICK A R 15 101655008 SHIM CRANKSHAFT 1 48MM THICK 15 101655009 SHIM CRANKSHAFT 1 53MM THICK A R 16 1016559 SPACE inicio iii ld e ied 1 17 1016541 BOLT STUD M6 x 1x 22MM mtem een ea 4 18 1016547 NUT FLANGED MO X T an ERREUR Cs 4 19 1016470 SHAFT GUIDE 1 20 1016571 O RING 222 CER tu ie detta 1 21 1016469 WEIGHT GOUNTERBALANGE a BAe Re t 1 1999 DS Golf Car Illustrated Parts List Page 8 13 lt i P TYPICAL we 4 PLACES TYPICAL 2 PLACES P di TYPICAL
62. G COLUMN PARTNO DESCRIPTION 1 2 3 4 1 1013861 JOINT COMPOUND STEERING INCLUDES ITEMS 2 AND 3 1 1 2 1017226 SCREW HEX HEAD CAP M8 x 1 25 x 30MM ie 3 3 3 7174 WASHER LOCK 5 16 sss 3 3 4 101984801 KIT STEERING COLUMN MOUNTING 1 1 5 1016663 SCREW PHILLIPS TYPE A 12 11 x 5 8 e 2 2 6 1016269 SCREW WASHER HEAD THREAD FORMING 5 16 18 X 2 2 2 7 334 WASHER FLAT 3 8 etr 4 4 8 1016183 SCREW HEX HEAD CAP 3 8 16X7 2 2 9 8754 NUT NYLON LOCK 3 8 16 sn een nee 2 2 10 1014288 SCREW HEX WASHER HEAD THREAD FORMING 5 16 18 x 3 4 1 1 11 1011697 WASHER FLAT SE ates wl en e puente een ana 1 1 12 1012499 BOOT STEERING CN e 1 1 13 1016181 ASSEMBLY STEERING COLUMN INCLUDES ITEMS 14 23 nn 1 1 14 1012605 RING RETAINING pd 1 1 15 1012604 WMA e S 1 1 16 1014217 SPRING COMPRESSION 1 1 17 1014125 WEDGE ee 2 2 18 1014213 ASSEMBLY BEARING 1 2 tt 2 2 19 1014126 SEAT BEARING 2 2 20 1015545 SHAFT STEERING COLUMN te 1 1 21 1016622 COLUMN ALUMINUM STEERING nun 1 1 22 1014214 PING RETAINING u ta ee een ee uu EE 1 1 23 1014211 CER BEARINGS iM 1 1 24
63. G COMPRESSOR KIT 1 32 1016415 PISTON RING PLIERS es 1 33 1012549 RETAINING RING PLIERS 45 EXTERNAL 1 1 34 1012560 RETAINING RING PLIERS 90 INTERNAL 1 1 35 101823101 SAFETY FIRST CARD 50 PER PACK t 1 1 36 1019508 SEAL BULLER a ced ct nce A 1 1 37 1014264 STEERING COLUMN BEARING PRESS TOOL 1 1 38 1014259 STEERING COLUMN RETAINING RING TOOL 1 1 39 1016112 TACHOMETER star min Aa Men nn 1 40 101997201 PAINT TOUCH UP BEIGE as 1 1 40 101997202 PAINT TOUCH UP WHITE e 1 1 40 101997204 PAINT TOUCH UP GRAY 1 1 40 101997209 PAINT TOUCH UP DARK GREEN 1 1 40 101997211 PAINT TOUCH UP CLASSIC BLUE 1 1 40 101997212 PAINT TOUCH UP BURGUNDY a 1 1 41 1014115 TRANSMISSION TOOL KIT ns eu 1 42 1014161 TRANSAXLE PINION SEAL TOOL unse asus 1 1 43 1014162 TRANSAXLE AXLE SEAL TOOL case 1 1 44 1016413 VALVE CLEARANCE ADJUSTER SCREW HOLDER 1 45 101641201 VALVE GUIDE REAMER INCLUDES ITEM 46 1 46 101641202 ARBOR GU ope Me LR rE a maan UM Da UM a 1 47 1016551 VALVE SEAT CUTTER T WRENCH ara saure 1 48 1016552 VALVE SEAT CUTTER GUIDE free 1 49 1016553 VALVE SEAT CUTTER 45 32MM DIAMETER 1 50 1016554 VALVE SEAT CUTTER 32
64. HITE edet ae 1 13 101902901 WIRE ASSEMBLY 6 GREEN eet ipei iei etta nem 1 14 101920001 WIRE ASSEMBLY 6 YELLOW 1 15 1014856 WIRE ASSEMBLY 6 WHITE tenete cocaina 1 1999 DS Golf Car Illustrated Parts List Page 13 25 TYPICAL REFERENCE DECALS 3 PLACES SECTION 4 1999 DS Golf Car Illustrated Parts List Page 13 26 FORWARD REVERSE SWITCH TOW RUN SWITCH POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 101856001 SWITCH FORWARD REVERSE 1 2 101855001 CASE FORWARD REVERSE SWITCH 1 3 101856101 SCREW HIELO HEAD 1 4 45 2 en tfe ede pibe n geht 3 4 8248 SCREW TRUSS PHILLIPS MACHINE 1 4 20 x 3 4 2 5 101922501 BRACKET TOW SWITCH titm t eerie ini 1 6 101908401 BOOT TOW SWITCH WITH 1 7 332 WASHER ELAT 1 4 tee dete ee e a a Pme 2 8 8233 NYLON LOCK 1 4220 casi Reuter et 2 9 101908101 SWITCH TOW A eet 1 10 8990 TIESWIRES A EI IE Im Nn atn A R 1999 DS Golf Car Illustrated Parts List Page 13 27 m amp TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 3 PLACES TYPICAL os 0 PLACES 2 TYPICAL TYPICAL 12 PLACES TYPICAL 5 PLACES D 6 PLACES TYPICAL 6 PLACES 1999 DS Golf Car lllustrated Parts List Page 13 28
65. HRONIZER i ntt t he e tee einen 1 50 101927701 DOWE Lies ra e e t at da e irt 1 51 101889901 situated saa ae len 1 52 101980801 GEAR ASSEMBLY 25 TOOTH INPUT 1 53 1016337 WASHER TRUST Rd d att 1 54 101927801 BEARING IBALL etm ve neu 1 55 1012714 SEAL OIL INPUT SHAFT eee een ir 1 56 101892601 GEAR 17 TOOTH ERR eee 1 57 101893201 KEY A eaters ce ee ie peas pend ee CQ 1 58 101892501 GEAR 61 TOOTH Eee 1 59 101928101 BEARING u wits Oh ea es eA ee et 1 60 101889501 GUIDE in 1 61 101928201 SCREW M8 x 1 25 X TO MM tina state ERROR MR ERE ecu 1 62 101893901 WASHER AA AEA 1 63 101892301 GOVERNOR ASSEMBLY 5 n e ee OA erigi 1 64 101891601 SLEEVE obtestor di bate doit 1 65 101891901 GEAR CLUSTER x de SSH RE eae Illas 1 66 7335 BEARING BALL aiti eoe treo to qut E ee Ie Deest red tus 2 1999 DS Golf Car Illustrated Parts List Page 12 5 ER 2 SN Y lt lt 7 ad 5 8 2 lt DN 2 le x X x OH aT C CONO Ze y 4 e E Page 12 6 1999 DS Golf Car Illustrated Parts List UNITIZED TRANSAXLE GASOLINE VEHICLE DIFFERENTIAL AND AXLES ITEM PART NO DESCRIPTI
66. HT OPENING BEIGE tene 1 15 101696202 BODY WITH TAILLIGHT OPENING WHITE 1 15 101696204 BODY WITH TAILLIGHT OPENING GRAY eene 1 15 101696218 BODY WITH TAILLIGHT OPENING DARK GREEN 1 15 101696223 BODY WITH TAILLIGHT OPENING CLASSIC BLUE 1 15 101696224 BODY WITH TAILLIGHT OPENING BURGUNDY ee 1 16 1013032 DOOR ACCESS BLACK 1 16 1013140 DOOR ACCESS BEIGE rre rere mou a nec e 1 17 1015525 NUT BLIND 11420 2 18 1017141 SUPPORT FRONT BODY 1 19 1014306 WASHER FLAT 1 4 occ 2 1999 DS Golf Car Illustrated Parts List Page 2 9 TYPICAL 5 PLACES TYPICAL 2 PLACES O A 2 8 PLACES TYPICAL 4 PLACES Z 2 Gr lt g TYPICAL 8 PLACES N REFERENCE TYPICAL REAR BODY AND 4 PLACES oum we Page 2 10 1999 DS Golf Car Illustrated Parts List ee TYPICAL B SE 2 PLACES ER SEAT BOTTOM AND ARMREST PARTNO DESCRIPTION EIL ME 1 2 3 4 1 101564804 ASSEMBLY SEAT BOTTOM BUFF INCLUDES ITEMS 2 AND 3 1 1 1 101564805 ASSEMBLY SEAT BOTTOM WHITE INCLUDES ITEMS 2 AND 3 1 1 1 101564807 ASSEMBLY SEAT BOTTOM GRAY INCLUDES ITEMS 2 AND 3 1 1 1 101564808 ASSEMBLY SEAT BOTTOM BLACK INCLUDES ITEMS 2 A
67. I 3 1999 DS Golf Car Illustrated Parts List Page 13 30 SOLENOIDS ENERGY DISPLACEMENT MODULE POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1017237 NUT HEX FLANGED LOCK 5 1624 2 220222 educere pe aan 4 2 101888201 TAB MOUNTING EERE RE eh 2 3 1015069 SCREW 4 420 X 4 b teet 2 4 1011931 WASHER FEAT 1 4 go aa age 2 5 451 WASHER LOCK 1 4 eee id ak pete gene 2 6 1028 NUT WAS 20 nam u 2 7 1018028 NUT SERRATED 10 32 ette ae tee aeter e tr ae eis 4 8 101964401 MODULE ENERGY DISPLACEMENT 1 9 101957901 BRACKET MOUNTING e n ee Ret ann 2 10 1012285 SCREW THREAD ROLLING 1 4 20 x 5 8 4 11 101883601 SOLENOID 48 VOLT 5 tite t eem ated ted eL e EO be Ue t ets 2 12 101902601 BOOT WIRE eee Enid lit daa tee ben 1 1999 DS Golf Car Illustrated Parts List Page 13 31 m amp ONE PE AN E Ve TYPICAL 3 PLACES 9 TYPICAL 2 PLACES TYPICAL 2 PLACES Page 13 32 1999 DS Golf Car Illustrated Parts List CONTROLLER ONBOARD COMPUTER POWERDRIVE PLUS VEHICLE PARTNO DESCRIPTION 1 1242 NE HEX A 4 2 7174 WASHER LOCK 5 16 een sun 4 3 1241 WASHER FLAT 5 16 ee 8 4 1218 BOLT HEX HEAD 5 16 18 x ates ies
68. K 5116 Bit E 8 392 MASHER FIAR m 4 4 9 1017424 BEARING PIVOT SUPPORT ccoo 10 101966901 NUT FLANGED LOCK 1 4 28 Le 3 Vi 4101817401 RETAINER SPRING se eu sus p 23 i 401296201 SPRING RETURN cos cacti nee ne ae Ae eat 13 1017378 CUP SPRING e run a Pe EE 14 1017380 BUMPER RETURN SPRING 1 4 15 8238 EAN LOCK HA O ne 4 4 2 n 17 101871901 ASSEMBLY ACCELERATOR ROD POWERDRIVE SYSTEM 48 AND V GLIDE 36 VOLT VEHICLES INCLUDES ITEMS 18 AND 19 1 17 101912401 ASSEMBLY ACCELERATOR ROD GASOLINE VEHICLE ONLY INCLUDES ITEMS 18 AND 19 ce sen ae 1 18 1011084 NUT UNF HEX JAM 1 4 28 es 2 2 19 1011734 JOINT SPRING LOADED BALL vor 2 2 20 A i d 21 1011694 SUPPORT ACCELERATOR PIVOT ROD 2 2 22 101861901 SCREW HEX CAP 1 4 20 x 1 1 8 Lese 4 4 23 8754 NUT NYLON LOCK 3 8 16 2 2 101187702 KIT PARK BRAKE LATCH INCLUDES ITEM 24 AND ITEMS 2 ON PAGE S A a 1 4 24 N A RACHET PARK BRAKE 1 4 25 334 WASHER FLAT 38 en e 2 2 1999 DS Golf Car Illustrated Parts List Page 5 7 lO 5 5 U RS A E R D N A y N O R F G ERIN E T S 6 2 1999 DS Golf Car Illustrated Parts List STEERIN
69. LY 10 BED nt ete ege Quee taedet 1 5 N A WIRE ASSEMBLY 10 1 6 101796801 ASSEMBLY FUSE 48 VOLT INCLUDES ITEM 7 seen 1 7 1013061 NUT NYLON LOCK 10 ae la 2 8 1017705 SCREW PHILLIPS PAN HEAD 8 TYPE AB sse 3 9 101894901 ASSEMBLY FUSE 3 8 1 10 101801001 PLATE REGEPTAGLE BACKING issa raise ak 1 11 101832001 SCREW PHILLIPS PAN HEAD 7 18 8 4 4 12 101797701 BATTERY 8 VOLT POWERDRIVE 6 12 101797702 BATTERY 8 VOLT POWERDRIVE DRY 6 13 101797801 BATTERY 4 PORT GANG ege egt ass 6 14 101795701 WIRE ASSEMBLY 6 BLACK 2 5 15 1014304 NUT HEX STAINLESS STEEL 5 16 18 12 16 101803001 HOLB DOWN BATTERY ni ttt cte me an in ees ees 3 17 1015072 NUT NYLON LOCK STAINLESS STEEL 5 16 18 6 18 1011578 WASHER FEAT TYPE B WIDE 5 16 ett nee ke 6 19 1013683 J BOELT coin edet tege sti DR Coe aa 6 1999 DS Golf Car Illustrated Parts List 13 19 TYPICAL 2 PLACES a E 2 gt f SOLENOID TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 2 PLACES CONTROLLER TYPICAL 2 PLACES TYPICAL 2 PLACES 1999 DS Golf Car Illustrated Parts List Page 13 20 COMPUTER CONTROLLER AND SOLENOID POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1 101965
70. MS 2 8 1 2 1015188 CAP F EI TANK NONVENTEB 5 i ote ed arme aida 1 3 1015143 ASSEMBLY FUELTANIC VENT a deett 1 4 1015139 GROMMET INSULATION 1 5 1015137 LINE BULK VENT AVAILABLE BY THE A R 6 101896901 VALVE FUEL PICKUP TUBE WITH SHUT OFF 1 7 1016059 CLIP STUD a mt tom eit E een 1 8 101824401 BARB VENT inet et RISAS 1 9 101955601 TEITEING rasen ar RR 1 10 1014928 ASSEMBLY REAR F EL STRAP Br He in 1 11 1013746 CEAMP HOSE tice ibe rt Ae tede een Ee UL teet 1 12 1014523 PUMP FUEL IMPULSE diia eins 1 13 1014524 REBUILD KIT FUEL IMPULSE PUMP 1 14 1017203 BOLT CARRIAGE 1 4 20 X 1 iae eee dnte 2 15 101987701 GEAMP HOSE Rb a eU BB p EN CR RR 1 16 8233 N T NYEON IEOCK 114 20 i cL trt ta tet a uns 2 17 1014116 NUT SPEED 1 4 20 aderenti eee dee 2 18 1011988 SCREW PHILLIPS TRUSS HEAD 1 4 20 2 eene 2 19 1013692 LINE BULKiEUEL GRAV Lee cites Sad ley ret id pepe an ea A R 20 1013684 FILTER PRIMARY FUEL WHITE 2a hl 1 21 1012649 CLAMP HOSE RED uz ge ee a dU as 9 22 1014522 FILTER SECONDARY FUEL BLUE 1 23 1013687 CLAMP HOSE 39 8 nete e pie abe e wie at D epe Rad 1 THE TOTAL FUEL LINE LENGTH FOR THE DS GOLF CAR IS 47 INCHES 1999 DS Golf Car Illustrated Parts List Page 9 3 gt
71. N 12 3 4 1 1012328 BATTERY 12 VOLT x u ibus 1 2 1014374 SPACER BATTERY TERMINAL 2 3 1014375 SCREW HEX HEAD CAP STAINLESS STEEL 3 8 16 1 2 2 4 1010934 BOLT HEX HEAD 5 16 18 Xl iidem deett emploi etit 1 5 101898001 CLAMP BATTERY aei etd ei onte 1 6 7173 SCREW HEX CAP 5 16 18 3 4 eae ea 1 7 1241 WASHER ELAT 5 16 iet t iaa id 2 8 7473 NYLON LOCK 56 18 2 ieu eae eie NA 2 9 1014288 SCREW THREAD FORMING 5 16 18 x 344 1 1999 DS Golf Car Illustrated Parts List 7 15 IN G EN 0 9 2 E 1999 DS Golf Car Illustrated Parts List Page 8 2 290 ENGINE SHROUDS AND BRACKETS PARTNO DESCRIPTION QTY 1 2 3 4 101953901 290 OHV GASOLINE ENGINE CLOCKWISE ROTATION WITH CARBURETOR DOES NOT INCLUDE ITEMS 15 THROUGH 18 1 1 1016507 BOLT 2 ENDED M6 x 1 x 29MM een 1 2 1016512 al 1 3 1016524 SHROUD ENGINE FE 290i leas 1 4 1016456 BOLT FLANGED M6 x 1 x 12MM oisi oed des ire lili 15 5 1016547 3 6 101909701 BOLT 2 ENDED M6 een 1 7 1016526 SHROUD ENGINE FE 290 LOWER 1 8 1017221 SCREW 2 ENDED M6 x 1 x 46MM tte 1 9 101915601 HOUSING FAN MM een 1 10 1016525 SHROUD ENGINE FE 290 UPPER 1 11 1016443 BRACKETS SS EE 1 12 1016539 CRINGE PUR ee 1 1
72. N HEAD SELF TAPPING 10 16 x 1 2 10 3 1015912 ASSEMBLY TRANSFORMER er pet sau nee na 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1015911 RELAY 36 ette pe iet vl e tutu 1 7 1015910 CAPACITORS eb ad BUE 1 8 101643301 CORDSET DC 108 INCHES LONG STANDARD 12 AWG 1 8 101643302 CORDSET 146 INCHES LONG 10 AWG 1 8 101643303 CORDSET DC 242 INCHES LONG 10 AWG 1 9 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG DC CORD sess 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG DC CORD 1 11 1015917 BUSHING STRAIN RELIEF AC 1 12 101591601 CORDSET 72 INCHES LONG 1 12 101591602 CORDSET AC 108 INCHES LONG 1 13 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDWARE 1 14 1015913 ASSEMBLY CONTROL CABLE 1 1999 DS Golf Car Illustrated Parts List Page 14 3 14 14 4 1999 DS Golf Car Illustrated Parts List ACCU POWER CHARGER EXPORT 230 VOLT V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 101643401 CHARGER ACCU POWER EXPORT 230 VAC 36 VDC 50 HZ MODEL NUMBER 14410 11 INCLUDES ITEMS 1 14 108 IN
73. NCLUDES ITEMS 3 4 AND 5 1 1 2 1010347 ASSEMBLY SPINDLE PASSENGER SIDE INCLUDES ITEMS 3 4 AND 5 1 1 3 8067 BUSHING BRONZE SPINDLE etc 1 1 4 7048 BUSHING BRONZE saa 1 1 5 1015597 FITTING GREASE cat 1 1 6 1015108 SPRING TAPERED LEAF GASOLINE VEHICLE ONLY ann 1 6 1012030 SPRING TAPERED LEAF ELECTRIC VEHICLE ONLY 1 7 B745 ECCENTRIC e 1 1 8 AS Se ee erg nen ae 1 1 9 1011892 ASSEMBLY HUB INCLUDES ITEMS 10 13 1 2 2 10 1011393 PACKAGE HUB BEARING in 2 2 11 1011304 STUD TUG AS u a ee 4 4 12 1013135 SEAL DOUBLE LIB die cists cn lan une 1 1 13 1011887 GOVER DUST Sida A A O 1 1 14 8754 NUT NYLON LOCK Bares CUP e 4 4 15 1016387 SCREW HEX HEAD CAP 3 8 16 x 2 3 4 2 2 16 1016384 CLEVIS UPPER DELTA tct 2 2 17 101903101 NUT NYLON LOCK 1 2 20 cs 2 2 18 1010028 WASHER FLAT 1 2 itc 2 2 19 1610150 BEARING THRUST est wen ae et re sa 2 2 20 1016389 WASHER KINGPIN WAVE es 2 2 21 10109847 A aaa ES 8 8 22 1010608 WASHER ELAS genaue 2 2 23 7840 WU AEXSLOTTED Bien essen 2 2 24 7910 2 ee 2 2 25 8755 SCREW HEX HEAD CAP 3 8 16 x san 2 2 26 1018388 ln ne se 2 2 27 1015583 BUSHING URETHANE san
74. ND 3 1 1 2 101562701 COVER VINYL SEAT BOTTOM BUFF 1 1 2 101562702 COVER VINYL SEAT BOTTOM WHITE iaa iia 1 1 2 101562704 COVER VINYL SEAT BOTTOM BLACK 1 1 2 101562710 COVER VINYL SEAT BOTTOM GRAY aan ae en 1 1 3 1010543 INSERT WOOD AS 8 8 4 1015670 ASSEMBLY SEAT BOTTOM AND ARMREST INCLUDES ITEMS 5 9 1 1 5 1015625 BRACKET SEAT SUPPORT arc nen ee Li oim ten 2 2 6 101951101 KIT ARMREST INCLUDES ITEMS 7 9 1 1 7 101880901 RIVET MATING A 8 8 8 ASSEMBLY ARMREST DRIVER SIDE 1 1 9 N A ASSEMBLY ARMREST PASSENGER SIDE 1 1 10 1012597 BUMPER an nann 1 1 11 1017384 SCREW WASHER HEAD TAP 12 5 5 12 1012656 GASKET SEAT SHORT GASOLINE VEHICLE ONLY 2 13 1012657 GASKET SEAT LONG GASOLINE VEHICLE ONLY 1 14 101881701 WASHER FLAT STAINLESS STEEL 88 ete 4 4 15 101954301 SCREW HEX HEAD CAP 1 4 20 x 3 4 WITH PATCH 8 8 16 1011652 PLATE SEAT HINGE STAINLESS STEEL nee 2 2 17 101880901 RIVET POP STAINLESS STEEL 3 16 a en 4 4 1999 DS Golf Car Illustrated Parts List Page 2 11
75. NGE WHITE WIRE PIN 7 YELLOW BLACK WIRE PN RED WIRE E 10 20 30 40 50 60708 99 109 119 12 10 o jo jo PIN 16 BLACK WIRE 21 9 PURPLE WIRE 10 ORANGE WIRE PIN 13 GREEN WIRE PIN 11 BLUE WHITE WIRE PIN 12 BROWN WIRE Lo CX 4 1999 DS Golf Car Illustrated Parts List SOLENOID 13 144 15 PIN 15 RED GREEN WIRE PIN 14 LIGHT GREEN WIRE Page 13 24 ama ama qaq qaq s 3LIHM 038 THREE PIN CONNECTOR 31IHW39NVHO WIRING POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1 101964801 WIRE HARNESS eth RA a 1 2 N A WIRE ASSEMBLY 18 ORANGE WHITE PART OF BATTERY LIGHT 1 3 N A WIRE ASSEMBLY 10 RED PART OF FUSE AND RECEPTACLE ASSEMBLY 1 4 101827801 WIRE AND TERMINAL 6 4 1 5 N A WIRE ASSEMBLY 10 BLACK PART OF ONBOARD COMPUTER ASSEMBLY 1 6 N A WIRE ASSEMBLY 18 GRAY PART OF ONBOARD COMPUTER ASSEMBLY 1 7 N A WIRE ASSEMBLY 10 BLACK PART OF ONBOARD COMPUTER ASSEMBLY 1 8 101795701 WIRE ASSEMBLY 6 BLACK sa q 5 9 101853502 WIRE ASSEMBLY 10 ORANGE 1 10 101902801 WIRE ASSEMBLY 6 RED x tete a a 1 11 101853602 WIRE ASSEMBLY 10 BLUE cuore een 1 12 101968701 WIRE ASSEMBLY 6 W
76. ON 1 2 3 4 67 101891401 AXLE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 69 73 1 68 101891501 AXLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 69 73 1 69 1013787 STUD LU Grint coset asia ota aim Sears 4 70 1013792 RING RETAINING in qb ipee 1 71 1011291 BEARING OUTER AXLE TUBE 1 72 1014207 COLLAR 25 MM L D asas Basen in 1 73 1016672 RING RETAINING ri rel 1 74 1013794 eb A RODEO ene E 1 75 101891001 ASSEMBLY AXLE TUBE DRIVER essent 1 76 101890901 ASSEMBLY AXLE TUBE PASSENGER esee 1 77 1013790 BOLT M103 1 5 SOMMER EATERS ee ace 14 78 1013791 WASHER LOCK E a aae eae AAA E iniu re ir 14 79 7330 BEARING INNER AXL E TUBE eee eet 2 80 101928301 BOLT MEX 1 25 X 37MM i ee seta cit nani Ree 8 81 101892701 GEAR OUTPUT u LS Be HEC DEP RU RE OC E 1 82 1014193 DOWEL e hc ette petia tet o tud ttt 1 83 101910501 KIT DIFFERENTIAL GEAR CASE INCLUDES ITEMS 84 87 1 84 1013768 CASE GEAR CARRIER niece ttc po ttf rns 1 85 1013774 PLATE TARUST IDEER GEAR ipit et th c e m aa 2 86 1013773 PLATE THRUST DIFFERENTIAL GEAR 1 87 1013769 COVER GEAR CASE Rt tp 1 88 1013772 PIN DIFFERENTIAL ei 1 89 1013770 GEAR DIFFERENTIAL IDLER nn 2 90 1013771 GEAR DIFFERENTI
77. OTE TRANSAXLE TYPE IS IDENTIFIED BY ORIENTATION OF GEAR CASE BOLTS THETYPE G TRANSAXLE HAS GEAR CASE BOLT HEADS FACING TOWARD THE PASSENGER SIDE OF THE VEHICLE 1999 DS Golf Car Illustrated Parts List Page 16 3 p 7 NA o g EN 16 4 1999 DS Golf Car Illustrated Parts List TRANSAXLE TYPE K ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 N A TRANSAXLE INCLUDES ITEMS 1 41 1 1 1013785 AXLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 3 7 1 2 1013786 AXLE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 3 7 1 3 1013787 STUD LUG inm teen C tee ade 8 4 1014207 BUSHING 25 D eene pe hee e einen 1 5 1011291 BEARING OUTER AXLE TUBE ullu a walau RR 2 6 1013792 GIRGLIP TYPE G u io 2 7 1016672 RING RETAINING asta deere 2 8 1013790 BOLT M10 x 1 556 30MM netto ens 10 9 1013791 WASHER EOGK 19 32 i igo Hee e OE paid ERE 10 10 1013775 SEAL INPUT SHAFT Ql iiei enc HR 1 11 1013756 GEAR CASE PASSENGER SIDE uu u asa pasa nenne nn 1 12 1012711 BREATHER sS A Ba ni Sa ed 1 13 1013758 GASKET GAS Br en alitur iege tee badge es 1 14 7330 BEARING INNER AXLE TUBE 2 15 1013789 GASKET AXLE TUBE 4 2 2 ee en it bee ar 2 16 1017704 ASSEMBLY AXLE TUBE PASSENGER 1
78. P 1 4 20 1 4 14 1010434 4 15 1017936 SFENDERSINNER Sn een ee 2 16 1014808 WASHER FLAT TYPE B 1 4 cete te sum ee 2 1999 DS Golf Car Illustrated Parts List Page 2 7 2 8 1999 DS Golf Car Illustrated Parts List REAR BODY AND FENDER ELECTRIC VEHICLE PARTNO DESCRIPTION a AS 123 4 1 8251 SCREW PHILLIPS HEAD 1 4 20 x 1 ette 10 2 101904101 PLATE BODY KICK en sr nen 1 3 1016952 U NUT 1 4 20 cence ee ni con oh ote 2 4 1012412 PLATE BODY HINGE trar no an ertum e mes 2 5 332 WASHER FLAT esata O Saat 8 6 8233 NUT NYLON LOCK 1 4 202 o de cl cin 10 7 1017936 FENDER INNER ee ra LL 2 8 1010434 FASTENER PLASTIC BARREL 4 9 017812 1 SPACER TTS a RET 2 10 1012159 BOLT HEX HEAD 1 4 20 X 2 3 4 ine sen 2 11 7479 BOLT HEX HEAD 1 4 20 x len 2 12 SPACER en een ee 2 13 1017748 CUI BODY KEEPER onte mn dee messen 2 14 1012047 SCREW SELF TAPPING 8 32 2 5 3014693301 ae ve er nu un 1 15 101693302 BODY WHITE 1 15 101693304 BODY GRAY 1 15 101693310 BODY DARK GREEN 1 15 101693312 BODY CLASSIC BLUE tette 1 15 101693313 BODY BURGUNDY 1 15 101696201 BODY WITH TAILLIG
79. PIN PLUG 12 1 8 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 9 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG 1 10 101914401 ASSEMBLY VOLTAGE SUPPRESSOR 1 11 101828701 BREAKER CIRCUIT ar 1 12 101828601 RELAY 1 13 101828801 CORDSET 80 INCHES LONG 1 13 101828802 CORDSET 116 INCHES LONG 1 14 1015917 BUSHING STRAIN RELIEF AC CORD 1 1999 DS Golf Car Illustrated Parts List Page 14 9 14 1 y De al y 1999 DS Golf Car Illustrated Parts List Page 14 10 POWERDRIVE CHARGER EXPORT POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS PART NO DESCRIPTION QTY 12 3 4 101831503 CHARGER BATTERY POWERDRIVE EXPORT WITH 4 POSITION SWITCH 100 200 220 240 48 VDC 50 60 HZ MODEL NUMBER 18780 11 INCLUDES ITEMS 1 16 103 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 74 IN CORD WITH NO PLUG de i e ateos 1 101831504 CHARGER BATTERY POWERDRIVE EXPORT WITH 4 POSITION SWITCH 100 200 220 240 48 VDC 50 60 HZ MODEL NUMBER 18780 18 INCLUDES ITEMS 1 16 144 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 INS
80. Parts List STARTER GENERATOR MOUNTING ITEM PART NO DESCRIPTION QTY 101833701 STARTER GENERATOR ith et a a 1 1 2 101524001 BRACKET MOUNTING 290 aie 1 3 101916701 BELT au Gss kas Re in 1 4 1016883 BRACKET ADJUSTING dadas es 1 5 8754 NUT NYEON LOCK 3 8 TOs it 2 6 1015075 WASHER ELAT 5 16 beh dle depen 1 7 705 BOLT HEX HEAD 3 8 TOX 1 1 4 nee mte ses 2 8 101903501 SCREW HEX HEAD CAP M8 x 1 25 24 2 9 7174 WASHER LOCK 5 16 228 eee tere ELO etre 3 10 1016074 SCREW TORX HEAD 8 x 1 25 x 18MM 1 11 1015932 BOLT CARRIAGE 5 16 18 X 1 uiis ita eb tac ette 1 12 1242 HEX 5 16 18 SE Q L Sus mulu 1 13 101837301 WIRE ASSEMBLY 6 GREEN casaca 1 14 1015920 WIRE ASSEMBLY 6 BRAIDED GROUND 1 15 7473 NUT NYLON LOCK OOA 18 2 noe ken 1 16 1241 WASHER FLATS 5 16 iet tee cine t nde es tei e ctas eres 1 17 7173 SCREW HEX HEAD CAP 5 16 18 X 3 4 nn ae pass een irte 1 1999 DS Golf Car Illustrated Parts List Page 7 13 AS SEEN FROM PASSENGER SIDE F VEHICLE TO NEGATIVE BATTERY POST N N TERMINAL AS SEEN FROM DRIVER SIDE OF VEHICLE Page 7 14 1999 DS Golf Car Illustrated Parts List BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTIO
81. R Rn aan 1 18 101909401 EIMITERZRPM OHV eae Arena 1 19 1016445 BRACKET RPM EIMITER ien et eta een 1 20 101909501 Be eb 1 21 1016497 SCREW CROSS HEAD M5 x 8 x 1 22 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 x 8 x 12MM 1 23 1016561 CLAMP lito 1 24 1016587 A ER en t 1 25 101909301 WIRE BEAD SS AN ee 1 1999 DS Golf Car Illustrated Parts List Page 8 5 8 6 1999 DS Golf Car Illustrated Parts List 290 ENGINE CIRCULATION DESCRIPTION QTY 1 2 3 4 1 1016467 ASSEMBLY ORV uuu m ee i ec ei d dett 1 2 1016502 BRACKET OIIGEIETER te eee Bars dedu 1 3 1016457 BOLT FLANGED HEX HEAD M6 x 1 40 2 4 1016570 O RING OIL FILTER MOUNT 1 5 1016576 PLUG DRAIN FE 290 iet Demi eee d ae eds 1 6 1016432 GASKET DRAIN PLUG cete t eie een 1 7 1017456 SCREW FLANGED HEX HEAD M6 x 1 x 12MM 6 8 1016484 COVER PUMP tee e A eee e 1 9 1016435 GASKET Oll PUMP UL e a ence 1 10 1016473 PLATE OIL PUMP ht dee bet et i eee eet 1 11 101648203 PUMP OIL Ee obe eee ae etae 1 12 1016429 SEAT uote id 1 13 1016537 BALL STEEL PRESSURE RELIEF a beet e spannen 1 14 1016581 SPRING
82. SS PAN HEAD M4 x 7 x 3 16 1016454 BOLT FEANGED M5 x 8 X 8MM cortina 24 een 2 17 1016472 PLATE OIL EFIETEFUSGREEN i c ttp mt eme er ie egentes 1 18 1016521 SCREEN OIL FILTER ee ran 1 19 101915401 CAMSHAFT COMPLETE nee nn 1 20 1016453 TAPPET Caicos H A 2 1999 DS Golf Car Illustrated Parts List Page 8 11 8 12 1999 DS Golf Car Illustrated Parts List 290 ENGINE CRANKCASE AND CRANKSHAFT ITEM PART NO DESCRIPTION QTY KEE 1 2 3 4 1 1016568 SEAL OIL uu k e ab Rete Tb 1 2 101915501 CRANKCASE COMPLETE 1 3 1016558 RINGS SNAP iss eost t ltda Bela 2 4 1016460 PIN PISTON aed Ai eat eS agde 1 5 101645901 PISTON STANDARD itk hene ed leeren 1 5 101645902 PISTON 25MM OVERSIZED 2 5 cid ee ease 1 5 101645903 PISTON OVERSIZED nto en aad eee ete 1 6 101646101 RING SET PISTON STANDARD 1 6 101646102 RING SET PISTON 25MM OVERSIZED eene ens 1 6 101646103 RING SET PISTON 50MM 5 2 1 7 101647501 ASSEMBLY CONNECTING ROD STANDARD INCLUDES 2 EACH OF ITEM 8 1 7 101647502 ASSEMBLY CONNECTING ROD 50MM UNDERSIZED INGLUDES 2 EACH OF 8 2 seen sea 1 8 1016509 BOLT HEX HEAD M7 x 1 3 6 2 9 101922301 CRANKSHAFT OHV INCLUDES IT
83. SSEMBLY WHITE WHEEL AND STANDARD TREAD TIRE 18 x 8 5 8 4 4 2 101651402 ASSEMBLY WHITE WHEEL AND PREMIUM TREAD TIRE 18 x 8 5 8 4 4 2 101651407 ASSEMBLY WHITE WHEEL AND EXTRA TRACTION TIRE 6 PLY 18 8 5 8 4 4 3 1015707 WHEEL RIM BEIGE 4 4 3 1014771 WHEEL RIM WHITE eee 4 4 4 727102 TIRE UNMOUNTED STANDARD TREAD 18 x 8 5 8 un 4 4 4 101567202 TIRE UNMOUNTED PREMIUM TREAD 18 x 8 5 8 sss 4 4 4 101769302 TIRE UNMOUNTED EXTRA TRACTION 6 PLY 18 x 8 5 8 4 4 5 7310 ESTEM VAINE Ste sum hae E Men us 4 4 1999 DS Golf Car Illustrated Parts List Page 3 3 3 DECALS DRIVER PASSENGER WARNING DECAL A WARNING KEY SWITCH OPERATING INSTRUCTIONS 1016216 01 OPERATING INSTRUCTIONS DECAL A WARNING FRAME GROUND AND GOVERNOR WARNING DECAL WARNING ON VEHICLE FRAME NEAR BATTERY CAN CAUSE SEVERE INJURY Rotating parts A WARNING en manifold amp muffler KEEP CLEAR 1019605 01 GASOLINE DANGER DECAL MOVING PARTS AND ON VEHICLE FRAME NEAR FUEL TANK HOT MANIFOLD DECAL ON STARTER GENERATOR AND ENGINE INGERSOLL RAND DECAL ON BODY PANEL INGERSOLLRAND Page 4 2 1999 DS Golf Car Illustrated Parts List DECALS GASOLINE VEHICLE PARTNO DESCRIPTION CAS MEC 1 2 3 4 1 101960601
84. SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 123 4 1 101753005 ASSEMBLY FORWARD REVERSE SWITCH INCLUDES ITEMS 2 10 1 2 101977101 SEALED ES a A 1 3 101979101 SWITCH LIMIT SEALED uri ie al a et 1 4 1014808 SWITCH LIMIT SA SAR e 2 5 8057 NUT HEX AAO SRR e e 2 6 8058 WASHER LOCK 2 RAS SSE Ss 2 7 1014871 SCREW HEX WASHER HEAD 4 40 x2 2 8 1017799 BARBUS N nn ee Ne en LR PIA UL 2 9 451 WASHER LOCK I A tnus Se 4 10 1028 NUT HE 1220 maa Sia na apk og haben Mo 4 11 1012987 HANDLE FORWARD REVERSE SWITCH 1 12 1013198 SCREW PHILLIPS HEAD MACHINE 8 32 5 B iss 1 13 1016845 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 2 1 8 iss 3 14 8233 NUT NYLON LOCK 1 4 20 A oe te ode De 3 1999 DS Golf Car Illustrated Parts List Page 13 17 TYPICAL 3 PLACES TYPICAL 5 PLACES TYPICAL 3 PLACES YPICAL TYPICAL 4 PLACES TYPICAL 6 PLACES TYPICAL 6 PLACES 1999 DS Golf Car Illustrated Parts List Page 13 18 BATTERIES CHARGER RECEPTACLE POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION 234 1 101802101 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 2 9 1 2 101796501 BEZEL RECEPTACLE Sus eae ER ca das 1 3 N A WIRE ASSEMBLY SENSE LEAD GRAY 1 4 N A WIRE ASSEMB
85. T HEAD 5 16 18 X 1 ne DIDI 1 28 7174 WASHER LEOCK 5 16 enhn ES Dese oie E 1 29 101920101 KIT 3 PIN PLUG ASSEMBLY GRAY RH 1 1999 DS Golf Car Illustrated Parts List Page 15 7 TRANSAXLE ELECTRIC VEHICLE gt N m AA N _ ES de mi EN LO y f a x 5 S 228 Mo xu fq SECTION 15 16 2 1999 DS Golf Car Illustrated Parts List TRANSAXLE TYPE G ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 101896001 TRANSAXLE G INCLUDES ITEMS 1 36 1 1 101895801 AXLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 3 7 1 2 101895901 AXLE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 3 7 1 3 101922201 STUD LUG ara ae eds inks eon ias 8 4 101972301 SLEEVE ae er a ada ee ttr epe 1 5 1011291 BEARING OUTER AXLE TUBE 2 6 101897101 RING RETAINING i ee 2 7 101975401 RING RETAINING Saa i ei ede 2 8 101976001 BOLT M103 1 53 8b MM iue aa IRRE HIN La 10 9 101897901 WASHER LOCK 20MM 10 10 101923501 SEAL OIL INPUT SHAFT te eet da 1 11 101895501 GEAR CASE PASSENGER 1 12 101897201 BREATHER A 1 13 733
86. UG 12 AWG 1 11 101828902 CORDSET DC 144 LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 101828903 CORDSET DC 250 LONG WITH MALE 3 PIN PLUG 12 AWG 1 12 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 13 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG 1 14 101838401 BREAKER CIRCUIT en a de 2 15 101973501 RECEPTACLE AC CORD lec 1 16 101958301 CORDSET AC CONTINENTAL EUROPE 96 LONG WITH MALE 2 PIN PLUG 1 17 101958201 CORDSET AC U K 96 LONG WITH MALE 3 PIN PLUG 1 1999 DS Golf Car Illustrated Parts List Page 14 13 14 L R IC M O O A 15 2 1999 DS Golf Car Illustrated Parts List MOTOR V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 123 4 101813401 ASSEMBLY 36 VOLT MOTOR 2 97 HP INCLUDES ITEMS 1 20 1 1 1017944 SHIELD e EAN ASE ci Me ann 1 2 1017945 ASSEMBLY STATOR SHELL AND WINDING anna 1 3 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 anna 1 4 N A BUSHING INSULATOR AAA tin tn Sis f cote 2 5 N A WASHER FIAT hus A see 4 6 N A NUT HEX 58e Bt nee 4 7 N A BUSHING INSULATOR tacna cda tea
87. USING THE ILLUSTRATED PARTS LIST A WARNING THIS MANUAL IS BE USED ONLY FOR IDENTIFICATION AND ORDERING OF SERVICE PARTS SURE TO READ AND USE THE MAINTENANCE AND SERVICE MANUAL BEFORE ATTEMPTING ANY VEHICLE REPAIRS This manual covers all 1999 Club Care DS Tranquilitye DS V Glide 36 Volt DS PowerDrive System 48 and DS PowerDrive Plus vehicles The manual is divided into 16 sections Sections 1 through 6 pertain to both gasoline and electric vehi cles sections 7 through 12 pertain to gasoline vehicles only and sections 13 through 16 pertain to elec tric vehicles only Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains either the letter G or E signifying that the page pertains to either the gasoline or electric vehicle only or to both the gaso line and electric vehicles Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section numbers and under them the individual page titles and numbers to be found in that section Unless a page title specifies a particular vehicle s the page applies to all DS vehi cles Typically there is a two page spread for each individual page title in the Table of Contents however some titles require several spreads On the left hand page is an illustration showing the
88. ass 1 14 183 WASHER FLATS HETO aaa 4 15 101971301 CLAMP ana 2 16 101837101 HOSES INTAKE ea enden 1 17 101850301 SCREW HELO 3712 1 2 een een 4 18 101917701 POSITIONER GHOKE em 1 19 101805701 ASSEMBLY CHOKE BUTTON INCLUDES ITEMS 20 21 AND 22 1 20 101811501 GUIDE CHOKE LEVER nee ao eet ech sei 1 21 101856201 SPRING COMPRESSION iiec de e Lg ce re e a eee die 1 22 101811401 LEVER CHOKE uuu pe ia il EHE 1 23 332 WASHER FLAT 1 4 sea er b de t dues 3 24 1015752 SCREW HELO TOX 5 8 A A HD 3 25 101958101 ASSEMBLY AIR DUCT ur A ee det 1 26 1606 RIVET POR ince a 2 101971001 AIR DUCT REPAIR KIT NOT SHOWN A R 1999 DS Golf Car Illustrated Parts List Page 9 11 M E T S SY T S U A H X E 10 2 1999 DS Golf Car Illustrated Parts List EXHAUST SYSTEM ITEM PART NO DESCRIPTION 1 2 3 4 1 101859301 SYSTEM EXHAUST i t b ette t ESSA hasa Ho sonder 1 2 1015814 BRACKET MUFFLER MOUNTING 1 3 332 WASHER FEAT TA uyanan ce be peto m re Eh 2 4 451 WASHER LOCK 1 4 x 22 2 Ree RC de etiem 2 5 7847 SCREW HEX HEAD 1 4 20 3 4 ic tee tet paite ient 2 6 1017689 CLAMP MUFFLER 5 qaywa aan quive as 1 7 101903501 SCREW HEX HEAD CAP M8 x 1 25 24 1 8 7174 WASHER
89. ate 1 23 1011069 WIRE ASSEMBLY 6 RED ee a Gee din RR been 1 24 N A WIRE ASSEMBLY 18 YELLOW e e tet gia 1 25 N A WIRE ASSEMBLY 18 BLACK 1 26 1010958 WIRE ASSEMBLY 6 BLACK uuu e REIHE as sia 5 1999 DS Golf Car Illustrated Parts List Page 13 5 5 AN 47 Page 13 6 1999 DS Golf Car Illustrated Parts List FORWARD REVERSE SWITCH V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 123 4 1 101753003 ASSEMBLY FORWARD REVERSE SWITCH INCLUDES ITEMS 2 8 1 2 1014808 AA 1 3 8057 NOT IE Ce er NO M LIC E f 2 4 8058 WASHER LOCK e ee 2 5 1016896 SCREW HEX HEAD 4 40 x tea tht ol t tele 2 6 1017799 BARBUS cea A wel us 1 7 451 WASHER LOCK A ee 2 8 1028 NUT HEX WA DOE SAR muqasqa 2 9 1012987 HANDLE FORWARD REVERSE SWITCH 1 10 1013198 SCREW PHILLIPS HEAD MACHINE 8 32 5 8 ss 1 11 1016845 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 2 1 8 is 3 12 8233 NUT NYLON LOCK 1 4 20 ea PA ME 3 1999 DS Golf Car Illustrated Parts List Page 13 7 TYPICAL 2 PLACES TYPICAL 5 PLACES Page 13 8 1999 DS Golf Car Illustrated Parts List TYPICAL 8 PLACES Za N y e amp 9 lt P 5
90. e 14 11 14 1999 DS Golf Car Illustrated Parts List Page 14 12 POWERDRIVE CHARGER EUROPEAN POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS DESCRIPTION QTY 1 2 3 4 101956201 CHARGER BATTERY POWERDRIVE EUROPEAN WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 50 60 HZ MODEL NUMBER 20300 INCLUDES ITEMS 1 15 103 DC CORD WITH MALE 3 PIN PLUG 12 AWG 1 101956202 CHARGER BATTERY POWERDRIVE EUROPEAN WITH 4 POSITION SWITCH 100 200 220 240 48 50 60 HZ MODEL NUMBER 20310 INCLUDES ITEMS 1 15 144 DC CORD WITH MALE 3 PIN PLUG 12 AWG 1 1 101838102 ASSEMBLY CASE INCLUDES FASTENERS 1 2 7577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 sss 10 3 101838201 ASSEMBLY TRANSFORMER 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 101914401 ASSEMBLY VOLTAGE SUPPRESSOR 1 6 101838501 WIRE ASSEMBLY S i does en DIU ds IN 1 7 101976601 AMMETER INCLUDES HARDWARE 1 8 101987501 RELAY POWER 48 VDC INCLUDES MOUNTING HARDWARE 1 9 101838701 BRACKET POWER RELAY MOUNTING 1 10 101838601 SWITCH 4 POSITION SLIDE us iste CD Re SR CLE 1 11 101828901 CORDSET DC 103 LONG WITH MALE 3 PIN PL
91. et a eine 4 4 28 1012303 BUSHING STEEL A hae ae i 2 2 29 1014276 PLATE FRONT SPRING RETAINER 1 1 30 1624 SCREW HEX HEAD CAP 3 8 16 1 1 2 Lin 4 4 31 357 WASHER LOCK 3 8 ee ae m 4 4 32 706 NUT HEX 3 8 A16 4 4 1999 DS Golf Car Illustrated Parts List Page 6 9 ANN 9 9 AVI N c Page 6 10 1999 DS Golf Car Illustrated Parts List REAR SUSPENSION PARTNO DESCRIPTION STILL 1 2 3 4 1 1012304 SHACKLE REAR SPRING GASOLINE VEHICLE una 4 1 7569 SHACKLE REAR SPRING ELECTRIC VEHICLE aan 4 2 8754 NUT NYLON LOCK 3 8 16 6 6 3 1012303 BUSHING STEEL Sees ee Bene 4 4 4 1015583 BUSHING URETHANE itecto oU ee t RC ct 12 12 5 1010145 NUT UNF HEX 3 8 24 mcer EE 4 4 6 1013164 KIT SHOCK ABSORBER INCLUDES ITEMS 7 9 AND 10 nn 1 1 7 1014236 SHOCK ABSORBER REAR er en er ee 2 2 8 1011415 KIT SHOCK ABSORBER CUSHION INCLUDES ITEMS 9 AND 10 4 4 9 N A RETAINER SHOCK ABSORBER CUSHION e 8 8 10 N A CUSHION SHOCK ABSORBER tn ips 8 8 11 10131805 TE BONS AL E nd Ae D ae ae 2 2 12 1012324 SPRING REAR LEAF GASOLINE VEHICLE 2 12 1010974 SPRING REAR LEAF ELECTRIC VEHICLE 2 13 10145575 WASHER SELAT TG Sots teased mn ns
92. parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Some item numbers have more than one part number because several models and or configurations of a component are represented together on one spread Note that a part description may be indented This indention corresponds to a parts assembly level indi cated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to eve 215 a component of the level 7 part assembly that it is listed under A level 3 part is a component of the evel 2 part that it is listed under and a evel 4 part is a component of the evel 3 part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a evel 7 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread pr P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 1998 CLUB CAR INC All rights reserved This manual effective July 27 1998 Manual print code 0898400000 5
93. te leue quc te ete 1 5 101648102 INSULATOR CARBURETOR nett ee tte tested e a pit ert eee 1 6 1016439 GASKET CARBURETOR INSULATOR TO THROTTLE BRACKET 1 7 1016444 BRACKET THROTTLE tee daa ltda 1 8 1016441 GASKET THROTTLE BRACKET CARBURETOR 1 9 1016582 SPRING THROTTLE RETURN uu ce ite Ee Ld ert eet asua 1 10 101905601 ASSEMBLY CARBURETOR inae OE eU epe 1 11 1013746 CLAMP HOSE x uie e ted tede e ei ab tet 1 12 1015137 EINE BULK A era t ate ee UR Fe RM RU acea nie 1 13 1017466 CLAMP HOSES een oue aeta ead 2 14 1016572 TUBE CRANKCASE VENT toute ede pe ieget 1 15 1016438 GASKET CARBURETOR TO INTAKE essent 1 16 1016480 PIPE INTAKE uuu aan eher ee hau 1 17 101649002 SCREW 2 ENDED STUD M6 x 1 90 2 18 1016547 NUT FLANGED MET iit el tt ee oa ttis 2 19 1016103 SCREW PAN TORX HEAD SELF TAPPING 6 32 x 1 4 2 1999 DS Golf Car Illustrated Parts List Page 9 7 EN 9 8 1999 DS Golf Car Illustrated Parts List GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 101832501 CABLE ACCELERATOR n b tet ne 1 2 101832401 GABLE GOVERNOR uuu ia ed ai I ence bte 1 3 1013700 CLAMP CABLE RETAINING issa cett ett ea Hrn 2 4 1016546 NUT FLANGED HEX M8x 1 25 222 nee else 2 5 101832301 BRACKET ACCELERATOR 1 6 1012285 SCREW THREAD ROLLING 1 4 2

USING THE ILLUSTRATED PARTS LIST

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