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        flowmax® proportioning pump model pu 2125 f
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1.                                                                                                                                                          KREMLIN REXSON Page 11 Manual   573 190 112       PARTIAL FLUSHING  STAGE 3     If the working shutdown lasts longer than the  material  working life   carry out a PARTIAL  flushing    The FLUSHING stage enables to flush the  BASE circuit and the mixed material    Move the valve  20  hand lever to supply the  BASE fluid section with solvent     Position the valve  11  hand lever vertically   Conect the air tube on the hole on the far left of  the plate  opening of the CTM valve towards  the container B     circulation of the catalyst      AT    Screw the red regulator  Pump Pressure  until  pump begins to start  pressure   from 1 to 2  bar   from 14 5 to 29 psi     The solvent S and the cata B are drawn and  delivered via their respective fluid section   Each material comes to the manifold valves    the CATA is sent to the container  the solvent  passes through the manifold  the mixer and  comes to the gun     Remove aircap and tip from the gun and clean  them carefully     Point and trigger the gun into    waster  receptacle     When clean solvent flows out  the circuit is  flushed     Leave the equipment until a next utilization                                                                                                                                                                                                       
2.                                                                                                                 8  ADJUSTMENTS    TROUBLE CAUSE SOLUTION    Increase the material fluid  pressure using red knob     Coating not thick enough Not enough material Spray slower or closer to part  being painted     Use the next higher nozzle  size     Decrease the material  pressure using red knob     Too much material Spray faster or farther from  part being painted     Use the next smaller size     Distorted spray fan Refer to gun instruction manual       KREMLIN REXSON Page 12 Manual   573 190 112    9  CHANGING MIX RATIO    The PU 2125 F pump features a fixed ratio proportioning system  ratio   1 1  2 1  3 1  4 1  5 1 according to  the choice of the CATA fluid section      To change the ratio  the CATALYST fluid section must be changed with a fluid section of a different ratio   refer to PU 2125F spare parts    list      10  SHUTDOWN AT THE END OF WORK       COMPLETE FLUSHING   ONLY for material   color change or long duration shutdown   Carry out a partial flushing  refer to    6    Empty the CATALYST container   replace CATALYST with CLEAN solvent     Insert SOLVENT suction rod into a container of CLEAN solvent   Remove gun aircap and clean it              Place the valve  11  hand lever vertically     Connect the air tube on the hole on the far left of the  plate    gt  opening of the CTM valve towards the AR  valve                                                               
3.               3                                                                   PU 2125                                                        So gus          qo      eD CD    D QD    Pneumatic  gun                   KREMLIN REXSON Page 8 Manual   573 190 112    B INSTALLATION    19                                     Interconnect hoses  18  and  17  between the pump and the gun          The hose  18  should be static proof  green band  ID 7mm   9 32  or 8 mm   5 16  for a gun   model              The hose  17  should be a fluid hose  ID 7 mm   9 32     Connect the pump air supply to the compressed air network by means of an hose  ID 10 mm   3 8      Nota   these hoses are not included in the equipment       The PU 2125F pump is fitted with an earth cable  Ground the pump     Fill with T lubricant or with an appropriate lubricant the BASE fluid section flange  Fill the cup to the 3 4   Unscrew the 2 air regulators  8  amp  9   then supply the equipment with air  maximum P   6 bar   87 psi   clean air          Do not install isolating valve on the CATA   m  between the tank and the  FLOWMAX    fluid section   It will damage the bellows      gt       not install a system that will act as    non return valve       You must not create an overpressure in the CATA system        7  OPERATING    B LABEL  The label sticked on the pump explains the 3 operating stages of the pump   PRIMING   WORKING    FLUSHING   The 3 operating stages are selected      working the manifold valve  11 
4.             Adjust the red regulator to 2 or    bar   29 or 43 5 psi    Point the gun into a waste container and make the fluid flow out until you get solvent   Remove and clean the mixer  15     Remove and clean the CATA tank screen after having emptied the tank content    To get a perfect flushing  repeat this procedure twice using some CLEAN solvent   Install the aircap onto the gun    Shut off the main air supply    Leave the pump filled with clean solvent     11  DAILY CARE    E SPRAY GUN    Comply with the usual instructions of spray gun servicing  refer to spray gun instruction manual         PUMP  Make sure the wetting cup of the BASE fluid section is filled up with T lubricant  Fill if necessary  level    3 4 of the cup      Regularly change the lubricant  this lubricant will normally be coloured by the paint   Make sure the  wetting cup is clean and regularly clean it with solvent after having drained the lubricant     Make sure the suction strainers and rods are clean and in good condition   Check the hoses    Flush the pump as often as necessary    Never inject oil into the compressed air supply     The CATALYST tank is fitted with a screen  Clean that screen regularly or change it  if necessary   filtration size   50 MESH     When stopping the pump  always leave it filled up with material     For a short duration  if the flushing has not been carried out  leave the pump filled up with    material   For a long duration  after flushing the pump  leave it filled up 
5.       KREMLIN       INSTRUCTION MANUAL    FLOWMAX   PNEUMATIC TWO COMPONENT  PROPORTIONING PUMP    MODEL PU 2125 F       Manual   0810 573 190 112    Date   1 10 08   Supersede    Modif             KREMLIN    INSTRUCTION MANUAL    FLOWMAX   PROPORTIONING PUMP    MODEL PU 2125 F       SUMMARY  T       DECLARATION OF GCUNFORMEDT                 DOR dal    k     a n ut URDU REA MUERE niri 2   M iii                                   M                                                          2    SAPETITINSTITRULTRUNS DT rrr r rrrr      r  W      r  r  r w _ w_  3      TECHNICAL FER TURE              EU    l  y ER    IE ME Iu k  n   n   k   N   Ke b            Du RE EM RM OA MM Mu  NR 6  B EPERAUNSGPRINGIPLE 5554455444543 555505555   n A kek ua ke ies RNN AK p   RN ee 7  ONEE 1p E  ipee    S                                                            8  MEE S    27                                                                                                                 ae 9  E    ji pp                                                                             12  2                    RANG a ope                           d RR kh RA EAD DA DD UM Ke x   GR p ON ARAN bA a RA 13  10  SHUTDOWN AT THE END OF WORK ushsixoxsbR ad SD AERIS IR aan 13  116                 pisen                                                           13           E              c m                                                                14   MED I Si lA    an n358 0 yi 00yi uee ka S   SUR Se kay
6.       index A on the label      operating one of the valves of the color changer  12       index B on the label      working the valve  20  located at the base and solvent suction      index S on the label      KREMLIN REXSON Page 9 Manual   573 190 112       Stages      1   Priming AD                                                                                                                         ge  GA                            2   Working                                                                                                                3   Partial flushing                                                                                                             The label indicates also the air pressure adjustment on the motor of the pump     S         Low pressure   Higher pressure       B FIRST START UP    CAUTION   This pump has been checked and tested with water in our factory     During the first start up  a flushing of the circuits with solvent is required  to ensure a good operating of this pump        Be certain the gun trigger is released and hoses are properly interconnected    Insert BASE drain rod and CATA hose into waste containers    Insert suction rod of BASE fluid section into SOLVENT container    Fill up with SOLVENT the CATALYST container    Be certain the manifold hand levers are in the PRIMING position    Adjust the red regulator  Air motor   9  between 0 5 and 2 bar   7 and 29 psi    Both components must flow freely from BASE drain r
7.   Clean the parts with the appropriate cleaning solvent       Install new seals if it is necessary after having lubricated them with PTFE grease     Install new parts if necessary        MOTOR  Refer to doc  573 023 050     B MOTOR VALVE    Disassemble the hood  15  by removing the 3 M6 nuts  26    Unscrew the motor valve  14  holding the driving rod  12      Install the new motor valve  14  and block it on the driving rod  12  thanks to the two flat parts located  at its end     Reinstall the hood  15  tightening the 3 nuts  26      Maximum screwing torque   4mN   2 95 ft lbs       KREMLIN REXSON Page 18 Manual   573 190 112    14  ASSEMBLY INSTRUCTIONS    20    24       The above drawing represents the BASE fluid section  Transfer the same indications to the CATA fluid  sections     WW ca e    TT Ea  PTFE grease  TECHNILUB  grease  10 ml  560 440 101       Medium strength Loctite 577  Anaerobic Pipe sealant    KREMLIN REXSON Page 19 Manual   573 190 112    
8.   Lubricate the seals and the ring  66  amp  67  before installing  them    Install new seals  66  into the fluid flange  70  and into the  suction bearing  64     Install the ring  67  into the flange  65   Make it strain to insert it  in its housing    Install the cylinder  69  into the flange  70  until to stop   overcome the stiffness of the seal  66  without damaging it    Slide the coupling rod  63  into the new bellows assembly   bellows  61 and skirt  62      Associate the coupling rod  63  and the CATA piston rod  41   after the application of glue  low strength   Aneorobic adhesive    Loctite 222   Screw the 2 rods together  insert a metal rod on  the holes located at each end and tighten      Locate the whole  bellows and rods  into the suction bearing   64     Place the whole on the tie rods  68  as well as the flange  65    Install the nuts  71      A Caution   Tighten them manually to get a play  between the parts     Mount the coupling rod  63  on the upper part of the pump by  means of the axis  2  and the pin  3    consult drawing of the  previous page     A If necessary  orientate the coupling rod  63  with care  to prevent from damaging the bellows  61      It is possible when the nuts  71  are not too tightened    When the parts are installed  tighten the nuts  71  with a wrench    10    Install a new cartridge  43  before mounting the CATA fluid  section        KREMLIN REXSON Page 17 Manual   573 190 112    Before reassembling the different components    
9.   on January 21 st 2008             Daniel TRAGUS  President    2  WARRANTY    We reserve the right to make changes  these changes may be carried out after the receipt of our order   No claim will be accepted as a consequence of any change carried out in the instruction manuals or in  the selection guides     Our equipment is checked and tested prior to shipment  In the case of a problem arising with the  equipment  this must be in writing  within ten days from the delivery date     KREMLIN REXSON warrants all equipment manufactured bearing its name  to be free from defect in  material or workmanship for a period of 12 months  one shift per day or 1800 hours   1 term reached   from the date of delivery  Work life is based on single shift working   8 hours per day  Warranty claims for  defective items will only be accepted in writing and will be verified and confirmed by us     The warranty does not cover fair wear tear  damage or wear caused by misuse  improper maintenance or  non observance of our recommendations     KREMLIN REXSON will repair or replace parts  carriage paid to our plant and accepted as defective by  us   We shall not be liable for any losses  resulting from a production breakdown  Upon request  we can  carry out service work at your premises  all expenses  travelling and accommodation  for KREMLIN  REXSON technicians will be chargeable     In the event that it is found that equipment has been tampered with  this will invalidate the warranty   Equipment that
10.  a color changer fitted with 2 fluid valves  These valves are piloted pneumatically  alternately  connecting the air tube on one or the other valve      Left connection   fluid circulation  priming    Right connection   fluid towards mixer  working  stage  stage         42 9       Nota   During the FLUSHING stage       the BASE fluid section draws solvent  that solvent is exhausted towards the manifold  the mixer and the  gun     V the BASE circuit and the mixed circuit will be flushed     the catalyst circulates  The CATALYST circuit is not flushed                                                           KREMLIN REXSON Page 7 Manual   573 190 112    6  INSTALLATION    The pumps are designed to be installed in a spray booth                                                  B DESCRIPTION OF THE LABEL  etic KREMLIN REXSON se  Marking in accordance with the ATEX RATIO  ane B SERIE SERIAL O              126 P alr 6 bar   8  psi  STANS FRANCE P prod bar ps                      KREMLIN REXSON Name and address of the manufacturer  93240 STAINS FRANCE PH          ll groupll 2 class2  126 Surface equipment meant to an area where explosive atmospheres due to      vapours  mists are liable to appear from time to time in usual operating       gas    B INSTALLATION DIAGRAM       A  Explosive  zone    UE m M n      ee      ee ee zone 1  Z2  Z1   or zone 2   22    spray  booth                                        Non  explosive  area                   9  of                                
11.  is bought in will be subject to the supplier s warranty     KREMLIN REXSON Page 2 Manual   573 190 112    3  SAFETY INSTRUCTIONS    GENERAL SAFETY INSTRUCTIONS    CAUTION   The equipment can be dangerous if you do not use it    according to the rules mentioned in this instruction manual  Read  carefully all the instructions hereafter before operating your equipment        Only trained operators can use the equipment   To acquire an essential training  please contact the   KREMLIN REXSON University    training center   Stains      The foreman must ensure that the operator has perfectly taken in the safety instructions of this equipment  as well as the instructions in the manuals of the different parts and accessories     Read carefully all instruction manuals  label markings before operating the equipment     Incorrect use may result in injury  This equipment is for professional use only  It must be used only for what  it has been designed for  Never modify the equipment  The parts and accessories supplied must be  regularly inspected  Defective or worn parts must be replaced     Never exceed the equipment components    maximum working pressure     Comply with regulations concerning safety  fire risks  electricity in force in the country of final destination of  the material  Use only products or solvent compatible with the parts in contact with the material  refer to  data sheet of the material manufacturer      PICTOGRAMS    NIP HAZARD WARNING WARNING WARNING HIGH  MOVING M
12.  pump with the spray gun        Ground the pump  use the connection on the pump     The compressed air supply must not be higher than 6 bar   87 psi       Make sure the lubricant in the cup fluid section is compatible    Use the appropriate solvent for the material being sprayed to increase the equipment working life     KREMLIN REXSON Page 5 Manual   573 190 112    4  TECHNICAL FEATURES    The PU 2125 F pump is a fixed ratio two component pump that enables to supply a pneumatic gun     The proportioning pump is mounted on a cart and consists of     a mixer      aMATERIAL SOLVENT selection assembly      a suction rod and a drain rod for the BASE      a suction rod for the solvent      a gravity container and an hose for the CATALYST     Dib  n                       ga dd 1 1  2 1  3 1  4 1  5 1  depending upon CATA        section choice           I uide bebo E EMO EE 180 s CA4 maxi   Motor                           mnn model 340 2           fluid section is an Intensive    version  The CATALYST fluid section is a FLOWMAX    tecnnology     Proportioning Flow rate at   Pressure Fluid Fluid    ratio 20 cycles ratio pressure at   pressure at       US gal  6 bar   87 psi   4 bar   58 psi   bar   psi   bar   psi     Air supply pressure Mini P   3 bar   43 5 psi   Maxi P   6 bar   87 psi    4    Wetted parts BASE and CATA fluid section   stainless steel  CATA circuit   stainless steel  Mixer   stainless steel  treated steel  polyethylene  Bellows   PTFE   Fittings Air inlet   F 3 8 
13. BSP  Spraying air   M 1 4 NPS  Fluid outlet  manifold    M 1 2 JIC    Proportioning pump air consumption 1 2 x  mixed fluid output in I mn  x pump ratio x  motor air   Nm3 h  pressure   1 bar  x 60 1000       KREMLIN REXSON Page 6 Manual   573 190 112    5  OPERATING PRINCIPLE    19                         A             This pump measures and mixes 2 components A and B to a single defined volume proportion  see data  sheet of the product      The fluid sections HA and HB are coupled to an air motor MP  Their sizes have been calculated in order  that each delivers the components A and B to the predetermined proportion        Fluid section HA draws and delivers the BASE A       Fluid section HB draws and delivers the CATALYST       When pulling gun trigger  19   proportioning pump starts cycling and draws the BASE and the  CATALYST  Simultaneously  they are delivered in valves  11 and 12   the check valves  13 and 14  and  are mixed in the static mixer  15   The mixed material then goes towards the gun through hose  17     As soon as the trigger is released  the proportioning pump stops cycling        the regulator  9  regulates the air pressure on the pump  thus regulates the material pressure             regulator  8  regulates the atomizing air pressure to the gun    Nota     The valve  11  is a three ways  valve       handle horizontally     fluid circulation  priming stage       handle vertically     fluid towards mixer  working stage  flushing stage      The valve  12  is
14. OVING PARTS MOVING EXCEED THIS PRESSURE  ELEVATOR SHOVEL PRESSURE HAZARD    RELIEF OR WARNING HOSE   WEAR GLASSES WEAR OF PRODUCT WARNING HOT  DRAIN VALVE UNDER OBLIGATORY GLOVE IS VAPOR PARTS OR  PRESSURE OBLIGATORY HAZARDS AREAS    ELECTRICAL WARNING FIRE EXPLOSION GROUNDING WARNING WARNING  HAZARD HAZARDS HAZARDS  USER  SERIOUS  INJURIES       KREMLIN REXSON Page 3 Manual   573 190 112    PRESSURE HAZARDS    Current legislation requires that an air relief shut off valve is mounted on the supply circuit of  the pump motor to let air off when closing the supply circuit  Without this precaution  the motor  residual air of the motor may let the pump beat and cause a Serious injury      i        X Please ensure that  a material drain valve is mounted on the material circuit to drain it  after  shutting down air to the motor and the pressure relief  before any servicing on the equipment   These valves must be closed for air and opened for product when processing     HIGH PRESSURE INJECTION HAZARDS    When working with high pressure equipment  special care is required  Fluid leaks can occur   Then there are injection risks in exposed parts of body that may cause severe injuries or  amputations      e Medical care must be handled immediately if product is injected under the skin or in  other parts of the body  eyes  fingers      e Never point the spray gun at any one  Never try to stop the spray with your hands or  fingers nor with rags or similars   e Follow the shut down procedu
15. e CATA fluid section  It passes through  the valve  12  of the manifold and goes back  to the container B    Leave the materials circulate for a few  minutes  When air bubbles are evacuated   the priming is over                                                                                                                                                                                                                                                                                                                    E WORKING  STAGE 2     Leave the valve  20  hand lever in the same  position  the pump must be supplied with  materials A and B     Position the valve  11  hand lever vertically   Connect the air tube on the hole on the far  right of the plate    opening of the CTM  valve towards the AR valve      Tn    Screw the red regulator  Pump pressure  until  the pump begins to start up    The base A and the cata B are drawn then  delivered by their respective fluid section   Each material comes to the manifold and is  mixed at the outlet in the mixer    Point and trigger the gun into a waste  receptacle    When material flows out regularly  screw the  grey regulator  Spraying air     Adjust the 2 regulators to get a correct fan       adjust the material pressure with the red  regulator      adjust the spraying air with the grey  regulator                                                                                                                                            
16. e ke a Seke n nba cis nad nin wa sips nk nave tied meme ae 15  14  ASSEMBLY INSTRUC        Max             e            e   e        e l    J  lc    19    SPARE PARTS      KREMLIN REXSON    PU 2125 F Assembly  Doc  573 396 110   Motor  Doc  573 023 050     Page 1    Manual   573 190 112    Dear Customer     We thank you very much for purchasing our PU 2125 F Flowmax   pneumatic two component  pump  You are the owner of one of the most reliable pumping system available on the market     Special care has been taken during all designing and manufacturing process to make sure your  investment will provide full satisfaction     To get the best result  safe and efficient operation of your equipment  we advice you to read and  make yourself familiar with this instruction and service manual  Indeed  the non compliance with this  instructions and precautions stated in this manual could reduce the equipment working life  result in  operating trouble and create unsafe conditions        1  EC DECLARATION OF CONFORMITY    The manufacturer   KREMLIN REXSON with assets of 6 720 000 euros  Head office   150  avenue de Stalingrad   93 245   STAINS CEDEX   FRANCE  Tel  33  0 1 49 40 25 25   Fax   33  0 1 48 26 07 16   Herewith declares that   proportioning pump  is in conformity with the provisions of        Machinery Directive  Directive 98 37 EEC  and with national implementing legislation       ATEX Directive  Directive 94 9 EEC        Il 2 G  group Il  class 2  gas    Established in Stains
17. ntainer  never place materials in a  container where there is a risk o spillage or leakage     e aprocedure must be applied for the safe disposal of waste material  It must comply with  all prevailing regulations and legislations of the country where the equipment is to be used     e protective clothing should always be worn in compliance with the material manufacturers   recommendations   e depending on the application and chemical safety instructions  safety glasses  gloves   foot wear  protective masks and possible breathing equipment should be worn to comply  with the regulations     Refer to chapter  Safety equipment of KREMLIN selection guide      DDD    KREMLIN REXSON Page 4 Manual   573 190 112    CAUTION     It is forbidden using any solvent or with halogenated hydrocarbon base and also products  with these solvents facing aluminium or zinc  The non compliance with the instructions  may cause explosion hazards causing serious or fatal injuries      gt     EQUIPMENT REQUIREMENTS  PUMP  j Before carrying out any work  it is imperative to get used with the compatibilities of motors       with pumps before coupling  The operator shall understand the equipment and the safety          instructions  These instructions are available in the manuals of the pumps     The air motor is designed to be mounted with a pump  Never modify any components       fer AN  couplings  Where operating  please keep hands away from moving parts  Before starting up    the equipment  please read 
18. od and CATA hose into waste containers     Once drained the circuits  insert the drain rod into the solvent container and the CATALYST hose into  the other container  Make the materials circulate until air bubbles are evacuated     Unscrew the air regulator  9   then empty the solvent of the CATA container     Prepare the materials       Fill up a container with Material A  BASE       Fill up the pump container  Maximum 6 liters   1 6 US gal  with material B  CATALYST       Fill up a container with Flushing Solvent S     Insert BASE suction rod    16  into BASE container and the  BASE  rod into a waste container   Insert SOLVENT rod into solvent container   Insert  CATA  hose into a waste container     PRIME  Stage 1  to evacuate solvent into fluid sections  then insert BASE drain rod into BASE  container and CATA hose into CATA container     KREMLIN REXSON Page 10 Manual   573 190 112       B MATERIAL PRIMING  STAGE 1     Move the valve  20  hand lever to supply the  pump with material A  BASE      Move the valve  11  hand lever horizontally     Connect the air tube on the hole on the far left  of the plate    opening of the CTM valve to  the container B      por    Screw the red regulator until pump begins to  start up  pressure   from 1 to 2 bar   from  14 5 to 29 psi      The base A is drawn then delivered by the  BASE fluid section  It passes through the  valve  11  of the manifold and goes back to  the container A     The catalyst flows from container B  is drawn  by th
19. re and always depressurize air and fluid circuits    before carrying out any servicing on the gun  cleaning  checking  maintenance of the  material or cleaning of the gun nozzles                gt        N    r    e For the guns equipped with a safety device  always lock the trigger when you do not start  the gun     FIRE   EXPLOSION   SPARKS   STATIC ELECTRICITY HAZARDS    A poor earth connection  inadequate ventilation  sparks or static electricity can cause an  explosion or fire  to avoid these risks when using or servicing KREMLIN REXSON equipment   the following safety procedures must be followed          e ensure a good earth connection and ground the parts to be handled i e  solvents   materials  components and equipment     e ensure adequate ventilation     e keep working area clean and free from waste solvents  chemicals  or solid waste i e   rags  paper and empty chemicals drums        e never use electrical switches   power if in an atmosphere of volatile solvent vapour   e stop working immediately in case of electrical arcs     PEDO    e never store chemicals and solvents in the working area     TOXIC PRODUCT HAZARDS    Toxic products or vapours can cause severe injury not only though contact with the body  but  also if the products are ingested or inhaled  It is imperative     e to know the material products and their risks    e notified or hazardous materials must be stored in accordance with the regulations     e the material must be stored in an appropriate co
20. sequence  Be careful not to damage  the inner seal when inserting piston  rod  35  into the cartridge  22         CATALYST FLUID SECTION   HB  refer to Doc  573 396 050      SUCTION VALVE  refer to base fluid section   suction valve      EXHAUST VALVE  refer to base fluid section   exhaust valve        CARTRIDGE  Pull on the cartridge  43  by means of a hook to remove it from the flange  44  of the suction kit   Install a new assembly  Lubricate the seal  50      Slide the cartridge  43  on the piston rod  41  and insert it in its housing until the stop   Be careful not to damage the inner seal when inserting piston rod into cartridge     KREMLIN REXSON Page 16 Manual   573 190 112    SUCTION KIT   Refer to Doc  573 396 050   14        BELLOWS  60     Disassembly      Disassemble the whole  HB 8 14  from the pump unscrewing  the nuts  10  from the tie rods  4  and removing the axis  7  and  the pin  8  at the flange  11  level     Remove the cylinder and the exhaust valve from the  CATALYST fluid section     On the suction kit  14     Take off the nuts  71   remove the flange  65      Pull the suction bearing  64  upwards  The bellows  61   the  skirt  62   the coupling rod  63  and the CATA piston rod  41   are drawn in by the suction bearing     Take off the ring  67  located on the flange  65     Take off the cylinder  69     Disassemble the CATA piston rod  41  from the coupling rod   63     Push the CATA fluid section cartridge to take off the flange  70      Assembly   
21. the PRESSURE RELIEF instructions  Please ensure that any  relief or drain valves fitted are in good working order        HOSES    e Keep hoses out of circulation areas  moving parts or hot surfaces    e Ae expose product hoses to temperature higher than   60  C   140  F or lower than 0                 e Never pull or use the hoses to move the equipment    e Tighten all fittings as well as the hoses before operating the equipment    e Check the hoses regularly  change them if they are damaged    e Never exceed the working pressure  WP  indicated on the hose     USED PRODUCTS    Considering the variety of products that may be used by the users and the impossibility to check  off all chemical data  of possible reactions of chemicals to each other and their long term  evolution  KREMLIN REXSON can not be considered as liable for      e the bad compatibility of wetted parts   e risks for staff and surroundings     e for worn or out of order parts  for wrong working of equipments or units  as well as for the  qualities of final product     The user must know and prevent the possible risks as toxic vapours  fires or explosions due to  used products  He shall determine the risks of immediate reactions or pursuant to repeated  exposures of the staff     KREMLIN REXSON shall not be liable for psychic injuries  direct or indirect material damages  further to the use of chemicals    SPECIFIC SAFETY INSTRUCTIONS OF THE PU 2125F    gt  Use only air hose with static conductor to connect the
22. the compressed air supply     place the manifold valves in  circulation  position          trigger the gun to depressurize the circuits     empty the CATALYST container     BASE FLUID SECTION   HA  refer to Doc  573 396 050     To disassemble the BASE fluid section  HA   remove the lower part of the pump  the CATALYST  fluid section  HB  and the suction kit  14   removing the nuts  10   the tie rods  9  and the fixing  plate  12      2 3 6    4 8    1 10    9 10    12 13           eo             N    7 8          KREMLIN REXSON          15 Manual   573 190 112       SUCTION VALVE  27     Unscrew the suction valve body  28      The ball  29  is secured by means of  a stop ring  30     Reinstall the suction valve assembly  changing the seal  26         EXHAUST VALVE  33     Unscrew the cylinder  25      Unscrew the seat  31  by holding the  valve support  34  to remove the ball  32      Check the valve seal  33  condition   change it if necessary     Reinstall the parts in the reverse order  of the disassembly sequence and  tighten the seat  31  completely on the  valve support  34   Change cylinder  seal  26         CARTRIDGE  20     Disassemble the BASE fluid section  from the motor removing the tie rods   1   the pin  3  and the connecting pin   2     Take off the circlips  21  located on  the fluid section flange  36  and push  the cartridge  22  downwards to  remove it     Install a new cartridge  20      Carry out the disassembly in the  reverse order of the disassembly  
23. with solvent        KREMLIN REXSON Page 13 Manual   573 190 112    Before cleaning or removing a component of the equipment  you must    1   stop the pump compressed air supply     2   place the manifold valves in    circulation    position   3   trigger the gun to depressurize the hoses        12  TROUBLESHOOTINGS  19                                                          THE PUMP DOES NOT OPERATE    Check     lt is supplied with air       The valves  11  amp  12  are in WORK  position       The gauge  9  indicates a pressure between 2  and 6 bar   29 to 87 psi       The mixer  15  and the hose  17  are not clogged      The gun filter  if there is one  is not clogged      The gun nozzle is not clogged                                                                                            RATIO CHECKING    From time to time  you must check the ratio      1  The CATALYST container is translucent  Mark on the CATALYST level  then add a CATALYST  volume  for example 1 liter   0 26 US gal      2  Determine the volume of the BASE        Operate the pump until the volume of catalyst falls to its initial level   4  Determine the volume of BASE used  In this case  the ratio is      Volume of BASE used  in liters    Material mix ratio      1 liter    Nota   The reading of the proportioning ratio is highly sensitive to the viscosity of the materials     KREMLIN REXSON Page 14 Manual   573 190 112    13  DISASSEMBLY    WARNING      Before any intervention on the pump      shut off 
    
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