SX-4 - Turbine Car User
Contents
1. sl INi File Suzuki OCS 2009 12 45 25 Ped_OCS_Reprogramming 1 4 7 0 1 _ ae COMI Sui 5 To change the com port click on the Com Port Configuration Button Another small window will open and COM Port can be modified COM1 COM2 etc COM Port Setting Sele COM Port ianei a aa eaa se ae 6 After correctly changing the COM Port setting go back to step 17 of the Reprogramming instructions Page 13 of 132. SUZUKI SX 4 Technical Bulletin Division Automotive Section Title Restraints Category Technical TSB No TS 01 11029 SUBJECT COUNTER MEASURE PROCEDURE FOR DTC B1318 MODEL S SX 4 RW420 YEAR 2009 VIN BREAKS JS2YA413396202055 May 27 2009 JS2YA411596200564 May 27 2009 JS2YB413496206032 May 26 2009 JS2YB417096203342 May 27 2009 JS2YC415896200927 May 26 2009 JS2YC412696204318 May 27 2009 CONDITION The Airbag warning light illuminates and DIC B1318 is stored This typically can result from a change in load on the passenger seat such as a passenger shifting their weight on and off the seat or an object bag briefcase pet etc bouncing on the seat while the vehicle is traveling CAUSE Programming error in the occupant classification module OCM CORRECTION Reflash the program of the occupant classification module OCM PART S INFORMATION WARRANTY INFORMATION Labor ME Failed Part Complaint Defect Labor Technical Service Department Dealership Circulation Initial and file aris Waneser Sevioo vor Temas Suzuki bulletins are intended for use by professional technicians NOT a do it yourselfer They are written to inform these technicians of conditions that may occur on some vehicles or to provide information that could assist in the proper service of a vehicle Properly trained technicians have the equipment tools safety instructions and know how to do a job properly a
3. windows Update for drivers Hardware Profiles ee Hardware profiles provide a way for vou to set up and store different hardware configurations Hardware Protiles 3 The following chart should open on your computer screen confirm that both of the items indicated in the red rectangle areas are present on your computer and note the COM Port assigned to the USB Serial Port example 7 ESESEERSS I51 COM3 to be selected during the Reprogramming procedure Ha Human Interface Devices IDE ATAATAFPI controllers HSS Keyboards El Mice and other pointing devices Other devices Ports COM amp LPT ay Communications Port COM1 aS Communications Port COM Sound video and game controllers System devices Universal Serial Bus controllers amp Standard Universal PCI to USB Host Controller S Standard Universal PCI to USB Host Controller S Standard Universal PCI to USB Host Controller S Standard Universal PCI to USB Host Controller S USB Root Hub f USE Root Hub S USB Root Hub H S gt USB Serial Converter Page 12 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 4 Once you have found the COM Port that the USB Serial Converter was assigned you can change the setting by clicking the Com Port Configuration Button shown below PCDiagNT Menu
4. gram likely due to the vehicle being previously reprogrammed or it not falling within the affected VIN range Continue to the next step in the instructions lf the FAIL window shown to the left has opened check reprogramming tools connections and PC setting by referring to the check list below Click the Repeat button and retry the reprogramming Note Reprogramming can be retried twice lf the FAIL window shown to the left has opened OCS reprogramming is impossible Click the Close button and then replace the OCS Seat Cushion Assembly referring to the service Manual Check list Main power supply is available and properly connected to K Line interface cable RS232C Interface cable is properly connected to K Line cable screws tightened RS232C Interface cable is properly connected to PC or USB Converter Screws turned in If necessary RS232C USB Converter is properly connected lf necessary USB driver is properly installed OCS connector is properly connected Correct COM port is used No other software is running specially that uses any port Page 9 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 20 Disconnect the reprogramming tools from the vehicle starting with the female OCS connector under the seat cushion 21 Reconnect the OCS female connector to the vehicle harness connector under the seat cushion 22 Using a green marking pen included in the OCM Reflash Kit and
5. nd safely If a condition is described DO NOT assume that the bulletin applies to your vehicle or that your vehicle will have that condition See your authorized Suzuki dealer for information on whether your vehicle may benefit from the information Suzuki reserves the right to change technical specifications at any time without prior notice Page of 13 Model SX 4 Section Restraints TSB No TS 01 11029 SPECIAL SERVICE TOOL INFORMATION 99963 80JKT OCM Reflash Kit Kit does not include SDT or Laptop NECESSARY TOOLS Note Tools 1 through 6 are included in the OCM Reflash Kit the Suzuki SDT 7 and the PC Laptop 8 are available at the dealership Part Name 3 RS232C USB converter 1 6 ee Power supply 100 240V AC Includes four different type of power plugs K Line interface cable Pe Suzuki SDT scan tool Software version 3 5 or newer 8 PC or Laptop Refer to Minimum system requirement Minimum system requirement To setup the Reprogramming Software the PC must meet with the following minimum system requirement e Windows XP or VISTA Software will not work with any other OS e CD ROM drive e USB interface e 100MB free HD Space e 64MB RAM e 200MHz CPU speed e 800x600 Video resolution at 8 bit Page 2 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 SOFTWARE INSTALLATION Install the Reprogramming Software and the USB TO RS232 Adapter drivers if needed according to the instructio
6. ns included in the OCM Reflash Kit These steps should only need to be performed once during the initial setup of the reprogramming tools and the PC Repair instructions for B1318 countermeasure Work Flow DTC other than B1318 detected DTC check B1318 Refer to SERVICE MANUAL detected Connect PC to vehicle Reprogramming Disconnect PC from the vehicle DTC clearance Page 3 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 Reprogramming Procedures 1 Turn ignition switch to OFF position 2 Connect the SUZUKI SDT A to the data link connector DLC 1 located on underside of O gt instrument panel to the left of the steering column Turn ignition switch to ON position Read DTC according to instructions displayed on SUZUKI SDT Note Be sure to check for both current and history DTC s lf the DTC B1318 is detected as either a current or history code proceed to the next step lf any DTC s are stored and not B1318 stop here and refer to the Service Manual for diagnosis of that DTC s After completing the check turn ignition switch to OFF position and disconnect SUZUKI SDT from DLC Page 4 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 7 Connect the OCS Interface Box to the PC using the RS232C serial interface cable and the USB TO RS232 adapter if needed 8 Connect Power supply 100 240V AC to power connector for U S application refe
7. put a green dot on the OCS female connector in an area to make it easily visible This will indicate that the OCM reprogramming has been performed 23 Connect the Suzuki SDT scan tool to the vehicle check and clear any DTC s After clearing DTC s confirm there are no codes stored as current or history 24 f no codes are present power off the Suzuki SDT turn the ignition switch off and disconnect the Suzuki SDT from the DLC The process is complete Page 10 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 COM Port Troubleshooting instructions 1 To check the installation and confirm the Com Port configuration right click My Computer then click Properties t d My Documents Heaton Open Explore Search Manage Map Network Drive Disconnect Wetwork Drive Create Shortcut Delete Rename Properties Page 11 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 2 From the Hardware tab click on the Device Manager button System Properties ES system Restore Automatic Updates Remote General Computer Name Hardware j Advanced Device Manager E4 The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device Device Manager Drivers Driving Signing lets you make sure that installed drivers are compatible with Windows Windows Update lets vou set up how Windows connects to
8. red JCS Reprogramming Enter dealer code o Doa l Page 7 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 17 The main window opens to show the following information click the Start button to begin reprogramming PCDiagNT Menu a s Joes SUZUKI YT4 UPDATE Vi 3 CEE io 1D15 IE arn a E ee IL a OT 2009 12 45 25 Ped KE _Reprogramming 4 T jE ae FME INI File Suzuki 0E INI File Ver e ji fa 18 Once the reprogramming starts the red and green boxes below the Suzuki logo will begin flashing to indicate active communication if the boxes do not flash refer to the COM Port Troubleshooting instructions following step 24 An additional window will also appear containing a progress bar to show the process for each step and the completion of the cycle Ped OCS Repropgramming Aunning please wait Page 8 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 19 When the process is finished the progress window closes and one of the following result windows will open Result Window Work Procedure If the PASS window has opened reprogramming was successful Click the OK button and continue to the next step in the instructions lf the OK No reprogramming required window has opened there was no need to repro
9. rring to the figure Note the direction of the connector based on the pin size Push the connector down and push it to the left end lock Page 5 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 9 Connect the Power Supply to the OCS Interface Box and plug into a 120V AC power source 10 Make sure the ignition switch is turned off If the ignition is turned on or left on while the reprogramming procedure is performed DTC s indicating circuit problems may be stored in the SDM 11 Find the OCS connector located under the Passenger Seat Cushion and disconnect it Note You should not need to remove the strap securing the harness 12 Connect OCS male connector of the vehicle and OCS female connector of K Line interface cable Page 6 of 13 Model SX 4 Section Restraints TSB No TS 01 11029 Reprogramming Note Close any software programs running on the PC before reprogramming begins 13 Make sure the ignition switch is turned off 14 Check connection between Power supply 100 240V AC RS232C interface cable K Line interface cable OCS connector and PC 15 Double click PCDlag OCS Reprogramming id15 on PC desktop to open the program 9 aja Se e D 16 At the start of the program two windows will open type your dealer code into the OCS Reprogramming box and click OK Note The DOS window is due to a program call running in the background and can be igno
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