"service manual"
Contents
1. 27 REAR BUMPER 16 Removal and Installation 27 Removal and Installation 16 REMOVAL ea 27 REMOVAL setos 17 INSTALLATION spin 27 INSTALLATION eeenmR m 17 ROOF SIDE MOLDING eee 28 Removal and Installation 28 REMOVAL atada 28 INSTALLATION 28 Edition 2004 September El 1 2005 G35 Coupe DOOR FINISHER 29 FLOOR TRIM out iain enano 34 Removal and Installation 29 Removal and Installation 34 REMOVAL uec ou DUM DM neces LEUR DU ILE 29 REMOVA uu M C E UD 34 INSTALLATION 30 INSTALLATION enm 35 BODY SIDE TRIM ocean uide a lead 31 HEADEINING 22 eiae haod a 36 Removal and Installation 31 Removal and Installation 36 REAR SIDE FINISHER 31 REMOVAL 37 REAR PILLAR GARNISH 32 INSTALLATION euer ope ee te deus aed 37 FRONT PILLAR GARNISH _ 32 TRUNK ROOM TRIM amp TRUNK LID FINISHER 382. eot doeet 32 Removal and Installation for Trunk Room Trim 38 CENTER MUD GUARD FINISHER 32 TRUNK ROOM TRIM enn 38 DASH SIDE FINISHER 32 TRUNK LID FINISHER 39 REAR PARCEL SHELF FINISHER 33 Removal and Installation 33 REMOVAL ett Eod ce s 33 INSTALLATION eem IH 33 Edition 2004 September El 2 2005 G35 Coupe PRECAUTIONS PRECAUTIONS PFP 00001 Precautions for Supplemental Restraint System SRS AIR BAG and SEAT BELT PRE TENSIONER AIS001AW The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONEP used along with a front seat belt helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision This system includes seat belt switch inputs and dual stage front air bag modules The SRS System uses the seat belt switches to determine the front air bag deployment and may only deploy one front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SRS and SB section of this Service Man ual WARNING e avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collisio
3. CONFIRM THE REPAIR Confirm that the cause of a noise is repaired by test driving the vehicle Operate the vehicle under the same conditions as when the noise originally occurred Refer to the notes on the Diagnostic Worksheet Generic Squeak and Rattle Troubleshooting 41800182 Refer to Table of Contents for specific component removal and installation information INSTRUMENT PANEL Most incidents are caused by contact and movement between The cluster lid A and instrument panel Acrylic lens and combination meter housing Instrument panel to front pillar garnish Instrument panel to windshield Instrument panel mounting pins Wiring harnesses behind the combination meter A C defroster duct and duct joint ess incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise Most of these incidents can be repaired by apply ing felt cloth tape or silicon spray in hard to reach areas Urethane pads can be used to insulate wiring har ness CAUTION Do not use silicone spray to isolate a squeak or rattle If you saturate the area with silicone you will not be able to recheck the repair CENTER CONSOLE Components to pay attention to include 1 Shifter assembly cover to finisher 2 control unit and cluster lid C 3 Wiring harnesses behind audio and A C control unit The instrument panel repair and isolation procedures also apply to the c
4. BODY SECTION E EXIERIOR amp INTERIOR CONTENTS PRECAUTIONS Sion 3 FRONT GRILLE cian Precautions for Supplemental Restraint System Removal and Installation SRS AIR BAG and SEAT BELT PRE TEN REMOVAL airada SONER CU LM EIL 3 INSTALLATION sucias cid Precautions for Battery Service COWL TOP out Precautions for Work 3 Removal and Installation PREPARATION e cerrar nana nnn nennen nuns 4 REMOVAL ci a Special Service Tools 4 INSTALLATION sunset sion Commercial Service Tools 4 FENDER PROTECTOR SQUEAK AND RATTLE TROUBLE DIAGNOSES 5 Removal and Installation Work dd 5 CUSTOMER INTERVIEW 5 INSTALLATION DUPLICATE THE NOISE AND TEST DRIVE 6 DOOR OUTSIDE MOLDING 21 CHECK RELATED SERVICE BULLETINS 6 Removal and Installation 21 LOCATE THE NOISE AND IDENTIFY THE REMOVAL Ue e eret etes 21 ROOT GAS E oracle 6 INSTALLATION conan 21 REPAIR THE CAUSE 6 FRONT PILLAR FINISHER
5. September El 28 2005 G35 Coupe DOOR FINISHER DOOR FINISHER PFP 80900 Removal and Installation NEN SEC 809 828 Door Left Door Right Insertion portion Insertion portion Metal clip PIIA3573E 1 Door finisher 2 Mask door 3 Door grip finisher left right door Power window SW finisher left Power window SW finisher right door door REMOVAL 1 Remove mask of inside handle portion and remove screws 2 Insert taping flat bladed screw driver into edge portion discon nect pawls and remove grip finisher Pie Pawl DS _L Grip finisher PIIB4181E 3 Remove screw of grip portion Edition 2004 September El 29 2005 G35 Coupe DOOR FINISHER 4 Insert driver rolled with cloth between panel on vehicle and clips as indicated with arrow and remove finisher Body panel Finisher SIIA0810E 5 Pull up door finisher and remove power window switch and electrical parts connectors 6 Remove lock knob cable and inside handle cable of inside han dle assembly back side Lock knob cable 7 Remove inside handle screws and remove it from finisher Inside handle Door finisher PIIA1216E 8 Disconnect metal clips and pawls from door finisher back side and remove power window switch finisher INSTALLATION Install in the reverse order of removal CAUTION To install finisher check if all clips are matched over holes of panel on vehicle then push it Edition 2004 September El 30 20
6. Spring Nut 2 2 2 4 16 17 PIIB4172E 2005 G35 Coupe FRONT BUMPER 1 Bumper reinforcement 2 Energy absorber 3 Bumper fascia assembly 4 Side turn signal lamp 5 Bumper side bracket 6 Bumper over rider 7 Front air spoiler 8 Bumper stay REMOVAL 1 Remove bumper clips front grille clips and remove front grille Refer to El 18 FRONT GRILLE 2 Remove screws of front air spoiler and remove front air spoiler 3 Remove bolts on lower side of bumper 4 Remove screws and clips of both right left fender protectors on front side Refer to El 20 FENDER PRO TECTOR 5 Remove screws of both right left tender 6 Disconnect turn signal lamp harness connector 7 Remove bumper fascia assembly 8 Remove energy absorber 9 Remove bolts and nuts of bumper reinforcement and remove bumper reinforcement 10 Remove bolts and clips of bumper stay and remove bumper stay 11 Remove side turn signal lamps located in bumper fascia Refer to LT 127 Removal and Installation of Front Turn Signal Lamp INSTALLATION Install in the reverse order of removal Edition 2004 September El 15 2005 G35 Coupe REAR BUMPER REAR BUMPER PFP H5022 Removal and Installation mm CAUTION Bumper fascia is made of resin Do not apply strong force to it and be careful to prevent contact with oil SEC 850 Bolt 6 37 46 56 D 22 5 2 3 17 0 Bolt 0 22 5 2 3 17 0 0 5 22 5
7. noise level Edition 2004 September El 5 2005 G35 Coupe SQUEAK AND RATTLE TROUBLE DIAGNOSES DUPLICATE THE NOISE AND TEST DRIVE If possible drive the vehicle with the customer until the noise is duplicated Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the noise This information can be used to duplicate the same conditions when you confirm the repair If the noise can be duplicated easily during the test drive to help identify the source of the noise try to dupli cate the noise with the vehicle stopped by doing one or all of the following 1 Close a door Rev the engine Use a floor jack to recreate vehicle twist At idle apply engine load electrical load half clutch on M T model drive position on A T model Raise the vehicle on a hoist and hit a tire with a rubber hammer Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs If it is difficult to duplicate the noise drive the vehicle slowly on an undulating or rough road to stress the vehicle body CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom check ASIST for Technical Service Bulletins TSBs related to that concern or symptom If a TSB relates to the symptom follow the procedure to repair the noise LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1 Narrow down the noise to a general area To help pinpoint the
8. 05 G35 Coupe BODY SIDE TRIM BODY SIDE TRIM PFP 76913 Removal and Installation BORN CAUTION Wrap the tip of flat bladed screwdriver with a cloth when removing metal clips from garnishes SEC 767 769 Plastic clip Y 3 Metal clip 2 Clip PIIA3574E 1 Rear pillar garnish 2 Body side welt 3 Front pillar garnish 4 Dash side finisher 5 Center mud guard finisher 6 Kicking plate 7 Rear side finisher 8 Cap REAR SIDE FINISHER Removal 1 Remove kicking plate 2 Remove body side welt 3 Remove rear side finisher Installation Install in the reverse order of removal Edition 2004 September El 31 2005 G35 Coupe BODY SIDE TRIM REAR PILLAR GARNISH Removal Remove rear seat cushion Refer to SE 69 REAR SEAT Remove front seat belt shoulder anchor bolts Refer to SB 4 SEAT BELTS Remove rear seat belt floor anchor bolts Refer to SB 4 SEAT BELTS Remove kicking plate Remove body side welt Remove rear side finisher Remove rear pillar garnish E Installation Install in the reverse order of removal FRONT PILLAR GARNISH Removal 1 Remove kicking plate 2 Remove body side welt 3 Remove front pillar garnish Installation Install in the reverse order of removal KICKING PLATE Removal Remove kicking plate Installation Install in the reverse order of removal CENTER MUD GUARD FINISHER Removal Remove center mud guard finisher Installation Install
9. 22 CONFIRM THE REPAIR _ 7 Removal and Installation 22 Generic Squeak and Rattle Troubleshooting 7 REMOVAL mda do v uova ade besos rides 22 INSTRUMENT PANEL nmm 7 INSTALLATION tt ERES 22 CENTER CONSOLE ueste 7 CENTER MUD GUARD 23 DONORS een O i e 7 Removal and Installation 23 TRONK ante te ae A 8 REMOVAE Stars pido ado A 23 SUNROOF HEADLINING 8 INSTALLATION erenmR m 23 SEA T 8 WINDSHIELD MOLDING nen 24 UNDERHO O Dir rd 8 Removal and Installation 24 Diagnostic Worksheet 9 REMOVAL venias 24 CLIP AND FASTENER 11 INSTALLATION ona 24 Clip and Fastener 11 REAR WINDOW MOLDING 26 FRONT BUMPER ener nnn nnn 14 Removal and Installation 26 Removal and Installation 14 REMOVAL ure tote me EU I EE III UE 26 REMOVAL uta alada 15 INSTALLATION enR mH 26 INSTALLATION ista 15 REAR SPOILER
10. FINISHER Removal 1 Remove clips of trunk lid finisher 2 Remove trunk lid emergency handle 3 Remove trunk lid finisher PIIA3578bE Installation Install in the reverse order of removal Edition 2004 September El 39 2005 G35 Coupe TRUNK ROOM TRIM amp TRUNK LID FINISHER Edition 2004 September El 40 2005 G35 Coupe
11. Finisher Removal SIIA0315E Edition 2004 September El 11 2005 G35 Coupe CLIP AND FASTENER Removal CE103 del Removal Finisher Clip A CF110 N 4 Fe Flat bladed screwdrivers Removal Clip A Flat bladed Finisher CF118 screwdrivers N T Clip B Grommet Ef Clip B Grommet Removal Holder portion of clip must be spread out to remove rod CR103 p Removal 1 Screw out with a Phillips screwdriver CS101 2 Remove female portion with g flat bladed screwdriver ext EN eta qum D efant SIIA0316E Edition 2004 September El 12 2005 G35 Coupe CLIP AND FASTENER Rotate 45 to remove Removal Disconnect upper connection of clip with a flat bladed screwdriver then remove clip while inserting a flat bladed screwdriver between body panel and clip LI SIIA0317E Edition 2004 September El 13 2005 G35 Coupe FRONT BUMPER FRONT BUMPER Removal and Installation CAUTION PFP F2022 AIS001B5 Bumper fascia is made of resin Do not apply strong force to it and be careful to prevent contact with oil SEC 620 Clip 205 oJ Nem kg m ft lb Edition 2004 September 0 21 0 24 0 2 2 2 4 16 17 Clearance measurement between parts A A 0 5 3 5 0 020 0 138 B B 2 5 5 5 0 098 0 217 C C 1 5 4 5 0 059 0 177 D D 0 1 5 0 0 059 Unit mm in El 14 Bolt 0 22 5 2 3 17 0
12. Si wl 2 3 17 0 Clearance measurement EN between parts A A 0 0 50 0 0 0197 B B 4 50 7 50 0 1772 0 2953 Unit mm in Nem kg m in Ib Nem kg m ft lb PIIB4173E Edition 2004 September El 16 2005 G35 Coupe REAR BUMPER 1 Bumper stay 2 Energy absorber rear 3 Bumper reinforcement 4 Energy absorber front 5 Bumper fascia assembly 6 Bumper retainer lower 7 Bumper overrider REMOVAL Remove trunk trim Refer to El 38 TRUNK ROOM TRIM amp TRUNK LID FINISHER Remove rear combination lamp assembly Refer to LI 161 Removal and Installation Remove bumper fascia bolts from both right left rear fender Remove bumper fascia clips of upper portion and remove screw of lower portion Pull out center of bumper fascia and remove bumper fascia from clips Disconnect license lamp harness connector and remove bumper fascia assembly Remove energy absorber front Remove reinforcement bolts nuts and remove reinforcement assembly Remove bumper stay bolts and remove bumper stay INSTALLATION Install in the reverse order of removal SO CS des Edition 2004 September El 17 2005 G35 Coupe FRONT GRILLE FRONT GRILLE PFP 62310 Removal and Installation Aubl SEC 623 Clip C208 PIIA3565E 1 Front grille REMOVAL 1 Apply protection tape around outer circumference of front grille bumper fascia side 2 Remove clips on upper side o
13. TALLATION Install in the reverse order of removal CAUTION e Confirm hooks of rear parcel shelf finisher are completely inserted into holes on vehicle side e Confirm clips are matched over holes on vehicle side then push on Se DE ge pu duct Edition 2004 September El 33 2005 G35 Coupe FLOOR TRIM FLOOR TRIM PFP 74902 Removal and Installation 749 PIIA3581E Foot rest driver 2 Foot grille left 3 Carpet hook Floor carpet 5 Foot grille right REMOVAL 1 2 ee B et EN Turn flat bladed screw driver in counter clockwise and remove Remove foot rest Remove front seat belt floor anchor bolts Refar to SB 4 SEAT Remove air bag cpu assembly braket Refar to SHS 53 DIAG The battely terminal is removed and waits for three minutes Remove front seat and rear seat cushion Refer to SE 63 Removal and Installation and SE 69 Removal and Installation Remove instrument side panel left and right Refer to 10 INSTRUMENT PANEL ASSEMBLY Remove center console Refer to IP 10 INSTRUMENT PANEL ASSEMBLY Remove kicking plate Refer to El 31 BODY SIDE TRIM Remove body side welt Refer to El 31 BODY SIDE TRIM Remove rear side finisher Refer to El 31 BODY SIDE TRIM Remove dash side finisher Refer to El 31 BODY SIDE TRIM Remove screw of foot rest and remove plate foot rest from stud bolts on vehi
14. adviser and technician are all speaking the same language when defining the noise Squeak Like tennis shoes on a clean floor Squeak characteristics include the light contact fast movement brought on by road conditions hard sur faces higher pitch noise softer surfaces lower pitch noises edge to surface chirping Creak Like walking on an old wooden floor Creak characteristics include firm contact slow movement twisting with a rotational movement pitch dependent on materials often brought on by activity Rattle Like shaking a baby rattle characteristics include the fast repeated contact vibration or similar movement loose parts missing clip or fastener incorrect clearance Knock Like a knock on a door Knock characteristics include hollow sounding sometimes repeating often brought on by driver action Tick Like a clock second hand Tick characteristics include gentle contacting of light materials loose components can be caused by driver action or road conditions Thump Heavy muffled knock noise Thump characteristics include softer knock dead sound often brought on by activity Buzz Like a bumble bee Buzz characteristics include high frequency rattle firm contact Often the degree of acceptable noise level will vary depending upon the person A noise that you may judge as acceptable may be very irritating to the customer Weather conditions especially humidity and temperature may have a great effect on
15. ating the component causing the noise SY o a oa Edition 2004 September El 8 2005 G35 Coupe SQUEAK AND RATTLE TROUBLE DIAGNOSES AIS001B3 Diagnostic Worksheet Qv INFINITI SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET Dear Infiniti Customer We are concerned about your satisfaction with your Infiniti vehicle Repairing a squeak or rattle sometimes can be very difficult To help us fix your Infiniti right the first time please take a moment to note the area of the vehicle where the squeak or rattle occurs and under what conditions You may be asked to take a test drive with a service advisor or technician to ensure we confirm the noise you are hearing WHERE DOES THE NOISE COME FROM circle the area of the vehicle The illustrations are for reference only and may not reflect the actual configuration of your vehicle Continue to the back of the worksheet and briefly describe the location of the noise or rattle In addition please indicate the conditions which are present when the noise occurs SBT860 Edition 2004 September El 9 2005 G35 Coupe SQUEAK AND RATTLE TROUBLE DIAGNOSES SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET page 2 Briefly describe the location where the noise occurs Il WHEN DOES IT OCCUR check the boxes that apply anytime LI after sitting out in the sun JJ 1 time in the morning LI when it is raining or wet J only when it is cold outside LJ dry
16. cle BELTS NOSIS SENSOR UNIT PIIA3243E Edition 2004 September El 34 2005 G35 Coupe FLOOR TRIM 14 Remove carpet hook Fixing clip PIIA1223E 15 Remove floor carpet from carpet clip and remove floor carpet INSTALLATION Install in the reverse order of removal Edition 2004 September El 35 2005 G35 Coupe HEADLINING HEADLINING Removal and Installation SEC 264 738 964 Without sunroof 1 dHeadlining 2 Assist grip 3 Roof front finisher 4 Sunvisor right 5 Sunvisor cover 6 Sunvisor holder 7 Spotlamp 8 Sunvisor left 9 holder 10 Dual lock fastener 11 Sunroof welt Edition 2004 September El 36 PFP 73910 AIS001BQ PIIA3576E 2005 G35 Coupe HEADLINING REMOVAL 1 Remove front pillar garnish Refer to El 31 BODY SIDE TRIM 2 Remove rear side finisher Refer to El 31 BODY SIDE TRIM 3 Remove rear pillar garnish Refer to El 31 BODY SIDE TRIM 4 Remove assist grip cover disconnect pawls both on upper and lower parts insert clip clamp remover slide cover inward and remove screws Clip clamp tool Assist grip PIIA1225E 5 Remove sunvisor drive and passenger and disconnect harness connector with lamp model 6 Remove sunvisors holder ZA NOTE Insert flat bladed screw driver to edge and turn it 90 degrees and remove sunvisor holder X a SIIA0224J Remove spot lamp Remove roof front finisher an
17. d remove headlining module harness connector 9 Remove sunroof welt with sunroof only 10 Remove dual lock fastener 11 Put front seat to front most and recline seatback to backward 12 Remove headlining turn and take out from right side door CAUTION e Always remove or install in a pair e Cover surroundings with waste to avoid scratches or damages e Do not bend headlining too hard INSTALLATION Install in the reverse order of removal M Edition 2004 September El 37 2005 G35 Coupe TRUNK ROOM TRIM amp TRUNK LID FINISHER TRUNK ROOM TRIM amp TRUNK LID FINISHER Removal and Installation for Trunk Room Trim SEC 849 Metal clip Ec Metal clip 1 Trunk rear plate 2 Trunk Rear finisher end 4 Trunk floor spacer right 5 Trunk floor spacer left 7 Rear wheelhouse finisher left 8 Trunk floor board right 10 Trunk rear finisher upper TRUNK ROOM TRIM Removal Remove trunk floor board Remove trunk rear plate Remove trunk rear finisher end Remove trunk rear finisher welt Remove rear seat back lever finisher Remove trunk rear finisher upper Remove rear wheelhouse finisher left right DELE IE d Edition 2004 September El 38 PFP 84920 AISO01BR PIIA3577E 3 Net hook 6 Rear wheelhouse finisher right 9 Trunk floor board center 2005 G35 Coupe TRUNK ROOM TRIM amp TRUNK LID FINISHER Installation Install in the reverse order of removal TRUNK LID
18. enter console DOORS Pay attention to the 1 Finisher and inner panel making a slapping noise 2 Inside handle escutcheon to door finisher 3 Wiring harnesses tapping 4 Door striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents You can usually insulate the areas with felt cloth tape or insulator foam blocks from the Nissan Squeak and Rattle Kit J 43980 to repair the noise Edition 2004 September El 7 2005 G35 Coupe SQUEAK AND RATTLE TROUBLE DIAGNOSES TRUNK Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner In addition look for 1 Trunk lid dumpers out of adjustment 2 Trunk lid striker out of adjustment The trunk lid torsion bars knocking together 4 Aloose license plate or bracket Most of these incidents can be repaired by adjusting securing or insulating the item s or component s caus ing the noise SUNROOF HEADLINING Noises in the sunroof headlining area can often be traced to one of the following 1 Sunroof lid rail linkage or seals making a rattle or light knocking noise 2 Sunvisor shaft shaking in the holder 3 Frontor rear windshield touching headlining and squeaking Again pressing on the components to stop the noise while duplicating the conditions can isolate most of these incid
19. ents Repairs usually consist of insulating with felt cloth tape SEATS When isolating seat noise it s important to note the position the seat is in and the load placed on the seat when the noise is present These conditions should be duplicated when verifying and isolating the cause of the noise Cause of seat noise include 1 Headrest rods and holder 2 Asqueak between the seat pad cushion and frame The rear seatback lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the con ditions under which the noise occurs Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area UNDERHOOD Some interior noise may be caused by components under the hood or on the engine wall The noise is then transmitted into the passenger compartment Causes of transmitted underhood noise include Any component mounted to the engine wall Components that pass through the engine wall Engine wall mounts and connectors Loose radiator mounting pins Hood bumpers out of adjustment Hood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle The best method is to secure move or insulate one component at a time and test drive the vehicle Also engine RPM or load can be changed to isolate the noise Repairs can usually be made by moving adjusting securing or insul
20. f grille 3 Pull down tips of four turn fasteners from rear side of grille 4 Disconnect turn fasteners then pull out grille INSTALLATION Install in the reverse order of removal Edition 2004 September El 18 2005 G35 Coupe COWL TOP COWL TOP PFP 66100 Removal and Installation SEC 660 AIS001B8 Hoodledge cover SSS attery cover C ES A Hoodledge cover q Hoodledge cover clip PIIA3566E 1 Cowl top cover right 2 Cowl top cover left 3 Cowl top seal rubber 4 Washer tube 5 Washer joint 6 Cap REMOVAL Remove hood ledge cover Remove wiper arms of both side Refer to WW 4 FRONT WIPER AND WASHER SYSTEM Remove cowl top seal rubber Remove clips of cowl top cover and remove cowl top cover right Remove clips caps screws and remove cowl top cover left Remove washer tube joint and hose from cowl top cover INSTALLATION Install in the reverse order of removal ee Edition 2004 September El 19 2005 G35 Coupe FENDER PROTECTOR FENDER PROTECTOR PFP 63840 Removal and Installation SEC 630 PROTECTOR FRONT PROTECTOR REAR Clip C205 Clip C205 Screw i Clip 205 Clip 208 on PIIA3567E 1 Fender protector front 2 Fender protector rear REMOVAL 1 Remove screws and clips of fender protector 2 Remove fender protector front rear INSTALLATION Install in the reverse order of removal Edition 2004 September El 20 2005 G35 Cou
21. hield molding before adhesive hardens e After installing glass keep door windows open and avoid driving vehicle until adhesive has com pletely cured Edition 2004 September El 25 2005 G35 Coupe REAR WINDOW MOLDING REAR WINDOW MOLDING PFP 79762 Removal and Installation SEC 797 Always replace after every disassembly Unit mm in Ye Dam rubber area Upper amp Lower Bond area Primer 7 qr 27 Upper Quen 11 0 43 e M 27 Vli iE 27 12 0 d 12 x 47 10 7 39 Section Section B 8 0 31 lt Double faced Roof panel adhesive tape Body side Outer PIIA3454E 1 Rear window glass 2 Dam rubber upper 3 Spacer 4 Dam rubber lower 5 Molding side 6 Bond REMOVAL Remove rear window molding Refer to GW 13 HEAR WINDOW GLASS AND MOLDING NOTE Apply a strip of protective tape along the contour of rear window glass molding to prevent paint surface from being damaged INSTALLATION Install rear window molding Refer to GW 13 REAR WINDOW GLASS AND MOLDING NOTE e Clean adhesive portion of rear window glass and around circumference with white gasoline e Apply dam rubber to upper and lower surfaces of glass e Attach rear window molding to side face of glass e Rear window molding should not overlap on the surface of rear window glass Edition 2004 September El 26 2005 G35 Coupe REAR SPOILER REAR SPOILER PFP 96030 Removal a
22. in the reverse order of removal DASH SIDE FINISHER Removal 1 Remove kicking plate 2 Remove body side welt 3 Remove dash side finisher NOTE Insert screw driver rolled with cloth between panel on vehicle and clips as indicated with arrow and disconnect clips Body panel SIIA0810E Installation Install in the reverse order of removal NOTE To install check if all clips are matched over holes of panel on vehicle then push on Edition 2004 September El 32 2005 G35 Coupe REAR PARCEL SHELF FINISHER REAR PARCEL SHELF FINISHER PFP 79910 Removal and Installation APRES SEC 799 869 PIIA3575E 1 Rear parcel shelf finisher 2 Rear seatback trim 3 Rear seatback welt 4 Child anchor cover 5 High mounted stop lamp 6 Rear seatback striker cover REMOVAL Remove rear seat Refer to SE 69 REAR SEAT Remove kicking plate Refer to El 31 BODY SIDE TRIM Remove body side welt Refer to El 31 BODY SIDE TRIM Remove front seat belt floor shoulder anchor bolts Refer to SB 4 SEAT BELTS Remve rear seat belt floor anchor bolts Refer to SB 4 SEAT BELTS Remove rear side finisher Refer to El 31 BODY SIDE TRIM Remove rear pillar garnish Refer to El 31 BODY SIDE TRIM Remove rear seatback striker cover 9 Remove clips of rear parcel shelf finisher 10 Remove child anchor cover 11 Remove high mounted stop lamp and electrical parts connector 12 Remove rear parcel shelf finisher INS
23. n which would result in air bag inflation all maintenance must be per formed by an authorized NISSAN INFINITI dealer e Improper maintenance including incorrect removal and installation of the SRS can lead to per sonal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SRS section e Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or harness connectors Precautions for Battery Service AISO02MP Before disconnecting the battery lower both the driver and passenger windows This will prevent any interfer ence between the window edge and the vehicle when the door is opened closed During normal operation the window slightly raises and lowers automatically to prevent any window to vehicle interference The automatic window function will not work with the battery disconnected Precautions for Work qe e After removing and installing the opening closing parts be sure to carry out fitting adjustments to check their operation e Checkthe lubrication level damage and wear of each part If necessary grease or replace it Edition 2004 September El 3 2005 G35 Coupe PREPARATION PREPARATION PFP 00002 Special Service Tools AISOO1AZ The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here Tool n
24. nd Installation 960 Double faced adhesive tape Always replace after every disassembly Nut Wg 5 10 6 37 Nem 0 52 0 66 kg m 46 56 in Ib PIIA3572bE 1 Rear spoiler REMOVAL Remove trunk lid trim Refer to El 38 TRUNK ROOM TRIM 8 TRUNK LID FINISHER Disconnect harness connector of high mounted stop lamp Remove rear spoiler nuts Remove rear spoiler clip then disconnect grommet of high mounted stop lamp harness Remove rear spoiler INSTALLATION Install in the reverse order of removal Edition 2004 September El 27 2005 G35 Coupe ROOF SIDE MOLDING ROOF SIDE MOLDING PFP 73854 Removal and Installation mol SEC 730 Position Double faced adhesive tape Unit mm in Unit mm in SEC A A B B PIIA3570E 1 Roof side molding 2 Clip front 3 Clip rear 4 Roof panel REMOVAL 1 Remove molding front edge from body side clip 2 Take off front edge of molding and remove rear end molding 3 Remove front side clip and rear side clip INSTALLATION Install in the reverse order of removal paying attention to the following 1 Apply double faced adhesive tape and apply primer and adhesive on front edge of molding at standard extent as indicated with C and D 2 When molding clip with damage after removing molding is found clip is exchange CAUTION Be careful not to damage the body painting when you use the cutter and tool Edition 2004
25. nt rear and lower side of center mud guard Disconnect clips on back side of center mud guard 4 Remove center mud guard INSTALLATION Install in the reverse order of removal Edition 2004 September El 23 2005 G35 Coupe WINDSHIELD MOLDING WINDSHIELD MOLDING PFP 72700 Removal and Installation TN SEC 720 Unit mm in Primer area Panel Primer area Upper 10 0 39 Lower 11 0 43 Side 8 0 31 7 0 28 19 5 0 76 19 0 74 ZZA Primer Panel Section Dash upper cross member PIIBOO98E 1 Dam rubber 2 Molding upper 3 Fastener 4 Mirror base 5 Insulator 6 Spacer 7 Windshield glass 8 Bond REMOVAL Remove windshield molding Refer to GW 11 WINDSHIELD GLASS NOTE e Apply protective tape around circumference of windshield e Guiding a cutter knife along glass cut surface of molding e Using pliers draw out all remaining molding left in flanged area of body and remove it completely from adhering surface on glass INSTALLATION Install windshield molding Refer to GW 11 WINDSHIELD GLASS NOTE e Align matching marks on body and glass Install glass to body Edition 2004 September El 24 2005 G35 Coupe WINDSHIELD MOLDING e Press entire surface of glass lightly to fit it completely Using a spatulaq repair any adhesive overflow or shortage to make surface smooth Position windshield moldings and allow their adhesion CAUTION e Be sure to install winds
26. or dusty conditions 2 only when it is hot outside LJ other Ill WHEN DRIVING IV WHATTYPE OF NOISE I through driveways LI squeak like tennis shoes on a clean floor over rough roads LJ creak like walking on an old wooden floor 3 over speed bumps L1 rattle like shaking a baby rattle only at about mph I knock like a knock on a door on acceleration tick like a clock second hand coming to a stop Li thump heavy muffled knock noise _J on turns left right or either circle LJ buzz like a bumble bee 3 with passengers or cargo JJ other after driving miles or____ minutes TO BE COMPLETED BY DEALERSHIP PERSONNEL Test Drive Notes Initials of person YES NO performing Vehicle test driven with customer E J Noise verified on test drive LJ Noise source located and repaired I Follow up test drive performed to confirm repair n n A VIN Customer Name W O Date This form must be attached to Work Order SBT844 Edition 2004 September El 10 2005 G35 Coupe CLIP AND FASTENER CLIP AND FASTENER PFP 76906 Clip and Fastener 41800184 Symbol No Removal amp Installation Removal Remove by bending up with C101 flat bladed screwdrivers or clip remover C103 Removal Remove with a clip remover Removal Push center pin to catching position Do not remove center pin by hitting it Installation Removal Flat bladed screwdriver Y
27. pe DOOR OUTSIDE MOLDING DOOR OUTSIDE MOLDING PFP 82820 Removal and Installation 800 Section A A PIIA3568bE 1 Door outside molding 2 Door panel outer Door glass REMOVAL 1 Open windows fully 2 Disconnect rear edge of molding 3 Liftup molding to upper side and remove molding assembly INSTALLATION Install in the reverse order of removal Edition 2004 September El 21 2005 G35 Coupe FRONT PILLAR FINISHER FRONT PILLAR FINISHER PFP 76836 Removal and Installation isis SEC 766 767 Vd T OC Fr adhesive tape Clip C108 E Always replace after every disassembly PIIA3571E 1 Front piller finisher 2 Retainer body side weatherstrip 3 Body side weatherstrip REMOVAL 1 Remove clip and double faced adhesive tapes of body side weatherstrip 2 Remove body side weatherstrip 3 Remove screw of retainer body side weatherstrip 4 Remove screw and clip of front pillar finisher 5 Remove front pillar finisher INSTALLATION Install in the reverse order of removal Edition 2004 September El 22 2005 G35 Coupe CENTER MUD GUARD CENTER MUD GUARD PFP 76850 Removal and AEE ca 767 wee A Clip 2 Clip 47 9 Double faced adhesive tape Clip O du Screw e Always replace after every disassembly 1 Center mud guard 2 Center mud guard rear REMOVAL 1 Remove center mud guard finisher Refer to El 31 BODY SIDE TRIM 2 Remove screws on fro
28. ponents are constructed of plastic and may be damaged Always check with the Parts Department for the latest parts information The following materials are contained in the Nissan Squeak and Rattle Kit J 43980 Each item can be ordered separately as needed URETHANE PADS 1 5 mm 0 059 in thick Insulates connectors harness etc 76268 9E005 100 x 135 mm 3 94 x 5 31 in 76884 71L01 60 x 85 mm 2 36 x 3 35 in 76884 71L02 15 x 25 mm 0 59 x 0 98 in INSULATOR Foam blocks Insulates components from contact Can be used to fill space behind a panel 73982 9E000 45 mm 1 77 in thick 50 x 50 mm 1 97 x 1 97 in 73982 50Y00 10 mm 0 39 in thick 50 x 50 mm 1 97 x 1 97 in Edition 2004 September El 6 2005 G35 Coupe SQUEAK AND RATTLE TROUBLE DIAGNOSES INSULATOR Light foam block 80845 71L00 30 mm 1 18 in thick 30 x 50 mm 1 18 x 1 97 in FELT CLOTHTAPE Used to insulate where movement does not occur Ideal for instrument panel applications 68370 4B000 15 x 25 mm 0 59 x 0 98 in pad 68239 13E00 5 mm 0 20 in wide tape roll The following materials not found in the kit can also be used to repair squeaks and rattles UHMW TEFLON TAPE Insulates where slight movement is present Ideal for instrument panel applications SILICONE GREASE Used in place of UHMW tape that will be visible or not fit Note Will only last a few months SILICONE SPRAY Use when grease cannot be applied DUCT TAPE Use to eliminate movement
29. source of the noise use a listening tool Chassis Ear J 39570 Engine Ear and mechanics stethoscope Narrow down the noise to a more specific area and identify the cause of the noise by removing the components in the area that you suspect the noise is coming from Do not use too much force when removing clips and fasteners otherwise clips and fastener can be broken or lost during the repair resulting in the creation of new noise e tapping or pushing pulling the component that you suspect is causing the noise Do not tap or push pull the component with excessive force otherwise the noise will be eliminated only temporarily e feeling for a vibration with your hand by touching the component s that you suspect is are causing the noise e placing a piece of paper between components that you suspect are causing the noise e looking for loose components and contact marks Refer to El 7 Generic Squeak and Rattle Troubleshooting REPAIR THE CAUSE e lf the cause is a loose component tighten the component securely e Ifthe cause is insufficient clearance between components separate components by repositioning or loosening and retightening the component if possible insulate components with a suitable insulator such as urethane pads foam blocks felt cloth tape or ure thane tape A Nissan Squeak and Rattle Kit J 43980 is available through your authorized Nissan Parts Department CAUTION Do not use excessive force as many com
30. umber Kent Moore No Description Tool name J 39570 Locationg the noise Chassis ear 9 SIIA0993E J 43980 NISSAN Squeak and Rattle Kit Repairing the cause of noise SIIA0994E Commercial Service Tools soes Tool name Description Engine ear Locationg the noise SIIA0995E Edition 2004 September El 4 2005 G35 Coupe SQUEAK AND RATTLE TROUBLE DIAGNOSES SQUEAK AND RATTLE TROUBLE DIAGNOSES PFP 00000 Work Flow Repair the Cause Confirm Repair OK Inspection End SBT842 CUSTOMER INTERVIEW Interview the customer if possible to determine the conditions that exist when the noise occurs Use the Diag nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer s comments refer to El 9 Diagnostic Worksheet This information is necessary to duplicate the conditions that exist when the noise occurs The customer may not be able to provide a detailed description or the location of the noise Attempt to obtain all the facts and conditions that exist when the noise occurs or does not occur If there is more than one noise in the vehicle be sure to diagnose and repair the noise that the customer is concerned about This can be accomplished by test driving the vehicle with the customer After identifying the type of noise isolate the noise in terms of its characteristics The noise characteristics are provided so the customer service
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