900FH & 1000FH Turbine Filters
Contents
1. 2040SM OR 10 micron 2040TM OR 30 micron 2040PM OR Depth 7 0 in 17 8 cm Weight dry 6 0 Ib 2 7 kg Clean Pressure Drop 0 30 PSI 0 021 bar 15 PSI 1 03 ben Water In Bowl Capacity 10 3 oz 805 ml Available Options water detection kit 12 or 24 vdc heater vacuum gauge 12 or 24 vdc primer pump Ambient Temperature Range 40 to 255 F 40 to 124 C Maximum Fuel Temperature 190 F 88 C Pressure installations are applicable up to the maximum PSI shown Vacuum installations are recommended Not for use on gasoline applications Note Units with 1 2 NPT ports are available contact the factory Replacement Parts Part No Description RK 11 1945 Thandle and O ring Kit includes A RK 11 1927 01 Lid Kit includes B Replacement Filter 2 Micron 2020SM OR includes A amp B Replacement Filter 10 Micron 2020TM OR includes A amp B Replacement Filter 80 Micron includes A amp B 12 vdc Heater Body Feed thru Kit includes A B amp 6 24 vdc Heater Body Feed thru Kit includes A B amp 6 2020PM OR RK 11 2002 RK 11 2001 RK 11815 103 Mounting Bracket Kit RK 21067 Body Feed thru Heater Assembly Kit RK 11 1679 Body Feed thru Plug Kit Conical Baffle and Turbine Centrifuge J RK 11 1989 Kit includes B C D amp E yok See thru Bowl with Drain and Plug Kit FST NS Gaya sy fe de RK 32204 Water Sensor Kit RK 20126 Bowl Plu2. lid 3 Remove filter by holding bail handles and slowly pulling upward with a twisting motion Dispose of properly 4 Replace old lid gasket and T handle O ring with new seals suppled with new filter Lubricate both seals with clean motor oil or diesel fuel before installation 5 Refer to Priming Instructions otherwise fill filter with clean fuel then replace lid and T handle and tighten snugly by hand only do not use tools Note above ground tanks or transfer pump applications may use head pressure to prime filter Heater Information RK 11861 and RK 11862 Heater Relay Installation Note Heater options are for use with diesel applications only In filter heaters are a cold weather starting aid with an internal non adjustable automatic thermostat that turns heater ON when fuel temperature drops below 50 F 10 C and turns OFF when fuel reaches 80 F 27 C Heat is supplied in the filter assembly just below replacement filter to melt wax crystals and allow fuel to pass through the filter for quick easy starting Follow directions to hook up heater wire and leads to your engine Optional Items 1 Heater power demand is 25 amps for 12 vdc and 13 amps for 24 vdc Due to power demands Racor recommends our relay kit for safest method of installation Racor offers two relay kits available from your Racor distributor Part numbers are RK 11861 for 12 vdc and RK 11862 for 24 vdc These kits inc
3. may become dirty on the inside Remove the four bowl ring capscrews and drop the bowl Clean the inside with hot soapy water dry off and re install Ensure bowl gasket is cleaned and lubricate with silicone grease prior to reuse Air bubbles or fuel leakage appearing from drain may indicate drain is not closed completely or seal has been clogged with contaminants Tighten or disassemble and inspect Tighten to 30 35 in lbs A plugis installed if the water sensor option is not selected Tighten to 15 20 in lbs If self venting drain will not The water sensor if equipped work when opened it may be should activate when water clogged Cycle the drain open T contacts tips Air bubbles or fuel close or attach a hose and briefly leakage appearing from sensor apply air lt 2 3 PSI to dislodge may indicate it is loose or O ring is contaminants damaged Tighten to 15 20 in lbs 10 Troubleshooting Note Correct external fuel leaks immediately These conditions will result in reduced engine performance such as hard starting stalling reduced power and other associated problems New filter installations must be filled with fuel and fuel system must be adequately primed following the engine manufacturer s recommendations if applicable Existing installation difficulties are usually associated with improper priming procedures or damage to the unit or fuel system The result is either internal air suction
4. the system E use 2 or 10 micron performance Fuel Tank Ideal Vacuum Side Installation C gt lt 7 gt Valve 1 Valve 2 Install a check valve with light or no restriction when tank is lower than filter to maintain prime Fuel transfer pump IDEAL vacuum side installation Fuel Tank Vacuum Side Installation Dac _ Valve 3 Fuel Tank PEON Filter Maintain a service clearance below Do not exceed 5 1 5m of lift filter assembly of at least 2 in 5 1 cm or 4 inches of mercury inHg for draining and servicing bowl of inlet piping restrictions Installation Instructions Adjustable one piece clamp type mounting brackets with grade 5 fasteners are included for ensured durability The 900FH uses one mounting bracket and 1000FH uses two mounting brackets both can be adjusted for a secure fit Positioning Filter e Install Turbine Series filter on vacuum side of fuel transfer pump for optimum water separating efficiency Note See installation diagram e Keep fuel line restrictions to a minimum Locate filter assembly between horizontal planes of bottom of fuel tank and inlet of fuel pump if possible If filter is installed in an application where the fuel tank is higher than the filter a shut off valve must be installed between tank and filter assembly INLET This will be used when servicing replacement filter Before Installation e Obtain good ventilation and lighting e Mai
5. Turbine Series 900FH and 1000FH Fuel Filter Water Separators Instruction Part Number 12960 Rev D Turbine Series filters protect precision engine components from dirt rust algae asphaltines varnishes and especially water which is prevalent in engine fuels They remove contaminants from fuel using the following legendary three stage process Stage 1 Separation As fuel enters the assembly it moves through the centrifuge and spins off large solids and water droplets which are heavier than fuel and fall to the bottom of the collection bowl Stage 2 Coalescing Small water droplets bead up on the surface of the conical baffle and cartridge filter When heavy enough they too fall to the bottom of the collection bowl Stage 3 Filtration Proprietary Aquabloc ll cartridge filters repel water and remove contaminants from fuel down to 2 micron nominal Aquabloc ll cartridge filters are waterproof and effective longer than water absorbing filters Contact Information Parker Hannifin Corporation Racor Division P O Box 3208 3400 Finch Road Modesto CA 95353 phone 800 344 3286 209 521 7860 fax 209 529 3278 racor parker com www parker com racor www parker com racorproducts Racor 9 h Getting Started The following customer supplied materials should be on hand before beginning installation e Shop Towels e Diesel Fuel about 1 gallon e Thread Sealant no thre
6. ad tapes a T E F a e Parker Super O Lube RK 31605 or equivalent e Fuel Hose e Mounting Hardware 3 8 or M10 fasteners e Inlet Outlet Fittings ENGINEERING YOUR SUCCESS Mounting Information 5 8 in 5 8 in 900FH 1000FH 4 5 in DEE 1 4 cm ii d l 5 0 in if 11 0 in 12 7 cm 27 9 cm lt 4 5 in _4 Adjustable to 11 4 cm 13 5 in 34 3 cm 10 9 in V 27 7 cm 10 19 Adjustable by 2 1 in 90 5 3 cm Note Mount the filter assembly as close to vertical V as possible Do not exceed 10 from vertical or the assembly may not function properly Note Fastener size 3 8 M10 for Mounting brackets Installation Diagram Optional Bypass Installation and Operation Fuel Tanks Above Filter allows user to service filter without shutting down engine and 10 in 25 4 cm 1000FH Unit On line Open Open Closed _ tor filter removal Unit Off line Closed Closed Open Fuel Tank Pressure Side Installation Optional Vacuum Gauge Helps in monitoring system restriction Pressure Side and filter element life Fuel transfer pump not to A shut off valve is alli exceed maximum PSI recommended when the or flow rate of filter fuel tank is mounted higher Not ideal pumps emulsify than the filter water hindering filter l Suction vacuum Side Primary first filter use 30 micron If it is the only filter in
7. air facility Note Never operate Racor unit without the filter in place the filter safety valve will not expose outlet hole on fuel return tube if filter is removed and fuel will not flow to engine Instead punch emergency tab on the top of filter and leave in place Puncturing emergency tab will bypass all filtration and send unfiltered fuel to your engine Service filter as soon as possible to avoid harmful contaminants flowing downstream to engine Water Sensors This feature alerts operator of a high water condition The bowl is then drained of water at earliest convenience Note a Racor water detection module is needed to work with the in bowl sensor The unit should activate when water reaches sensor tips and when they measure between 47 000 and 100 000 ohms of resistance depending on detection module used If not tips may be fouled with a coating Remove water sensor and clean tips with a cloth Run a jumper wire between tips with ignition ON to test system Difficulties usually lie in the wire connections power source or an independent ground Heaters In filter heaters are starting aids but may be left on during cold operations to continue to supply heat The 300 watt heater is an extremely reliable option but MUST be powered via a relay switch due to initial amperage surge at start up 25 amps at 12 vdc and 12 5 amps at 24 vdc They do not activate unless the fuel is below 50 F 10 C and a
8. ch a product shall be free from defects of materials and workmanship in the manufacturing process The warranty period for pumps and motors is specifically limited to ninety 90 days from date of purchase A product claimed to be defective must be returned to the place of purchase Racor at its sole option shall replace the defective product with a comparable new product or repair the defective product This express warranty shall be inapplicable to any product not properly installed and properly used by the purchaser user or to any product damaged or impaired by external forces THIS IS THE EXTENT OF WARRANTIES AVAILABLE ON THIS PRODUCT RACOR SHALL HAVE NO LIABILITY WHATSOEVER FOR CONSEQUENTIAL DAMAGES Parker Hannifin Corporation PEE Darker FLOWING FROM THE USE OF ANY DEFECTIVE PRODUCT OR BY REASON OF THE FAILURE OF ANY PRODUCT RACOR SPECIFICALLY DISAVOWS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ALL WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE EXCEPT FOR THOSE WHICH APPLY TO PRODUCT OR PART THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILY FOR PERSONAL FAMILY OR HOUSEHOLD PURPOSES WARRANTIES OF DESCRIPTION WARRANTIES OF MERCHANTABILITY TRADE USAGE OR WARRANTIES OR TRADE USAGE Warning Failure or improper selection or improper use of the products and or systems described herein or related items can cause death personal injury and property damage This docum
9. embly drained for any reason reprime assembly Fill to just above top of filter before replacing lid It is normal for the fuel level to drop during use This is especially apparent at filter element change out Replace filter every 10 000 miles 500 hours every other oil change annually or at first indication of power loss whichever occurs first For Construction and Agricultural use change filter every 300 hours Filter Safety Valve If carriage bolt is loose do not overtighten it as this may distort the bracket position Do not over tighten self tapping capscrews to avoid stripping out body threads After disassembly start threads by hand prior to using tools Tighten to 55 65 in lbs 7 d Bae 4 au SAE O ring ports should have a smooth angled seat for sealing Do not scratch this surface Check O ring for damage Heater feed thru O ring must not be damaged or swollen Tighten to 15 20 in lbs Air bubbles appearing from turbine f are an indication of an upstream P leak between Racor inlet and fuel tank pick up tube The hollow aluminum checkball floats up against the seal when fuel is stopped preventing fuel bleed back If unit looses prime inspect upstream hose connections first disassemble unit to inspect seal and ball Itis normal to hear a rattling sound at any time Drain water if present before it gets to this level At some time the contaminant collection bowl
10. ent and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warning requirements of the applications are met The products described herein including with limitation product features specifications designs availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice The following statement is required pursuant to proposition 65 applicable in the State of California This product may contain a chemical known to the State of California to cause cancer or reproductive toxicity February 2010 YOUR
11. g Kit RK 11037A Bowl Ring includes B amp G RK 11542 Cap Screw Kit Additional Parts not shown RK 11 1952 Complete Seal Service Kit Specifications 1000FH 1000FH Maximum Flow Rate 180 GPH 681 LPH Port Size 7 8 14 UNF SAE J1926 female threads Minimum Service Clearance Above Assembly 10 0 in 25 4 cm Below Assembly 2 0 in 5 1 cm Replacement Filter 1 Per Assembly 2 micron 2020SM OR 10 micron 2020TM OR 30 micron 2020PM OR fot ome wen OOOO l omase Clean Pressure Drop 0 43 PSI 0 03 bar 15 PSI 1 03 bar Darker Maximum Pressure Water In Bowl Capacity 10 3 oz 305 ml Available Options water detection kit Yes 12 or 24 volt dc heater Yes vacuum gauge Yes 12 or 24 vdc primer pump Yes 99 Water Removal Efficiency Ambient Temperature Range 40 to 255 F 40 to 124 C Maximum Fuel Temperature 190 F 88 C Pressure installations are applicable up to the maximum PSI shown Vacuum installations are recommended Not for use on gasoline applications Troubleshooting Damaged worn or dirty seals will allow air ingestion Inspect and replace all seals as needed Clean the sealing surfaces of dirt or debris every time the filter is replaced gt Replace T handle o ring and lid gasket with each filter element replacement Hand tighten T handle only Do not use tools for leverage If filter is changed or ass
12. lude an in line fuse holder and fuse Use a 25 amp fuse with a 12 vdc system and a 15 amp fuse with a 24 vdc system 2 Acustomer supplied ON OFF toggle switch is recommended to control power to the heater relay Cuts power to heater for summer use or servicing procedures 3 All wires should be 14 AWG min Installation 1 Either heater wire may be used for Hot or Ground 2 Wire terminal connections should be soldered and crimped 3 Run wires in protected locations Avoid hot surfaces and places that could pinch or rub on wires CAUTION Ensure wiring diagram is closely followed and proper safety fuse is used If fuse should fail ensure cause is found and corrected prior to using heater again 3 During vehicle or equipment servicing always ensure power to heater is shut off to avoid inadvertent heating of fuelina static condition continuity with power off across power and ground wires current should be open no continuity For questions or assistance please call Racor Technical Support at 800 344 3286 or 209 521 7860 ext 7555 4 Annualy or every 12 000 miles inspect all wiring for wear or unsafe conditions Inspect heater for proper operation at temperatures above 85 F check 2 Prime filter assembly with fuel before applying power to heater Note Never power heater on until fuel is fully primed within filter Racor Relay Kit Note If your Rac
13. ntain a safe working environment e The engine must be off for installation e DO NOT smoke or allow open flames near the installation Installing Filter e Completely remove any vacuum side filters in fuel line between fuel tank and fuel pump This is where filter assembly will be mounted Leaving these filters in place will add to the fuel line restriction Filter heads cast into engine or that are non removable or hard piped should be serviced with a new filter and left in place Keep fuel flow restriction values to a minimum Always use maximum size fuel hose possible Do not make sharp bends with flexible fuel hose as kinks may occur Avoid use Service Instructions Draining Water Frequency of water draining is determined by the contamination level of fuel Inspect or drain collection bowl of water daily or as necessary Collection bowl must be drained before contaminants reach the top of the turbine or when Water Detection Module optional indicates a drain is required Vacuum Side Applications 1 Close inlet valve or valve 1 and open self venting drain on bottom of bowl 2 Close drain after all water and contaminants have been evacuated DO NOT leave drain open too long as it will eventually completely drain entire filter of water AND fuel 3 Follow Priming Instructions of two 45 elbow fittings where one 90 elbow will work When routing hose avoid surfaces that move have shar
14. or external fuel leakage Diagnosis should be in these following steps 1 Check fuel tank level and make sure any fuel delivery valves are in open position as applicable 2 Ensure T handle bowl fasteners and fuel fittings are tight Also verify that bowl drain is closed 3 If filter is new check potential restriction at fuel tank draw tube An in tank strainer may be plugged Correct Application It is very important that filter is not under specified for the application The maximum fuel flow rating of filter must not be exceeded and engine manufactures maximum fuel inlet restriction must not be exceeded Doing so will reduce efficiency and de gas pull air from fuel Filter Replacement filters are available in 2 10 and 30 micron ratings Filtration needs are based on application fuel quality maintenance schedules and operating climates A simple rule to remember is the finer the filtration the more frequent the filter change Always carry extra replacement filters with your equipment as one tankful of excessively contaminated fuel can plug a filter When clogged to the maximum capacity filters will have a brown to black color or tar like contaminants may be present this is normal An appearance of a multi colored slime which may have a foul odor is an indication of microbiological contamination This condition must be treated immediately Severe conditions must be corrected by a rep
15. or heater has only 2 Red 18 1 Ns Optional Toggle Green 14 Black 14 Switch i i wires no white i i the relay White 18 wire simply goes to chassis ground white 18 Ignition black 14 Switch Racor 3 wire Schematic Shown Replacement Parts Part No Description RK 11 1945 handle and O ring Kit includes A RK 11 1927 01 Lid Kit includes B Replacement Filter 2 Micron 2040SM OR includes A amp B Replacement Filter 10 Micron ZO40TM OR includes A amp B Replacement Filter 80 Micron includes A amp B 12 vdc Heater Body Feed thru Kit includes A B amp 6 24 vdc Heater Body Feed thru Kit includes A B amp 6 2040PM OR RK 11 2002 RK 11 2001 RK 11815 103 Mounting Bracket Kit RK 21067 Body Feed thru Heater Assembly Kit RK 11 1679 Body Feed thru Plug Kit Conical Baffle and Turbine Centrifuge RK 11 1939 Kit includes B C D amp E See thru Bowl with Drain and Plug Kit ES ee Sa aB Rho 10 RK 32204 Water Sensor Kit RK 20126 Bowl Plug Kit RK 11037A Bowl Ring includes B amp G RK 11542 Cap Screw Kit Additional Parts not shown RK 11 1952 Complete Seal Service Kit Specifications 900FH 900FH Maximum Flow Rate 90 GPH 341 LPH Port Size 7 8 14 UNF SAE J1926 female threads Min Service Clearance Above Assembly 7 5 in 19 1 cm Below Assembly 2 0 in 5 1 cm Replacement Filter 1 Per Assembly 2 micron
16. p edges or get hot such as exhaust piping Priming Instructions l Remove T handle and lid from top of filter Fill filter with clean fuel Lubricate lid gasket and T handle O ring with clean fuel or motor oil Replace lid and T handle and tighten snugly by hand only do not use tools Ifapplicable refer to equipment Operator s Service Manual to complete fuel priming procedure Start engine and check for fuel system leaks Correct as necessary with engine off and pressure relieved from filter assembly Pressure Side Applications l Open self venting drain on bottom of bowl Head pressure will push any water and contaminants out of drain while keeping filter primed Close drain after all water and contaminants have been evacuated DO NOT leave drain open too long as it will eventually completely drain entire filter of water AND fuel and possibly drain entire tank Element Replacement Frequency of filter replacement is determined by contamination level of fuel Replace filter every 10 000 miles every 500 hours every other oil change when vacuum gauge optional reads between 6 to 10 inches of mercury inHg if power loss is noticed or annually which ever occurs first Note always carry extra replacement filters as one tankful of excessively dirty fuel can plug a filter 1 Bypass filter assembly with bypass valves if applicable 2 Remove T handle and
17. utomatically deactivate at 80 F 28 C Heater Testing Heaters can only be tested when the thermostat is closed fuel temperature is below 50 F or 10 C With a ampmeter attached to external wiring and engine off amperage should increase when heater is switched on Option remove heater and place it in a freezer until the temperature is under 50 F 10 C Remove heater and repeat the above test All Racor FH filter assemblies are 100 tested to ensurea leak proof quality product Note Correct external fuel leaks immediately In the event difficulties are experienced with your filter assembly or a problem appears to prevent the engine from running smoothly refer to the procedures on the previous page Note Apply Parker Super O lube part number RK 31605 or equivalent to all seals at major attachment points to maintain integrity seal elasticity to fill small voids and to provide protection from degradation Perform all checks with engine OFF and applicable valves closed For replacement parts refer to the Replacement Parts section of this manual 11 Limited Warranties Statement All products manufactured or distributed by Racor are subject to the following and only the following LIMITED EXPRESS WARRANTIES and no others For a period of one 1 year from and after the date of purchase of a new Racor product Racor warrants and guarantees only to the original purchaser user that su
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