Home

Manual Operators - Pop Up Products Limited

1. AVAL HOLIMS Te D P lt tg GEM G HOSNAS DU A dois F 5 asiva savna x L N os 5 HOLIMS HOVLS i03 MOSSIOS YAGNITAD 8 LIL L N 7109 dWnd MOLOVINOO ES vosz asnd 9SvEZL za YOLVOIGNI NOLLIQNOO ECTS PX dois savna AON3OH3W3 S OHINOO de 0120836 Electrical Schematic Repair Parts 27 PUSH8 PUSH10 0120877 Repair Parts 28 PUSH8 PUSH10 0120877 Placards and Decals Deme Le 562368 COMPARTMENT LITERATURE 0120769 DECAL POPUP 7030035 DECAL DO NOT MOVE WHEN ELEVATED 7030026 DECAL FORKLIFT POINT 7030018 DECAL MAINTENANCE PROP 7030016 DECAL MAXIMUM WHEEL LOAD 7030034 DECAL SAFE WORKING LOAD 7030027 DECAL ENSURE BRAKES ARE LOCKED 7030017 DECAL INDOOR USE ONLY 7030019 DECAL FULLY READ OPERATORS MANUAL 0120760 DECAL PUSH8 0120762 DECAL PUSH10 7030022 DECAL MAXIMUM CHASSIS INCLINATION 0361533 DECAL EMERGENCY BLEED DOWN 512257 000 DECAL LOWER CONTROLS 0073043 DECAL OPERATING INFORMATION INSIDE 0073224 DECAL MANUAL REORDER P D 1 2 3 4 4 4
2. Chassis PUSH8 PUSH10 0120704 PUSH8 PUSH10 0120877 Repair Parts 5 Chassis PUSH8 PUSH10 EK 0120591 D 0120675 D 0120676 D 0120671 0120667 D 0120668 D 5554375 0120670 0120664 5560364 5560719 5560613 5560355 0120663 0120752 2509723 0120682 D 5560356 0120751 0120680 D 5563226 5560727 0120725 5534378 5563250 0120560 D 5560629 5560664 5563128 0120798 5563263 5563267 5563279 5563297 5563260 5563011 5563270 5563019 5563338 O1 BR D 1 1 1 1 2 1 5 1 2 4 21 2 2 2 2 4 1 1 1 2 6 6 1 2 2 1 4 4 1 1 W W ND A BASE WELDMENT ARM WELDMENT ARM WELDMENT PIN LINK LINK COLLAR SHAFT 15MM BAR HEX WHEEL ASSY FIXED CASTOR M10 FLAT WASHER DIN 125 NUT HEX LKG M10 1 50 WSHR FLAT M8 WSHR LOCK M8 WHEEL ASSY SWIVEL CASTOR BUMPER W M10 X 1 5 THREADED STUD BRG 25MM ID X 28MM OD X 30MM LG WELDMENT PIN WSHR LOCK M10 DIN 127 COVER PLATE SLIDE SHCS 8 X 1 25 X 25 G8 8 ISO 4762 BLACK OXIDE NUT HEX LKG 8 1 25 TRAY SUB ASSY PUSH SPRING ROLL PIN 6M X 30 KEEPER PIN M6 FLAT WASHER DIN 125 WSHR LOCK M6 DIN 127 BLT FLSKTHD M8 1 25 25 LEVEL BUBBLE SBHCS M10 X 1 50 X 25 GR 10 9 BLK FINISH SBHCS M10 X 1 50 X 45 GR 10 9 BLK FINISH SBHCS M6 X 1 0 X 12 GR 10 9 BLK FINISH SBHCS M8 X 1 25 X 16 GR 10 9 BLK FINISH SBHCS M10 X 1 50 X 16 G
3. 3049848 CONN 12 RECEP DEUTSCH 3049894 PIN 3049947 TERMINAL 3131 22 18 3044146 TERMINAL 101 22 18 3046972 TERMINAL 188 22 18 3040047 TERMINAL 250 22 18 Timer 15 2 1 11114 D Bo Bo gu af To Function Switches ge w o D PRE 8o wo N B LL o o amp e is 5 To Hydraulic D 8oocomoucovouuuww aie ale Power Unit To Timer P d S Relays B oooo mo v O Lead 5 CEE sssssssss2s2222z2 3 5489225 8 5 Ex 8 i FETE FEE 2282 928504 439 25222 8552282204 8 SE 6 88552092PgF 2 55 5 54 grease 2 gu PPI 18 O z orrernes2sseress To Scissor Stack Wiring Harness 9 Se Tray Wiring Harness To Terminal Strip 0120841 PUSH8 PUSH10 0120877 Repair Parts 21 Repair Parts 22 PUSH8 PUSH10 0120877 3049888 3040047 3029894 3220152 O1 3011820 To Level Sensor 4 To Stack
4. Controls to position the platform are located on the lower control panel on the chassis and on the upper control panel in the platform Lower Controls The lower controls refer to Figure 2 are located on the right side of the chassis The following are located on the lower control panel Emergency stop button Control selector switch Ground operation button Platform raise lower buttons Battery charger selector plugs indicator AWarning The aerial platform is free to move when the brakes are released Death or serious injury can result Engage the brakes before operating the aerial plat form Emergency Stop Button The emergency stop is a two position red push button Push the button inward to disconnect power to all control circuits Pull the button outward to restore power Control Selector Switch Insert the key into the control selector switch Turn the switch to the lower controls position to oper ate aerial platform functions from the lower controls The upper controls will not operate while the control selector is in the lower position Turn the switch to the upper controls position to operate the aerial platform functions from the upper controls In the center position aerial platform functions will not operate from the lower or upper controls PUSH6 PUSH8 PUSH10 0120843 Ground Operation Button The ground operation button prevents platform movement ifthe platform raise or
5. Il Distributore locale USA Phone 1 785 989 3000 Toll Free 1 800 255 0317 Fax 1 785 989 3070 Europe rt Phone 44 0 845 1550 057 Fax 44 0 845 1557 756
6. Right Side Bubble Level Entry Step Emergency Lowering Lever Tow Hitch PUSH6 PUSH8 PUSH10 0120843 Special Limitations Special Limitations Elevating the platform is limited to firm level surfaces only Danger The elevating function shall ONLY be used when the work platform is level and on a firm surface The work platform is NOT intended to be pushed over uneven rough or soft terrain Platform Capacity One person and tools may occupy the platform when the machine is indoors only The maximum platform capacity for the aerial platform is stated in the Specifications on pages 16 to 18 A Danger DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine Manual Force Manual force is the force applied by the occupants to objects such as walls or other structures outside the work platform In zero wind conditions the maximum allowable manual force is limited to 200 N Danger DO NOT exceed the maximum amount of manual force for this machine BEAUFORT WIND SPEED RATINGS NUTUS ST mich ed Lift Level Sensor Interlock The aerial platform lift function is interlocked through a level sensor system If the chassis is tilted more than 2 degrees side to side or front to rear an alarm will sound when the power is turned on and the lift function will not operate When the alarm sounds only the platform lower function will operate P
7. Floor loading 782 kg m Weight EVW Approximate 295 kg Stowed width 76 2 cm Stowed length 1 23 m Stowed height 1 59 m Platform Dimensions 51 3 cm x 109 cm Guardrail height 110 4 cm Toeboard height 15 3 cm Rated work load 240 kg Maximum number of occupants 1 indoors Function Speed Platform raise Platform lower 6 to 10 seconds 6 to 10 seconds Lift Level Sensor Interlock Side to side 2 degrees Front to rear 2 degrees Tires Nonmarking solid rubber Electrical System Voltage 12 V DC negative chassis ground Source One 12 V 105 amp hour battery Fluid recommended distilled water Charger 15 amp Hydraulic System Maximum pressure 19 305 kPa Reservoir capacity 3 78 System capacity 3 78 Maximum operating temperature Hydraulic fluid recommended Above 13 10 F ISO VG32 Mobil DTE 13M Below 13 C 10 F ISO VG15 Mobil DTE 11M 71 160 Ambient Air Temperature Operating Range Celsius 18 C to 43 Fahrenheit OF to 110 F Maximum Wind Speed Gust or steady 0 m s Vibration less than 2 5 m sec Sound Pressure Level At work station below 70 dB A PUSH6 PUSH8 PUSH10 0120843 Specifications General Specifications PUSH8 Aerial Platform Working height 4 43m Maximum platform height 2 48m Wheelbase 1m Ground clearance 1 9 cm Maximum wheel load 287 kg Maximum ground pressure 11 1 kg cm Floor loading 835 kg m Weight EVW Approximate 331 kg Stowed width 76 2 cm Stowed length 1
8. 10 Lower Controls iit 10 Upper Controls 10 mile CR 11 Raising and 11 Lowering Interrupt 11 Component Tra 11 Emergency Lowering 11 Transporting the 12 Preparing for Transportation 12 Transporting T 12 Lifting With a FOKI sieniin 12 Lifting With a Tail Lift 12 Maintenance merdique 13 n 13 Check Hydraulic Flug 13 Battery Maintenance 13 Battery Charging iicet ine semi 13 Inspection and Maintenance Schedule 14 Daily Preventative Maintenance Checklist 15 Preventative Maintenance Report 15 General Specifications PUSH6O 16 General Specifications 17 General Specifications 1 18 PUSH6 PUSH8 PUSH10 0120843 POP PRODUCTS LIMITED EC DECLARATION OF CONFORMITY FOR MACHINERY MACHINERY Powered Aerial Platform known as Type Pop Up PUSH8 Serial Number PUSH8 04 xxxxxx The machine specified above conforms to the following provisions Machinery directive 2006
9. 2 2 4 2 1 1 1 1 1 1 1 d a ala s l A L d A TES D Rear Section A A Top View of Chassis For Upper Control decals refer to Upper Control Box Page 19 Left Side 0120decal Placards and Decals PUSH8 PUSH10 0120877 Repair Parts 29 Repair Parts 30 PUSH8 PUSH10 0120877 Specifications for HB250 12 Nominal Output Power Nominal Voltage 230Watt 12Volt Input Voltage 85 138Vac 195 264 Vac Auto Selectable AC Frequency 50 60 Hz Input Max Input Current 4A rms at 85Vac 1 8A rms at 195Vac AC Inrush Current No damage Two Stage Charging Cycle for Flooded Lead acid Batteries Charging Algorithm Constant Current Bulk gt Constant Voltage Absorption DC gt Shut off Output Output Voltage 15 3 Vdc during Constant Voltage Output Current 15 0 max during Constant Current Current Ripple Less than 1596 measured peak to peak Efficiency 8096 minimum Maximum External Surface Less than
10. 65 C Temperature Vibration 6G from 40Hz to 200Hz for 1Hr in X Y amp Z planes Water Proof IP64 direct water spray for 10 seconds Sealing Convection Cooling Dimensions amp Weight 204 L 152 W 79 H mm amp 2 2kg Protective Function Over current protection Over temperature protection Short circuit protection Reverse polarity protection Output current limit Output open Warning Additional Features Charging batteries discharged to one volt Auto Restart Charging 12 5V Bad cell Discrimination 18Hour Charging LED Progress Bulk gt Absorption gt Complete Refer to Table 1 Display Fault amp Warning All LED S blink simultaneously when fault or warning occurs Input Connector IEC320 Inlet Output Lines 2 conductor pigtail 12 AWG longer than 1m tinned ends B White B Black Regulation amp Standard Marking UL 1564 CSA C22 2 107 2 CE 1 4 l Battery Charging Cycle V A 15 A 15 3 V Time 0 l 1 T2 0 75 80 Bat Cap 100 1 At bulk mode from To to T1 approximately 80 of battery capacity is returned 2 At absorption mode from T1 to T2 approximately 20 of battery capacity is returned 3 At float mode afterT2 charger is turned off If the voltage drops due to self discharge during storage the charger will re start and complete a charge cycle 2 4 Table 1 Charging State amp LED Disp
11. Care must be taken to ensure that the machines meets the requirements of stability during use transportation assembly dismantling when out of service testing or foreseeable breakdowns In the event of an accident or breakdown see Emergency Lowering on page 11 do not operate the aerial platform if it is damaged or not functioning properly Qualified maintenance personnel must correct the problem before putting the aerial platform back into service PUSH6 PUSH8 PUSH10 0120843 3 Introduction Introduction This manual covers the PUSH6 PUSH8 and PUSH10 Aerial Work Platforms This manual must be stored on the machine at all times Read understand and follow all safety rules and operating instructions before attempting to operate the machine Component Identification Platform Entry Gate E j Guardrails lt IN Scissors Structure Safety Prop One on Each Side Chassis Forklift Pocket Brake Lever Battery Charge Indicator When contacting Pop Up for service or parts information be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate Should the nameplate be missing the SERIAL NUMBER is also stamped on the front of the chassis Upper Controls Operators Manual Component Tray Hydraulic Reservoir Pump Batteries ES 8 Forklift Pocket MT Controls
12. HEX LOCKNUT WSHR LOCK M8 BLT FLSKTHD M8 1 25 25 SHCS 8 X 1 25 X 16 G12 9 ZINC COATED ALLOY STEEL CYLINDER LIFT PUSH 8 CYLINDER LIFT PUSH 10 PIN CYLINDER MOUNT SNAP RING EXTERNAL 18MM BLOCK SLIDE SNAP RING EXT 20MM BLOCK SLIDE BRG 25MM ID X 28MM OD X 30MM LG BRG 25MM ID X 28MM OD X 40MM LG COVER COIL WSHR LOCK M4 DIN 127 SBHCS 4 X 7 X 8 18 8 STAINLESS STEEL WLDMT PIVOT BRKT BLEED DOWN WLDMT BLEED DOWN LEVER WSHR LOCK M6 DIN 127 HHCS M6 X 1 X 12 G8 8 ISO 4017 DIN 933 BUMPER HHCS M8 X 1 25 X 45 G8 8 ISO 4017 DIN 933 NUT HEX LKG 8 1 25 10 24UNC HEX LOCK NUT SAFETY PROP POPUP M10 FLAT WASHER DIN 125 NUT HEX LKG M10 1 50 HHCS M10 X 1 5 X 65 G8 8 DIN 933 PIN ROLL M8 40 Scissor Stack PUSH8 PUSH10 Repair Parts 10 PUSH8 PUSH10 0120877 Platform el Ser e Platform Repair Parts 11 PUSH8 PUSH10 0120877 Platform en on e 0120756 0120772 5563235 5560727 0120774 5560595 562386 5563251 0120492 D 0120489 D 0120505 D 0120498 D 0120825 5592001 5563259 5563256 5569967 5560355 0120731 0120845 5560364 5560356 5563257 5560595 O1 on pr 2 2 1 4 1 1 2 1 2 4 4 8 4 4 4 1 4 2 2 2 WLDMT DECK PUSH BLOCK SHCS 8 X 1 25 X 50 G8 8 ISO 4762
13. battery when the machine is near a source of sparks or flames Permanent damage to the battery will result if the battery is not immediately recharged after discharg ing Never disconnect the cables from the battery when the charger is operating PUSH6 PUSH8 PUSH10 0120843 Inspection and Maintenance Schedule Keep the charger dry 1 Atthe lower controls turn the control selector switch to the off position 2 Open the component tray to access the battery Remove the caps from the battery 3 Visually check the battery fluid level making sure the level is within 6 mm 12 of the bottom of the filler neck inside each hole If needed add distilled water 4 Tightly replace the caps on each battery and replace and latch the battery tray covers 5 Place the battery charger mode selector on the lower control panel in the appropriate position for power source being used Move the toggle switch to the left for operation on 110V circuits Move the toggle switch to the right for operation on 230V240V circuits 6 Plug the battery charger into a properly grounded outlet 100 240 volt AC 50 60 Hz using a 3 conduc tor 1 5 mm 12 gauge or larger extension cord The extension cord must be as short as possible and in good electrical condition Note The aerial platform will not operate while the battery charger is plugged in 7 Visually inspectthe battery charge indicator for proper charging rate Th
14. platform stowed Hoses tubes and fittings No leaks all fittings tight Castors Good condition no damage smooth movement Manual Brakes Proper operation no damage or deformation Lower Control Station Operating controls Proper operation Emergency stop Shuts off lower controls proper operation Lowering alarm and interrupt Sounds when platform lowers proper operation Emergency Lowering Proper operation Safety Prop No damage or deformation Structures Weldments Scissors chassis steps platform etc Welds intact no damage or deformation Platform slide rollers In place no damage or deformation Fasteners In place tight and no damage Upper Control Station Guardrail system Welds intact no damage or deformation All fasteners in place no loose or missing parts Platform floor No damage or deformation Clean to prevent slip and fall hazards Entry gate Proper operation no damage or deformation Operating controls Proper operation raise and lower Lowering delay Proper operation limit switch delays lowering Emergency stop Shuts off upper controls Operation and Safety Decals In place and readable Maintenance Table Key Y Yes Acceptable No Not Acceptable Repaired Acceptable PUSH6 PUSH8 PUSH10 0120843 15 Specifications General Specifications PUSH6 Aerial Platform Working height 3 83 Maximum platform height 1 83m Wheelbase im Ground clearance 1 9 cm Maximum wheel load 267 kg Maximum ground pressure 10 4 kg cm
15. reset the lowering function then continue to lower the platform Operation Component Tray Batteries and hydraulic components are enclosed in the component tray on the left side of the chassis Danger The aerial platform can tip over if it becomes unstable Death or serious injury can result from a tip over accident Do not open the tray when the platform is elevated To open the tray lift up on the tray latch and pull the tray open Emergency Lowering Use the following procedure to operate the emergency lowering system A Warning The potential for an accident increases when safety devices do not function properly Death or serious injury can result from such accidents Immediately push the emergency stop button inward to disable the control system before using the emergency lowering system in the event of an emergency 1 Immediately push the emergency stop button inward to disable the control system in the event of an emer gency 2 Make sure there is nothing in the way to obstruct the platform when it lowers Push downward on the lever to lower the plat form 3 Make certain the lever handle is fully released and the emergency lowering valve is fully closed before operating the aerial platform PUSH6 PUSH8 PUSH10 0120843 Transporting the Machine Transporting the Machine Preparing for Transportation Use the following procedure to prepare the aerial platform for transportation 1 Remove
16. slowly and carefully when transporting the aerial platform Lifting With a Tail Lift Use the following procedure to lift the aerial platform with a forklift 1 Properly stow the aerial platform 2 Remove all personnel tools materials or other loose objects from the platform 3 Position the aerial platform on the tail lift 4 Engage the brakes on both of the rear wheels 5 Carefully raise the lift and position the aerial platform in the transport vehicle 6 Secure the machine to the transport vehicle using straps through the fork lift pockets PUSH6 PUSH8 PUSH10 0120843 Maintenance AWarning Always block the elevating assembly whenever it is necessary to perform maintenance while the platform is elevated Use the following procedure to properly position the safety props 1 Remove all tools and material from the platform 2 Using the lower controls raise the platform until the open distance on the chassis is wide enough to posi tion the safety props Refer to Figure 5 Figure 5 Safety Props 3 Rotate the safety props downward from the storage position to the support position 4 Remove hands and arms from the scissors area 5 Lower the platform until the scissors are supported by the safety props Hydraulic Fluid The hydraulic fluid reservoir is located in the component tray Refer to Figure 6 M gt eem Reservoir Fill Cap D 4 L Figure 6
17. 23 m Stowed height 1 67 m Platform Dimensions 51 3 cm x 109 cm Guardrail height 110 4 cm Toeboard height 15 3 cm Rated work load 240 kg Maximum number of occupants 1 indoors Function Speed Platform raise Platform lower 6 to 12 seconds 81012 seconds Lift Level Sensor Interlock Side to side 2 degrees Front to rear 2 degrees Tires Nonmarking solid rubber Electrical System Voltage 12 V DC negative chassis ground Source One 12 V 105 amp hour battery Fluid recommended distilled water Charger 15 amp Hydraulic System Maximum pressure 19 305 kPa Reservoir capacity 3 78 System capacity 3 78 Maximum operating temperature Hydraulic fluid recommended Above 13 C 10 F ISO VG32 Mobil DTE 13M Below 13 C 10 F ISO VG15 Mobil DTE 11M 71 160 Ambient Air Temperature Operating Range Celsius 18 C to 43 Fahrenheit OF to 110 F Maximum Wind Speed Gust or steady 0 m s Vibration less than 2 5 m sec Sound Pressure Level At work station below 70 dB A PUSH6 PUSH8 PUSH10 0120843 Specifications General Specifications Aerial Platform Working height Maximum platform height Wheelbase Ground clearance Maximum wheel load Maximum ground pressure Floor loading Weight EVW Approximate Stowed width Stowed length Stowed height Platform Dimensions Guardrail height Toeboard height Rated work load Maximum number of occupants Function Speed Platform raise Platf
18. 42 EC using document EC Community Legislation on Machinery and taking guidance from EN280 2001 Amendment A2 2009 Council Directive 2004 108 EC on Electromagnetic Compatibility Council Directive 2006 95 EC on Low Voltage Equipment Safety Type approval in accordance with Powered Access Certification LTD 2006 42 EC performed by P O Box 98 Windermere Cumbria LA23 1WF UK Notified Body Identification Number 0545 E C Type Examination Certificate No Authorized Representative in The Tanfield Group PLC European Union Vigo Centre Birtley Road Washington Tyne amp Wear NE38 9DA UK Note Modification of the specified unit renders this declaration invalid 2 PUSH6 PUSH8 PUSH10 0120843 SAFETY RULES AWarning All personnel shall carefully read understand and follow all safety rules and operating instructions before operating or performing maintenance on any Pop Up aerial work platform Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard THIS MACHINE IS NEVER elevate the platform NEVER position the platform NEVER climb stand or sit NOT INSULATED or drive the machine while without first checking for on platform guardrails or elevated unless the machine overhead obstructions or midrail is on a firm level surface other hazards USE OF THE AERIAL WORK PLATFORM This aerial work platform is intended to lift persons and his tools as well as the material used for the job It is designed f
19. BLACK OXIDE NUT HEX LKG 8 1 25 WELDMENT PIN SHCS M8 X 1 25 X 20 G8 8 ISO 4762 BLACK OXIDE COMPARTMENT LITERATURE 8 5X11 M8 THREADED KNOB WLDMT HAND RAIL LEFT WLDMT HAND RAIL FRONT WLDMT SWING GATE WLDMT HAND RAIL RIGHT PIN SALOON DOOR RETAINING RING EXTERNAL 625 DIA BASIC SHCS 8 X 1 25 X 70 G8 8 ISO 4762 ZINC PLTD BRIGHT CHROMATE METRIC ACORN NUT M8 X 1 25 ZINC PLTD HHCS M8 X 1 25 X 16 G8 8 ISO 4017 DIN 933 WSHR LOCK M8 BUMPER SAFETY BELT MOUNT M10 FLAT WASHER DIN 125 WSHR LOCK M10 DIN 127 METRIC ACORN NUT M10 X 1 5 ZINC PLTD SHCS M10 X 1 5 X 20 G8 8 ISO 4762 BLACK OXIDE Platform Repair Parts 12 PUSH8 PUSH10 0120877 Platform Mounting SCISSOR STACK REFERENCE SLIDE BLOCK SNAP RING EXT 20MM SHCS M8 X 1 25 X 20 G8 8 1504762 BLACK OXIDE PIN NUT HEX LKG 8 1 25 SHCS M8 X 1 25 X 50 G8 8 1504762 BLACK OXIDE PLATFORM REFERENCE BLOCK 0120612 5592007 5560595 0120774 5560727 5563235 N D D D A 1 2 3 4 5 6 7 8 9 N 0120772 gt DETAILB aM n 0120874 Platform Mounting PUSH8 PUSH10 0120877 Repair Parts 13 Repair Parts 14 PUSH8 PUSH10 0120877 Lift Cylinder 0120658 CYLINDER LIFT PUSH8 INCLUDES ITEMS 2 AND 3 0120811 CYLINDER LIFT PUSH10 INCLUDES ITEMS 2 AND 3 6019243 SOLEN
20. Component Tray Maintenance Note Never add fluid if the platform is elevated put Hydraulic Fluid Make sure that the platform is fully lowered 2 Visually check to make sure the fluid is within 6 mm 1 4 of the top of the fill hole 3 If necessary remove the filler cap and add fluid of the proper type Replace the cap making sure it is tightly in place Refer to Specifications pages 16 to18 Battery Maintenance A Warning Hazard of explosive gas mixture Keep sparks flame and smoking material away from the battery Always wear safety glasses when working near the battery Battery fluid is highly corrosive Thoroughly rinse away any spilled fluid with clean water Always replace the battery with a manufacturer ap proved replacement Check the battery fluid level daily especially if the machine is being used in a warm dry climate If electrolyte level is lower than 6 mm DA above the plates add distilled water only DO NOT use tap water with high mineral content as it will shorten battery life Keep the terminals and top of the battery clean Referto the Service Manual to extend battery life and for complete service instructions A Warning Always use manufacturer approved replacement parts Battery Charging Charge the battery at the end of each work shift or sooner if the battery has been discharged A Warning Charge the battery in a well ventilated area Do not charge the
21. N ON SHCS M6 X 1 X 12 G12 9 ISO 4762 ZINC PLATED BRIGHT CROMATED POWER UNIT M10 FLAT WASHER DIN 125 WSHR LOCK M10 DIN 127 BLT HEXHD M10 1 5 X 25MM Tray Repair Parts 8 PUSH8 PUSH10 0120877 Scissor Stack PUSH8 PUSH10 NN a E ai D ASA T Po SKK ND SNA Scissor Stack PUSH8 PUSH10 DEN PUSH8 PUSH10 0120877 Repair Parts 9 Scissor Stack PUSH8 PUSH10 eme Tm mmm 7 0120598 0120525 0120595 0120519 0120603 0120548 0120606 0120549 0120609 0120539 0120602 0120553 0120601 0120554 0120557 0120559 0120560 5563247 5560355 5563128 5563240 0120811 0120658 0120660 5592008 0120616 5592007 0120612 2509723 2509724 0120786 5563245 5563241 1360088 0120820 5560664 5560628 5563237 5560634 5560727 5560034 0120813 5560364 5560719 5560672 5560023 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 2 2 6 8 2 8 1 1 2 4 2 4 2 ND ND P P D WLDMNT IST INNER ARM PUSH 8 WLDMNT IST INNER ARM PUSH 10 WLDMNT 1ST OUTER ARM PUSH 8 WLDMNT 1ST OUTER ARM PUSH 10 WLDMNT 2ND INNER ARM PUSH 8 WLDMNT 2ND INNER ARM PUSH 10 WLDMNT 3RD OUTER ARM PUSH 8 WLDMNT 3RD OUTER ARM PUSH 10 WLDMNT 3RD INNER ARM PUSH 8 WLDMNT 3RD INNER ARM PUSH 10 TUBE 2ND OUTER ARM LH PUSH 8 TUBE 2ND OUTER ARM LH PUSH 10 TUBE 2ND OUTER ARM RH PUSH 8 TUBE 2ND OUTER ARM RH PUSH 10 WELDMENT PIN WELDMENT PIN KEEPER PIN M22 X 2 5 STEEL INSERT
22. OID VALVE 12 VOLT DC 565666 SEAL REPAIR KIT 6018024 CARTRIDGE WITH SEALS 3040446 SOLENIOD COIL 2509722 BEARING 6091348 CHECK VALVE 045 ORIFICE Baa oa an nd oli w 045 HYDRAULIC SCHEMATIC Lift Cylinder 0120658 PUSH8 PUSH10 0120877 Repair Parts 15 Repair Parts 16 PUSH8 PUSH10 0120877 Hydraulic Schematic LOWERING VALVE LIFT CYLINDER HYDRAULIC POWER UNIT ASSY ol 0120847 Hydraulic Schematic PUSH8 PUSH10 0120877 Repair Parts 17 Repair Parts 18 PUSH8 PUSH10 0120877 Upper Control Box CCC 0120821 CONTROL PANEL BOX 0120822 CONTROL PANEL FACE 0120803 RAISE PUSH BUTTON 5569887 M4 FLAT WASHER DIN 125 5563245 WASHER LOCK M4 DIN 127 5563270 SBHCS M4 X 0 7 X 12 GR10 9 BLK FINISH 487696 BATTERY GAUGE 0120805 ENABEL PUSH BUTTON 3028810 EMERGENCY STOP BUTTON 0120854 DECAL PLATFORM UP DOWN 0120855 DECAL EMERGENCY STOP 0120856 DECAL BATTERY CHARGE INDICATOR 7030027 DECAL ENSURE BRAKES ARE LOCKED O O1 BR ND o oO ch ch nm RR ADH 0120840 PUSH8 PUSH10 0120877 Repair Parts 19 Repair Parts 20 PUSH8 PUSH10 0120877 Tray Wiring Harness De
23. R 10 9 BLK FINISH NUT LKG M4 0 70 SBHCS M4 X 0 70 X 12 GR 10 9 BLK FINISH WSHR LOCK M5 DIN 127 HHCS M8 X 0 5 X 10 G 8 8 ISO 4017 DIN 933 Chassis PUSH8 PUSH10 Repair Parts 6 PUSH8 PUSH10 0120877 Tray 10 Y 17 0120725 PUSH8 PUSH10 0120877 Repair Parts 7 Tray Deere oy mee _ 0120830 0120827 3050002 3028810 3020016 0120802 0120801 5569887 5563245 5563131 003570 005 3049978 3040469 3040508 0120803 0120804 5563011 3020167 0120805 3040433 5563249 0120834 5560664 5560690 3028820 5563248 0120657 5560364 5560356 972019 O1 BR D oc OO oun ui A N 1 1 2 1 1 1 6 1 1 1 2 2 8 4 1 4 1 2 2 2 WLDMT TRAY CHARGER SIGNET 12V BATTERY 12V PUSH PULL SW ASSY W NC CONTACT SW TGL SPDT ON OFF ON CHARGER PLUG BLUE CHARGER PLUG YELLOW M4 FLAT WASHER DIN 125 WSHR LOCK M4 DIN 127 BLT HEXHD M4 0 7 16MM RETAINING PIN ASSY ALARM ECCO BEEPING 6 28VDC RELAY SPDT 12V 30AMP TIME DELAY MODULE RAISE PUSH BUTTON LOWER PUSH BUTTON NUT LKG M4 0 70 KEY SWITCH ENABLE PUSH BUTTON TERMINAL STRIP 12 188 TAB SHCS M4 X 0 7 X 25 G8 8 ISO 4762 ZINC PLATED BRIGHT CROMATED BLOCK TRAY STOP WSHR LOCK M6 DIN 127 HHCS M6 X 1 X 18 G8 8 ISO 4017 DIN 933 CONTACT BLOCK ON
24. Switch To Tray Wiring Harness a Scissor Stack Wiring Harness pus renne om een gt gt gt 3049814 3049813 3049895 3049890 LOCK WEDGE 12 PIN DEUTSCH CONN 12 PIN DEUTSCH PLUG SOCKET CONTACT 20 DEUTSCH LOCK WEDGE 4 PIN PLUG 4 PIN DEUTSCH TERMINAL FEM250 22 18 PIN 20 DCH RECEPTACLE DEUTSCH CABLE 6 COND 20 GA CABLE 2 COND 18 GA Ry To Cylinder Ss ram CR amp 1 I ell 10 LOGVETI Ze Or 9E ZE ZL 91 vL ZZ LL SS 0120838 Scissor Stack Wiring Harness PUSH8 PUSH10 0120877 Repair Parts 23 Repair Parts 24 PUSH8 PUSH10 0120877 Upper Control Box Wiring Harness 3220153 PLUG 6 PIN DEUTSCH 3049895 SOCKET CONTACT 20 DEUTSCH CABLE 6 COND 20 GA 3040047 TERMINAL FEM250 22 18 3049860 LOCK WEDGE 6 PIN 4 To Scissor Stack To Upper Wiring Harness Control Box 0120842 Upper Control Box Wiring Harness PUSH8 PUSH10 0120877 Repair Parts 25 Repair Parts 26 PUSH8 PUSH10 0120877 Electrical Schematic
25. any unnecessary tools materials or other loose objects from the platform 2 Close and latch the component tray Transporting The equipment used to load unload and transport the aerial platform must have adequate capacity The empty vehicle weight is listed in Specifications on pages 16 to 18 and is stamped on the serial number placard The user assumes all responsibility for Choosing the proper method of transportation Choosing the proper selection and use of transporta tion and tie down devices Making sure the equipment used is capable of sup porting the weight of the aerial platform Making sure all manufacturer s instructions and warn ings regulations and safety rules of their employer the DOT and or any other state or federal law are followed Lifting With a Forklift Use the following procedure to lift the aerial platform with a forklift 1 Properly stow the aerial platform 2 Engage the brakes on both of the rear wheels 3 Remove all personnel tools materials or other loose objects from the platform 4 Insert the forklift forks into the pockets on either side of the machine Caution Lifting the aerial platform with the forklift forks posi tioned improperly can produce enough force to dam age machine components When lifting the machine with a forklift only use the designated lift points 5 Donotraise the aerial platform higher than necessary to transport it Drive the forklift
26. buildings steel or prefab concrete structures etc is prohibited Dismantling the entry gate or other railing components is prohibited Always make certain that the entry gate is closed It is prohibited to keep the entry gate in an open position when the platform is raised To extend the height or the range by placing of ladders scaffolds or similar devices on the platform is prohibited NEVER perform service on machine while platform is elevated without blocking elevating assembly INSPECT the machine thoroughly for cracked welds loose or missing hardware hydraulic leaks loose wire connections and damaged cables or hoses before using VERIFY that all labels are in place and legible before using NEVER use a machine that is damaged not functioning properly or has damaged or missing labels To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range NEVER charge batteries near sparks or open flame Charging batteries emit explosive hydrogen gas Modifications to the aerial work platform are prohibited or permissible only at the approval by Pop Up AFTER USE secure the work platform from unauthorized use by turning the keyswitch off and removing key The driving of MEWP s on the public highway is subject to national traffic regulations Certain inherent risks remain in the operation of this machine despite utilizing proper design practices and safeguarding
27. d hydraulic fluid if necessary See Specifications on pages 16 to 18 Check that the fluid level in the batteries is correct See Battery Maintenance on page 15 Verify that the batteries are charged Check that the AC extension cord has been discon nected from the outlet on the side of the chassis Inspect the brakes on the rear castor wheels for proper operation Step down on the brake levers and verify that the machine will not move Check that all guardrails are in place and all fasteners are properly tightened Inspect the machine thoroughly for cracked welds and structural damage loose or missing hardware hydraulic leaks damaged control cable and loose wire connections PUSH6 PUSH8 PUSH10 0120843 System Function Inspection Refer to Controls and Indicators on page 6 for the loca tions of various controls and indicators A Warning STAND CLEAR ofthe work platform while performing the following checks Before operating the machine survey the work area for surface hazards such as holes drop offs bumps and debris Check in ALL directions including above the work platform for obstructions and electrical conduc tors 1 Move the machine if necessary to an unobstructed area to allow for full elevation 2 Pull the Lower Control Emergency Stop Switch to the ON position 3 Turn the Upper Control Emergency Stop Switch clockwise to the ON position 4 Visually inspect t
28. ds recognizing that death or serious injury can result from contact with an energized conductor Repair Parts 2 PUSH8 PUSH10 0120877 Table of Contents Electrical Hazard 2 Repair Parts Chassis 8 5 7 Scissor Stack PUSH8 PUSH 10 9 Nuel 11 Platform Mounting 13 Lift e lee TEE 15 Hydraulic 17 Upper Control BOX ieri ciii 19 Tray Wiring Harness 21 Scissor Stack Wiring Harness 23 Upper Control Box Wiring Harness 25 Electtrical 27 Placards and 29 Signet Specification for 250 12 1 4 PUSH8 PUSH10 0120877 Repair Parts 3 Repair Parts 4 PUSH8 PUSH10 0120877 Chassis PUSH8 PUSH10 20 22 6 SECTIONA A 57 7 sf SECTIONB B SCALE1 4 SECTIONC C
29. e LED s are visible on the left side of the lower controls Refer to Figure 7 for the function of each LED The battery should be fully charged when the 95 LED is on Is Plugged In Se u 25 Charge 5 PA 95 Charge DEEN Flashes During Charging Figure 7 Battery Charge Indicator 8 Leave the battery charger plugged in until it shuts itself off Note If the charging cycle exceeds 16 hours without the battery being fully recharged unplug the charger and have the battery checked 9 After the battery charger turns itself off it is not nec essary to immediately unplug the extension cord from the battery charger The charger will monitor the charge state of the battery and recharge them if the voltage drops off 10 Slide the component tray open to access the battery Remove the caps from the battery 11 Visually check the battery fluid level making sure the level is within 6 mm 1 4 of the bottom of the filler neck inside each hole If needed add distilled water 12 Tightly replace the caps on the battery and close and latch the component tray Inspection and Maintenance Schedule ACaution Frequency and extent of periodic examinations may depend on national regulations The Complete Inspection consists of periodic visual and operational checks along with periodic minor adjustments that assure proper performance Daily inspection will pre vent abnormal wear and prolong the li
30. fe of all systems The inspection and maintenance schedule should be performed at the specified intervals and after prolonged periods of storage before returning the machine to ser vice Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures A Warning Before performing preventative maintenance famil iarize yourself with the operation of the machine Always block the scissors structure whenever it is necessary to perform maintenance while the platform is elevated The daily preventative maintenance checklist has been designed for machine service and maintenance Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting the machine PUSH6 PUSH8 PUSH10 0120843 Daily Preventative Maintenance Checklist Preventative Maintenance Report Daily Preventative Maintenance Checklist Date Serial No Owner Serviced By Model No Item Inspect For R Operator s Manual In manual holder all pages readable and intact Electrical System Battery fluid level Proper level Battery terminals Clean connectors tight Battery charge indicator Proper operation Battery charger Proper operation Cables and wiring harness No wear or physical damage Hydraulic System Fluid level Between full and add marks with
31. ght side of the upper control panel Push the button inward to disconnect power from all control circuits at the upper controls Twist the button clockwise to restore power Push the button in when the upper controls are not in use to help protect against unintentional platform operation Interlock Button The interlock button prevents platform movement if the platform raise or lower button is accidentally pressed This switch is spring returned to the off position Press and hold the interlock button inward continually to operate the machine from the upper controls Platform Raise Lower Buttons The platform raise lower buttons are used to raise or lower the platform The buttons are spring returned to the off position Press and hold the platform raise button to raise the platform Press and hold the platform lower button to lower the platform An alarm will sound as the platform lowers PUSH6 PUSH8 PUSH10 0120843 Pre Operation Safety Inspection Pre Operation Safety Inspection Note Carefully read understand and follow all safety rules operating instructions labels and National Safety Instruc tions Requirements Perform the following steps each day before use 1 Open the tray and inspect for damage fluid leaks or missing parts Checkthe level of the hydraulic fluid with the platform fully lowered The fluid level must be within 6 mm Loi ofthe top ofthe fill hole Add recommende
32. he scissors structure lift cylinder and hoses for cracked welds and structural damage loose hardware hydraulic leaks loose wire connec tions and erratic operation Check for missing or loose parts System Function Inspection Press and hold the ground operation button inward Test each machine function from the lower control station refer to Figure 2 Test the emergency lowering system for proper op eration Push the Lower Control Emergency Stop Button to check for proper operation All machine functions should be disabled Pull the Lower Control Emer gency Stop Button outward to resume Enter the platform and close the gate Check that the route is clear of obstacles persons obstructions debris is level and is capable of sup porting the wheel loads Test each machine function from the upper control station by engaging the interlock and operating the function controls refer to Figure 3 Push the Upper Control Emergency Stop Button to check for proper operation All machine functions should be disabled Turn the Upper Control Emer gency Stop Button clockwise to resume PUSH6 PUSH8 PUSH10 0120843 Operation Operation The aerial platform may be operated from either the lower or upper controls Danger The aerial platform is not electrically insulated Death or serious injury will result from contact with or in adequate clearance from an energized conductor Do n
33. lated Death or serious injury will result from contact with or inadequate clearance from an energized conductor Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards Regard all conductors as energized Allow for electrical wire sag and aerial platform sway If the platform scissors structure or any part of the aerial platform contacts a high voltage electrical con ductor the entire machine can become electrically charged If that happens remain on the machine and do not contact any other structure or object This includes the ground adjacent buildings poles and any other objects that are not part of the aerial platform Such contact could make your body a conductor to the other object creating an electrical shock hazard resulting in death or serious injury If an aerial platform is in contact with an energized conductor the platform operator must warn ground per sonnel in the vicinity to stay away Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury Do not approach or leave the aerial platform until the electricity has been turned off Do not attempt to operate the lower controls when the platform boom structure or any part of the aerial platform is in contact with a high voltage electrical conductor or if there is an immediate danger of such contact Personnel on or near an aerial platform must be continuously aware of electrical hazar
34. lay 5096 7596 10096 LED Charging State 0 to 5096 charged Blinking Off Off 5096 to 7596 charged On Blinking Off 7596 to 10096 charged On On Blinking 100 charged On On On Abnormal Cycle Off Off Blinking Abnormal cycle means the charge cycle is not finished within specific period Il Protective Function amp Alarm Display by LED gt 3 LEDS BLINK ONCE SIMULTANEOUSLY OUTPUT CONNECTION ERROR gt CHECK THE BATTERY AND CHARGER CONNECTION AND CORRECT gt 3 LEDS BLINK THREE TIMES SIMULTANEOUSLY CHARGER IS OVERHEATED gt NO ACTION REQUIRED WHEN THE CHARGER COOLS CHARGING WILL RE START AUTOMATICALLY gt 3 LEDS BLINKS FOUR TIMES SIMULTANEOUSLY INPUT OR OUTPUT OVER CURRENT gt NO ACTION REQUIRED CHARGER WILL CORRECT AND RE START AUTOMATICALLY 3 4 SI gt 100 LED BLINKS WHILE 50 AND 75 LED S ARE OFF gt THE 18 HOUR TIMER HAS ELAPSED AND STOPPED BATTERY CHARGING BATTERIES ARE UNABLE TO COMPLETE CONSTANT CURRENT AND CONSTANT VOLTAGE CHARGE CYCLE 1 Batteries are very extremely discharged Unplug and then plug in charger to re start charge cycle to complete charging 2 Batteries are weak old or have one or more bad cells Batteries will still charge but capacity will be reduced Replace batteries 3 Battery pack is too large compared to charger 4 4 Local Distributor Lokaler Vertiebshandler Distributeur local El Distribuidor local
35. lower button is accidentally pressed This switch is spring returned to the off position Press and hold the ground operation switch inward con tinually to operate the machine from the lower controls Platform Raise Lower Buttons The platform raise lower buttons are used to raise or lower the platform The buttons are spring returned to the off position Press and hold the platform raise button to raise the platform Press and hold the platform lower button to lower the platform An alarm will sound as the platform lowers Battery Charger Mode Selector The battery charger may be operated on either 110V or 230V 240V electrical circuits Move the toggle switch to the left for operation on 110V circuits Move the toggle switch to the right for operation on 230V 240V circuits n the middle position the battery charger is off and will not charge Upper Controls The upper controls refer to Figure 3 are located on the control panel at the front of the platform The following controls are located on the upper control panel Interlock button Battery condition indicator Platform raise lower buttons Emergency stop button AWarning The aerial platform is free to move when the brakes are released Death or serious injury can result Engage the brakes before operating the aerial plat form Controls and Indicators Emergency Stop Button The emergency stop is a two position red push button on the ri
36. nsuring that the aerial platform is properly set up for the particular conditions encountered Preparing for Operation Use the following procedure to prepare the aerial platform for operation 1 Perform a pre operation safety and system function inspection 2 Close and latch the component tray 3 Position the machine in the work place and make certain the area is flat and horizontal The bubble level must be inside of the inner circle on the level before the platform can be safely eleveted Refer to Figure 4 er t ma E conii Bubble Level Figure 4 Rear of Chassis 4 Step down on each of the brake levers to lock the rear wheels in position Verify that the brakes are engaged before entering the platform Lower Controls The platform raise and lower functions may be operated from the lower controls The lower controls may be used for initial set up of the aerial platform and for testing and inspection Use the following procedure to raise or lower the platform using the lower controls 1 Pull the emergency stop button outward refer to Figure 2 2 Insertthe key into the control selector switch and turn the switch to the lower controls position 3 Press and hold the ground operation button in ward To raise the platform press and hold the platform raise button To lower the platform press and hold the platform lower button 4 Release the button to
37. or repair and assembly jobs and assignments at overhead workplaces ceilings buildings etc Uses or alterations to the aerial work platform must be approved by Pop Up THIS AERIAL WORK PLATFORM IS NOT INSULATED For this reason it is imperative to keep a safe distance from live parts of electrical equipment Exceeding the specified permissible maximum load is prohibited See Platform Capacity on page 5 for details The use and operation of the aerial work platform as a lifting tool or a crane is prohibited NEVER exceed the manual force allowed for this machine See Manual Force on page 5 for details DISTRIBUTE all platform loads evenly on the platform NEVER operate the machine without first surveying the work area for surface hazards such as holes drop offs bumps curbs or debris and avoiding them OPERATE machine only on surfaces capable of supporting wheel loads NEVER operate the machine outdoors or indoors when wind speeds exceed 0 m s 0 mph Do not operate the aerial platform in windy or gusty conditions Do not add anything to or take anything into the aerial platform that will increase the wind loading such as billboards banners flags etc IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions IF ALARM SOUNDS while platform is elevated STOP carefully lower platform Move machine to a firm level surface Climbing up the railing of in standing on or stepping from the platform onto
38. orm lower Lift Level Sensor Interlock Side to side Front to rear Tires PUSH10 5m 3 0m 1m 1 9 cm 293 kg 11 4 kg cm 855 kg m 345 kg 76 2 cm 1 23 1 67m 51 3 cm x 109 cm 110 4 cm 15 3 cm 240 kg 1 indoors 10 to14 seconds 10 to14 seconds 2 degrees 2 degrees Nonmarking solid rubber Electrical System Voltage 12 V DC negative chassis ground Source One 12 V 105 amp hour battery Fluid recommended distilled water Charger 15 amp Hydraulic System Maximum pressure 19 305 kPa Reservoir capacity 3 78 System capacity 3 78 Maximum operating temperature Hydraulic fluid recommended Above 13 10 F ISO VG32 Mobil DTE 13M Below 13 C 10 F ISO VG15 Mobil DTE 11M 71 160 Ambient Air Temperature Operating Range Celsius 18 C to 43 Fahrenheit OF to 110 F Maximum Wind Speed Gust or steady 0 m s Vibration less than 2 5 m sec Sound Pressure Level At work station below 70 dB A PUSH6 PUSH8 PUSH10 0120843 Local Distributor Lokaler Vertiebsh ndler Distributeur local El Distribuidor local Il Distributore locale USA Phone 1 785 989 3000 Toll Free 1 800 255 0317 Fax 1 785 989 3070 Europe Phone 44 0 845 1550 057 Fax 44 0 845 1557 756 w Repair Parts PUSH10 Serial number 000000 and after Part Number 0120877 November 2010 ADANGER The aerial platform is not electrically insu
39. osition the machine on a level surface when the lift level sensor alarm sounds When the machine is properly po sitioned on a level surface the alarm will not sound and all functions will be operational The lift level sensor system is for added protection and does not justify operating on anything other than firm flat level surfaces Lowering Alarm When a platform control button is pressed to lower the platform the alarm emits a loud beeping sound to warn personnel in the work area to stand clear ADanger Pinch points exist on the scissors structure Death or serious injury will result if the scissors structure lowers onto personnel within the scissors arms or under the raised platform Stand clear while raising and lowering the platform Be careful when lowering the platform Keep hands and fingers away from the scissors structures components Lowering Interrupt When the platform is lowered to about 1 5 m 5 lower ing stops The platform will not lower for five seconds regardless of the control position to allow personnel to clear the area of the scissors before the platform com pletely lowers Release the control to reset the lowering function then continue to lower the platform GROUND CONDITIONS 3 4 5 4 12 25 19 4 11 5 17 75 7 5 12 0 5 4 8 0 19 4 28 8 17 75 26 25 12 0 18 Papers and thin branches move flags wave Dust is raised paper whirls up and small branches sway Shrubs with leaves start s
40. ot go closer than the minimum safe approach distance as defined by national safety regulations Pinch points may exist between moving components Death or serious injury will result from becoming trapped between components buildings structures or other obstacles Make sure there is sufficient clearance around the machine before moving the chassis or platform Allow sufficient room and time to stop movement to avoid contact with structures or other hazards The aerial platform can tip over if it becomes unstable Death or serious injury will result from a tip over ac cident Operate the aerial platform on a firm flat level surface Engage both of the rear brakes befor enter ing the platform Do not position the aerial platform for elevated use near any drop off hole slope soft or uneven ground or other tip over hazard Do not raise the platform in wind speeds above 0 m s The platform rated work load is the total weight of the per sonnel and equipment that may be lifted in the platform The work loads are stated on the platform rating placard at the entrance to the platform Danger The aerial platform can tip over if it becomes unstable Death or serious injury will result from a tip over ac cident Do not exceed the capacity values indicated on the platform rating placard Capacity values indicate the rated lifting capacity and do not indicate aerial platform stability The operator bears ultimate responsibility for e
41. stop movement Upper Controls Before operating the upper controls properly set up the aerial platform as described under Preparing for Opera tion Use the following procedure to operate the aerial platform from the upper controls PUSH6 PUSH8 PUSH10 0120843 1 From the lower controls pull the emergency stop button outward refer to Figure 2 2 Insertthe key into the control selector switch and turn the switch to the upper controls position Note The upper controls will not operate while the control selector is in the lower position 3 Enter the platform and secure the gate 4 From the upper controls turn the emergency stop but ton clockwise to the on position refer to Figure 3 5 The platform may be raised and lowered from the upper controls Platform Use care when entering and exiting the platform to avoid slipping and or falling Securely close the safety gate when the platform is occupied Raising and Lowering Press and hold the interlock button on the left side of the upper control box Toraise the platform press and hold the platform raise button until the desired height is reached Tolowerthe platform press and hold the platform lower button until the desired height is reached Lowering Interrupt When the platform is lowered to about 1 5 m 5 lowering stops The platform will not lower for five seconds regard less of the joystick position Release the platform lower button to
42. uP Operators Manual PUSH10 Serial number 000000 and after Table of Contents Table of Contents Declaration of 2 Safety Rules 3 E 4 Component 4 Special Bi Le EE 5 Platform Capacity 5 Manual FORCE ite ndege 5 Lift Level Sensor 5 Lowering Alan oiii Minnie 5 Lowering Interunpt 5 Controls and 6 Lower Controls 6 Emergency Stop Button 6 Control Selector Switch 6 Ground Operation 7 Platform Raise Lower Buttons 7 Battery Charger Mode Selector 7 Upper Control 7 Emergency Stop Button 7 Interlock Button 7 Platform Raise Lower 7 Pre Operation Safety Inspection 8 System Function Inspection 9 10 Preparing for
43. waying Wave crests are apparent in ponds or swamps 8 0 10 8 28 8 38 9 26 25 35 5 18 24 25 Tree branches move Power lines whistle It is difficult to open an umbrella Whole trees sway It is difficult to walk against the wind 10 8 13 9 38 9 50 0 35 5 45 5 24 5 31 13 9 17 2 50 0 61 9 45 5 56 5 31 38 5 Figure 1 Beaufort Scale PUSH6 PUSH8 PUSH10 0120843 5 Controls and Indicators Controls and Indicators The operator shall know the location of each control and indicator and have a thorough knowledge of the function and operation of each before attempting to operate the machine Figure 2 Lower Controls and Indicators 1 Tilt lowering alarm 2 Battery charge indicator 3 110V battery charger plug 4 Battery charger mode selector 5 230V 240V battery charger plug 6 Tray latch 7 Ground operation button 8 Platform raise button 9 Emergency stop button 10 Platform lower button 11 Control selector switch Figure 3 Upper Controls and Indicators 12 Interlock button 13 Battery condition indicator 14 Platform lower button 15 Platform raise button 16 Emergency stop button A Danger Pinch points may exist between moving components Death or serious injury will result from becoming trapped between components buildings structures or other obstacles Make sure all personnel stand clear while operating the aerial platform

Manual Operators - Pop Up Products Limited

Contents

Download Pdf Manuals

Related Search

Related Contents