Features - Powerex
Contents
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3. P U R POWEREX Oo G Y T E C H N OL Climate Control Simplex Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury andlor prop erty damage Retain instructions for future reference e Guaranteed low oil carryover rate of less than 2 PPM e Three year warranty on compressor pump e Isolation pads e Optional R134 dryer e ASME tank e UL listed controls The AS XXX Series Powerex Simplex Air Compressors have been designed bro ken in and tested to meet the most demanding specifications in the pneu matic climate control industry for low oil carryover and long life All Powerex air compressors have reli able operation and feature high quality construction and components An unloading feature is included on all compressors to provide loadless start ing Oil entrainment is minimized by the use of lap joint piston rings low compressor speeds and a special lubri cating oil with a high flash point and low carbon content All 1 2 through 10 hp models are also equipped with an auxiliary cooling fan and air control shroud to achieve low head temperatures and further mini mize oil carryover Powerex compressor motors are NEMA Class B design Single phase motors have built in overload protection and a
4. 120 4 5 Through 10 Hp 200 5 7 and 10 Hp None 0 20 208V Starter 2 3 208 230V Starter 3 3 460V Starter 4 1 115V Starter 5 1 208 230 V Starter 6 1 vs 3 selection must agree with base model selection This starter selection is dual rated Choosing digit 3 means 230 V Tank Drain Dryer Options Manual Drain No Dryer 1 E Drain No Dryer 2 Manual Drain with Dryer 3 gt E Drain with Dryer 4 Available on 1 2 through 3 Hp models only Climate Control Simplex A With m Integral Li Overload N C O Secondary Pressure Thermal Switch Overloads m Starter Manual Ge Disconnect Switch Figure 4 AS XXX Single Phase Wiring With Pressure Switch Used for Pilot Duty 1 230 VAC Manual N C Disconnect Pressure Switch Switch 10 With S i OC Line Integral Voltage i Overload Figure 5 AS XXX Single Phase Wiring With Pressure Switch Used as Contactor Manual Disconnect goanei Switch verloads x S O O L Ge M IO Comp tac Motor Voltage 2 m NE OTO N C Pressure Figure 6 AS XXX Three Phase Wiring Switch eS RE With Pressure Switch Used for Pilot Duty Climate Control Simplex Jafup 11e pazunow Ayoye e y m paddinba spun 104 sq 0 09 PPV xx sweJ6o gt 7St 0 X SPUNO sia WI USD YSZ X SSUDUls
5. NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and do maintenance accordingly 3 The tension of the V belt should be adjusted during initial start up and inspected every 1 500 hours afterwards Proper belt tension for 1 2 to 3 HP units is 2 3 lbs 5 deflection for 5 to 10 Hp units 4 6 Ibs 5 deflection Powerex Limited Warranty Powerex 3 Year 10 000 Hour Extended Parts Limited Warranty Powerex warrants each Compressor Pump or Scroll Air End against defects in material or workmanship from the date of purchase for a period of Three years or 10 000 hours whichever may occur first This warranty applies to the exchange of part s of the compressor pump or air end found to be defective by an Authorized Powerex Service Center Powerex 1 Year 5 000 Hour Inlet to Outlet Limited Warranty Powerex warrants each Compressor Unit System Pump or Air End against defects in material or workmanship from the date of purchase for a period of One Year or 5 000 Hours whichever may occur first This warranty applies to the exchange of defective component part s and labor performed by an Authorized Powerex Service Center The above mentioned warranty applies to POWEREX manufactured units or systems only Items listed in the operator s manual under routine
6. gal tank A 67 2 2 0 A 075 6046NP 7 200 gal tank A 75 2 2 0 A 075 6056NP 10 A 84 2 2 4 A 100 6006NP Climate Control Simplex REPLACEMENT PARTS LIST Continued Shipping Quantity Weight Code Item Description Required Ibs Number F MOTOR PULLEY Motor Hp Type 1 2 1A 4 4 P D 5 8 Bore 1 3 8 A 005 6007 3 4 1A 5 8 P D 5 8 Bore 1 3 9 A 007 6037 1 1 1A 4 0 P D 5 8 Bore 1 3 2 A 110 6007 1 3 1A 4 0 P D 7 8 Bore 1 3 2 A 010 6007 14 1A 6 0 P D 7 8 Bore 1 5 6 A 020 6007 2 1A 6 0 P D 7 8 Bore 1 5 2 A 020 6007 3 1A 6 0 P D 1 Bore 1 6 3 A 030 6007NP 5 2A 5 6 P D 1 Bore 1 7 6 A 050 6007NP Th 2A 7 6 P D 1 Bore 1 12 5 A 075 6007NP 10 2A 7 6 P D 1 Bore 1 13 5 A 100 6007NP G IN TANK CHECK VALVE Motor Hp Size 1 2 Through 3 1 2 MPT x 1 2 FPT 1 0 3 A 010 6008 5 Through 10 3 4 MPT x 3 4 FPT 1 0 4 A 075 6008 H SAFETY RELIEF VALVE Set at approximately 115 psig 805 kPa 1 2 Through 5 Hp Models 1 0 1 A 050 6009 7 Through 10 Hp Models 1 0 2 A 200 6009 J PRESSURE ELECTRIC SWITCHES For all models Lead Switch Set at approximately 70 psig 490 kPa cut in and 90 psig 630 kPa cut out 1 0 9 A 100 6010 Lag Switch Set at approximately 60 psig 420 kPa cut in and 80 psig 560kPa cut out 1 0 9 A 100 6011 K TANK Motor Hp Tank Size 1 2 Through 1 30 gallon 1 134 0 A 010 6030NP 1 2 Through 1 60 gallon 1 175 0 A 010 6060NP 2 amp 3 60 gallo
7. maintenance are not covered by this or any other warranty THERE IS NO OTHER EXPRESS WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PAR TICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED THIS IS THE EXCLUSIVE REMEDY AND LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW All claims pertaining to the merchandise in this schedule with the exception of warranty claims must be filed with POWEREX within 6 months of the invoice date or they will not be honored Prices discounts and terms are subject to change without notice or as stipulat ed in specific product quotations All agreements are contingent upon strikes accidents or other causes beyond our control All ship ments are carefully inspected and counted before leaving the factory Please inspect carefully any receipt of merchandise noting any discrepancy or damage on the carrier s freight bill at the time of delivery Discrepancies or damage which obviously occurred in transit are the carrier s responsibility and related claims should be made promptly directly to the carrier Returned merchandise will not be accepted without prior written authorization by POWEREX and deductions from invoices for shortage or damage claims will not be allowed UNLESS OTHERWISE AGREED TO IN WRITING THESE TERMS AND CO
8. DPST disconnect switch Three phase motors require a manual or magnetic starter and three overload heater coils which may be ordered as a factory mounted and wired option Powerex e 150 Production Drive e Harrison OH 45030 e USA Figure 1 AS XXX 1 Hp Simplex Air Compressor Product AS XXX Series Powerex Simplex Air Compressors Performance Specifications See Table 1 Models amp Options See Table 2 Lubrication 1 2 Through 10 Splash Lubrication System Operating 10 115 208 230 Volts 60 Hz Voltages 30 208 230 460 Volts 60 Hz Compression 1 2 Through Cycle 10 Hp Models Single Stage Motor Overload 10 Built In Thermal Overload Standard Protection 30 Magnetic Starter and Three Thermal Overload Switches Optional Pressure Settings Cut In Factory Set at Approximately 70 psig 490kPa Cut out Factory Set at Approximately 90 psig 630 kPa Overpressure ASME Safety Valve Factory Set and Sealed at Protection Approximately 115 psig 805 kPa Outlet Air 1 2 NPT on 30 60 and 80 Gallon Tanks Connections 1 NPT on 120 and 200 Gallon Tanks Tank Sizes See Table 2 California Ordinance 462 L 2 Tank Isolation Meets Requirements of this Ordinance Standard All Units Manuals 200 Page Service Manual Available The performance specifications are nominal and conform to acceptable industry standards For applica tion at conditions beyond these specifications consult the lo
9. NDITIONS WILL CONTROL IN ANY TRANSACTION WITH POWEREX any different or conflicting terms as may appear on any order form now or later submitted by the buyer All orders are subject to acceptance by POWEREX EPOWEREX zu P RE E CH NOLOGY 150 Production Drive Harrison OH 45030 Phone 1 888 769 7979 Fax 513 367 3125
10. cal Powerex office Powerex shall not be liable for damages resulting from misapplication or misuse of its products IN259601AV 10 04 Climate Control Simplex TABLE 1 AS XXX SERIES POWEREX SIMPLEX AIR COMPRESSORS PERFORMANCE SPECIFICATIONS Base Actual Hp Motor Rating Compressor Compressor Capacity ACFM Model 19 3 Hp RPM RPM 100 Runtime 50 Runtime 33 Runtime Portes na 800 18 0 9 0 6 AS 005 BA 54 1720 AS 107 73 1725 1040 2 5 1 25 0 83 AS 007 73 73 AS 110 1 07 ES 1725 625 3 8 1 9 1 25 AS 010 1 07 1 07 AS 015 1 54 1 54 1750 955 6 4 3 2 2 11 AS 020 2 0 2 0 1750 800 8 6 4 3 2 84 AS 030 3 1 3 1 1745 775 12 0 6 0 4 0 AS 050 5 6 5 6 1745 690 22 0 11 0 7 33 AS 075 8 2 8 2 1745 795 28 5 14 3 9 44 AS 100 10 3 10 3 1750 685 43 0 21 5 14 2 Mounted and Connected Options MAGNETIC MOTOR STARTER An optional magnetic motor starter which has been selected and wired for the intended input voltage is available for all units All starters are furnished with properly sized overload heaters REFRIGERATED AIR DRYER A factory mounted Model Hankinson HPR 5 10 Series refrigerated air dryer with automatic condensate drain trap assembly bypass valve is available as an option on all 1 2 through 3 Hp Powerex Simplex air compressors Piping for air dryer is done at the factory Wiring to power source must be done in the field using integral cord and plug which fits into a stan
11. dard 120 volt receptacle Refer to Table 2 for ordering details AUTOMATIC TANK DRAIN Powerex air compressors are ordered with either a manual or electric type automatic tank drain This unit is fur nished with a manual drain attach ment VIBRATION DAMPENING PADS Waffle type design vibration pads are provided as standard equipment to release trapped air Use Mobil Rarus 427 or Mobil DTE heavy oils Factory calibrated snap acting DPST pressure electric switches provide auto matic cut in and cut out Overpressure protection is provided by an ASME safe ty relief valve Receiver tanks have a condensate drain valve with an exten sion for easy access All mounting bases are slotted for V belt tension adjust ment to aid in maintaining proper com pressor and motor alignment Dispose of oil in accordance with AWARNING state or local codes m Remove cap and use funnel to add oil All units are run through the factory break in and are tested for air delivery leakage and power consumption Units are shipped with a proper fill of compressor oil in the crankcase and are furnished with an intake filter silencer with a replaceable cartridge This fil ter silencer combination is designed to remove contaminates in the inlet air and provide quieter operation The 5 through 10 Hp models are compliment ed by this design utilizing dual element filtration which consists of a pleated element and a foam elem
12. ent for filtra tion against larger particles from the atmosphere LUBRICATION Check lubricating oil level at gauge Refill if necessary Oil drain cap Oil gauge Round red OIL GAUGE Change oil according to maintenance schedule Before draining oil remove oil supply cap and loosen oil drain cap Figure 2 Lubrication Climate Control Simplex AUTO E DRAIN ASSEMBLY See Figure 3 NOTE The automatic E drain is assem bled to tank 1 Plug E drain into 115V power outlet supply 2 Adjust times accordingly Manifold Assembly v x ow oo TABLE 2 MODEL NUMBER et gr vis WI w et s N A a gs 42 om Motor Horsepower Voltage Phase 10 Horsepower 105 1 2 005 107 3 4 007 110 1 010 NA 1 015 NA 2 020 NA 3 030 NA 5 050 NA Th 075 NA 10 100 NA Not Available Example 1 To order a Simplex air compressor with a 3 4 Hp single phase motor 60 gallon tank single phase 115 volt starter automatic tank drain and an air dryer use product code AS 107 254 Example 2 To order a Simplex air compressor with a 10 Hp three phase motor 200 gallon tank and an auto drain use product code AS 100 502 Tank Size Gallons Available on 30 1 1 2 Through 1 Hp 60 2 3 4 Through 2 Hp 80 3 2 Through 7 Hp
13. n 1 184 0 A 020 6060NP 1 2 Through 1 80 gallon 1 235 0 A 010 6080NP 2 amp 3 80 gallon 1 243 0 A 020 6080NP 2 amp 3 120 gallon 1 398 0 A 020 6120NP 5 amp 7 120 gallon 1 415 0 A 050 6120NP 5 Through 10 200 gallon 1 677 0 A 100 6200NP L COOLING SHROUD Motor Hp 1 2 1 1 0 A 005 6013 3 4 1 1 0 A 005 6013 2 1 1 7 A 020 6013NP 3 1 1 7 A 030 6013NP 5 1 1 9 A 050 6013NP H 1 1 9 A 075 6013NP 10 1 4 5 A 100 6013NP M BELT GUARD Motor Hp 1 2 Through 1 1 2 4 A 010 6012 2 amp 3 1 12 5 A 020 6012 5 amp 7 1 12 5 A 050 6012 10 1 18 5 A 100 6012 N LIQUID GASKET Motor Hp 1 2 Through 10 1 0 1 A 999 6000 This replacement tank is also the replacement tank used on duplex air compressors and will include mounting hardware for a second pump Climate Control Simplex Maintenance Schedule Operating Hours Action needed 5000 10 000 15 000 20 000 Remarks Tank Drain moisture Daily 2500 Inlet air filter Replace e A Every 2 500 hrs or less Blower fan Clean e e e Fan duct Clean e e Compressor fins Clean Every 2 500 hrs or less Oil change Replace Every 1 500 hrs Compression rings Replace Check oil Inspect Daily Piston set Replace e V belt Inspect replace Note 3 e A A A A Pressure switch Confirm operation e Magnetic starter Inspect e e Replace if contact points deteriorated Safety valve Confirm operation e Every 2 500 hrs or less Pressure gauge Inspect e Every 2 500 hrs or less Inspect A Replace
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