DAYMAKER LED HEADLAMP - Harley
Contents
1. 2 With vehicle laden and upright point the front wheel straight forward at wall and measure the dis tance from the floor to the center of the low beam lens 2 Record this measurement 5 See Figure 3 Draw a horizontal line on the wall at 5 on the wall that is the same measurement as the measure ment recorded in Step 4 6 Draw a vertical line 2 off of the perpendicular line 1 so that it crosses through the horizontal line drawn in the previous step 7 If equipped with additional lighting such as passing lamps verify those lights are OFF during the alignment procedure J05004 isO6580 Perpendicular line Vertical line 25 feet 7 6 meters Low beam lens centerline Horizontal line align top of left side of low beam for vertical alignment SiN Figure 3 Checking Headlamp Alignment Alignment of High Beam Left to Right Alignment 1 Verify that the headlamp lens is perpendicular to the front forks for proper left to right alignment 2 See Figure 4 With vehicle laden and upright point the front wheel straight forward at wall 3 Turn on the high beam and align the center of the high beam hot spot with the intersection of the horizontal and vertical lines 3 is06616 Qo J 1 Outline of high beam light pattern 2 Horizontal line 3 Intersection of horizontal and vertical lines Figure 4 Alignment of Headlamp High Beam Alignment of Low Beam Ver2. cMOTOR HARLEY DAVIDSON WY J05004 INSTRUCTIONS REV 2012 06 20 DAYMAKER LED HEADLAMP GENERAL Kit Number 73390 10A 67700040A Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 6 and Table 1 REMOVAL WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a WARNING To prevent accidental vehicle start up which could cause death or serious injury remov
3. e main fuse before pro ceeding 00251b 1 Follow the instructions in the service manual to disconnect the battery cables negative 1 cable first or remove the main fuse J05004 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 2 See the service manual and follow the instructions to replace the headlamp removing any trim rings and hard ware Save the hardware and trim ring for installation On black version use the included black retainer ring 3 Disconnect the harness and remove the headlamp 4 Remove the mounting ring and mounting ring hardware Discard the mounting ring and headlamp INSTALLATION WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 1 See the service manual and install the new mounting ring 2 Unplug existing jumper harness and discard 3 Remove dual halogen headlamp NOTE Steps 4 and 5 are for 2006 through 2010 FLHTCUSE models only 4 Unplug cigar lighter and garage door opener to remove existing jumper harness 5 Use harness jumper 71628 04 to reconnect the cigar lighter garage door opener and headlamp is07160 Low Beam 38LOB lt lt ym To Interconnect BK a Headlamp 38A Harness BK 388 BK s lt w e 38HIB High Bea
4. m Headlamp Detail 132 To Cigar OW k _ Lighter To Garage Door Opener 55B Figure 1 Headlamp Installation 1of3 Please dispose of materials responsibly IWIN NIN After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 6 Install seat if removed according to the instructions in the service manual HEADLAMP ALIGNMENT PROCEDURE is06581 1 Low beam 2 Centerline of low beam lens 3 High beam Figure 2 Headlamp Configuration NOTE Because of the differences between an LED headlamp and a halogen headlamp the alignment procedure is performed on both the low beam and the high beam Read these instructions thoroughly to properly align the LED headlamp 1 Verify that front and rear tire inflation pressures are correct and that the suspension is adjusted to the weight of the principal rider Refer to the owner s manual 2 Fill the fuel tank or add ballast to equal the weight of the fuel needed 3 See Figure 3 Position motorcycle so that front axle is 25 feet 7 6 meters 3 from wall NOTE As the weight of the rider will compress the suspension slightly have a person whose weight is approximately the same as that of the principle rider sit on the motorcycle 4 See Figure
5. tical Alignment 1 See Figure 5 Align the left side of the horizontal line of the low beam light pattern 3 with horizontal line 2 drawn on the wall If necessary adjust the headlamp position by following the adjustment procedure in the service manual 2of3 is06613 a SERVICE PARTS ss Outline of low beam light pattern Horizontal line N 3 Align left side of low beam light pattern with horizontal line 4 Vertical line is06623 Figure 6 Service Parts LED Headlamp Kit Table 1 Service Parts Dual Bulb Halogen Headlamp Kit Figure 5 Alignment of Headlamp Low Beam J05004 Item Description Quantity Part Number 1 LED headlamp chrome includes 73391 10A Item 3 1 LED headlamp black includes 67700042A Item 3 2 Mounting ring assembly 68124 04B 3 Washer 8 FLHR only 6717 4 Retainer ring Black version only Not Sold Separately 3of3
Download Pdf Manuals
Related Search