Operational Manual
Contents
1. All rights reserved Printed in the U S A Table of Contents Title Page General Information 284985 tit ea tele eed ct i io ee tea 1 niece Tee oL 1 Specifications LEE 2 Capablilitiess iii HH prede sedes ORAS ANDO E kr 4 Prod ctAppliGatiOn 4 st doct te dette ta ee date e Pe rte ee tablas de dete de RR 6 PartsldentifiCation 2 4 te eerte A LEI t Eva td ee e eva eua 6 SIWERM TESTE 9 Safety Guidelines English Language 10 Safety Guidelines German Language ssssmssessrerssssssrrrrrssssssssrsnasr sr rss sn Ars RAR RR ARKA RAR ARR K RA RAR RKA KRA 11 Safety Guidelines French Language sssesssee eene 12 Safety Guidelines Italian Language eene eee 12 Safety Guidelines Portuguese Language sse ene 13 Safety Guidelines Spanish Language ene 14 Safety Guidelines Swedish Language isnosssesrsrssssrerrssssrerrssssesrrss ass enne 15 O A 16 SA TS 16 Handpiece Vacuum Pressure iii 18 Quick Start Basic Operation sise 21 Succus 22 Tip amp Temperature Selection ss 22 ChannelLed Operation 2 ette ie te tete ai ea Ua e dvo ha 22 Corrective Maintenance ses 23 VisiFilter Element Replacement ss 23 Handpiecss m EE 24 POWwerSOUrCS LE 25 Replacement Parts s csissssssssnessdd das ied aee ensure 26 Power SOURCE ii EE 26 Accessory Kit MBT 201 eee e din 27 Table Page Table Heater Assembly Chekout Procedures sss 24 Table ll PowerSource Corrective Maint2. 3 and 4 as a guide set up the MBT 201 system using the following steps 1 Store the shipping container s in a convenient location Re use of these containers will prevent damage if you store or ship the system 2 Place Power Switch in the Off or 0 position 3 Position the system on a convenient bench 4 Plug the Power Cord into AC Power Receptacle Fuse Holder at the rear panel ofthe system IMPORTANT The AC supply receptacle must be checked to ensure proper grounding before initial system operation 5 Assemble the Tip amp Tool Stand s and if desired attach to the power source Assembly instructions are enclosed with each stand 6 If you have purchased the optional Tip amp Temperature Selection System Chart Holder 1257 0186 P1 attach it to the top of the power source using the supplied instructions 7 Installthe Tip amp Temperature Selection System Charts bookletonto Chart Holder if present This booklet is supplied with each system Figure 2 Tip amp Temperature Chart Holder Optional 16 Set up 8 Place handpiece s into the Tip amp Tool 10 11 12 13 Stand s Using Figure 3 as a guide connect the handpiece s to the Power Source in the following manner a With the Connector Key end facing the power source turn the Locking Ring fully counterclockwise b Align the Connector Key with the Receptacle Keyway C Insert the connector i
3. Controllable PRESSURE Port at one time Attachment to both ports simultaneously will cause a deterioration of performance QUICK CONNECT METHOD To set up each air handpiece for the quick connect operation perform the following steps 1 Attach a 1 inch length 2 5cm of clear pvc Air Hose P N 1325 0003 07 to the metal tube in the back of each handpiece 2 Tothe other end of the 1 inch 2 5cm clear pvc Air Hose attach a Female Quick Connect Hose Mount Fitting P N 1259 0086 Secure this short Air Hose to the handpiece power cable with one Cable Clip P N 1321 0085 01 Figure 5 Handpiece Quick Connect Hose 18 Set up 3 Prepare a quick connect Air Hose by inserting a Metal Hose Clamp P N 1211 0036 amp a Male Quick Connect Hose Mount Fitting P N 1259 0087 into each end of a 54 inch 137cm length of Air Hose Push the ridged ends ofthe fittings into the hose slide amp twist the metal hose clamps over the connections to secure You may already have this piece if you have other quick disconnect handpieces configured 4 Prepare a VisiFilter in the following manner a Connect a 1 inch 2 5cm length of clear pvc Air Hose to each side of the VisiFilter push and turn hose onto VisiFilter nipple to seat b Tothe free end ofthe Air Hose connected to the FLOW IN side of the VisiFilter insert the ridged end of a Female Quick Connect Hose MountFitting P N 1259 0086 FLOW IN C Insertthe ridged end of a M
4. ThermoPik s self adjusting integral vacuum pick and unique design provide easy one handed operation General Information Product Application These products are very versatile and may be used to satisfy a variety of application requirements If you require assistance in the use of this product for your particular application contact your local authorized PACE distributor or PACE directly as shown on page ii Parts Identification 10 POWER SWITCH Turns system ON 1 and OFF 0 controls input power to system CH 1 VARIABLE TEMPERATURE CONTROL Allows the operator to adjust the tip temperature for handpiece tip combination connected to channel 1 CH2 VARIABLE TEMPERATURE CONTROL Allows the operator to adjustthe tip temperature for handpiece tip combination connected to channel 2 CH1POWER RECEPTACLE Provides power tip ground sensing circuitry and finger switch connection from MBT system to the handpiece connected to channel 1 CH2POWER RECEPTACLE Provides power tip ground sensing circuitry and finger switch connection from MBT system to the handpiece connected to channel 2 CH 1 LED Green LED provides visual indication of duty cycle control of channel 1 Indicator lights as power is applied to the connected handpiece CH2LED Green LED provides visual indication of duty cycle control of channel 2 Indicator lights as power is applied to the connected handpiece AUTO SNAP V
5. UNLESS OTHERWISE REQUIRED BY APPLICABLE LAW PACE WILL HAVE NO OTHER OBLIGATION WITH REGARD TO ANY BREACH OF WARRANTY OR OTHER CLAIM WITH RESPECT TO THE EQUIPMENT OR LIABILITY FOR ANY DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL LOSS OR DAMAGE CAUSED BY OR OCCURRING IN CONNECTION WITH ANY OF THE EQUIPMENT To obtain warranty service contact the appropriate PACE company listed below PACE Inc 9893 Brewers Court Laurel Maryland 20723 1990 Tel 888 535 7223 toll free Warranty Service FAX 301 483 7030 PACE Europe Ltd Sherbourne House Sherbourne Drive Tilbrook Milton Keynes United Kingdom MK7 8HX Tel 44 01908 277 666 Warranty Service FAX 44 01908 277 777 Do NOT return defective equipment or parts to PACE without obtaining prior authorization Any warranty or other claim with respect to the equipment must be made in writing and delivered to PACE or local authorized PACE Distributor outside the U S within a reasonable time of the expiration date of this warranty Sufficient evidence of purchase and date of receipt must also be included otherwise user s rights under this warranty shall be deemed waived 28
6. before storing 5 Always use PACE systems in a well ventilated area A fume extraction system such as those available from PACE are highly recommended to help protect personnel from solder flux fumes 6 Exercise proper precautions when using chemicals e g solder paste Refer to the Material Safety Data Sheet MSDS supplied with each chemical and adhere to all safety precautions recommended by the manufacturer 10 Safety Sicherheit Korrekturlinien Deutsche Sprache Die nachfolgenden Sicherheitsvorschriften sollten vom Bedien un Servicepersonal verstanden und befolgt werden 1 Entladung spannungsfuehrender Teile Reparaturen an PACE Produkten sollten nur von qualifizierten Personal durchgefuehrt werden Spannungsfuehrende Teile koennen sich bei gezogenen Netzstecker entladen Servicepersonal muss den Kontakt dieser Teile vermeiden Um moegliche Gefahren fuer Personen auszuschliessen muessen alle Sicherheitsvorschriften in Uebereinstimmung mit OSHA und anderen anwendbaren Sicherheitsstandards eingehalten werden Angeschlossene SensaTemp Heizelemente von Handwerkzeugen und installierte Loetspitzen sind heiss wenn das System eingeschaltet ist oder erst vor kurzer Zeit ausgeschaltet wurde Heizelementund Loetspitze nicht beruehren Verbrennungsgefahr PACE Tip amp Tool und andere Handwerkzeugablagen sind so konstruiert dass ein versehentliches Beruehren des dazugehoerendes Handwerkzeuges vermieden wird Bewa
7. capability as well as unsurpassed thermal performance on heavy multilayer thru hole assemblies at safe lower working temperatures A wide variety of 3 16 shank quick change thru hole and SMD tips for chip components SOTs SOICs and other components are available SX 80 Sodr X Tractor Handpiece Standard handpiece on MBT 201 amp MBT 201E systems Provides thermally enhanced thru hole desoldering on heavy multilayer assemblies especially during continuous use With the unique Flo D Sodr tip the Sodr X Tractor performs safe continuous SMT land cleaning and preparation The slim line pencil grip design and finger actuated vacuum switch allow easy use and manipulation in tight places Optional Handpieces TT 65 ThermoTweez Handpiece Provides safe one handed reflow and removal of PLCCs LCCCs chip components and other surface mount devices Its high thermal capacity and targeted heat quickly removes large SMDs without damage to the board or adjacent components even on heavy multilayer assemblies The unique vertically oriented design and a wide variety of quick change tips easily reach into tight work areas for safe SMD removal PS 70 Soldering Iron Designed for high volume single point soldering operations It s thin heater and balanced feel make the PS 70 the perfect choice for applications where visibility and iron control is required such as micro soldering applications The PS 70 is one of the most responsive irons on the m
8. pendant un certain temps Ne pas toucher les parties chaudes aux extr mit s des outils Des br lures s v res peuvent en r sulter Les outils PACE et leurs pannes ainsi que le support sont dessin s de mani re sp cifique afin de prot ger I utilisateur op rateur de br lures accidentelles Reposer toujours les outils apr s chaque utilisation dans leurs tuis supports afin de permettre leur refroidissement Utiliser toujours les stations Pace dans unlieu bien ventil Des extracteurs de fum e Pace sont hautement recommand s pour prot ger votre personnel des vapeurs de soudure flux Prenez les mesures n cessaires quand vous utilisez des produits ex solder paste chimiques Reportez vous au document fiche technique s curit du fabricantfourni avec chaque produit Respectez toutes les proc dures de s curit recommand es par le constructeur Misure di Sicurezza Italiana Lingua Le seguenti instruzioni sono misure di sicurezza che il personale deve comprendere e seguire quando utilizza o ripara prodotti PACE 1 EVENTUALI RISCHI DI SHOCK ELETTRICO Si consiglia di far eseguire le operazioni di riparazione dei prodotti PACE da un servizio di personale qualificato Quando la stazione non assemblata le parti sottoposte alla tensione di linea potrebbero essere scoperte Il personale deve evitare il contatto con queste parti durante manutenzione del prodotto Perevitare eventuali pericoli al personale a
9. replacement VisiFilter Element into the housing marked FLOW IN Center the Element in the housing well Element 7 Squeeze the 2 plastic housing halves together using 4 plastic Bumps on the housing marked Figure 11 VisiFilter Element Replacement FLOW OUT as pressure points The 2 plastic housings will snap together and lock the VisiFilter Element in position 8 Reconnect the 1 inch air hoses removed in step 3 to the VisiFilter 9 Attach VisiFilter and hose assembly to Power Source by inserting Male Fitting into the AUTO SNAP VAC Port 23 Corrective Maintenance Handpieces The following Heater Assembly Checkout Procedures are applicable to all PACE handpieces except for the TT 65 ThermoTweez handpiece Referto eitherofthe TT 65 manuals P N 5050 0300 or5050 0336 fortroubleshooting procedures pertinentto that handpiece Perform the Heater Assembly Checkout Procedures with the handpiece and heater at room temperature If the handpiece is warm resistance readings will be different from those shown No ground on tip Check resistance Pin 4 to a new tip Resistance should be less than 2 Ohms If not Fuse F 1 Oxidation Clean Heater buildup in Bore with wire Heater brush Bore Defective Replace Heater Heater Assembly Symptom Checkout Procedure Cause Solution Heater Specs No Heat Check resistance Pin 2 a er u at right a Open Replace Heater PS 90 8 7 9 4 Q
10. AC PORT Quick connect fitting which provides quick rise vacuum for Sodr X Tractor or ThermoPik handpieces Vacuum is present when handpiece finger switch or optional foot pedal is actuated Vacuum continues a minimum of 1 2 seconds after switch or foot pedal actuation CONTROLLABLE PRESSURE PORT Quick connect fitting with adjustable valve which provides variable air flow for the ThermoJet handpiece Air pressure is present when handpiece finger switch or optional foot pedal is actuated Air pressure ceases 1 2 seconds after switch orfoot pedal is released EARTH GROUND RECEPTACLE Provides positive earth ground to which a ground cable can be connected from the workpiece or work surface as part of a static control program General Information CH1 T Power Switch Variable Temperature Control CH 2 Variable Temperature Control Controllable Pressure Port CH 1 Power ES Receptacle B CH2 LED j Auto Snap m Vac Port Ground Receptacle CH 2 Power Receptacle AC Power Receptacle Foot Pedal Receptacle Figure 1 Parts Identification General Information 11 12 13 14 POWER CORD Provides main power to system from AC outlet to AC Power Receptacle ACPOWERRECEPTACLE FUSE HOLDER Receptacle for providing power to the system from AC outlet through Power Cord and location of fuse which protects system from overcurrent conditions FUSE Provides overload protection for MBT system F
11. ENTS Evacuates 33 cc 2 cubic inch volume to 25 cm Hg 10 in Hg in 200 ms 51 cm Hg 20 in Hg nominal 48 Bar 7 P S I nominal MAX setting 9 SLPM 0 32 SCFM maximum Ambient Operating Temperature 0 C to 50 C 32 F to 120 F Storage Temperature 40 C to 100 C 40 F to 212 F General Information PHYSICAL PARAMETERS Size 13 5 cm H X 16 5 cm W X 20 3 cm D 5 3in HX 6 5 in W X 8 0 in D Weight MBT201 3 7 kg 8 1 Ibs MBT201E 3 7 kg 8 1 Ibs TEMPERATURE SPECIFICATIONS Tip Temperature Range 232 C to 482 C 450 F to 900 F nominal Accuracy 5 of control setting Tip Temperature Stability 1 1 C 2 F atidle from Set Tip Temperature True minimum and maximum Operating Tip Temperatures may vary depending on handpiece amp tip selection EOS ESD Tip To Ground Resistance Less than 2 ohms AC Leakage Less then 2 millivolts RMS from 50Hz to 500Hz min General Information StandardHandpieces All capabilities are dependent upon the use of the appropriate Functional Accessories or Work Aids Available handpieces and their associated assembly and repair functions are listed below a manual is provided separately with each handpiece which describes the applications and recommended procedures for that particular tool PS 90 Soldering Iron Standard handpiece on MBT 201 amp MBT 201E systems Provides a wide range of SMD and thru hole installation and removal
12. If resistance is high heater assembly TP 65 9 2 10 20 TJ 70 5 8 6 3 Q Check resistance Pin 3 PS 70 11 3 1230 to Pin 6 Replace Heater TT 65 10 7 11 9 Q If circuit reads open Open Assembly sensor Handpiece Check resistance Pin 3 is to Pin 6 Resistance overheating should be 110 Ohms If circuit resistance reads Shorted Replace Heater less than 105 Ohms sensor Assembly Fuse blows Check resistance Pin 2 when unitis to Pin 5 Refer to Solder Remove short turned on Heater Specs column short in Replace Heater at right handpiece Assembly and If resistance is low Fuse F1 Shorted Replace Heater Heater Assembly and Table I Heater Assembly Checkout Procedures 24 Corrective Maintenance Figure 12 Connector Plug Wiring Power Source VIEW A A ENLARGED Most malfunctions are simple and easy to correct Refer to the table shown below to clear these malfunctions SYMPTOM PROBABLE CAUSE SOLUTION No power to system Blown Fuse F1 No heat on handpiece Defective Heater Other handpieces work on Power Source channel No heat on handpiece Defective control circuit Other handpieces do not work on Power Source channel Table Il Power Source Corrective Maintenance Replace fuse F1 located on rear of Power Source in the AC Receptacle Fuse Holder See Table or refer to handpiece Manual Contact PACE Technical Support 25 Replacement Parts Power Source List
13. OOT PEDAL RECEPTACLE Input for foot pedal optional which actuates vacuum or pressure to the air operated handpieces Safety The purpose of this SAFETY section is to inform users of the heading guidelines used in this manual to indicate special Notes Cautions Warnings or Dangers Also included are recommended precautions which must be observed when operating or servicing this product Heading Guidelines PACE adheres to the following Heading Guidelines based on OSHA guidelines when listing special information or precautions to be taken Especially important are all procedures and practices which if not strictly observed could result in injury or loss of life These NOTES CAUTIONS WARNINGS and DANGERS are inserted in this manual whenever deemed necessary They appear in a blocked off form with double outline and a shaded background to highlight the information as shown below NOTE Used to indicate a statement of company recommendation or policy The message may relate directly or indirectly to the safety of personnel or protection of property NOTE is not associated directly with a hazard or hazardous situation and is not used in place of CAUTION WARNING or DANGER CAUTION Used to indicate a hazardous situation which may result in minor or moderate injury May also be used to alert personnel to conditions procedures and practices which if not observed could result in damage to or destruction of the product or o
14. PAGE MBT 201 SYSTEMS OPERATION amp MAINTENANCE MANUAL MANUAL NO 5050 0381 REV E PACE Incorporated retains the right to make changes to specifications contained herein at any time without notice Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest specifications Thefollowing are trademarks and or servicemarks of PACE Incorporated Laurel Maryland USA INSTACAL FUMEFLO HEATWISE PACEWORLDWIDE PERMAGROUND POWERPORT and TEMPWISE The following are registered trademarks and or servicemarks of PACE Incorporated Laurel Maryland USA ARM EVAC FLO D SODR MINI WAVE PACE SENSATEMP SNAP VAC SODRTEK SODR X TRACTOR THERMOFLO THERMOJET THERMOTWEEZ and VISIFILTER PACE products meet or exceed all applicable military and civilian EOS ESD temperature stability and other specifications including MIL STD 2000 ANSI J STD 001 IPC 7711 IPC 7721 and IPC A 610 For any questions regarding this Operation amp Maintenance Manual contact your local authorized PACE distributor or contact PACE directly at the appropriate address listed below PACEUSA 9893 Brewers Court Laurel Maryland 20723 1990 Tel 301 490 9860 Fax 301 498 3252 PACEEUROPE Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX United Kingdom Tel 44 1908 277666 Fax 44 1908 277777 or www paceworldwide com 2002 PACE Incorporated Laurel MD
15. S Trap Cubby Kit 6993 0230 Table IV Accessory Kit 27 LIMITED WARRANTY PACE warrants that this equipment will be free of defects in materials and workmanship for a period of one 1 year from the date of receipt by the first user This warranty does not cover repair or replacement required as a result of misuse mishandling or improper storage Failure to perform recommended routine maintenance alterations or repairs made other than in accordance with PACE s directions or removal or alteration of identification plates in any way will void this warranty This warranty is available only to the first user but the exclusions and limitations therein apply to all persons and entities This warranty does not apply to consumable items such as tips filter elements hoses collection chambers etc except that heaters are normally warranted for a period of six 6 months from the date of receipt by the first user PACE MAKES NO OTHER WARRANTY EXPRESSED OR IMPLIED AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE PACE will at its option repair or replace any defective equipment or parts at its facility or other location approved by it at no charge to the user or provide parts without charge for installation by the user in the field at user s expense and risk User will be responsible for all costs of shipping equipment to PACE or other warranty location for warranty service EXCEPT FOR THE REMEDY ABOVE DESCRIBED
16. acto com essas partes aorepararo produto 2 Para evitar danos pessoais siga as normas de seguran a OSHA ou outras normas aplic veis 3 Resistencias de aquecimento dos ferros e as pontas instaladas est o quentesquando o ferro est alimentado e mesmo durante algum tempo ap s ser desligado NUNCA TOCAR nem naresistencia de aquecimento nem na ponta Pode resultar em queimaduras severas 4 Os suportes para pontas e ferros da PACE foram concebidos para uso especifico e para proteger o operador de queimaduras acidentais Coloque sempre os ferros nos respectivos suportes Tenha a certeza de colocar sempre o ferro no respectivo suporte ap s cada utilizac o e deixe o arrefecer antes de o guardar 5 Utilize sempre os sistemas da PACE em locais bem ventilados Um Sistema de extrac o de fumos como os Sistemas disponiveis na PACE s o altamente recomendados para a protecc o dos utilizadores contra os fumos produzidos pela solda e fluxo 6 Tenha precau es apropriadas ao utilizar produtos quimicos ex pasta de soldar L r sempre atentamente os normas de seguranca fornecidas com cada produto qu mico e siga sempre todas as precaucdesdesegurancarecomendadaspelofabricante 13 Safety Guias de Consulta de Seguridad Esp nol Lenguaje Lo siguiente es precauciones de seguridad que el personal debe entender y debe seguir al usar o reparar productos de PACE 1 RIESGO de SHOCK POTENCIAL Los procedimientos de la Reparaci n e
17. ale Quick Connect Hose Mount Fitting P N 1259 0087 in the free end ofthe Air Hose connected to the FLOW OUT side of the VisiFilter d Connect the VisiFilter Air Hose with attached Male Quick Connect Hose Mount Fitting to the power source AUTO SNAP VAC Port Figure 6 VisiFilter Set Up 5 For vacuum insert the Male Quick Connect Hose Mount Fitting connected to the long Air Hose into the Female Fitting on the 1 inch 2 5cm Air Hose connected to VisiFilter For pressure insert the Male Quick Connect Hose Mount Fitting directly into the Controllable PRESSURE Port When removing any Air Hose turn and pull DO NOT attempt to pull Air Hose directly off Damage to or breakage of Vacuum Fitting or VisiFilter may occur 19 Set up TRADITIONAL METHOD 1 Connect the 54 inch 137cm length of Air Hose to the metal tube in the back of each air handpiece 2 Insert a Male Quick Connect Hose Mount Fitting P N 1259 0087 to the free end of the 54 inch 137cm length of Air Hose Secure the Air Hose to the handpiece power cable with Cable Clips P N 1321 0085 01 3 Prepare a VisiFilter in the following manner a Connect a 1 inch 2 5cm length of clear pvc Air Hose to FAURE Alr Mose CORNECHON each side of the VisiFilter push and turn hose onto VisiFilter nipple to seat ONE Y b To the free end of the Air Hose connected to the FLOW IN i side of the VisiFilter insert the ridged end of a Female Quick j Co
18. arket due to its quick heat generator that provides fast and stable heat flow as needed The PS 70 uses 1 8 shank quick change PERMAGROUND tips General Information Optional Handpieces TJ 70 ThermoJet Handpiece Provides safe rapid installation of SMDs including chip components SOTs SOICs PLCCs LCCCs and FlatPacks The slim line design and precision focused air flow lets you easily target controlled heat right at the solder joints without damaging the board or adjacent components A finger actuated air switch and SensaTemp control provide safe on demand capability without constant running of the air pump TP 65 ThermoPik Handpiece Provides safe one handed reflow and removal of a wide variety of PQFPs and FlatPacks in just seconds The high thermal efficiency design targets controlled SensaTemp heat directly at the solder joints away from sensitive substrate areas and adjacent components The ThermoPik s self adjusting integral vacuum pick and unique design provide easy one handed operation DTP 80 Dual ThermoPik Handpiece Provides safe one handed reflow and removal of a wide variety of PQFPs and FlatPacks in just seconds Its high thermal capacity and targeted heat quickly removes large SMDs without damage to the board or adjacent components even on heavy multilayer assemblies The unique vertically oriented design and a wide variety of quick change tips easily reach into tight work areas for safe SMD removal The Dual
19. ed below are the replacement parts which may be ordered through your local authorized PACE distributor To inquire about parts other than those listed below contact PACE as shown on page ii PACE Part Number Description MBT 201 MBT 201E Power Switch 1157 0052 1207 0151 1 25A MBT 201 1159 0217 0 63A MBT 201E N A Table Ill Power Source Replacement Parts 1157 0052 1207 0151 N A 1159 0214 5050 0340 26 Replacement Parts Accessory Kit Listed below are items included in MBT 201 System Accessory Kit P N 7950 0112 Item Description PACE Part Number MBT 201 MBT 201E 1 Tool Tip 1100 0206 2 PS 90 1 32 Conical 1122 0002 3 PS 90 1 8 Chsl 1122 0003 4 Tip Endura 040ID Thdr 1121 0624 KB 5 Wire brush 3 16 Dia 6 Long 1127 0014 6 Disconnect Quick Female Hose 1259 0086 7 Disconnect Quick Male Hose 1259 0087 8 VisiF ilter 1309 0028 9 Holder Tube Gray Qty 6 1321 0085 01 P6 10 Clear PVC tubing 1 Qty 2 1325 0003 07 11 Silicone tubing Black 54 1342 0015 08 12 Label 1 75 Square 1351 0774 13 Tip cleaning kit 6993 0200 14 Kit Angle Bracket 6018 0097 15 Instruction Sheet Tip and Tool Stand 5050 0357 16 Screwdriver PACE 1100 0230 17 Promo Flux Sodr Trap Kit 6993 0217 18 Cleaning Tool Assembly Fiber 1100 0232 19 Cleaning Tool Assembly Sponge 1100 0233 20 Cleaning Station SMT 6021 0006 P1 21 SX 80 F
20. el fabricante 14 Safety S kerhetsf reskrifter Svenska F ljande s kerhetsf reskrifter m ste f rst s och f ljas av personal som anv nder eller utf r service p PACE produkter 1 RISK FOR STROMSTOT Service Reparation av PACE produkter far endast utf ras av aktoriserad service personal Str mf rande delar kan kommas at nar produkten ar is rplockad laktag aksamhet nar fels kning g rs f r att undvika str mst tar Foratt undvika personskada rekommenderas att OSHA eller andra liknande arbetssakerhets standarder f ljs SensaTemp verktygselement och installerade spetsar r heta n r str mmen r p slagen och en tid efter att str mmen slagits av R R EJ element eller spets Risk f r br nnskador PACE Spets och Verktygsh llare r speciellt utformade f r att passa PACE respektive verktyg s att risken f r br nnskador kan undvikas N r verktyget ej anv nds b r det alltid f rvaras i sin h llare Tillse att ventilationen r god d r PACE System anv nds Ett l dr ksutsug system som t ex PACE tillhandah ller rekommenderas f r att skydda anv ndaren f r giftig l dr k Tillse att g llande s kerhetsf reskrifter f ljs vid anv ndning av kemikalier t ex lodpasta Se s kerhetsdatabladen som medf ljer kemikalierna och f lj de rekommenderade s kerhetsf reskrifterna fr n respektive tillverkare S kerhetsf reskrifter Svenska 15 Set up System Using Figures 2
21. enance nere rn nr nan nr nn 25 Table Il Power Source Replacement Parts eee 26 Table IV MBT 201 Accessory Kit 27 General Information Introduction The MBT 201 Universal Soldering Desoldering Systems provide the user with the power and versatility to remove and install SMD and Thru Hole devices The power source incorporates a highly responsive SensaTemp closed loop temperature control system which provides power to the two output channels on the MBT 201 systems Accessory handpieces standard amp optional and special use tips allow the user to remove and replace a wide variety of surface mount components The self contained AUTO SNAP VAC pump provides an automatic minimum on time of 1 2 seconds to virtually eliminate re sweat joints tip clogging and maintenance while dramatically increasing tip life Virtually all of today s specialized handpieces with large SMD tips suffer from a problem in which the actual tip temperature that the work sees can be more than 100 F cooler than the Set Tip Temperature on the Variable Temperature Control MBT 201 systems feature PACE s unique Tip amp Temperature Selection System which allows the user to set the true temperature desired for any size and type of tip or handpiece The MBT 201 systems are available in a 115 VAC 97 127 VAC version or a 230 VAC 196 253 VAC version The 230 VAC version system bears the CE Conformity Marking which assures the user that i
22. hat the set tip temperature as set on the associated Variable Temperature Control has been reached Power to the handpiece is cycling off and on to maintain set temperature LED Off No power is being delivered to the handpiece connected to the associated channel This condition is evident ifthe Variable Temperature Control is decreased Corrective Maintenance VisiFilter Element Replacement Follow the procedure listed below to replace the VisiFilter Element when it becomes clogged or discolored 1 Disconnect the handpiece air hose by gently turning and pulling the Coupled Fittings 2 Disconnect the Visifilter and hose assembly from the Power Source by gently turning and pulling the Male Fitting inserted into the AUTO SNAP VAC Port 3 Disconnect VisiFilter from both attached 1 inch air hoses by gently turning and pulling the VisiFilter while holding each of the hoses 4 Separate the 2 plastic housing halves of the VisiFilter in the following manner a Grasp the VisiFilter in the palm of the hand with the Male Nib air hose connection marked FLOW IN facing you b Pull against one of the Wing Tabs while pulling on the Male Nib with the free hand to open the interconnection of the plastic housings at that Wing Tab c Pull against the second Wing Tab while pulling on the Male Nib to open the remaining interconnection and separate the plastic housings 5 Remove the old or discolored Element and discard 6 Insert the
23. he power source ensure that only one of the Air Hoses is connected to eitherthe VisiFilter assembly connected tothe AUTO SNAP VAC Port or the Controllable PRESSURE Port Attachment to both simultaneously will cause a deterioration in performance a All handpiece Tip amp Tool Stands set up as desired using instructions enclosed b Proper tips installed in handpieces c Power cord connection between the house AC supply receptacle and the power source 2 Turn the Power Switch to the On I position 3 Adjustthe Variable Temperature Control of each channel with a connected handpiece to the desired tiptemperature 4 Observe the Channel LEDs Once stabilized at the set Tip Temperature the associated LED will flash at a constant rate Readthe Operation section ofthis manualto utilize the full capabilities of the system This is especially important when using large soldering tips Refer to the enclosed handpiece manuals for a complete description of handpiece capabilities 21 Operation Tip amp Temperature Selection TIP OFFSET Differences between temperature settings and true tip temperatures are negligible when using Thru hole single point soldering or desoldering tips With any heating system however actual tip temperatures can differ greatly from temperature control settings when using larger SMT soldering tips This difference is called Tip Temperature Offset The PACE Tip amp Temperature Selecti
24. hren Sie das Handwerkzeug nach Gebrauch stets in der Ablage auf Bevor das Handwerkzeug an einem anderen Ort gelagert werden muss lassen Sie es in der Werkzeugablage vollstaendig abkuehlen Benutze PACE Systeme nur in gut beluefteten Raeumen Ein Loetrauchabsaugsystem wie es z B von PACE erhaeltlich ist hilft Bedienpersonen von den Gefahren von Loetrauch zu schuetzen Wenn Chemikalien z B Lotpaste verwendet werden muessen alle die in den Sicherheitsdatenblaettern des Herstellers ausgewiesenen Sicherheitsvorschriften eingehalten werden 11 Safety Directives de S curit Fran aise Langue Les pr cautions suivantes sont celles que le personnel doit comprendre et suivre lorsqu il utilise effectue la maintenance ou se sert d un produit PACE 1 Danger potentiel de choc lectrique Les proc dures de r paration sur les produits PACE doivent tre effectu es seulement par du personnel qualifi Des parties de l quipement d sassembl es peuvent tre sous tension Le personnel de maintenance doit viter tout contact avec ces parties en r parant le produit Pour pr venir tout pr judice le personnel adh re au guide de s curit en accord avec OSHA quivalent des normes fran aises de s curit et d autres standards de s curit applicable La mise sous tension des outils SensaTemp comporte des l ments chauffants buse Ces derniers gardent la chaleur m me apr s la mise hors tension
25. n productos de PACE s lo deben ser realizados por Personal de Servicio Calificado Pueden exponerse partes de voltaje de l nea cuando el equipo se desmonta El personal de servicio debe evitar contacto con estas partes al arreglar el producto Para prevenir lesi n del personal adhiera a las reglas de seguridad de acuerdo con OSHA y otras normas de seguridad aplicables Las herramientas SensaTemp tienen sus calentadores y las puntas instaladas calientes cuando la herramienta esta encendida y por un periodo de tiempo despu s de apagar el equipo No toque el calentador o la punta Las quemaduras severas pueden resultar El Soporte de punta y Herramienta PACE se dise an espec ficamente para el uso con las herramientas asociadas y las almacena de una manera que protege al usuario de las quemaduras accidentales Siempre guarde la herramienta en su soporte Est seguro de poner la herramienta en su soporte despu s del uso y permita que la herramienta enfr e antes de guardar Siempre use sistemas de PACE en una rea bien ventilada Un sistema de extracc on de humo como esos disponibles de PACE se recomiendan para ayudar a protejer al personal contra los humos de flujo de soldadura Ejercicie las precauciones apropiadas al usar qu micos ej pasta de la soldadura Refi rase a la Hoja de Datos de Seguridad de Material MSDS proporcionad con cada qu mico y adhiere a todas las precauciones de seguridad recomendadas por
26. nnect Hose Mount Fitting P N 1259 0086 c Insertthe ridged end ofa Male Quick Connect Hose Mount j ES Fitting P N 1259 0087 in the free end ofthe Air Hose ie wa FLOW IN connected to the FLOW OUT side ofthe VisiFilter d Connect the VisiFilter Air Hose with attached male quick connect hose mount Fitting to the power source AUTO SNAP VAC Port 4 For vacuum insert the Male Quick Connect Hose Mount Fitting Figure 8 VisiFilter Set Up connected to the long Air Hose into the Female Fitting on the 1 inch 2 5cm Air Hose connected to VisiFilter For pressure insert the Male Quick Connect Hose Mount Fitting directly into the Controllable PRESSURE Port CAUTION When removing any Air Hose turn and pull DO NOT attemptto pull Air Hose directly off Damage to or breakage of Vacuum Fitting or VisiFilter may occur 20 Operation Quick Start Quick Start Procedure The MBT 201 systems are very easy to operate As received from the factory the system can be quickly set up for use in standard soldering desoldering operations Simply perform the following Quick Start Procedure to begin system operation 1 Ensure that the Set Up procedure has been performed check for the following a VisiFilter connection to the AUTO SNAP VAC Port on the front panel of the power source b Handpiece cable and air hose connections to the power source If more than one air operated handpiece SX 80 TJ 70 or TP 65 is connected to t
27. nto the Power Receptacle d Turn the Locking Ring fully clockwise to lock in place To avoid confusion among handpieces on MBT 201 systems PACE recommends the use of colored markers P N 6993 0136 Cable Marker Kit to identify the particular handpiece power cable and or air hose Attach any two like colored markers one to each end of the handpiece power cable or air hose Select and use a different color marker for each handpiece If you have purchased the optional foot pedal insert the foot pedal connector plug into the Foot Pedal Receptacle on the rear panel of the power source See figure 4 Plug the prong end of the Power Cord into a convenientthree wire grounded outlet Place the Power Switch in the On or 1 position The system is now ready for operation Figure 3 Handpiece Connection CONNECTOR KEY Figure 4 Foot Pedal Connection RECEPTACLE KEYWAY 17 Set up Handpiece Vacuum Pressure AIR HOSE CONNECTION There are two methods of attaching the Air Hose from the PACE power source to the air handpiece Select the method which best suits your needs The Quick Connect Method is best suited for configurations where multiple air handpieces may be in use The Traditional Method is best suited for single air handpiece configurations CAUTION Regardless of connection method ensure that only one Air Hose is connected to the VisiFilter assembly connected to the AUTO SNAP VAC Port or
28. on System allows you to select and maintain a True Tip Temperature for any size and type of tip using the appropriate Tip Offset compensation value PACE recommends the use of the Tip amp Temperature Selection System Booklet PACE P N 5050 0251 included with your system as a guide to accurately set and maintain a True Tip Temperature Select the appropriate handpiece chart in the booklet for your application identify the correct tip and Dial Display setting for the desired tip temperature Then set the Variable Temperature Control Dial Display setting for the channel powering the handpiece to obtain the desired True Tip Temperature VARIABLE TEMPERATURE CONTROL Adjustthe Variable Temperature Control s to the desired temperature setting Notice that the control dial has a Gray scale denoting temperature in C Celsius and a Yellow scale denoting temperature in F Fahrenheit These numerical scales denote the set tip temperature x 100 e g 3 on the Yellow scale is 3 x 100 or 300 C Figure 10 Adjust Temperature Channel LED Operation The Channel LED s are a visual indication of Power Output status Following is an explanation of these status indicators LED Full On Continuous power is being delivered to the handpiece connected to the associated channel This condition is evident when the system is first powered up handpiece heater cold or the Variable Temperature Controlis increased LED Flashing Indicates t
29. t conforms to all the requirements of council directive EMC 89 336 EEC The systems package includes the power source with a selection of accessories and functional aids These systems are asfollows MBT 201 SD SYSTEM Consists of MBT 201 115 VAC 60 Hz Version Power Source PS 90 Soldering Iron SX 80 Sodr X Tractor SX amp PS Tip amp Tool Stands Tip amp Temperature Selection System Charts and Accessory Kit MBT 201E SD SYSTEM Consists of MBT 201E 230 VAC 50 Hz Version Power Source PS 90 Soldering Iron SX 80 Sodr X Tractor SX amp PS Tip amp Tool Stands Tip amp Temperature Selection System Charts and Accessory Kit The MBT 201 systems meet all applicable EOS ESD temperature stability and other government and industry specification requirements including MIL STD 2000A They contain PACE s unique SensaTemp temperature management system for high performance and safety plus a Tip Offset Compensation feature for superior thermal process control General Information Specifications POWER REQUIREMENTS MBT 201 System MBT 201E System VACUUM AND AIR Version operates on 97 127 VAC 50 60 Hz 138 Watts 1 2 Amp typical 184 Watts 1 6 Amp maximum Version operates on 196 264 VAC 50 Hz 138 Watts 0 6 Amp typical 199 Watts 0 9 Amp maximum Measurements at front panel AUTO SNAP VAC and Controllable PRESSURE Ports of power source Vacuum Rise Time Vacuum Pressure Air Flow ENVIRONMENTAL REQUIREM
30. ther equipment WARNING Used to define additional information that if not closely followed might result in serious damage to equipment and represent a potential for serious personnel injury DANGER Defines additional information that if not closely followed might result in severe personnel injury or death Danger is not used for property damage unless personal injury risk is present Safety Safety Guidelines English Language The following are safety precautions which personnel must understand and follow when using or servicing this product 1 POTENTIAL SHOCK HAZARD Repair procedures on PACE products should be performed by Qualified Service Personnel only Line voltage parts may be exposed when the equipment is disassembled Service personnel must avoid contact with these parts when troubleshooting the product 2 To prevent personnel injury adhere to safety guidelines in accordance with OSHA and other applicable safety standards 3 SensaTemp handpiece heaters and installed tips are hot when the handpiece is powered on and for a period of time after power off DO NOT touch either the heater orthe tip Severe burns may result 4 PACE Tip amp Tool Stands and handpiece cubbies are designed specifically for use with the associated handpiece and houses it in a manner which protects the user from accidental burns Always store the handpiece in its holder Be sure to place the handpiece in its holder after use and allow to cool
31. ttenersi alle norme di sicurezza previste dalla guida in conformit all OSHA e agli altri Standard di Sicurezza applicabili 12 Safety 3 Le resistenze PACE Sensatemp e le punte installate sono calde quando la stazione accesa e per un periodo successivo allo spegnimento Non toccare la resistenza e la punta Pu comportare gravi ustioni 4 supporti PACE sono specificamente costruiti insieme alla corrispondente impugnatura e progettati per un uso che protegge gli utenti da ustioni accidentali Mettere sempre l impugnatura nel propio supporto dopo l utilizzo e lasciarla raffredare prima di riporla 5 Utilizzare sempre stazioni PACE in una zona be aerata per proteggere il personale dai fumi fortemente raccomandato un sistema di aspirazione dei fumi come quello disposta dalla PACE 6 Usare precauzioni quando si utilizzano sotanze chimiche es Pasta di stagno Fare riferimento al Material Safety Data Sheet MSDS fornita con ogni sostanza chimica e seguire tutte le misure di sicurezza raccomandate dal fabbricante Guidelines de Seguranca Portuguese Lingua Segeum se precau es de seguran a que os operadores devem compreender e seguir ao utilizar ou reparar produtos PACE 1 Perigo de choque el ctrico Os procedimentos de repara o em produtos PACE devem ser apenas efectuados por pessoal qualificado Linhas de alimenta o podem ficar expostas ao desmontar o equipamento Pessoal de reparac o deve evitar o cont
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