LAC-100CL CL Operating Manual pdf
Contents
1. _ Ne xessvedummypandviraon teWegsonmeppe ne o 7 veiysdenidvawe a Verity overtemp prison Verity over pressure protection vave _ Umsuwdvbr ondumgrn J _ 72 Umswimosedwignm O Unusuat ten noise Display indication and waming functions e Pressure Max 13 Kon Factory Default Seting Temperature 27 pem mE EET J pe NN Equipped with proper accessories Revision 01 01 06 APPENDIX 1 Environmental Health and Safety Internal Weekly Inspection Log Check for the following Chemical indicators supply Biological indicators supply Make sure the heater cover at the bottom of the chamber or water in the chamber clean Leakage of water or steam in pipeline Name and Signature of Inspector APPENDIX 2 Autoclave Use List CHEMICAL NUMBER INDICATOR PRINT YOUR DATE TIME CYCLE BIOWASTE OF BAGS If biowaste NAME AND EXT YES NO If Biowaste accept or LABORATORY rejected SERVICE REPORT Customer s Address Contact Person Designation Date Configuration Serial No Validation DJ Courtesy Nature of Problem Observation amp Action Taken Customer s Remarks Parts Replaced Parts Recommended Action Required Yes U Requisition Number Service2. Controls pressure release time Solenoid Valve Automatically open and close during sterilization cycle Drain Valve Drain out water in the chamber e Mechanical Pressure Safety Valve Mechanically release over pressure for safety 8 5 Electrical Problem Eror Display Came one Soin No Display No main power Check power supply Plug firmly Power failure Check main circuit Turn circuit breaker on Circuit breaker trip NONE Low electrical power Check power Supply enough power supply consumption of supply autoclave Electric Leakage or Check heater with Replace heater Heating Failure NONE Low Over Temperature Over Temperature Set Over Temperature Protection Setting protection in the cabinet Protection dial higher than 140 C Heater disconnection Check heater with Replace heater NO Sensor problem NNNN Shortage of PT Sensor Check PT sensor integrity Replace PT Sensor Pom ems Over Temperature Controller malfunction Check Controller Replace Controller higher than 125 C Shortage of TRIAC Check TRIAC Replace TRIAC Shortage of circuit Check circuit and electric Replace defective parts components Low Water Level FILL Low water level Check water level Fill water up to water level sensor 8 6 Pressure Pipe Lines Leakage on the pressure pipe line may cause severe damage ofthe autoclave or safety problem Call authorized service engineer if you found any leakage of steam or water
3. DO NOT CHANGE Maximum temperature limit to set If rnt value set at 125 C user cannot input operating temperature higher than 125 C If PV temperature is higher than rnt value by any reason controller displays uuuu and stop operation ACTP Temperature where timer activated 000 999 0 DO NOT CHANGE Absolute value Current Temp Set Temp gt ACTP then timer starts timer start timer end time timer start timer end time Where 0 Where ACTP 0 Period 1 99 sec 5 DO NOT CHANGE Output Interval p Pes AweTue 0 NOT CHANGE N3 N2 N1 NO Available value to set Oor1 Oor1 Oori Oor1 Where N3 TYPE OF SENSOR 1 DIN Pt 100 ohm 0 KS JIS Pt 100 ohm N2 ALARM HIGH DATA TYPE 1 ABSOLUTE 0 RELATIVE N1 ALARM LOW DATATYPE 1 ABSOLUTE 0 RELATIVE NO DECIMAL PLACE DISPLAY 1 YES 0 NO OPERATING MODE CONTROL 0000 2111 2100 DO NOT CHANGE N3 N2 N1 NO Mode1 Available value to set Oor1 Oor1 Oortor2 Oor1 Where N3 TYPE OF AUTOCLAVE 1 TYPEA 0 2 2 TIMER FUNCTION 1 AVAILABLE 0 NOT AVAILABLE If the value set at 0 timer setting mode is not displayed in the controller N1 TIME SCALE 2 DD HH 00 00 99 days 23 hours 1 HH MM 00 00 99 hours 59 min 0 MM SS 00 00 99 min 59 sec NO POWER ON RESTORE 1 ON 0 OFF During operation if the electrical supply is turn out and get back again restore the last operating condition and resume operating when POWER ON RESTO
4. LOOSELY COVER OR CAP CONTAINERS TO AVOID OVER PRESSURIZATION KEEP LOADS SMALL OVERLOADING HINDER STEAM PENETRATION BAGS SHOULD BE OPEN AND SHOULD BE CONTAINED WITHIN THE STAINLESS STEEL TRAY OR BASKET AFTER COMPLETELY VENTILATED OPEN CHAMBER DOOR ABOUT ONE CENTIMETER AND ALLOW TEN MINUTES TO LET THE LOAD COOL BEFORE REMOVING TRAY ALL STEEL PARTS OF AUTOCLAVE ARE HOT DO NOT TOUCH DURING OPERATION OR STERILIZATION CYCLE NEVER AUTOCLAVE NITROCELLULOSE TUBES THEY CAN EXPLODE DO NOT PUT FLAMMABLE VOLATILE OR EXPLOSIVE MATERIALS INSIDE OF THE CHAMBER DO NOT REMOVE THE GROUND PRONG THIRD PIN IN CASE OF 110V FROM THE POWER CORD OR USE AN UNGROUNDED ADAPTER THE AUTOCLAVE REQUIRES A 3 WIRE RECEPTACLE IF ONE IS NOT AVAILABLE CONSULT WITH AN ELECTRICIAN FOR INSTALLATION THE MAIN VOLTAGE MUST CORRESPOND TO THE VOLTAGE GIVEN ON THE NAME PLATE YOUR AUTOCLAVES ARE 120VAC 60HZ OR 220VAC 50 60HZ SINGLE PHASE TO REDUCE THE RISK OF ELECTRICAL SHOCK DO NOT OPEN THE BODY NO USER SERVICEABLE PARTS INSIDE PLACE AUTOCLAVE ON THE FLAT AND LEVELED SURFACE BE SURE TO CONNECT DRAIN AND STEAM VENTILATION VALVE TO DRAIN SINK USE DISTILLED WATER ONLY TO PROTECT HEATER AND SENSOR CHANGE WATER IN THE CHAMBER FREQUENTLY TO PREVENT CONTAMINATION AND ODOR USING AUTOCLAVE DEODORANT RECOMMENDED DO NOT OPEN THE CHAMBER DOOR AT ANY TIME UNTIL THE PRESSURE GAUGE INDICATING ZERO 0 OPEN MANUAL SAFETY PRESSURE RELEASE VALVE ENTIRE
5. droplets through the pipe line CHAPTER 9 SETTING PARAMETER Important parameters are locked before shipment for your safety This section is for service technician not for Autoclave user Do not change important parameters described below at any time Factory default values are different from product to product Every individual Autoclaves are tested and adjusted at it s optimum parameter setting Parameter value shown below are just for reference 9 1 Parameter 1 To set parameters Get back to normal display mode Press and hold MODE Button for 5 seconds LED displays ALH and waiting for user input Press SHIFT and INC Button to change values Press MODE Button to go next parameter To escape from Parameter mode to normal display mode press and hold MODE Button for 6 seconds Parameter Name of Parameter Setting Range Factory User Set Value Dts ALARM LIMIT HIGH 00 0 99 9 2 DO NOT CHANGE Relative value of temperature of High Alarm where controller stop output to heater Ex If SVis 121 C andALH is 2 C controller stop output to heater when the PV is higher than 123 C ALARM LIMIT LOW 00 0 99 9 DONOT CHANGE Relative value oftemperature of Low Alarm where controller close Solenoid Valve during operation Ex If SVis 121 C andALLis 16 C controller close Solenoid Valve at 105 C to increase temperature and pressure HYSTERESIS 77 93 BONOTCHANGE Range of Alarm poin
6. ALDING WATER MAY OTHERWISE RESULT 7 7 Finishing Sterilization e Wear alab coat eye protection heat resistant gloves and closed toe shoes e Once the sterilization cycle is completed the LED indicates END signal and beep sound for 30 seconds and your autoclave finishing sterilization cycle e Check the Pressure Gauge indicating zero Do notopen chamber door immediately after finishing sterilization Be sure to wear safety goggle and heat protection gloves to avoid direct contact to prevent burning e Turn the MANUAL SAFETY PRESSURE RELEASE VALVE on the front to counter clockwise to release pressure which may remain in the chamber for your safety e After completely ventilated open the chamber door about one centimeter and allow ten minutes to let the load cool before removing tray or basket e Open the door and retrieve autoclaved materials POTENTIAL EXPOSURE TO INFECTIOUS AGENTS THROUGH EITHER AIRBORNE DROPLET OR CONTACT TRANSMISSION AFTER COMPLETELY VENTILATED OPEN CHAMBER DOOR ABOUT ONE CENTIMETER AND ALLOW TEN MINUTES TO LET THE LOAD COOL BEFORE REMOVING TRAY AUTOCLAVED ITEMS ARE HOT WHEN RETRIEVING FROM THE AUTOCLAVE CHAMBER BE SURE TO WEAR PROTECTION GLOVES AND GOGGLES DO NOT start another sterilization cycle before temperature drop down to 30 It may cause over pressure over 1 4 kgf cm before temperature reach to 121 C 7 8 Auto tuning AT Auto Tuning function provides the autocla
7. ED display blink and prompt user input 00 00 in mm ss Press 4 button to move to digit you want change value Press gt button to change value from 0 to 9 Set four digits of time you wantto operate You can set timer up to 59 min 59 sec maximum Factory defaulttime value is 20 00 min Press MODE button to finish timer setting Start Sterilization After set temperature and time PV LED displays current temperature of the chamber and SV LED displays time or operating temperature Be sure all safety procedure is finished Press START button to start operation TIMER LAMP blinks until the current chamber temperature reaches to the user set value When the current chamber temperature reaches to the user set value the TIMER LAMP stops blinking and starts count down Air in the chamber is releasing to Steam Outlet until the chamber temperature reach to 105 C At this point Electronic Solenoid Valve automatically locked to increase pressure in the chamber Refer ALL Parameter Setting to change the temperature to lock solenoid valve Temperature continuously increase and stabilize until to reach 121 When the temperature stabilized at 121 C timer starts count down The autoclave will continue to sterilization cycle until the time selected runs out The autoclave CANNOT be opened at any reason until the chamber pressure will slowly drop along with the temperature e If you wantto stop sterilization press STOP button Au
8. Engineer s Name amp Signature Customer s Name Signature Date amp Stamp Page Of Tel No Fax No Weekly Off Dept Date SR No Status OK 0 NotOK Installation Warranty Demonstration Maintenance Contract Repairs QO Application Billable Calibration D O D
9. LABNICS Equipment Autoclave Sterilizer dser anual Model LAC 100CL L Please read this manual carefully before using the instrument _ Labnics Equipment Chapter 1 2 ok 10 11 2 1 2 2 2 3 2 4 2 5 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 8 1 8 2 8 3 8 4 8 5 8 6 9 1 9 2 Table of Content Content Before Use Safety Precaution Safety Power connection Installation operation Maintenance Feature and Advantage Specifications Parts and Functions Main Controller Operation Before Operation Preparation of Material Getting Started How to set Temperature How to set time Start Sterilization Finishing Sterilization Auto tuning Service Manual Draining and refilling water spills Changing water Electric control panel Electric Problem Pressure pipe lines Setting Parameters Parameter 1 Parameter 2 Inspection Log Service Report Page No NN OP BP Oo N NN gt se O1 N O O O A 000000 gt a a a CHAPTER 1 BEFORE USE Thank you for choosing Labnics Products Please read this operation manual carefully before use for your safety and optimum operating performance If you have any question please contact sales representative or service department CHAPTER 2 SAFETY PRECAUTION This manual contains important operating and safety informatio
10. LAMP e Lamp glows when user input timer value e Lamp blinks when press START until PV reach to SV temperature e Lamp stop blinking and glows when PV reach to SV temperature AT LAMP e Blinks during auto tuning BUTTONS START STOP BUTTON e Start and Stop operation MODE BUTTON e Push to change user set values SHIFT BUTTON e Move cursor to left to change values SHIFT BUTTON e Move cursor to right to change values INC BUTTON e Change set values by 1 increment AUTO TUNE e Display set value of time and temperature alternatively e Press and hold to start Auto Tuning CHAPTER 7 OPERATION 7 1 Before Operation 1 The main voltage must correspond to the voltage given on the name plate 2 Place Autoclave on the flat and level surface 3 Connect steam outlet drain valve to silicone tubing and extend to drain sink DO NOT REMOVE THE GROUND PRONG THIRD CASE OF 110V FROM THE POWER CORD OR USE AN UNGROUNDED ADAPTER THE AUTOCLAVE REQUIRES A 3 WIRE RECEPTACLE IF ONE IS NOT AVAILABLE CONSULT WITH AN ELECTRICIAN FOR INSTALLATION YOUR AUTOCLAVES ARE 120VAC 60HZ OR 220VAC 50 60HZ SINGLE PHASE TO REDUCE THE RISK OF ELECTRICAL SHOCK DO NOT OPEN THE BODY NO USER SERVICEABLE PARTS INSIDE 7 2 Preparation of Material 1 All materials must be autoclavable 2 Vesselsareloosely capped 3 Liquid contained in a vessel is at least twice the volume of the liquid to be autoclaved 4 Allmateria
11. LY EVERY TIME OPEN THE CHAMBER DOOR AFTER OPERATION 2 2 Power Connection Caution 1 YourAutoclave is designed for 110VAC 60Hz 1P or 220VAC 50 60Hz Single Phase 2 Check electrical requirement on the name plate before use Name plate is located in electric cord connection LAC 100CL 220 240 VAC 50 60Hz 5 kW 24 AMP Single Phase 3 Connect to receptacle with ground connection 4 Be sure to supply enough electrical current 5 The powder socket and plug for LAC 100CL is 220VAC SINGLE PHASE DO NOT connect to 380VAC THREE PHASE 2 3 Installation Caution 1 Install autoclave where water supply and water drainage is possible Your autoclave using water for steam sterilization itis highly recommended to install on a place where water supply and water drainage is convenient 2 Do notuse in high humid environment or install beside delicate instruments Yourautoclave generates heat and steam during operation it may damage other delicate instruments 3 Install autoclave oven atleast 100mm apart from side and back wall Steam and drain waterfrom the back of autoclave 4 Place flat rigid and leveled surface 6 When moving autoclave do not up side down 7 Do not place any object on the top of autoclave 2 4 Operation 1 Hot surface may cause serious injury Always wear protect gear during operation Do not contact surface of autoclave especially hatch door without protective gear Hot surface may cause serious injury Do no
12. RE function is ON 000 1111 0000 DO NOT CHANGE 1 NO OPERATING MODE CONTROL N3 N2 N 1 2 1 Available value to set Oor1 001 Where N3 RESERVED N2 RESERVED N1 ALH RELAY NO ALARM REPLAY Fix temperature display within the drAn DO NOT CHANGE NM After sterilization cycle temperature where 99 9 299 9C 95 DO NOT CHANGE CHAPTER 10 INSPECTION LOG FOR AUTOCLAVE STERILIZER Model Serial Amb Temp Date amp Time Client Electricity Hz LABNICS Pretest check list Initial after each Checkpoint If Non Applicable enter N A Termination of each electrical connections Control panel key switch tight No gaps in packing Equipped with proper accessories Esthetics ok Surge protection termination LABNICS TEST AREA TEST LOG NOTE If units fails any portion of the test enter NG in the blank space adjacent to that check point Technician Chassis Powder Coating Chamber Control panel key switch tight Assembly Heater Pt Sensor OPT Sensor Pressure Gauge Fans Correct Blade No Contact Chamber Door seal at pull down Circuit and Wiring Corresponds to Circuit Diagram Termination of each electrical connections Surge protection termination Molded plug not overheated Electrical Insulation 500VDC less than 20M Hi Pot Test 1000 10mA 10 sec Released from test by From QCF001frm Approval
13. Y PRESSURE RELEASE VALVE e Open the valve and release pressure to 0 zero in the chamber every time opening door for user safety e Open slowly e When the pressure in the chamber would not release automatically user can lower pressure in the chamber manually DOORHANDLE e Turnthe handle clockwise tightly to lock the door before operation DOOR e Close door tightly and on the correct position STEAM OUTLET e Steam and pressure is releasing to the Drain Outlet after sterilization cycle is finished e Avoid body contact to prevent injury because hot and high pressure steam is exhausting from the valve during operation Drain Valve Drain Outlet Steam Outlet Drain Valve Drain Outlet DRAIN VALVE e Open the valve to drain water in the chamber e Drain valve is inside of the door located on left side of autoclave e Do not open drain valve when there is pressure engaged in the chamber CHAPTER 6 MAIN CONTROLLER start stop Shift Right Set Parameter Increment Display Mode Shift Left Autb t nning EDS DISPLAY e PV Process Value LED Display e Displays current temperature of the chamber SV Set Value LED Display e Displays user set temperature SV or remaining time to finish e Press DSP to show SV temp and time alternatively PILOT LAMPS ON LAMP e Lamp blinks during operation HEAT LAMP e Lamp glows when heater is on Lamp blinks during operation TIMER
14. e and bleed valve 5 Automatic air inlet purge valve 6 Mechanical over pressure safety valve prevents the pressure surpassing the set maximum limit 7 Over temperature security disconnects the heating element in the event of over temperature or over pressure surpassing the set maximum limit 8 Over temperature thermostat disconnects power to the heating element in the event of over temperature or the lack of water in the reservoir Electric circuit breaker for electrical safety 10 Digital PID controller precisely control the set temperature within 0 5 C and sterilization time in min sec 11 Set temperature time and pressing start button automatically finish sterilization cycle and alarm end signal when sterilization cycle is finished 12 DualLED displays current temperature and set temperature or remaining time simultaneously 13 Pressure gauge 14 Equipped with drain valve for convenience 15 Adjustable needle valve which can control exhaust pressure depending on it s application Specifications FRAME e SPCC metallic body with heavy duty epoxy powder coating in white and green e 10mm thick SPCC metallic top plate to be assembled with chamber hinge latch and door e Stainless Steel 304 AISI304 top cover e Four casters with stopper INTERNAL CHAMBER e Stainless Steel 304 Polished AISI 304 3 mm thick e Stainless Steel door with silicone rubber packing e Incoly heater e Drain valve CONTROL SYSTEM e Digi
15. ls are placed in an autoclavable tray with sides at least 4 inches high All materials autoclaved must be placed in an autoclavable tray with sides that are at least 10 cm in height The use of trays should eliminate anything boiling over and spilling into the autoclave Therefore all materials must fit within this tray Only autoclavable materials may be placed in the autoclave If you are unsure if something is autoclavable check with the local distributor or contact us directly Liquids to be autoclaved must be in an autoclavable vessel that is at least twice as large as the volume to be autoclaved i e If you are autoclaving 1 liter of media you need to put it in a flask that hold at least 2 liters This allows for boiling during the cycle Caps must be slightly loose so that pressure created during the cycle does not cause the vessel to break For screw cap containers you can make the lid hand tight and then loosen the lid by one half turn Dry goods must be placed in an autoclavable tray with 10 cm sides also Garbage must be put in autoclavable bags and inside the autoclavable trays with 10 cm sides Sharps containers must also go into the same type of autoclavable trays To ensure proper sterilization of both garbage and sharps containers 1 liter of water should be added to the bags or sharps containers This water will vaporize during the autoclave cycle to allow better penetration of steam and more efficient sterilization Autoclave garbage bag
16. n You must carefully read and understand the contents of this manual prior to the use of this equipment Warning Warning alert you to a possibility of personal injury Caution Caution alerts you to a possibility of damage to the equipment Dear First Time User Your Autoclave Sterilizer using high temperature steam and high pressure If you are not trained for Autoclave usage or not familiar with Autoclave please do not operate before you are trained or completely read this manual and understand about your Autoclave for your health and safety and to prevent personal injury If you do not understand please contact your laboratory supervisor or technician for further training course or advise LABNICS IS NOT RESPONSIBLE FOR ANY DAMAGE OF PROPERTY OR PERSONAL INJURY FOR ABUSE OR USAGE FOR WRONG PURPOSE OF AUTOCLAVE 2 4 Safety Autoclaves are such a familiar feature in many laboratories that it is easy to forget what hazards they can pose autoclave s job is to render its contents sterile or free of any living organisms If it fails to do so serious health hazards can result The hot pressurized steam that autoclaves generate to do this job makes them serious burn hazards as well And because conditions created inside steam autoclaves are so extreme autoclaves can easily malfunction if they are not carefully Before using Labnics Product Labnics autoclave for the first time read and thoroughly understand the owner s man
17. ontrolle Safety Pressure ehe Casier witch Circuit breaker Main Power Switch f Valve Pressure Guage MAIN POWER SWITCH e Turn electrical power on PRESSURE GAUGE e Gauge indicates pressure in the chamber Usual maximum operating pressure is 1 25 kgf cm e Be sure the pressure gauge indicates O zero every time before opening door Pressure Range and Characteristics Pressure 0 12kgflcm 1 2 1 4 gt 1 4 kgficm Preheating Pressure Sterilization Pressure Yellow Zone Characteristic within this range within this range chamber Over this range steam can autoclave preheating to temperature is 121 124 C be leak and explode around increase pressure and for sterilization the chamber door temperature to enter sterilization cycle No sterilization Sterilization Press STOP to stop heating Press STOP to vent out steam Open Manual Safety slowly What to do when pressure increase over gt 1 4 kgf cm Dangerous Range 1 Press STOP Button to cut off heating and venting out pressure from the chamber 2 Open Manual Safety Pressure Relief Valve Slowly If you open valve quickly pressure suddenly increase to explode 3 DO NOT turn off MAIN POWER SWITCH that will close SOLENOID VALVE to prevent over pressure venting 4 LeaveAutoclave until the pressure down to 0 kgf cm 5 Leave Autoclave to cool down to ambient temperature 6 Contact your local technical service engineer MANUAL SAFET
18. s connected to drain sink or waste basket Open the Drain valve to open position parallel to thepipe line Drain water in the chamber completely If necessary clean the chamber Close the Drain valve again Refill the chamber with distilled water to slightly immerse heater cover on the bottom ofthe chamber Drain Valve Drain Outlet Steam Outlet Drain Valve Drain Outlet DO NOT open drain valve when pressure engaged in the chamber 8 2 Spills If there is a spill inside the autoclave chamber allow the unit to cool before attempting to clean up the spill If glass breaks the autoclave use tongs forceps or other mechanical means to recover fragments Do not use bare or gloved hands to pick up broken glassware If a spill occurs inthe autoclave room please contact your laboratory safety manager 8 3 Changing Water To prevent contamination and odor change water at least every five autoclave cycle 2162 8 4 Electric Control Panel Over Temperature TRIAC Safety Magnet S W 4 t ELE di Noise Filter 4 uc 9 XEN e Controller n Circuit Breaker E1711 Mechanical Pressure Safety Valve 3 2 lt Needle Valve Solenoid Valve e Over Temperature Safety Mechanical over temperature cut off device to protect over temperature of controller malfunction Set at just above 123 C e Relay If relay light is on solenoid valve is open e Needle Valve
19. s must be tied off Warning Use of non autoclavable trays and containers may result in injury to the user and damage to the equipment WARNING and SAFETY PRECAUTION POTENTIAL EXPOSURE TO INFECTIOUS AGENTS THROUGH EITHER AIRBORNE DROPLET OR CONTACT TRANSMISSION WHEN PROCESSING LIQUIDS USE ONLY FLASKS AND SELF VENTING AUTOMATIC SEALING STOPPERS RECOMMENDED BY THE MANUFACTURER THIS WILL HELP TO PREVENT SEALED FROM EXPLODING AND LIQUIDS IN GLASS CONTAINERS FROM RUPTURING WASTE THAT CONTAINS BLEACH MAY HARM AN AUTOCLAVE CAREFULLY PREPARE ITEMS FORAUTOCLAVING LOOSELY COVER OR CAP CONTAINERS TO AVOID OVER PRESSURIZATION KEEPLOADS SMALL OVERLOADING HINDER STEAM PENETRATION BAGS SHOULD BE OPEN AND SHOULD BE CONTAINED WITHIN THE STAINLESS STEEL TRAY OR BASKET NEVERAUTOCLAVE NITROCELLULOSE TUBES THEY CAN EXPLODE DO NOT PUT FLAMMABLE VOLATILE OR EXPLOSIVE MATERIALS INSIDE OF THE CHAMBER 7 3 Getting Started 1 2 3 4 5 7 8 Close Drain Valve to lock Turn handle cross to pipeline Drain valve is located in the right side panel Pour distilled water in the chamber to level of just beneath the heater protection cover is just immersed in the water Heater should be immersed in water at any time If water level is low LED displays alarm FILL when you press START button Put prepared materials into provided basket and put basket into the autoclave chamber Close chamber door in right position and fas
20. t open door during operation when pressure engaged in the chamber Be careful hot steam when you open hatch door after sterilization cycle 2 Do not put volatile flammable and explosive material inside of autoclave 3 Do not put volatile flammable and explosive material nearby autoclave Caution 1 Do not operate without water in the autoclave chamber 2 Be careful notto spill waterto control panel 3 Use distilled water or deionized water 2 5 Maintenance Caution 1 Do not pour water or any liquid when you clean autoclave 2 Donotusehighly organic solvent for cleaning surface of autoclave Drain water and refill fresh water in the chamber after sterilization cycle to prevent contamination CHAPTER 3 FEATURE amp ADVANTAGE LABNICS AUTOCLAVE 15 For sterilization of bacteria microorganism and virus with steamed hot air usually at 121 C 1 2 kgf cm Sterilization for laboratory ware needs being sterilized before use such as flasks bottles pipets animal cages and plastic ware broth or agar media for bacterial culture or disposal of biohazard wastes such as syringe cloth gloves or petri dishes Feature 1 Vertical loading with service basket 2 Stainless Steel 304 AISI304 interior lid and top to protect from corrosion by water and steam 3 Incoloy heating element provides long life resistant to corrosion and high temperature in repeated use 4 Manual air purg
21. t where alarm activate and inactivate Beep on time in seconds after timer run out If the value is set at 0 continuously beep TemperaweAdustment 989 2999 DONOTCHANGE Compensate temperature deviation Ifthe actual temperature measured by standard thermometer is different from temperature which controllerread user can conpensate temperature difference by Adj function Ex Actual temp 100 0 Displayed temp 99 9 Set Adj at0 1 Actualtemp 299 5 Displayed temp 100 0 SetAdj at 0 5 Protect set values and parameters from unauthorized change N3 N2 N1 NO Available value to set Oor1 Oori 0071 Oor1 Where N3 KEY LOCK 1 LOCK 0 UNLOCK N2 RESERVED 1 0 N1 PARAMETER DATALOCK 1 LOCK 0 UNLOCK NO SET VALUE DATALOCK 1 LOCK 0 UNLOCK N3 KEY LOCK Protect pressing button N1 PARAMETER DATA LOCK Protect parameter values stored in the controller NO SET VALUE DATA LOCK Protect user set values such as temperature and time 9 2 Parameter 2 To set factory parameters Get back to normal display mode Press and hold MODE Button for 30 seconds LED displays RNT and waiting for user input Press SHIFT and INC Button to change values Press MODE Button to go next parameter To escape from Parameter mode to normal display mode press and hold MODE Button for 6 seconds Parameter Name of Parameter Setting Range Factory User Set Value Symbol and Descriptions Default RNT Maximum temperature limit to set 99 9 299 9 C
22. tal PID microprocessor control system e Auto tuning e PV amp SV Dual 4 Digit LED Digital Display e Wait Off Timer 59min59sec continuous e Automatic sterilization cycle SAFETY SYSTEM e Pressure Gauge e Mechanical over pressure safety valve prevents the pressure surpassing the set maximum limit e Over temperature security disconnects the heating element in the event of over temperature or over pressure surpassing the set maximum limit e Over temperature thermostat disconnects power to the heating element in the event of over temperature or the lack of water in the reservoir e Electric circuit breaker for electrical safety ALARM SYSTEM e Audible visual alarm system for over temperature and over pressure Standard Accessories e Perforated Basket 2 EA e Instruction Manual 1 EA CHAPTER 4 SP ECIFICATIONS Mode LAC 100CL Dimensions WxDxH mm 450 x 620H 760 x 600x 990 Capacity 1007 5 0 kW 0 5 C at 121 C Display PV amp SV Dual Digital Display Controller PID Multi Function Controller 59min59sec continuous Range Ambient 5 C to123 C Inner Stainless Steel SUS304 Uniformity 2 0 at 121 C Outer Powder Coated Steel Operating Pressure 1 2 kg cm Safety Over Heat Protector Over Current amp Leakage Breaker Electric Supply 110V 60Hz or 220 V 50 60 Hz CHAPTER 5 PARTS AND FUNCTIONS Door handle Power S Circuit Breaker Pressure Gauge Main c
23. ten door handle tightly to clockwise Close Manual Safety Pressure Release Valve in front of autoclave to clockwise tightly Turn circuit breaker on which located on the back panel Turn main power switch on located on the left side ofthe main controller PV LED displays current temperature of the chamber SV LED displays user set temperature Factory default value is 121 C Press AUTO TUNE button to display time to autoclave and temperature alternatively Factory default value is 15 00 15 minutes WARNING 7 4 7 5 7 6 DO NOT OPERATE WITHOUT WATER INSIDE OF THE CHAMBER HEATER IN THE CHAMBER SHOULD BE IMMERSED IN THE WATER TO PREVENT OVERHEATING ORMALFUNCTION IF THERE IS NO WATER IN THE CHAMBER DURING OPERATION THE AUTOCLAVE WILLMOMENTARILY OVERHEAT THIS MAY CAUSE MALFUNCTION OFAUTOCLAVE How to set Temperature Press MODE button to set the temperature LED display panel on top PV displays TEMP LED display panel on bottom SV last digit ofthe LED display blinkand prompt user input 000 Press 4 button to move to digit you want change value Press button to change value from 0109 Setthree digits oftemperature value you wantto operate Factory default temperature is 121 The maximum operating temperature is not allowed over 121 C How to set Time Press MODE button after temperature set finished LED display panel on top PV displays Time LED display panel on bottom SV last digit of the L
24. toclave automatically stop and solenoid valve is opentorelease pressure in the chamber e DO NOT open the chamber door until the pressure drop to 0 When sterilization time is run out Electronic Solenoid Valve automatically opened to release pressure the autoclave chamber slowly e When chamber temperature cool down to 95 SV LED displays END and beeps 30 seconds e Wait until the Pressure Gauge indicates zero Do notopen chamber door immediately after finishing sterilization or END signal dial Alarm Limit High ALH amp munssmud 105 Alarm Limit Low ALL Li Okg PUTT TTT f AMB TEMP START CLOSE SOLENOID VALVE i 1 TIMER RUNS UP OPEN SOLENOID 1 VALVE A 1 1 TIMER START END SIGNAL COUNT DOWN BEEP SAFETY PRECAUTION DURING OPERATION ANY PART OF THE AUTOCLAVE TOUCHING THE TOP OF THE AUTOCLAVE OR COVER MAY RESULT IN SEVERE BURNING cause by contact with the outside of autoclave caused by contact when removing autoclaved items caused by contact with pressurized steam KEEP AWAY FROM AUTOCLAVE AT LEAST 50 cm during OPERATION TO PREVENT BURNING CAUSED BY LEAKAGE OF STEAM WARNING BURN HAZARDS CLOGGING LINES EQUIPMENT MALFUNCTION OR FAILURE IN THE STEAM SUPPLY MAY CAUSE THE AUTOCLAVE CHAMBER TO FILL WITH SCALDING WATER IF THE WATER LEAKS FROM ANY PART OF THE AUTOCLAVE DO NOT OPEN THE CHAMBER DOOR BURNS FROM SC
25. ual If you cannot locate the manual contact local distributor or us directly to get a copy KEEP WARNING FOR YOUR SAFETY DO NOT OPERATE WITHOUT WATER INSIDE OF THE CHAMBER HEATER IN THE CHAMBER SHOULD BE IMMERSED IN THE WATER TO PREVENT OVER HEATING OR MALFUNCTION IF THERE IS NO WATER IN THE CHAMBER DURING OPERATION THE AUTOCLAVE WILL MOMENTARILY OVERHEAT THIS MAY CAUSE MALFUNCTION OF AUTOCLAVE DURING OPERATION ANY PART OF THE AUTOCLAVE TOUCHING THE TOP OF THE AUTOCLAVE OR COVER MAY RESULT IN SEVERE BURNING cause by contact with the outside of autoclave caused by contact when removing autoclaved items caused by contact with pressurized steam KEEP AWAY FROM AUTOCLAVE AT LEAST 50 cm during OPERATION TO PREVENT BURNING CAUSED BY LEAKAGE OF STEAM WARNING BURN HAZARDS CLOGGING LINES EQUIPMENT MALFUNCTION OR FAILURE IN THE STEAM SUPPLY MAY CAUSE THE AUTOCLAVE CHAMBER TO FILL WITH SCALDING WATER IF THE WATER LEAKS FROM ANY PART OF THE AUTOCLAVE DO NOT OPEN THE CHAMBER DOOR BURNS FROM SCALDING WATER MAY OTHERWISE RESULT POTENTIAL EXPOSURE TO INFECTIOUS AGENTS THROUGH EITHER AIRBORNE DROPLET OR CONTACT TRANSMISSION WHEN PROCESSING LIQUIDS USE ONLY FLASKS AND SELF VENTING AUTOMATIC SEALING STOPPERS RECOMMENDED BY THE MANUFACTURER THIS WILL HELP TO PREVENT SEALED FROM EXPLODING AND LIQUIDS IN GLASS CONTAINERS FROM RUPTURING WASTE THAT CONTAINS BLEACH MAY HARM AN AUTOCLAVE CAREFULLY PREPARE ITEMS FOR AUTOCLAVING
26. ve to reach the required set temperature fast and accurately Your autoclave was auto tuned and tested before shipment User do not need to auto tune If parts listed below was replaced or serviced reset all parameters and auto tune again Replacement Parts to be auto tune again 1 PID Controller 2 Heater 3 PT Sensor Auto Tuning Procedure 1 Process sterilization procedure same as described before 2 Empty autoclave chamber 3 Settemperature at 121 4 Settime to 00 00 5 Press START BUTTON 6 Press and hold AUTO TUNE button for 5 seconds 7 Auto tuning starts with beep sound 8 AT INDICATION Lamp start blinks during auto tuning 9 Auto Tuning usually takes 30 minutes 10 Auto tuning finish with beep sound and AT INDICATION LAMP STOP blinking 11 TurnoffAutoclave by pressing START STOP button 12 Wait until the chamber temperature drop down to below 13 the MANUAL SAFETY PRESSURE RELEASE VALVE on the front to counter clockwise to release pressure which may remain in the chamber for your safety 14 Ifthe pressure in the chamber completely ventilated open the chamber door and turn off the Main Power Switch 15 YourAutoclave is auto tuned CHAPTER 8 SERVICE MANUAL 8 1 Drainingand Refilling Water e Before draining your autoclave should be in ambient temperature and atmosphere pressure and chamber door should opened Open the cabinet door on the right side of the autoclave Be sure to the drain outlet i
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