water draw/ master meter
Contents
1. 2 1 Receiving The WOMM After receiving the WDMM it is advisable to first check the external packing to check for any parts damaged during shipping if there is any damage notify the shipper immediately If there are any missing or defective parts contact PETROL INSTRUMENTS S r l specifying the order number and nature of the problem Before installing the unit it needs to be kept in its original packing and kept away from rain and other bad weather conditions 2 2 Recommendations Before Use 2 2 1 Mechanical To ensure correct operation of the electronic register carefully read the following recommendations before installing the product e Make sure the base or stand is solid enough to support the weight 20 Kg e Connect the electronic register so that the front door of the case can be easily opened more than 90 to make circuit board maintenance and replacement operations easier e Do not position the case too high so that the operator has a good view of the display and can easily access the selectors buttons e n warm environments the electronic register should be placed far from direct sunlight The external case temperature must never exceed 55 to ensure correct operation of the internal electronics e Do not use the cover of the rack for cables fixing maintenance could be difficult Sheet n 13 of 20 Doc n WDMM 02 E PETRoL PETROL INSTRUMENTS S r l 2 2 2 Electrical To ensure correct oper2. m 12 12 12 13 14 14 14 14 15 15 Sheet n 4 of 20 Doc n WDMM 02 E _ PETROL 4 1 4 2 4 2 1 4 2 2 4 2 3 4 3 4 4 PETROL INSTRUMENTS S r l Operations Manual Power on of the Register Operation Modes General Description Water Draw Mode Master Meter Mode Water Draw Procedure Master Meter Procedure Versions 16 16 16 16 16 16 17 17 18 Sheet n 5 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l 1 GENERAL DESCRIPTION 1 1 Introduction The electronic register will be referred to hereafter as WDMM PETROL INSTRUMENTS S r l is not responsible in cases in which Operating procedures for use and maintenance of the WDMM described in the manual are not respected Damage verified after repairs or modifications of the WDMM undertaken by unauthorized personnel or after normal deterioration of the WDMM No parts of this Manual may be reproduced by any means transferred or copied for public and or private purposes without prior authorization by PETROL INSTRUMENTS S r l The equipment may not be used for purposes other that those intended This Manual is intended to prevent hazardous situations for the WDMM users or environmental situations that could damage the equipment or its components This Manual is an integral part of the equipment For proper and safe use of the equipment carefully read the instructions in this Manual before u
3. Sheet n 1 of 20 Doc n WOMM 02 E PETROL INSTRUMENTS S r l WATER DRAW MASTER METER PETROL COUNTER Ja INSTALLATION ore af PETROL INSTRUMENTS S r l 04011 LT ITALY Sheet n 2 of 20 Doc n WDMM 02 E PETROL INSTRUMENTS S r l INSTALLATION USE AND SERVICE MANUAL ED 01 REV 02 TABULATION OF REVISED PAGES Rev Page 6 14 16 17 18 gt x gt x gt x gt x gt x 2001 Petrol Instruments S r l Via della Tecnica 5 04011 Aprilia Latina It is forbidden any reproduction of this document even partial without a previous written approval by Petrol Instruments S r l Petrol Instruments S r l has the right to make all the necessary changes to this documents without any advance notice Sheet n 3 of 20 Doc n WDMM 02 E petrol mash ER VE E OPO 2 2 2 2 1 2 2 2 2 3 2 3 1 2 3 2 2 3 3 3 1 PETROL INSTRUMENTS S r l General Description Introduction Guaranty and Responsibilities Carriage and Handling Product Description Intended Use and Forbidden Use Hazards Safety Informations Warnings Installation Manual Receiving The WDIMM Recommendations Before Use Mechanical Electrical Installation Power Supply 220VAC Wiring Pulse Generator Wiring Detector Switches Wiring Maintenance Manual Divestment of the Product 0 Oo O QC Q m N
4. WDMM 02 only Sheet n 15 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l 3 MAINTENANCE MANUAL 3 1 Divestment Of The Product The WDMM is an electronic product that contains substances potentially dangerous for the atmosphere and the human health As indicated from the appropriate symbol printed over the product see figure below the WDMM does not have to be disposed like a normal city or industrial refusal but disposed in one separate collection for this type of refusals in compliance with the laws in matter Sheet n 16 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l 4 OPERATIONS MANUAL 4 1 Power On Of The Register On power on the WDMM display performs the test phase 4 2 Operation Modes 4 2 1 General description Two different operation modes have been foreseen by the WDMM each of which is characterized by specific management of operating interface 4 2 2 Water Draw Mode The Water Draw Mode available only on WDMM 01 WDMM 02 is selected by the operator when water draw operation has to be performed The prover sphere moves in the forward direction and hit the first detector DS1 the impulse of DS1 latch the control inputs relay normally open that remain latched until another impulse is applied allowing the recording of the pulses on the electronic counter When the sphere hits the second detector DS2 it send an imp
5. ation of the electronic register carefully read the following recommendations before installing the product e Make sure that there is isolation between the DC and AC cables for the electronic register wiring use the conduit indicated in the paragraphs below see the table below e tis advisable to connect the pulser before cable the power supply e Make sure that all the connectors and that all the screws have been correctly tightened e Make sure the earthing point is as close as possible to the electronic register avoid using steel structures and piping as the earthing points e Make sure the resistance between the electronic register and earthing point is not over 2 ohm Sheet n 14 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l 2 3 Installation 2 3 1 Power Supply 220VAC Wiring Terminal 1 8 Neutral 220 VAC 9 Line 220 VAC 10 Ground 2 3 2 Pulse Generator Wiring Terminal 2 Power Terminal 20 on pulser Signal Terminal 22 on pulser Ground Terminal 22 on pulser Note WDMM 03 2 pulse generator terminal board are available 2 3 3 Detector Switches Wiring Terminal 3 2 Switches Switch 1 Switch 2 Switch 3 not available on WDMM 01 Version Switch 4 not available on WDMM 01 Version OIT CO ND Note Available on WDMM 01 and
6. g both Master Meter and PD meter to be calibrated just follow the below steps 3 Switch on WDMM 03 through relevant selector 4 Reset to 0 both displays through pushing Reset buttons 5 Start counting pulses through relevant selector 6 Both displays start to count after passing necessary volume stop pulse counting through relevant selector and compare the two volumes For WDMM 03 only this operation mode is available Sheet n 18 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l 5 VERSIONS WDMM XX 01 n 2 Detector Switches 02 n 4 Detector Switches 03 n 2 Totalizers Sheet n 19 of 20 Doc n WDMM 02 E PETROL INSTRUMENTS S r l Our Products Tank Provers with capacity from 50 to 10 000 liters Petrol Double Case and Single Case PD Flow Meters Size from 1 to 16 Petrol Basket Protection Strainers Size from 1 to 16 Master Meters Size from 1 to 16 Sheet n 20 of 20 Doc n WDMM 02 E mo PETROL INSTRUMENTS S r l m M M NO PETROL Instruments S r l Via della Tecnica n 5 04011 Aprilia LT ITALY Phone 39 06 9201 941 a r Fax 39 06 9201 9446 http www petrol instruments com e mail info petrol instruments com
7. ltation In order to prevent any danger of accident the following precautions are essential e Read and follow the instruction manual for installation use and maintenance furnished with the WDMM and respect all the instructions and warnings e Activate the WDMM only after having verified the adequacy of installation and conformity to the notes contained in this manual Installation must be performed by qualified personnel e Verify that the labels containing information on safety are always very visible and in good condition e Do not power supply the WDMM unless it is completely and properly installed e Power supply the WDMM with the type of electric power supply connected to the plate In case of doubt regarding the type of power supply available consult the technical assistance service e f the WDMM malfunctions disconnect the power supply immediately avoiding touching the metal parts of the equipment Consult the qualified personnel for an inspection before re use e Work only with all guards in position and in perfect efficiency e Do not use water to extinguish fires in the switch box and or electrical equipment e t is necessary to establish a regular program of inspections and maintenance Sheet n 10 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l Additionally Obligatory safety shoe Obligatory protective gloves Wear uniforms appropriate for the type of work and in perfec
8. scribed in the point above are not considered In the case of other identified uses it is necessary to contact PETROL INSTRUMENTS S r l to have confirmation of the appropriateness of the WDMM for different uses than those provided for AN CAUTION INSTALLATION AND MAINTENANCE OF THE EQUIPMENT MUST BE PERFORMED BY QUALIFIED AND AUTHORIZED PERSONNEL N DANGER Electric Voltage IT S ABSOLUTELY PROHIBITED T PEN THE WDMM WHEN POWER IS ON If necessary wait at least b minutes after shutdown of the power supply before opening the WDMM and verify that it is no longer powered Sheet n 8 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l 1 6 Hazards Danger of explosion Do not open the WDMM in the presence of a potentially explosive atmosphere CAUTION Electrical shock hazard Do not open the WDMM when power is on Danger of crushing Open the WDMM making sure that the cover may not fall back on the base A CAUTION ce Py Danger of fire Do not open the WDMM when power is on AN CAUTION LI i 77 Sheet n 9 of 20 Doc n WDMM 02 E petro PETROL INSTRUMENTS S r l 1 7 Safety Information To be certain of correctly using the WDMM immediately read this information on safety and the user s manual closely After having read the information on safety always keep it on hand for later consu
9. sing or servicing the equipment and keep it where it is easily available for future reference This way the operator will be informed of all equipment related problems Sheet n 6 of 20 Doc n WDMM 02 E _ PETROL PETROL INSTRUMENTS S r l 1 2 Guaranty And Responsibilities PETROL INSTRUMENTS S r l guarantees that this product is free of defects in materials and workmanship for a period of 12 twelve months beginning from the DATE OF DELIVERY from the premises of PETROL INSTRUMENTS S r l The guarantee covers any faulty parts and components due to improper manufacturing or assembly but it does not cover faults arising from improper installation wiring or calibration carried out by third parties or resulting from improper use of this equipment PETROL INSTRUMENTS S r l DISAVOWS ANY OTHER GUARANTEE BEYOND THE LIMITATION UNLESS EXPRESSLY AGREED In the eventuality that this product is defective within the guarantee period PETROL INSTRUMENTS S r l reserves the right to repair and or replace any part that in their unimpeachable judgment becomes defective The guarantee for the components and workmanship is understood as from the PETROL INSTRUMENTS S r l factory in Aprilia any intervention by the client will be explicitly requested and will be debited for transfer and holding Except as expressly prohibited by law PETROL INSTRUMENTS S r l denies any responsibility for loss or damage arising from use of this prod
10. t condition Sheet n 11 of 20 Doc n WDMM 02 E PETRoL PETROL INSTRUMENTS S r l 1 8 Warnings When using the WDMM it is important to observe the warnings below Avoid touching the internal parts of the WDMM The maintenance or inspection must be undertaken only after having deactivated the power supply and waiting the time specified ZA DANGER Electric voltage Avoid pulling stressing crushing or storing heavy objects on the cables because this may cause damage or electrical shock CAUTION Avoid modifications that may cause wear and or conseguent damage due to improper use Avoid storing installing or operating WDMM in any of the areas listed below as this may cause electrical shock fires or damage to the product Areas with temperature Or humidity beyond the limits specified in the characteristics Areas subject to blows or vibrations beyond the limits specified in the characteristics When performing installation in one of the areas below it is important to provide the system with appropriate and adequate countermeasures otherwise it is possible that damage may be caused by improper use e Areas exposed to static electricity or other disturbances e Areas subject to strong magnetic or electromagnetic fields e Areas exposed to radioactive elements IMPORTANT Sheet n 12 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l 2 INSTALLATION MANUAL
11. uct whether direct indirect accidental or deriving from improper use of the product 1 3 Carriage And Handling PETROL INSTRUMENTS S r l uses packaging guaranteeing the integrity and maintenance of the WDMM during transportation until consignment to the client in case it is not immediately used by the client it is necessary to store packaging in a dry area sheltered from weather The individual WDMM is supplied with packaging in wooden boxes The WDMM be moved using a hand cart or manually 1 4 Product Description The WDMM is a completely programmable electronic register usable for Water Draw or Master Meter applications for any type of meter with a pulse generator The WDMM is mainly composed by n 1 F112 P counter refer to the F112 P manual for any information on F112 P operation and description WDMM 01 and WDMM 02 or by n 1 F112 P and n 1 F110 P refer to the F112 P and F110 P manuals for any information on F112 P and F110 P operation and description WDMM 03 Sheet n 7 of 20 Doc n WDMM 02 E IPETROL PETROL INSTRUMENTS S r l 1 5 Intended Use And Forbidden Use INTENDED USE The WDMM was constructed for the control and measurement of liquids and for installation in classified locations with danger of explosion or greater risk of fire except for special executions requested by the client FORBIDDEN USE Given the specificity of use of the WDMM other uses beyond those de
12. ulse to the control input relays that open the contact and stop recording of the pulses on electronic counter Volume measured from electronic counter is the volume between the two switches of the prover This operation is also carried out in the reverse direction i e at the reverse movement of the sphere setting the selector accordingly 4 2 3 Master meter mode The Master Meter mode is selected by operator when the Meter has to be used as Master Meter Sheet n 17 of 20 Doc n WDMM 02 E PETROL PETROL INSTRUMENTS S r l 4 3 Water Draw procedure Working in Water draw mode the following steps have to be followed Put selector START on the Sphere detector to be used as start Put selector STOP on the Sphere detector to be used as stop Put selector MASTER METER WATER DRAW on Water Draw Push Reset Button Start the sphere for the first run After 1st run move selector START and selector STOP accordingly and push reset button again to measure on backward direction During water draw operation the light A is switched on eO aS ZS IMPORTANT Do not select the same sphere detector number for Start and Stop 4 4 Master Meter procedure Working in Master Meter mode WDMM 01 and WDMM 02 the following steps have to be followed 1 Put selector MASTER METER WATER DRAW on Master Meter 2 Use the meter as a normal Master Meter Working with WDMM 03 after startin
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