service manual - Lens
Contents
1. COVER CI TABLE OF CONTEM HI ADJUSTMENTS k Before starting ai HHO CAMERA SECTI H SERVICE MODE Fi i Rension History B Bookmark Be OVER x CI TABLE OF CONTEM E J ADJUSTMENTS D Renston History Zooming or rotating the screen display Zoom in out e Click the triangle button in the zoom control box to select the display magnification Or you may click or for zoom ing in or out a 76x IL Rotate n e Click rotate tool ES and the page then rotates 90 degrees each Application to the Service Manual The printed circuit board diagram you see now can be changed _ to the same direction as the set Reverse 98769491 4 pdf Revision History 2006 10 Correction 1 e Correction of Repair Parts C1 S M Correction Page 3 2 3 5 4 16 2007 02 e Change of Repair Parts Section 2 Section 3 Section 4 e Addition of guide of About the Lens Test Ver 1 0 1 1 Revised 1 1 2 Projector Cover 2007 03 Revised 2 e Change of HELPO HELP10 e Change of ADJUSTMENTS Section 4 4 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 1 32. Exposure Mode M shutter Speed 1 125 Aperture F5 6 Focus Mode MF Metering Center weighted Preset white balance Tungsten D R OFF SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 4 2 Checking of Image Note Check the image of both master lens and checking lens 1 Start the Color Calculator 2 Eie Disp Edit Help DO MS MS OF H Mede mm Fietomel Fig 4 2 2 2 Read the image from the file menu ENE ENN ai AE H needs Mt File Hame J Select Image File Name Ee mi Mi DSC03254 JPO Di 5 DCM 086032836 Cansei Lejl Fig 4 2 3 3 Set the Color Calculator 2 as follows Measured value display Display menu RGB L a b Center Single Area Measuring method Display menu la He FA AleaMode Center File Mame DSCUII5IJPO Fig 4 2 4 Color space Edit menu sRGB la i 9 B AvoaMode Center File Mame JDSCOJISJJFI a Fig 4 2 5 Area size for calculate Edit menu Option 256x256 Pixels Color Space of image os Area Size for Calculate 756 a 256 Pete ROS a Laer kal Coir Channel Fig 4 2 6 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 5 4 5 1 2 Click the calculate button to measure the image After measuring check the G values Average G value of the three images shoot with master lens a Average G value of the three images shoot with checking lens b Calculate button M gt amp M 9 H Aade Center File Na
3. Note When reading the number of the smallest pitched lines be careful of the spurious resolution Spurious resolution is the reversed image of 2 or 4 lines which appears on screen when focus is beyond maximum revolving power Do not confuse spurious resolution for the smallest pitched lines Correct resolution Spurious resolution Fig 4 3 4 4 Change the focal length zoom and distance of the checking lens and check that the all readings y 0 saggital S and meridional M at y 9 at each focal length zoom and distance is within the specification of the Table 4 3 2 Specification Focal length distance m Number of the smallest pitched lines Center y 0 Peripheral y 9 Lines per mm Lines per mm 100 or greater 25 or greater 100 or greater 20 or greater 100 or greater 20 or greater 100 or greater 20 or greater Table 4 3 2 5 After the checking is completed turn the lamp switch of the lens test projector to OFF and cool the inside of the lens test projector then turn the fan switch to OFF SAL 18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 Ver 1 3 2007 03 4 4 OPTICAL AXIS FOCUS SHIFT FLANGE BACK f F CHECK ADJUSTMENT 4 4 1 Optical Axis Check Adjustment and Focus shift Flange Back f F Check Equipment e 1000 mm Collimator e Flange Back Tester e A mount Attachment e Flange Back Gauge 43 50mm 1 Preparations 1 Set the equipments as shown in the Fig 4 4 1 flange back ga
4. 2 4 DS 7 2nd Lens Adjustment Washer 2nd Lens Barrel Assembly B 2nd Lens Rubber Ring 4 Light A Shield Plate Ba Q Na ml eS ee des a e N D N N a ET ONE OR a a a a a a Sy Sa A FOCUS BRUSH POSITION ADJUSTMENT 44 Focus Brush HELPO4 Rear Light APERTURE Shield Barrel DIAMETER ADJUSTMENT Mount Assembly ki Joint Coma O HELPO5 N D Focus Ring Assembly f Main PCB Assembly Rear Lens Barrel Assembly EXPLODED VIEW ee ee a a ee a a a a a sm SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 2 2 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 2 3 2 1 2 3RD LENS BARREL DIAPAGM ASSEMBLY Note For more detail procedure see page 2 5 First Cam Barrel k ee 2 1st Lens Slip Barrel Adjustment l Washer SJ Move Li ght LE ne Shield Barrel Adjustment Washer 7 3 Length Groove Barrel Assembly 6 3rd Lens Barrel Diaphragm Assembly Outside Barrel Assembly EXPLODED VIEW SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 2 5 Ver 1 3 2007 03 HELP Note for assembling and grease applying positions are shown Adhesive bond B 10 J 6082 612 A After the flange back f F adjustment is completed apply the adhesive bond B 10 as shown in the
5. 2 699 063 01 Description 2ND COMA U 2ND COMA W Ref No 111 Select the type of part according to the operation load of the associated parts Part No 2 699 067 01 2 699 068 01 Description 3RD COMA R 3RD COMA S SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 3 5 Ref No 112 Select the type of part according to the operation load of the associated parts Part No 2 699 064 01 2 699 065 01 Description 4TH COMA A 4TH COMA D Ref No 153 These washers are provided for focus shift adjustment Change the thickness t according to result of adjustment Part No 2 699 069 01 2 699 112 01 2 699 114 01 Description G10 11 ADJUSTMENT WASHER A t 0 2 mm G10 11 ADJUSTMENT WASHER B t 0 1 mm G10 11 ADJUSTMENT WASHER C t 0 05 mm Ref No 154 These washers are provided for focus shift adjustment Change the thickness t according to result of adjustment Part No 2 699 070 01 2 699 113 01 2 699 118 01 2 699 119 01 Description 4TH LENS ADJUSTMENT WASHER A 4TH LENS ADJUSTMENT WASHER B 4TH LENS ADJUSTMENT WASHER C 4TH LENS ADJUSTMENT WASHER D no t 0 1 mm t 0 05 mm t 0 03 mm t 0 02 mm AO ER AA Ref No 159 Select the type of part according to the operation load of the associated parts Part No 2 699 047 01 2 699 048 01 Description 1ST LENS SLIP BARREL GUIDE COMA D 1ST LENS SLIP BARREL GUIDE COMA G Ref No 162 Select the type of part according to the o
6. 2nd lens adjustment washer by the value t Back adjustment washer Parts No 2 699 102 01 2 699 103 01 2 699 105 01 2 699 106 01 Table 4 4 3 EE Back Adjustment Washer Fig 4 4 10 13 Perform 4 4 1 Optical Axis Check Focus Shift Adjustment Flange Back fF Check and confirm that the flange back fF values meet the specification in Table 4 4 1 14 After finishing the confirmation apply the adhesive bond B 10 to the oblong grooves 3 locations of Ist lens barrel assembly Apply the B 10 3 areas Fig 4 4 11 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 16 4 5 FOCUS SHIFT CHECK ADJUSTMENT APERTURE This section describes the check adjustment of focus shift amount resulting change of focal length by aperture setting Equipment e 1000 mm Collimator 1 2 3 1 2 3 Flange Back Tester A mount Attachment Flange Back Gauge 43 50mm Aberration measuring cap 62mm Preparations Perform 1 Preparations of 4 4 1 Optical Axis Check Adjustment and Focus shift Flange Back f F Check Turn the zoom ring of the checking lens and set the focal length to 200 mm Turn the focus ring until the flange back f F at focal length 200 mm is 44 60 0 03 mm Checking Method Set the lens aperture to the open aperture position and measure the flange back f F Set the aberration measuring cap 62mm F11 equivalent on the tip of lens as shown in the Fig 4 5 1 the
7. F3 5 6 3 HELP Grease G 15 J 6082 619 A Grease G 85 J 6082 626 A Apply the grease G 15 G 85 to the instruction part of the focus ring assembly Focus Ring Assembly Apply the grease G 15 Bayonet portion Apply the grease G 85 Gear portion Grease G 85 J 6082 626 A Apply the grease G 85 to the gear shaft of the rear lens barrel assembly Apply the grease G 85 All circumference Rear Lens Barrel Assembly SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 HELP Grease G 35 J 6082 621 A Apply the grease G 35 to the instruction part of the back adjustment washer and coupler as shown in the figure Coupler Back Adjustment Washer Apply the grease G 35 All circumference Apply the grease G 35 Mount side Grease G 35 J 6082 621 A Apply the grease G 35 to the instruction part of the mount assembly Apply the grease G 35 Area for attaching coupler Inner circumference SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 HELP Grease G 15 J 6082 619 A Grease G 35 J 6082 621 A 1 Apply the grease G 35 to the cam areas 6 areas shaded areas 2 areas and circumference of instruction part of the focus cam barrel assembly Apply the grease G 35 2 Apply the grease G 15 G 35 to the cam areas 9 areas holes of the circle areas 3 areas and width of instruction parts 3 parts of the linear drive barrel Apply the grease G 35 3 Ins
8. OFF then turn the POWER switch to ON while pressing the shutter button halfway down with pressed the A button of controller keys and MENU buttons Check that the remaining number of recordable images on the LCD monitor is BBBB Note When BBBB is displayed the camera activates in the adjustment mode Start the lens adjustment program LensAdjustment exe SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 3 4 2 APERTURE DIAMETER CHECK ADJUSTMENT 4 2 1 Aperture Diameter Check Equipment e Luminance Box e Camera DSLR A100 e AE Master Lens e Compact Flash CF Card For image saving e Personal Computer PC Color Calculator 2 installed 1 Preparations 1 Install the CF card to the camera 2 Set the equipments camera and master lens as shown in Fig 4 2 1 Shoot the center of the luminance surface Luminance box Luminance EV12 Camera ISO 100 Exposure Mode M shutter Speed 1 125 Aperture F5 6 Focus Mode MF Metering Center weighted Preset white balance Tungsten D R OFF Master lens or checking lens Zoom Wide end focal length 18mm Focus Infinity end Fig 4 2 1 3 Shoot the images under the following conditions and save them Note Shoot the center of the luminance surface three times with the master lens and checking lens Setting of Luminance box Luminance EV12 Setting of Lens Zoom Wide end focal length 18mm Focus Infinity end Setting of Camera ISO 100
9. error code appears during the checking check the reason of error referring to page 4 26 Equipment e Personal Computer PC e Camera DSLR A100 e USB Cord With Connector e Lens Adjustment Program Note Lens Adjustment Program is downloadable from the ESI homepage 1 Preparations 1 Connect the checking lens to the camera 2 Start the lens adjustment program LensAdjustment exe referring to 4 1 2 Lens Adjustment Program Lens Code Model Nama Fig 4 6 1 2 Checking Method 1 Click the button on the lens adjustment program Note Click the button to disconnect the USB connection then lens adjustment program will terminate 2 Check that the display of Lens Code and Model Name is correct Note Zoom and focus position setting is not required Lans Code 2689 S4L18200 Connect Model Mari AF DT 18 200mrF3 B E AD DT356 3116 200 200m Fig 4 6 2 3 Click the button to terminate the lens adjustment program 4 Turn the POWER switch of the camera to OFF SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 19 4 7 ZOOM BRUSH POSITION CHECK ADJUSTMENT AND PATTERN CHECK Note If dialog box of error code appears during the checking or adjustment check the reason of error referring to page 4 26 4 7 1 Zoom Brush Position Check Equipment e Personal Computer PC e Camera DSLR A100 e USB Cord With Connector e Lens Adjustment Program Note Lens Adjustment Program is downlo
10. figure Apply the bond B 10 3 areas 1 Attach the zoom brush as shown in the figure and fix it with the screw tentatively 2 Confirm to the reference marking for the tip of the zoom brush adjust position by increasing and decreasing the brush adjustment washer Reference marking for the zoom brush Zoom Brush Brush Adjustment Washer SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 HELP 1 Attach the zoom linkage plate and the two focus stoppers as shown in the figure y E i Zoom Linkage Plate x li JS Focus Stopper Reference marking of the focus brush 2 Confirm to the reference marking for the tip of the focus brush above figure and attach the focus brush as shown in the figure End position Focus Brush SAL 18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 HELP Grease G 35 J 6082 621 A 1 Apply the grease G 35 to the instruction part of the focus linkage ring 2 Attach the middle lens barrel and focus linkage ring to the zoom ring assembly as shown in the figure Middle Lens Barrel Focus Linkage Ring Apply the grease G 35 2 areas Apply the grease G 35 All circumference Zoom Ring Assembly 3 Set the cam parts of the focus linkage ring and the foots of the focus cam barrel assembly then attach the zoom ring assembly assembled in step 2 as shown in the figure Foots of the focus cam barrel assembly SAL18200 3 5 6 3 18 200 DT 18 200mm
11. on the chart Position in which the color of collimator chart changes from green into red and come into focus Also check the optical axis aligns with the chart center Refer to Fig 4 4 4 Note Figure shows example The cause depends on individual lens Optical Alignment Best alignment O Incorrect aligned e g As the focusing knob is turned the chart may appear blurry as illustrated The cause depends on individual lens 4 Ifthe optical axis aligns the most unsharp loosen the three screws shown in the Fig 4 4 5 and shift the 4th lens barrel B assembly to let the vertical and horizontal Screws 4th Lens Barrel B Assembly Fig 4 4 5 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 13 3 Focus shift Flange Back f F Check 1 Attach the lens to be checked to the flange back tester and set the 1000 mm collimator 2 By rotating the focus ring of lens to be checked align with the infinity mark shown in Fig 4 4 6 Align the infinity mark within this range Bi ig l AN fom 30 7 32 ft 20 85 3 1 5 ks 32 1 0 45 Fig 4 4 6 3 While looking through the eyepiece of microscope focus by turning the knob of flange back tester 4 Read the flange back values FF of each focal length and confirm that they meet the specification in Table 4 4 1 Specification Focallength f mm 18 fas 50 TO fio Tolerance of f F mm jo 10 40 15 40 16 40 18 40 20 40 2
12. 1 40 03 Basis value jif mm 0 04 0 07 0 14 0 20 0 21 0 03 Table 4 4 1 5 If the flange back values of lens checked do not meet the specification in Table 4 4 1 perform 4 4 2 Focus shift Flange Back fF Adjustment SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 14 4 4 2 Focus shift Flange Back Adjustment Equipment e 1000 mm Collimator e Flange Back Tester e A mount Attachment e Flange Back Gauge 43 50mm 1 Preparations 1 Perform 4 4 1 Optical Axis Check Adjustment and Focus shift Flange Back Check and check that the flange back f F at each focal length is out of specification of the Table 4 4 1 2 Focus shift Adjustment 1 Turn the knob of the flange back tester and set the dial gauge value to the over infinity specification 44 95 mm 2 Set the zoom ring of the checking lens to Tele end position focal length 200 mm 3 Loosen three screws fixing the Ist lens barrel assembly While looking through the eyepiece of microscope focus by rotating the Ist lens barrel assembly Then tighten three screws Refer to Fig 4 4 7 1st Lens Barrel Assembly ft 70 20 85 CO Be Se A T EE 55515 m JP 32 das Align the center Screw Fig 4 4 7 Fig 4 4 8 4 By rotating the focus ring of Ist lens barrel assembly align with the infinity mark in Fig 4 4 8 5 Set the zoom to the focal length f 200 mm and check the flange back value 6 Set t
13. 2 612 A e Color Calculator 2 Note Color Calculator 2 is downloadable from the ESI homepage Personal computer USB cord with Luminance box Note 1 qa l connector J 6082 581 A 1 833 062 11 AE master lens y 1000 mm Collimator Lens test projector J 6082 597 A _ eb 110V J 6082 604 A LR J 6082 605 A 3 240V J 6082 604 B Y Note 3 Note 2 Flange back tester BN A mount Flange back gauge J 6082 606 A attachment A 43 50mm J 6082 607 A J 6082 608 A Aberration Zoom ring jig Universal wrench measuring cap Note 4 J 6082 609 A 62mm SAL18200 J 6082 633 A Chip A for Chip B for universal wrench universal wrench J 6082 609 1 J 6082 609 2 Fig 4 1 1 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 1 Note 1 Personal Computer PC Color Calculator 2 installed OS Windows2000 Professional XP MEMORY 40 M Byte or more recommended Hard disk free area 15 M Byte or more recommended USB terminal Standard equipment Graphics 32 000 colors or more recommended VGA monitor Note 2 Attach the chart to the 1000 mm collimator as shown in Fig 4 1 2 Align the marks Chart 1000 mm collimator Fig 4 1 2 Note 3 Connect the variable transformer Output voltage AC 100 V to the lens test projector Note 4 Make the zoom ring jig as follows Required Part Zoom ring assembly A 1204 580 A Rear lens barrel assembly A 1204 581 A Middle lens barrel 2 699 099 01 Making Method 1 A
14. 2 mm 2ND LENS ADJUSTMENT WASHER B t 0 1 mm 2ND LENS ADJUSTMENT WASHER C t 0 05 mm 2ND LENS ADJUSTMENT WASHER D t 0 03 mm 2ND LENS ADJUSTMENT WASHER E t 0 02 mm Ref No 12 These washers are provided for zoom brush position adjustment Change the thickness t to adjust Part No 2 699 089 01 2 699 090 01 2 699 091 01 Description BRUSH ADJUSTMENT WASHER A t 0 15 mm BRUSH ADJUSTMENT WASHER B t 0 1 mm BRUSH ADJUSTMENT WASHER C t 0 05 mm Ref No 65 These washers are provided for flange back adjustment Change the thickness t according to result of adjustment Part No 2 699 102 01 2 699 103 01 2 699 104 01 2 699 105 01 2 699 106 01 Description BACK ADJUSTMENT WASHER A BACK ADJUSTMENT WASHER B BACK ADJUSTMENT WASHER C t 0 1 mm BACK ADJUSTMENT WASHER D t 0 05 mm BACK ADJUSTMENT WASHER F t 0 03 mm t 0 5 mm t 0 3 mm Y EA AS Ref No 105 Select the type of part according to the operation load of the associated parts Part No 2 699 054 01 2 699 055 01 2 699 056 01 Description FOCUS SLIP COMA A FOCUS SLIP COMA K FOCUS SLIP COMA L Ref No 107 Select the type of part according to the operation load of the associated parts Part No 2 699 058 01 2 699 059 01 Description FIRST CAM BARREL LINKAGE COMA A FIRST CAM BARREL LINKAGE COMA K Ref No 109 Select the type of part according to the operation load of the associated parts Part No 2 699 062 01
15. Click the button Click the button to terminate the lens adjustment program Turn the POWER switch of the camera to OFF After the pattern check is completed apply the adhesive bond B 10 as shown in Fig 4 7 9 Apply the adhesive bond B 10 Fig 4 7 9 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 22 4 8 FOCUS BRUSH POSITION CHECK ADJUSTMENT AND PATTERN CHECK Note If dialog box of error code appears during the checking or adjustment check the reason of error referring to page 4 26 4 8 1 Focus Brush Position Check Equipment e Personal Computer PC e Camera DSLR A100 e USB Cord With Connector e Lens Adjustment Program Note Lens Adjustment Program is downloadable from the ESI homepage 1 Preparations 1 Connect the checking lens to the camera 2 Start the lens adjustment program LensAdjustment exe referring to 4 1 2 Lens Adjustment Program Lens Code Model Name Fig 4 8 1 2 Checking Method 1 Click the button on the lens adjustment program Note Click the button to disconnect the USB connection then lens adjustment program will terminate E LeneAdjusi ment Lens Code 2688 SAL18200 Connect Mode Name AF DT 18 200rr 3 B amp 3 D DT356 3116 200 00m Focus End Fig 4 8 2 2 Click the button on the lens adjustment program 3 Set the zoom position to Wide end and the focus position to infinity end then check that the OK Green indicator of Posit
16. DT 18 200mm F3 5 6 3 4 24 3 Pattern Check Note When the NG Red indicator of Position lights during checking does not care about it It is normal performance 1 Turn the focus ring slowly from the near end Focus Pattern 1 to the infinity end Focus Pattern 23 and check that the value of Focus Pattern change from 1 to 23 continuously 2 Turn the focus ring slowly from the infinity end Focus Pattern 23 to the near end Focus Pattern 1 and check that the value of Focus Pattern change from 23 to 1 continuously Focus Adjustment Focus Adjustment Focus Pattern Position Focus Pattern Position OK NG OK NG ME EIEN Fig 4 8 8 3 Click the button 4 Click the button to terminate the lens adjustment program 5 Turn the POWER switch of the camera to OFF 6 After the pattern check is completed apply the adhesive bond B 10 as shown in Fig 4 8 9 Apply the adhesive bond B 10 Fig 4 8 9 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 25 4 9 ERROR CODE LIST Communication Error Code E600 Communication error with the camera Code F000 Input data error to DLL file Code F100 Setting error of USB port Code 2531 Communication error of main signal on the camera SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 26 Description of main button functions on toolbar of the Adobe Acrobat Reader Ver5 0 for Windows La Ac
17. ENS BARREL ASSY G10 11 ADJUSTMENT WASHER A to C Note 1 4TH LENS ADJUSTMENT WASHER A to D Note 1 MOVE LIGHT SHIELD BARREL SCREW BT1P1 7X3 5C3C 1ST LENS SLIP BARREL COMA SCREW 1ST LENS SLIP BARREL GUIDE COMA D G Note 1 INSIDE LOCK SCREW SCREW 1P1 7X3 5C3C IB LOCK SECOND CAM BARREL LINKAGE COMA B D Note 1 SECOND CAM BARREL SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 3 4 Note 1 Note 1 Ref No 164 165 166 167 168 169 170 172 173 174 175 176 Part No 2 699 052 01 Selection part 2 699 075 01 Selection part 2 699 078 01 2 699 073 01 A 1204 577 A 2 699 082 01 2 699 084 01 2 699 083 01 2 699 085 01 2 699 088 01 A 1204 578 A The number or type of these parts need to be selected according to adjustment etc Select the part referring to page 3 5 Description COMA SHAFT A 1ST COMA B C Note 1 COMA SCREW CB3C IB LOCK Z00M LINKAGE COMA B D E Note 1 SCREW 1P1 7X2C3C IB LOCK OUTSIDE BARREL COMA B LENGTH GROOVE BARREL ASSY BRAKE SP SCREW BT2P1 7X2B3C BRAKE BALL ZOOM LINKAGE RING SCREW UT3 0P1 4X2C3C OUTSIDE BARREL ASSY Ver 1 1 2006 10 3 1 5 SELECTION PARTS Ref No 9 These washers are provided for focus shift adjustment Change the thickness t according to result of adjustment Part No 2 699 034 01 2 699 035 01 2 699 036 01 2 699 037 01 2 699 038 01 Description 2ND LENS ADJUSTMENT WASHER A t 0
18. ER SCREW FOCUS STOPPER RUBBER BRUSH ADJUSTMENT WASHER A to C Note 1 SCREW BT1P1 7X2C3C ZOOM BRUSH ZOOM LINKAGE PLATE SCREW 2P1 7X3C3C IB LOCK FRONT ORNAMENTAL PLATE Ver 1 1 2006 10 3 1 2 MOUNT ASSEMBLY AND ZOOM RING ASSEMBLY SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 Part No A 1204 579 A 2 699 096 01 2 699 095 01 2 699 097 01 2 699 094 01 2 699 100 01 A 1204 580 A 2 699 099 01 2 699 027 01 2 699 098 01 A 1204 581 A Description FOCUS RING ASSY SCREW 2P1 7X1 6C3C FOCUS BRUSH JOINT COMA FOCUS RUBBER Z00M RUBBER Z00M RING ASSY MIDDLE LENS BARREL SCREW BT2P1 7X5C3C FOCUS LINKAGE RING REAR LENS BARREL ASSY 3 2 Note 1 Note 1 DISASSEMBLY The number or type of these parts need to be selected according to adjustment etc Select the part referring to page 3 5 Part No 2 699 101 01 A 1204 582 A 2 699 029 01 Selection part 2 699 108 01 A 1204 583 A 2 699 109 01 2 699 110 01 2 699 111 01 2 699 026 01 2 683 692 01 Description NUMBER SEAL MAIN PCB ASSY SCREW BT2P1 7X4 503C BACK ADJUSTMENT WASHER A to D F Note 1 COUPLER MOUNT ASSY MOUNT FIX SCREW REAR LIGHT SHIELD BARREL SCREW BT1P1 4X3 5GR301 SCREW BT101 7XGR301 CHIP MOUNT INDEX DISASSEMBLY 3 1 3 FIRST CAM BARREL AND LINEAR DRIVE BARREL a a 4 a 110 112 108 Note 1 107 Note 1 111 Note 1 109 110 Note 1 112 a A S tot 1 Dt fa S
19. RNING COMPONENTS IDENTIFIED BY MARK A OR DOTTED LINE WITH MARK A ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 1 2 ATTENTION AU COMPOSANT AYANT RAPPORT A LA SECURITE LES COMPOSANTS IDENTIFES PAR UNE MARQUE A SUR LES DIAGRAMMES SCHEMATIQUES ET LA LISTE DES PIECES SONT CRITIQUES POUR LA SECURITE DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES PIESES SONY DONT LES NUMEROS SONT DONNES DANS CE MANUEL OU DANS LES SUPPEMENTS PUBLIES PAR SONY 1 5 TROUBLESHOOTING 1 5 1 Aperture Trouble Aperture trouble Function NG F No NG Perform the aperture diameter check See page 4 4 NG Check operation of NG the preset ring OK Replace the mount Perform the aperture assembly diameter adjustment See page 4 7 Check operation of the 3rd lens barrel diaphragm assembly Replace the mount assembly OK NG SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 Replace the 3rd lens barrel diaphragm assembly Perform the aperture diameter check See page 4 4 NG OK END 1 3 1 5 2 Zoom Trouble Zoom trouble Function NG Position NG Check the position and deformation at the tip of the zoom brush Disassembly and check the zoom relatio
20. SAL18200 3 9 6 3 16 200 DT 18 200mm F3 5 6 3 SERVICE MANUAL US Model 17 03 Canadian Model Revision History AEP Model Chinese Model How to use Acrobat Reader LINK SPECIFICATIONS DISASSEMBLY ADJUSTMENTS SERVICE NOTE REPAIR PARTS LIST e About the Lens Test Projector LENS FOR DSLR CAMERA SON Y SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 EE 9 876 949 13 Sony EMCS Co Published by Kohda TEC SPECIFICATIONS e This lens is equipped with a distance encoder The distance encoder allows more accurate measurement ADI by using a flash for ADI e Depending on the lens mechanism the focal length may change with any change of the shooting distance The focal length assumes the lens is focused at infinity Equivalent 35mm format focal length mm 27 300 Lens groups elements 13 15 Angle of view 76 8 xi The values for equivalent 33mm format focal length and angle of view are based on Digital Single Lens Reflex Cameras equipped with an APS C sized image sensor Minimum focus m feet 0 45 1 5 Minimum focus is the shortest distance from the image sensor to the subject Maximum magnification X 0 27 Minimum f stop f 22 40 Filter diameter mm 62 Dimensions maximum diameter x height mm in Approx 73 x 85 5 2 7 8 x 3 3 8 Mass g oz Approx 405 14 5 16 Included items Lens 1 Front lens cap 1 Rear lens cap 1 Lens hood 1 Set of printed docume
21. adable from the ESI homepage 1 Preparations 1 Connect the checking lens to the camera 2 Start the lens adjustment program LensAdjustment exe referring to 4 1 2 Lens Adjustment Program Lans Code Model Name Fig 4 7 1 2 Checking Method 1 Click the button on the lens adjustment program Note Click the button to disconnect the USB connection then lens adjustment program will terminate Lens Code 2648 SALI8200 Connect Model Mari AF OTIS 20004 F3 5 6 AD OT 5 66 A 8200 Fig 4 7 2 2 Clickthe button on the lens adjustment program 3 Set the zoom position to Wide end and check that the OK Green indicator of Position lights as shown in Fig 4 7 3 Note Lens focus position setting is not required Zoom Adjustment Zoom Pattern Position Fig 4 7 3 If the NG Red indicator of Position lights perform the 4 7 2 Zoom Brush Position Adjustment and Pattern Check Zoom Adjustment Zoom Pattern Position Fig 4 7 4 4 Click the button 5 Click the button to terminate the lens adjustment program 6 Turn the POWER switch of the camera to OFF SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 20 4 7 2 Zoom Brush Position Adjustment and Pattern Check Equipment e Personal Computer PC e Camera DSLR A100 e USB Cord With Connector e Adhesive Bond B 10 e Lens Adjustment Program Note Lens Adjustment Program is downloadable from the ESI hom
22. containers sealed to avoid natural evaporation when chemicals are not in use e Avoid using chemicals as much as possible When using chemicals divide only required amount to a small plate from the container and use up it 1 2 Exterior Parts Be careful to the following points for exterior parts used in this unit e Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts Avoid using chemicals Even if you have to use chemicals to clean heavy dirt don t use paint thinner ketone nor alcohol e Insert the specific screws vertically to the part when installing a exterior part Be careful not to tighten screws too much 1 3 Unleaded Solder This unit uses unleaded solder Boards requiring use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come printed with the lead free mark due to their particular size e LEAD FREE MARK Be careful to the following points to solder or unsolder e Set the soldering iron tip temperature to 350 C approximately If cannot control temperature solder unsolder at high temperature for a short time Caution The printed pattern copper foil may peel away if the heated tip is applied for too long so be careful Unleaded solder is more viscous sticky less prone to flow than ordinary solder so use caution not to let solder bridges occur such as on IC pins etc e Be sure to contr
23. e 110 105 104 Note 1 104 1 Note 1 109 Note 1 111 Note 1 AT a ge a Note 1 The number or type of these parts need to be selected according to adjustment etc Select the part referring to page 3 5 Ref No Part No Description Ref No Part No Description 101 2 699 039 01 FOCUS SLIP BARREL 108 2 699 060 01 COMA SHAFT B 102 A 1204 574 A FOCUS CAM BARREL ASSY 109 Selection part 2ND COMA U W Note 1 103 2 699 040 01 2ND LENS SLIP BARREL 110 2 699 061 01 COMA SCREW D 104 2 699 057 01 COMA SCREW D 111 Selection part 3RD COMA R S Note 1 105 Selection part FOCUS SLIP COMA A K L Note 1 112 Selection part 4TH COMA A D Note 1 106 2 699 053 01 LINEAR DRIVE BARREL 113 2 699 066 01 FIRST CAM BARREL 107 Selection part FIRST CAM BARREL LINKAGE COMA A K Note 1 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 DISASSEMBLY 3 1 4 3RD LENS BARREL DIAPHRAGM ASSEMBLY ns not supplied 158 157 B 156 4 128 56 N A 158 153 Note 1 Ref No 151 152 153 154 155 156 157 158 159 160 161 162 163 Note 1 161 159 Note 1 Part No A 1204 575 A A 1204 576 A Selection part Selection part 2 699 071 01 2 699 072 01 2 699 041 01 2 699 042 01 Selection part 2 699 046 01 2 699 045 01 Selection part 2 699 049 01 Note 1 165 Note 1 164 162 160 Note 1 Description 3RD LENS BARREL DIAPHRAGM ASSY 4TH L
24. epage e Zoom Ring Jig 99 Note For details of the jig making method refer to 4 1 1 List of Service Tools and Equipments 1 Preparations 1 Attach the zoom ring jig to the checking lens and assemble the lens Fig 4 7 5 2 Zoom Brush Position Adjustment 1 Set the zoom position to Wide end 2 Remove the two screws fixing the zoom brush Two screws Brush Adjustment Washer 3 Perform the 4 7 1 Zoom Brush Position Check and change the number of brush adjustment washer until the OK Green indicator of Position lights Zoom Adjustment Zoom Pattern Position OK NG FIT 00 Fig 4 7 7 4 Fix the zoom brush with the two screws as shown in Fig 4 7 6 SAL 18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 21 D 2 3 4 5 6 Pattern Check Note When the NG Red indicator of Position lights during checking does not care about it It is normal performance Turn the zoom ring slowly from the Tele end Zoom Pattern 1 to Wide end Zoom Pattern 27 and check that the value of Zoom Pattern change from 1 to 27 continuously Turn the zoom ring slowly from Wide end Zoom Pattern 27 to the Tele end Zoom Pattern 1 and check that the value of Zoom Pattern change from 27 to 1 continuously Zoom Adjustment Zoom Adjustment Zoom Pattern Position Zoom Pattern Position mm O pa ar Fig 4 7 8
25. ert the focus cam barrel assembly into the linear drive barrel as shown in the figure Cutting part of the linear drive barrel Foot part of the focus cam barrel assembly SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 Apply the grease G 15 HELP Ver 1 3 2007 03 Grease G 15 J 6082 619 A Anti diffusion agent A 20 J 6082 611 A Apply the grease G 15 to the cam areas 12 areas and inside circumference of instruction part anti diffusion agent A 20 to the shaded areas 3 areas or tip and side instruction part of the first cam barrel Apply the grease G 15 Apply the grease G 15 Apply the anti diffusion agent A 20 Grease G 15 J 6082 619 A Grease G 35 J 6082 621 A 1 Apply the grease G 15 to the cam areas 3 areas and bayonet area of the zoom linkage ring Apply the grease G 15 2 Attach the brake ball and brake SP to the length groove barrel assembly 3 Apply the grease G 15 to the instruction part of the length groove barrel assembly Brake Ball Brake SP Apply the grease G 15 Projection 5 areas Groove 3 areas Apply the grease G 15 All circumference SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 HELP 4 6 Apply the grease G 35 to the entire width of instruction part of the second cam barrel inside circumference outside circumference and cam areas Apply the grease G 35 Second Cam Barrel Assemble the zoom linkage ring le
26. gure 3 Apply the adhesive bond B 10 to the three screws fixing the outside barrel coma B Apply the adhesive bond B 10 3 areas Outside Barrel Coma B SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 HELP Ver 1 2 2007 02 3 REPAIR PARTS LIST NOTE DISASSEMBLY e XX and X mean standardized parts so they may The mechanical parts with no reference number in have some difference from the original one the exploded views are not supplied e Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items 3 1 EXPLODED VIEWS 3 1 1 1ST LENS BARREL ASSEMBLY Ref No Part No Description 2 699 028 01 RUBBER RING 2 699 029 01 SCREW BT2P1 7X4 503C 2 699 030 01 FILTER SCREW FRAME A 1204 572 A 1ST LENS BARREL ASSY 2 699 031 01 LIGHT SHIELD PLATE bh O1 E ND 2 699 032 01 2ND LENS RUBBER RING 2 699 033 01 SCREW BTUT3 0P1 7X4C3C A 1204 573 A 2ND LENS BARREL ASSY Selection part 2ND LENS ADJUSTMENT WASHER A to E Note 1 co N O SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 3 1 Note 1 12 Note 1 See Page 3 4 The number or type of these parts need to be selected according to adjustment etc Select the part referring to page 3 5 Part No 2 699 076 01 2 699 077 01 Selection part 2 699 093 01 2 699 092 01 2 699 086 01 2 699 087 01 2 888 828 01 Description FOCUS STOPP
27. he zoom to the focal length In the middle of f 100 70 mm and check the flange back value 7 According to the value checked in step 6 choose the 2nd lens adjustment washer in the manner shown below Table 4 4 2 Fig 4 4 9 e Adjust by repeating steps t PF at f 200 mm f f F in the middle of 100 70 mm 4 t In case of negative Increase the thickness of 2nd adjustment washer by the value t t In case of Decrease the thickness of 2nd adjustment washer by the value t 2nd lens adjustment washer Parts No T1 mm 0 0 Besse ea D ce Table 4 4 2 2nd Lens Adjustment Washer Fig 4 4 9 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 Ver 1 1 2006 10 8 Repeat steps 1 to 4 9 Confirm the flange back values of focal length f 200 mm and focal length f 18 mm of zoom 10 Adjust by rotating the Ist lens barrel so that the shift amount of focal point shown below is achieved And then tighten three screws Refer to Fig 4 4 7 PF of focal length f 18 mm f F of focal length f 200 mm 0 05mm e Adjust by repeating steps 11 Set the zoom to the focal point f 200 mm and check the flange back value 12 Choose the back adjustment washer in the manner below and adjust Table 4 4 2 Fig 4 4 9 t f fF at 200 mm 44 60 mm t In case of negative Decrease the thickness of 2nd lens adjustment washer by the value t t In case of positive Increase the thickness of
28. ion lights as shown in Fig 4 8 3 Focus Adjustment Focus Pattern Position Fig 4 8 3 If the NG Red indicator of Position lights perform the 4 8 2 Focus Brush Position Adjustment and Pattern Check Focus Adjustment Focus Pattern Position FF O Fig 4 8 4 4 Click the button 5 Click the button to terminate the lens adjustment program 6 Turn the POWER switch of the camera to OFF SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 23 4 8 2 Focus Brush Position Adjustment and Pattern Check Equipment e Personal Computer PC e Camera DSLR A100 e USB Cord With Connector e Adhesive bond B 10 e Lens Adjustment Program Note Lens Adjustment Program is downloadable from the ESI homepage e Zoom Ring Jig 99 Note For details of the jig making method refer to 4 1 1 List of Service Tools and Equipments 1 Preparations 1 Attach the zoom ring jig to the checking lens and assemble the lens Fig 4 8 5 2 Focus Brush Position Adjustment 1 Set the focus position to infinity end 2 Loosen the screw fixing the focus brush Screw Fig 4 8 6 3 Perform the 4 8 1 Focus Brush Position Check and adjust the focus brush position until the OK Green indicator of Position lights Focus Adjustment Focus Pattern Position FF o Fig 4 8 7 4 Tighten the screw loosened in step 2 SAL18200 3 5 6 3 18 200
29. me 0900925450 lt lt Center Single Mode gt gt Check the G value R L a b 59 02 14 39 43 77 Y 137 86 Fig 4 2 7 Checking Method Calculate aperture error using the following formula and check that the aperture error is within the specification Aperture error Average G value of master lens a Average G value of checking lens b Specification Aperture error 0 20 When the aperture error is out of specification perform 4 2 2 Aperture Diameter Adjustment SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 6 4 2 2 Aperture Diameter Adjustment Equipment l Luminance Box Camera DSLR A100 AE Master Lens Compact Flash CF Card For image saving Personal Computer PC Color Calculator 2 installed Adhesive bond B 10 Preparations 1 Remove the rear light interception tube Rear Light Interception Tube 4 Fig 4 2 8 2 Set the zoom ring at the Wide end position 3 Move the preset lever to set the preset ring at the open aperture position Preset Lever Fig 4 2 9 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 7 2 Adjusting Method 1 Let the operation lever of the preset ring move to left and right sides by loosening two screws slightly to move to left and right sides 2 Move the two screws while seeing the lights from the rear lens element side and tighten two screws at the point where the diaphragm blades are hidden into the edge c
30. mm f 200 to 300 mm Lens test projector Fig 4 3 1 SAL 18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 9 2 Attach the checking lens to the lens test projector and set the equipments as shown in Fig 4 3 2 3 Turn the fan switch of the lens test projector to ON then turn the lamp switch to ON Screen A mount attachment Checking lens Fan switch Plane mirror Lamp switch Lens test projector Distance Fig 4 3 2 4 Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center y 0 5 Set the plane mirror to the center of the projected image y 0 and adjust the projector position so that the mirror reflects the light to the center of the lens SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 10 2 Checking Method 1 Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center y 0 2 Read the number of the smallest pitched lines at the center y 0 The number represents for lines per mm A SA IET one Dus sus ime gt sus LO ene N Saggital S Meridional M Fig 4 3 3 3 Turn the mount rotation ring of lens test projector until the projected image at a certain peripheral point y 9 on the screen appears the most unsharp Read the number of the smallest pitched lines both saggital and meridional 3 lines at the peripheral point
31. move to the Ref No of IC on the circuit diagram or printed circuit board diagram succes sively Note The find function may not be applied to the Service Manual depending on the date of issue Switching a page e To move to the first page click the 14 e To move to the last page click the Pl e To move to the previous page click the 4 e To move to the next page click the gt om e TE MA Toolbar Reversing the screens displayed once e To reverse the previous screens operation one by one click the da e To advance the reversed screens operation one by one click the he Application to the Service Manual This function allows you to go and back between circuit dia gram and printed circuit board diagram and accordingly it will be convenient for the voltage check Moving with link 1 Select either palm tool ey zoom tool od text selection tool T or graphic selection tool al 2 Place the pointer in the position in a text where the link exists such as a button on cover and the table of contents page or blue characters on the removal flowchart page or drawing page and the pointer will change to the forefinger form 3 Then click the link You will go to the link destination Moving with bookmark Click an item text on the bookmark pallet and you can move to the link destination Also clicking EE can display the hidden items To go back to original state click EF T Bookmark
32. n measure the flange back F Aberration measuring cap 62mm Fig 4 5 1 Calculate amount of focus shift using the following formula and check that the specification is satisfied When the focus shift is out of specification perform 3 Adjusting Method Note The focus shift amount of the checking lens is difference between the flange back f F of open aperture and flange back f F reading using aberration measuring cap 62mm Specification Focus shift mm 0 12 to 0 21 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 17 3 Adjusting Method 1 Adjust the 4th lens adjustment washer thickness according to the result of step 3 in 2 Checking Method Refer to Table 4 5 1 and Fig 4 5 2 When the focus shift is a positive value Increase 4th lens adjustment washer thickness by the amount of focus shift When the focus shift is a negative value Decrease 4th lens adjustment washer thickness by the amount of focus shift Note The thickness total of 4th lens adjustment washer is 0 15mm to 0 25mm within the range And Curvature of field is amendable by the variation of the G10 11 adjustment washer Caen adjustment washer PartNo rom Gt0 1aajusnont washer Parnono rem ee 2 699 118 0 II 2699 11901 Table 4 5 1 4th Lens Adjustment Washer G10 11 Adjustment Washer Fig 4 5 2 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 18 4 6 LENS ROM CHECK Note If dialog box of
33. n parts Adjust the position or replace the zoom brush Replace the defective part Check board pattern or apply the grease of the length groove barrel assembly Clean the board pattern of the length groove barrel assembly NG Check the operation again Replace the length groove barrel assembly Perform the zoom brush position check adjustment See page 4 20 OK END SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 1 4 1 5 3 Focus Trouble Focus trouble Function NG Position NG Check the position and deformation at the tip of the focus brush Replace the defective part Adjust the position or or apply the grease replace the focus brush Check the focus ring assembly and focus linkage ring NG Check the coupler and gear shaft of the rear lens barrel assembly NG OK OK NG Check board pattern of the length groove barrel assembly OK Clean the board pattern of the Replace the defective part length groove barrel assembly or apply the grease Replace the length groove barrel assembly NG Check the operation again OK Perform the focus brush position check adjustment See page 4 23 NG OK END SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 1 5 Ver 1 2 2007 02 2 DISASSEMBLY NOTE FOR REPAIR e Make sure that the flat cable and flexible board are not cracked of bent at the te
34. ngth groove barrel assembly and second cam barrel as shown in the figure F Z ECD board of the length groove barrel assembly Fix position of the zoom linkage ring Confirm the positions in step 5 and attach the zoom linkage coma Zoom Linkage Coma Attach the coma shaft B 3 pieces and first cam barrel linkage coma 3 pieces and set the length groove barrel assembly and holes of the screw to the direction of the arrow Coma Shaft B First Cam Barrel Linkage Coma Length Groove Barrel Assembly SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 HELP Grease G 35 J 6082 621 A Adhesive bond B 10 J 6082 612 A 1 Apply the grease G 35 to the shaded areas of the Ist lens slip barrel 1st Lens Slip Barrel Apply the grease G 35 Projection 3 areas Apply the grease G 35 Apply the grease G 35 a roove 3 areas Projection 6 areas 2 Attach the Ist lens slip barrel and apply the adhesive bond B 10 to the three coma screws as shown in the figure Apply the adhesive bond B 10 3 areas SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 HELP Adhesive bond B 10 J 6082 612 A 1 Turn the outside barrel assembly in the direction of the arrow to attach the bayonet of the outside barrel assembly into the bayonet part of the second cam barrel Outside Barrel Assembly Bayonet part of the second cam barrel 2 Attach the outside barrel coma B 3 pieces as shown in the fi
35. ntation Designs and specifications are subject to change without notice SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 E N TABLE OF CONTENTS Section Title Page 1 SERVICE NOTE e Ciencia 1 1 1 2 Exterior Parts eos 1 1 e Unleaded Soldes kos ee Ne es ee oe 1 1 1 4 Safety cheek Out e E 1 2 15 OE Re sapito 123 2 DISASSEMBLY DL LL EE aa 2 2 3 REPAIR PARTS LIST 3 1 Exploded Views AA estizi ai 841 3 2 Supplied ACCESSOrIeS 3 6 4 ADJUSTMENTS die Preparan eds 4 1 4 2 Aperture Diameter Check Adjustment mnn 4 4 4 3 Projective Resolving Power Check sem 4 9 4 4 Optical Axis Focus shift Flange Back f F Check Ee Ee ida 4 12 4 5 Focus shift Check Adjustment GEE OE eee neem ens 4 17 426 Lens ROM Check reins 4 19 4 7 Zoom Brush Position Check Adjustment and Pattern Check mienne milan se 4 20 4 8 Focus Brush Position Check Adjustment and Pattern Check ecr ore i E A 4 23 o rere ered Code listas 4 26 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 1 SERVICE NOTE 1 1 Chemicals Some chemicals used for servicing are highly volatile Their evaporation caused by improper management affects your health and environment and wastes resources Manage the chemicals carefully as follows e Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight e Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation e Keep
36. ol soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately Mixing unleaded solder and leaded solder will cause detachment phenomenon SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 1 1 1 4 SAFETY CHECK OUT After correcting the original service problem perform the following safety checks before releasing the set to the customer 1 Check the area of your repair for unsoldered or poorly soldered connections Check the entire board surface for solder splashes and bridges 2 Check the interboard wiring to ensure that no wires are pinched or contact high wattage resistors Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 4 Look for parts which through functioning show obvious signs of deterioration Point them out to the customer and recommend their replacement Check the B voltage to see it is at the values specified Flexible Circuit Board Repairing e Keep the temperature of the soldering iron around 270 C during repairing e Do not touch the soldering iron on the same conductor of the circuit board within 3 times e Be careful not to apply force on the conductor when soldering or unsoldering CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type SAFETY RELATED COMPONENT WA
37. ompletely Two screws A lever of the preset ring Fig 4 2 10 3 Perform 4 2 1 Aperture Diameter Check and repeat steps 1 to 3 until the aperture error is within the specification 4 After the adjustment is completed apply the adhesive bond B 10 to the two screws tightened in step 2 SAL 18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 8 4 3 PROJECTIVE RESOLVING POWER CHECK Equipment e Lens Test Projector and Variable Transformer Output voltage AC 100 V Note Connect the variable transformer Output voltage AC 100 V to the lens test projector e A mount Attachment e Screen Art paper e Tape Measure e Plane Mirror For SLRs 1 Preparations Note Check the projective resolving power of the checking lens at the following focal length and distance Focal length f mm distance m Table 4 3 1 1 Perform the following steps 1 to 3 and incorporate the internal lenses of the lens test projector according to the checking focal length 1 Open the lid of the lens test projector 2 Pull up and turn the fixed levers on the right and left sides of the lens test projector 3 Remove or insert the lens Note Be sure to have the right position and direction of the lens Incorporate of the lenses according to the checking focal length f Heat absorbing filter Chart Chart eds Filament Filament f 18 to 35 mm f 100 to 200 mm Chart Chart ES Filament Filament f 35 to 100
38. peration load of the associated parts Part No 2 699 043 01 2 699 044 01 Description SECOND CAM BARREL LINKAGE COMA B SECOND CAM BARREL LINKAGE COMA D Ref No 165 Select the type of part according to the operation load of the associated parts Part No 2 699 050 01 2 699 051 01 Description 1ST COMA B 1ST COMA C Ref No 167 Select the type of part according to the operation load of the associated parts Part No 2 699 079 01 2 699 080 01 2 699 081 01 Description ZOOM LINKAGE COMA B ZOOM LINKAGE COMA D ZOOM LINKAGE COMA E 3 2 SUPPLIED ACCESSORIES Checking supplied accessories Other accessories 2 686 121 01 MANUAL INSTRUCTION JAPANESE ENGLISH FRENCH SPANISH SIMPLIFIED CHINESE 2 686 121 11 MANUAL INSTRUCTION GERMAN DUTCH SWEDISH ITALIAN AEP 2 686 121 21 MANUAL INSTRUCTION PORTUGUESE RUSSIAN TRADITIONAL CHINESE KOREAN ARABIC AEP Lens Hood SH0008 Front Lens Cap 2 687 329 01 2 687 233 01 Rear Lens Cap 2 683 615 01 SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 3 6 Ver 1 2 2007 02 4 ADJUSTMENTS Note After the service repair perform the adjustments referring to this section 4 1 PREPARATIONS 4 1 1 List of Service Tools and Equipments e Variable Transformer Output voltage AC 100 V Note 3 e Camera DSLR A100 e Compact Flash CF Card For image saving e Screen Art paper e Tape Measure e Plane Mirror For SLRs e Adhesive bond B 10 J 608
39. rminal Cut and remove the part of gilt Do not insert the cable insufficiently nor crookedly which comes off at the point Be careful or some e When remove a connector dont pull at wire of connector lt is possible that a wire is snapped pieces of gilt may be left inside e When installing a connector dont press down at wire of connector It is possible that a wire is snapped e Do not apply excessive load to the gilded flexible board UNIVERSAL WRENCH In case of the following notches or holes are located in the lens block etc during disassembling assembling the lens Use the universal wrench Notches Holes How to Use Chip A for Chip B for universal wrench universal wrench J 6082 609 1 J 6082 609 2 Universal wrench J 6082 609 A Attach the chip A or chip B to the universal wrench For the notches chip A For the holes chip B Match the universal wrench to the holes or notches of the lens block etc Match the universal N S Universal wrench to the width of holes or notches Fi Fixed screw ay Chip Fixed screw When top of tip does not reach holes or notches because the fixed screw becomes obstructive replace the fixed screw to below B 3X5 7 682 546 09 SAL 18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 2 1 2 1 DISASSEMBLY 2 1 1 1ST LENS BARREL ASSEMBLY MOUNT ASSEMBLY AND ZOOM RING ASSEMBLY Note For more detail procedure see page 2 3 See Page
40. robat Reader 1987626351 pdf c JE Printing a text 1 Click the Print button ED 2 Specify a printer print range number of copies and other op tions and then click OK Application of printing To set a range to be printed within a page select the graphic selection tool oi and drag on the page to enclose a range to be printed and then click the Print button Finding a text 1 Click the Find button 4 2 Enter a character string to be found into a text box and click the Find Specify the find options as necessary Application to the Service Manual To execute find from current page toward the previous pages select the check box Find Backward and then click the Find Find What Find Whai F Match Wok WordOnb F Match Whole Ward Only Match Grec Fo Match Case F Find Backwards gnore Asian Character Width sraztar Width 3 Open the find dialog box again and click the Find Again and you can find the matched character strings displayed next Character strings entered previously are displayed as they are in the text box Application to the Service Manual The parts on the drawing pages block diagrams circuit dia grams printed circuit boards and parts list pages in a text can be found using this find function For example find a Ref No of IC on the block diagram and click the Find Again continuously so that you can
41. ssemble the zoom ring assembly rear lens barrel assembly and middle lens barrel and set them to Wide end position 2 Modify the parts as shown in the Fig 4 1 3 Rear Lens Barrel a Assembly de Zoom Ring Assembly and Middle Lens Barrel Chop off SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 2 4 1 2 Lens Adjustment Program The lens adjustment program is required for the following check adjustment 4 7 LENS ROM CHECK 4 8 ZOOM BRUSH POSITION CHECK ADJUSTMENT AND PATTERN CHECK 4 9 FOCUS BRUSH POSITION CHECK ADJUSTMENT AND PATTERN CHECK Prepare start the Lens adjustment program with the following steps Equipment e Personal Computer PC e Camera DSLR A100 e USB Cord With Connector e Lens Adjustment Program 1 2 3 4 5 Note Lens Adjustment Program is downloadable from the ESI homepage Installation of the Lens Adjustment Program For installation of the lens adjustment program refer to the link e Preparing the DSLR A100 adjustment program described on the top cover of the camera DSLR A100 service manual 9 852 130 5L Note Store the lens adjustment program LensAdjustment exe and related file AlphaLensAdjust txt in the folder that contains the DSLR A100 adjustment program DSLRadj_cs exe Start the Lens Adjustment Program Connect the camera and PC with the USB cord with connector Set the mode dial of camera to M Turn the POWER switch of the camera to
42. uge 43 50mm Dial Gauge Min scale 0 01 mm A mount attachment 7 Objective lens 10x EES Eyepiece ring Eyepiece lens 7x scale ring Fig 4 4 1 2 Looking through the eyepiece lens turn the eyepiece ring of the flange back tester so that cross line or scale in the view is the sharpest 3 Attach the flange back gauge 43 50mm securely to the A mount attachment and hold them together 4 Turn the focusing knob of the flange back tester so that fine scratches on the flange back gauge 43 50mm is the sharpest Note Turn the knob in the direction of the arrow of Fig 4 4 2 for correct reading Always turn the knob in the arrow direction for correct reading Focusing knob Focus on fine lines on the surface Fig 4 4 2 5 Turn the scale ring of the dial gauge until the long pointer indicates 0 Note This position is the flange back f F 43 50 mm Memorize the position of short pointer SAL18200 3 5 6 3 18 200 DT 18 200mm F3 5 6 3 4 12 2 Optical Axis Check Adjustment 1 Attach the checking lens to the flange back tester and set the 1000 mm collimator 1000 mm collimator Checking lens Fig 4 4 3 2 Set the focus ring of the checking lens to infinity end position while looking through the microscope and align the optical axis to the 3 center of the chart image accurately Turn the focusing knob of the tester until the chart image is the sharpest red and green color areas are equal
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