Instruction Sheet
Contents
1. an LESS NOISE a r be 5 gt lt O e See xs OF ne MORE POWER Page 1 of 4 D A 6 FIGURE 1 HARLEY DAVIDSON SOFTAIL PROPIPE BLACK INSTALLATION INSTRUCTIONS PART 47527 READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION 7 Remove the seat locate the rear O2 sensor connector and unplug the sensor from the harness Remove the battery and feed the sensor cable end through the frame NOTE Pay attention to wire routing for re installation Refer to service manual for proper battery removal Unplug the front sensor located behind the rectifier from harness and feed the end of the wire through the frame freeing it from motorcycle On FLSTC FLSTF and FLSTN floorboard models loosen the right hand floor board mounting bolts to gain clearance for exhaust removal and installation If equipped unbolt the carriage bolt and clamp attached to the bracket under the right side transmission cover On FLSTF FXS and FLSTN foot peg models you will need to remove the right side passenger footpeg and hanger as this is attached to the exhaust mount bracket Replace the passenger foot peg assembly using the 3 8 x 2 1 2 Allen bolt supplied Loosen the heat shield clamps on both front and rear exhaust pipes FIGURE 2 Remove studs FIGURE 3 Congratulations you have purchased the finest exhaust system for your motorcycle on the market Your Vance amp Hines exhaust syst2. Flange head bolts Supplied W wi ml clamps are inserted into the three other heat shield clips Figure 3 Take note of clamp screw head direction 12 Tighten muffler body heat shield and leave about 1 16 even gap on the rear between heat shield and Figure 4 Screw head must be accessible when system is installed on motorcycle for adjustment purposes muffler body Figure 8 Make sure top edge of heat shield is aligned with centerline of muffler body to ml Wi NOTE To avoid excessive movement of heat shield during installation only finger tighten at this time maintain acceptable clearance A Apply a small amount of anti seize compound to the threads of the oxygen sensors and install them into the 13 Tighten the exhaust port flange nuts nut plate bolts Torca band clamp and 5 16 flange head bolts at the a n 2 new head pipe NOTE Install O2 sensor with the gray connector short into the front head pipe and the O2 bracket an e sensor with the black connector long into the rear head pipe Be careful not to get anti seize on the snsor 14 Tighten hose clamps securing header heat shields and collector heat shield making sure that they are flush tip it may affect sensor function Figure 5 W j Install exhaust port flanges and circlips from stock system onto head pipes Figure 6 NOTE Use care when 15 Feed wire for the rear O2 sensor Black through the frame and under the seat Re install battery plug the v 7 installing flange
3. T a S0000 C 5 16 x 5 8 Flange bolt x 2 24 Hose clamps x 4 20 Hose clamps x 4 LESS NOISE 3 8 x 3 4 Flange bolt x 2 44 Hose clamps x 1 56 Hose clamps x 1 Wi S a z G lt W lt fe v e A S lt O O Torca band clamp x 1 rT gt a Wu x O Nut plate x 1 PARTS NOT SHOWN 581 P Bracket xl D650FC Header xl D733RP Muffler body xl D652HP Front heat shield xl D653HP Rear heat shield xl 3 8 X 2 1 2 Allen bolt x 1 A205HP Collector heat shield x1 D739HP Muffler body heat shield x1 WARRANTY Vance amp Hines exhaust systems are warranted against defects in material and workmanship for a period of 90 days from the date of purchase from an authorized dealer This warranty does not cover discoloration of chrome finishes This warranty is limited to the repair or replacement of a product proven to be defective from normal use Vance amp Hines exhaust systems are designed to fit and operate on OEM motor and chassis This warranty does not cover any product subject to abuse misuse improper installation or modification Page 3 of 4 D824IN Rev 1 1 FUEL MANAGEMENT GET THE MOST OUT OF YOUR RIDING EXPERIENCE AN AFTERMARKET EXHAUST SYSTEM IS ONLY YOUR FIRST STEP NOW YOU NEED FUEL MANAGEMENT NOW YOU NEED FUELPAK Your fuel injected Harley Davidson is equipped with an ECU electronic control unit that s programmed to d
4. eliver fuel to the motor based on an air fuel ratio for a stock air filter and stock exhaust system When you install a performance exhaust system your airflow changes so you need a fuel management system that adjusts your air fuel ratio to match the changes That fuel management system is Fuelpak Fuelpak adds and takes away fuel allowing for a more precise range of refinement in your air fuel ratio Get the perfect fuel management combination with your Vance amp Hines exhaust system get Fuelpak For more information visit the tuning center at fuelpakfi com NOTICE Fuelpak is intended for racing or off hignway use only and is not legal for sale or use in California on pollution controlled vehicles LESS NOISE rT O Wu O ROSECRANS AVENUE SANTA FE SPRINGS ee SALES 56 39 21 5388 ERPS 562 926 5291 BAX 62 802 0110 TANCEANDHINES COM Page 4 of 4 D824IN Rev 1 1
5. em is designed and crafted for maximum performance a perfect fit a great sound and unbeatable style Please follow the installation instructions below and if you have any questions please call our technical support line at 562 926 5291 Attention installer if other than owner please forward this instruction sheet to the owner of this product These instructions contain valuable information to the end user Flat blade screwdriver 3 Phillips Head 5 16 7mm TE Nutdriver 6B 1 2 9 16 amp 14mm ZB B 3 8 Ratchet ZA Combination wrenches O extensions 7 1 2 9 16 Sockets a 3 16 amp 5 16 and 3 4 15mm Snapring pliers TOOLS REQUIRED Allen wrench deep sockets T45 amp T50 Torx wrenches Remove the two mounting nuts from each head pipe located at the cylinder head Remove the nuts attaching the exhaust mount bracket to the frame Remove the entire exhaust system and set it aside Remove the two lower mounting studs from the frame using the 3 4 deep socket Figure 1 If equipped remove the bracket from under the right side transmission cover Using 14mm wrench carefully remove the O2 sensors from the stock header and save them for re use with the new system Carefully remove exhaust port flanges and circlips from the stock exhaust system using snapring pliers NOTE Replace bent or damaged circlips Examine stock exhaust gaskets and replace them if they are damaged or torn NOTE Replacement gas
6. kets HD 65324 83B or equivalent FIGURE 4 Arrows indicate screw head direction Mark outside edge Torca band clamp D824IN Rev 1 1 FIGURE 5 FIGURE 6 FIGURE 7 FIGURE 8 Installing circlip POSITION FRONT EDGE OF COLLECTOR HEAT SHIELD COLLECTOR HEATSHIELD AT REAR EDGE OF COLLECTOR COLLAR WELD AND SLIDE FORWARD HEAT SHIELDS SHOULD BE FLUSH ALIGMENT CLIP HEAD PIPE HEAT SHIELD HEAT SHIELD CLIP i _ HEAD PIPE LA A q COLLECTOR ri J AA 1 HEADER COLLECTOR W HOSE CLAMP 2 MUFFLERBODY SLIDE FORWARD AND DOWN MAY REQUIRE SOFT MALLET COLLECTOR HEAT SHIELD 5 MUFFLER BODY HEATSHIELD N Note Black Ceramic exhaust systems require special care during installation Applying low tack 9 Install collector heat shield onto header by sliding it on from the rear Figure 5 NOTE Do not force collector tape painters or equivalent to edges or areas where movement or scratching can occur heat shield directly onto header from the side damage to collector heat shield will result Attach collector during installation can be very helpful heat shield with two 24 hose clamps supplied NOTE Finger tighten at this time Attach mounting bracket 581 P to frame using two 3 8 x 3 4 flange head bolts supplied Figure 2 NOTE 10 Holding the muff
7. ler Body D733RP in a vertical position large end down slip the muffler body heat shield If equipped the plastic plugs must be removed stamped D739HP onto the muffler body from front to back and secure with a 44 hose clamp in the front 2 Remove head pipes and heat shields from protective packaging Place each heat shield on a non abrasive and a 56 hose clamp in the rear Figure 4 NOTE Use care when installing heat shield to avoid damaging a surface such as a blanket or carpet large enough to fully protect heat shields Using a pencil lightly mark the the muffler body coating Use a low tack tape painters tape or equivalent to protect the transition on the re outside edge of each heat shield to show location of mounting clips that hose clamps will loop Figure 3 muffler body D730RC between tapered section and 4 5 round end section during installation Finger WA lt Lay head pipes into their respective heat shields Use care when installing the 24 and 20 hose clamps tighten the hose clamps at this time to prevent the heat shield from excessive movement Figure 4 L to avoid damaging the coating install by carefully feeding through the tail end of clamps Install 24 hose 11 Install muffler assembly onto collector of header assembly Figure 7 Attach muffler assembly to installed VA gt x q clamps on the four heat shield clips located closest to the collector end of the heat shield The 20 hose bracket and secure with 5 16
8. n thoroughly clean pipes with warm soapy water and a soft cloth Dry with clean 3 Intake leaks can cause the engine to run lean and overheat this could lead to discoloration towel to remove any residue before starting the motorcycle Do NOT use anything abrasive to 4 Make sure there are no exhaust leaks at the junction of the exhaust pipes and cylinder head clean pipes We recommend replacing gaskets if they are worn VANCE amp HINES OPTIONAL ACCESSORIES FUEL MANAGEMENT Take the guess work out of fuel injection with Fuelpak Fuel Management Contact your local dealer or call 562 921 0071 to order Visit fuelpakfi com for more information Fuelpak is intended for racing or off highway use only and is not legal for sale or use in California on pollution controlled vehicles MORE POWER FUELPAK Quiet baffle P N 21904 is available for this system The quiet baffle will lower the sound level by 2 3db on average Contact your local dealer to order QUIET BAFFLE FUEL MANAGEMENT SYSTEM PLEASE NOTE Every effort is made for Vance amp Hines Exhaust Systems to provide improved cornering clearance However due to design and space limitations on some motorcycle models ground and cornering clearance may not be improved and in some cases may be reduced Be sure to follow proper installation instructions Page 2 of 4 D824IN Rev 1 1 HARLEY DAVIDSON SOFTAIL PROPIPE BLACK INSTALLATION INSTRUCTIONS PART 47527 PACKING LIS
9. s using a low tack tape blue painters or equivalent if necessary to protect the edges of the sensor into the stock wiring connector Z gt heat shields from damage 16 Feed connector for the front oxygen sensor Gray through the frame and into the holder on the frame KS Nn 6 Using stock flange nuts carefully install head pipes into exhaust ports starting with the rear cylinder behind rectifier Plug the sensor into the stock wiring connector gt Assistance may be required NOTE Do not tighten at this time 17 Tighten the floor board mounting bolts on models so equipped Slide the nut plate supplied into the bracket that is welded to the back side of the muffler Loosely install two 18 Be sure to tighten all hardware before starting your motorcycle 5 16 flange head bolts supplied through 581 P bracket into nut plate 19 After installation and before starting motorcycle remove protective tape and completely clean pipes and mufflers with warm soapy water and a clean soft cloth that will not leave a residue NOTE Any residue oil or fingerprints will stain the chrome when the metal heats up Install Torca band clamp with bolt facing down supplied onto end of muffler body Figure 3 and 7 EXHAUST CARE HELPFUL HINTS TO AVOID DISCOLORATION OF EXHAUST SYSTEM 1 When installing a new set of black pipes make sure your hands are clean and free of oil After 2 Avoid long periods of idling as this can cause discoloration installatio
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