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1010CJ Programming Manual.book

1. 2 4 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Programming Mode MAIN MENU 1 DISPLAY CONTRAST DISPLAY CONTRAST 2 SYSTEM 1 GENERAL SETUP 2 LOADING OPTIONS 3 GENERAL PURPOSE INPUTS 4 GENERAL PURPOSE OUTPUTS 5 CONFIGURE DEADMAN 6 COMMUNICATIONS 7 CONFIGURE MESSAGES 8 OPTO OUTPUTS 3 LOADING ARMS 1 CONFIGURE ARM 1 2 CONFIGURE ARM 2 3 CONFIGURE ARM 3 4 CONFIGURE ARM 4 4 METERING LINES 1 CONFIGURE LINE 1 2 CONFIGURE LINE 2 3 CONFIGURE LINE 3 4 CONFIGURE LINE 4 5 ADDITIVE LINES 1 ADDITIVE TYPE 2 ADDITIVE LINE SETUP Part No 4418004 Revision 1 Model 1010 Application Pack CJ 2 5 Honeywell Enraf Programming Manual Programming Mode Intentionally left blank Model 1010 Application Pack CJ Programming Manual Part No 4418004 Revision 1 Honeywell Enraf CHAPTER 3 DISPLAY CONTRAST 1 3 1 Description Use the Display Contrast menu to adjust the angle of the instrument to obtain the best viewing contrast Use the Display key to decrease contrast of the LCD and the Arm key to increase it Set the display contrast of the instrument to suit an average height operator Press and hold the START key for 10 seconds to set the display to the factory default value of 32 Select a value in the following range m 1 64 32 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 3 1
2. Select one of the following options m Disable m Enable NOTE When load scheduling is enabled or remote authorization is enabled in standalone mode and communication with the TAS fails the site manager can enter a Master ID to override the communications failure to allow one complete load Once the load is complete the unit will revert back to its original mode This can be done as long as the communications failure exists Hardware Test Via 8 If enabled allows entry to the hardware test mode using the 8 key and Key the appropriate password See Entering Hardware Test Mode on page 5 1 of the 1010CJ Service Manual Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 7 Honeywell Enraf Programming Manual System 2 4 2 8 Keyboard Timeout Clear Reconnect Timeout 4 2 9 Bay Number If disabled you must use the switch on the instrument to access the hardware test mode Select one of the following options m Enable Disable Timeouts Allows the operator to set the keyboard timeout and the Clear Reconnect timers An operator must enter information or respond to a question within the timeout period or the instrument will return to the default display Enter a value in the following range m Oto 6000 seconds 60 lf a fault is detected on the overfill ground vapour recovery or programmable permissive input the load is immediately paused The operator must correct the fault
3. The minimum allowed temperature range A temperature below this value flags an error when loading Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if Temp Sensor RTD Select one of the following options m 50 C to 150 C m 58 F to 302 F If units are set to US UNITS Use the Arm key to toggle between negative and positive values The maximum allowed temperature range A temperature above this value flags an error when loading Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if Temp Sensor RTD Select one of the following options m Min Error Limit 100 C m Min Error Limit 212 F if units are set to US UNITS Overrun Quantity The overrun quantity is the amount of product that flows during the time it takes the flow control valve to close The instrument signals the flow control valve to close when the quantity delivered equals the preset quantity less the overrun quantity Enter a value in the following range m Oto 250 0 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 6 7 Honeywell Enraf Programming Manual Metering Lines 4 6 2 6 Unauthorised Flow Threshold 6 2 7 Meter n Minimum Preset 6 2 8 Meter n Maximum Preset NOTE Unauthorised Flow Sets the threshold above which unauthorised flow is recorded
4. Honeywell Enraf Programming Manual Display Contrast 1 Intentionally left blank Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf CHAPTER 4 SYSTEM 2 Use the System menu to change overall system operating parameters such as Language Options Loading Prompts and Passwords The System sub menus are as follows 1 General Setup Use to select items like language options system time outs personnel and master and vehicle authorisations See section 4 2 2 Loading Options Use to set operating prompts and system options See section 4 3 3 General Purpose Inputs Use to select system permissives against a range of inputs See section 4 4 4 General Purpose Outputs Use to select digital output functions to the general purpose outputs See section 4 5 5 Configure Deadman Use to enable the Deadman system and set the applicable Deadman time outs See section 4 6 6 Communications Use to set the system communications parameters See section 4 7 7 Configure Messages Use to set operator prompts and system messages Refer Section 4 8 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 1 Honeywell Enraf Programming Manual System 2 4 1 System Menu 2 SYSTEM MENU 1 GENERAL SETUP LANGUAGE OPTIONS ARMS SYSTEM OF UNITS BATCH TYPE TRANSACTION NUMBER CLOCK AUTHORISATIONS PINS TIMEOUTS BAY NUMBER 2 LOADING OPT
5. The instrument deletes the selected ID bank and then displays the SELECT BANK TYPE prompt 8 3 3 Search For an ID 1 From the Authorisation menu select SEARCH FOR AN ID The instrument displays the SELECT TYPE prompt 2 Select an option The instrument displays ENTER ID 3 Enter an ID number e Ifthe instrument finds the ID it displays ID FOUND AT MASTER INDEX n where n is the index number e If the instrument cannot locate the ID it displays ID NOT FOUND After a small delay the menu appears 8 6 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Authorisation Entry Mode 8 3 4 Retrieve an ID 1 4 From the Authorisation menu select SEARCH FOR AN ID The instrument displays the SELECT TYPE prompt Select an option The instrument displays ENTER INDEX gt Enter an index number If the instrument cannot find the index number it displays the following INDEX n TYPE NONE ID nnnn If the instrument finds the index number it displays the number and type of ID matching the index number INDEX n TYPE aaaaaaaaa ID nnnn Press the Cancel key to display the main menu 8 3 5 Edit Master IDs 1 From the Authorisation menu select EDIT MASTER ID s 2 Ifan ID is programmed for the index number currently displayed the ID number is displayed on the bottom line SCREEN 8 7 No Personnel ID at Index No 1 SCREEN 8 8 Pe
6. Constraints Only for Additive Inject EFT Minipak Enter a value in the following range m Oto 4 1 Sets the Injector programming address for injector line number n Constraints Only for Additive Inject EFT Minipak Enter a value in the following range m 1 to 997 1 Use to enter a 9 character alphanumeric description of the additive being used on injector line n Constraints Only for Additive Inject EFT Minipak Select one of the following options m 9 Character alphanumeric Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf CHAPTER 8 AUTHORISATION ENTRY MODE 8 1 Description To limit the entry to or the use of a loading gantry to authorised personnel and vehicles the instrument provides the following identification methods m Touch keys m RFID proximity cards m PINs of four to eight digits m NexWatch cards If no restrictions are required select NONE for the personnel and vehicle authorisations options within the GENERAL SETUP sub menu of the SYSTEMS menu If authorisation is to be used for personnel and or vehicles the desired authorisation type must be configured under the GENERAL SETUP sub menu of the SYSTEMS menu before the PIN or Touch Key numbers can be programmed The ID numbers for personnel and vehicle authorisation may be downloaded to the instrument from an external computer or entered using the instrument keyboard Each ID n
7. in the instrument the instrument displays the Authorisation menu The Authorisation sub menus found in the instrument are as follows 1 Edit ID s Allows for the entry or editing of personnel and vehicle IDs For more information see Navigating in Authorisation Entry Mode on page 8 4 2 Erase ID Bank Allows for the bulk erasure of groups master vehicle or personnel IDs See section 8 3 2 3 Search for an ID Allows the operator to search for an ID For more information see section 8 3 3 4 Retrieve an ID Allows the operator to search against an index number and so retrieve the ID For more information see section 8 3 4 5 Edit Master IDs Allows for the Entry or Editing of Master IDs For more information see section 8 3 5 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 8 3 Honeywell Enraf Programming Manual Authorisation Entry Mode 8 3 8 3 1 Navigating in Authorisation Entry Mode To scroll down the menu press the Display key To scroll up the menu press the Arm key To select the highlighted item press the Enter key To select a menu item press the number of that item To return to the previous menu press the Cancel key If you are in the Authorisation menu press Cancel to save the current setup and return the instrument to operating mode Edit ID s Use Edit ID s to enter or edit personnel and vehicle IDs This involves assigning media touch key
8. instrument Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 3 Honeywell Enraf Programming Manual System 2 System of Units Corrected Base Temperature Base Temperature Litre Liter Spelling Volume Decimals Sets the system of units either Metric or US to be used throughout the instrument The arm setup menu sets the units volumetric or mass for a particular arm Select one of the following options Metric ISO units m US units Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Sets the basis of temperature correction to convert gross or ambient volumes to net or corrected volumes Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Select one of the following options m Base 15 C m Base 20C m Adjustable Constraints Only if System of Units Metric ISO units or Select one of the following options m Base 60F m Adjustable Constraints Only if System of Units Units US Sets alternative base temperatures for volume corrections Constraints Only if corrected base temperature adjustable Enter a value in the following range m 50 to 150 C 15 0 Allows for alternate spelling of litre Constraints Only if Units Metric ISO Units Select one of the following options m LITRE m LITER Determines the number of decimal poin
9. 000 eee eee 4 15 4 6 Configure Deadman 25 0 0c ee ees 4 17 4 7 Communications 26 0 20 ees 4 18 Al POM seta e Silas bee Mas Ean te BOM ee a Baa ia 4 18 4 7 2 Terminal Automation Mode 0 0 00 eee eee 4 19 AS PIME aee eh cash eA i A A aie Hike ek BR Raa etal we by ala ee 4 20 4 8 Configure Messages 27 o oooooccornnccrn nunun 4 22 4 8 1 Initial Messages oooooooorcrrrrrrr eee 4 22 4 8 2 Permissive Messages 0oooccoccccco eae 4 23 4 8 3 Manager MessageS 0 4 24 4 8 4 Deadman Messages 0 eee eae 4 25 4 9 Opto Outputs 28 2 4 26 4 9 1 Opto Outputs 00 eee 4 26 Part No 4418004 Revision 1 Model 1010 Application Pack CJ iii Honeywell Enraf Programming Manual CHAPTER 5 Loading Arms 3 5 1 Description c2 occ eee ete e eee eee eee eee ee eee 5 1 5 2 Configure Arm n 8n 20 02 cee ee ee 5 1 D251 Descrip evoca a a la Bate ataca ie 5 1 5 2 2 Name Descrip HM ClaSS ooooccccccoccnc tenes 5 1 5 2 3 ATM SUD pl A a Pes yee e de 5 2 5 2 4 Additive Setup 1 2 0 0 tne 5 3 9 2 0 Additive Recipe neces eet dine eel aa ieee Pan eee a ew let alee beens 5 4 CHAPTER 6 Metering Lines 4 6 1 DESCrIDUOM seco dc paren e a eee nee een ee eer ees 6 1 6 2 Configure Line n 4n ooocoooocoo ees 6 1 6 2 1 DescripliON sia dccas ees ad eens duende edne shad eae eee eens 6 1 602 2 KE ACI iia a A eee eee oe
10. 6 2 6 2 3 Signal Type io cia a A A eae ele es 6 2 6 2 4 Temp Press Compensation 000 00 eee eee eee 6 3 6 2 5 Overrun Quantity 2 0 0 0 cette 6 7 6 2 6 Unauthorised Flow 0000 eee 6 7 6 2 7 Minimum Preset 0 00000 tees 6 8 6 2 8 Maximum Preset 0 00000 e ete eee 6 8 6 2 9 Accumulated Totals ssr 0 0 cece tee 6 8 6 2 10 Valve Settings 0 0 cette 6 8 6 2 11 Meter Factor iia cele reigns old a whee eae wee 6 10 CHAPTER 7 Additive Lines 5 7 1 Additive Type 51 2 220 7 1 7 2 Additive Line Setup 52 0 00 c eee eee 7 2 T21 Descrip ares inte eta laa Ye eu ews 7 2 22 ERT MMPI os wate nen Ward weed ee Side ax A ee hae a dee 7 2 CHAPTER 8 Authorisation Entry Mode 8 1 DeSCriptlONie ss scc cee ter eee ee a bees eee ee eee eee 8 1 8 2 Entering Authorisation Entry Mode oooooooomoommmoo o 8 1 8 3 Navigating in Authorisation Entry Mode lt oooooooo o 8 3 8 04 Edit ID S scanner dr eh ee ee 8 3 8 3 2 Erase ID Bank neiaa iie e aaae a a aa aa eee 8 5 8 3 3 Search Foran lD com kanika aCi KAaR cd ARNA 8 5 8 3 4 Retrievean ID 0 0 eee 8 6 8 3 5 EditMaster IDs 0 0 00 c eee 8 6 Glossary iv Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf CHAPTER 1 OVERVIEW 1 1 1 2 Description This manual describes the setup procedures for the Model 1010 loadi
11. Enter a value in the following range m 0to250 0 If Unauthorised Flow Threshold is set to a value greater than zero and the unauthorised flow is less than that value the instrument does not record the unauthorised flow If Unauthorised Flow Threshold is set to a value greater than zero and the unauthorised flow exceeds that value the instrument records the total flow including the unauthorised flow If Unauthorised Flow Threshold is set to 0 the reporting of unauthorised flow is disabled and input pulses received by the flow meter input are ignored The arm s accumulated totals will not be incremented If a transaction is currently in progress the amount of flow is added to the Batch amp Accumulated Totals and the Batch Status is reported as 100 If a transaction is not in progress a new transaction is created with the Unauthorised Flow being added to the Arms Accumulated Total and shown as the Batch Quantity The Unauthorised Quantity is allocated to Compartment 0 and the Batch Status is reported as 100 Minimum Preset Sets the minimum allowable preset for the associated metering line This value will depend on other factors for example the flow meter response time Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Enter a value in the following range m 0 to 9999999 100 Maximum Preset Sets a maximum preset for the associated metering line Co
12. Meter n Selects the type of meter input connected to the instrument Select one of the following options m RESISTOR PULL UP for open collector type inputs m RESISTOR PULL DOWN for Namur type inputs Flowmeter Filter Meter n Selects whether filtering is applied to the meter input connection Select one of the following options m DEBOUNCE INACTIVE m DEBOUNCE ACTIVE Part No 4418004 Revision 1 Model 1010 Application Pack CJ 6 3 Honeywell Enraf Programming Manual Metering Lines 4 6 2 4 Temp Press Compensation Meter n Temp Comp Selects which product type is associated with this metering line if temperature or pressure compensation is required ASTM D1250 4 Appendix 11 1 6 1 is used for refined lube oils crude oils gasohol MTBE amp expansion coefficient based products ASTM IP API Table 54 Petroleum Measurement Tables are used for light hydrocarbon liquids 0 500 0 653 kg litre 15 C Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Density is not applicable to following product types expansion coefficient gasohol MTBE Pressure Compensation is not applicable for expansion coefficient gasohol MTBE and Light Hydrocarbons Select one of the following options None Refined Crude Oils Lube Oils Expansion Coefficient Light Hydrocarbons Gasohol MTBE Meter n Enable to take pressure compensation into account when calculat
13. Revision 1 Honeywell Enraf Model 1010 Application Pack CJ Programming Manual Glossary 1 unit address The address byte a computer uses to direct information to the desired instrument wait period The time the computer waits for a response after sending a command to the instrument Generally 300 millisecond See also extended wait period Weights and Measures A switch that is mounted on the instrument exterior that be fitted with a switch lead tamper seal for W amp M requirements On the Model 1010A the switch is located on the lower right hand side of the enclosure Glossary 2 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Honeywell Enraf 2000 Northfield Court Roswell GA 30076 U S A Tel 1 770 475 1900 Email enraf us honeywell com 4418004 Revision 1 October 2008 www honeywellenraf com 2008 Honeywell International Inc Honeywell Enraf
14. flow rate matches the actual flow rate allowing for the dead band setting Constraints Only for Valve Type Digital Select one of the following options m Enable m Disable Sets the desired flow rate when full flow is required Flow is set to full flow rate after the start time has elapsed and remains at this flow rate until the delivered quantity has reached the preset less the pre stop quantity Constraints Only for Valve Type Digital Enter a value in the following range m Slow Flow to 3000 1800 The time allowed for the actual flow rate to reach the target flow rate before the target flow rate is reduced by 10 Constraints Only for Valve Type Digital Enter a value in the following range m Oto 300 second 10 For Off On valves the load is started and the slow flow relay opens After the flow meter measures the Slow Start Quantity the high flow relay opens For digital valves the time after which the flow rate is adjusted from the valve slow flow rate to the valve full flow rate For Digital valves the load is started and the slow flow relay opens After the flow meter measures the Slow Start Quantity the instrument adjusts the flow rate Valve Slow Flow rate to the Valve Full Flow rate Enter a value in the following range m Oto 9999 litres 300 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Metering Lines 4 Prestop Quantity Pump
15. for the product associated with this metering line Constraints Fluid group must be Expansion Coefficient Enter a value in the following range m 0 000414 to 0 001674 per C m 0 00023 to 0 00093 per F If units are set to US UNITS Selects which type of temperature sensor to be used for temperature compensation Select one of the following options m 4 20 mA m RID The temperature that corresponds to a 4mA reading from the temperature probe associated with this metering line Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if Temp Sensor 4 20 mA Select one of the following options m 50 C to 150 C Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Metering Lines 4 NOTE Meter n 20 mA Temp Meter n Min Error Limit NOTE Meter n Max Error Limit 6 2 5 Meter n Overrun Quantity m 58 F to 302 F if units are set to US UNITS Use the Arm key to toggle between negative and positive values The temperature that corresponds to a 20 mA reading from the temperature probe associated with this metering line Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if Temp Sensor 4 20 mA Select one of the following options m 4mA setting 100 C Em 4mA setting 212 F if units are set to US UNITS
16. minutes Select one of the following options m Enable m Disable Illegal Retries Constraints Only if Illegal Access is enabled The number of access attempts allowed before an illegal access is registered Enter a value in the following range m 3 to 6 3 Alarm on Fault If enabled under any fault condition Deadman Terminate Flow Error Temp Error etc Programmable GP Output System Alarm is closed Select one of the following options m Enable m Disable Ask Compart No If enabled the instrument prompts for the Compartment Number while setting up a load Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 9 Honeywell Enraf Programming Manual System 2 Ask Return Qty Ask Load Number Simultaneous Arm Loading Multiple Loads per Arm Ask Preset quantity Max Preset Quantity Select one of the following options m Enable m Disable If enabled the instrument prompt asks if there is already product in the target compartment In stand alone mode this quantity is deducted from the total required to give the preset quantity The return quantity is not deducted when in load scheduling mode Select one of the following options m Enable m Disable If enabled the operator is prompted to enter a load number Select one of the following options m Enable m Disable If enabled allows more than one arm product to be loaded at a time If disabled only one arm product may be loaded
17. the instrument to enter programming mode Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Metering Lines 4 Select one of the following options m Single m Dual Minimum Linear Flow The minimum linear flow rate for the flow meter as specified by the flow rate meter manufacturer in units min Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode For more information see chapter 15 Setting Cut Off Frequency in the 1010CJ Software Manual Constraints Dual signal only Enter a value in the following range m Oto X X calculated by the instrument 200 Cutoff Meter n Signal input frequency Hz below which the signal integrity of a dual pulse type flow meter is not monitored For more information see chapter 15 Setting Cut Off Frequency in the 1010CJ Software Manual Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Dual signal only Enter a value in the following range m 1 to X Hz xX calculated by the instrument 1 NOTE This value must be set to a realistic value as described in the Setting Cut Off Frequency chapter of the Software Manual Leaving this value at the default of 1 may cause unnecessary faults being reported resulting in delays at the loading terminal until the value is changed Flowmeter Input
18. to be configured to be used with intelligent injector menu 26 Arm n Additive Flush When using additives such as dyes selecting an additive flush volume volume makes sure that the final volume does not contain any additive Select 0 to disable flush volume Enter a value in the following range m Oto 999 0 Arm n Sets how often an additive injection will occur For example enter 200 Additive Pulse L to inject additive once for every 200L of product at 100L 300L 500L etc NOTE Ifa flush volume is entered the injections will occur more frequently before the flush volume Once the flush volume is reached no additive is injected Enter a value in the following range m 0 to 9999 200 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 5 3 Honeywell Enraf Programming Manual Loading Arms 3 5 2 5 Select Recipe n Enable Recipe Edit Recipe No n Name Select Injector n Enter Addcode n Quantity Additive Recipe Use the Additive Recipe sub menu to set the number name and the amount of additive associated with the selected loading arm Use to select and edit up to 4 additive recipes per arm Constraints Only if Additive Type Intelligent 8 Additive Injector Type EFT Minipak Enter a value in the following range m Recipe 1to 4 Use to enable or disable a recipe Constraints Only if Additive Type Intelligent 8 Additive Injector Type EFT Minipak Select one of the
19. AMMABLE PERMISSIVE Custom As entered under the edit line Selected Permissives Allows each selected permissive to be either enabled or disabled For more information see General Purpose Inputs 23 on page 4 11 Edit Line 1 Use to compose an initial message of 20 characters to display on the top line of the screen message area Constraints Only if Initial Message Custom m Top Line 20 character alphanumeric message Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 21 Honeywell Enraf Programming Manual System 2 Edit Line 2 Programmable Permissive 4 8 2 Permissive Message Selected Permissive Message Permissive Prompt Message Edit Line 1 Use to compose a custom initial message of 20 characters to display on the bottom line of the screen message area Constraints Only if Initial Message Custom m Bottom Line 20 character alphanumeric message Constraints Only if Initial Message Selected Permissive in GP Input If enabled the system will wait until the Selected Permissive connection is made before allowing the loading system to proceed If disabled the Enter key must be pressed to proceed and the custom message should reflect this Select one of the following options m Enable m Disable Permissive Messages The Permissive Messages sub menu allows the selection of either the standard message for that permissive or a custom message may be entered Allows you
20. CA24 CB20 CB19 CB21 CB19 CB22 CB19 CB23 CB19 CB25 CB24 oloi NI oJ a AJOIN 4 o e en 4 N 4 wo Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 11 Honeywell Enraf Programming Manual System 2 GP Input Loading Effect GP Input Terminal CB26 CB24 CB27 CB24 CB28 CB24 Select one of the following options m None Input not assigned m Vapour Recovery Input assigned to monitor the vapour recovery hose park switch m Overfill Ground Input is assigned to monitor a vehicle grounding and overfill system such as a Scully or Liquip system m Programmable Permissive Allows the selection of an additional permissive input and its asso ciated messages The message is defined under the Configure Messages menu item See section 4 8 The Permissive must be active to allow loading to take place m Programmable Input 1 2 3 4 5 amp 6 All inputs except emergency stop may be set to have one of five loading effects Selecting Loading effect as NONE for an input will disable that input See Loading Effect on page 4 12 Constraints Applicable for all GP Inputs except Emergency Stop Allows each of the permissive and programmable inputs to be enabled or disabled while still being assigned to a specific function Select one of the following options m Enable m Disable Constraints Not applicable to Emergency stop Select one of the foll
21. Honeywell Enraf p f th a e i Programming Manual Load Computer 1010 CJ Table of Contents CHAPTER 1 Overview 1 1 DOSCFIPUON ooo ri a ee dae heehee ae ee 1 1 1 2 Terminology and ConventionsS 0 00 cece eee eee eee 1 1 CHAPTER 2 Programming Mode 0002 c cece eee eee eee 2 1 2 1 Entering and Exiting Programming Mode lt o lt lt 2 1 2 2 Navigating in Programming Mode oooooooommmmmmmoo 2 3 2 3 Entering or Selecting Values in Programming Mode 2 3 2 4 Menu System 0 0 0 e eee 2 4 CHAPTER 3 Display Contrast 1 3 1 DESCPFIPUON 65 0osaiat a Se eerie aoe eee AANS 3 1 CHAPTER 4 System 2 4 1 System Menu 20 cece eee 4 2 4 2 General Setup 21 so icc sccccseees radar a aaa 4 3 4 2 1 Language Options 0 0 cee eee 4 3 422 AA aaa 4 3 4 2 3 Systemiof Units evocan whine ea EER A eae aes 4 3 4 2 4 Batch YPE sinri tr Ern A Go eae eee eo een ale ae EA 4 5 4 2 5 Transaction Number o oocccccccoo nna 4 5 A26 CIOCK sik tu earaw aaa a new a nde ae wa hoe wal eee wna ald een de a 4 5 4 2 7 Authorisations Pins 0 00 ce eee 4 6 42 8 TIMOQUIS eo ii aoe Gee eee ale we de alae Be ee 4 8 4 2 9 Bay NUMB res os ce eds thee es Peed pede el a a 4 8 4 3 Loading Options 22 0c eee eee 4 9 4 4 General Purpose Inputs 23 000 e cee eee eee 4 12 4 5 General Purpose Outputs 24
22. IONS 3 GENERAL PURPOSE INPUTS 4 GENERAL PURPOSE OUTPUTS 5 CONFIGURE DEADMAN 6 COMMUNICATIONS PORT 1 PORT 2 PORT 3 TERMINAL AUTOMATION MODE PRINTER 7 CONFIGURE MESSAGES INITIAL MESSAGES PERMISSIVE MESSAGES MANAGER MESSAGES DEADMAN MESSAGES 8 OPTO OUTPUTS Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 4 2 General Setup 21 The General Setup Sub Menu of the system menu covers the selection of items such as Language Options Timeouts and Personal amp Vehicle Authorisations 4 2 1 Language Options This Option is not available with the standard CJ Application Pack m Language options not available 4 2 2 Arms Use the Arms sub menu to select the number of arms to be connected to the instrument and to set the first arm number Number of Arms Selects the number of arms in operation Constraints You can alter the number of arms only when you use the Weights and Measures switch on the instrument to enter programming mode Select one of the options that are displayed The options depend on the instrument type First Arm Number When there are multiple instruments in a single bay consecutive arm numbers can be assigned across the units to match the numbering of the physical loading arms Enter a value in the following range m 1to6 1 4 2 3 System of Units Use the System of Units sub menu to select the operating units for the
23. NexWatch card proximity card or PIN numbers to index numbers The instrument can store 2750 personnel and 2750 vehicle IDs The index number is the position of the entry in the list of 2750 The following steps apply to both personnel and vehicle IDs If both personnel and vehicle authorisation is used enter the Personnel IDs first 1 From the Authorisation menu select Edit ID s If both personnel and vehicle authorisation are enabled the display for personnel index will appear Otherwise if personnel authori sation is disabled and vehicle authorisation is only enabled that display will appear e If an ID has not been entered for the index number displayed the instrument displays a line on the bottom line of the display SCREEN 8 1 No Personnel ID at Index No 1 e Ifan ID has been entered for the index number displayed the ID number is displayed on the bottom line SCREEN 8 2 Personnel ID at Index No 1 2 Display the required index number by one of the following methods e Press the Display key to increment the index number by one e Select an index number using the numeric keys and the Enter key 8 4 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Authorisation Entry Mode 3 Press Enter to edit the currently displayed index number Use the Cancel key is used to move from Personnel ID entry to Vehicle ID entry if required or to exit Edit ID s if only p
24. Off Delay 6 2 11 Meter n Factor Sets the point near the end of the load at which the flow will switch from high to low A low flow at the end of the load helps prevent pipe stresses and gives a more accurate cut off Enter a value in the following range m Oto 999 litres 300 Sets a time period between loads during which the pump may continue to run This reduces the number of pump starts This is applicable only during the same transaction that is for multiple batches The pump will shut down immediately if the transaction is terminated Enter a value in the following range m 0 to 999 seconds 0 Meter Factor Use to manually enter the correction factor to take into account variations in the calibration of the Flow meter The correction factor is applied to the Meter K FACTOR The Meter Factor may be calculated automatically by the instrument or entered manually For more information see Automated Proving in the Operator Manual Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Enter a value in the following range m 0 5 to 1 5 1 0 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 6 11 Honeywell Enraf Programming Manual Metering Lines 4 Intentionally left blank Model 1010 Application Pack CJ Programming Manual Part No 4418004 Revision 1 Honeywell Enraf CHAPTER 7 ADDITIVE LINES 5 The Addit
25. R m INTELLIGENT ADDITIVES m NEXWATCH Application R117 Allows selection of OIML style print application Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if Comms Device Printer Select one of the following options m Enable m Disable Comms Mode Selects the type of communications interface to be used with the PC or printer Constraints The comms mode is fixed to RS485 for NEXWATCH Select one of the following options m RS232 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 17 Honeywell Enraf Programming Manual System 2 Baud Rate Parity Stop Bits Unit Address 4 7 2 Terminal Automation m RS422 Comm Port 1 Only m RS485 Selects the baud rate for the communications interface Constraints Baud rate is fixed to 9600 for NEXWATCH Select one of the following options 300 600 1200 2400 4800 9600 19200 38400 Selects the parity for the communications interface Constraints Parity is fixed to None for NEXWATCH Select one of the following options m Odd m Even m None Not available if OIML print is disabled Selects the number of stop bits for the communications interface Constraints Stop bits is fixed to One for NEXWATCH Select one of the following options 1 mg 2 Selects the unit address of the Port for computer communications Constraints Only if Comms Device Computer
26. This address is not used if the port is assigned as a printer intelligent additive or NEXWATCH Enter a value in the following range m 1to31 1 gt Terminal Automation Mode Use this sub menu to set the operating mode for terminal automation Selects whether the instrument will use load details as entered by the Mode operator or request load details from the Terminal Automation System TAS 4 18 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 Select one of the following options m Standalone m Load Scheduling Remote Authorise Selects whether the instrument will use remote authorising of personnel and or vehicle This is typically used when there are greater than 2750 personnel or vehicle authorisation numbers and they cannot all be stored in the instrument For more information see the Remote Authorisation in the 1010CJ Protocol Manual Authorisation type must be configured for either personnel or vehicle Constraints Authorisation type must be configured for either personnel or vehicle Select one of the following options m Enable m Disable Comms Timeout Sets the time allowed for no communications between the instrument and the computer before a communications timeout error is triggered A comms timeout of 0 disables the communications timeout error Constraints Only if Terminal Automation Mode Load Scheduling or if Remote Authorisatio
27. Watch For more information see chapter 8 Authorisation Entry Mode in the 1010CJ Programming Manual A number that is programmed into the instrument to allow access to the instrument after presenting authorisation Individual loading of product using a single loading arm Bill of Lading A document that is used to acknowledge the receipt of a shipment of goods A computer Distributed Control System DCS Load Rack Computers LRC or Terminal Automation System TAS that is attached to an instrument term formally used to describe a batch Time in addition to the wait period required because a command prevents the instrument responding for an extended time A 1010 Loading System References to 1010 1 Single arm unit 1010 2 two arm unit and 1010 4 four arm unit relate to those models of the generic Model 1010 loading system An automated additive injection system that connects to the instrument by a serial communications port Mini Pak is one example of this See also batch See Mini Pak An automated additive injection system International Organization of Legal Metrology One completed batch or loading operation carried out with the Automated Proving Mode enabled Two line display that shows the loading information for a selected parameter for the selected arm Flow that is recorded by a meter without being authorised by an operator pressing the START key button Part No 4418004
28. activated Constraints Only if Deadman enabled It is common practice to have a visual indicator activated by this output contact Enter a value in the following range m 10 to 999 seconds 150 If the timeout expires the Deadman Bell GP Output is activated and loading is paused An audible alarm bell or siren may be activated by this output contact Constraints Only if Deadman is enabled Enter a value in the following range m 10 to 999 seconds 30 Sets the time after the activation of the load pause sequence during which an instrument key must be pressed to prevent a load being terminated If the load is terminated by activation of the Deadman system the Deadman Callout GP Output relay is activated The Deadman Callout output may be used to interlock with the bay or site emergency shutdown system Constraints Only if Deadman is enabled Enter a value in the following range m 10 to 999 120 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 4 7 Communications 26 Use the Communications sub menu of the System menu to configure the communications ports of the instrument and set the terminal automation mode and the printer details 4 7 1 Port n Use the Ports sub menu to configure the communication ports of the instrument Comms Device Assigns a particular function to the port The following options are available m COMPUTER m PRINTE
29. at a time This may be used when top loading of tankers is required Constraints Only if number of arms is greater than 1 Select one of the following options m Enable m Disable If enabled the operator is prompted whether to load another compartment at the end of each batch If disabled only one batch per arm per transaction is allowed Select one of the following options m Enable m Disable If enabled the operator is prompted to enter a preset value for the load Select one of the following options m Enable m Disable If enabled it restricts the maximum batch size an operator can load If disabled there is no restriction on batch size This would typically be used for bowser type applications Select one of the following options m Enable m Disable 4 10 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 4 4 General Purpose Inputs 23 The General Purpose Inputs sub menu of the Systems menu covers the setting of the 16 General Purpose Inputs GP Input 1 GP Input 1 is dedicated as an emergency stop input eP mpu Termina A normally closed contact must be maintained across terminals CA20 to CA19 to allow normal operation of the instrument Select one of the following options m Emergency Stop GP Input n Options and descriptions are common to GP Inputs 2 to 16 CA21 CA19 CA22 CA19 CA23 CA19 CA25 CA24 CA26 CA24 CA27 CA24 CA28
30. e Oils or Lube Oils Enter a value in the following range m See table 6 1 for the Density m See table 6 2 for the Relative Density If units are set to US UNITS The following tables contain the density ranges Density Min Density Max kg m kg m FLUID NONE 0 0 FLUID REFINED 1163 79 FLUID LUBE_OILS 1163 79 FLUID CRUDE_OILS 1163 79 FLUID EXPANSION 930 0 FLUID LIGHT HYDROCARBONS 653 0 FLUID GASOHOL 1163 79 FLUID MTBE 1163 79 Fluid Groups Density Max kg m Density not used in compensation calulations for these fluid groups it is only printed on the BOL if a printer is connected Part No 4418004 Revision 1 Model 1010 Application Pack CJ 6 5 Honeywell Enraf Programming Manual Metering Lines 4 TABLE 6 1 Density Range when Units of Measurement METRIC ISO UNITS Fluid Groups Density Max kg m eta A FLUID NONE 0 0 0 0 FLUID REFINED 0 61176 1 1649 FLUID LUBE OILS 0 80169 1 1649 FLUID CRUDE OILS 0 61176 1 1649 FLUID EXPANSION 0 2298 0 9290 FLUID LIGHT HYDROCARBONS 0 50049 0 6536 FLUID GASOHOL 0 61176 1 1649 FLUID MTBE 0 61176 1 1649 Density not used in compensation calulations for these fluid groups it is only printed on the BOL if a printer is connected TABLE 6 2 Density Range when Units of Measurement US UNITS Expansion Coefficient Meter n Temp Sensor Type Meter n 4 mA Temp The expansion coefficient as a thermal expansion factor
31. entered under edit line Use to compose a custom message of 20 to display on the top line of the screen message area Constraints Only if Initial Message Custom Part No 4418004 Revision 1 Honeywell Enraf Model 1010 Application Pack CJ Programming Manual System 2 Manager Reset Message Edit Line 1 Manager Reset Message Edit Line 2 Wait for Manager Message Edit Line 1 4 8 4 Deadman Message Deadman Timeout Message Edit Line 1 m Top Line 20 Character alphanumeric Message Use to compose a custom message of 20 to display on the top line of the screen message area Constraints Only if Initial Message Custom m Top Line 20 Character alphanumeric Message Use to compose a custom message of 20 to display on the bottom line of the screen message area Constraints Only if Initial Message Custom m Bottom Line 20 Character alphanumeric Message Use to compose a custom message of 20 to display on the top line of the screen message area Constraints Only if Initial Message Custom m Top Line 20 Character alphanumeric Message Deadman Messages Use the Deadman Messages sub menu to set messages for the Deadman function Constraints Deadman timer must be enabled Select one of the following options m Standard Deadman Timeout m Custom As entered under Edit Line Use to compose a custom message of 20 to display on the top line of the screen message area Constraints Onl
32. ersonnel ID is enabled pressing Cancel exits the EDIT IDs menu if both personnel and vehicle D is enabled pressing Cancel displays Vehicle ID entry and pressing Cancel again exits the EDIT IDs menu The instrument displays one of the following messages depending on the type of authorisation media where n is the index number SCREEN 8 3 Authorisation Type PIN SCREEN 8 4 Authorisation Type TOUCH KEY SCREEN 8 5 Authorisation Type RF ID SCREEN 8 6 Authorisation Type NexWatch 4 Change the current ID number by one of the following methods e Press Cancel or Clear to remove the current ID Number e Touch the ID media onto the ID reader Type in the ID number via the numeric keypad 5 Press the Enter key to save the currently displayed ID number The instrument displays the index number and ID Return to step 2 8 3 2 Erase ID Bank Once selected and the Enter key pressed the selected ID bank is deleted after the operator responds to a confirmation prompt Part No 4418004 Revision 1 Model 1010 Application Pack CJ 8 5 Honeywell Enraf Programming Manual Authorisation Entry Mode From the Authorisation menu select ERASE ID BANK The instrument displays the SELECT BANK TYPE prompt Select one of the following options and then press Enter NONE MASTER e VEHICLE e PERSONNEL e ALL The instrument displays a message asking for confirmation of the deletion Select Yes
33. following options m Enable m Disable Use to enter a 10 digit alphanumeric identifier for each recipe Constraints Only if Additive Type Intelligent 8 Additive Injector Type EFT Minipak m 10 Digit alphanumeric Use to enter the additive amount to be injected per additive pulse Pressing the corresponding key to select an injector Enter a value in the following range m 1 to number of assigned injectors 4 max Use to enter the additive amount to be injected per additive pulse Constraints Only if Additive Type Intelligent amp Additive Injector Type EFT Minipak Enter a value in the following range O to 9999 9 ml or cc 0 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf CHAPTER 6 METERING LINES 4 6 1 Description The Metering Line menu allows the operator to select an available metering line for configuration General parameters relating to the arm such as Meter Factor and Valve Settings can be programmed from this menu 6 2 Configure Line n 4n 6 2 1 Description Use the Configure Line menu to enter the general parameters relating to the metering line such as K Factor Signal Type and temperature and pressure compensation Part No 4418004 Revision 1 Model 1010 Application Pack CJ 6 1 Honeywell Enraf Programming Manual Metering Lines 4 6 2 2 K Factor Type K Factor K Factor 1 0 Hz Frequency n 2 5 K Fac
34. ing Pressure Comp net volumes Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if Temp Comp is Refined Lube Oils or Crude Oils Select one of the following options m Disable m Enable 6 4 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Metering Lines 4 Meter n The pressure that corresponds to a 4 mA reading from the pressure 4 mA Pressure transmitter for the meter Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if pressure compensation is enabled Enter a value in the following range m 0 to 9343 kPa 0 m 0Oto 1355 psi 0 If units are set to US UNITS Meter n The pressure that corresponds to a 20 mA reading from the Pressure 20 mA Pressure Transmitter for the Meter Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if pressure compensation is enabled Enter a value in the following range m 4mA setting 1000 kPa 1000 m 4mA setting 145 psi 145 If units are set to US UNITS Enter Density Units The density in kg m or relative density for the product associated with this metering line Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Fluid group is Refined Crud
35. ive Lines menu allows the set up of the operating parameters for the additive injection system in use 7 1 Additive Type 51 Selects the type of additive system from the Additive Type sub menu If you select INTELLIGENT as the additive type the instrument displays the Intelligent Inject Type prompt Additive Inject Selects the type of additive injection to use INTELLIGENT refers to the EFT Minipak PULSE OUTPUT refers to the outputs used to provide additive injector pacing pulses Select one of the following options m None m EFT Minipack m PULSE OUTPUT Additive Pulse The additive pulse width in seconds Constraints Additive Inject Pulse Output Enter a value in the following range m 0 5 to 10 0 5 No of Injection Points Sets the total number of Injector Lines available Constraints Only for Additive Inject EFT Minipak Enter a value in the following range m 1 to 16 16 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 7 1 Honeywell Enraf Programming Manual Additive Lines 5 7 2 7 2 1 7 2 2 Injector No n Arm Number n Injector No n Address Edit Additive n Code Additive Line Setup 52 Description Configures the operating parameters of the selected Intelligent Additive System EFT Minipak Assigns an injector number n to an arm number If you do not wish to assign an additive injector select Arm 0 Changing an injector load arm will erase the arm s recipes
36. ludes 2 stage function Deadband If the measured flow rate is within the deadband of the required flow rate no adjustments are made to the flow rate This prevents continuous adjustments to the flow valve thereby minimising wear For example for a desired flow rate of 300 and a deadband of 60 no adjustment is made if the flow rate is between 240 and 360 Constraints Only for Valve Type Digital Enter a value in the following range m 0 to Slow Flow Minimum Linear Flow Rate 60 Valve Slow Flow The desired flow rate when slow flow is required at the start and end of a batch Constraints Only for Valve Type Digital Enter a value in the following range m Minimum Linear Flow Rate Dead Band to 800 300 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 6 9 Honeywell Enraf Programming Manual Metering Lines 4 Valve Response Auto High Flow Valve Full Flow High Flow Timeout Slow Start Quantity Valve response is a measure of the magnitude of adjustment made to the flow control valve A value of 0 2 results in a slower change of flow rate than a value of 1 Constraints Only for Valve Type Digital Enter a value in the following range m 0 2 to 1 0 0 7 When enabled if the actual flow rate does not reach the target flow rate within the High Flow Timeout period the target flow rate is reduced by 10 and the High Flow Timeout is restarted This sequence continues until the target
37. n is enabled Enter a value in the following range m 0 to 600 0 4 7 3 Printer Use the Printer sub menu to configure the BOL Printer attached to the instrument Printer Type OIML Printer types available if the OIML application is enabled in the comms device menu Allows selection of a printer to suit OIML applications Constraints Only if Comms Device Printer amp OIML print application enabled Select one of the following options m TM295 m Intelligent Printer Type non OIML Printer types available if the OIML application is disabled in the comms device menu Allows selection of a specific printer for non OIML applications Constraints Only if Comms Device Printer amp OIML print application disabled Select one of the following options m TM295 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 19 Honeywell Enraf Programming Manual System 2 Intelligent Plain text Esc P2 PCL3 Star DP8340 SP200F Print Accum Totals Sets the printed accumulated totals to be set to either gross and net Constraints Only if Comms Device Printer Select one of the following options m Gross m Gross amp Net Print Max Header Lines Selects the number of Custom Header lines printed at the beginning of each Bill of Lading printout Constraints Only if Comms Device Printer Enter a value in the following range m Oto 5 0 Line n Double Height Selects whether the Custom Header Line n is
38. ng system It is intended for managers or supervisors who may be required to do the following m Change the setup parameters m Program personnel and or vehicle ID numbers for authorisation purposes Terminology and Conventions In this document instrument refers to the generic Model 1010 loading system and computer refers to the attached computer Distributed Control System DCS Load Rack Computers LRC or Terminal Automation System TAS References to 1010 1 single arm unit 1010 2 two arm unit and 1010 4 four arm unit relate to those models of the generic Model 1010 loading system Litres and Litres Minute are used as the default units throughout this manual When other units are programmed in the instrument such as Gallons the units in other programmable and displayed parameters change accordingly An asterisk denotes default options Part No 4418004 Revision 1 Model 1010 Application Pack CJ 1 1 Honeywell Enraf Programming Manual Overview Intentionally left blank Model 1010 Application Pack CJ Programming Manual Part No 4418004 Revision 1 Honeywell Enraf CHAPTER 2 PROGRAMMING MODE Use Programming Mode to configure the instrument 2 1 Entering and Exiting Programming Mode To enter Programming Mode 1 Do one of the following e Hold the 8 key down for five seconds After using this method you cannot alter certain parameters for W amp M e Use
39. nstraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode To limit the probability of a major overfill set the maximum preset close to the volume of the largest compartment or tank to be filled Enter a value in the following range m to 9999999 9999999 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Metering Lines 4 6 2 9 Accumulated Totals Meter n Gross Use to enter the current accumulated total in the event of a CPU card Accumulated Totals replacement Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Enter a value in the following range m to 99 999 999 0 Meter n Net Use to enter the current net accumulated total in the event of a CPU Accumulated Totals card upgrade Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Enter a value in the following range m to 99 999 999 0 6 2 10 Valve Settings No Flow Timeout If there is an absence of pulses for a time exceeding this setting during a load then the instrument will terminate the load and display an error Enter a value in the following range m 0 to 999 seconds 5 Valve Type Selects the type of flow control valve to be used on the Meter Run Select one of the following options m Digital m On Off Inc
40. of Lading the instrument prints m 20 character alphanumeric Arm Setup Use the Arm sub menu to enable or disable an arm lf enabled the arm is available for use If disabled the arm will not be available for use This is typically used when a particular arm should not be used for example when a pump fails or a tank is empty Select one of the following options m Enable m Disable 5 2 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Loading Arms 3 Units Selects the Metric ISO units that are displayed and or printed for the particular arm Constraints Only if Units under General Setup 21 Metric ISO Units Select one of the following options m L amp L min Litre Litre min C kPa m amp m h metre metre hour C kPa kg amp kg min kilogram kilogram minute t amp t hour tonn amp tonn hour g amp g min gram gram minute Units Selects the US units that are displayed and or printed for the particular arm Constraints Only if Units under General Setup 21 US Units Select one of the following options m Gal amp Gal min Gallon Gallon min F psi m b amp lb min pound pound minute 5 2 4 Additive Setup Use the Additive Setup sub menu to set the volume of product that must pass through the loading arm for each Additive Injection This needs Additive Type to be set as Intelligent menu 51 and com port
41. owing options m None Input not used The status of this input can still be read via SLIP command Gl m Timeout Loading After removal of the input and the closure of the flow control valve loading is paused for the time set with the Clear Reconnect timer However the operator is given the option of restarting the load once the input is restored to an active state m Pause Loading is paused indefinitely by the removal of the input and the Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 flow control valve is closed Loading can be resumed or discon tinued on reconnection of the input permissive Terminate The load is terminated as soon as the input is disconnected and cannot be restarted without going through the initial authorisation process Manager Reset After the removal of the input and closure of the flow control valve loading is paused for the time set within the Clear Reconnect timer However the operator is given the option of restarting the load once the input is restored to an active state prior to the Clear Reconnect expiry Once the timer expires the loading computer is locked out from loading until a Manager Reset is performed by entering the Manager Reset password see section 4 2 into the instrument at the password prompt or sending the MR SLIP command NOTE If emergency stop input is disconnected during loading the load is terminated A ne
42. parameter has neither a prompt nor parentheses the parameter cannot be altered Input required Do the following Alphanumeric Use the numeric keys and the Print Decimal Point key to enter a Decimal Point Numeric Use the numeric keys and the Print Decimal Point key to enter a Decimal Point Use the Arm key to change the sign after entering a number Select an option Use the Display key to scroll through the options When the required option is highlighted use the Enter key to select it Press the Clear key to correct or clear an entry Part No 4418004 Revision 1 Model 1010 Application Pack CJ 2 3 Honeywell Enraf Programming Manual Programming Mode 2 4 Menu System The Configuration Menu for the 1010 instrument consists of five Main Menus The following table summarises these menus Each menu is described in detail in CHAPTER 3 through to CHAPTER 7 Menu Purpose Display Contrast Configures the display to provide optimum visibility based on ambient lighting System Configures the system operating parameters Loading Arms Configures loading arm details such as arm name and additive recipe Metering Lines Configures operating parameters relating to metering lines flow meters temperature probes products and other parameters Additive Lines Configures additive injector systems The following diagram shows the detailed menu structure for a four arm instrument
43. printed as normal size Width text or Double Height and Double Width text Constraints Only if Comms Device Printer amp Print Max Header Lines gt 0 Select one of the following options m Enable m Disable Edit Header Line n Edit custom header line n If Double Height and Double Width was selected the line length is limited to 16 characters otherwise up to 20 characters can be entered per line Constraints Only if Comms Device Printer and Print Max Header Lines gt 0 4 20 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 4 8 Configure Messages 27 Use the Configure Messages sub menu of the System menu to configure the prompt or advice messages that appear on the display of the instrument 4 8 1 Initial Messages Use the Initial Messages sub menu to configure the default display message that appears on the display when the status of the instrument is idle NOTE When setting up permissives initially via this menu their loading effect will be set to TIMEOUT LOADING unless it is already setup via the GP Inputs menu to another loading effect type Initial Message Selects the message to display prior to loading Select one of the following options m System Available SYSTEM AVAILABLE PRESS ENTER m Connect Ground Overfill CONNECT OVERFILL GROUND m Connect Vapour Rec y CONNECT VAPOUR RECOVERY m Connect Prog Permissive CONNECT PROG PROGR
44. r the permissive Constraints Only if Selected Message Custom m Bottom Line 20 Character alphanumeric Message A custom reconnect message of 20 characters may be composed for display on the top line on the screen message area The message is displayed during the loading process if the permissive become inactive after the START button is pressed Constraints Only if Selected Message Custom Not for Emergency Stop m Top Line 20 Character alphanumeric Message A custom reconnect message of 20 characters may be composed for display on the bottom line on the screen message area The message is displayed during the loading process if the permissive becomes inactive after the START button is pressed Constraints Only if Selected Message Custom Not for Emergency Stop m Bottom Line 20 Character alphanumeric Message A custom reconnect message of 20 characters may be composed for display on the top line on the screen message area The message is displayed during the loading process if the instrument does not receive a response to reconnect prompt Constraints Only if Selected Message Custom Not for Emergency Stop m Top Line 20 Character alphanumeric Message Manager Messages Use the Manager Messages sub menu to set messages for the Manager Reset function Selects which message is displayed prior to any loading taking place Select one of the following options m Standard Contact Manager m Custom As
45. rsonnel ID Programmed at Index No 1 3 Display the required index number by one of the following methods e Press Display to increment the index number by one e Select an index number using the numeric keys and the Enter key 4 Press Enter to edit the currently displayed index number One of the following messages is displayed depending on the type of authorisation media where n is the index number Part No 4418004 Revision 1 Honeywell Enraf Model 1010 Application Pack CJ 8 7 Programming Manual Authorisation Entry Mode SCREEN 8 9 Authorisation Type PIN SCREEN 8 10 Authorisation Type TOUCH KEY SCREEN 8 11 Authorisation Type RF ID SCREEN 8 12 Authorisation Type NexWatch Change the current ID number by one of the following methods e Press Cancel to remove the current ID Number e Touch the ID media onto the ID reader 5 Press the Enter key to save the currently displayed ID number The instrument displays the index number and ID Return to step 2 8 8 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf GLOSSARY authorisation authorisation number batch BOL computer entry extended wait period instrument intelligent additive injection load Honeywell Enraf Mini Pak Mini Pak OIML proving run service display unathorised flow Type of authorisation Can be PIN touch key RF ID or Nex
46. sable the arm 5 2 2 Name Descrip HM Class The Name Descrip HM Class sub menu allows the entry of an arm name product description and hazardous material classification Part No 4418004 Revision 1 Model 1010 Application Pack CJ 5 1 Honeywell Enraf Programming Manual Loading Arms 3 Select Arm Name Edit Arm Name Edit Product Description Edit HM Classification 1 Edit HM Classification 2 Edit HM Classification 3 5 2 3 Enable Arm n Use to select the type of arm name to be displayed for this arm Select one of the following options DEFAULT ARM n EDIT ULP PULP AVGAS ADF If enabled allows an 8 character alphanumeric description to be entered for the arm for example ULP Diesel Kero Constraints Select Arm Name EDIT m 8character alphanumeric Use to enter a 20 character product description to include on any Bill of Lading the instrument prints m 20 character alphanumeric Use to enter a 20 character product description to include on the first line of the Hazardous Material section of any Bill of Lading the instrument prints m 20 character alphanumeric Use to enter a 20 character product description to include on the second line of the Hazardous Material section of any Bill of Lading the instrument prints m 20 character alphanumeric Use to enter a 20 character product description to include on the third line of the Hazardous Material section of any Bill
47. se to identify themselves to the instrument Select one of the following options m NONE Item Not Displayed m PIN Enter personnel PIN gt _ m TOUCH Present personnel touch key m RFID Present personnel RF ID card m NEXWATCH Present personnel NexWatch card Use the Display key to select the type of authorisation required to identify the vehicle to the instrument Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 Select one of the following options m NONE Item not displayed m PIN Enter vehicle pin gt _ TOUCH Present vehicle touch key m RFID Present vehicle RF ID card m NEXWATCH Present vehicle NEXWATCH card Master Authorisation Use the Display key to select the type of authorization the operator will use to identify themselves as the master to the instrument Select one of the following options m NONE Item Not Displayed m PIN Enter Master Pin gt _ m TOUCH Present master touch key RFID Present master RF ID card m NEXWATCH Present master NEXWATCH card Master ID TAS Override If enabled allows the use of a Master ID to override the actions of a Terminal Automation System and allows the instrument to operate in stand alone mode for one loading sequence If another load is required the Master ID has to be entered again See the following note for more details Constraints Only if Master Authorisation is not set to None
48. the instrument is in a critical or instrument alarm state Bay Active Output Relay closes when the Overfill Grounding Permissive is active Emergency Stop Output Relay is closed when the instrument has an ESD Status Pump Demand Arm n Control Output for Product Supply Pump Isolation Valve Arm n Control Output for Arm Gantry Isolation Valve Additive Pulse Arm n Provides a Pulse per unit volume of product Normally Open Normally Open will force the relay output to be open when the output is not active Normally Closed Normally Closed will force the relay output to be closed when the output is not active Part No 4418004 Revision 1 Honeywell Enraf Model 1010 Application Pack CJ 4 15 Programming Manual System 2 4 6 Deadman Timer Deadman Warning Timeout Deadman Pause Timeout Deadman Terminate Timeout Configure Deadman 25 Use the Configure Deadman sub menu of the System menu to set the Deadman System time outs If enabled the operator must repeatedly within the settable timeout period press a key on the keypad of the instrument to prevent the Deadman system being triggered Constraints Any key apart from STOP Select one of the following options m Enable m Disable Sets the time after the activation of the Deadman warning indicator within which an instrument key must be pressed to prevent the load being paused If the timeout expires the Deadman Indicator GP Output is
49. the switch on the instrument On the Model 1010A the switch is located on the right hand side of the enclosure This switch may be fitted with a lead tamper seal for W amp M requirements FIGURE 3 1 Model 1010A instrument switch If the instrument is not idle for example the instrument is in use by an operator or a vehicle overfill or earth system is connected it displays the following e In this case either disconnect the permissives to bring the instrument to the idle state or wait until loading is complete and then enter your password If password mode is available the instrument displays the following 2 Enter a valid setup password Part No 4418004 Revision 1 Model 1010 Application Pack CJ 2 1 Honeywell Enraf Programming Manual Programming Mode NOTE The factory default for this password is 6789 but it may be changed under the GENERAL SETUP sub menu of the SYSTEM menu see CHAPTER 4 If the setup password is lost record the four to eight digit hexa decimal number that is displayed at the password prompt 00000009 and then contact a Honeywell supplier who will be able to convert this number to the setup password If the password entered matches the setup password programmed in the instrument the instrument displays the software version number 3 Press any key to show the time and date that the application software was compiled 4 Press any key to show the Weights amp Measures sof
50. to select the permissive message that you wish to configure Provides access to custom messages for each permissive Use the Permissive Messages sub menu to either select the standard message for that permissive or enter a custom message Select one of the following options m Overfill Gnd Messages m Vapour Rec y Messages m Prog Permissive Messages m Emergency Stop Messages Sets the Selected Permissive Message to either standard or custom Select one of the following options m Standard Custom Use to compose a custom initial message of 20 characters to display on the top line of the screen message area The instrument displays this message at the start of the loading process to prompt the operator to take action to clear the permissive Constraints Only if Selected Message Custom m Top Line 20 Character alphanumeric Message Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 Permissive Prompt Message Edit Line 2 Permissive Reconnect Message Edit Line 1 Permissive Reconnect Message Edit Line 2 Permissive Error Message Edit Line 1 4 8 3 Manager Reset Message Contact Manager Message Edit Line 1 Use to compose a custom initial message of 20 characters to display on the bottom line of the screen message area The instrument displays this message at the start of the loading process to prompt the operator to take action to clea
51. tor n 2 5 6 2 3 Signal Type Meter n K Factor Constraints K factor prompts are only available when you use the Weights and Measures switch on the instrument to enter programming mode Use to select the K Factor type for this meter input For more information see the 1010CJ Software Manual Select one of the following options m Linear Single K Factor for the whole flow range m Non Linear Multiple K Factors based on different flow rates Use to set the K Factor for the flow meter normally stamped on the data plate of the flow meter in pulses unit Constraints Linear only Enter a value in the following range m 0 001 to 50000 0 1 0 Allows entry of up to 5 K Factors for non linear flow meters Constraints Non linear only Enter a value in the following range m 0 001 to 50000 0 1 0 Sets the next frequency point of the next non linear K factor Constraints Non linear only Enter a value in the following range m Oto 2000 1Hz Sets the K Factor at the corresponding frequency point Constraints Non linear only Enter a value in the following range m Range is displayed on instrument which is 5 of K Factor 1 Signal Type Selects the flow meter output type SINGLE has one pulse output and DUAL has two pulse outputs sometimes called Quadrature and used to monitor signal integrity but does not detect reverse flow Constraints Only available when you use the Weights and Measures switch on
52. ts displayed on all totals and rates except the accumulated total which is fixed at no decimal points Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode m 1 for example 2344 m 0 1 for example 2344 3 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 4 2 4 Batch Type Selects whether the instrument will batch on gross or net values Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Select one of the following options m GROSS m NET 4 2 5 Transaction Number Allows the operator to key in the current transaction number to ensure continuity of operation after the instrument has been reset The next transaction will use this value 1 Enter a value in the following range m 0 to 9999999 0 4 2 6 Clock Use the Clock sub menu to set the instrument clock NOTE The internal clock is used for transaction time and date stamping Year Sets the year on the internal clock Enter a value in the following range m 2008 to 2107 Month Sets the month on the internal clock Enter a value in the following range m 1to12 Day Sets the day on the internal clock Enter a value in the following range m 1 to 28 29 30 31 Hour Sets the hour on the internal clock in 24 hour format For example 4 30 p m is 16 30 therefore yo
53. tware version 5 Press any key to advance the display to show the time and date that the Weights amp Measure W amp M section of the software was compiled 6 Press any key The instrument displays the Main Menu Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Programming Mode To exit Programming Mode 1 Navigate to the main menu and then press the Cancel key The system saves the current setup and returns the instrument to operating mode If a printer is set up under the SYSTEMS COMMUNICATIONS sub menu the instrument displays the following message 2 Press the Yes key to print the instrument setup 2 2 Navigating in Programming Mode To scroll down the menu press the Display key To scroll up the menu press the Arm key To select the highlighted item press the Enter key To select a menu item press the number of that item For example to select the SYSTEM from the main menu press 2 You can move directly to an item in a sub menu in the same way For example to select GENERAL PURPOSE INPUTS from the main menu press 23 To return to the previous menu press the Cancel key If you are in the main menu press Cancel to save the current setup and return the instrument to operating mode 2 3 Entering or Selecting Values in Programming Mode In programming mode the prompt indicates the type of input that is required lf a
54. u would enter 16 Enter a value in the following range m Oto 23 Minutes Sets the minutes on the internal clock Enter a value in the following range m Oto 59 Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 5 Honeywell Enraf Programming Manual System 2 Print Display Date Format NOTE 4 2 7 Setup Password Manager Reset PIN Password Personnel Authorisation Vehicle Authorisation Sets the date format for printed bills of loading and the service display Select one of the following options m DD MM YYYY m MM DD YYYY m YYYY MM DD Slip commands always retain the same date format as laid out in the Software Protocol Manual regardless of this menu setting Authorisations Pins Use the Authorisations Pins sub menu to set passwords PINs and other methods of authorisation access to the instrument The password required to access any of the parameters in Setup Mode 4 to 8 digits Enter a value in the following range m 0000 99999999 6789 The password required to reset the system after an Emergency Stop or other system fault 4 to 8 digits Enter a value in the following range m 0000 99999999 9876 The password required to enter or edit PIN and touch key numbers directly within the instrument 4 to 8 digits Select one of the following options m 0000 99999999 1234 Use the Display key to select the type of authorisation that operators will u
55. umber is associated with an index number which is used to identify the personnel or vehicle without revealing the PIN 8 2 Entering Authorisation Entry Mode 1 Do one of the following e Hold the 8 key down for five seconds After using this method you cannot alter certain parameters for W amp M e Use the switch on the instrument Part No 4418004 Revision 1 Model 1010 Application Pack CJ 8 1 Honeywell Enraf Programming Manual Authorisation Entry Mode On the Model 1010A the switch is located on the right hand side of the enclosure This switch may be fitted with a lead tamper seal for W amp M requirements FIGURE 6 1 Model 1010A instrument switch If the instrument is not idle for example the instrument is in use by an operator or a vehicle overfill or earth system is connected it displays the following e In this case either disconnect the permissives to bring the instrument to the idle state or wait until loading is complete and then enter your password If password mode is available the instrument displays the following 2 Enter a valid setup password The factory default for this password is 1234 but it may be changed under the GENERAL SETUP sub menu of the SYSTEM menu see CHAPTER 4 8 2 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf Authorisation Entry Mode If the password entered matches the setup password programmed
56. w load cannot be started unless the Manager Reset Password is entered into the instrument at the Password Prompt Part No 4418004 Revision 1 Honeywell Enraf Model 1010 Application Pack CJ 4 13 Programming Manual System 2 4 5 General Purpose Outputs 24 Use the General Purpose Outputs sub menu of the System menu to assign the available General Purpose Outputs to a range of available functions GP Output n Options and descriptions common to GP outputs 1 to 22 GP Output Terminal A9 A10 A11 A12 A13 A17 A14 A17 A15 A17 A16 A17 BA13 BA14 BA15 BA14 BA16 BA17 BA18 BA17 BB1 BB2 BB3 BB2 BB4 BB5 BB6 BB5 BB7 BB8 BB9 BB8 BB10 BB11 BB12 BB11 BB13 BB14 BB15 BB14 BB16 BB17 BB18 BB17 gt 00 NI o A A O N gt Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 Select one of the following options GP Output n Condition None Output not assigned Deadman Indicator Output Relay closes when the first warning Deadman timeout period expires Deadman Bell Output Relay closes when the second pause Deadman timeout period expires Deadman Callout Output Relay closes when the third terminate Deadman timeout period expires System Alarm Output Relay status closes when the instrument is in a system alarm state Instrument Alarm Output Relay closes when
57. within the timeout period or the instrument terminates the load Enter a value in the following range m Oto 999 seconds 300 Bay Number Allows the operator to set the bay number Sets the bay number of the instrument Enter a value in the following range m 1to99 1 Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 4 3 Loading Options 22 Use the Loading Options sub menu of the System menu to set operating prompts and system options Test Mode If Test Mode is enabled the 6 second timeout for displaying load parameters is disabled The display will indefinitely show parameters selected using the Arm and Display keys when the service display is active The keyboard entry timeout is also disabled Select one of the following options m Enable m Disable Automated Proving Enable this function only immediately prior to a Proving Run Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only one arm is allowed to load whilst this function is enabled even if Simultaneous Arm Loading is enabled For more information see Automated Proving in the Operator Manual Select one of the following options m Enable m Disable Illegal Access If enabled the instrument locks out any further use if a pre programmed number of invalid PINs Touch Keys NexWatch cards or RF IDs are read within 5
58. y if Initial Message Custom m Top Line 20 Character alphanumeric Message Model 1010 Application Pack CJ Part No 4418004 Revision 1 Programming Manual Honeywell Enraf System 2 4 9 Opto Outputs 28 The Opto Outputs sub menu of the System menu allows the operator to configure the various opto outputs NOTE This a global parameter For example if this parameter is set to Flow meter B pulses all Opto Outputs will output the Flow B pulse from their respective flow meter 4 9 1 Opto Outputs Opto Outputs Select one of the following options m Flow meter A Flow meter A pulses can be provided at the output m Flow meter B Flow meter B pulses can be provided at the output Part No 4418004 Revision 1 Model 1010 Application Pack CJ 4 25 Honeywell Enraf Programming Manual System 2 Intentionally left blank Model 1010 Application Pack CJ Programming Manual Part No 4418004 Revision 1 Honeywell Enraf CHAPTER 5 LOADING ARMS 3 5 1 Description From the Loading Arms menu you can select an available loading arm to configure You can program general parameters relating to the arm such as Product Name Additive Setup and Additive Recipe or you can enable or disable the arm 5 2 Configure Arm n 3n 5 2 1 Description Use the Configure Loading Arm menu to enter the general parameters relating to the arm such as Product Name Additive Setup and Additive Recipe or you can enable or di

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