25B-SR001 - Rockwell Automation
Contents
1. The VFD shall be factory pre wired assembled and tested as a complete package 1 07 DELIVERY STORAGE AND HANDLING A Supplier shall coordinate the shipping of equipment with the manufacturer B Supplier shall store the equipment in aclean and dry space at an ambient temperature range of 40 C to 85 40 F to 185 F The supplier shall protect the units from dirt water construction debris and traffic 1 08 WARRANTY A The manufacturer shall provide their standard parts warranty for eighteen 18 months from the date of shipment or twelve 12 months from the date of being energized whichever occurs first B This warranty applies to variable frequency drive systems PART 2 PRODUCTS 2 01 MANUFACTURERS A Allen Bradley PowerFlex 525 Low Voltage AC Variable Frequency Drive No substitutions 2 02 RATINGS A The variable frequency drive VFD shall be designed to operate one of the following input voltage classes with 15 10 voltage tolerance 100 to 120 VAC 1 phase 200 to 240 VAC 1 phase 200 to 240 VAC 3 phase 380 to 480 VAC 3 phase 525 to 600 VAC 3 phase The VFD shall operate from an input frequency range of 47 to 63 Hz PowerFlex 525 Low Voltage AC VFD Rockwell Automation 25B SR001C EN E 5 PROJECT NUMBER PROJECT NAME DATE C PROJECT LOCATION The VFD shall have a power rating of 100 120V 0 4 to 1 1 KW 0 5 to 1 5 HP 2002. 10 3 03 START UP SEA OE icccc cece ceceeeeceeseseseeeeeeeseeeueeeveaseuseaeeaaeeaveneegeeaeeaaneaseneys 10 Rockwell Automation PowerFlex 525 Low Voltage AC VFD 2 25B SR001C EN E PROJECT NUMBER PROJECT NAME DATE PROJECT LOCATION SECTION XX XX XX LOW VOLTAGE AC VARIABLE FREQUENCY DRIVE PART 1 GENERAL 1 01 SUMMARY A The Variable Frequency Drive VFD system shall contain all components required to meet the performance protection safety and certification criteria of this specification 1 02 RELATED SECTIONS A Section 26 05 00 Common Work Results for Electrical Section 26 00 00 Electrical General Provisions 1 03 CERTIFICATIONS REFERENCES A Certifications and approvals shall include 1 c UL us UL508C and CAN CSA C22 2 No 14 05 2 Radiocommunications Act 1992 Std 2008 Labeling Notice 2008 3 CE In conformity with EMC Directive 2004 108 EC and Low Voltage Directive 2006 95 EC b Standards EN 61800 3 2004 and EN 61800 5 1 2007 4 T V a Standards EN ISO 13849 1 2008 EN ISO 13849 2 2008 EN 61800 5 2 2007 EN 61508 PARTS 1 7 2010 EN 62061 2005 and EN 60204 1 2009 b With embedded Safe Torque Off function certified to ISO 13849 1 SIL2 PLd and meets Functional Safety FS ATEX Directive 94 9 EC KCC Compliant with Article 58 2 of Radio Waves Act Clause 3 GOST R Certificate No US ME92 H00040 AC156 EPRI Semi F47 61000 4
3. Frame E 300 mm 11 81 in H x 185 mm 7 28 in W x 279 mm 10 98 in D mooy PART 3 EXECUTION 3 01 EXAMINATION A Verify that location is ready to receive equipment B Verify that the building environment can be maintained within the service conditions required by the manufacturer of the VFD 3 02 INSTALLATION A Installation shall be in compliance with all manufacturer requirements instructions and drawings 3 03 START UP SERVICE A Ata minimum the start up service shall include Perform pre power check Megger motor resistances phase to phase and phase to ground Verify system grounding per manufacturer s specifications Verify power and signal grounds Check connections Check environment Drive power up and commissioning 1 Measure incoming power phase to phase and phase to ground 2 Measure DC bus voltage 3 Measure AC current unloaded and loaded 4 Measure output voltage phase to phase and phase to ground 5 Verify input reference signal Allmeasurements shall be recorded D Drive shall be tuned for system operation E Drive parameter listing shall be provided END OF SECTION Rockwell Automation PowerFlex 525 Low Voltage AC VFD 10 25B SR001C EN E
4. 3 1 03 CERTIFICATIONS REFERENCES 3 104 SUBMINWTALS hotest eet eit ie te co ee ae 4 1 05 CLOSEOUT SUBMITTALS OPERATION AND MAINTENANCE MANUALS 4 1 06 QUALITY 5850 5 1 07 DELIVERY STORAGE AND HANDLING occ cece eee eeeeeee eee eeeesee see eeaeeeeeeeneasen ees 5 1 08 WARRANTY 2 sisi ena oat a ae vee Sols Boned 5 PARF2 PRODUCTS destined danas sett es uate 5 2 01 MANUPAGTURERS 0 ee Rae i eee ie heal cae Se ere at Ge ee 5 2202 PRATHING Svcs 5 2 03 CONSTRUGTION 6 2 04 8 2 05 COMMUNICA TONS 8 2 06 CONTROL FEATURES be no tate 9 207 GONTROLMWO oe et mie eh ee eat teh ee 9 208 DIMENSIONS enana 10 PARTS EXECUTION 2 et OA Ge Be nee Oe ends ts Se ae ea ee Me 10 3 01 EXAMINATION sce ces tected Gee tienen aerials 10 3 02 gt INS TALEATION vexed Lecco hie ect le le oe hal le Gi OS
5. 34 10 RINA ELE283205CS marine certification 11 Lloyd s Register Type Approval Certificate 12 10068 E1 12 RoHS The VFD shall also meet the appropriate portions of the following specifications 1 NFPA 70 US National Electrical Code 2 NEMAICS 3 1 Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems 3 IEC 146 International Electrical Code PowerFlex 525 Low Voltage AC VFD Rockwell Automation 25B SR001C EN E 3 PROJECT NUMBER PROJECT NAME DATE PROJECT LOCATION 1 04 SUBMITTALS A B D Submit under provisions of Section 01 30 00 Shop Drawings Approval 1 Elevation Drawings Shall include dimensional information and conduit routing locations 2 Unit Descriptions Shall include amperage ratings enclosure ratings fault ratings nameplate information etc as required for approval 3 Wiring Diagrams a Power Diagram Shall include amperage ratings circuit breaker frame sizes circuit breaker continuous amp ratings etc as required for approval b Control Diagram Shall include disconnect devices pilot devices etc 4 Major components list Product Data Sheets 1 publications 2 Datasheets and publications on all major components Test procedures shall be per the manufacturer s standards 1 05 CLOSEOUT SUBMITTALS OPERATION AND MAINTENANCE MANUALS A Submit under provisio
6. PROJECT NUMBER PROJECT NAME DATE PROJECT LOCATION ROCKWELL AUTOMATION PROCUREMENT SPECIFICATION PROCUREMENT SPECIFICATION PowerFlex 525 Low Voltage AC Variable Frequency Drive NOTICE The specification guidelines in this document are intended to aid in the specification of products Specific installations have specific requirements and Rockwell Automation does not recommend or intend any specific application based solely upon the guidelines provided here Because of the variety of uses for this information the user of and those responsible for applying this information are responsible for ensuring the acceptability of each application and appropriate use of the guidelines In no event will Rockwell Automation be liable for misuse misapplication or reliance on these guidelines in connection with any specific application Rockwell Automation also disclaims indirect or consequential damages resulting from the use or application of this information Note To download or view a doc file version of this procurement specification please visit www rockwellautomation com industries procurement specifications PowerFlex 525 Low Voltage AC VFD Rockwell Automation 25B SR001C EN E 1 PROJECT NUMBER PROJECT NAME DATE PROJECT LOCATION TABLE OF CONTENTS PART dA GENERAL 3 QS 0 cea ve catch act dunce E E 3 1 02 RELATED SECTIONS amnia a tt peak densa
7. development environment for the entire control system includes add on profiles which minimize the need to individually program the required parameters and tags Available to VFDs on EtherNet IP or ControlNet a Autogeneration of descriptive tag names and respective tag data types b Wizards available to walk through configuration c Copy and paste function to easily duplicate VFDs d Single development environment minimizes errors associated with multiple software tools Configuring entire system from one environment minimizes I O mismatch errors B Through the Studio 5000 Logix Designer a Logix controller shall be able to use Automatic Device Configuration ADC to detect a replaced VFD and download the needed firmware and all configuration parameters Available to VFDs on EtherNet IP C With Studio 5000 software 1 configuration settings shall be stored in the project file and in the control system s PACs This VFD I O packet shall consist of a VFD status and feedback command and reference b Atleast 8 data words of inputs and 8 data words of outputs that can be dynamically configured to access any parameter 2 VFDs shall be able to be flash updated directly 2 05 COMMUNICATIONS A The variable frequency drive VFD shall be capable of communications through standard protocols and EtherNet IP and DeviceNet shall be the preferred networks 1 Through its USB port the VFD shall be capable o
8. 240V 0 4 to 15 kW 0 5 to 20 HP 380 to 480V 0 4 to 22 kW 0 5 to 30 HP 525 to 600V 0 4 to 22 kW 0 5 to 30 HP PONS The displacement power factor of the VFD shall be between 1 0 and 0 95 lagging over the entire speed range The efficiency of the VFD shall be a minimum of 97 at full load and speed The overload capability shall be 1 Normal Duty 110 for up to 1 minute 150 for up to seconds 2 Heavy Duty 150 for up to 1 minute 180 for up to 3 seconds 200 programmable The VFD shall have a maximum output frequency of 500 Hz The VFD shall provide UL Listed Class 10 motor overload protection to comply with N E C Article 430 The VFD shall be designed to operate in the following environmental conditions 1 Ambient temperature range 20 C to 50 4 to 122 20 C to 60 C 4 F to 140 F with current derating 20 to 70 4 F to 158 F with current derating and control module fan kit option 2 Relative humidity range 0 to 95 non condensing 3 Elevation a upto 1000 3280 ft up to 4000 13123 ft with current derating 2000 6561 ft for 525 to 600V drives 4 Shock and vibration a Shock 15G peak for 11 ms duration 1 0 ms b Vibration 1G peak 5 to 2000 Hz 2 03 CONSTRUCTION A The variable frequency drive VFD shall have a compact footprint and be of modular design to provide for ease of installation an
9. d inventory reduction consisting of 1 A power module sized to meet the application 2 A control module common to all VFD ratings The VFD shall be IP20 NEMA Open Optional conduit box IP21 IP30 NEMA Type 1 shall be available The VFD shall be able to be mounted in both vertical and horizontal orientation Frames A to C shall be able to be installed on a DIN rail The VFD shall be capable of side by side installation Rockwell Automation PowerFlex 525 Low Voltage AC VFD 6 25B SR001C EN E PROJECT NUMBER PROJECT NAME DATE D mx PROJECT LOCATION The VFD shall employ the following power components 1 Diode or fully gated bridge on the input 2 Switching logic power supply operating from the DC bus 3 MOV protection phase to phase and phase to ground with jumpers to remove the phase to ground unit when applicable 4 Gold plated plug in connections on printed circuit boards 5 Microprocessor based inverter logic isolated from power circuits 6 Inverter section with no commutation capacitors The VFD shall have a standard built in 7th IGBT for use as a dynamic braking chopper This IGBT shall be able to provide at least 100 braking torque on a continuous basis with a properly sized externally mounted brake resistor The VFD shall have two EMC options to comply to IEC 61800 3 specification each with an optional EMC earthling grounding plate 1 Embedded EMC filter shall achieve 10 m
10. f direct connection to a PC 2 Through its integral RS 485 port the VFD shall be able to use Modbus RTU a For programming from a PC b In a multi drop network configuration Rockwell Automation PowerFlex 525 Low Voltage AC VFD 8 25B SR001C EN E PROJECT NUMBER PROJECT NAME DATE PROJECT LOCATION 3 Through its integral Ethernet port the EtherNet IP network is supported The VFD shall be able to communicate with at least 2 networks at the same time The VFD shall have available adapter cards including 1 2 3 Dual port EtherNet IP to support Device Level Ring topology DeviceNet PROFIBUS DP VFD communications adapters shall have individually selectable fault actions in the case of a communications loss or if the controller is idle in program mode or faulted Faulting the VFD Stopping the VFD Zeroing data written to the VFD Holding the VFD in its last state Using a user selectable fault configuration 2 06 CONTROL FEATURES A The variable frequency drive VFD shall be programmable for the following motor control modes gt 20 a 0 1 Volts per Hertz Sensorless vector control Closed loop velocity vector control Sensorless vector control with Economizer Permanent magnet motor control scheduled for a future firmware release he VFD shall be capable of open loop and closed loop speed regulation applications rog
11. for C2 and 20 m for C3 2 External EMC filter shall achieve 30 m for C1 and 100 m for C2 and The VFD shall have a standard USB port that connects to a PC for upgrading firmware or uploading downloading parameter configurations With its RS 485 port the VFD shall provide an interface for up to 2 independent peripherals to be connected at one time at 19 2K Bps Connection and identification of peripheral interface DSI addresses shall require no user adjustments The VFD shall have an embedded EtherNet IP port A slot shall be available for dual port EtherNet IP DeviceNet and PROFIBUS DP adapter cards A slot for an optional encoder card shall be available to perform simple positioning control Closed loop with encoder feedback shall be available to replace slip compensation with trim for improved speed range and regulation The VFD shall have embedded control I O The VFD shall have an embedded safe torque off solution certified to SIL2 PLd This requires the use of an external safety relay to meet ISO 13849 1 The safety solution shall maximize safety increase machine up time and help protect personnel and equipment Communications shall be active throughout when safety is initiated The VFD s printed circuit board shall be conformal coated certified to IEC60721 3 2 with 3C2 Chemical amp Gases at the minimum The VFD s control module shall have an integral Human Interface Module HIM 1 5 digit LCD display with scrolli
12. ng text used to display drive operating conditions fault alarm indications and programming information and capable of showing multiple languages via selectable mode 2 Status LED for drive condition 3 Status LEDs for communications status including embedded DSI status adapter health and communications network status 4 Keys for navigation start stop and reverse 5 Potentiometer used to control speed of the drive The VFD shall have an optional external Human Interface Module HIM available in two package styles 1 A backlit LCD display with graphics capability and rated for IP20 Type 1 used as a handheld terminal by connecting via a separate cable or used in a bezel kit mounted PowerFlex 525 Low Voltage AC VFD Rockwell Automation 25B SR001C EN E 7 PROJECT NUMBER PROJECT NAME DATE PROJECT LOCATION to a cabinet panel This package style is removable slides out without the use of a tool 2 An IP66 UL 4X 12 remote mounted version for cabinet panel mounting that is connected via cable P The VFD s control module shall have available a fan kit to accommodate horizontal mounting and extreme ambient temperatures 2 04 CONFIGURATION PROGRAMMING A The variable frequency drive VFD shall be configurable using 1 The HIM s keypad and LCD display 2 Connected Components Workbench This software offers configuration and programming 3 Studio 5000 Logix Designer This software a single
13. ns of Section 01 30 00 Shop Drawings Final as shipped 1 Elevation Drawings Shall include dimensional information and conduit routing locations 2 Unit Descriptions Shall include amperage ratings enclosure ratings fault ratings nameplate information etc as required for approval 3 Wiring Diagrams a Power Diagram Shall include amperage ratings circuit breaker frame sizes circuit breaker continuous amp ratings etc as required for approval b Control Diagram Shall include disconnect devices pilot devices etc 4 Major components list C Product Data Sheets 1 VED publications 2 Datasheets and publications on all major components D Test procedures shall be per the manufacturer s standards E Operation and Maintenance Data 1 Service and Contact information 2 VFD User Manual Troubleshooting Service Manual Rockwell Automation PowerFlex 525 Low Voltage AC VFD 4 25B SR001C EN E PROJECT NUMBER PROJECT NAME DATE PROJECT LOCATION 1 06 QUALITY ASSURANCE A Qualifications 1 Manufacturers a The VFD and all associated optional equipment shall be UL listed or recognized The VFD shall contain a UL label attached on the inside of the enclosure cabinet 2 Suppliers a All inspection and testing procedures shall be developed and controlled under the guidelines of the supplier s quality system and must be registered to ISO 9001 and regularly reviewed and audited by a third party registrar
14. rammable features shall include Flying start V F ratio Bus regulator Process PID Fiber application specific features Common DC bus 1 2 DC bus operation Regulation with encoder feedback or analog input Multi drive connectivity with communication option card StepLogic Function relay and timers 16 preset speeds The VFD shall include energy cost reduction potential through energy monitoring features and Economizer and permanent magnet motor control modes 2 07 CONTROL I O The variable frequency drive VFD shall have 2 analog inputs 1 unipolar and 1 bipolar independently isolated from the rest of the drive I O The VFD shall have 7 digital inputs 24 VDC 6 programmable to provide application versatility PowerFlex 525 Low Voltage AC VFD Rockwell Automation 25B SR001C EN E 9 PROJECT NUMBER PROJECT NAME DATE PROJECT LOCATION The VFD shall have 1 analog output that is scalable 10 bit suitable for metering or as a speed reference for another drive D The VFD shall have 2 digital outputs and 2 relay outputs 1 form A and 1 form to be used to indicate various drive motor or logic conditions 2 08 DIMENSIONS Frame A 152 mm 5 98 in H x 72 mm 2 83 in W x 172 mm 6 77 in D Frame B 180 mm 7 08 in H x 87 mm 3 42 in W x 172 mm 6 77 in D Frame C 220 mm 8 66 in H x 109 mm 4 29 in W x 184 mm 7 24 in D Frame 260 mm 10 23 in 130 mm 5 11 in W x 212 mm 8 34 in
Download Pdf Manuals
Related Search