F-Series Swing Frame Paper Roll Clamps
Contents
1. C cuthosesto length install end fittings pressure rated for all Attachment functions INSTALLATION USING RH amp LH 2 PORT INSTALLATION USING RH 2 PORT HOSE THINLINE HOSE REELS SINGLE IHR REEL and LH 4 PORT HOSE REEL Rotate CW Rotate CCW Rotate CW Rotate CCW E E ae i LE AH E a S i eso dos F 5 i e ES A ii Be A Ea Swing Swing Cl allt Serre Ol ii Clamp Retract Extend ale IT TANI Clamp Swing Extend a Hel RC0769 ill RCO768 l Outer Hose See WARNING WARNING Hose connecting revolving connection OPEN port to 4 port hose reel must be connected to outer most hose on reel only Flush hydraulic supply hoses A Install hoses as shown below Check lubricant level and remove rubber vent cover B Operate auxiliary valves for 30 sec C Remove union fittings D install hoses to revolving connection fittings as shown in Step 3 above Level must be up to fill plug hole Remove rubber vent cover RC0748 ill If necessary fill gearbox with Cascade Gear Lube 656300 or equivalent SAE 90 wt gear lube AGMA mild GEP Gear Oil 674511 Rev 4 13 NSTALLATION 6 Mount Clamp on truck carriage Center tru2. RCO771 il Install stop block kit 9 weld area to 325 F 180 C e Preheat each stop block and carriage bar e Use AWS E 7018 low hydrogen rod and weld a 6 mm 1 4 in fillet full length on three 3 sides of each stop block RH Upper Truck Upper Carriage Bar 6 mm 1 4 in fillet weld on three 3 sides Back Driver s View 674511 Rev 4 Je Mounting Hook 7 Steel Stop Blocks both sides RC0224 ill 15 NSTALLATION 1 0 Cycle Clamp functions WARNING Make sure all LONG ARM personnel are clear of the vertical amp horizontal Clamp during testing positions only C Release e With no load cycle all functions several times D Clamp e Check functions for operation in accordance with ITA ISO standards e Clamp and rotate a maximum load check for smoothness and normal rotation e Check for leaks at fittings revolving connec tion and cylinder rod ends C RC0030 ill SWING ROTATE Bilge handling shown Driver s view A Push Button Extend A Counterclockwise CCW B Push Button Retract B Clockwise CW SHORT ARM 45 degree position only C Open D Close RC0773
3. CLAMP LH 4 Port 4 function function Hose Reel Port 2 PORT 3 a7 v Truck auxiliary valve ports 1 y 2 o a RCO741 ill Hose Terminal me RH 2 Port Hose Reel SWING Function CLAMP OPEN aF Function ROR ROTATE Q Terminal KAT Function SS NS S Sy Truck Auxiliary Q Valve with E a N pushbutton Solenoid ROTATE and Operated SWING Control Valve RC0742 ill Truck Auxiliary Valve CLAMP 674511 Rev 4 E NSTALLATION Control Valve Group RH 2 Port Installation Continued 77F Model Serial Numbers 675414 675467 Installation with RH and LH 2 Port Hose Reels and Internal Hose Reeving ROTATE Function Tt Internal Rotate Function Measure and assemble two hoses user supplied to run from the control valve ASS Reeving ROTATE ports to the RH 2 Port hose reel Install Hoses hoses SWING Swing Function Measure and assemble two mee hoses user supplied to run from the control valve SWING ports to the internal hose reeving hoses Install hoses ROTATE RCO0743 ill LH 2 Port Hose Reel Clamp Function Measure and assemble two hoses user supplied to run from the truck valve ports to the LH 2 Port hose reel Install hoses LH 2 Port Hose Reel As k CLAMP Truck Auxiliary Jc Function Carriage Valve Ports Hose Ma A RY Terminal RCO744 ill
4. to run from the solenoid valve IN ports to the truck 4 Measure and assemble two hoses user supplied valve ports Install the hoses Truck Auxiliary d Valve Ports RC0739 ill 8 674511 Rev 4 NSTALLATION 1 Control Valve Group Installation Continued 77F Model Serial Numbers 675414 675467 IMPORTANT Proceed to Step 7 if lift truck is equipped with mast internal hose reeving Installation with RH 2 Port and LH 4 Port Hose Reels Rotate Function Measure and assemble two RH 2 Port Hose Reel LH 4 Port Hose Reel E ROTATE function Ports 1 and 2 for CLAMP OPEN circuit only hoses user supplied to run from the control valve o ROTATE poris to the RH 2 port hose reel Install SWING hoses Swing Function Measure and assemble two hoses user supplied to run from the control valve SWING ports to the LH 4 port hose reel 3 and 4 ports Install hoses Clamp Function Measure and assemble two hoses user supplied to run from the truck valve ports to the LH 4 port hose reel 1 and 2 ports Install hoses 6 WARNING The hose operating the OPEN function must connect to Port 1 on the 4 port hose reel A SWING function ROTATE RCO740 ill LH 4 Port Hose Reel cd OPEN
5. tilted back RC0725 ill VERTICAL MOUNT To RH 2 Port Hose Reel No 8 SAE To LH 4 Port or Cpa 2 Port Hose Reel No 6 SAE NSTALLATION Tack weld subplate Control Valve Group ra Installation Continued All Models except 77F Serial Nos 675414 675467 Grind and clean the area in preparation for welding Tack weld the subplate to the cowl and mount the valve to the subplate with the capscrews supplied in the kit 3 Mark the mounting location on the truck cowl NOTE Horizontal mount only shown RCO727 ill Capscrews 5 16 18 UNC x 3 1 2 in long to run from the solenoid valve P and T poris to the Measure and assemble two hoses user supplied 4 truck valve poris Install the hoses IMPORTANT Proceed to Step 7 if lift truck is equipped with mast internal hose reeving Truck auxiliary C0728 Il valve ports Ports 1 and 2 for CLAMP OPEN circuit N C2 and C3 ports to the LH 4 port hose reel 3 and 4 ports Install hoses Installation with RH 2 Port and LH 4 Port LH 4 Port Reel Hose Reels RH 2 Port Hose Reel Hose Reel Er Rotate Function Measure and assemble two 4 hoses user supplied to run from the control valve ee C1 and C4 ports to the RH hose reel Install ry hoses ROTATE 3 function Swing Function Measure and assemble two l K hoses user supplied to ru
6. D al i LEY rH A and B RH THINLINE 2 Port Hose Reel Group and LH THINLINE 4 Port Hose Reel Group OR optional A Band C RH and LH THINLINE 2 Port Hose Reel Groups and Mast Single Internal Hose Reeving Group OR optional A and C RH THINLINE 2 Port Hose Reel Group and Mast Double Internal Hose Reeving Group es 674511 Rev 4 1 T Truck Relief Setting RUCK REQUIREMENTS 25F 38F Rotate Circuit 45F 160F 2000 psi 138 bar Recommended 2300 psi 159 bar Maximum 38F Clamp Circuit 2300 psi 159 bar Recommended Truck Flow Volume Min Recommended Max 2600 psi 179 bar Maximum 25F 38F Clamp 19 L min Rotate 45F 60F 66F 77F 90F 100F 120F 130F 150F 160F 95 L min 5 GPM 19 L min 5 GPM 19 L min 5 GPM 5 GPM 19 L min 10 GPM 38 L min 15 GPM 57 L min 7 GPM 26 L min 10 GPM 38 L min 12 GPM 45 L min 10 GPM 38 L min 15 GPM 57 L min 20 GPM 76 L min 10 GPM 38 L min 12 GPM 45 L min 15 GPM 57 L min 15 GPM 57 L min 20 GPM 76 L min 25 GPM Cascade Paper Roll Clamps are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil Spec MIL 0 5606 or MIL 0 2104B Use of synthetic or aqueous base hydraulic fluid is not recommended If fire resistant hydraulic fluid is required special seals must be used Contact Cascade Flow less than mi
7. PARTS AND SERVICE CT PORTLAND OREGON USA 674511 Rev 4 o S PECIAL DEFINITIONS The statements shown appear throughout this Manual where special emphasis is required Read all WARNINGS and CAUTIONS before proceeding with any work statements labeled IMPORTANT and NOTE are special information that is useful when servicing the attachment WARNING A statement preceded by a WARNING is information that should be acted upon to prevent bodily injury A WARNING is always inside a ruled box CAUTION A statement preceded by CAUTION is information that should be acted upon to prevent machine damage IMPORTANT A statement preceded by IMPORTANT is information that possesses special significance NOTE A statement preceded by NOTE is information that is handy to know and may make the job easier o R ECOMMENDED HYDRAULIC SUPPLY F Series Swing Frame Paper Roll Clamps provide the best performance with the hydraulic supply arrangement A and B Refer to Cascade Hose and Cable Reel Selection Guide Part No 212199 to select the correct hose reel for the mast and truck The hose and fitting requirements are e ROTATE Function Hoses and fittings should be No 8 with 13 32 in 10 mm minimum I D e CLAMP amp SWING Functions Hoses and fittings should be No 8 with 13 82 in 10 mm minimum D except for internal reeving arrangements where hoses and fittings may be No 6 minimum with 9 32 in 7 mm minimum I
8. ill RC00341 ill AUXILIARY VALVE FUNCTIONS Tilt Forward Hoist Down hdi HH TF aa Hoist Up Tilt Back GA0005 ill 16 674511 Rev 4 o P ERIODIC MAINTENANCE WARNING After completing any service procedure always test the Clamp through five complete cycles First test the Clamp 100 Hour Maintenance Every time the lift truck is serviced or every 100 hours of truck operation whichever comes first complete the following maintenance procedures empty then test with a load to make sure the Clamp operates correctly before returning it to the job e Check for loose or missing bolts worn or damaged hoses and hydraulic leaks Contact Pad Edges Contact Pad Pivot Joints Rotator Bearing e Check the edges of the contact pads for wear or sharp A bi ssembly nicks that could damage or tear paper rolls Grind the properly Clamp Force Indicators 830141 832442 and 200645 are available for this test e Check decals and nameplate for legibility 500 Hour Maintenance After each 500 hours of truck operation in addition to the 100 hour maintenance perform the following procedures edges smooth Grease Fitting iin e Check the contact pad pivot joints for wear Repair or Fill Plug replace as necessary e Lubricate plungers on 180 degree stop valve if fitted i e Check that load holding hydraulic system is functioning e Check sample of baseplate to bearing assembly capscrews for
9. proper torque value See Technical Bulletin TB183 or Service Manual 674512 for checking and replacement procedures RC2310 eps e Check sample of faceplate to bearing assembly capscrews for proper torque value See Technical Bulletin TB183 or Service Manual 674512 for checking and relacement procedures Arm Cylinder Swing Frame Pivot Joints Left Side e Tighten mounting hook capscrews See torque specs for specific Models in Installation Step 7 Tighten rotator drive capscrews to 75 ft lbs 105 Nm Lubricate rotator bearing assembly with EP 2 grease Whitmore Omnitask or equivalent Rotate clamp in 90 degree increments and grease in each position Check rotator drive gearcase lubricant level Lubricant should be up to bottom of fill plug hole If necessary fill with Cascade Rotator Drive Lubricant Part No 656300 or SAE 90 wt gear lube AGMA mild 6 EP Gear Oil Replace plug Inspect all arm frame and cylinder pivot bushings for wear and replace if necessary Inspect all load bearing structural welds on arms swing frame pivots arm pivots and cylinder pivot areas for visual cracks Replace components as required WARNING A sampling of faceplate and baseplate bearing assembly capscrews must be checked for proper torque at 500 hours see TB183 and all capscrews checked at every 2000 hours Failure to keep the capscrews tightened can result in attachment damage and serious Injury Bearing Assembly
10. to Faceplate Capscrews Access through hole in baseplate Rotator Drive Capscrews Baseplate to Bearing Assembly Capscrews O Rotator oe Drive T Fill Plug 2000 Hour Maintenance After each 2000 hours of truck operation in addition to the 100 and 500 hour maintenance perform the following procedures e Check all rotation bearing capscrews for proper torque value See Technical Bulletin TB183 or Service Manual 674512 for checking and replacement procedures e Inspect all arm and cylinder pivot pins for wear Replace if necessary RCO750 ill Back Driver s View Mounting Hook Capscrews 674512 Rev 4 17 Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR Italy Tel 39 045 89891 11 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 977 1 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cascade om Cm TM Cascade Corporation 2005 Cascade Canada Inc 5570 Timberlea
11. 75115 24V 675126 36V This Section describes procedures for installation of 675127 48V Solenoid Control Valve Groups on early 77F Model Swing 6 5128 72V Frame Clamps For hose reel information refer to Installa tion Instructions 673835 for THINLINE 2 Port Hose Reels and Installation Instructions 675395 for THINLINE 4 Port Hose Reels for masts without internal reeving Control valves groups for different truck voltages are listed in the Table opposite Check for Determine an approximate mounting location for nisriarenice the control valve on the truck cowl The valve must A with mast not extend outside the width of the cowl or interfere e ited Gack with the truck mast when tilted back Valve must not extend outside width of cowl RC0737 ill Assemble the control valve fittings cover and To LH 2 Port or 4 Port Hose Reel or subplate Position the assembly on the truck cowl Internal Hose Reeving No 6 SAE f noting any clearance problems Tack weld A subplate to truck cowl ZNI ir gr gt 3 Mark the mounting location on the truck cowl S Og Q E Grind and clean the area in preparation for YR Coe welding Tack weld the subplate to the cowl and Md Se Q mount the valve to the subplate with the O Rega capscrews supplied in the kit Rd O 5 To RH 2 Port Hose To truck auxiliary valve Reel No 8 SAE ports No 8 SAE
12. Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 10 2005 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 674511 R4
13. NE SS Rs IHR SWING Carriage RH 2 Port Function Terminal Hose Reel CLAMP OPEN a Function Carriage Hose Terminal ROTATE Function Truck Auxiliary WS Valve with SN Pushbutton Solenoid ROTATE and Operated RC0745 ill SWING Control Valve Truck Auxiliary Valve CLAMP 10 674511 Rev 4 NSTALLATION Control Valve Group Installation Continued 77F Model Serial Numbers 675414 675467 Locate the auxiliary lever that operates the hydraulic hoses connected to the solenoid control valve IN ports Install a new knob with pushbutton or shrink wrap the alternate pushbutton switch onto the control lever IMPORTANT Lever should control the ROTATE function per ITA ISO standards When the pushbutton is depressed the lever should activate the SWING function CAUTION Secure cable with cable ties to avoid pinching at truck cowl during handle movement 9 PUSHBUTTON SWITCH ON CONTROL LEVER SOLENOID KNOB WITH PUSHBUTTON Pushbutton switch Knob with pushbutton shrink wrapped to ROTATE Control Lever Cable Ties control lever AC0402 ill o di ny A LES NOTE Remove YPICa A a tubing around button as desired Foam Tape Heat Shrink Tubing Pa Cable Ties ROTATE Control Lever ACO234 ill Connect the wiring from the pushbutton and control valve coil terminals to the truck electrical system as shown IMPORTANT Fuse must be connected to an unswit
14. NS TALLATION INSTRUCTIONS and PERIODIC MAINTENANCE F Series Swing Frame Paper Roll Clamps Manual Number 674511 R 4 Cascade Cascade is a Registered Trademark of Cascade Corporation O ONTENTS Introduction Special Definitions Recommended Hydraulic Supply Truck Requirements Installation Swing Control Valve Installation Clamp Periodic Maintenance NINI OINI aa h NTRODUCTION This Manual provides installation instructions and periodic maintenance requirements for the Cascade F Series Swing Frame Paper Roll Clamps In any communication about the Roll Clamp refer to the product D number stamped on the nameplate If the nameplate is missing the numbers can be found stamped on the front of the faceplate top or side IMPORTANT All hoses tubes and fittings on F Series Roll Clamps are JIC NOTE Specifications are shown in both U S and Metric units Nameplate Locations RC2309 eps CI eee Ba SERIAL NUMBER 674870 CATALOG NUMBER ADDITIONAL EQUIPMENT ADDITIONAL EQUIPMENT cascade LIFT TRUCK ATTACHMENT ADDITIONAL o EQUIPMENT ATTACHMENT CAPACITY POUNDS INCH LOAD AT CENTER CAPACITY OF TRUCK AND ATTACHMENT COMBINATION MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN ABOVE CONSULT TRUCK NAMEPLATE RECOMMENDED SYSTEM PRESSURE 2000 PSI MAXIMUM SYSTEM PRESSURE 2300 PSI ascade FOR TECHNICAL ASSISTANCE
15. ched positive terminal control valve must Control Knob be able to energize with truck key in off position with Pushbutton Pushbutton 1 Diode IMPORTANT White shrink wrapped Banded end must to control lever connect to positive Solenoid Coils RA a side of Circuit RE OR Cr H 7 5 Amp Susi z Fuse us uu sm L 7 5 Amp Fuse Truck f Control Power Valve E Source 7 unswitched RCO747 il Black 674511 Rev 4 11 NSTALLATION Clamp Installation Attach overhead hoist Remove banding set Roll Clamp upright on pallet B Remove bolt on lower mounting hooks if equipped Unlock Quick Change lower mounting hooks if equipped Move hooks into unlocked position pin in lower hole LH lower Hook 12 WARNING Check weight on name plate of Roll Clamp and make sure overhead hoist is rated appropriately 5 8 in 16 mm offset on top provides maximum clearance RC0839 ill NOTE Guides can be reversed to change hook to carriage clearance 7 See Step 7 Tighten Capscrews CL II IIl 38F 45F 60F 66F 110 ft los 150 Nm CL IV 60F 66F 77F 195 ft lbs 265 Nm CL IV 90F 100F 120F 260 ft lbs 360 Nm 674511 Rev 4 NSTALLATION 3 Prepare Hoses Position truck carriage behind Roll Clamp B Determine hose lengths required o CAUTION Hoses should be 2300 psi working
16. ck behind Roll Clamp B Tilt forward and raise Carriage into position C Engage top mounting hooks with carriage Make sure left hook engages closest notch on top carriage bar D Lift Clamp 2 in 5 cm off pallet Oil MU Vil AT mi RCO757 ill Class Il carriage bars ITA Class Il 0 60 0 66 in 15 17 mm a N ITA Class Ill 0 72 0 78 in 18 20 mm ITA Class IV 0 72 0 78 in 18 20 mm Engage locator tab in notch Connect hoses to end block before Clamp installation Center Spacer ITA Class Il 0 32 0 36 in 8 9 mm ITA Class Ill 0 39 0 43 in 10 11 mm ITA Class IV 0 47 0 51 in 12 13 me Upper GAO0079 il Carriage Bar Back Driver s View r Install and engage lower hooks BOLT ON TYPE QUICK CHANGE TYPE OPTIONAL Inspect hooks for Lower excessive clearance Lower Carriage Reverse guides to Carriage change clearance See Step 2 Install hooks tap tight into position a Slide hook up to engage bar install pin in locked position upper hole 3 16 in 5 mm Max PE RC1130 il RC1131 il homo Tighten Capscrews CL Il amp Ill 38F 45F 60F 66F 110 ft lbs 150 Nm CL IV 60F 66F 77F 195 ft los 265 Nm CL IV 90F 100F 120F and larger 260 ft lbs 350 Nm 14 674511 Rev 4 NSTALLATION Connect hoses to hose terminal fittings as shown in Step 3
17. n from the control valve D SON We We i a p PE S O A PE Eua j N Q Y ing function o RCO729 ill 4 674511 Rev 4 NSTALLATION Control Valve Group Installation Continued All Models except 77F Serial Numbers 675414 675467 6 Clamp Function Measure and assemble two LH 4 Port hoses user supplied to run from the truck valve Z Hose Reel ports to the LH 4 port hose reel 1 and 2 ports Install hoses WARNING The hose operating the OPEN function must connect to Port 1 on the 4 port hose reel function Port 2 uae function Port 1 RCO730 ill Truck auxiliary LH 4 Port valve ports Hose Reel 2 Carriage Hose WU Terminal RH 2 Port Hose Reel SWING Function C3 C2 Solenoid operated CLAMP OPEN Control Valve Function C1 c4 Carriage ROTATE Hose SS Function SS Terminal o gt Truck Auxiliary Valve with P oushbutton ROTATE and OL SWING una RCO731 ill Valve CLAMP 674511 Rev 4 5 NSTALLATION RH 2 Port Control Valve Group ee ll Installation Continued All Models except 77F Serial Numbers 675414 675467 Installation with RH and LH 2 Port Hose 4 Reels and Internal Hose Reeving ROTATE Function Rotate Function Measure and assemble two 4 hoses user supplied to run from the c
18. nimum will result in a rotate speed less than 2 RPM Flow greater than maximum can result in excessive heating reduced system performance and short hydraulic system life Class Il Class III Minimum 18 68 in 474 5 mm Class IV 23 44 in 595 5 mm 23 50 in 597 0 mm Auxiliary Valve Functions Check for compliance with ITA ISO standards Carriage Mount Dimension A ITA ISO Maximum 14 94 in 380 0 mm 15 00 in 381 0 mm 18 74 in 476 0 mm WARNING Rated capacity of the truck attachment combination is a responsibility of the original truck manufacturer and may be less than that shown on the attachment nameplate Consult the truck nameplate GA0082 eps GA0369 eps Clean and inspect carriage bars for damage and smooth ness Repair any protruding welds or damaged notches Hoist Up Hoist Down Tilt Forward int V A Release Rotate CCW Swing Extend 24144 de aa ds Rotate CW Tilt Back Swing Clamp Retract 674511 Rev 4 NSTALLATION Follow the Steps shown to install a Swing Frame Paper Roll Clamp Read and understand all WARNING statements If you don t understand a procedure ask your supervisor or call the nearest Cascade Service Department for assistance NOTE Swing Frame Clamps require a solenoid operated control valve group to convert a two 2 function auxiliary control valve to three 3 function operation Control Valve Group Ins
19. ontrol valve C1 and C4 ports to the RH hose reel Install hoses Swing Function Measure and assemble two a C2 and C3 ports to the internal hose reeving 7 vi 0 D Internal Reeving Hoses n a A Ny a usas a TAS N oN x SWING Function GA KR hoses user supplied to run from the control valve hoses Install hoses O oh ago o oO GQ RC0732 ill LH 2 Port Hose Reel hoses user supplied to run from the truck valve 8 Clamp Function Measure and assemble two ports to the LH 2 Port hose reel Install hoses LH 2 Port Hose Reel pr Truck Auxiliary CLAMP Valve Ports Function PL ING Carriage Hose RC0733 ill Terminal SWING Carriage i Hose Function l RH 2 Port a Terminal Hose Reel CLAMP OPEN Function Ea Carriage ROTATE SU Hose Re l SS Terminal Function RS SS Truck Auxiliary C3 TN Valve with Pushbutton a Solenoid ROTATE and Paa RC0734 ill SWING Truck Auxiliary Control Valve Valve CLAMP 674511 Rev 4 NSTALLATION Control Valve Group Installation Continued All Models except 77F Serial Numbers 675414 675467 Locate the auxiliary valve lever that operates the hydraulic hoses connected to the solenoid control valve P and T ports Install a new knob with pushbutton or shrink wrap the alternate pu
20. shbutton switch onto the control lever IMPORTANT Lever should control the ROTATE function per ITA ISO standards When the pushbutton is depressed the lever should activate the SWING function CAUTION Secure cable with cable ties to avoid pinching at truck cowl during handle movement 9 PUSHBUTTON SWITCH ON CONTROL LEVER SOLENOID KNOB WITH PUSHBUTTON Pushbutton switch New knob with pushbutton shrink wrapped to ROTATE Control Lever Cable Ties control lever 3 in 75 mm AC0402 ill NOTE Remove typical tubing around button as desired Foam Tape Heat Shrink Tubing Cable Ties AC0234 ill a ROTATE Control Lever Connect the wiring from the pushbutton and control valve terminals to the truck electrical system as shown IMPORTANT Fuse must be connected to an unswitched positive terminal control valve must Control Knob be able to energize with truck key in off position with Pushbutton o Control Solenoid Coil Valve Pushbutton F shrink wrapped to control lever Pushbutton RC0736 il 7 5 Amp Fuse White pedo x Diode IMPORTANT Banded end must f 7 5 Amp Fuse connect to positive Diode Truck side of circuit Power Source OA unswitched Cable 674511 Rev 4 7 NSTALLATION Control Valve G rou p Control Valve Group t ti Part Number Truck Voltage Ns a a Ion 6 5125 12V 77F Model Serial Numbers 675414 675467 6
21. tallation All Models except 77F Serial Numbers 675414 675467 This Section describes installation procedures for all Swing Frame Clamps except 77F Models see Section 2 3 3 for 77F Models For hose reel information refer to Installation Instructions 673835 for THINLINE 2 Port Hose Reels and Installation Instructions 675395 for THINLINE 4 Port Hose Reels needed for masts without internal reeving Control valve groups for different voltages are listed in the Table opposite control valve on the truck cowl The valve can be mounted horizontally or vertically The valve must not extend outside the width of the cowl or interfere with the truck mast when tilted back 1 Determine an appropriate mounting location for the Control Valve Group Part Number HORIZONTAL MOUNT Valve must not extend outside width of cowl Assemble the solenoid valve fittings cover and subplate Position the assembly on the truck cowl 674924 674925 674926 674927 Truck Voltage 12V 24V 36V 48V Check for interference oa with mast noting any clearance problems HORIZONTAL MOUNT To RH 2 Port Hose Reel No 8 SAE 99 NOTE Solenoid ool must be rotated 90 degrees to clear cover when assembled To truck auxiliary valve ports No 8 674511 Rev 4 To LH 4 Port or 2 Port Hose Reel No 6 SAE VERTICAL MOUNT To truck auxiliary ports No 8 SAE valve
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