Steam Generator GC7521
Contents
1. Continued usage is not allovved When replacing the MICROSWITCH ASSY 9 please dress the 2 attached wires such that they are free of tension Pulling force on the wires may affect the steam triggering To avoid damage to the sealing amp components of the BOILER ASSY 38 NEVER clean the boiler assy with vinegar descaling agent or other corrosive chemicals When replacing ELECTROVALVE 40 or PUMP ASSY 45 please be reminded to apply loctite at the joints for good sealing After the product has been repaired it should function properly and has to meet the safety requirements amp legal regulations as laid down amp officially established at this moment The following tests are common checks that are conducted on a repaired product before it is returned to the consumer Soleplate temperature Check that soleplate temperature is within IEC requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least I5 minutes The table below shows the temperature requirement Soleplate temperature Deg C Marking Material for example Minimum Maximum Nominal Tolerance e I dot 951 25 Acetate elastane polyamide polyproylene ee 2 dots 100 160 130 30 Cupro polyester silk triacetate viscose wool 2 Leakage current 3 Check that leakage current is within IEC requirement Measure leakage current between LIVE NEUTRAL amp EARTH IEC requir2. H 0 0 O 3 3 3 O O O lt lt lt 0 6 U U f Y n 0 72 o O U u 2 on Nn 72 Oo 0 ce S 3 Z Z Oo 0 o TRAY RUBBER CAP 30 3x Screw FI F2 F3 TRAY ASSY 33 Screw HI H2 FRONT PANEL 37 HOSE CORD CAP 36 RINSE CAP ASSY 52 RINSE BUSH RINSE RUBBER COUPLING 50 Screws KI K2 K3 K4 INLET TUBE PUMP DE AIR TUBE WATER TANK ASSY 34 BRAIDED RUBBER HOSE BOILER PUMP ASSY 45 Torx screws LI L2 L3 TOP SPACER BOILER ASSY 38 PARTS LIST STAND 4239 015 59651 4239 021 68791 4239 021 69812 4239 026 48751 4239 021 69801 4239 021 39542 4239 017 09892 4239 010 10261 Tray rubber cap Blue Tray assy VVhite VVater tank assy Blue Hose cord knob Blue Front panel Printed Boiler assy High End Electrovalve Inox clamp The 2 components come as a service kit 44 4239026 48761 Light switch 45 4239 022 66211 Control board Pump assy kit 50 4239 015 56761 Rinse rubber coupling 52 4239 02169131 Rinse cap assy Blue 55 2422 070 98368 Cordset EU 56 4239 021 69201 Stand bottom assy VVhite 65 4239 026 42081 De air valve High End For Pos 45 please replace both components together vyhen either one is faulty 5 1 EXPLODED VIEVY STAND GC7521 REPAIR INSTRUCTIONS GCI521 Due to the high wattage of the iron only the specified cord set must be used Should damage be observed on the HOSE CORD ASSY or CORDSET 55 they must be replaced
3. Steam Generator Service GC752l1 Service Service Philips Consumer Lifestyle PRODUCT INFORMATION TECHNICAL INFORMATION Features Voltage 220 240V Fast amp powerful crease removal Frequency 50 60 Hz e Soleplate SteamGlide Power Iron 800W e Continuous steam output Boiler 1370W e Continuous steam output 120 g min Product dimension 42 9 x 40 x 20 6 cm e Vertical steam Weight of iron 1 2 kg e Steam pressure Up to 5 Bar Weight of iron base 4 5 kg Variable steam settings e Steam tip Power 2400 VV VVater advice If the tap water in your area is very hard it is advisable to mix Easy to use the tap water with an equal amount of demineralised water e Water tank capacity 1000 ml e Filling and emptying water Extra large filling hole SteamGlide Soleplate e Refill any time SteamGlide soleplate is the best Philips soleplate It has great e Heat up time 2 min scratch resistancy glides excellent and is easy to clean e Hose storage Hose clip e Power cord length 1 8 m Separate Water Tank Cord freedom swivel 180 degree cord freedom The seperate watertank allows you to re fill the watertank e Hose length 1 7 m any time even during ironing without waiting Calc management e Suitable for tap water e Calc clean solution Easy rinsing Safety Information e This product meets the requirements regarding interference suppression on radio and TV e After the product has been repaired it should function properly a
4. ement is that at 230V supply the EARTH leakage current must be less than 0 75 mA Water leakage Functionality Check that there is no water leakage from any part of the product during operation Check that the functionality of the product product dependent eg steaming variable steam SOS ASO etc is working properly Loose part Check that there are no loose parts eg extra screw in the product that can cause short circuit or product malfunction 7 7
5. nd has to meet the safety requirements as officially laid down at this moment Published by Philips Consumer Lifestyle Printed in the Netherlands Copyright reserved Subject to modification m PHILIPS DISASSEMBLY ADVICE IRON BACKPLATE l HOSE CORD ASSY 19 Remove Disassemble Remove Remove Remove Disassemble Disassemble Screw A BACKPLATE 18 Screw BI B2 Clamping plate Power cord quick connect S E L N Steam hose HOSE CORD ASSY 19 GC752l1 INLAY 17 STEAM LOCK 13 LAMP ASSY 8 MICROSWITCH ASSY GI TRIGGER 12 THERMOSTAT DIAL ASSY 15 Steam hose S Black Hose clip a Clamping plate Microswitch Micro switch Blue Lamp assy Lamp assy Fig 2 Wiring at rear HOUSING Part 2 HOUSING PRINTED 10 SOLEPLATE COVER 6 THERMOSTAT BUSH 9 BRAIDED RUBBER HOSE 3 SOLEPLATE ASSY Remove Disassemble Remove Disassemble Remove Disassemble Screw A BACKPLATE 18 Inlay rear catch INLAY 17 STEAM LOCK 13 MICROSWITCH ASSY II Screw C TRIGGER 12 THERMOSTAT DIAL 15 Screws DI D2 D3 HOUSING PRINTED 10 HOSE CLIP 4 BRAIDED RUBBER HOSE 3 Screws El E2 E3 SOLEPLATE COVER 6 2 7 PARTSLIST IRON 8 ELECTRICAL DIAGRAM 4239 021 68981 Soleplate assy 230 V Braided rubber hose Hose clip braided rubber hose Ryton ring Soleplate cover Lamp mounted assy Thermostat bush Housing printed Microswitch assy Trigger Steam lock Trigger spring Thermosta
6. t dial assy Inlay Backplate Hose cord mounted assy ee ee 3 4239 015 59301 4 4239010 10281 5 4239015 70153 6 4239 026 48631 8 4239 021 36861 9 4239026 13222 I0 4239 021 69791 Il 4239021 31793 12 4239 026 48171 13 4239 026 48181 14 4239 010 09293 I5 4239 02169111 17 4239 026 48671 I8 4239 026 48681 19 4239 021 69091 m Electro Thermistor 1 kand Boiler Electronics valve Fig 4 Electrical diagram Steamglide Non SOS White Blue Blue Blue Blue Blue e e e e e SS SS Sk Trigger Switch Thermal Fuse Heating I l I I l l l Ther K I mostat I I I I I l I Element GC7521 3 1 GC7521 6 5 ay LLI EXPLODED VIEVY IRON 10 4 7 DISASSEMBLY ADVICE STAND TRAY RUBBER CAP 30 TRAY ASSY 33 DOOR ASSY Remove Remove Disassemble Remove Disassemble TRAY RUBBER CAP 30 3x Screw FI F2 F3 TRAY ASSY 33 Screw G DOOR ASSY FRONT PANEL PRINTED 37 POWER BOARD LIGHT SWITCH 44 Remove Remove Disassemble Remove Disassemble Disassemble Disassemble TRAY RUBBER CAP 30 3x Screw FI F2 F3 TRAY ASSY 33 Screw HI H2 FRONT PANEL 37 LIGHT SWITCH 44 POWER BOARD GC752l1 WATER TANK ASSY 34 HOSE CORD CAP 36 BOILER ASSY 38 BRAIDED RUBBER HOSE BOILER PUMP ASSY 45 INLET TUBE PUMP DE AIR TUBE RINSE RUBBER COUPLING 50 RINSE CAP ASSY 52 NH JI M
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