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1. 78 8123 5832 9 A 78 8123 5888 7 A 78 8123 1227 6 78 8123 5833 7 78 8123 5832 9 78 8123 1227 6 Left Hand Printer Right Hand Printer Right Hand Applicator Figure 1 3 Replacement Labels 3M Part Numbers Left Hand Applicator Shown PS 71A 1 3 Safety Tm EN Giel zn zn far gi EES AN 78 8123 5726 3 Left Hand Applicator y m el psnerm El 3 sapito 0000 caa 0000 H 2 4 6 1421 end 3D oru o 3 Tee TTT TTT TTT gt 28 888 2 S I e 2 I E 8 I 3 3 EE Paini eee 8 TTI I s 2 2 8 8 Ha E 1 78 8123 6322 0 78 8123 63527 A 78 8123 6352 7 Right Hand Applicator FTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTH NNN Ji T d 1 PP 1 1 L L 1 1 1 78 8123 6322 0 PS 72A Figure 1 4 Replacement Labels 3M Part Numbers Left Hand Applicator Shown Safety 1 3 General Safety Information i This safety alert symbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATIN
2. LAD 2 MAIN PROG Total Rungs in File 41 POWER UP TIMER DN CURRENT STATE T4 0 EQU 3 E Equal vy DN Source A N7 0 260 lt Source B N7 2 y 28 lt CURRENT_STATE MOV Move Source N7 3 4 lt Dest N7 0 260 lt MAPPED OUTPUTS MOV Move Source N7 3 4 lt Dest N7 1 268 lt CURRENT STATE RESET PB CURRENT STATE EQU 1 0 MOV Equal d EF Move Source A N7 0 11 Source N7 6 260 1761 Micro 145 Source B N7 3 Dest N7 0 4 260 CURRENT STATE MAPPED OUTPUTS EQU MOV m Equal Move Source A N7 0 Source N7 6 260 145 Source B N7 9 Dest N7 1 260 268 CURRENT STATE EQU Equal Source A N7 0 260 Source B N7 6 145 lt CURRENT STATE FST DEP PRX EQU 1 0 7 Equal J F Source A N7 0 1 260 lt 1761 Micro Source B N7 4 17 lt PS 150H PLC Addendum A 10 PS2000 Type T1V1 T1V3 Ladder Logic LAD 2 MAIN PROG Total Rungs in File 41 y CURRENT_STATE EQU Y Equal Source A N7 0 V 260 Source B N7 5 V 17 lt V CURRENT STATE MOV Move Source N7 6 145 Dest N7 0 260 lt MAPPED OUTPUTS MOV Move Source N7 6 145 lt Dest N7 1 268 lt RESET_PB RESET_TIMER 1 0 TON 0007 JE Timer On Delay GEND 11 Timer T4 1 1761 Micro Time Base 0 01 DND Preset 150 RESET TIMER TT Accum 0 lt T4 1 J E TT CURRENT_STATE PAUSE_PC REG_PC EQU 1 0 10 0008 Equal JE JE V Source A N7 0 5 4 26 1761 Micro 1761 Micro S
3. tu Tape Shelf Printer s O N QO 600 CAO Figure 5 1 Print Engine Left Hand Printer Shown Printer Option D Sub Connector Power Plug 3 Pin Connector O L ej Uf l D PS 23A Applicator D Sub Connector al Flat Cable PS 32A Figure 5 2 Cable Connections Left Hand Printer Shown Installation 5 2 2 Connect Case Sealer to Applicator 1 Plug the applicator power plug into the receptacle on the side of the applicator directly under the On Off switch Plug the case sealer power plug into the power receptacle on the side of the applicator next to the On Off switch 5 2 3 Reposition Light Pedestal Reposition the light pedestal assembly to an upright position 1 Remove one socket head cap screw securing the base of the light assembly to the side of the applicator and remove the packing material Remove the other two socket head cap screws for the light assembly Align the base of the light pedestal with the holes in the applicator and secure it with the three socket head cap screws just removed 5 24 Complete Applicator Installation 1 Remove the contact paper from both sides of the glass in the applicator s doo
4. 197 us 26 1014 8854 7 COVER Weathertite GFI Outlet Mason HC305 sese 198 78 8123 1396 9 BRACKET Dancer Rod Left ees eere tern ame 199 26 1014 8883 6 SCREW Machine Hex Hd M5 x 10 mm Lg sesse esse esse esse ese ee ee ee ee ee BOTE 78 8123 1398 5 SHOELE ass DO De 78 8123 1408 2 SHAFT Dancer Extended ee ee eo ee ee ee ee nne 206 26 1014 8874 5 SCREW Cap Soc Hd Hex 10 32 x 1 2 in Lg sse 209 78 8123 1412 4 BRACKET Thread Sensor 210 78 8123 1445 4 STOP Springs eege KR m 78 8123 1453 8 CLAMP Marge Pulley 5 ESE sas a anal 213m EE 718 8656 3969 0 RING Retaining 3 8 in 5100 Series Waldes Truarc 5100 37 DS S 78 8123 0250 9 DIODE ASSEMBLY esse ee se ee ee eee eaa ee a ana ee ee ee na eaa enaa 2165s 26 1014 8063 5 SUPPRESSOR Surge Allen Bradley 199 FSMZ 1 sss Da 26 1014 8971 9 SUPPRESSOR Surge Allen Bradley 199 MSMDI eene DES cune 78 8123 1465 2 PHOTOCELL ASSEMBLY PHC 340 eee een 22 Lo as 26 1014 8984 2 NUT Hex M5 18 8 Stainless essen 222 is 26 1010 1204 0 WASHER Regular Spring M5 18 8 Stainless ees esse ee ese ee ee ee e
5. sess 1 SIN 1 SPRING Torsion Rita reknes 1 SPRING Torsion ta 1 ARM D nen Et tt ee OTI e 2 SPACER Dancer Atm ve cece ee de tee tert ida en Ee oes dates 2 EE WE e EE 1 GUIDE EE 4 ROLLER Entry se Ee EE ti 2 E RING Retaining 3 4 in Waldes Truarc X5133 74 sss 4 8 35 Illustrated Parts Breakdown 8 36 Figure 8 16 Detail B Illustrated Parts Breakdown Item Number Part Number Description t SHAFT Entry Roller eee tire Fee eke seg ee ese ee ke ed gee 1 BRACKET Roller Pamted oi ien naene eaeeee 1 BRACKET Roller Stainless eene 1 SCREW Machine Pan Hd Phil M3 x 6 mm 8 10 SCREW Cap Soc Hd Hex M6 x 100 mm g sesse esse ee eee 1 SCREW Machine Hex Hd M6 x 12 mm Lg eee 2 PHOTOCELL ASSEMBLY PHCOIe eene 1 GUIDE ME iS N N cutee EA N tS 4 ROLLER Ent N a eese d 2 E RING Retaining 3 4 in Waldes Truarc X5133 74 ees ses see ee 4 8 37 Illustrated Parts Breakdown PS 96H Figure 8 17 Detail C 8 38 Illustrated Parts Breakdown Item Number Part Number Description t BEARING 3 8 in ID x 1 2 in OD x 1 2 in Lg 1 BEARING Flanged 3 8 in ID x 1 2 in OD x 1 2 in Lg sess 1 SCREW Cap Soc Hd Hex MS x 12 mme 16 SHA FI PIVOT uma tere ed ete ente tee ei I ie 1 CAM ute 1 SHAFT Housing Pivot de Ste Ee es Dee ot er tre GR GE du Ye OR ee Set 1 8 39 Illustrated Parts Br
6. esee 1 AO EE 778 8123 6191 9 ENCLOSURE Back R H Painted esse 1 78 8123 6186 9 ENCLOSURE Back R H Stainless eee 1 778 8123 1315 9 ENCLOSURE Back L H Painted eese 1 778 8123 1192 2 ENCLOSURE Back L H Stainless eee 1 D I NE 26 1014 8892 7 SCREW Machine Flat Hd Phil M3 x 12 mm L8g een 2 RO ehe 26 1014 8864 6 SCREW Machine Button Hd Hex M6 x 10 mm Lg sess 8 197 ui 26 1014 8854 7 COVER Weathertite GFI Outlet Mason C305 ee ees ee ee ee ee 1 268 ese 778 8123 6330 3 PLATE Label Stainless Models Only 1 8 29 Illustrated Parts Breakdown Figure 8 13 Detail FF Illustrated Parts Breakdown Item Part Number Number Description t BARE N 78 8123 1312 6 ENCLOSURE Brace Pamted i aa annan 1 778 8123 1184 9 ENCLOSURE Brace Stainless seen 1 39 78 8123 6190 1 ENCLOSURE Front R H Painted eese 1 778 8123 6185 1 ENCLOSURE Front R H Stainless esse se ees ee ee ee ee ee e 1 778 8123 1314 2 ENCLOSURE Front L H Painted eee 1 778 8123 1190 6 ENCLOSURE Front L H StainlesS iese se ees ese ee ee ee ee ee ee ee ee ee 1 40 EA ds 78 8123 6191 9
7. ENCLOSURE Back R H Painted esse 1 778 8123 6186 9 ENCLOSURE Back R H Stamnless eee 1 778 8123 1315 9 ENCLOSURE Back L H Painted eeseeeee ee ee ee 1 78 8123 1192 2 ENCLOSURE Back L H Stainless iina einen 1 TO assist 26 1014 88984 SCREW Machine Button Hd Hex M5 x 8 mm Lg ees esse sesse esse ee seg 12 8 31 Illustrated Parts Breakdown PS 107H Figure 8 14 Detail HH 8 32 Illustrated Parts Breakdown Item Number Part Number Description t ENCLOSURE Allen Bradley 800E 2P sss 1 E STOP Allen Bradley 800EM MTSAA isses 1 PUSH BUTTON Allen Bradley 800EP F6 sese 1 CONTACT BLOCK Allen Bradley 800E 3L X01 sss 1 CONTACT BLOCK Allen Bradley 800E 3LX20 sss 1 CABLE ASSEMBLY E Stop Reset essere 1 FITTING Straight Thru Heyco Liquid Tight 43217 sss 2 8 33 Illustrated Parts Breakdown be2 eot t21 Figure 8 15 Detail A 67 Illustrated Parts Breakdown Item Number Part Number Description t ROLLER Dance ee 2 MR OR EEN 1 BEARING Thrust 3 8 in ID x 3 4 in OD x 1 16 in Thick 1 SCREW Set Hex Soc Dr Cup Pt M Ax mmlg nene 6 SCREW Machine Button Hd Hex M4 x 12 mm Lg sess 4 SCREW Machine Button Hd Hex M5 x 10 mm Lg
8. SCREW Machine Hex Hd M6 x 16 mm Lg e nenne 3 18352 uu 12 7995 5379 2 BEARING Ball 3 8 in ID W 2 Shields Flanged Fafnir FS3KDD 1 8 73 Illustrated Parts Breakdown Figure 8 35 Detail W Illustrated Parts Breakdown Item Part Number Number Description t O AE shu 78 8123 1369 6 ROD Front Dancer use Ee 1 T0 cres 778 8123 1370 4 ROD Back Dante 1 isset 78 8123 1188 0 PEATE Back risa Dee va ee Ee lion 1 lunar 26 1014 8893 5 SCREW Set Hex Soc Dr Cup Pt M Ax mmlg nene 6 164 26 1008 5406 1 COLLAR Set 3 8 in ID Boston HCH 2 170 us 26 1014 8868 7 SCREW Machine Button Hd Hex M6 x 16 mm Lg sess 3 198 778 8123 1396 9 BRACKET Dancer Rod Left esse esse ee ee ee ee ee ee eene 1 8 75 Illustrated Parts Breakdown Illustrated Parts Breakdown Item Part Number Number Description t NEUE 78 8123 1369 6 ROD Front Daiicef dass cen EED OG t ee 1 T0 cete 778 8123 1370 4 ROD Back Dancers obte ee ed dero E Ue geen 1 ata 778 8123 1337 3 BRACKET Dancer Rod Right 1 AN 78 8123 1188 0 MER EE 1 Oise 26 1014 8893 5 SCREW Set Hex Soc Dr Cup Pt M4 x 5 mmLg 6 164 26 1008 5406 1 COLLAR Set 3 8 in ID Bos
9. esses 3 241 78 8123 5931 9 LATEH Dane r Moss Se ee ss ET sete eene deu ege engen 1 244 nennen 78 8014 0988 5 BUSHING Sleeve Oilite ZAA 307 10 essere 1 245 see 26 1014 9208 5 SCREW Cap Soc Hd Hex M6 x 30 mme 1 DAG us 26 1014 8762 2 WASHER Flat Plam MO iie een cr rtr ere teer a 2 8 57 Illustrated Parts Breakdown PS 113H Figure 8 27 Detail N 8 58 Illustrated Parts Breakdown Part Description t LENGTH SENSOR ASSEMBLY RI 1 LENGTH SENSOR ASSEMDBL NLH 1 SCREW Machine Pan Hd Phil M3 x 6 mm 8 10 PHOTOCELL ASSEMBLY PHC318 TC eene 1 PHOTOCELL ASSEMBLY PHC320 eee eene 1 8 59 Illustrated Parts Breakdown PS 114H Figure 8 28 Detail P 8 60 Illustrated Parts Breakdown Item Part Number Number Description t TA Ee 26 1014 8750 7 SCREW Cap Soc Hd Hex MS x 10 mm Lg eee 8 141 26 1014 8782 0 BRACKET Light Pole Patlite SZ 017 sess 1 142 22 26 1014 8783 8 ADAPTER Patlit SZ 903 osse ese aiii AC 1 148 78 8123 0289 7 STACKLIGHT ASSEMBLY T ee ee ee ee ee ee ee ee ee ee ee ee ee ee 1 8 61 Illustrated Parts Breakdown Figure 8 29 Detail Q Illustrated Parts Breakdown Item Number Part Number Description t GASKET Tape Door
10. CONTACT BLOCK Allen Bradley 800E 3L X20 sss 1 130 26 1014 8751 5 SCREW Cap Soc Hd Hex M5 x 20 mme 3 E MED 26 1014 6789 7 RELAY Omtofi LY 2 D C24 2 2 3222 a eere cr eet ote ect eee de eod 1 132 ti 26 1014 6790 5 SOCKET Relay Omron PTF 08A E esses 1 133 n 26 1014 6795 4 FUSE Slow Blow 1 25 Amp 5 x 20 mm Littlefuse 2181 25 1 IERE 26 1014 6788 9 TERMINAL Ground Specher and Schuh VUPE4 6 suus 3 1355 5 26 1014 6848 1 FILTER Power Line Schafner FN92222 12 06 eem 1 136 26 1014 8478 5 CONTACTOR Allen Bradley 100 M05NZ243 sss 1 BEE Ed 26 1014 8780 4 CIRCUIT BREAKER Allen Bradley 1492 GH020 sss 1 EER AE 26 1014 6786 3 CIRCUIT BREAKER 8 Amp Telemecanique GB2CBI4A 2 1395 ns 26 1014 6845 7 CIRCUIT BREAKER 12 Amp Telemecanique GB2CB20 2 Illustrated Parts Breakdown Item Number Part Number Description t FUSE HOLDER Weidmueller 101100 eee 1 BRACKET Light Pole Patlite SZ 017 sse 1 ADAPTER Patlite SZ 903 u 2 See EG Sek tette tte Ee Ne soeke testene 1 RELAY Din Mount Weidmueller 7901620000 seen 4 PLATE End Weidmueller C9039986
11. Festoon Pause Registration Depleted PHC320 PHC318 PXS312 SEA Figure 7 9 Sensor Locations Left Hand Applicator Shown 7 15 Maintenance and Troubleshooting 7 2 3 3 Fuses and Circuit Breakers Figure 7 10 shows the locations of the fuses and circuit breakers and describes the fault conditions for which they should be checked FU406 Fuse 5A CB127 Circuit Breaker 2A Check if pre strip Check if power light is ON motor does not run but red yellow and green lights on light pedestal are OFF 7 16 201 a ele So A SSO 0720 csse Sasassass Lgs omo FSM EER EE de Josessa O an EE o kale cr o cc oc oe oo ATT OO eho lal O ek SEES O O ALA 114 114 1L1 O 3 5 301 Fr ol a o OOOOO e o lt I IT c c9 00000 FAR e 2 4 6 14 A2 O O O FE SET ar 271 fart 274 IS 9 78 812
12. Item Number Part Number Description t ENCLOSURE Back R H Painted esse 1 ENCLOSURE Back R H Stamnless sse 1 ENCLOSURE Back L H Painted eeessee aiani 1 ENCLOSURE Back L H Stainless esee 1 SCREW Machine Flat Hd Phil M3 x 6 mm Lg 2 ACTUATOR Allen Bradley 194L E12 1752 sse 1 ACTUATOR Allen Bradley 194L HE6G 175 esse ses see 1 PILOT LIGHT Allen Bradley 800EP PLMIDJ2 eee 1 FILTER Power Line Schafner FN92222 12 06 sse 1 NUT Hex MS 18 8 Stainless essere 3 WASHER Regular Spring M5 18 8 Stainless 2 WASHER Lock Serrated External Tooth M5 18 8 Stainless 2 8 25 Illustrated Parts Breakdown Figure 8 11 Detail DD Illustrated Parts Breakdown Item Part Number Number Description t BREER 78 8123 1188 0 EELER e E Ee eg 1 39 RE 78 8123 6190 1 ENCLOSURE Front R H Painted sess 1 778 8123 6185 1 ENCLOSURE Front R H Stainless occcoononocccccnnnononnonocinnananonoconacananonos 1 778 8123 1314 2 ENCLOSURE Front L H Painted esse 1 78 8123 1190 6 ENCLOSURE Front L H Stainless esee 1 AO EE 778 8123 6191 9 ENCLOSURE Back R H Pamted on nLLeN 1 78 8123 6186 9 ENCLOSURE Back R H Stainless eee 1 78 8123 1315 9 E
13. 0 120af Ref 30 4 IPS Print 8 IPS Slew A 6 IPS Print 8 IPS Slew D 55 8 IPS Print 8 IPS Slew 20 Y o X a 15 12 152 203 254 305 356 406 457 BOB 559 610 660 711 762 ie 8 10 12 14 16 18 20 22 24 26 28 80 Box Length mm in PS 77A Figure 3 1 Operating Rate for PS2000 Applicator on 120af 120af3 Case Sealers 0 200a Ref 30 4 IPS Print 8 IPS Slew A 6 IPS Print 8 IPS Slew 2 95 8 IPS Print 8 IPS Slew 5 E 20 Y S sen x 8 15 152 203 254 305 356 406 457 508 559 610 660 711 762 6 8 10 12 14 16 18 20 22 24 26 28 30 Box Length mm in PS 209A Figure 3 2 Operating Rate for PS2000 Applicator on 200a Case Sealers 3 2 Specifications Boxes Minute Boxes Minute 30 25 20 15 30 25 20 15 0 700a Ref O 4 IPS Print 8 IPS Slew 2 6 IPS Print 8 IPS Slew lt 8 IPS Print 8 IPS Slew LE _ TA AA OO 152 203 25
14. Illustrated Parts Breakdown Item Part Number Number Description Oty Sl SS 778 8161 8102 4 BEARING 3 8 in ID x 1 2 in OD x 1 2 in Lg esse 1 SL ER 78 8161 4227 3 BEARING Flanged 3 8 in ID x 1 2 in OD x 1 2 in Lg sess 1 SG mmm 778 8163 0112 7 BEARING Thrust 3 8 in ID x 3 4 in OD x 1 16 in Thick 1 60 raner 26 1014 8858 8 MARKER STRIP Allen Bradley 1 10 sse 1 Ola 26 1014 8859 6 MARKER STRIP Allen Bradley 11 20 ee ees sesse n a nenne 1 Ls 26 1014 8890 1 SCREW Machine Pan Hd Phil M3xvommlg ess 10 EN 718 8656 4003 7 E RING Retaining 3 8 in Waldes Truarc 5133 37 iese sesse ees se Re 6 PEE 26 1014 8891 9 SCREW Machine Flat Hd Phil M3 x 6 mm Lg 2 66 5 26 1014 8892 7 SCREW Machine Flat Hd Phil M3 x 12 mm Lg ss 2 OP ER 26 1014 8893 5 SCREW Set Hex Soc Dr Cup Pt M4 x 5 mmLg sess 6 OS cues 26 1014 8744 0 SCREW Cap Soc Hd Hex M4 x 10 mme 1 D I sn 26 1014 8916 4 SCREW Machine Pan Hd Phil M4 x 8 Mmm Lg sss 16 Wiz 26 1014 8894 3 SCREW Machine Pan Hd Phil M4 x 12 mm Lg sess 20 TAS ems 26 1014 8747 3 WASHER Flat M4 eret TAS SLS EA EA ANITA 28 dO d e dde 26 10
15. ee ees esse see ee ee eene 1 STOP End Altech 2003 7 6 STACKLIGHT ASSEMBLY sees se ee ee ee ee ee ee ee ee ee Re ee 1 MOTOR ASSEMBLY Pre Strip esse sesse esse ee ee ee ee na Re Re Re ee ee 1 CABLE ASSEMBLY E Stop Reset iese sees sesse esse ee see ee ee ene ee ee ee ee ee ee 1 CABLE Printer Assembly iis ses etn ke ee Ee Me eerie ee Se Ee 1 PROX SWITCH ASSEMBLY PX S312 eere 1 PHOTOCELL ASSEMBLY PHC314 ese ee ese ee see h 1 PHOTOCELL ASSEMBLY PHC3106 sese 1 PHOTOCELL ASSEMBLY PHC318 ese ee ese ee see ee ee ee ee ee ee ee ee ee ee 1 PHOTOCELL ASSEMBLY PHCOO0 ee ee ee ee ee ee eene 1 PHOTOCELL ASSEMBLY PHC336 esse ee ese ee see ee ee ee ee ee ee ee ee ee ee 1 PE CABLE ASSEMBLY Applicator essen 1 PE CABLE ASSEMBLY Options 1 PECSASSEMPBLEY satsane 1 CLAMP Timing Belt Pulley essere 1 COLLAR Set 3 8 in ID Boston HCH 2 E RING Retaining 5 8 in Waldes Truarc H5133 62 ZF ss 1 COUPLING Pre strip Roller 1 BELT Spring Timing s errien a na a e aan iar ener 1 BELT Dancer Timing iuto et tA Mara e Ee Ee ees 1 SCREW Machine Hex Hd M6 x 16 mm Lg see 3 SCREW Machine Button Hd Hex M6 x 16 mm Lg sss 3 SCREW Set Hex Soc Dr Cup Pt M6 x 16 mm Lg esse ss sees see se ee see 1 SCREW Set Hex Soc Dr Cup Pt M6 x 40 mm Lg esse ss sees see se ses 2 SCREW Cap Soc
16. labels to printer E stop switch is activated Input 10 OFF Reset latching E stop switch Wrap Detector photocell Input 13 ON Clear tape from wrap detector fiber optic near printer detects printable tape platen roller Latch photocell is activated Input 14 ON Unlatch printer dancer rollers from thread up position Maintenance and Troubleshooting This page intentionally left blank 7 18 Illustrated Parts Breakdown 8 Illustrated Parts Breakdown 8 1 How to Order Replacement Parts 1 Refer to the figures and their related parts on the following pages to determine the individual part number and description 2 Order parts by machine model number part number description and quantity required An order form is included at the end of this manual section Minimum billing on parts orders is 25 00 Replacement part prices are available upon request A 10 00 restocking charge per invoice applies to returned parts 3 Replacement parts and part prices are available directly from 3M Tape Dispenser Parts 241 Venture Drive Amery WI 54001 1325 715 268 8126 800 344 9883 FAX 1t 715 268 8153 Y Note Outside the U S contact the local 3M subsidiary for parts ordering information 8 2 Recommended Spare Parts The following parts periodically require replacement due to normal wear They should be ordered immediately and kept on site These parts should be reordered as they are consume
17. un eee rhone heo hne eee NSA Nee eee ee eant h ne 2 TAPE DOOR Dante 2 TAPE DOOR Stainless 408 2 SPACER Tape Door Painted esses 2 SPACER Tape Door Stainless iese ese see ee ee RA Re eene 2 HINGE Detenida CN 2 SCREW Machine Pan Hd Phil M4 x 8 Mmm Lg esses 16 SCREW Machine Pan Hd Phil M4 x 6 mm Lg sees 4 8 63 Illustrated Parts Breakdown Illustrated Parts Breakdown Item Number Part Number Description t ROLLER Pre Strip 32000 ee Periti e OE a ee hl 1 HOUSING Roller cs 22092205 eee dai 1 PLATE B ck EE RE EE EE 1 BEARING Flanged 5 8 in ID x 3 4 in OD x 1 2 in Lg sesse ees 2 SCREW Machine Soc Hd Hex M6 x 16 mm Lg ee 8 MOTOR ASSEMBLY Pre Strip eonrronrrnrrrvrrrvrrrnrrrnnnrnrrnnrrsrnrrrerrrrrnsrrnrennen 1 E RING Retaining 5 8 in Waldes Truarc H5133 62 ZF sse 1 COUPLING Pre strip Roller 1 CLUTCH One Way 1 4 in ID Torrington ZRC 040708 sss 1 SCREW Cap Soc Hd Hex 10 32 x 1 2 in Lg sse 2 8 65 Illustrated Parts Breakdown Figure 8 31 Detail 8 66 Illustrated Parts Breakdown Item Number Part Number Description t SPACER Bedring oes fotu se e oeste ede Ee ae 1 WHEEL Beltivasi ee RE e sein dese RE Uh eere vsta 1 PEATE Guide Lm 1 BOSS Guide Plate akse 1 POST Guider 6 SCREW Cap Soc Hd Hex M4
18. 1500V ac DIN rail mounted controller is 1g 2 Relays are derated an additional 2 5g on 32 pt controllers PK 72H PLC Addendum A 4 PLC Programming A 5 PLC Troubleshooting Because the PS2000 applicator is a standalone To receive the maximum benefit of this machine additional PLC programming is not troubleshooting section we recommend you required follow these steps 1 Match you processor LEDs with the status A Warning LEDs located in the first column in the tables AT on the following pages If PLC re programming is needed great care must be exercised to prevent the 2 Once the status LEDs are matched to the creation of a dangerous condition The appropriate table simply move across the table standard prog ram is complex and identifying the error description and probable contains many interrelated sequences causes 3M does not support unauthorized on 3 Follow the recommended action steps for each site program changes If all safety aspects have been considered a competent programmer can accomplish programming in one of two ways first by using a computer interface and manufacturer s software and second by using a hand held programming terminal A ladder logic diagram is included later in this addendum probable cause until the cause is identified A 3 PLC Addendum Understanding the Controller LED Status Between the time you apply power to the controller and the time it has to establish communica
19. 16 VA Not Applicable Usage 240V ac 18VA 26VA 22VA 30VA 22 VA 24V de Not Applicable 5 VA 5 VA 7 VA 7 VA Power Supply Maximum Inrush 20A 003 seconds typical 50A 001 seconds Current 24V dc Sensor Power Not 200 mA Not 200 mA Not Applicable V dc at mA Applicable Applicable Max Capacitive Load Not 200 uF Not 200 uF User 24V dc Applicable Applicable Power Cycles 50 000 minimum Operating Temperature 0 C to 55 C 32 F to 131 F Storage Temperature 407 C to 85 C 40 F to 185 F Operating Humidity 5 to 95 noncondensing Vibration Operating 5 Hz to 2k Hz 0 381 mm 0 015 in peak to peak 2 5g panel mounted 1hr per axis Non operating 5 Hz to 2k Hz 0 762 mm 0 030 in peak to peak 5g 1hr per axis Shock Operating 10g peak acceleration 7 5g DIN rail mounted 11 1 ms duration 3 times each direction each axis Non operating 20g peak acceleration 11 1 ms duration 3 times each direction each axis Agency Certification CSA certified when product or packaging is eUL listed marked CE marked for all applicable directives Terminal Screw Torque 0 9 N m maximum 8 0 in Ibs Electrostatic Discharge IEC801 2 8K V Radiated Susceptibility 1EC801 3 10 V m 27 MHz 1000 MHz except for 3V m 87 MHz 108 MHz 174 MHz 230 MHz and 470 MHz 790 MHz Fast Transient IEC801 4 2K V Power Supply 1K V VO Isolation
20. PS 90H Figure 8 3 Machine Assembly 3 8 5 Illustrated Parts Breakdown 78 8117 3047 8 REF Figure 8 4 Machine Assembly 4 8 6 Illustrated Parts Breakdown See Detail F See Detail R See Detail J See Detail M See Detail A See Detail I See Detail X m Op See Detail U v er gt See Detail V See Detail K See Detail H See Detail N PS 88H Figure 8 5 Machine Assembly 5 8 7 Illustrated Parts Breakdown See Detail G See Detail C See Detail R D amp See Detail X See Detail Y See Detail S See Detail T E 19 D Detail See Detail W l s 59 e Xe SEKR See Detail L PS 89H Figure 8 6 Machine Assembly 6 Illustrated Parts Breakdown Part Description t LENGTH SENSOR ASSEMBLY RI 1 LENGTH SENSOR ASSEMBLY LH 1 SENSOR FLAG cti ge S Ee GE ees See ee techs Mede Me ek el ee se eie sedes 1 GASKET Tape DOr RE lesen 2 TAPE DOOR Painted 2 TAPE DOOR Sanless eese eene a nnne eene nnns 2 SPACER Tape Door Painted iese esse see ee ee ee AR ee na Re ee nennen 2 SPACER Tape Door Stainless iese sees sesse ee ee RA Re Re n ena ee ee Re ee 2 SPACER Bearing ad ee ge 1 WHEEL Belt ettet io ee ee 1 EXTENSION Dancer 125 es ee de ee ee te te dte rete e ee Saan eed EL 1 ROD Front Dancer or aa uite ettet ES Eg Ee M 1 ROD Back Dancer Ee NS 1 SHAFT Entry Rollers is GE kvier 1 BRACKET Dancer Rod Right 1 ROLLER
21. vg Error Code See Error Code Chart Green Light Run 78 8123 5728 9 Arrat aurgerce Erreur noteur dinpression T noln Rouge Fin du ruban nah sif Fin du ruban dinprinante Enroulement sur le rouleau d entramement Reste peu de rubon odhesif T noln Jaune Reste peu de ruben a mprmante ode d erreur clignotant volr tableau T noln vert ex cution Parada De Energencia or En El Inpresor Luz Roja fatta Cinta Falta Ribbon Rodio Inputser Envuelto Con Cinto fees Cinta Li Foco n uz Amarilla Carta De Goatgos Luninosoa De Error Luz Verde Funclonardo 120V 6A 78 8123 5723 0 120V 2A N 78 8123 5724 8 N x E N N A PATENTS APPLIED FOR c 78 8123 1064 3 Parada De Emergencia Rein E Stop Reset Arret Yurgence R nitialsation stoler RESET RE4NITIALISATION REINSTALAR Read instruction manual before operating Lire le manuel d utilisation avant utilisation Lea el manual de instrucciones antes de operar la maquina 78 8123 5722 2 A 78 8123 5725 5 78 8123 5722 2 PS 70A Figure 1 2 Replacement Labels 3M Part Numbers Left Hand Applicator Shown Safety No EU 78 8123 1228 4 78 8123 1228 4 Left Hand Applicator
22. 223 38 ee an e aa nan na naa naa ene 1 246 26 1014 8762 2 WASHER Flat Plain M 2 8 45 Illustrated Parts Breakdown Figure 8 21 Detail G Illustrated Parts Breakdown Item Part Number Number Description t ODE EE Ne 26 1014 8890 1 SCREW Machine Pan Hd Phil M3 x 6 mm 8 10 SJ 26 1014 8916 4 SCREW Machine Pan Hd Phil M4 x 8 mm Lg esses 16 104 78 8123 1217 7 BRACKET EE TEE 1 1585 Ar 78 8123 1292 0 PHOTOCELL ASSEMBLY PHC336 ee ee ee ee ee ee ee ee ee ee ee ee ee 1 8 47 Illustrated Parts Breakdown PS 106H Figure 8 22 Detail H 8 48 Illustrated Parts Breakdown Item Part Number Number Description t AA 78 8123 1367 0 ROLEER Fats 1 EE 778 8123 1334 0 SHAFT Idler Roller Hardened eee 1 e ies 718 8656 4003 7 E RING Retaining 3 8 in Waldes Truarc 5133 37 sss 5 Ja use 26 1014 8750 7 SCREW Cap Soc Hd Hex MS x 10 mm Lg esee 7 TOER 26 1014 8755 6 SCREW Machine Soc Hd Hex M6 x 16 mm L8 een 7 EED 78 8123 1329 0 SPACER Thruster inanin me ici 1 KSE 78 8002 4779 9 CLUTCH One Way 3 8 in ID x 5 8 in OD x 7 8 in Lg Torrington RCB O61O1A ee eene 1 8 49 Illustrated Parts Breakdown Figure 8 23 Det
23. 8 IPS Slew t 9 IPS Print 8 IPS Slew 152 203 254 305 356 406 457 508 6 8 Ho 12 14 16 18 20 Box Length mm in 559 610 660 711 762 22 24 26 28 30 PS 80A Figure 3 6 Operating Rate for PS2000 Applicator on 800af 800af3 Case Sealers Specifications 3 3 Applicator Dimensions Figure 3 7 shows the dimensions of the PS2000 applicator 876 mm 34 5 in 520 mm 20 5 in PS 73A Figure 3 7 PS2000 Applicator Dimensions Left Hand Applicator Shown 3 5 Specifications 3 4 Programmable Controller The PS2000 applicator uses Allen Bradley MicroLogix 1000 Programmable Controller number 1761 L32BBB This programmable logic controller PLC processes input signals from input devices such as pushbuttons and photocells and produces output signals that control output devices such as motors and indicator lights PLC input and output signals for the PS2000 applicator are shown below PLC Input Signals PLC Output Signals e Proximity Sensor Case Sealer Power Festoon Depleted Pre Strip Motor Relay e Photocells Red Warning Light Yellow Warning Light Low Tape 3 Green Run Light Tape Out Regi Start Print to print engine egistration A P Slew to print engine ause i Abort to print engine Pre Strip P Go p
24. vu 3 4 1 T 2 e O 208 207 P EN CR206 I AB I I 1761 L32BBB ES 24VDC IN ie soe J Rae RELAY SSR OUT IN 10 MICROLOGIX PLC POWER CR206 lt E SE TERMDESCO2 Y TERMO2 OUTPUT PEAK Figure 7 8 Electrical Diagram 1 of 3 7 12 Maintenance and Troubleshooting PLC INPUT EE VDC e dan 130 OIN O gr PXS312 0 VDC FESTOON DEPLETED PROX ER IN 1 312 NPN 131 4 4 4 PHC314 LOW TAPE PHOTOCELL e IN 2 314 NPN PHC316 TAPE OUT PHOTOCELL e IN 3 316 NPN PHC318 REGISTRATION PHOTOCELL IN 4 318 NPN PHC320 PAUSE PHOTOGELL e GE INS NPN PRINT ENGINE R322 APPLICATOR PORT 4 7K OHM I O V O t I PRINT ENGINE RIBBON LOW R324 PIN2 Q4 e IN 6 4 7K OHM 322 ONO l PRINT ENGINE MACHINE ERROR R326 PINS 1 e IN7 4 7K OHM l Sed O V O t I PRINT ENGINE PRINT DONE TO PIN9 PINGS INS R328 4 7K OHM ban 2 a O A O l l l PRINT ENGINE READY i PIN4 e INS AR AE EE id 1 328 E FROM E STOP SWITCH OPTIONS PORT 5 gt n 330 IN PB206B VR FROM RESET BUTTON e O o IN 11 332 PHC336 PRE STRIP PHOTOCELL e Es IN 12 NPN JE PHC338 e WRAP DETECTOR PHOTOCELL IN 13 338 NPN PHC340 LATCH PHOTOCELL T sm 14 NPN PS 110A Figure 7 8 Electrical Diagram 2 of 3 7 13 Maintenance and Troubleshootin
25. which sends an Abort signal to the printer directing it to stop printing immediately This prevents the tape from wrapping around the platen roller and jamming 6 3 Operation 6 3 Load and Thread Printer Ribbon Load and thread the printer ribbon according to the appropriate ribbon threading diagram shown in Figure 6 2 The ribbon threading diagram is also located inside the applicator near the printer 78 8123 5833 7 A 78 8123 5832 9 A 78 8123 5833 7 78 8123 5832 9 Left Hand Printer Right Hand Printer PS 76A Figure 6 2 Ribbon Threading Diagrams 6 4 Operation 6 4 Load and Thread Printable Tape 1 Place a supply roll of printable tape on the tape drum Right hand applicator tape must unwind in clockwise direction Left hand applicator tape must unwind in counterclockwise direction Latch the printer dancer rollers by turning the latch handle to the down position and sliding the upper roller to the latch the lower roller moves with the upper roller Make sure the upper roller is firmly latched before letting it go Unlatch the printhead Pull tape over the entry roller adhesive side up Thread tape through the entry slot over the printer shelf around the pre strip roller over the wrap roller around the pre strip dancer arm and through the printer according to the appropriate tape threading diagram shown in Figure 6 3 The tape threading diagram is a
26. 0812 5 end 800a Case Sealer Type 39600 or 78 8114 0814 1 800a3 Case Sealer Type 39600 or 78 8114 0815 8 800af Case Sealer Type 39600 or 78 8114 0817 4 800af3 Case Sealer Type 39600 78 8114 0818 2 1 Installation Kit 120af 120af3 Installation Kit or 78 8117 3603 8 200a 800a 800a3 Installation Kit or 78 8117 3612 9 700a Installation Kit or 78 8117 3604 6 700aks Installation Kit or 78 8117 3609 5 800af 800af3 Installation Kit 78 8117 3608 7 A R Printable Tape 3340 Scotch Printable Tape 2 in x 1000 yd or 70 0062 7352 1 3 in x 1000 yd 70 0062 7367 9 A R Printer Ribbon 5860 A Scotch Thermal Transfer Ribbon 53 mm x 455 m or 70 0062 7495 8 80 mm x 455 m 70 0062 7388 5 5860 B Scotch Thermal Transfer Ribbon 53 mm x 455 m or 70 0062 7460 2 80 mm x 455 m 70 0062 6458 6 1 Computer Host computer interface cable parallel standard and label creation software 2 2 Introduction A complete PS2000L Left Hand Print and Seal Applicator system requires the additional components and supplies listed in Table 2 2 Table 2 2 Additional Components for Left Hand Applicator Quantity Item Description 3M Part Number 1 Left Hand PE42 Datamax Print Engine Type 19900 or 78 8117 3047 8 Print Engine PE43 Datamax Print Engine Type 19900 78 8117 3049 4 1 Left Hand 120af Case Sealer Type 19600 or 78 8095 4839 5 Case Sealer 120af3 Case Sealer Type 19600 or 78 8114 0824 0 operator control
27. 1 0 1 0 C52 JE atts CRES gt 3 10 1761 Micro 1761 Micro MOV Move Source 0 0 lt Dest C5 1 PRE 4 CURRENT STATE YEL LIGHT OFF TT EQU 14 GRT Egual E Greater Than A gt B Oy Source N7 0 TT Source A C5 1 PRE 260 4 Source B N7 9 Source B 0 y 260 lt 0 lt PS 155H PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic LAD 2 MAIN PROG Total Rungs in File 41 0024 0025 0026 0027 A YEL_LIGH_FREQ CURRENT_STATE YEL_LIGHT_DUTY TT TON Timer On Delay LEND Timer T4 6 Time Base 0 01 CDN gt Preset 1000 lt Accum De YEL LIGH FREO ACC 5 YEL LIGHT DUTY T4 6 ACC TON JE Timer On Delay EN 5 Timer T4 8 Time Base 0 01 DN YEL LIGHT DUTY TT Preset 15 T4 8 Accum 0 lt JE TT YEL LIGHT DUTY TT MAPPED OUTPUTS T4 8 MVM 4 E T Masked Move TT Source N7 20 8 lt Mask 0008h 8 lt Dest N7 1 268 lt i CTU Count Up CU Counter C5 2 Preset 10x DN Accum 0 lt MAPPED_OUTPUTS EQU T4 8 MVM c Equal vt Masked Move Source A N7 0 TT Source N7 21 260 lt 0 lt Source B N7 9 Mask 0008h 260 lt 8 lt Dest N7 1 268 lt CURRENT_STATE EQU LEQ Equal Less Than or Egl A lt B y Source N7 0 Source A C5 1 PRE 260 lt 4 lt Source B N7 9 Source B CS 2 ACC y 260 lt 0 lt y YEL_LIGHT_OFF
28. 12 mm Lg sss 2 SCREW Shoulder M6 x 8 Stainless M5 x 8 THD Berg 4PZM 20 1 SCREW Machine Button Hd Hex M6 x 10 mm Lg sess 8 SHAFT Stepped Pull y ic n ee e di e ge ous 1 BASE Step PUEY 5 missa aN ge engine a 1 PULLEY Timing Belt Large RI 1 PULLEY Timing Belt Large LH 1 PULLEY Timing Belt Small 1 CLAMP Timing Belt Pulley esses 1 BEARING Ball 3 8 in ID W 2 Shields Flanged Fafnir FS3KDD 1 BEARING Ball 3 8 in ID W 2 Shields Fafnir HS3KDD 1 ROLLPIN 3 32 in Dia x 1 25 in Lg Stainless sss 6 ROLLPIN 3 32 in Dia x 625 in Lg Stainless 6 SCREW Machine Hex Hd M5 x 10 mm Lo sees esse ee ee ese ee ee ee ee ee 1 CLAMP Large Pull y es RES RE EES Se Se n 1 NUT Hex M5 18 8 Stainless essen eene 3 SCREW Machine Pan Hd Phil M3 x 16 mm L esse esse esse ees see se ee ee 2 8 69 Illustrated Parts Breakdown PS 119H Figure 8 33 Detail U 8 70 Illustrated Parts Breakdown Item Part Number Number OER 78 8123 1339 9 Ten EE 78 8123 1340 7 DO uic 78 8123 1341 5 DE 78 8123 1335 7 LG nun 78 8123 1343 1 ORE ER 26 1014 8744 0 IE RE 26 1014 8896 8 BYE es 26 1014 8987 5 Osnes 78 8123 1344 9 DA ee 78 8123 1336 5 169 us 26 1014 8867 9 183 12 7995 5379 2 184 us 78 8005 1189 7 18922 26 1014 8841 4 OO etes 26 1014 8840 6 22 ns 26 1014 8984 2
29. 3 3 Applicator Dimensions oe HT tege a RETE Ee da Pee TERRI REED HET e e de sk ge 3 5 3 4 Programmable Controller o en eene n a naa naa ee Ee aa aa Kaanaa nnne nennen nnns 3 6 Section 4 BET TE d 1 dt Unpacking PS2000 Appheator iis a iret t I Dee ee Vee e net de ee allen 4 1 42 Inspection OE N AA A EE e eee 4 1 Section 5 Installation seeeseseneennenvennrennnennnvnnennnennnennennnennneenenenennnsennennnennnenneennennnesnnnnnennnnssnsnnnsennnenneenneneneeneeen 5 1 5 1 Tools Required for Installation and Troubleshooting seen 5 1 5 2 PS2000 Applicator Installation eere 5 1 5 2 1 Install Print Engine EE EO EE EE RS 5 2 5 2 2 Connect Case Sealer to Applicator sess AA RA Re ee ee ee ee ee 5 3 5 2 3 Reposition Light Pedestals varsam asco EG ee te tb eee 5 3 5 2 4 Complete Applicator Installaton enne enne 5 3 Section 6 Operation eC 6 1 6 1 Applicator Controls and IndicatorS ee ee ee ee AR AR e en ee AA enne Re ee nennen 6 2 6 2 Theory OF Operation EE A ret etr skades TNS Ee De aaret 6 3 6 3 Load and Thread Printer Ribbon so a ea a a a an a naa a a aa a a a n eaa e aaeen 6 4 6 4 Load and Thread Printable Tape iese ese ee ee n a n a naa na ee Ee naene Ka Kaanaa naa enne 6 5 6 5 Ready Applicator for Printing esse se se s an a naa naa naan ae ae a aa Re Kaanaa Ka naene ee RA 6 6 6 6 Position Printed Label on BOX ese se o a a aa a ae a a a ae aa a ee aa
30. 39600 requires Installation Kit 78 8117 3612 9 e 800af 800af3 Case Sealer Type 39600 requires Installation Kit 78 8117 3608 7 v Note Installation instructions are included with each installation kit The instructions apply only to the parts contained in the installation kit To complete the installation including how to install the print engine and connect the applicator to the case sealer continue with Subsection 5 2 1 Install Print Engine Installation 5 2 1 Install Print Engine 1 2 5 2 Open the applicator s door Remove three socket head screws securing the tape shelf to the applicator and remove the tape shelf See Figure 5 1 Remove two socket head screws one on each side of the printer opening near the bottom Install the print engine into the opening in the applicator a Remove rear cover of applicator by removing two M4 pan head screws Connect five cables to the sockets at the back of the printer See Figure 5 2 a b a 9 Place the printer into the opening being careful to align its mounting holes with the holes in the applicator Place the tape shelf over the top of the printer and secure it with the three socket head screws previously removed Secure the bottom of the printer with the two socket head screws previously removed one on each side Printer power plug Flat cable Option D Sub connector Applicator D Sub connector 3 pin connector
31. 4 PARTITION Plate Allen Bradley 1492 PP3 sse 1 DAN 26 1014 9236 6 SCREW Machine Pan Hd Phil M3 x 16 mm Lo esse esse ees ees se ee ee 2 256 26 1014 9235 8 SCREW Machine Pan Hd Phil 8 32 x 3 4 in Lg 2 DIT 26 1006 2560 2 THREADLOCKER Loctite 4242 Removable 50 ml Bottle Product 2423 Mh a ERR ran o v E REED A R DIS ess 26 0000 4728 3 THREADLOCKER Loctite 4262 Permanent 50 ml Bottle Product 36221 A R 250 ois 62 5250 1609 3 SEALANT 3M Super Silicone Clear 3 oz Tube 3M Catalog 48661 A R 260 26 1014 9080 8 SCREW Machine Pan Hd Phil M4 x 6 mm Lg sees 8 26 use 78 8123 6341 0 SPRING Like ui dd N N EN 1 262 ns 78 8123 6337 8 GUIDE Ta DE 4 263 ns 78 8123 6338 6 ROLLER Ent Rank e ee net 2 264 78 8123 6339 4 ROLLER Dancer Kourled esee 1 205 5 118 8123 6340 2 ROELEBR Idlet SN a n n Nee ees e t oe de ete etie dete PU ee 1 266 12 7996 1444 6 E RING Retaining 3 4 in Waldes Truarc X5133 74 sss 4 KIC 778 8123 6330 3 PLATE Label Stainless Models Only 1 8 15 Illustrated Parts Breakdown Item Number 8 16 Part Number Description t RECEPTACLE Male 3 PE Screw Termination Amphenol T3110000 1 CAP Protective Male Recep
32. 7 8 Adjustment 1 Loosen the securing ring and carefully remove the electrical lead 2 Loosen the front and rear locking nuts that secure the proximity sensor to its mounting bracket 3 Adjust the center of the sensor to 6 4 mm 1 4 in from the latch end of the adjustment slot 4 Set the gap between the sensor face and the vane on the printer dancer carriage to 3 2 mm 1 8 in 5 Tighten the front and rear locking nuts to secure the proximity sensor in place 6 Carefully connect the electrical lead and tighten the securing ring m Latch End of Slot Festoon Depleted Proximity Sensor PS 215A Figure 7 8 Festoon Depleted Proximity Sensor Adjustment Maintenance and Troubleshooting 7 2 Troubleshooting 7 2 1 General Read Section 6 Theory of Operation so that the 7 2 2 Troubleshooting Guide Table 7 4 lists problems that may occur with the PS2000 applicator provides possible causes of the problems and suggests how to correct the operational characteristics of the machine are problems understood Table 7 4 Troubleshooting Guide Problem Possible Cause Correction PS2000 applicator does not turn ON power light is OFF Unit unplugged Check to make sure unit is plugged into appropriate electrical supply Fuse blown Check and replace fuses as needed If fuses continue to fail consult qualified
33. Description t SPACER Beart nLa rnsvvq444ud aaa HE WHEEL Belt ss eee eese ee i sanan ee seed ld ees wath PEATE Guide ien ei Es Re teet a n er dn ie gee ERG BOSS Guide Plate isens ee POST G de se een Ba rennen O ED SCREW Cap Soc Hd Hex M4 x 10 mm Lg ssl EE SCREW Machine Flat Hd Phil M4 x 12 mmLg 2 ia Ee SEE SCREW Shoulder M6 x 8 Stainless M5 x 8 THD Berg 4PZM 20 1 Beds SHAFT Stepped Pulley eese ee ee ee ee ee I GE BASE Step Pulley oe EE Ee ata di deal Pure SCREW Machine Hex Hd M6 x 16 mm Lg 3 idet cet BEARING Ball 3 8 in ID W 2 Shields Flanged Fafnir FS3KDD 1 mug BEARING Ball 3 8 in ID W 2 Shields Fafnir S3KDD 1 m ROLLPIN 3 32 in Dia x 1 25 in Lg Stainless sess O TD ROLLPIN 3 32 in Dia x 625 in Lg Stainless O NUT Hex M5 18 8 Stainless e I 8 71 Illustrated Parts Breakdown PS 120H Figure 8 34 Detail V 8 72 Illustrated Parts Breakdown Item Part Number Number Description t Re 78 8123 1339 9 SPACER Bearing on een krokene Rukke 1 OB es lus 78 8123 1344 9 SHAFT Stepped PUNY ni ennenen ana et eS eie cas 1 78 8123 1336 5 BASE Step Pulley uk aec cette terit Det a Yee vets 1 106 78 8123 1348 0 PULLEY Timing Belt Small 1 169 us 26 1014 8867 9
34. Flat MA 28 DES 26 1014 8897 6 NUT Eock Hex MA tette etc teer ee ere esee desit 18 8 21 Illustrated Parts Breakdown Item Part Number Number Description t EE OR 78 8123 1181 5 EINI O EE EE 1 36 cud 78 8123 6336 0 ENCLOSURE Back Panel R H Painted see 1 78 8123 6187 7 ENCLOSURE Back Panel R H Stainless en 1 78 8123 1313 4 ENCLOSURE Back Panel L H Painted nn 1 78 8123 1186 4 ENCLOSURE Back Panel L H Stainless iese ee esse ee ee ee nn 1 Allee 78 8123 6191 9 ENCLOSURE Back R H Painted essere 1 78 8123 6186 9 ENCLOSURE Back R H Stainless eee 1 78 8123 1315 9 ENCLOSURE Back L H Painted nenne 1 78 8123 1192 2 ENCLOSURE Back L H Stainless nennen 1 KEE 78 8123 1317 5 COVER Electrical Panel Painted esse ees ss se ee ee ee ee ee ee ee ee 1 78 8123 1195 5 COVER Electrical Panel Stainless eee 1 43 dust 78 8123 1196 3 GASKET Electrical Panel 1 Tasse 26 1014 8899 SCREW Machine Pan Hd Phil M5 x 8 mm Lg sess 8 DIVERSE 26 1014 9624 3 CAP Protective Male Receptacle Amphenol T6482000 1 8 23 Illustrated Parts Breakdown
35. Hd Hex M6 x 60 mme 3 SCREW Machine Pan Hd Phil 4 40 UNC x 3 8 in Lg 2 NUT Hess 8232 UNE uie Ed ed Ee eee 2 SPRING Music Wire Associated E 1250 115 7500 ee ee ees ee ee ee 1 SHOCK ABSORBER W NUT Enidine ZTK21 1 eee 1 BEARING Ball 3 8 in ID W 2 Shields Flanged Fafnir FS3KDD 1 BEARING Ball 3 8 in ID W 2 Shields Fafnir HS3KDD 1 ROLLPIN 3 32 in Dia x 1 25 in Lg Stainless sss 6 ROLLPIN 3 32 in Dia x 625 in Lg Stainless 6 CLUTCH One Way 1 4 in ID Torrington ZRC 040708 ss 1 Illustrated Parts Breakdown Item Part Number Number Description t 189 26 1014 88422 BEARING 3 8 in ID Pacific PS0610 4 esses 190 26 1014 8844 8 3M BUMPON Transparent ASTI 5206 O nas 26 1014 9331 5 SPRING Music Wire ZN PL Century 5275 sse 192 mnt 26 1008 9181 6 POST Spring 48 32 Century Spring CSA 60 sess 193 26 1014 8845 5 BUMPER McMaster Carr 49546K214 sess 194 uuu 26 1014 8846 3 SCREW Shoulder M5 x 8 6 Dia x 6 mm Stainless Berg PZM 19 TOD EE 26 1014 8847 1 SCREW Shoulder M5 x 8 6 Dia x 14 mm Stainless Berg PZM 23 196 26 1014 8848 O0 WASHER 5 OD x 2 ID x 062 Thick 316 Stainless Boker s
36. RR nemen 10 123 me 26 1014 8911 5 TERMINAL BLOCK Allen Bradley 1492 WAP sse 8 44035055 26 1014 8912 3 COMPONENT PLUG Allen Bradley 1492 CPA nennen 8 SEER 26 1014 6789 7 RELAY Omron LY2 DC24 5 nete een 1 1325 5 26 1014 6790 5 SOCKET Relay Omron PITE ON AP 1 138 us 26 1014 6795 4 FUSE Slow Blow 1 25 Amp 5 x 20 mm Littlefuse 2181 25 1 1340000000 26 1014 6788 9 TERMINAL Ground Specher and Schuh VUPE4 6 suus 3 136 26 1014 8478 5 CONTACTOR Allen Bradley 100 M05NZ243 sss 1 Sr 26 1014 87804 CIRCUIT BREAKER Allen Bradley 1492 GH020 sss 1 1384 26 1014 6786 3 CIRCUIT BREAKER 8 Amp Telemecanique GB2CBI4A 2 139 26 1014 6845 7 CIRCUIT BREAKER 12 Amp Telemecanique GB2CB20 2 140 26 1014 6787 1 FUSE HOLDER Weidmueller 101100 eee 1 143 26 1014 8243 3 RELAY Din Mount Weidmueller 7901620000 cse 4 TAA oss 26 1014 8458 7 PLATE End Weidmueller C9039986 seen 1 145 n 26 1014 8786 1 STOP End Altech 200 Za 6 AAA 778 8123 1351 4 ME e EE EE 1 2A KEE 78 8123 0250 9 DIODE ASSEMBEY ssa tee 2 DA ais 26 1014 8063 5 SUPPRES
37. US 1 26 1014 8140 1 COVER Socket Hubbel AWP I essen 2 26 1014 8139 3 SOCKET Hubbel BW 1 26 1014 9623 5 CONNECTOR Female Cable 3 PE Contacts Amphenol 4T3109001 1 26 1014 8746 5 SCREW Machine Pan Hd Phil M4 xvlommle sees se ee ee 8 26 1014 8891 9 SCREW Machine Flat Hd Phil M3 x 6 mm Lg 2 8 81 Illustrated Parts Breakdown This page intentionally left blank 8 82 PLC Addendum A PLC Addendum A 1 MicroLogix 1000 Programmable Controller Description The Allen Bradley MicroLogix 1000 Programmable Controller contained in the 3M Matic PS2000 Print and Seal Applicator is a programmable logic controller PLC A PLC processes input signals from input devices such as pushbuttons and proximity sensors and produces output signals that control output devices such as motors and indicator lights In the PS2000 applicator the Allen Bradley MicroLogix 1000 PLC controls the pre strip motor and print engine to ensure that all label printing operations are coordinated with box length Hardware the electronic modules and components of the controller with the most important being the controller s processor a power supply and a fixed number of I O signals contained in a single package which controls all processes Software the programs in which controller logic operations and related operations of components wit
38. adjustment procedure applies to the following serial numbers later versions have a different type of pre strip roller without the edge guide T1V1 serial numbers 1001 1009 T1V3 serial numbers 1001 1031 1 Loosen the wing nut located on the end of the pre strip roller and screw the edge guide in or out by rotating it 2 Adjust the edge guide so that the pre strip roller tracks tape properly 3 Tighten the wing nut 7 1 4 2 Tape Tracking Adjustment This adjustment procedure applies to the following serial numbers T1V1 serial numbers 1010 and higher T1V3 serial numbers 1032 and higher Adjust the edge guides on the entry roller so that tape tracks properly See Figure 7 1 Also adjust the edge guides on the pre strip dancer arm roller See Figure 7 2 The edge guides are adjusted the same on both rollers by sliding them to the desired position on the roller 1 Adjustthe first edge guide closest to the applicator s center plate so that it is 22 24 mm 7 8 15 16 in from the front edge of the center plate 2 Depending on whether you are using 2 or 3 inch tape adjust the second edge guide so it is 50 8 or 76 2 mm 2 or 3 in away from the first edge guide as shown in the figures 3 Run boxes and monitor how the tape tracks on the rollers Center Entry Plate Roller 2 Tape 50 8 mm 2 in 3 Tape 76 2 mm 3 in 22 24 mm 7
39. service technician Circuit breaker tripped Check wiring and reset circuit breakers If circuit breakers continue to trip consult qualified service technician Printer displays APPLICATOR ERROR This error message is self canceling when error condition is corrected E stop switch latched Turn E stop switch knob clockwise to reset Applicator in thread up position Unlatch printer dancer rollers Tape supply out Load more tape Wrap Detector photocell activated Check orange platen roller for tape wrap Clear tape from roller and rethread tape Applicator and Option cables reversed on back of printer or not connected Plug Applicator cable into Applicator port Plug Option cable into Option port Printer displays RIBBON FAULT Clear error message by pressing green Feed button after error condition is corrected Ribbon core slipping Check that ribbon supply core fits snugly on ribbon supply hub Check that ribbon rewind core fits snugly on ribbon rewind mandrel Try using ribbon rewind key inserted under ribbon core to increase traction between core and rewind mandrel Ribbon broke Decrease heat setting used to print labels Ribbon may break if printer heat is burning through polyester carrier on ribbon Ribbon installed incorrectly Verify that dull side of ribbon is facing label tape Incorrect media and ribbon combination may result i
40. 0 0 0 N7 72 N7 73 N7 74 N7 75 0 0 N7 76 N7 77 N7 78 0 0 0 N7 79 N7 80 N7 81 N7 82 N7 83 N7 84 N7 85 N7 86 N7 87 0 0 N7 88 N7 89 N7 90 N7 91 N7 92 N7 93 N7 94 N7 95 N7 96 0 0 N7 97 N7 98 N7 99 0 0 N7 100 N7 101 N7 102 N7 103 N7 104 0 0 PS 184H A 24
41. 1 through 8 6 Machine Assembly 8 3 through 8 8 Figure 8 7 Electrical Components 8 18 Figure 8 8 Detail AA 8 20 Figure 8 9 Detail BB 8 22 Figure 8 10 Detail CC 8 24 Figure 8 11 Detail DD 8 26 Figure 8 12 Detail EE 8 28 Figure 8 13 Detail FF 8 30 Figure 8 14 Detail HH 8 32 Figure 8 15 Detail A 8 34 Figure 8 16 Detail B 8 36 Figure 8 17 Detail C 8 38 Figure 8 18 Detail D 8 40 Figure 8 19 Detail E 8 42 Figure 8 20 Detail F 8 44 Figure 8 21 Detail G 8 46 Figure 8 22 Detail H 8 48 Figure 8 23 Detail I 8 50 Figure 8 24 Detail J and K 8 52 Figure 8 25 Detail L 8 54 Figure 8 26 Detail M 8 56 Figure 8 27 Detail N 8 58 Figure 8 28 Detail P 8 60 Figure 8 29 Detail O 8 62 Figure 8 30 Detail R 8 64 Figure 8 31 Detail S 8 66 Figure 8 32 Detail T 8 68 Figure 8 33 Detail U 8 70 Figure 8 34 Detail V 8 72 Figure 8 35 Detail W 8 74 Figure 8 36 Detail X 8 76 Figure 8 37 Detail Y 8 78 Figure 8 38 Detail Z 8 80 8 2 Illustrated Parts Breakdown See Detail P See Detail HH V Detail DD See Detail BB po Detail FF See Detail EE PS 85H See Detail W See Detail D Figure 8 1 Machine Assembly 1 8 3 Illustrated Parts Breakdown See Detail Q See Detail BB See Detail B Q va t WW J See Detail CC n UA ME M 0 if a v e q n S e 0 00 o See Detail Z See Detail A No e A A Ka See Detail DD See Detail Q PS 87H Figure 8 2 Machine Assembly 2 8 4 Illustrated Parts Breakdown
42. 14 8895 0 SCREW Machine Button Hd Hex M4 x 12 mm Lg sess 4 EE 26 1014 8896 8 SCREW Machine Flat Hd Phil M4 x 12 mm Lg ss 2 Tassa EG 26 1014 8750 7 SCREW Cap Soc Hd Hex MS x 10 mm Lg eer 8 yh ee 26 1014 8897 6 NUT Lock HEX MA een ein a au 18 A 26 1014 8898 4 SCREW Machine Button Hd Hex M5 x 8 mm I8 esse sesse esse ees 12 sada do 26 1014 8899 2 SCREW Machine Pan Hd Phil M axv mmle ee ee ee ee ee 8 TE E 26 1014 8860 4 SCREW Machine Button Hd Hex MS x 10 mm Lg sss 1 TO etes 26 1014 8755 6 SCREW Machine Soc Hd Hex M6 x 16 mm L8 eenenene 8 ER 26 1014 8756 4 SCREW Machine Soc Hd Hex M6 x 20 mm Lg ee 2 RI duds 26 1014 8861 2 SCREW Machine Button Hd Hex M5 x 12 mm Lg sess 1 OE 26 1014 8862 0 SCREW Cap Soc Hd Hex M5 x 12 mme 16 Sud 26 1014 8759 8 SCREW Cap Soc Hd Hex M6 x 100 mme 1 Sess 26 1014 8987 5 SCREW Shoulder M6 x 8 Stainless M5 x 8 THD Berg 4PZM 20 1 BOERE 26 1014 8864 6 SCREW Machine Button Hd Hex M6 x 10 mm Lg sess 8 Student 26 1014 8865 3 SCREW Machine Hex Hd M6 x 12 mm I 2 Suus 26 1014 8866 1 SCREW Cap So
43. 3 5726 3 A CB113 CB115 Circuit Breakers 8A CB109 CB110 Circuit Breakers 12A Checkif power light is ON but no FU124 Fuse 1 25A Littlefuse 2181 25 power at customer or case sealer Check if power switch is ON but power receptacles light is OFF PS 166A Figure 7 10 Fuse and Circuit Breaker Locations Left Hand Electrical Panel Shown Maintenance and Troubleshooting 7 2 3 4 Electrical Circuit Fault Conditions The PS2000 applicator displays electrical circuit fault conditions by lighting the Red Warning light on the stacked light pedestal The Table 7 5 lists the component states that turn on the Red Warning light The table also presents the Input LED conditions along with probable corrections v Note The Red Warning light turns on for any fault condition and remains on until the fault condition is corrected Table 7 5 Electrical Circuit Fault Conditions and Corrections Component State Input LED Correction Festoon Depleted proximity Input I ON Check printer display for error message and correct sensor is activated fault condition Press Reset button to replenish festoon Tape Out sensor is not sensing Input 3 OFF Load new roll of label tape on tape drum label tape Thread label tape through applicator Print engine machine error Input 7 ON Check printer display for error message and correct fault condition Printer is not ready Input 9 ON Clear any fault conditions from printer and download
44. 3 6191 9 778 8123 6186 9 78 8123 1315 9 78 8123 1192 2 A au 778 8123 1316 7 78 8123 1194 8 EEN 778 8123 1317 5 78 8123 1195 3 RE EE 78 8123 1196 3 44 778 8123 1197 1 dS no tes 778 8123 1333 2 Ap 26 1014 8721 8 EE 26 1014 8722 6 49 DE 78 8123 6182 8 78 8123 1331 6 Mar 26 1014 8725 9 ol AE ER 26 1014 8726 7 SE 78 8003 7899 0 E EE 778 8123 1332 4 Sr teures 26 1014 9079 0 KK ME 78 8123 1338 1 Description GASKET Rear ENCLOSURE Door R H Painted ENCLOSURE Door R H Stainless WINDOW ENCLOSURE Back Panel L H Pai ENCLOSURE Back R H Painted CLOSURE Back R H Stainless ENCLOSURE Back L H Painted ENCLOSURE Back L H Stainless ELECTRICAL PANEL Painted ELECTRICAL PANEL Stainless COVER Electrical Panel Stainless GASKET Electrical Panel BRACKET Tape Low Sensor SPRING Adjust BEARING Flanged M250 6 ID x 1 BEARING Flanged M250 6 ID x 1 PLATE Nut Spring Adjust R H PLATE Nut Spring Adjust L H POST Spring Adjust HINGE Detented CRADLE Spring ENCLOSURE Back Panel R H Painted ENCLOSURE Back Panel R H Stainless ENCLOSURE Back Panel L H Stainless nted 00Dx4mmLg 0 OD x 10 mm Lg
45. 4 6 8 0 305 12 356 14 406 457 508 559 610 660 711 762 16 18 20 22 24 26 28 30 Box Length min i n PS 78A Figure 3 3 Operating Rate for PS2000 Applicator on 700a Case Sealers 0 700aks Ref 2 4 IPS Print 8 IPS Slew 6 IPS Print 8 IPS Slew 8 IPS Print 8 IPS Slew 152 205 254 6 s 10 305 12 356 14 406 457 508 559 610 660 711 762 16 18 20 22 24 26 28 30 Box Length mm i n PS 79A Figure 3 4 Operating Rate for PS2000 Applicator on 700aks Case Sealers 3 3 Specifications Boxes Minute N o 10 30 25 20 Boxes Minute 15 3 4 0 800a Ref O 4 IPS Print 8 IPS Slew A 6 IPS Print 8 IPS Slew 8 IPS Print 8 IPS Slew 6 152 203 254 305 356 406 457 508 8 10 12 14 16 al 20 Box Length mm in 559 610 660 711 762 22 244 26 28 30 PS 210A Figure 3 5 Operating Rate for PS2000 Applicator on 800a 800a3 Case Sealers 0 800af Cam A amp B Ref O 800af Cam only Ref Lr 4 IPS Print 8 IPS Slew A 6 IPS Print 8 IPS Slew 8 IPS Print
46. 5133 37 sss 6 JA msn 26 1014 8750 7 SCREW Cap Soc Hd Hex M5 x 10 mm Lg esee 8 gm 26 1014 8755 6 SCREW Machine Soc Hd Hex M6 x 16 mm Lg 8 A 26 1014 8869 5 SCREW Set Hex Soc Dr Cup Pt M6 x 16 mm Lg 1 8 53 Illustrated Parts Breakdown Item Number Part Number Description t PLATE BSS 1 PLATE Nut Spring Adjust RI 1 PLATE Nut Spring Adjust LH 1 POST Spring Adjust essrennronvrrnrrnnvrnvnrnrrrnvrrnnrrnerrnersnessnrssssssreenerenernnsssnsennee 1 CRADLE Springer Rein En are 1 SCREW Machine Pan Hd Phil M4 x 12 mm Lg see ee ee eg 20 SCREW Machine Soc Hd Hex M6 x 20 mm Lg ee 2 SCREW Machine Button Hd Hex M6 x 10 mm Lg sess 8 END Spring cert rtr ee oe ER tati 1 END Spring GTO diiniita 1 BELT Spring Timing tetro eee ds 1 SCREW Cap Soc Hd Hex M6 x 60 mm Lg 3 NUT Hex 8232 UNG Le 2 SPRING Music Wire Associated E 1250 115 7500 rrrrrrronrnrnrnnronvennnne 1 SPRING Music Wire ZN PL Century 5275 sss 1 POST Spring 8 32 Century Spring CSA 60 esses 3 STOP Spring EE ME e Ee EG 1 8 55 Illustrated Parts Breakdown PS 112H Figure 8 26 Detail M 8 56 Illustrated Parts Breakdown Item Part Number Number Description t 192 5s 26 1008 9181 6 POST Spring 48 32 Century Spring CSA 60
47. 6 Dest N7 0 145 lt 260 MAPPED OUTPUTS MOV Move Source N7 4 i 17 lt Dest N7 1 268 lt REG_PC PAUSE_PC PAUSE_LATCH 1 0 TO B3 0 AE JE CD 4 5 1 1761 Micro 1761 Micro PAUSE PC REG PC PAUSE LATCH LO 10 B3 0 JE JG QU 5 4 1 1761 Micro 1761 Micro CURRENT STATE PAUSE LATCH EQU B3 0 Equal J E y Source A N7 0 1 260 lt Source B N7 6 y 145 lt V CURRENT STATE Y i EQU j Equal Source N7 0 V 260 lt Source B N7 5 V 17 CURRENT STATE f MOV Move Source N7 7 529 lt Dest N7 0 260 lt MAPPED OUTPUTS MOV Move Source N7 7 529 lt Dest N7 1 268 lt PS 153H PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic 0015 0016 0017 0018 0019 0020 LAD 2 MAIN PROG Total Rungs in File 41 CURRENT STATE PAUSE LATCH CURRENT STATE EQU B3 0 MOV Equal JE Move Source A N7 0 1 Source N7 4 260 lt 17 lt Source B N7 7 Dest N7 0 529 260 lt MAPPED_OUTPUTS MOV Move Source N7 4 17 lt Dest N7 1 268 lt PRE_STRP_PC PRE_STRP_MTR 1 0 0 0 jt ME aa 12 1 1761 Micro 1761 Micro CURRENT_STATE E_STOP EQU 1 0 MOV Equal JE Move Source A N7 0 10 Source 2 260 lt 1761 Micro 2 lt Source B N7 9 Dest C5 1 PRE 260 4 CURRENT STATE TAPE OUT PC E STOP EQU 1 0 1 0 MOV Equal Mf JE Move Sour
48. 8 15 16 in PS 206A Figure 7 1 Tape Tracking Adjustment on Entry Roller Left Hand Applicator Shown Center yt Plate Pre Strip Dancer Arm Roller 2 Tape 50 8 mm 2 in 3 Tape 76 2 mm 3 in 22 24 mm 7 8 15 16 in PS 213A Figure 7 2 Tape Tracking Adjustment on Pre Strip Dancer Arm Roller Left Hand Applicator Shown 7 3 Maintenance and Troubleshooting 7 1 4 3 Dancer Adjustment 3 Wind the dancer timing belt on its pulley so that This is not a routine adjustment Normally it is necessary only after major disassembly or repair of related components 1 the dancer base moves tight against the shock absorber Make sure the timing belt teeth mesh properly with the pulley teeth by holding a slight amount of tension on the belt when Hold onto the top dancer roller and cut the winding it printable tape Gently let the dancer roller move 4 SC Hold the timi It lley in thi iti to its relaxed position Then remove the tape EED ee ee and tighten the setscrew in the clamping collar Loosen the setscrew in the clamping collar 5 using a 2 5 mm hex key accessible from the f rear of the applicator The clamping collar holds the upper large timing belt pulley from slipping on its shaft See Figure 7 3 Thread printable tape according to the tape threading diagram which is located inside the applicator belo
49. 8123 1348 0 PULLEY Timing Belt Small 1 108 4 78 8123 1392 8 RATE tios 2 109 778 8123 1394 4 GUIDESWILE 2 22 el ee ee 2 KORE 78 8123 1393 6 COVER Wire Guida 2 RW EE 26 1014 6784 8 POWER SUPPLY Omron S82K 1024 eee 1 114 000 26 1014 6778 0 ACTUATOR Allen Bradley 194L E12 1752 nennen 1 LIS santeet 26 1014 6779 8 ACTUATOR Allen Bradley 194L HE6G 175 sse 1 116 26 1014 6917 4 PILOT LIGHT Allen Bradley 800EP PLMIDO3 see 1 117 al 778 8005 9890 2 RESISTOR 4 7K Ohms 1 4 Watt 5 Carbon Film 8 119 26 1014 8773 9 ENCLOSURE Allen Bradley 800E 2P ee esse ee na nan nenne 1 12054 uu 26 1014 8148 4 Allen Bradley 1492 WD4C ee menee in ee ee ee ee 10 edo dr 26 1014 8911 5 TERMINAL BLOCK Allen Bradley 1492 WAP sees 8 124 eet 26 1014 8912 3 COMPONENT PLUG Allen Bradley 1492 CPA nennen 8 126 n 26 1014 6808 5 E STOP Allen Bradley SOOEM AMTSAA ees sesse ee se ee see ee ee ee ee ee ee ee ee 1 IZT uus 26 1014 6802 8 PUSH BUTTON Allen Bradley SOOEP Eo sse 1 1282 26 1014 6806 9 CONTACT BLOCK Allen Bradley 800E 3L X01 sss 1 129 s 26 1014 6807 7
50. 82 eat 18 DIT oss 78 8123 5868 3 SPACER Dancer Base eco rater ad dei ee 1 238 78 8123 5870 9 BLOCK Top Latch iese see sees n RR Re ee ee ee RA Re r aa ee ee in 1 2302 5 718 8123 5871 7 BLOCK Bottom Latch essen eene nennen nennen 1 240 78 8123 5869 1 ROD Latest 1 241 utes 78 8123 5931 9 LATCH DANCE as nenne un Lees 1 249 m vier 26 1014 9206 9 SPRING Extension 250 in OD x 1 03 in Lg 021 Dia Music Wire Century Spring Corp 2223 38 sse ene 1 243 uius 26 1014 9205 1 HANDLE Plastic JW Winco Inc 46139006 sss 1 244 78 8014 0988 5 BUSHING Sleeve Oilite ZAA 307 10 essen 1 245 5 outer 26 1014 9208 5 SCREW Cap Soc Hd Hex M6 x 30 mme 1 246 26 1014 8762 2 WASHER Flat Plain M 2 DAT sa 26 1014 9204 4 BUSHING Ball 5 in ID x 875 in OD x 1 25 Thompson A 81420 2 DAB ce 718 8656 3667 0 RING Retaining 7 8 in N Series Waldes Truarc HN5000 87 2 249 ooieoe 26 1014 9203 6 SCREW Set Nylon 8 32 x 1 4 in LE esse esse se ee Re Re Re ee ee ee conos 2 250 uns 26 1014 9046 9 PLATE Partition Allen Bradley 31407 PPI 3 2525 ted 60 9800 2822 3 GASKET Sealant 42 Non Hardening 3M 40872 I ees see se ese ees A R 253 s 26 1014 9218
51. G THIS EQUIPMENT The PS2000 applicator has a latching emergency stop E stop pushbutton switch shown in Figure 1 5 This switch is mounted with a Reset button in a location near the front of the applicator that is readily accessible to the operator For 200a 700a 700aks and 8002 80023 case sealers the existing E stop switch is relocated to the side of the applicator When the applicator s E stop switch is pressed both the applicator and the case sealer stop immediately at any point in the working cycle When the case sealer s E stop switch is pressed only the case sealer stops the applicator does not stop To unlatch either E stop switch turn the switch knob clockwise Reset Button E Stop Switch PS 46A Figure 1 5 E Stop Switch and Reset Button 1 4 Safe Use of Machine Only people that have the skills described below should be allowed to operate adjust or repair the PS2000 applicator Itis the responsibility of management to appoint operators with appropriate training and skill for each category of job SKILL LEVEL I MACHINE OPERATOR A machine operator is trained in all aspects of machine operation including safety and adjustments SKILL LEVEL 2 ELECTROMECHANICAL TECHNICIAN This technician is trained in both electrical and mechanical repair and maintenance including work on live electrical components within electrical enclosures The manufacturer recognizes this technician as having receiv
52. Installation Operation and Service 3M Matic PS2000 Print and Seal Applicator Type T1V1 T1V3 Serial No For reference record machine serial number here 3M Packaging Systems Division 3M Center Building 220 8 W 01 3M Matic and Scotch are trademarks St Paul MN 55144 1000 of 3M St Paul MN 55144 1000 Printed in U S A Copyright 2001 3M IPC All rights reserved 44 0009 1992 6 C Replacement Parts and Service Information To Our Customers This is the 3M Matic AccuGlide Scotch brand equipment you ordered lt has been set up and tested in the factory with Scotch brand tapes If technical assistance or replacement parts are needed call or Fax the appropriate number listed below Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not require an immediate response you may Fax it to 651 736 7282 Replacement Parts Order parts by part number part description and quantity required Also include machine name number and type parts order form is provided at the end of Section 8 Illustrated Parts Breakdown 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Minimum billing on parts orders will be 25 00 Replacement part prices available on request 10 00 restocking charge
53. Interrupt Executing Extended Proc Status Control Word Incoming Command Pending Message Reply Pending Outgoing Message Command Pending Selection Status User DF1 Communicat Active Communicat Servicing Selection Message Servicing Selection Channel 0 Message Servicing Selection Channel 1 Interrupt Latency Control Flag Scan Toggle Flag Discrete Input Interrupt Reconfigur Flag Online Edit Status Online Edit Status Scan Time Timebase Selection DTR Control Bit DTR Force Bit Pass thru Disabled Pass Thru Disabled Flag DH Active Node Table Enable Flag Floating Point Math Flag Last 1 ms Scan Time Extended Minor Error Bits D11 Lost STI Lost Memory Module Data File Overwrite Protection Clock Calendar Year Clock Calendar Month Clock Calendar Day Clock Calendar Hours Clock Calendar Minutes Clock Calendar Seconds STI Interrupt Time PS 186H PLC Addendum Address Symbol Database Address Symbol Scope Description Sym Gr 5 44 I O Event Interrupt Time 5 45 D11 Interrupt Time S 46 Discrete Input Interrupt File Number 5 47 Discrete Input Interrupt Slot Number 5 48 Discrete Input Interrupt Bit Mask 5 49 Discrete Input Interrupt Compare Value 5 50 Processor Catalog Interrupt Preset s 51 Discrete Input Interrupt Return Number S 52 Discrete Input Interrupt Accumulat 5 53 Discrete Input Interrupt Timer 5 54 Discrete Input Interrupt Timer 8 55 Last Dll Scan Time 8 56 Maximum Observed D11 Scan Time S 57 Oper
54. JE Timer On Delay GEND 15 Timer T4 0 Time Base 10 HEDND POWER UP TIMER TT Preset 15 lt T4 0 Accum De JE TT POWER UP TIMER TT CURRENT STATE T4 0 MOV 0001 JE Move TT Source N7 2 28 Dest N7 0 260 lt MAPPED OUTPUTS MOV Move Source N7 2 28 lt Dest N7 1 268 lt ABORT BIT B3 0 U 0 PAUSE LATCH B3 0 CU 1 POWER UP TIMER EN PE MACH ERR RESET PB T4 0 10 LO 0002 IT iE Mt y EN 7 11 1761 Micro 1761 Micro V TAPE OUT PC V 3 V 1761 Micro V E STOP V it E TO y 1761 Micro V WRAP PC V 1 0 kr 13 Y 1761 Micro PS 148H PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic LAD 2 MAIN PROG Total Rungs in File 41 V LATCH PC V jt E 14 Y 1761 Micro V FST DEP PRX RESET TIMER TT V 1 0 4 1 JE JE V 1 TT 1761 Micro V PE PRNT RDY V 1 0 J 9 V 1761 Micro lt lt lt lt lt CURRENT STATE MOV Move Source N7 9 260 lt Dest N7 0 260 lt MAPPED OUTPUTS MOV Move Source N7 9 260 lt Dest N7 1 268 lt TAPE_OUT_PC ABORT BIT Lo B3 0 0003 E lt gt 3 0 1761 Micro WRAP_PC 1 0 AE E Os 13 1761 Micro E STOP 1 0 E 10 1761 Micro A 8 PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic 0004 0005 0006
55. NCLOSURE Back L H Painted eeessseee aineet 1 778 8123 1192 2 ENCLOSURE Back L H Stainless ese 1 82 n 26 1014 8862 0 SCREW Cap Soc Hd Hex M5 x 12 mme 16 DI nn 26 1014 8988 3 FITTING Straight Thru Heyco Liquid Tight 23208 sss 4 229 s 26 1011 9488 9 FITTING Straight Thru Heyco Liquid Tight 3217 eee 2 226 us 18 9221 6675 8 DOWEL PIN 3 16 in Dia x 1 5 in Lg Stainless Steel 2 269 ee 26 1014 9622 7 RECEPTACLE Male 3 PE Screw Termination Amphenol T3110000 1 DAQ 512 c 26 1014 9624 3 CAP Protective Male Receptacle Amphenol T6482000 1 2715 nue 26 1014 9630 0 SCREW Pan Hd Phil M3 x 10 mm Lg eee 2 2725 as 26 1014 8741 6 WASHER El t M3 eb een 2 8 27 Illustrated Parts Breakdown Figure 8 12 Detail EE Illustrated Parts Breakdown Item Part Number Number Description t EE 778 8123 1180 7 PEATE Base ente ts p RE iR 1 30 cies 778 8123 6190 1 ENCLOSURE Front R H Painted eese 1 778 8123 6185 1 ENCLOSURE Front R H Stainless ocooononocccccnononcnncnocinnananonaconacananonos 1 778 8123 1314 2 ENCLOSURE Front L H Painted esse 1 78 8123 1190 6 ENCLOSURE Front L H Stainless
56. NTY OF MERCHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING A CUSTOM OR USAGE OF TRADE 3M warrants its tapes and thermal transfer ribbons will be free from defects in materials and manufacture If a tape or thermal transfer ribbon is proved to be defective then the exclusive remedy and 3M s sole obligation shall be at 3M s option to replace the quantity of the tape or thermal transfer ribbon which is proved to be defective or to refund the purchase price Equipment Warranty and Limited Remedy THE FOLLOWING WARRANTIES ARE MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING A CUSTOM OR USAGE OF TRADE 3M sells its 3M Matic PS2000 Print and Seal Applicator with the following warranties 1 The motors springs and rollers will be free from all defects for ninety 90 days after delivery 2 Allother parts will be free from all defects for two 2 years after delivery 3 The print engine will be covered by a warranty issued by the manufacturer of the print engine Further details will be provided upon request If any 3M warranteed part is proved to be defective within its warranty period then the exclusive remedy and 3M s and seller s sole obligation shall be at 3M s
57. ON 0030 E Timer On Delay CEND 4 Timer T4 3 1761 Micro Time Base 0 01 DNO Preset 5000 Accum De MOV Move Source T4 3 ACC 0 lt Dest N7 22 De INFEED PC 1 0 TON 0031 JE Timer On Delay EN gt 15 Timer T4 4 1761 Micro Time Base 0 01 lt DN gt Preset 400 Accum 0 lt INFEED T4 4 0 0 0032 d e TT 10 1761 Micro INFEED_PC 1 0 JE 15 1761 Micro This section controls the mapped outputs MAPPED_OUTPUTS O CS_POWER N7 1 0 0 0033 JE C 0 0 1761 Micro MAPPED OUTPUTS 2 RED WARN LIGHT N7 1 0 0 0034 JE lt gt 2 2 1761 Micro MAPPED OUTPUTS 3 YEL WARN LIGHT N7 1 0 0 0035 Cc gt 3 3 1761 Micro MAPPED OUTPUTS 4 GRN RUN LIGHT N7 1 0 0 0036 J o ai C 4 4 1761 Micro MAPPED OUTPUTS 7 PE SLEW N7 1 0 0 0037 JE lt gt 7 7 1761 Micro PS 158H A 17 PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic LAD 2 MAIN PROG Total Rungs in File 41 ABORT BIT PE ABORT B3 0 0 0 0038 JE co 0 8 1761 Micro MAPPED_OUTPUTS 9 PE_PAUSE N7 1 0 0 0039 ek die 9 9 1761 Micro 0040 CEND gt PS 159H A 18 PLC Addendum A 7 Address Symbol Database Address Symbol Database Address Symbol Scope Description Sym Gr XIC Global FEST DEP PRX Global FST DEP Global B3 0 0 ABORT BIT Global B3 0 1 PAUSE LATCH Global B3 1 1 START RELAY Global I 0 0 ABORT PRX Global 1 0 1 FST_DEP_PRX Global I 0 2 LOW TAPE PC Global I 0 3 TAPE OUT PC Global I 0 4 REG PC Global I 0 5 PAUSE PC Gl
58. SEX cat ten eel ein ate tee 1 SHARE Idle ERR Re 4 ROELELEER Idler Kourled ENEE 3 ROEEER Dancer ecce A AET 2 SIT FT Dancer 2 tenute taie p D 1 SHAFT Idler Roller Hardened eee 1 BASE Dancers EE EE a das 1 PEATE Guide euo eben less 1 BOSS Guide Plate 2 tee ae 1 LINK Top Door Painted ees ce eee dee E 2 LINK Top Door Stainless enne tnnt 2 BRACKET Limit Sensor Se EE teet teo ea Ee ees ae nennen 1 BRACKET Roller Pamted oinaan aa E 1 BRACKET Roller Stanless see eee nennen 1 LINK Bottom Door Painted sese ener nne 2 LINK Bottom Door Stainless esses eene neni 2 ROLEER Pre Sttip 3s nete a 1 POST Gilde eene ehem antt BT 6 HOUSING Roller i echte tee i iE eg ee v 1 SEPARATOR Tape neuen n e eee C er ted enis 2 PIGAT EE EE 1 8 9 Illustrated Parts Breakdown Item Part Number Number E EE 778 8123 1181 5 IIR 778 8123 6335 2 778 8123 6188 5 78 8123 1311 8 78 8123 1182 3 34 seu 78 8123 1312 6 778 8123 1184 9 Done MT 778 8123 1185 6 BOE ee 78 8123 6336 0 778 8123 6187 7 778 8123 1313 4 78 8123 1186 4 SU ues iuh 78 8123 1188 0 EN on 78 8123 1189 8 SU E 78 8123 6190 1 78 8123 6185 1 778 8123 1314 2 78 8123 1190 6 AO uim 778 812
59. SOR Surge Allen Bradley 1009 FSM ZI sess 1 EE 26 1014 8971 9 SUPPRESSOR Surge Allen Bradley 199 MSMDI sese 1 DOME ER 26 1014 8210 2 BLOCK Terminal Allen Bradley 41492 WD4 sse 2 239 udis 26 1008 0204 5 GROMMET Extended Natural Nylon 13 in Lg Catamount GRNN ONS OC AR 2505 e 26 1014 9046 9 PLATE Partition Allen Bradley 31407 PPI 3 DOS 65 en 26 1014 9218 4 PARTITION Plate Allen Bradley 1492 PP3 nee 1 260 26 1014 9080 8 SCREW Machine Pan Hd Phil M4 x 6 in Lg eee 8 DU Aes 26 1014 9652 4 RELAY Solid State Din Rail Mount Crouzet ADR 0DC24 1 8 19 Illustrated Parts Breakdown Item Part Number Number Description t J cautes 78 8123 6335 2 ENCLOSURE Door R H Painted essen 1 78 8123 6188 5 ENCLOSURE Door R H Stainless nenn 1 78 8123 1311 8 ENCLOSURE Door L H Painted eee 1 78 8123 1182 3 ENCLOSURE Door L H Stainless eese 1 Idea nr 78 8123 1185 6 WINDOW DOORS EE ma tont de er ere one ed 1 SR EIE 78 8123 1189 8 GASKET DOOF SE aukande ken sta De Ee iaa 1 20 26 1014 8894 3 SCREW Machine Pan Hd Phil M4 x 12 mm Lg sess 20 A A 26 1014 8747 3 WASHER
60. TT Y T4 7 iE Y TT V PS 156H A 15 PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic LAD 2 MAIN PROG Total Rungs in File 41 lt lt lt lt lt lt lt lt lt lt lt lt YEL LIGHT OFF DN YEL LIGHT OFF T4 7 TON gt Timer On Delay CEN gt DN Timer T4 7 Time Base 10 DN Preset 2 Accum 1 lt C5 2 C RES gt CURRENT STATE CURRENT STATE LOW TAPE PC NEQ NEQ TO 0028 Not Equal Not Equal JE y Source A N7 0 Source A N7 0 2 260 260 1761 Micro Source B N7 9 Source B N7 2 y 260 lt 28 lt PE_RIB_LOW LO JE T V 1761 Micro lt lt lt MAPPED OUTPUTS MVM Masked Move Source N7 20 8 lt Mask 0008h 8 lt Dest N7 1 268 lt CURRENT_STATE CURRENT_STATE LOW_TAPE_PC NEQ NEQ TO 0029 Not Equal Not Egual J E V Source A N7 0 Source A N7 0 2 260 lt 260 lt 1761 Micro Source B N7 9 Source B N7 2 260 lt 28 lt lt e ee en ee lt lt lt PE_RIB_LOW MAPPED_OUTPUTS 1 0 MVM JE Masked Move pr 6 Source N721 1761 Micro 0 lt Mask 0008h 8 lt Dest N7 1 268 lt PS 157H A 16 PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic LAD 2 MAIN PROG Total Rungs in File 41 This rung starts the section devoted to the infeed timer REG PC CYCLE TIMER 1 0 T
61. a aa a enne trennen Ge ee 6 6 6 6 1 Generic Eabel sunn stasen anger 6 6 6 0 2 Box Length Label ae err EN 6 7 CSN EE EE 6 8 6 4 1 Static PES une Tee 6 8 6 7 2 Programmable Controller Start up Condtons essere 6 9 6 7 3 Programmable Controller Inputs and Outputs sooronnornnrrnrrnnrrnrnrnrrrnrerrrernnrrnvrrnnrrnnrrnnrnnrnnen 6 10 6 74 Dynamic Tests soonest EER e RO IBS NER M 6 12 Table of Contents Section 7 Maintenance and Troubleshooting essevornvonsvvennnovnnnvennnnennnnennnnennnnennnnnnnnennnnennnnennnnennnnennnnnennesennneee 7 1 1 17 Maintenance aca tea N ER OE eae eager nee eats 7 1 AE EE AR a ene EE aiat o AR N 7 1 etum TER 7 1 MEE DE eo ie oe rt He Ra d EE ER UR ee 7 2 7 14 Adjustments pite RN eiie EN 7 3 7 1 4 1 Pre Strip Roller Edge Guide Adjustment seen 7 3 7 1 4 2 Tape Tracking Adjustment sse a 7 3 FAA Dancer Adj stment uada ente ne HT i 7 4 7 1 5 Mechanical Device Factory Set POINTS sesse ee ae ee ee enne ener 7 5 A Vane sotto pp Ee ee EH EE 7 5 1 1 5 2 Pre Strip Roller Tension or omata at 7 6 7 1 6 Electrical Device Factory Set Ponts 7 7 TAOS Tape Out EA RE OE di 7 7 1 1 6 2 LOW Tape ens 7 8 7 1 6 3 Festoon Depleted Proximity Sensor 7 8 7 2 Troubleshooting EE 7 9 20 Generalis eee ene etatem etis 7 9 7 2 2 Troubleshooting Guide 7 9 1 2 3 Electrical System ei eire ta IA te ee te d WR E Ege 7 11 1 2 3 1 Electrical Did grain u se
62. ail I Illustrated Parts Breakdown Item Number Part Number Description t SENSOR FLAG ss EE 1 ROTEER Dancer xx ree e eri tote dc 2 SHAFT Dancer iss Mr Ms dee ol ES eter dtt tee EG ER ee io eoe emo ettet te es eta 1 E RING Retaining 3 8 in Waldes Truarc H5133 37 esse sesse ee se Re 6 SCREW Machine Button Hd Hex M5 x 12 mm Lg ees esse sesse sesse ese ee 1 CLAMP Timing Belt erede ree 1 SCREW Set Hex Soc Dr Cup Pt M6 x 40 mm Lg ses 2 BEARING 3 8 in ID Pacific 4PS0610 4 sse 1 3M BUMPON Transparent HSJ 5306 sse 3 SHAFT Dancer Extended ek 1 SPACER Dancer Base tu cec tete essensen 1 HANDLE Plastic JW Winco Inc 46139006 sss 1 BUSHING Ball 5 in ID x 875 in OD x 1 25 Thompson A 81420 2 RING Retaining 7 8 in N Series Waldes Truarc HN5000 87 2 SCREW Set Nylon 8 32 x 1 4 in Lg sss 2 ROLLER Dancer Knurled sese 1 8 51 Illustrated Parts Breakdown Detail J Detail K PS 109H Figure 8 24 Detail J and K 8 52 Illustrated Parts Breakdown Item Part Number Number Description t PA 78 8123 1328 2 SHAFT Idle ER t re iode 4 EE EE 78 8123 1163 3 ROLLER Idler Knurled srorornnrnrronrnrrenonrerrennrvnrsnrnnsenvnresnenvnsessrnessnnresensnne 3 On 718 8656 4003 7 E RING Retaining 3 8 in Waldes Truarc H
63. atamax PE42 maximum printed label length is 762 mm 30 in Datamax PE43 maximum printed label length is 762 mm 30 in Printable Tape 3340 Scotch Printable Tape 330 mm 13 in maximum diameter on a 76 mm 3 in core Printer Ribbon 5860 B Scotch Thermal Transfer Ribbon 3M MaticTM Case Sealers PS2000 applicator is designed for use on 120af 120af3 200a 700a 700aks 800a 800a3 and 800af 800af3 case sealers Product Boxes Board and Style RSC regular slotted containers 125 to 275 psi bursting test single or double wall B or C flute Box length 762 mm 30 in maximum 152 mm 6 in minimum Box width Refer to case sealer specifications Box height Refer to case sealer specifications Airborne Noise Emissions Airborne noise emissions from the applicator were measured according to European Union directive 98 37 EC Annex 1 paragraph 1 7 4 f using an ExTech no 407735 sound level meter in a room having a background ambient noise level of 45 dBA For this test a 3M Matic case sealer was used in combination with the tested unit Maximum feeding position sound pressure was found to be 84 5 dBA 83 5 dBC peak during operation and average surrounding sound pressure was 83 9 dBA 84 1 dBC peak 3 1 Specifications 3 2 Operating Rate Figures 3 1 through 3 6 show the relationship between the number of boxes sealed per minute and the box length A 254 mm 10 in printed label length is assumed
64. ating System Catalog Number S 58 Operating System Series 5 59 Operating System FRN 5 61 Processor Series 5 62 Processor Revision 5 63 User Program Type 5 64 User Program Functional Index 5 65 User RAM Size 5 66 Flash EEPROM Size 5 67 Channel 0 Active Nodes 5 68 Channel 0 Active Nodes 5 69 Channel 0 Active Nodes 5 70 Channel 0 Active Nodes S 71 Channel 0 Active Nodes 5 72 Channel 0 Active Nodes 8 73 Channel 0 Active Nodes 5 74 Channel 0 Active Nodes S 75 Channel 0 Active Nodes S 76 Channel 0 Active Nodes 5 77 Channel 0 Active Nodes 78 Channel 0 Active Nodes 79 Channel 0 Active Nodes 80 Channel 0 Active Nodes S 81 Channel 0 Active Nodes s 82 Channel 0 Active Nodes s 83 DH Active Nodes 5 84 DH Active Nodes 5 85 DH Active Nodes 5 86 DH Active Nodes T4 0 POWER UP TIMER Global T4 1 RESET_TIMER Global T4 2 STRT_PRNT_TIMER Global T4 3 CYCLE_TIMER Global T4 5 INACTIVITY_TIMER Global T4 6 YEL_LIGH_FREQ Global T4 7 YEL LIGHT OFF Global T4 8 YEL LIGHT DUTY Global PS 187H A 21 PLC Addendum A 8 Integer Data File N7 The table below is a partial map of the integer data file N7 stored in PLC memory while the PLC is running Use this table in conjunction with the ladder logic to determine which outputs are ON 1 or OFF 0 when any portion of the integer data file N7 0 N7 21 is moved to the mapped outputs N7 1 Print Engine Print Engine Green R
65. c Hd Hex M6 x 12 mme 1 80x o hos 26 1008 3732 2 SCREW Machine Button Hd Hex M6 x 12 mm Lg sess 4 9T inue 78 8123 1346 4 END SPIN eegen OE ee 1 OD RE nn 78 8123 1345 6 END Spring Grooved sese 1 93 uA 78 8123 1344 9 SHAFT Stepped Pulleys ii in eee ar lines 1 RE HER 78 8123 1336 5 BASE Step Pull y uio rer ere RH MR EH e ted etd 1 RR e 78 8123 1329 0 SPACER Thu i n 1 Illustrated Parts Breakdown Item Part Number Number Description t Op 778 8123 1342 3 CLAMP Timing Belt ies 1 Ou EED ER 778 8123 1204 5 el EEN NI KEE Le EE 1 OB reir 78 8123 6181 0 SPRING Torsion RH en een 1 778 8123 1205 2 SPRING Torsion L H ida Eed EES 1 OG Re 78 8123 1206 0 CAM 1 100 78 8123 1207 8 ARM D fCet 5 utter oeste nter Mises va date Ee tud 2 101 778 8123 1208 6 SHAFT Housing Pivot eere enne 1 1025 4 778 8123 1209 4 SPACER Dancer Arm esse sesse se ese ee ee ee ee eaa a Re ee ee ee ee eis 2 108 s 78 8123 6183 6 PULLEY Timing Belt Large RI 1 778 8123 1347 2 PULLEY Timing Belt Large LH 1 LOS eee esse 778 8123 1217 7 BRACKET S flsOL dette sua een ecol toc ia oi 1 105 78 8123 1218 3 SH RT Roller rias di 1 106 78
66. ce A N7 0 3 10 Source 3 260 1761 Micro 1761 Micro 3 Source B N7 9 Dest C5 1 PRE 260 4 CURRENT STATE PE MACH ERR TAPE OUT PC E STOP EQU 1 0 1 0 1 0 H Equal dii JE dE Source A N7 0 7 3 10 260 lt 1761 Micro 1761 Micro 1761 Micro Source B N7 9 260 lt MOV Move Source 4 4 lt Dest C5 1 PRE 4 lt CURRENT STATE WRAP PC PE MACH ERR TAPE OUT PC EQU 1 0 10 1 0 Equal an E JE Source A N7 0 13 7 3 260 1761 Micro 1761 Micro 1761 Micro Source B N7 9 260 PS 154H A 13 PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic 0021 0022 0023 A 14 LAD 2 MAIN PROG Total Rungs in File 41 lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt E STOP L MOV JE Move 10 Source 5 1761 Micro 5 lt Dest C5 1 PRE 4 CURRENT STATE LATCH PC WRAP PC PE MACH ERR EQU 1 0 1 0 1 0 Equal JOE JE Source A N7 0 14 13 7 260 lt 1761 Micro 1761 Micro 1761 Micro Source B N7 9 260 lt lt lt lt lt lt RS pues E STOP I LO MOV it J Move 5 3 10 Source 6 1761 Micro 1761 Micro 6 Dest C5 1 PRE 4 lt CURRENT STATE LATCH PC WRAP PC PE MACH ERR EQU 1 0 LO L0 Equal Jt JE sch Source A N7 0 14 13 7 260 lt 1761 Micro 1761 Micro 1761 Micro Source B N7 9 V 260 lt EE EE EE EE AAA KE TAPE OUT PC E STOP
67. d Gating Signal Non standard This input requires an infeed gating sensor to be installed 6 10 Operation Table 6 2 lists the Output LEDs displayed on the Programmable Controller the names of the output signals that feed the LEDs and the conditions that cause the LEDs to turn ON or OFF View the LEDs with the Main Power switch set to the ON position Table 6 2 Programmable Controller Outputs Output LED Output Signal LED Condition 0 Case Sealer Power ON when PLC energizes case sealer and customer power receptacles 1 Pre Strip Motor Relay ON when PLC energizes pre strip motor 2 Red Warning Light ON when PLC energizes Red Warning light 3 Yellow Warning Light ON when PLC energizes Yellow Warning light 4 Green Run Light ON when PLC energizes Green Run light 5 Print Engine Start Print ON when PLC sends Start Print signal to printer 6 Not used 7 Print Engine Slew ON when PLC sends Slew signal to printer 8 Print Engine Abort ON when PLC sends Abort signal to printer 9 Print Engine Pause ON when PLC sends Pause signal to printer 10 Infeed Conveyor Non standard This output can be used to control an infeed gate 6 11 Operation 6 7 4 Dynamic Tests Ensure that printable tape and printer ribbon have been installed and threaded and labels have been downloaded to the printer then perform these tests and checks 1 Make sure the Main Power s
68. d to keep the PS2000 applicator in good operating condition and to enable quick repair if needed Part Number Description Quantity 26 1014 8510 5 Datamax 203 DPI Print Head for PE42 Print Engine 1 26 1014 8511 3 Datamax 305 DPI Print Head for PE43 Print Engine 1 26 1014 9273 9 Datamax Platen Roller for PE42 PE43 Print Engines 1 26 1014 6795 4 Fuse Slo Blo 1 25 Amp 5 mm x 20 mm Littlefuse 4 2181 25 1 78 8123 1340 7 Wheel Belt 1 78 8123 1369 6 Rod Front Dancer 1 78 8003 7899 0 Bearing Flanged 5 8 in ID x 3 4 in OD x 1 2 in Lg 2 78 8161 8102 4 Bearing 3 8 in ID x 1 2 in OD x 1 2 in Lg 1 78 8161 4227 3 Bearing Flanged 3 8 in ID x 1 2 in OD x 1 2 in Lg 1 78 8123 1381 1 Belt Spring Timing 1 78 8123 1382 9 Belt Dancer Timing 1 26 1014 8849 7 Spring Music Wire Associated E 1250 115 7500 1 12 7995 5379 2 Bearing Ball 3 8 in ID W 2 Shields Flanged Fafnir HFS3KDD 1 78 8005 1189 7 Bearing Ball 3 8 in ID W 2 Shields Fafnir S3KDD 1 78 8000 8613 0 Clutch One way 1 4 in ID Torrington RC 040708 1 26 1014 8842 2 Bearing 3 8 in ID Pacific PS0610 4 1 26 1014 9331 5 Spring Music Wire ZN PL Century 5275 1 78 8002 4779 9 Clutch One way 3 8 in ID x 5 8 in OD x 7 8 in Torrington RCB 061014 1 26 1014 9204 4 Bushing Ball 5 in ID x 875 in OD x 1 25 Thompson A 81420 2 26 1014 3457 4 Fuse SA Buss PCE 5 1 Illustrated Parts Breakdown 8 3 Figures and Page Numbers Figure Description Page Figures 8
69. e DDB EN 26 1014 8985 9 WASHER Lock Serrated External Tooth M5 18 8 Stainless DAN ee 26 1014 8988 3 FITTING Straight Thru Heyco Liquid Tight 23208 suus SE 26 1011 9488 9 FITTING Straight Thru Heyco Liquid Tight 23217 sss AE eet 18 9221 6675 8 DOWEL PIN 3 16 in Dia x 1 5 in Lg Stainless Steel 22 etus 26 1014 8129 4 SHIM Steel 75 inx 1 125 in OD x 031 in Thick McMaster Carr 4 33088A434 esses eene enne nnne 228 usse 78 8002 4779 9 CLUTCH One Way 3 8 in ID x 5 8 in OD x 7 8 in Lg Torrington RCB O61O1A ee ee n n ana na Re Re naa Re ee ee AG DIO e ibus 26 1014 8210 2 BLOCK Terminal Allen Bradley 41492 WD4 sss KE LE 78 8005 9760 7 WASHER Flat 10 Stainless esee DR ele 26 1014 9080 8 SCREW Machine Pan Hd Phil M4 x 6 mm Lg eese DAD HERE 78 8123 5853 5 CABLE Extension ada sm aims ma er 8 14 Illustrated Parts Breakdown Item Part Number Number Description t 2339 SE 26 1008 0204 5 GROMMET Extended Natural Nylon 13 in Lg Catamount GRNY 085 9 C ee ee ee saan aa ee ener nennen AR 234 us 26 1014 9108 7 BASE Tie Cable MODO art 11 DA RE 26 1006 9109 5 CLIP Gable WE LEE 3 DO ous 26 1006 0931 7 TIE Cable 3M 06225 22 2
70. eakdown 8 40 Illustrated Parts Breakdown Item Number Part Number Description t LINK Top Door Painted 5 ie eere PE ANT 2 LINK Top Door Stainless rete s Kine 2 LINK Bottom Door Painted essen eene 2 LINK Bottom Door Stainless sse eene nnne 2 ENCLOSURE Front R H Painted eese 1 ENCLOSURE Front R H Stainless rrrrrrronrrrrnnrnrsrrrnrrnrnnsvsnnrrnnnnsssnnnvrnseee 1 ENCLOSURE Front L H Painted eee 1 ENCLOSURE Front L H Stainless esse 1 BEARING Flanged M250 6 ID x 10 0ODx4Amm 8 8 BEARING Flanged M250 6 ID x 10 OD x 10 mm Lg eee 4 BEARING Thrust 1 4 in ID x 5 8 in OD x 3 32 in Thick 4 HANDLE Round Stainless eeeseeeee enne 1 SCREW Shoulder M5 x 8 6 Dia x 6 mm Stainless Berg PZM 19 4 SCREW Shoulder M5 x 8 6 Dia x 14 mm Stainless Berg PZM 23 4 WASHER 5 OD x 2 ID x 062 Thick 316 Stainless Boker s 8 SCREW Machine Pan Hd Phil 8 32 x 3 4 in Lg 2 8 41 Illustrated Parts Breakdown Figure 8 19 Detail E Illustrated Parts Breakdown Item Part Number Number Description t DOE EER 778 8123 1308 4 LINK Top Door Painted inherent pn 2 778 8123 1171 6 LINK Top Door Stainless sess 2 EED 778 8123 1310 0 LINK Bottom Door Painted ess
71. ed EE ees ER EER a tomm re RR EE 7 11 E TEE EE 7 15 1 2 3 3 Buses and Circuit Breakersuau snart drar 7 16 7 2 3 4 Electrical Circuit Fault Conditions sese 7 17 Section 8 Illustrated Parts Breakdown ooo Bee eee eese aa eese tne BEG aa stata stata stata cnc nooo stas Ge nos 8 1 8 1 How to Order Replacement Parts ee ses ee a a n n aa a n a a enne 8 1 8 2 Recommended Spare Parts 8 1 8 37 Figures and Page Numbers nu Meta MR NE HI E Sie 8 2 Appendix A PLC Addendum eerie eese eese eese eese tense a atta a setas setas setas etas sons setas a aa setas senses ease os A 1 A l MicroLogix 1000 Programmable Controller DescripHON ees sesse m a RR Re ee ee ee ee A 1 A327 Documentation du oie Ren De nere e boe pt e ei i tua A 1 A 3 MicroLogix 1000 Specifications ee riisin a na na naa E ee ee Ka RA Kaa aa naar ee A 2 A4 PLC Programmiti N eee e EA N A 3 AS PLC Troubleshooting eene tea a AN An A 3 A 0 Badder Logisk A 6 A 7 Address Symbol Database ee n n a a na n a naa na aa a aa Ka Kaa na nnne A 19 AS Integer Data File NT 5 sd pee t Rn reet e I p ten te A 22 Warranty Product Use User is responsible for determining whether the product is fit for a particular purpose and suitable for user s method of application Warranty and Limited Remedy THE FOLLOWING WARRANTIES ARE MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRA
72. ed product specific training SKILL LEVEL 3 CERTIFIED DISTRIBUTOR TECHNICIAN This technician is a skilled specialist sent by the distributor to perform complex repairs to the machine The manufacturer recognizes this technician as having received product specific training SKILL LEVEL 4 COMPUTER SPECIALIST A person with product specific training expertise and knowledge of the associated computer interface and programs 1 5 Number of Operators Required In general it is recommended that two people unpack install set up and check out the PS2000 applicator After installation only one operator is required for safe operation of the machine A greater number of operators could lead to unsafe operating conditions and is not recommended 1 5 Safety 1 6 Operator Skill Level Required The following table shows the minimum operator skill level required for each operation with the PS2000 applicator Operator Technician Number of Operation State of PS2000 Applicator Skill Level Operators Initial machine set up and training Electric supply 3 2 turned ON or OFF Running boxes through case sealer Electric supply turned ON 1 1 Tape loading and threading Electric supply turned ON 1 1 Printer ribbon loading and threading Electric supply turned ON 1 1 Minor case sealer adjustments for E stop pressed on PS2000 1 1 box width and height applicator Creating labels and downloading Electric supply turned ON 4 1 them to applicator Ap
73. eel 1 Installation Operation and Service Manual 1 Printer Operation Manual Also see Section 2 3 Additional Components Reguired for Complete Applicator System Network Connection or Direct Connection PS2000 Print and Seal Applicator E 7 1 c 5 Host Computer for Creating and Storing Label Formats PS 126A Figure 2 1 PS2000 Applicator and Host Computer Left Hand Applicator Shown 2 1 Introduction A complete PS2000R Right Hand Print and Seal Applicator system requires the additional components 2 3 Additional Components Required for Complete Applicator System v Note and supplies listed in Table 2 1 The additional components required for a complete PS2000 applicator system must be purchased separately Table 2 1 Additional Components for Right Hand Applicator Quantity Item Description 3M Part Number 1 Right Hand PE42 Datamax Print Engine Type 19900 or 78 8117 3046 0 Print Engine PE43 Datamax Print Engine Type 19900 78 8117 3048 6 1 Right Hand 120af Case Sealer Type 19600 or 78 8095 4839 5 Case Sealer 120af3 Case Sealer Type 19600 or 78 8114 0824 0 operator controls 200a Case Sealer Type 39600 or 78 8095 4833 8 on right side of 700a Case Sealer Type 39600 or 78 8095 4834 6 machine when 700aks Case Sealer Type 19300 or 78 8079 5572 5 facing infeed 700aks Case Sealer Type 29800 or 78 8114
74. en eene nnne 2 78 8123 1174 0 LINK Bottom Door Stainless sse eene nnne 2 46 ness 26 1014 8721 8 BEARING Flanged M250 6 ID x 10 OD x 4 mm Jg 8 Asse 26 1014 8722 6 BEARING Flanged M250 6 ID x 10 OD x 10 mm Lg sesse ese se ese ee ee 4 20 26 1014 8725 9 BEARING Thrust 1 4 in ID x 5 8 in OD x 3 32 in Thick 4 TES T un 26 1014 8846 3 SCREW Shoulder M5 x 8 6 Dia x 6 mm Stainless Berg PZM 19 4 195 26 1014 8847 1 SCREW Shoulder M5 x 8 6 Dia x 14 mm Stainless Berg PZM 23 4 196 nu 26 1014 8848 9 WASHER 5 OD x 2 ID x 062 Thick 316 Stainless Boker s 8 8 43 Illustrated Parts Breakdown PS 102H Figure 8 20 Detail F 8 44 Illustrated Parts Breakdown Item Part Number Number Description t AR AT 26 1014 8862 0 SCREW Cap Soc Hd Hex M5 x 12 mme 16 178 ues 26 1014 8983 4 NUT Hex 8 32 UNE Lis ete ettet add 2 1925 ui 26 1008 9181 6 POST Spring 48 32 Century Spring CSA 60 esses 3 238 uns 78 8123 5870 9 BLOCK Top Datel energie 1 230 5 eos 718 8123 5871 7 BLOCK Bottom Eatch nc RP Peste 1 240 78 8123 5869 1 ROD Eat 1 247 26 1014 9206 9 SPRING Extension 250 in OD x 1 03 in Lg 021 Dia Music Wire Century Spring Corp
75. epresented in series or parallel combinations across the rung of the ladder The last element on the rung is the output that receives the action as a result of the conditional state of the inputs on the rung Each output instruction is executed by the controller when the rung is scanned and the conditions on the rung are true When the rung is not scanned or the logic conditions on the rung do not create a true logic path the output is not executed In the following illustration the electromechanical circuit shows PB1 and PB2 two pushbuttons wired in series with an alarm horn PBI is a normally open pushbutton and PB2 is a normally closed pushbutton This same circuit is shown in ladder logic by two contacts wired in series with an output Electromechanical Circuit Ladder Logic Program PB1 PB2 Alarm 1 1 0 Horn 1 I 0 1 1 The table below shows how the circuits operate The table shows all possible conditions for the electromechanical circuit the equivalent state of the ladder logic instructions and the resulting output state And PB2 is I 1 state is PK 74H If PB1 is VO state is Then the Alarm Horn O 1 is not pushed 0 not pushed 1 silent not pushed 0 pushed 0 silent pushed 1 not pushed 1 alarm pushed 1 pushed 0 silent PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic LAD 2 MAIN PROG Total Rungs in File 41 First Pass POWER UP TIMER Su TON 0000
76. er to the Theory of Operation and Troubleshooting sections and correct the situation before continuing 5 Restore the system by pressing the Reset button Operation 6 7 2 Programmable Controller Start up Conditions The Programmable Controller operates under control of Program Software Version 1 01 Figure 6 6 shows the PLC input output lights that should be ON during a normal start up sequence The POWER UP ERROR and START states refer to internal PLC states POWER UP 15 Second Time Out gt Press Reset Button Key LED is OFF M LED is ON LED is ON or OFF Status does not matter Load Labels From Host To Printer gt PS 165A Figure 6 6 PLC Start up Conditions for Power Up Error and Start States 6 9 Operation 6 7 3 Programmable Controller Inputs and Outputs Table 6 1 lists the Input LEDs displayed on the Programmable Controller the
77. erators of the applicator and that the manuals are updated with any subseguent revisions Also keep the manuals near the machine for reference by service and or maintenance personnel Keep the manuals in a clean dry place near the applicator If they are lost or damaged new manuals are available through 3M Tape Dispenser Parts at 1 800 344 9883 Finally if the applicator is sold or disposed of please include the manuals with the machine 2 4 Specifications 3 Specifications 3 1 PS2000 Applicator Table 3 1 lists specifications for the 3M Matic PS2000 Print and Seal Applicator Table 3 1 PS2000 Applicator Specifications Item Description Power Requirements Electrical 100 120 VAC 12 A 200 240 VAC 6 A requires modification Power line voltage surges may cause loss of printer data and operator intervention may be required Follow the printer operation procedures to reload print job data If this problem persists contact the technical assistance center Operating Rate See Figures 3 1 through 3 6 Operating Conditions Temperature 13 C to 38 C 55 F to 100 F with clean dry boxes Relative Humidity 10 to 90 non condensing Light No direct sunlight Applicator Weight Packaged for shipping 58 kg 127 Ib Unpacked 43 kg 95 1b without printer 55 kg 122 Ib with printer Label Application Leg 70 mm 2 75 in leading and trailing legs Lengths Print Engine D
78. g PLC OUTPUT PLC POWER VDCO OUTO CASE SEALER POWER Au A o VDC Eds 404 PV 2 218 lt PRE STRIP MOTOR RELAY EE O O 406 EB 24 VDC 130 RED WARNING LIGHT et 412 P d YELLOW WARNING LIGHT VV 414 Y T N GREEN RUN LIGHT Yay 416 P d PRINT ENGINE START PRINT 24V Se ov 418 lt 131 PRINT ENGINE SLEW pay Aro ov O O 422 PRINT ENGINE ABORT pay CPAS ov O O 426 PRINT ENGINE PAUSE sy O 428 CR406 PRE STRIP MOTOR ET BA 7 L H I 24 VDC 1 2 0 VDC 3 gt 218 PX pe 2 131 FU406 Li Let 4 PRE STRIP MOTOR R H I I L PEST 5VGI PRINT ENGINE l l APPLICATOR PORT GRA18 PRINT ENGINE START PRINT PRINT ENGINE SLEW PRINT ENGINE OPTIONS PORT PRINT ENGINE ABORT PRINT ENGINE PAUSE CR404 lt 468 469 Case Sealer Conveyor 5 6 S E Stop interface Figure 7 8 Electrical Diagram 3 of 3 7 14 Maintenance and Troubleshooting 7 2 3 2 Sensor Locations Figure 7 9 shows the location of the various sensors that provide input signals to the PLC The figure is viewed from the back of the PS2000 applicator with the back cover removed Pre Strip Wrap Detector Tape Out PHC336 PHC 338 PHC316 Inside Printer Low Tape PXS314 PHC340
79. he printer and all error conditions are cleared printer error ribbon out tape out etc The Red Warning light turns ON for any fault condition and the fault condition must be cleared before the applicator will work For this discussion it is assumed that printable tape and printer ribbon are loaded and threaded label formats have been downloaded to the printer the printer is in a Ready state printed labels are present in the festoon and the length adjustment pointer is set to the proper mark on the box length label Itis further assumed that electricity is turned on no fault conditions exist and the E stop switch is not activated Pressing the applicator s Reset button places the PLC program in its Run mode turns ON the Green Run light and provides power to the case sealer Pressing the Start button on the case sealer causes the case sealer to start running As a box enters the case sealer the front of the box makes contact with the applying roller of the taping head and the leading edge of the label adheres to the box The label is applied to the front of the box and as the box moves forward it begins to pull tape The taping head applies tape to the front top and rear of the box as usual As tape is pulled the printer dancer rollers move toward the thread up position Upon detecting the motion of the printer dancer rollers the Registration sensor sends a signal to the PLC which sends a signal to the printer directing
80. hin the machine are precisely specified Software is stored in the controller memory and can be modified if required Sensors those components which detect the position of a moving part such as a dancer arm or the presence of printable tape or printer ribbon and in turn provide a zero volt or 24 volt signal to the controller Examples in the PS2000 applicator are the Pre Strip Registration Festoon Depleted and Low Tape sensors A 2 Documentation To order Allen Bradley documentation contact your local Allen Bradley representative for the most current information Allen Bradley MicroLogix 1000 Programmable Controllers User Manual Publication 1761 6 3 December 1997 or most current A 1 PLC Addendum A 3 MicroLogix 1000 Specifications The PS2000 applicator uses Allen Bradley MicroLogix 1000 Programmable Controller number 1761 L32BBB The controller requires a 24 volt DC input and has 32 1 O points Table A 1 provides the general specifications for MicroLogix 1000 Programmable Controllers Table A 1 MicroLogix 1000 Programmable Controller Specifications Description Specification 1761 L 16AWA 16BWA 32AWA 32BWA 32AAA 16BBB 16BWB 32BBB 32BWB Memory Size and Type 1K EEPROM approximately 737 instruction words 437 data words Power Supply Voltage 85 264V ac 20 4 26 4V dc Power Supply 120V ac 12 VA 19VA 16 VA 24 VA
81. ibed in this subsection 7 2 3 1 Electrical Diagram The electrical diagram for the PS2000 applicator is shown in Figure 7 8 on the next three pages The first page contains the power distribution circuit breakers and external electrical connections DC power supply and E stop and Reset switches The second page contains inputs to the PLC such as photoelectric sensors switches and signals from the printer The third page contains outputs from the PLC which control motors indicator lights and control relays Many of the components shown on the electrical diagram are located on an electrical panel mounted inside the applicator See Figure 8 7 Electrical Components in Section 8 Illustrated Parts Breakdown Maintenance and Troubleshooting ON OFF SWITCH 12 AMP CB109 DS107 NEUT 2 1 Lo 101 o To 107 d CB110 GND 120 240 VAC LINE AR LINE IN FROM 40708 16 o POWER FILTER 12A LINE NEUT GND ER CUSTOMER POWER CONNECTION 116 115 GND da CB115 CB113 zs 404 404 d ai H I y LINE NEUT 25 yl zl p 114 8A 8A 118 CASE SEALER POWER CONNECTION 110 109 GND PRINT ENGINE FUSED INTERNALLY LINE NEUT PRINT ENGINE POWER CONNECTION Se PU124 124 EYE ins 24V 4 2A DC CB127 POWER SUPPLY 424 VDC 0 VDC lt i Oo Hi 181 T 125 POWER ON 129 LIGHT N Y S 38133 INM e kj e SS205 ED PLC IN 11 E STOP RESET BUTTON SWITCH 130 CR206 PB206A ES206 Ka
82. ical Device Factory Set Points Table 7 3 lists the factory set points for various electrical devices The table also describes the location of each adjustment See Subsection 7 2 3 2 Sensor Locations Table 7 3 Electrical Device Factory Set Points and Adjustment Locations Electrical Component Set Value Adjustment Location Tape Out Sensor Gain set 1 4 of a turn CW from fully CCW Side of sensor Low Tape Sensor Operation Mode Light ON Mode set fully CW Gain set 8 turns CW from fully CCW Remove clear plastic cover to access adjusting pots Festoon Depleted Proximity Gap to sense is set to 3 2 mm 1 8 in Mounting bracket Sensor Center of sensor is set 6 4 mm 1 4 in from latch end of adjustment slot 7 1 6 1 Tape Out Sensor This is not a routine adjustment Normally it is necessary only after major disassembly or repair of related components Tape Out Specification Sensor Adjust the Tape Out sensor so it detects tape Entry properly Roller Adjustment O 1 Useasmall standard straight edge screwdriver to adjust the Tape Out sensor which is located between the entry roller and the applicator See Figure 7 6 2 Locate the adjusting screw on the side of the Tape Out sensor and gently turn it 1 4 of a turn CW from fully CCW position being careful not to damage the adjusting screw PS 214A Figure 7 6 Tape Out Sensor Adjustment Left Hand App
83. ied with this manual 6 6 Position Printed Label on Box The PS2000 applicator comes with a generic label that can be used to permanently mark the pointer position for different length boxes In addition two box length scales are provided with each installation kit one with inches and one with millimeters e Subsection 6 6 1 describes how to use the generic scale e Subsection 6 6 2 describes how to use the box length scales These discussions assume that printable tape and printer ribbon are loaded and threaded label formats were downloaded to the printer the printer is in a Ready state and printed labels are present in the festoon 6 6 1 Generic Scale 1 Pullall slack from the printer dancer festoon then press the Reset button The printer dancer rollers will move to the home position The printer slews tape during this operation Start the case sealer by pressing its Start button and run at least 7 boxes through the case sealer Check the position of the printed labels on the boxes You can change the position of the printed label on the box by moving the pointer Press the yellow Pause button b Loosen the clamping handle and slide the pointer in the direction you want to move the label on the box Moving the pointer toward the latch moves the label toward the front of the box Moving the pointer away from the latch moves the label toward the rear of the box Tighten the handle c Pullall slack from the
84. inted label length is too long for box Decrease label length in label format See Label Creation and Downloading in Printer Operation manual Box length varies Use boxes with consistent length Reformat label to allow more variation in box length See Label Creation and Downloading in Printer Operation manual Poor print quality Printer heat setting is too low Increase printer heat setting See Printer Heat Setting in Printer Operation manual Printer speed setting is too high Decrease printer speed setting See Printer Speed Setting in Printer Operation manual Printhead 1s loose Tighten screws that hold printhead down Printhead is out of adjustment Adjust printhead See Printhead Level Adjustment and Printhead Burn Line Adjustment in Printer Operation manual Images are missing from printed label Printer memory module was cleared by cycling power or resetting printer Labelview does not resend bitmap images automatically Close Labelview file then reopen the file and send label format to printer Tape wraps up on printer roller Wrap Detector cable is unplugged or Wrap Detector is not adjusted properly Plug Wrap Detector cable into printer Adjust Wrap Detector photocell See Wrap Detector Adjustment in Printer Operation manual Maintenance and Troubleshooting 7 2 3 Electrical System The electrical system for the PS2000 applicator is descr
85. is page intentionally left blank 1 8 Introduction 2 Introduction 2 1 Description The 3M Matic PS2000 Print and Seal Applicator is designed to print computer generated labels and artwork on Scotch Printable Tape The applicator is used in conjunction with a 3M Matic Case Sealer Equipped with a high quality print engine the applicator is ideally suited for printing bar codes as well as company logos product identification numbers etc The label is printed on demand by the PS2000 applicator and then applied to the top flaps of a regular slotted container by the case sealer Label information format and content is created on a host computer using label creation software and then downloaded to the applicator Alternatively the applicator can be networked with the host computer for downloading of labels See Figure 2 1 PS2000 applicators are available in the following four models e Right hand painted e Right hand stainless steel e Left hand painted e Left hand stainless steel Facing the infeed end of a case sealer a right hand applicator would have its front access door located on the right side and a left hand applicator would have its front access door located on the left side 22 Basic Applicator System The following items are included with a 3M Matic PS2000 Print and Seal Applicator Ouantity Description 1 PS2000 Print and Seal Applicator Right or Left hand painted or stainless st
86. it to start printing The printer prints one label of its current print job As the print engine prints the label the tape is driven through the printer head which causes the pre strip dancer arm to be pulled up This action causes the Pre Strip sensor to send a signal to the PLC which sends a signal to the pre strip motor directing it to turn to pull tape off the supply roll The taping head applies a previously printed label to the box and cuts it off After the tape is applied to the box the printer dancer rollers move toward their home position The printer may still be printing After the printer finishes printing it sends a Print Done signal to the PLC If the printer dancer rollers have not yet reached their home position the PLC sends a Slew signal to the printer directing it to slew tape feed without printing until the Registration sensor detects that the printer dancer rollers have returned to their home position To maintain proper label registration it is critical that the printer slews tape until the printer dancer rollers reach the home position Therefore the printed label segment must be shorter than the tape segment applied to the box The difference is made up by the slew portion of the printer cycle The printer will raise the print head and brake the ribbon supply so that ribbon is not consumed while slewing tape If tape starts to wrap around the platen roller the Wrap Detector sensor sends a signal to the PLC
87. lers MM t Switch dena Printer Length Dancer Adjustment Festoon Pointer PS 24A Figure 6 1 PS2000 Applicator Components and Controls Left Hand Applicator Shown Operation 6 1 Applicator Controls and Indicators Main Power Switch Turns off all electrical power to the PS2000 applicator print engine and case sealer The power switch is located on the side of the applicator v Note If labels are stored in the printer memory do not shut off the main power switch because the stored data will be lost Power ON Light White Lights when the main power switch is ON The power light is located directly above the main power switch Emergency Stop Switch Pressing the E stop switch disables electrical power to the applicator and the case sealer The E stop switch is located on the E stop Reset box which is attached to the case sealer near the front of the applicator To restart the applicator rotate the E stop switch knob clockwise to unlatch it and then press the Reset button Reset Button Energizes output circuits turns off the red lamp and turns on the green lamp on the light pedestal and enables the pre strip motor The Reset button is located on the E stop Reset box which is attached to the case sealer near the front of the applicator 6 2 Light Pedestal When the main power switch is turned on all three lights red yellow and green are ON steady for approximately 15 seconds During
88. licator Shown 7 7 Maintenance and Troubleshooting 7 1 6 2 Low Tape Sensor Specification Adjust the sensitivity of the Low Tape sensor so it detects the tape supply roll Adjust the position of the sensor so it detects the desired amount of tape left on the roll See Figure 7 7 Adjustment 1 Install a full roll of tape on the tape drum 2 Remove the clear plastic cover from the base of the Low Tape sensor 3 Usea small standard straight edge screwdriver to adjust the sensor being careful not to damage the adjusting screws 4 Turn the Gain potentiometer fully CCW then adjust it 8 turns CW 5 Gently turn the Mode potentiometer fully CW the light turns ON 6 Replace the clear plastic cover 7 Loosen the plastic locking nut and slide the sensor up or down in the slot to adjust the desired level of low tape up increases amount of tape left on roll down decreases amount of tape left on roll 8 Tighten the plastic locking nut Plastic EN Bi Low Tape E Sensor PS 216A Figure 7 7 Low Tape Sensor Adjustment 7 8 7 1 6 3 Festoon Depleted Proximity Sensor This is not a routine adjustment Normally it is necessary only after major disassembly or repair of related components Specification Set the gap between the Festoon Depleted proximity sensor and the vane on the printer dancer carriage so that the vane is detected when it breaks the emitted sensor field See Figure
89. lso located inside the applicator below the pre strip roller 78 8123 1228 4 78 8123 1228 4 Left Hand Applicator 10 Turn on the main power switch and the printer switch then press the Reset button to enable the pre strip motor This will make 1t easier to pull tape Pull tape from the printer and feed 1t down through the slot in the base of the applicator around the tape head wrap roller and around the one way tension roller Continue threading tape as described in the taping head instruction manual Close the printhead and latch it Unlatch the printer dancer rollers Turn the latch handle and move it to the up position Then move the top dancer roller toward the latch When the latch raises gently release the roller Both printer dancer rollers will move together to provide the proper tension on the printable tape A 78 8123 1227 6 78 8123 1227 6 Right Hand Applicator PS 75A Figure 6 3 Tape Threading Diagrams 6 5 Operation 6 5 Ready Applicator for Printing 1 Tum on the main power switch on the side of the applicator 2 Connect the data cable from your computer to the parallel port located on the side of the applicator 3 Download labels to the printer Refer to the Label Creation and Downloading section in the Printer Operation manual suppl
90. ly before beginning maintenance If power is not disconnected severe personal injury could result 7 1 2 Cleaning Fiberboard cartons produce carton fiber dust as the cartons are processed through the case sealer This dust buildup can cause component wear The dust can best be removed from the applicator by using a shop vacuum Depending on the volume of cartons being processed and the cleanliness of the environment cleaning should be done approximately once per month If the carton volume increases or the applicator operating environment is excessively dusty and dirty more freguent cleaning may be necessary Never attempt to remove dirt by blowing it out with compressed air This causes dirt to be blown inside the motor and between sliding surfaces Dirt in these areas accelerates wear and component damage Never wash the machine with water or subject it to conditions that cause moisture condensation on components Serious damage could result 1 Vacuum the machine to remove dust and carton chips 2 Wipe off grime with a soft cloth dampened with 3M Natural Cleaner 62 4668 2730 0 3 Wipe off the pre strip roller with a cloth dampened with isopropyl alcohol Clean the roller once per shift to prevent build up of the tape s low adhesive backing on the rubber surface of the roller 4 Clean the printhead with a cotton swab or cotton cloth dampened with isopropyl alcohol Clean the printhead after every roll of p
91. many boxes through the case sealer as the number of labels in the festoon plus two Check the position of the printed labels on the boxes You can change the position of the printed label on the box by moving the pointer a Press the yellow Pause button b Loosen the clamping handle and slide the pointer in the direction you want to move the label on the box Moving the pointer toward the latch moves the label toward the front of the box Moving the pointer away from the latch moves the label toward the rear of the box Tighten the handle The amount of label movement on the box depends on the amount of pointer adjustment and the number of labels in the festoon See Figure 6 5 Two labels in festoon Change in label position on box 2 times change in pointer position on label scale Three labels in festoon Change in label position on box 3 times change in pointer position on label scale Four labels in festoon Change in label position on box 4 times change in pointer position on label scale Five labels in festoon Change in label position on box 5 times change in pointer position on label scale Examples With 3 labels in the festoon moving the length adjustment pointer 1 4 inch on the scale will cause the label to move 3 4 inch on the box With 4 labels in the festoon moving the pointer 1 4 inch on the scale will move the label 1 inch on the box c Pullall slack from the printer dancer festoon The
92. n insufficient friction between media and ribbon Use 3340 ScotchTM Printable Tape and 5860 A or 5860 B ScotchTM Thermal Transfer Ribbon Defective Ribbon sensor on rewind hub Replace Ribbon sensor 7 9 Maintenance and Troubleshooting Table 7 4 Troubleshooting Guide continued Problem Possible Cause Correction Printer displays HEAD UP FAULT This error message is self canceling when printhead is lowered Printhead is up Lower printhead and latch it closed No label formats downloaded to printer Connection is loose on label format programming cable Check programming cable connections at host computer applicator and printer Communication setting on printer is incorrect Set printer communication setting to appropriate value using keypad on printer control panel Set to Port A or Port B for serial communication and Parallel for parallel communication Partial format is in printer buffer Reset printer Press Pause and Reset buttons simultaneously Label positioned incorrectly on box Length adjustment pointer set to wrong box length Move length adjustment pointer to match box length Label format prints out too long Label is formatted for Peel Off Black Mark or Gap Set label format sensor to Continuous See Label Creation and Downloading in Printer Operation manual Labels do not maintain registration on box Pr
93. n press the Pause and Reset buttons and start the case sealer d Runa few boxes through the case sealer to determine the new position of the label Do not allow several layers of labels to accumulate on the box This can affect registration e Repeat this process of pausing the printer moving the length adjustment pointer and running test boxes until the label is positioned properly on the box f Reposition the box length scale if necessary so that the scale reading at the pointer equals the box length This adjustment puts the label in register for all other box lengths i AAA 2 SE 8 TITET enn TET TET ETE 3 Labels In Re ee CE hd aa Em Festoon mem zl 4 B Srt HET Aue M E 78 8123 5819 6 700a N A SOY ey TE RT eR TT E 2 EU E DE E eN 3 c sa eTTTETTTTTTETTTEPTTETTTETTTETTTRTTTRS Labels In 8 Altman MTT 3 Labels 1 N a LE TEST OT PL S 4 ER N N N 1 78 8123 6093 7 700aks d BE TET ST IR TETEN TS S 2 E BT ma a ae enem 3 Labels In GE Festoon STE TE TTS PIET TE ag SE 4 78 8123 5818 8 200a 3 800a 3 120af 3 mee ENEE 2 a GO OO GO LOMA E DEE Labels In ATTEST Tat TE TST TS 5 4 Festoon 78 8123 6092 9 800af 3 PS 127A Figure 6 5 Number of Labels in Festoon 6 7 Operation 6 7 Check
94. names of the input signals that feed the LEDs and the conditions that cause the LEDs to turn ON or OFF View the LEDs with the Main Power switch set to the ON position Table 6 1 Programmable Controller Inputs Input LED Input Signal LED Condition 0 Not used 1 Festoon Depleted Proximity Switch ON when sensor detects vane on printer dancer PXS312 carriage 2 Low Tape Photocell PHC314 ON when tape supply roll blocks sensor 3 Tape Out Photocell PHC316 ON when printable tape blocks sensor 4 Registration Photocell PHC318 ON when vane on printer dancer carriage blocks sensor 5 Pause Photocell PHC320 ON when vane on printer dancer carriage blocks sensor 6 Print Engine Ribbon Low OFF when printer ribbon encoder senses ribbon low condition 7 Print Engine Machine Error ON when printer error condition exists 8 Print Engine Print Done ON momentarily when printer finishes printing a label 9 Print Engine Ready ON when printer error condition exists or label format is not loaded 10 E Stop Switch ES206 ON when E stop switch is not pressed and latched 11 Reset Button PB206B ON when Reset button is pressed 12 Pre Strip Photocell PHC336 ON when vane on pre strip dancer shaft blocks sensor 13 Wrap Detector Photocell PHC338 ON when wrap detector senses printable tape 14 Latch Photocell PHC340 ON when vane on printer dancer carriage blocks sensor 15 Infee
95. ndex Addressing File Range PS 185H A 19 PLC Addendum A 20 tn t Uu 0 UO C CQ L C O1 UO UD Ui ui gu uu uu uu uu uu uuu uuu tuu uut utu utu uuu ututututuutuu tuu tucuuuumtu uuumcu tuu tutu uttuuuutu 33 0 33 1 33 2 53343 33 4 33 5 33 6 33 7 33 8 33 9 33 10 33 11 33 12 233 13 233 14 233 15 234 34 0 34 1 34 2 39 36 36 8 36 9 36 10 37 38 39 40 41 42 43 Address Symbol Database Description Sym Gr Saved with Debug Single Step DH 485 Incoming Command Pending DH 485 Message Reply Pending DH 485 Outgoing Message Command Pending Comms Servicing Selection Current Scan Time Watchdog Scan Time Time Base Overflow Trap Control Register Error Major Err Detected Executing UserFault Routine M0 M1 Referenced on Disabled Slot Memory Module Boot Memory Module Password Mismatch STI Overflow Battery Low Major Error Fault Code Suspend Code Suspend File Active Nodes Active Nodes I O Slot Enabies I O Slot Enables Math Register Math Register Node Address Baud Rate Debug Single Step Rung Debug Single Step File Debug Single Step Breakpoint Rung Debug Single Step Breakpoint File Debug Fault Powerdown Rung Debug Fault Powerdown File Maximum Observed Scan Time Average Scan Time Index Register I O Interrupt Pending I O Interrupt Pending I O Interrupt Enabled I O Interrupt Enabled User Fault Routine File Number STI Setpoint STI File Number I O
96. ntended to be used for printing computer generated labels and artwork on ScotchTM Printable Tape The PS2000 applicator is installed on a 3M Matic 120af 120af3 200a 700a 700aks 8002 80023 or 800af 800af3 case sealer which seals the top flaps of a regular slotted container with the printed tape supplied by the PS2000 applicator The applicator has been designed and tested for use with 3340 Scotch Printable Tape Using any other tape may lead to poor performance and or unsafe operating conditions The applicator must be installed and used in a clean dry environment CO S Sa PS 74A Figure 1 1 3M Matic PS2000 Print and Seal Applicator Left Hand Applicator Shown 1 1 Safety 1 2 Safety and Information Labels v Note Any safety or information labels that are scratched or Replacement part numbers for labels are shown peeled off painted over or otherwise destroyed must in Figures 1 2 through 1 4 be replaced promptly to ensure operator safety WARNING A ATTENTION A ATENCION HAZARDOUS TENSION VOLTAJE VOLTAGE DANGEREUSE PELIGROSO Disconnect power D brancher Desconecte la before servicing l alimentation avant energia antes de l entretion reparar 78 8123 6177 8 3M Matic Case Labeling Systems E Stop Depressed Print Engine Error Red Light Tape Out Ribbon Dut Drive Roller Wrap Up Tape Low Ribbon Low Yellow Light
97. obal I 0 6 PE RIB LOW Global 1 0 7 PE MACH ERR Global 1 0 8 PE_PRNT_DNE Global 1 0 9 PE PRNT RDY Global I 0 10 E STOP Global I 0 11 RESET PB Global I 0 12 PRE STRP PC Global I 0 13 WRAP PC Global I 0 14 LATCH PC Global I 0 15 INFEED PC Global N7 0 CURRENT STATE Globa N7 1 MAPPED OUTPUTS Globa N7 2 POWER UP Globa N7 3 PRE RESET Global N7 4 START Global N7 5 START PRINT Global N7 6 SLEW Global N7 7 PAUSE Globa N7 9 ERROR Global N7 10 N7 20 YEL LIT ON Globa N7 21 YEL LIT OFF Global 0 0 0 CS POWER Global 0 0 1 PRE STRP MTR Global 0 0 2 RED WARN LIGHT Globa 0 0 3 YEL_WARN_LIGHT Global 0 0 4 GRN_RUN_LIGHT Global 0 0 5 PE_STRT_PRNT Global 0 0 7 PE SLEW Global 0 0 8 PE ABORT Global 0 0 9 PE PAUSE Global 0 0 10 INFEED Global S 0 Arithmetic Flags S 0 0 Processor Arithmetic Carry Flag s 0 1 Processor Arithmetic Underflow Overflow Flag s 0 2 Processor Arithmetic Zero Flag S 0 3 Processor Arithmetic Sign Flag S 1 Processor Mode Status Control 1 0 Processor Mode Bit 0 s 1 1 Processor Mode Bit 1 s 1 2 Processor Mode Bit 2 S 1 3 Processor Mode Bit 3 S 1 4 Processor Mode Bit 4 SAS Forces Enabled S 1 6 Forces Present S 1 7 Comms Active S 1 8 Fault Override at Powerup S 1 9 Startup Protection Fault 5 1 10 Load Memory Module on Memory Error s 1 11 Load Memory Module Always s 1 12 Load Memory Module and RUN S 1 13 Major Error Halted S 1 14 Access Denied Siglo Pirst Pass S 2 0 STI Pending s 2 1 STI Enabled S 2 2 STI Executing 2 3 I
98. option to repair or replace the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part 3M shall have no obligation to repair or replace 1 those parts failing due to operation misuse carelessness or due to any accidental cause other than equipment failure or 2 parts failing due to non lubrication inadequate cleaning improper operating environment improper utilities or operator error Limitation of Liability 3M and seller shall not be liable for direct indirect special incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability or any other legal theory The foregoing Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized officers of 3M and seller Warranty This page intentionally left blank Safety 1 Safety 1 1 Intended Use The 3M Matic PS2000 Print and Seal Applicator is i
99. ot limited to the implied warranties of merchantability fitness for a particular purpose or non infringement This publication could include technical inaccuracies or typographical errors Changes are periodically made to the information herein these changes will be incorporated in new editions of the publication 3M may make improvements and or changes in the product s and or program s described in this publication at any time Copyright O 2001 3M IPC All rights reserved Printed in United States of America Table of Contents Section 1 Safety O 1 1 1 17 vntended USG eee 1 1 1 2 Safety and Information Labele 1 2 1 3 General Safety Intformaton esse see esse sae ee ee ii ideii ee ennt Ee na aa Re Re ee ee ee ee ee 1 5 114 Safe Us ot Machine cic eo tet tates rte b N ot Pe o Biene 1 5 1 5 Number of Operators Required ener Ka naa naan ene rennes 1 5 1 6 Operator Skill Level Required iure dae 1 6 1 7 Ere del ve RE eee EE ca 1 7 1 8 Operator Actions Not Allowed ie ee ee AA AR AR Re ee AA ee Re Re na ee ee ee ee sense ee ee nes 1 7 Section 2 Introduction 2 1 21 ee EE 2 1 2 2 Basic Applicator Systems ss Th an TA K tato vids sh aske repe eng RS 2 1 2 3 Additional Components Required for Complete Applicator Svstem sse 2 2 LEEREN 2 4 Section 3 Specifications AAA 3 1 3 1 PS20000 Applicators oet rn RE IS N K dnt de rt AVAA ENTE 3 1 3 2 Operating Rate Eie ee e qe eig EA d ri e nid 32
100. ource B N7 4 V 17e V STRT PRNT TIMER TT y T4 2 JE Y TT V y PS 151H PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic LAD 2 MAIN PROG Total Rungs in File 41 lt lt lt CURRENT STATE MOV Move Source N7 5 17 lt Dest N7 0 260 lt MAPPED OUTPUTS MOV e Move Source N7 5 17 lt Dest N7 1 268 lt STRT PRNT TIMER TON Timer On Delay GEND Timer T4 2 Time Base 0 01 DN Preset 40 lt Accum De STRT PRNT TIMER TT PE STRT PRNT T4 2 0 0 0009 JE C TT 5 1761 Micro CURRENT STATE PE PRNT DNE REG PC PAUSE PC EOU 1 0 1 0 1 0 0010 Equal JE vt AN Source A N7 0 8 4 5 260 lt 1761 Micro 1761 Micro 1761 Micro Source B N7 5 17 lt lt lt lt CURRENT STATE MOV Move HA Source N7 6 145 lt Dest N7 0 260 lt MAPPED_OUTPUTS MOV Move Source N7 6 i 145 lt i Dest N7 1 268 lt PS 152H A 11 PLC Addendum PS2000 Type T1V1 T1V3 Ladder Logic 0011 0012 0013 0014 A 12 LAD 2 MAIN PROG Total Rungs in File 41 CURRENT STATE REG PC CURRENT STATE EQU LO MOV Equal JE Move Source N7 0 4 Source N7 4 260 1761 Micro i 17 lt Source B N7
101. out Inspection The checkout inspection is to be performed by an authorized service technician representing the 3M Matic PS2000 Print and Seal Applicator Selling Distributor 6 7 1 Static Tests Once the applicator is coupled with a 3M Matic case sealer and printable tape and printer ribbon are installed and threaded labels are downloaded covers are closed and the E Stop switch is not activated perform these tests and checks 1 Connect electrical power to the applicator and power up the machine by turning the Main Power switch to the ON position The Power light will turn ON 2 Wait 15 seconds for the printer to boot up then press the Reset button Make sure the printer dancer rollers are unlatched from the thread up position so they can fill the festoon with label tape 3 Verify the Programmable Controller Start up Conditions as presented in Subsection 6 7 2 A Warning Step 3 requires opening the top cover of the applicator to observe the Programmable Logic Controller PLC This exposes 100 120 VAC Be cautious or personal injury can result 6 8 4 Check the operation of the latching E stop switches Verify that the Red Warning light is ON and all system operations stop when the applicator s E stop switch is pressed and latched The case sealer s E stop switch only stops the case sealer not the applicator If the E Stop switches do not function properly do not continue with the checkout Ref
102. per invoice on returned parts Note Outside the U S contact the local 3M subsidiary for parts ordering information 3M Packaging Systems Division 3M Center Building 220 8W 01 St Paul MN 55144 1000 Copyright 3M Center St Paul MN 55144 1000 Copyright in this document is owned by 3M No part of this manual may be reproduced or transmitted in any form or by any means for any purpose other than the purchaser s personal use without the expressed written permission of 3M Note that any product process or technology described in this document may be the subject of other Intellectual Property rights reserved by 3M and are not licensed hereunder Software Any enclosed software resident in machine is owned by Licensor or its suppliers and is licensed for use only on a single machine in the user s Trade or Business User agrees not to and not to authorize or permit any other person or party to duplicate or copy the enclosed software In no event will Licensor or its suppliers be liable for any damages or loss including direct incidental economic special or consequential damages arising out of the use or inability to use the software Trademarks 3M and the 3M logo 3M Matic and Scotch are trademarks of 3M All other product names mentioned herein are the trademarks of their respective owners Disclaimer This publication is provided as is without warranty of any kind either express or implied including but n
103. plicator troubleshooting Electric supply 2 N A turned ON or OFF Applicator repair Electric supply 2 N A turned OFF Major problem diagnosis Electric supply 3 N A turned ON or OFF 1 6 Safety 1 7 Machine Hazards The PS2000 applicator is designed and engineered to be as safe as possible During its normal operation with the applicator door closed there is virtually no hazard to the operator However the case sealer has some hazards that exist and cannot be eliminated In general the operator should be aware of the following hazards associated with the case sealer e Tape Cut off Knife Use care when threading tape replacing the cut off knife or working around the knife e Drive Belts Keep hands fingers and loose clothing away from box drive belts on the case sealer whenever the belts are running The belts could pull hands or loose clothing into the machine and cause severe injury Y Note Read the warning labels on the case sealer and refer to the Safety section of the Installation and Parts List manual supplied with the case sealer 1 8 Operator Actions Not Allowed e Do not operate the applicator with the front door open e Do not allow an untrained person without the proper skill level to operate or service the applicator e Do not use solvents for general machine cleaning use a mild detergent and dry the machine thoroughly e Do not modify any part of the machine 1 7 Safety Th
104. presented in the order recommended for installing the PS2000 applicator on a 3M Matic case sealer To complete the installation install the print engine as described in Section 5 2 1 and connect the applicator to the case sealer as described in this manual Refer to Figure 6 1 to identify the various components and controls of the PS2000 applicator When the installation is complete contact the Customer Support Center at 1 800 328 1390 to register the system under its Warranty Provide the following information Model Name Type Number Serial Number Follow up the installation by completing and mailing the green Warranty Registration Card 5 1 Tools Required for Installation and Troubleshooting 1 Tape measure 2 Metric open end wrenches 3 Metric hex key wrenches 4 Phillips screwdrivers 5 Flat screwdrivers 6 Crimping tool 7 Laptop computer 8 Labeling software 9 Parallel printer cable IEEE 1284 10 Drill and bits 800af 800af3 only 5 2 PS2000 Applicator Installation The PS2000 applicator can be installed on the following 3M Matic case sealers e 120af 120af3 Case Sealer Type 19600 requires Installation Kit 78 8117 3603 8 e 200a Case Sealer Type 39600 requires Installation Kit 78 8117 3612 9 e 700a Case Sealer Type 39600 requires Installation Kit 78 8117 3604 6 e 700aks Case Sealer Types 19300 and 29800 requires Installation Kit 78 8117 3609 5 800a 800a3 Case Sealer Type
105. printer dancer festoon Then press the Pause and Reset buttons and start the case sealer d Runa few boxes through the case sealer to determine the new position of the label Do not allow several layers of labels to accumulate on the box This can affect registration e Repeat this process of pausing the printer moving the length adjustment pointer and running test boxes until the label is positioned properly on the box f Make a permanent mark on the generic scale exactly in line with the pointer Identify this mark as Product A for example g Run boxes for other products and repeat this procedure to identify where to set the pointer for each of these products See Figure 6 4 To ea ey Ae s 22922222525 288888323838 amp amp amp amp 8 5 8 8 220 31 240 78 8123 6322 0 Product B Product C Product PS 241A Figure 6 4 Example of Pointer Marks on Generic Scale Operation 6 6 2 Box Length Scales 1 Loosen the clamping handle and move the length adjustment pointer to the mark on the box length scale that corresponds to the length of the box you will be running through the case sealer Tighten the clamping handle Pull all slack from the printer dancer festoon then press the Reset button The printer dancer rollers will move to the home position The printer slews tape during this operation Start the case sealer by pressing its Start button and run as
106. r Make sure all fasteners are tight Check all cables to ensure they are routed properly and cable tied to keep them away from moving parts Replace the back cover of the applicator and secure it with the two screws previously removed Plug the applicator power cord into a grounded outlet v Note For information about loading and threading printer ribbon and printable tape continue with Section 6 Operation 5 3 Installation 5 4 This page intentionally left blank Operation 6 Operation v Note Before operating the 3M Matic PS2000 Print and Seal Applicator read all safety information in Section 1 and observe all safety warnings on the applicator and case sealer Refer to Figure 6 1 to acquaint yourself with the various components and controls of the PS2000 applicator HL Light Pedestal ll IN Tape Ribbon Wrap Pre Strip Shelf Drum Roller Roller Latch Handle Me Rewind Mandrel J Print Engine Pre Strip Dancer Arm T O Printer Dancer Latch j WER Dancer I Rollers Printer LsO 1 Operating Dancer Position Rol
107. r Dancer Arm Arm Pre Strip Pre Strip Sensor SS Sensor Setscrew Setscrew TEL S A SG F d Position Edge of Vane e i Edge of Vane Pre Strip Pre Strip Between Vane Vane Between Sensor Legs Sensor Legs Left Hand Applicator Right Hand Applicator PS 189A Figure 7 4 Pre Strip Vane Adjustment 7 5 Maintenance and Troubleshooting 7 1 5 2 Pre Strip Roller Tension Specification Adjust the pre strip roller tension so that the roller rotates under a tangential force of 2 3 2 5 kg 5 0 5 5 Ib Measurement 1 7 6 Wrap a cord or small strap non adhesive 4 to 6 turns around the pre strip roller See Figure 7 5 Attach a spring gauge to the end of the cord or strap Insert a 4 mm hex key into the socket in the center of the shaft Use this key to hold the shaft from turning Pull the spring gauge until the pre strip roller rotates The spring gauge should read 2 3 2 5 kg 5 0 5 5 Ib when rotating occurs 4 a Adjustment 1 Use the 4 mm hex key to hold the shaft from turning 2 Turn the self locking adjusting nut 17 mm on the pre strip roller center shaft to adjust the holding force CW increases holding force CCW decreases holding force Pre Strip Roller Center Shaft Socket 6 Self Locking Adjusting Nut PS 208A Figure 7 5 Pre Strip Roller Tension Adjustment Left Hand Applicator Shown Maintenance and Troubleshooting 7 1 6 Electr
108. ri ensine Wrap Detector ause to print engine Latch e Pushbuttons Reset E Stop e Print Engine Signals Ribbon Low Machine Error Print Done Ready 3 6 Unpacking 4 Unpacking 4 1 Unpacking PS2000 Applicator v Note It is the customer s responsibility to uncrate the 3M Matic PS2000 Print and Seal Applicator 1 Cutthe bands that secure the shipping carton to the pallet 2 Lift the carton off the applicator 3 Cutthe bands that hold the packing materials around the applicator 4 Remove all packing materials from the applicator 5 Do not remove the contact paper covering the glass in the door The contact paper will be removed after the applicator is installed on the case sealer 4 2 Inspection Upon inspection if the customer or the technician have not discovered any carton damage or missing components or parts perform the installation as described in Section 5 Installation If damage or missing components or parts are discovered report this immediately by contacting 3M Packaging Systems Division Customer Support Center Phone 1 800 328 1390 4 1 Unpacking 4 2 This page intentionally left blank Installation 5 Installation For future reference record the 3M MaticTM PS2000 Print and Seal Applicator s serial number on the front cover of this manual in the space provided To begin the installation follow the instructions provided with the installation kit The instructions are
109. rinter ribbon is consumed 5 Wipe off the associated carton conveying system rollers carton guides and drive belts with a cloth dampened with 3M Natural Cleaner Make sure the rollers are free on their shafts 7 1 Maintenance and Troubleshooting 7 1 3 Lubrication Like most equipment the applicator must be lubricated periodically to ensure long trouble free service The pre strip motor is permanently lubricated and does not require additional lubrication During lubrication wipe off all excess lubricant and grease Excess lubricant attracts dust and dirt that can accelerate equipment wear and component damage Take care that no lubricant or grease remains on the surface of rollers that will have printable tape wrapped around them With reference to Table 7 1 below and reference to figures and part numbers in Section 8 Illustrated Parts Breakdown lubricate the applicator as indicated Table 7 1 Lubrication Part Name and Number Frequency and Lubricant Description Rod Front Dancer 500 hours Lightly coat rod 78 8123 1369 6 NLGI Grade 2 Multipurpose Film Forming see Detail W Item 9 with Liquilon Polymer 400 7 2 Maintenance and Troubleshooting 7 1 4 Adjustments The following adjustment procedures assume you will open the applicator s door and remove covers as required to gain access to the adjustment locations 7 1 4 1 Pre Strip Roller Edge Guide Adjustment This
110. s 200a Case Sealer Type 39600 or 78 8095 4833 8 on left side of 700a Case Sealer Type 39600 or 78 8095 4834 6 machine when 700aks Case Sealer Type 19300 or 78 8079 5572 5 facing infeed 700aks Case Sealer Type 29800 or 78 8114 0812 5 end 800a Case Sealer Type 39600 or 78 8114 0814 1 800a3 Case Sealer Type 39600 or 78 8114 0815 8 800af Case Sealer Type 39600 or 78 8114 0817 4 800af3 Case Sealer Type 39600 78 8114 0818 2 1 Installation Kit 120af 120af3 Installation Kit or 78 8117 3603 8 200a 800a 800a3 Installation Kit or 78 8117 3612 9 700a Installation Kit or 78 8117 3604 6 700aks Installation Kit or 78 8117 3609 5 800af 800af3 Installation Kit 78 8117 3608 7 A R Printable Tape 3340 Scotch Printable Tape 2 in x 1000 yd or 70 0062 7352 1 3 in x 1000 yd 70 0062 7367 9 A R Printer Ribbon 5860 A Scotch Thermal Transfer Ribbon 53 mm x 455 m or 70 0062 7495 8 80 mm x 455 m 70 0062 7388 5 5860 B Scotch Thermal Transfer Ribbon 53 mm x 455 m or 70 0062 7460 2 80 mm x 455 m 70 0062 6458 6 1 Computer Host computer interface cable parallel standard and label creation software 2 3 Introduction 2 4 Manuals The Installation Operation and Service manval and the Printer Operation manual are provided with the PS2000 applicator The information in these manuals is intended to enable the equipment to be well maintained and operated safely Ensure that the manuals are available to all op
111. tacle Amphenol T6482000 1 SCREW Pan Hd Phil M3 x 10 mm Lg eene 2 WASHER Flat Mi 2 RELAY Solid State Din Rail Mount Crouzet ADR 0DC24 1 Illustrated Parts Breakdown This page intentionally left blank Illustrated Parts Breakdown Figure 8 7 Electrical Components Illustrated Parts Breakdown Item Part Number Number Description t Ale E 78 8123 1316 7 ELECTRICAL PANEL Painted eee 1 778 8123 1194 8 ELECTRICAL PANEL Stainless eee 1 01 E 26 1014 8858 8 MARKER STRIP Allen Bradley 1 10 see 1 O eru 26 1014 8859 6 MARKER STRIP Allen Bradley 11 20 ese ee see n a nannaa 1 gh p 26 1014 8747 3 WASHER Flat MA sina 28 765 cas 26 1014 8898 4 SCREW Machine Button Hd Hex M5 x 8 mm Lg ees esse sesse esse ees 12 108 78 8123 1392 8 RATE D d 2 109 78 8123 1394 4 GUIDE Wiren meu oss fash Saas das nsa nm mina 2 LL acia 78 8123 1393 6 COVER Wire Guide 2 ctii cocti ete ned 2 DI 26 1014 6784 8 POWER SUPPLY Omron S82K 1024 see 1 TERE P 778 8005 9890 2 RESISTOR 4 7K Ohms 1 4 Watt 5 Carbon Film 8 1202 26 1014 8148 4 Allen Bradley 1492 WDAC ee ease a na nan
112. this 15 second start up period the print engine boots up e Red Light Turns ON for the following fault conditions E stop switch pushed Print engine error Printable tape out Printer ribbon out Drive roller wrap up Dancer roller latched No label formats in printer All fault conditions must be cleared before the applicator will work e Yellow Light Turns ON for the following conditions Printable tape low Printer ribbon low The yellow light shows error codes by providing a sequence of flashes when the red light is on The sequence of flashes repeats until the operator responds to the problem Flashes Problem Solution 2 E stop set Reset E stop switch 3 Tape supply out Load more tape 4 Printer problem Correct printer error Close print head Press Printer Feed button 5 Drive roller Remove tape from wrap up printer drive roller 6 Dancer roller Unlatch dancer roller latched e Green Light The green light turns ON when the applicator is in Run mode and no error conditions exist Operation 6 2 Theory of Operation When the PS2000 applicator s On Off switch is turned ON the Red Warning Yellow Warning and Green Run lights on the light pedestal turn ON for approximately 15 seconds while the print engine boots up printer power must be ON After the 15 second start up period the lights turn OFF and the PLC program enters an Error state until label formats are loaded into t
113. tion with a connected programming device the only form of communication between you and the controller is through the LEDs When Operating Normally When power is applied only the power LED turns on and remains on This is part of the normal power up sequence When the controller is placed in REM Run mode the run LED also turns on and remains on as shown on the right in the figure below If a force exists the force LED is on as well Refer to the following key to determine the status of the LED indicators C Indicates the LED is OFF B Indicates the LED is ON J Indicates the LED is FLASHING Status of LED does not matter When powered up WW POWER O RUN O FAULT CI FORCE 000000 When placed in RRUN HM POWER M RUN O FAULT ZA FORCE 000000 PK 75H PLC Addendum When an Error Exists If an error exists within the controller the controller LEDs operate as described in the following tables If the LEDs indicate The Following Probable Cause Error Exists Recommended Action O POWER 0 RUN Verify proper line voltage and connections to the No Line Power No input m Geen FORCE ower suppl is problem can occur intermittently if power an we Ge N supply is overloaded when output loading and temperature varies 0 Damm if the LEDs indicate The Following Error Exists Probable Cause Recommended Action Processor Memory Cycle po
114. ton HCH 2 170 26 1014 8868 7 SCREW Machine Button Hd Hex M6 x 16 mm Lg sss 3 82 26 1014 8919 8 SHOCK ABSORBER W NUT Enidine ZTK21 1 esses 1 8 77 Illustrated Parts Breakdown Item Part Number Number Description Oty p naeh 78 8123 1172 4 BRACKET Limit Sensor aadnk 1 EE ced 78 8123 1188 0 PLATE Back ati ee ee en 1 EEE 26 1014 8890 1 SCREW Machine Pan Hd Phil M3 xvpmmlo ee ee 10 EE 26 1014 8916 4 SCREW Machine Pan Hd Phil M4 x 8 mm Lg 16 153 ioi 78 8123 1290 4 PROX SWITCH ASSEMBLY PXS3 12 ee 1 209 A 78 8123 1412 4 BRACKET Thread Sensor tereti co erunt e dna ska asia 1 218 78 8123 1465 2 PHOTOCELL ASSEMBLY PHC 340 sss 1 8 79 Illustrated Parts Breakdown PS2000 BASEPLATE 28 2 Figure 8 38 Detail Z PS 242H 8 80 Illustrated Parts Breakdown v Note Item numbers on this page refer to Figure 8 38 only Part Number Description Qty 78 8123 0091 7 CORD ASSEMBLY Power Inlet US 1 26 1014 9625 0 CONNECTOR Power Panel Components 78301512 usse 1 26 1007 3845 4 OUTLET Power Panel Components 83011060 ee ee 1 78 8123 1294 6 CORD PE ASSEMBLY Power Inlet
115. un Yellow Warning Red Warning Case Sealer Pause N7 1 9 Slew N7 1 7 Light N7 1 4 Light N7 1 3 Light N7 1 2 Power N7 1 0 Current State X x x x x x N7 0 Mapped Outputs X X X X X X N7 1 Power Up 0 0 1 1 1 0 N7 2 Pre Reset 0 0 0 0 1 0 N7 3 Start 0 0 1 0 0 1 N7 4 Start Print 0 0 1 0 0 1 N7 5 Slew 0 1 1 0 0 1 N7 6 Pause 1 0 1 0 0 1 N7 7 Error 0 0 0 0 1 0 N7 9 Yellow Light On 0 0 0 1 0 0 N7 20 Yellow Light Off 0 0 0 0 0 0 N7 21 A 22 PLC Addendum INTEGER bin Data File N7 8 9 15 14 13 12 11 10 Offset N7 0 N7 1 N7 2 N7 3 N7 4 N7 N7 6 N7 N7 N7 0 N7 10 N7 11 N7 12 0 0 0 N7 13 N7 14 N7 15 N7 16 0 0 0 N7 17 N7 18 N7 19 N7 20 N7 21 N7 22 0 0 N7 23 N7 24 N7 25 N7 26 N7 27 N7 28 N7 29 0 0 N7 30 N7 31 N7 32 0 0 0 0 0 N7 33 N7 34 N7 35 N7 36 N7 37 N7 38 N7 39 N7 40 N7 41 0 0 NI 42 N7 43 N7 44 0 0 0 N7 45 N7 46 N7 47 N7 48 N7 49 N7 50 0 0 0 N7 51 N7 52 N7 53 N7 54 N7 55 0 N7 56 N7 57 N7 58 N7 59 0 0 N7 60 N7 61 PS 183H A 23 PLC Addendum INTEGER bin Data File N7 8 9 15 14 13 12 11 10 Offset 0 N7 62 N7 63 0 0 N7 64 N7 65 N7 66 N7 67 N7 68 0 0 N7 69 N7 70 N7 71
116. w the pre strip roller Shock Dancer Absorber Base Clamping Collar Setscrew e si N A Timing Belt PS 207A Figure 7 3 Dancer Adjustment Left Hand Applicator Shown 7 4 Maintenance and Troubleshooting 7 1 5 Mechanical Device Factory Set Points Table 7 2 lists the factory set points for the pre strip vane and the pre strip roller tension Table 7 2 Mechanical Device Factory Set Points and Adjustment Locations Mechanical Component Set Value Adjustment Location Pre Strip Vane Edge of vane gap is between sensor legs when pre strip dancer arm is 45 degrees above horizontal Setscrew on pre strip vane Pre Strip Roller Tension 2 3 2 5 kg 5 0 5 5 Ib of tangential turning drag force Center shaft adjusting nut 7 1 5 1 Pre Strip Vane Specification Adjust the pre strip vane so it causes the pre strip motor to turn on as reguired Adjustment 1 Position the pre strip dancer arm at 45 degrees above horizontal and secure it in this position 2 Loosen the setscrew on the pre strip vane accessible from the rear of the applicator 3 Rotate the pre strip vane so the edge of its gap is between the legs of the Pre Strip sensor as shown in Figure 7 4 4 Tighten the setscrew and make sure the pre strip dancer arm can move freely S T Pre Strip Pre Strip Motor Motor Pre Strip Pre Strip Dance
117. wer Contact your local Allen Bradley WB POWER I RUN Hardware Error representative if the error persists B FAULT faulted 3 FORCE Loose Wiring Verify connections to the controller 4100810 If the LEDs indicate The Following Probable Cause Recommended Action Error Exists Ill POWER O RUN 1 Monitor Status File Word S 6 for major FAULT error code E EA FORCE 2 Remove hardware software condition Application Hardware Software causing fault E 3 Press F10 to clear the fault fault Major Fault Detected 4 Attempt a controller REM Run mode entry If unsuccessful repeat recommended action steps above or contact your local Allen Bradley distributor 000000 PK 76H PLC Addendum A 6 Ladder Logic The logic you enter into the micro controller makes up a ladder program A ladder program consists of a set of instructions used to control a machine or process Ladder logic is a graphical programming language based on electrical relay diagrams Instead of having electrical rung continuity ladder logic is looking for logical rung continuity A ladder diagram identifies each of the elements in an electromechanical circuit and represents them graphically This allows you to see how your control circuit operates before you actually start the physical operation of your system 0 0 I i input instructions output instruction PK 73H In a ladder diagram each of the input devices is r
118. witch is set to the ON position Wait 15 seconds for the printer to boot up then press the Reset button Make sure the printer dancer rollers are unlatched from the thread up position so they can fill the festoon with label tape Start the case sealer by pressing its Start button If the Green Run light is ON and the Red and Yellow Warning lights are OFF run production applying labels to boxes If a fault condition turns the Red Warning light ON check the Static Tests again and or refer to Section 7 Maintenance and Troubleshooting Restore the machine and run production Inspect the labels for the desired position on the box print quality and wrinkle free application 6 12 Maintenance and Troubleshooting 7 Maintenance and Troubleshooting 7 1 Maintenance The 3M Matic PS2000 Print and Seal Applicator is designed for long trouble free service The applicator performs best when it receives routine maintenance and cleaning Applicator components that fail or wear excessively should be repaired or replaced promptly to prevent damage to other portions of the machine 7 1 1 Tools The applicator uses metric fasteners The Datamax PE42 PE43 printers use imperial fasteners The servicing technician should bring to each service call a tool kit containing both metric and imperial open end and hex socket wrenches along with other industry standard hand tools A Warning Disconnect power cord from electrical supp
119. x 10 mme 1 SCREW Machine Flat Hd Phil M4 x 12 mm Lg ss 2 SCREW Shoulder M6 x 8 Stainless M5 x 8 THD Berg 4PZM 20 1 SH AFRT Stepped Pulley 2 ettet dea e eroi Ne Gee Gee sed geed 1 BASE Step Pull rtt rdi Ee Ta Nie 1 PULLEY Timing Belt Large RI 1 PULLEY Timing Belt Large LH 1 PULLEY Timing Belt Small 1 CLAMP Timing Belt Pulley ccc see see ee ee AA AR AR Re Re ee ee ee conos 1 BELT Spring Taming neon ee ek ee se se eek rer ee de ke 1 BELT Dancer Timing usuniete P AER geret 1 SCREW Machine Hex Hd M6 x 16 mm Lo sesse sesse see ese ee ee ee ee ee 3 BEARING Ball 3 8 in ID W 2 Shields Flanged Fafnir FS3KDD 1 BEARING Ball 3 8 in ID W 2 Shields Fafnir HS3KDD 1 ROLLPIN 3 32 in Dia x 1 25 in Lg Stamless sss 6 ROLLPIN 3 32 in Dia x 625 in Lg Stainless 6 SCREW Machine Hex Hd M5 x 10 mm Lg eene 1 CLAMP Large Pull is 1 NUT Hex M5 18 8 Stainless eese eene 3 SCREW Machine Pan Hd Phil M3 x 16 mm Lg sees 2 SPRING Like alicia 1 8 67 Illustrated Parts Breakdown Figure 8 32 Detail T Illustrated Parts Breakdown Item Number Part Number Description t SPACER Bedring oes fotu se e oeste ede Ee ae 1 WHEEL Belt EE ln 1 PLATE SE OE EE 1 BOSS Guide Plate sne 1 POST G ide eee eec e nee 6 PLATE Base dte EEN 1 SCREW Machine Flat Hd Phil M4 x

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