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INSTALLATION

1. i E INSTALLATION s TOMBSTONE TAILLIGHT 4992 CUSTOMER SERVICE FITS 99 03 ROAD STAR 99 UP V STAR 1100 CLASSIC AND 98 UP V STAR 650 CLASSIC 03 UP VULCAN 1600 CLASSIC AND CUSTOM APPLICATIONS INSTALLATION QUESTIONS PART INCLUDED 1 Tombstone taillight bar Light bar gasket Kawasaki Light bar gasket Yamaha L E D housing L E D board 404991 404992 LIMITED WARRANTY L E D cover Chrome license plate bracket 0 280 x 1 1 4 X 060 Fender washer 1 4 20 x 1 1 4 Ribbed neck bolt 8 32 x 1 2 PHPS 1 4 20 x 5 8 SHCS 1 4 20 Nylock nut Taillight lens L E D board assembly Lens housing Taillight housing Flat gasket 8 32 x 9 16 PHPS 1 4 20 Nylon insert 1 4 20 x 5 8 Ribbed neck DSHB 1 4 20 x 1 3 8 Ribbed neck DSHB Wire Tap and Splice Kit including T Tap Female Quick Slide Scotch Lock connector Male Scotch Lock Connector 4 Cable tie Dielectric grease Installation Instructions 404992B 404990G 904991 Ss nar Or Oy a ana nana unuwan ana et I OG a ana anaana a Please read and understand entire instructions before starting installation THANK YOU FOR CHOOSING KURYAKYN ABOUT OUR CATALOG WARNING SHOCK HAZARD DISCONNECT THE BATTERY BEFORE WORKING WITH ANY ELECTRICAL CONNECTIONS ATTENTION This kit contains components to fit multiple manufacturers models be sure to use the correct components for specific installations The rubber mounting pad that is pre mo
2. ITY SENSITIVE USE A TEST LIGHT TO CHECK THE POLARITY OF THE BIKE S WIRING BEFORE CONNECTING THE LED CIRCUIT BOARD KURYAKYN IS NOT RESPONSIBLE FOR DAMAGE TO THE LED CIRCUIT BOARD CAUSED BY REVERSED POLARITY CAUTION USE A TEST LIGHT TO VERIFY WIRE FUNCTIONS BEFORE CONNECTING THE LED CIRCUIT BOARD TO NON STOCK WIRING KURYAKYN IS NOT RESPONSIBLE FOR DAMAGE TO THE LED CIRCUIT BOARD CAUSED BY NON STOCK WIRING STEP 9 Connect the right turn signal ground wire black to the bike right turn signal ground wire using the supplied Scotch Lock connectors Connect the right turn signal power wire brown to the bike right turn signal wire using the supplied Scotch Lock connectors STEP 10 Connect the left turn signal ground wire black to the bike left turn signal ground wire using the supplied Scotch Lock connectors Connect the left turn signal power wire violet to the bike left turn signal wire using the supplied Scotch Lock connectors STEP 11 Reconnect the battery Start the bike and test for proper function If the turn signals flash rapidly or exhibit any other abnormal operation you will need to install the load equalizer included with the kit PAGE cont 3 TOMBSTONE TAILLIGHT INSTALLATION INSTALL THE LOAD EQUALIZER Remove the seat Locate the wiring harness from the rear fender Connect the black wire from the 0 0 load equalizer to the right turn signal ground wire in the wiring harness Connect one violet wire Kurvakyn from the
3. is even with the end of the bolt shaft See PIC 2 Using a soft faced dead blow hammer tap out the two top bolts STEP 4 Remove the nuts from the loose bolts and turn the backing plate over Place the top 1 3 of the backing plate back on the covered wood block and insert the threaded shaft of the bolts into the upper holes See PIC 3 Using the dead blow hammer tap the bolt heads squarely to seat the bolts into the backing plate STEP 5 Install the backing plate onto the taillight and tighten the two fasteners to secure Install the rubber gasket over the three mounting bolts in the backing plate See PIC 4 STEP 6 Continue the taillight installation as outlined in the appropriate sections below i PROCEDURE FOR KAWASAKI AND ALL OTHER MODELS REMOVE STOCK TAILLIGHT STEP 1 The stock taillight assembly is held in place with nuts located under the fender Loosen the nuts and remove the taillight assembly Disconnect the wiring harness PAGE STEP 2 Remove the license plate bracket conte TOMBSTONE TAILLIGHT INSTALLATION STEP 3 The stock turn signal light bar is held in place with bolts located under the fender Loosen the bolts and remove the turn signal light bar Disconnect the wiring harness STEP 4 Feed the wires for the new Tombstone Taillight through the rubber gasket then through shee Kuryakyn STEP 5 Mount the new taillight assembly to the fender using the existing holes Fasten the taillight using a supplied fender washe
4. load equalizer to the right turn signal power wire in the wiring harness and one violet wire from the load equalizer to the left turn signal power wire in the wiring harness CAUTION DO NOT SECURE THE LOAD EQUALIZER TO THE CONTROL MODULE EXCESS HEAT FROM THE LOAD EQUALIZER COULD DAMAGE THE CONTROL MODULE CAUTION ALWAYS INSTALL THE LOAD EQUALIZER UPSTREAM OF ANY EXISTING AFTERMAR KET MULTIFUNCTION CONTROL MODULES DO NOT INSTALL A LOAD EQUAL IZER BETWEEN A MODULE AND THE TURN SIGNALS AS THIS WILL OVERLOAD THE MODULE OVERLOADING WILL DAMAGE THE MODULE AND CREATE A FIRE HAZARD CAUTION LOAD EQUALIZERS GENERATE HEAT WHEN IN USE AVOID USING THE TURN SIGNALS FOR AN EXTENDED PERIOD OF TIME OTHERWISE THE LOAD EQUALIZER WILL OVERHEAT NEVER OPERATE THE FOUR WAY FLASHERS UNLESS YOU FIRST REMOVE THE LOAD EQUALIZER OVERHEATING DAMAGES THE LOAD EQUALIZER CAUSING LOSS OF TURN SIGNAL OPERATION AND COULD CREATE A FIRE HAZ ARD STEP 12 Use the supplied 4 cable ties to secure the wires away from moving parts WIRING THE HALOGEN TURN SIGNAL P N 2336 OR 2337 ATTENTION These instructions are applicable to multiple manufacturers models be sure to verify the correct wiring connections using a factory service manual for your specific model STEP 13 The halogen turn signals use a chassis ground you must ground the taillight housing in order for the turn signals to operate Create a ground strap by crimping one end of a 5 length of 16 gauge gro
5. r and 1 4 20 Nylock nut for each bolt WIRING THE TAILLIGHT AND LICENSE PLATE ILLUMINATOR ATTENTION These instructions are applicable to multiple manufacturers models be sure to verify the correct wiring connections using a factory service manual for your specific model STEP 6 Route the taillight and license plate illuminator wires under the fender and seat following the wiring from the stock taillight STEP 7 Connect the ground wire black on the new taillight assembly to the ground wire on the bike using the supplied Scotch Lock connectors Connect the run function wire red on the new taillight assembly to the run function wire on the bike using the supplied Scotch Lock connectors Connect the brake function wire white on the new taillight assembly to the brake function wire on the bike using the supplied Scotch Lock connectors STEP 8 Connect the license plate illuminator power wire red to the run function wire on the bike using the supplied Scotch Lock connectors Connect the license plate illuminator ground wire black to the ground wire on the bike using the supplied Scotch Lock connectors See PIC 5 for proper use of the Scotch Lock connectors WIRING THE L E D TURN SIGNAL P N 2366 OR 2367 ATTENTION These instructions are applicable to multiple manufacturers models be sure to verify the correct wiring connections using a factory service manual for your specific model CAUTION LED CIRCUIT BOARDS ARE POLAR
6. und wire not included with a 1 4 ring terminal connector not included crimp the other end with a supplied Scotch Lock connector male STEP 14 Connect the ring terminal to one of the top two nuts that secure the taillight assembly to the fender Connect the Scotch Lock connector from the ground strap to a Scotch Lock connector female crimped to the existing ground wire on the bike STEP 15 Connect the right turn signal power wire black to the right turn signal power wire on the bike STEP 16 Connect the left turn signal power wire black to the left turn signal wire on the bike STEP 17 Reconnect the battery Start the bike and test for proper function STEP 18 Use the supplied 4 cable ties to secure the wires away from moving parts Ride On PAGE TOMBSTONE TAILLIGHT INSTALLATION
7. unted to the Tombstone Taillight is designed for Yamaha applications We suggest replacing the rubber mounting pad with the additional pad supplied in the kit for installation on a Kawasaki Vulcan 1600 Classic ATTENTION It is the installer s responsibility to ensure all fasteners including pre assembled are tightened before operation of the motorcycle Kuryakyn will not warranty components lost due to improper installation Periodic maintenance may be required 4992 15HD 0507 cont TOOLS SUGGESTED ki gt k Metric sockets metric Allen wrenches standard Allen wrenches 7 16 socket or combination wrench Urvd UII pliers wire stripper crimper dead blow hammer for Kawasaki only PIC 1 PROCEDURE FOR KAWASAKI MODELS ONLY ATTENTION The press fit forward mounting bolts on the taillight backing plate must be removed and re positioned for Kawasaki applications Do not attempt to perform this installation if you are not confident in your ability to complete all steps in the procedure consult a trained technician STEP 1 Remove the nuts and washers from the bolts remove the backing plate from the taillight assembly See PIC 1 Save the hardware STEP 2 The two top press fit bolts must be removed from the backing plate Place the top 1 3 of the backing plate with the bolts heads facing down over a wood block covered with a soft cloth i STEP 3 Thread the nuts onto the two top bolts until the nut

INSTALLATION

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