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SERVICE Manual - FireKing Safes, Files, and CCTV

1. NIKE AUDITLOK XLV Service Manual AUTOBANK DSC B C D E F G G H K L L M N O P Q R S T U Part 15059020 15009069 15009070 15011000 15054014 15009080 15009128 4 15054000 15009083 15017000 15054015 15052504 15052504L 1505310C 15053600 15003006 15053700 15053300 15053400 800135 15053200 16000018 15053000 16000027 15000346 600378 600379 13 ELECTRICAL PARTS Description Electronics Can See Section 12 for Detail XLV Keypad Display Module Display Cable Inner Door Lock Cable 8 models only Inner Door Lock D8CI models only Inner Door Plunger Sensor Includes Cable D8CI models only Lock Board Cable Before SP2009xxx Lock Board Cable After SP2009xxx Lock Board Lock Cable crossover Outer Door Lock Outer Door Sensor includes cable Armored Data Power Cable Harness Before SP2009xxx Armored Data Power Cable Harness After SP2009xxx Vend Board Vend Ribbon Cable Motor x4 800130 Motor Gear is a separate part Output Sensor Cable x2 Output Sensor Transmitter Hinge Side Output Sensor Receiver Open Side Plastics Assembly See Section 16 for Detail Motor Board Rotor Cap x4 Vend Assembly Kit Includes items M T Motor Mount Plastics part of 800135 External Power Supply Transformer Not Shown D8C Electronics Service Kit 1505A010 1505310C 15054000 Electronics Service Kit 1505B010 1505310C 15054000
2. Name A name is a 15 character text title stored in the CPU Users devices locks vend validators cashes and default permission levels have names Device For practical purposes a device is a safe A device is comprised of one or more locks and may have a hopper board vend board or one or two validators Use the device menu to access lock vend and valida tor settings Add Device Add an R unit to the system inventory Remove Device Remove an R unit from the system inventory except EPR Lock PARAMETERS Lock Each physical lock has its own lock board All lock settings except the lock name and behind param eters are stored on the lock board Behind When one door is physically behind another the Behind parameter lets the safe know this This is how the safe knows to open the outer door before the inner door Behind must be set to none unless the door is an inner door Door Delay Requires user to log in and select the door to open or cash to remove wait for the delay to complete then repeat login and door cash selection The primary purpose is to serve as a robbery deterrent Only one log in is required if Door Delay is set to zero Access Time The period following a door delay during which the second login can be accomplished Default value is 5 minutes Alarm Time Maximum time a door may remain open after which an audible alarm sounds and a violation is logged in the audit Defa
3. XLV NKL does not offer a D8R version of the D8 hardware A version called D8X is a stand alone model with limited functionality beyond basic tube dispensing Refer to the D8X service manual Another vending product Max Vend is a 4 or 6 hopper high capacity vending unit Max Vend is only available in a C unit configuration VALIDATING SAFES WITH AupitLok XLV V1 safes have one bill validator V2 safes have two bill validators Various hardware configurations are available depending on the specific bill validator used V1 and V2 safes are available in C unit and R unit configurations The D8C can serve as controller for one or more V1R or V2R safes Communication with R units is a critical function covered by this manual even though V1 and V2 hardware is beyond the scope of this document NKL TECHNICAL SERVICE PHONE 800 452 4655 WWW FIREKING COM NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 2 CHASSIS A DOOR The outer door is made of 3 8 inch A 36 steel The door is laser cut for a perfect fit It is equipped with a high quality low profile boltwork for the best security and most efficient operation B BODY The body is 1 4 inch steel Inner compartment optional All electrical connections via rear panel not shown C HANDLE The T style handle on this safe turns 90 left counter clockwise to open When the handle is turned its bolts retract and lock open When the door shut
4. if set to ON in step 5 Set Outer Door Lock Board SW1 Segment 1 to OFF Set Vend Board SW1 Segment 8 to OFF Restore power to the safe Wait at least one full min ute until the CPU full initializes before continuing Check the inventory Repeat this procedure if all boards in the C unit are not found Reconnect R units 2 3 4 NIKE AUDITLOK XLV Service Manual NIKE AUTOBANK 9 COMMUNICATION DIAGNOSTICS SOFT ADDRESS Lock boards main vend boards and validator boards UIBs have a soft address made up of three parts These parts include the unit number board number and board type Device Number The C unit is always Device 00 The first or V2R in inventory is Device 01 the second R unit is Device 02 and so on Board Number C unit The first board found in a C unit by the CPU during a Device Search is Board 00 The second board found is Board 01 the third is Board O2 and so on Board Number R unit The UIB connected to the ex ternal data bus is always Board 00 The next board is Board 01 the third is Board 02 and so on Board 00 establishes its own inventory of boards inside the R unit and reports this inventory to the CPU at the time the R unit is added Board Type A lock board is Type 01 A UIB validator board is Type 02 A main vend board is Type 03 DATA FLOW BOARD NAME DEVICE NUMBER 00 C 01 15 BOARD NUMBER SIGNAL 00 1 Boar
5. Available as a separate service replacement component 27 NIKE AUDITLOK XLV Service Manual NIKE AUTOBANK DSC 14 DOOR HARDWARE PARTS Eum 28 NIKE AUDITLOK XLV Service Manual AUTOBANK DSC Item Part A Ac TrcrOmnrm ocu M N O P Q R S T U V 800135 HS1206 15097037 16000002 800224 600113 700041 800182 800175 800153 800113 600029 800218 800152 800112 700007 600025 600027 600028 700272 15017000 6030022 600048 700032 800186 800211 HN700 700028 800129 800231 15054015 800184 14 DOOR HARDWARE PARTS Description Vend Plastics See Electrical Parts Item U Shoulder Bolt 5 16 x4 Medeco Key Switch Pair MGR amp Tube Lock Keyed Alike Tube Blocking Bar Washer 5 16 Tube Lock Actuator Bolt Linkage Screw 10 32 x 5 16 x8 Washer 8 7 16 OD x3 Handle Bushing 3 4 7 16 ID 5 8 OD Handle Actuator Handle Spring not shown attached to handle actuator Retaining Ring Shoulder Bolt x3 Bolt x3 Bolt Cam x3 Side Bolt Actuator x2 Bottom Bolt Actuator Guide Bracket Lock Lock Screw 1 4 20 x 1 5 16 Detent Rod Assembly Detent Rod included with 600048 Detent Spring included with 600048 Detent Stand off Sleeve included with 600048 Hex Nut 8 32 includ
6. CPU Assembly 15058500 Power Board 22 J3 J5 J7 and 8 are all interchangeable Network Board 15054000 Lock Board Only J1 and J2 are interchangeable Part Cables 15052551 Power Input Harness Safe Power to Power Board J1 15052552 CPU Power Cable Power Board J4 to CPU Bottom J1 15020610 Alarm Cable CPU Bottom J7 to Alarm Output DB25 Cable Power Board J10 Network Board P1 15050088 DB25 RJ Aux Power Harness Service Use Only Network Board Programming 15009128 4 4 RJ RJ Data Cable blue case 15009128 6 6 RJ RJ Data Cable violet case 15009128 9 9 RJ RJ Data Cable white case 15009129 6 6 RJ RJ Power Cable gray case 15009129 9 9 RJ RJ Power Cable red case 15009083 10 RJ RJ Cable Crossover Lock Board J3 Lock Jack black case 15054023 Lock Sensor Cable Lock J4 to Inner Door Sensor Jack incl jack D8CI Quantity and connection of certain cables depend on safe model Part Connectors 150001915 Shielded RJASF RJA45F Right Angle Jack Data Out only 15000191 Unshielded RJ45F RJA5F Right Angle Jack all others NIKE AUDITLOK XLV Service Manual NIKE AUTOBANK DSC 13 ELECTRICAL PARTS D8CCAN DISPLAY 8 INNER mc SENSOR DOOR 711 VEND DIAH eS END Ji ym 02 LOCK BOARD Bg S VEND ASSEMBLY 26
7. Edge remote software New Drop Drawer Larger drop drawer went into production at SP2003038002 23 SERIAL NUMBER Began marking the can with the safe serial number at SP2003038151 UNINTERRUPTABLE POWER SUPPLY Added UPS with each C unit safe at SP2004006001 Stopped including UPS as a standard item at SP2004022003 UPS is available as an option today Venn Motor amp Firmware Due to issues with motor speed and sensor sensitivity tolerances higher speed vend motors were introduced at SP2003031038 The higher speed motors did not provide enough torque in some application The lower speed motors were reintroduced along with a firmware update version 0 58 on the main vend board to modify sensor tolerance at SP2004012113 Lock FIRMWARE Lock board firmware update version 0 49 to correct a minor issue with timelock settings August 2004 XLV 3 37 Released XLV software 3 37 with minor code corrections at SP2004037064 XLV 3 411 Released XLV version 3 411 at SP2007009051 to support 2007 USA Daylight Saving Time schedule change XLV 3 53 Released XLV version 3 53 at SP2008028180 most updates are related to bill validation Dara Bus Electronics cans changed so that C unit has one Data Out port instead of Data 1 and Data 2 ports R units also changed so that they now have a Data In port a Data Out port and a Data End port A data bus termination plug is to be inserted i
8. ad dress is entered one segment at a time e Set Subnet Mask to the number of host bits normally 8 Gateway is used set to Y otherwise N e Enter the Gateway IP Address assigned the network administrator or obtained from NKL The address is entered one segment at a time At the menu type 1 and press ENTER Set the following press ENTER to accept defaults if they are correct order and list of variables may vary depending on specific Lantronix model if any variables appear which are not listed here then simply accept the default value Baud rate 9600 Mode 4C Flow 0 Port 3729 Connect Mode CO Datagram Type N A Remote IP 0 0 0 0 Remote Port 0 Pack Control N A Disconnect Mode 00 Flush Mode 77 Disconnect Time N A SendChar 1 0 SendChar 2 0 16 13 14 15 At the menu type 9 then press ENTER Disconnect the Lantronix from the PC Connect it to the safe and the network Connect to the safe using the Edge software to verify operation Configuring the Network Interface via Ethernet You must have the Lantronix device a PC with Lantronix Devicelnstaller application install from the CD provided with the Lantronix device and both must be connected to the network 1 2 3 Start the Lantronix Devicelnstaller application Click the Search icon to find the Lantronix device Select the Lantronix device from the appropriate f
9. hold up to 80 tubes Rie fo y Hu BTE THEORY or OPERATION Tubes are loaded through the openings near the top of the door Fishing is prevented by a key operated tube blocking bar Tubes are held in columns according to their value The assembly has four DC motors Each motor serves two columns Optic sensors on the motor board detect motor travel At rest the motor sensors should indicate the cup is centered between columns Tubes are vended out to the dispensing tray at the bot tom of the door As tubes dispense they pass through and break an optic beam This beam allows the safe to count tubes during an unload operation Venn AssEMBLY PLastics The vend assembly body parts are constructed using patented plastics technology for tight tolerances and long sturdy life If the plastics break the entire assembly can be replaced 17 Plastics Assembly Replacement Observe static precautions at all times when handling electronics 1 Open the outer door and activate the detent to pre vent accidental closure Remove power from the safe Disconnect all RJ45 cables to the vend board Remove the blocking bar yoke Remove the four shoulder bolts holding the assem bly to the safe door Pull the assembly off the door and set it on a static free mat Strip off electrical components from the old assem bly and mount them on the new assembly Reverse the above steps to install the replacem
10. the door swings open up to 180 Do not attempt to clean hinges Commercial cleaning chemicals will cause the hinge lubricant to break down making it difficult to open or close the door L DISPENSARY TRAY When tubes are vended they drop into this tray area where they may be retrieved REAR PANEL The external power supply transformer connects to the rear panel of the safe An external printer connects to the rear panel RJ45 connectors on the rear panel allow connection of a printer one or more R units and connec tion to a remote PC running NKL Edge software NIKE AUDITLOK XLV Service Manual NRE AUTOBANK 3 AUDITLOK XLV KEYPAD DISPLAY IH xiv A SCROLL BUTTONS Use on menu screens to scroll up or down or on certain screens to scroll left or right B DISPLAY This is an 80 character 4 rows 20 columns fluorescent display It can easily be read at some distance in almost any lighting condition C SELECT BUTTONS Use to select menu items D NUMERIC KEYPAD This is a standard number pad Use the ENTER button to accept an entered value Use the CLEAR button to start over entering a number E MOUNTING For security the display module is mounted to the chassis or EPR using two Torx 1 25 security screws F ACTION BUTTONS Not all action buttons apply to every safe but any given system could use almost any combination of action but tons depe
11. ECTRONICS Open the safe door Activate the detent to prevent door closure Remove power from the safe Disconnect all cables from the lock board Remove the lock board mounting screws Remove and replace the lock board Reinstall the lock board mounting screws Reconnect cables to the lock board Restore power to the safe Check device inventory and if necessary perform a Device Search see Section 8 11 Verify lock operation The safe door may be closed at any time after lock operation is verified 12 Reprogram configuration settings as needed gt O S 0 NIKE AUDITLOK XLV Service Manual NIKE AUTOBANK 10 SERVICE Lock Crossover CABLE The cable from lock to lock board is a reverse wired crossover RJ45 RJ45 cable The lock cable is always connected to J3 on the lock board NKL uses a black crossover cable for easy identification The crossover cable for the inner door lock is installed inside the can Connecting the lock via a one to one straight through cable to the J3 port on the lock board will definitely cause lock board failure LOCK BOARD J3 8 1 1 UNUSED 2 SENSOR N 3 SENSOR COMMON 4 UNUSED 5 6 LOCK POWER 7 8 LOCK COMMON CROSSOVER CABLE 1 UNUSED 2 SENSOR N O 3 SENSOR COMMON 4 UNUSED 5 6 LOCK POWER 7 8 LOCK COMMON LOCK Lock Board J3 Lock Cable Connector J3 is located next to the door sensor conn
12. N to terminate the internal data bus If the D8C has a built in display a jumper part 15187001 should be installed at SW1 on the back of the display board DEVICE SEARCH Perform a Device Search if the physical inventory of C unit boards does not match the virtual inventory Section 9 This normally happens after replacing one or more boards in the C unit when all boards are not replaced as a pre configured kit can main vend board and outer door lock board from the factory Check the device inventory via diagnostic screen A D8C should indicate one vend board and one or two lock boards two lock boards if the D8C has an inner door The Device Search establishes communication between the CPU and all boards inside the C unit 1 Print End Day Enrolled User and Configuration reports if possible Disconnect all R units from the data bus Remove power from the C unit safe Set Inner Door Lock Board SW1 Segment 1 to ON all other segments OFF this step is only required if the CPU or Inner Door Lock Board are replaced 5 SetOuter Door Lock Board SW1 Segments 1 6 and 8 to ON all other segments OFF 6 Set Vend Board SW1 Segment 8 to ON all other segments OFF 7 Restore power to the safe 8 Perform a 52 override requires phone contact with NKL Technical Service 1 800 452 4655 9 Wait at least one full minute after the Device Search is complete Remove power from the safe Set Inner Door Lock Board SW1 Segment 1 to OFF
13. NKL CASH HANDLING NKL AUTOBANK D amp C SERVICE MANUAL NKL member of FireKing Security Group 101 Security Parkway New Albany IN 47150 USA Ph 800 528 9900 or 812 948 8400 www fireking com 2009 FireKing Security Group FireKing and AuditLok are registered trademarks of FireKing Security Group Doc 801809 Rev 7 2009 NIKE AUDITLOK XLV Service Manual AUTOBANK 1 INTRODUCTION AUTHORIZED PERSONNEL This service manual is intended to be used only by per sonnel authorized to service NKL Autobank safes Pos session or use of this manual by unauthorized personnel does not constitute authorization For information about service authorization contact NKL Technical Service SCOPE This manual supports NKL Autobank D8C dispensing safes This manual is intended to be used by authorized service technicians only Unauthorized service will void the safe warranty and or service agreement This manual contains abbreviated operation and programming instructions Complete safe operating instructions are found in documentation supplied with the safe This manual contains basic theory of operation trouble shooting help repair instructions and electrical and mechanical parts information The original version of this service manual was written in 2001 and it covered all Autobank safes with AuditLok XLV electronics This updated edition covers the D8C only Other
14. Personal ID This is a number up to 9 digits long as signed atthe time a user is enrolled It must be a different number for every user Permission Levels The system has six progressive permission levels A user may only enroll another user of equal or lower permission level Each permission level has a default name which is editable Permissions An exhaustive list of permissions is avail able for each permission level Default permissions are established for each permission level including groups Changing a permission for a level will not affect users already enrolled Permissions for individual users are editable separately For a complete list of possible per missions refer to the Permission Chart Key Require Set based on permission level if enabled for a given level all users enrolled at that level may only be enrolled with an electronic key or fingerprint PIN Length Factory default is 4 digits The alternate setting 6 digits should not be selected except where required for high security applications PIN Life Frequency in days that users must change their PIN Auto Inactive Number of days after a users last log in until their status is changed to inactive Auto Delete Number of days after a user s last log in until their status is changed to deleted 22 Sp PERMISSION Groups 00 Drop Vend Vend Till Door Report User Report Cash Report View Audit Report Print Au
15. SITE REMOVE GROUP USERS LOCKS FIRE TIME INNER DOOR CASH Connect R Unit MONDAY R Unit Removed lt BEHIND UNL 00 00 LCK 00 00 VEND OUTER DOOR UNL 00 00 LCK 00 00 NAME SCREEN NOT IMPLIMENTED E MAIN VEND MAIN VEND coL INNER DOOR 7 r St P L YES SET TIME AND DATE UNLOAD DELAY c ep M L SELECT DISPLAY TO DELETE VARIABLE VEND MAIN VEND 1 01 I DEFINE TILL VEND DELAY I INNER DOOR L PRINTER ON OFF I mJ 02 I GROUP FACTORY SET SERIAL NUMBER e I NAME SCREEN MAIN VEND 2 UNLOAD DELAY TARER DOOR SITE NUMBER NAME SCREEN FIRE TIME ACCOUNT NUMBER NAME SCREEN IDLE TEXT NAME SCREEN wU an VEND 1 i n END DAY l VAR VEND 2 END 00 00 ACCOUNTING START 06 00 VAR VEND 3 DELAY 00 DAYLIGHT SAVINGS END 06 30 NG CURRENCY AUTOPRINT S COL1 lt BIO PIN VEND RECEIPT M DROP RECEIPT a SITE V2R1 VALIDATOR 1 VALIDATOR 1 NAME NAME SCREEN L ON OFF X VALIDATOR 2 BOOKMARK IMPLIMENTED Us UK EU ACCEPTANCE NOT IMPLIMENTED SL SEINO VALIDATORS DENOM NOT IMPLIMENTED Pi iae mpi MR sus E d gt NAME SCREEN ENROLL INSERT IDENTIFER ADMINISTRATOR ENTER PERSONAL ID USER NAME UP ENTER PIN SYSTEM OR PRESS ENTER SUPERVISOR USUALLY SSN DN an
16. T to the first R unit DATA IN 7 fthe system has one or more R units already con nected and communicating connect the data bus from the last R unit already connected DATA OUT to the next R unit DATA IN 8 Connect the Terminator Plug to the DATA END port on the last R unit on the data bus furthest from the D8C on the data bus Note The DATA END jack does not exist on R units built prior to serial number SP2008032034 On older R units the termination plug is not required unless R unit electronics are replaced R UNIT LAST T DATA IN SAFE POWER AUX POWER DATA END DATA OUT DATA IN SHIELDED TWISTED PAIR Example system with one C unit and two R units Communication connections form a data chain Shielded twisted pair RJ45 cables are used A termination plug is connected to the DATA END port on the last R unit on the data bus NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 7 SYSTEM COMMUNICATION REMOVE DEVICE Before taking any action that involves or requires remov ing a V1R or V2R run all necessary financial reports and in particular a Cash Report if possible When the CPU is to be replaced all R units must be removed first if pos sible If thatis not possible the R units must be removed by factory override after the CPU is replaced When electronics are replaced in an R unit that R unit must be removed from C unit inventory before attempt
17. VEND ASSEMBLY LOCK CABLE _ ___ CABLE 7 EI O O MOTOR SENSOR PLUNGER CABLE SENSOR SENSOR CABLE ame CABLE OUTPUT SENSOR OUTPUT SENSOR TRANSMITTER j MOTOR BOARD RECEIVER BOARD ROTOR CAP BOARD Internal System Electrical Diagram ROTOR CAP ALIGNMENT CENTER ROTOR MAXIMUM RETURN KEY ROTOR CAP C O TO CENTER END OF TRAVEL HOME GAP 4 C QO iii AJLA Toe SEND OF 5 TRAVEL GAP SENSOR Cup amp Tube Motion During Vending Cycle 18 Cup Rotor Cap and Motor Sensors Detail NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 10 SERVICE Venn The Vend Board is mounted to the top of the vend as sembly Vend settings are stored in nonvolatile memory on the vend board Input sensors face into the tube chan nels and are independently replaceable Vend Power and Vend data cables both are in the armored cable harness connect to J2 and J3 on the left side of the vend board Vend Power and Vend Data are interchangeable but both must be connected for proper operation The lock board data cable must be connected to Vend Board 94 A ribbon cable connects the Vend Board to the Motor Board to control the motors and sense cup position and output sensor status Vend Board Shown Mounted on Assembly Vend Board Replacement Observe static precautions at all times when handling electronics 1 Open the outer door and activate the detent to pre vent accidental clo
18. a Network Board exists inside the can 1 Perform the Can Removal procedure above 2 Remove the four small Phillips head screws from the can cover plate Remove the cover plate and set aside Disconnect all cables from the Network board Remove the mounting screws Replace the Network board Reverse the above steps to reinstall the can and restore operation NOOK CaN INSTALLATION If the can is replaced without also replacing the Vend and Outer Door Lock boards refer to CPU Replacement procedures below before installing the can 1 Place the can in position over the mounting studs inside safe Reinstall the mounting nuts Reconnect internal cables to the can Reconnect the printer to the rear of the safe If applicable Reconnect the Lantronix or external modem to the rear of the safe Reconnect the alarm cable ak 15 6 Ifthe main display for the safe is mounted in EPR rather than the front of the safe reconnect the data bus to the EPR only DO NOT RECONNECT THE DATA BUS TO ANY V1R V2R OR EPR DISPLAYS AT THIS TIME Reconnect the main safe power supply An audible door alarm may sound when the safe powers up If so ignore it DO NOT CLOSE ANY SAFE DOOR UNTIL DOOR OPERATION IS VERIFIED 8 Verify door operation before closing doors SYSTEM RESTORATION This procedure assumes the CPU assembly and or inner door lock board was replaced whether individually or as part of a complete can repla
19. an Add Device request until it receives a Remove Device command 6 One display at Display Address 00 will communicate with the CPU Only one display may be at Display 00 Any additional displays in the system are treated like R units and must be added before they will com municate properly 7 The rated maximum data bus length is 300 feet Actual maximum length depends on wire quality routing and the presence of electronic noise in the environment 8 S N SP2008032034 and later or upgraded older safes Use shielded twisted pair for all data bus connections The data bus must always be prop erly terminated to protect against electronic noise interference A termination plug must be plugged into the DATA END port on the last R unit on the data bus V1R V2R or EPR C UNIT 55 oc 5 26268 48 lt lt R UNIT FIRST AUX POWER DATA END DATA OU ADD DEVICE When a system includes one or more R units there are times during the course of service such as after certain electronics are replaced when itis necessary to add an R unit or EPR to the C unit Establish communication with a V1R V2R or EPR as follows 1 All components must be powered The qata bus is not connected to the R unit s to be added until directed Log In Press PGRM Select DEVICES Select ADD While the screen indicates ADD DEVICE NOW con nect the data bus from the D8C DATA OU
20. an cover plate Perform the Can Installation procedure below Perform System Restoration below DEFAULT NEW CPU LOGIN IS USER 0 AND PIN 1536 3 4 CPU Assembly Top Board Cables shown left CPU Assembly Bottom Board Cables shown right NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 10 SERVICE Door Lock Boarn REPLACEMENT Observe proper grounding and static precautions while working with exposed electronics ALWAYS OBSERVE PROPER GROUNDING AND STATIC PRECAUTIONS WHILE WORKING WITH EXPOSED ELECTRONICS 1 Perform the Can Removal procedure above Remove the four small Phillips head screws from the can cover plate Remove the cover plate and set aside Disconnect all cables from the lock board Remove the Lock Board mounting screws Replace the Lock Board Reinstall the Lock Board mounting screws Reconnect cables to the Lock Board Connect Vend Power Vend Data and Display cables to the can this will require setting the can inside the safe but do not mount it at this time Connect safe power to the can Check device inventory and if necessary perform Device Search see Section 8 Disconnect Safe Power Vend Power Vend Data and Display cables Reinstall the can cover plate Perform the Can Installation procedure below Perform System Restoration below Network INTERFACE BOARD REPLACEMENT This procedure is only applicable if
21. ard CPU a configuration setting or a mechanical problem Avoid the Drill When Possible Drilling the door open is the last resort If the door must be drilled contact NKL Technical Service for drilling instructions Drilling the door open will destroy the lock After replacing the lock test door operation with the door open press and hold the door sensor to silence the alarm Internal Pressure One possible problem is pressure against the inside of a door making it difficult to turn the handle This problem can usually be overcome by pushing against the outside of the safe door while turning the handle Configuration Settings Check and adjust lock settings 1 Run a Config Report 2 Verify that the outer door is not set behind the inner door If it is set the outer door behind none and the inner door behind the outer door Check the door delay and timelock settings Check the safe clock Correct any delay timelock or clock setting problems Set Fire Time for this door to zero Fire Time greater than zero will cause voltage to remain applied to the lock long enough to eventually cause solenoid damage Lock The lock board is mounted on the outer door The lock board may be replaced independently from the vend board If the lock board is replaced it may be necessary to perform a Device Search see Section 7 to initialize internal communication with the new lock board 21 Lock Board Output Test This t
22. cement 1 Ifthe system includes R units and or additional dis plays Perform the Add Device procedure Section 7 to add the R units including extra displays back to the system Print a Config Report Mark the Config Report with all of the differences from the pre repair Config Report This will allow you to see what settings must be reprogrammed Reprogram device settings as required n particular all board names will need to be entered If the safe has two doors it may be necessary to try opening each door listed to verify which door is which Note that the D8C Inner Door must be set Behind the D8C Outer Door and the D8C Outer Door must be set behind None Create box cash for each manual and validated drop compartment Create macro cash made up of all validated drop box cashes if and only if the system includes more than one validating safe Print another Config Report and a Cash Report Verify them against the originals and make any ad ditional changes required NETWORK INTERFACE Many Autobank safe customers use NKL s Edge software to pull daily financial data from their safe This requires proper configuration of the network interface PRIOR TO SERIAL NUMBER SP2009xxx An external Lantronix network interface is used It is con nected via RS232 to the EDGE port or MODEM port on older safes The external Lantronix interface TCP IP settings can be configured via RS232 or Ethernet SINCE SERIAL NUMBER SP2009xxx T
23. cumstances Log In Press REPORT Select the type of report to run Retrieve the report from the printer PROGRAMMING Programming particularly when replacing electronics is Critical to service and may include a wide range of settings 1 Log In 2 Press PGRM 3 Choose the appropriate menu items to reach the desired parameters to set Refer to the chart in Sec tion 5 for guidance oo 1 O N NIKE AUDITLOK XLV Service Manual AUTOBANK PGRM 9 PROGRAMMING FLOW CHART NAME SCREEN DEVICES DEVICES NAME OF UNIT D8C1 INNER DOOR INNER DOOR INNER DOOR TIME DATE 0861 LOCKS INNER DOOR NAME DELAY DELAY 10 MIN DISPLAYS VEND OUTER DOOR SET LOCK TIMELOCK ACCESS 05 MIN PRINTER ADD VALIDATOR BEHIND SENSORS ALARM 05 MIN FACTORY NAME DUAL
24. d BOARD TYPE 000 Failed 01 2 Board 01 Lock 120 Good 02 3 Board 02 UIB 03 4 Board 03 Vend Device List Diagnostic Screen 12 INVENTORY CHECK VIA DIAGNOSTIC Check inventory and data bus communication using the Diagnostic screen 1 Atthe idle screen press ESC 2 Select DEVICES 3 Interpret the information displayed as shown in the Device List Diagnostic Screen example other information beyond what is shown below may be ignored In the case of displays shown at the end of the inventory cycle only the Display Address is shown Display Address is one two digit number Select NEXT to cycle forward to the next board in the system INVENTORY CHECK VIA PRINT One way to find the inventory of safes and circuit boards in a system is to run a Config Report see Section 4 The Config Report will not list displays A Config Report that is incomplete or prints with errors may indicate a communication problem Devices Each time you find a line that includes the term CON line denotes the start of information about that unit D8C will appear as the first controller on the report and should appear as a VEND CONTROLLER A or V2R will appear as a VAL CONTROLLER R units are listed in Device Number order following the C unit Boarps Each board is listed by name type and firmware ver sion The name is a 15 character user defined text string If aboard has never been na
25. dit Report End Day Report Config Drop Set Delete Load Unload Edit Delete User Enroll User Set Vend Delay Set Unload Delay Set Var Vend Set PIN Length Set Timelock Set Delay Set Access Set Alarm Set Dual key Setup Cash Set Col Values Set Receipt Print Set End of Day Set Time Set Date Set Key Require Edit Permissions Edit Default Permissions Edit Permission Names Set PIN Auto Delete Set PIN Auto Inactive Set PIN Life Device Add Device Delete Device Name Set Door Behind Set Door Fire Time Set Idle Text kAccess to components in assigned GROUPS pes a e i SIS SISSISSIS SIS ee e SO lt lt lt 55 55 HE HIN 2 TUS VSS SSIS SIS SS SSR SS SS SS SIS SIS EE E S a lt lt lt SS SS SIS SS SS SS S SS S SS SS SS SS SS SSS S SS 55 x lt NIKE AUDITLOK XLV Service Manual NIKE AUTOBANK DSC 7 SYSTEM COMMUNICATION RULES Up to 15 R units any combination of V1R and V2R may be added to one C unit 2 Up to 4 displays built in and EPR may be con nected to the system 3 All R units including EPRs after the first display must be added using the Add Device procedure 4 As soon as an R unit is added that R unit is avail able on the Device Menu list to configure and use 5 is added it will no longer respond to
26. ds 15058400 CPU Assembly 15054000 Lock Board D8CI J1 and J2 are interchangeable Part Cahles 15052500 Power Harness Data Out Safe Power Vend Power CPU Bottom J7 amp J4 15020610 Alarm Cable CPU Bottom J7 to Alarm Output 15009052 6 RJ RJ Cable 15009053 10 RJ RJ Cable 15009054 16 RJ RJ Cable 15009080 4 RJ RJ Cable 15009081 7 RJ RJ Cable 15009083 10 RJ RJ Cable Crossover Lock Board J3 Lock Jack black case D8CI 15054023 Lock Sensor Harness 2 wire includes jack D8Cl Quantity and connection of certain cables depend on safe model Part Connectors 150001915 Shielded RJ45F RJ45F Right Angle Jack Data Out only 15000191 Unshielded RJ45F RJA5F Right Angle Jack all others 24 NIKE AUDITLOK XLV Service Manual NIKE AUTOBANK DSC 12 ELECTRONICS CAN PARTS AFTER SP2009XXX 5 m 8 52 25 E 8 Eu XL se S Ga 5 5 g 585 5 4 8 88 Qa lt gt gt a a lt 1 9 E ETE EI Cable colors are to aid in reading the schematic only do represent actual cable colors Can Versions D8CI with Power Distribution With Inner Compartment D8C with Power Distribution No Inner Compartment Part Boards 15058400
27. e removing cash If they answer yes they select the name of the cash rather than the name of the door Value is added to the cash when a user makes a drop manual or validated Value is reset to zero when the door physically opens and the user has chosen to remove cash Configuring box cash requires creating a box cash name assigning type validated or manual assign a safe if validated assign validators assign the safe door No validated or manual drops can be calcu lated and validators will not function until box cash is fully and properly configured Macro Cash Used by armored car to allow access to multiple validated box cashes with only one keypad operation Macro Cash should only be setup if more than one validated box cash exists in the system and are reasonably nearby in the same building After configur ing box cashes create a macro name the macro then assign validated box cashes to the macro PROGRAM USERS User Up to 99 users may be enrolled Any user may be enrolled with any six available permission levels The 8 ACO electronic key is hard coded with its own unique permission User O is the Factory user number User O is automatically deleted once the first user is enrolled Identifier User Number electronic key or finger print User Number Number assigned sequentially as new users are enrolled Keyless users must enter their User Number each time they log in to uniquely identify them selves
28. e safe use this procedure to load tubes Loading tubes will verify the input sensors 1 Logln 2 Press LOAD 3 Insert tubes into the proper columns 4 Verify the screen shows the proper total after each tube is loaded Press ESC after all tubes are loaded A load receipt should print automatically Verify totals are correct If a column shows no tubes were loaded either an input sensor is faulty or the system thought the column was already full UNLOAD TUBES Use this procedure to empty a column and reset the tube count for that column For service purposes you may unload with the safe door open You may set the unload delay to zero for service purposes provided you return the unload delay to its original value 1 Log In 2 Press UNLOAD If there is a delay when the safe begins to beep repeat steps 1 and 2 3 To unload one column select the column number using the number pad To unload all columns select ALL from the menu 4 Retrieve tubes as they are ejected Do not allow tubes to pile up in the tray as this will cause a tube jam 5 unload receipt should print automatically Verify totals are correct If the receipt shows no tubes were unloaded the output sensor is blocked or otherwise faulty PRINT REPORTS The Config Report and Cash Report are both very im portant for service Various other receipts and reports including the audit and other financial reports are also useful for service under certain cir
29. eader You may press the Ac tion Button for the operation you are performing before or after these steps 1 Present your electronic key or enter your User Num ber and press ENTER 2 Enter your PIN OPEN DOORS In many cases it is necessary to open one or both D8C doors for service purposes Door delay and or timelock may be set to zero for service purposes provided the settings are restored after service Log In Press DOORS When prompted to remove cash select NO Select the D8C Select the desired door to open If you select the inner door the safe should unlock and let you open the outer first VEND Vending tubes will verify operation of motors sensors and several other electronic and mechanical compo nents You may operate the vending system with the door open for test purposes You may set the Vend Delay to zero if necessary for test purposes but if you do you must return the vend delay to its normal setting after testing is complete 1 Log In 2 Press VEND 3 Select the column number to vend from 4 One tube from the selected column should dispense to the tray at the bottom of the outer door 5 Avend receipt should print automatically If the vend receipt says UNVERIFIED no tube was vended the tube vended was empty or the output sensor was unable to detect the tube as it was vended LOAD TUBES Normally the manager loads the tubes each day During the course of servicing th
30. ector PASS THRU CABLE i RJ45 8 8 RJ45 BOTTOM TOP CROSSOVER CABLE 1 1 112 RJ45 8 8 RJ45 BOTTOM BOTTOM RJ45 Cable Wiring Diagrams Standard Cable Above Crossover Lock Cable Below 22 Lock Re Test Regardless of the part or parts replaced verify proper lock and bolt work operation before closing the safe door HINGES Doors are right swing hinges to the right as you look at the safe Do not use chemical cleaners on hinges Outer Door Borrwonk The boltwork is a relatively simple 3 point low profile style The lock is mounted on a bracket at a right angle with respect to the door surface An F guide is mounted to the lock bracket to keep the main vertical bolt linkage aligned and secure Outer Door DETENT The boltwork assembly includes an automatic detent The detent rod runs across the door between the inte rior door surface and the vend assembly To adjust the detent loosen the hex nut behind the brass end piece turn the end piece as needed then tighten the hex nut in place The detent should reliably catch and hold the bolts retracted when opening the door and should throw the bolts automatically when the exterior surface of the door is about flush with the chassis front surface SENSOR Detent and Door Plunger NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 11 HISTORY PRODUCT HISTORY The first D8C produc
31. ed with 600048 Detent Plate Retaining Ring 3 16 Screw 5 16 x 6 32 x2 Sensor includes cable Wave Washer 7 16 not shown 29 NIKE AUDITLOK XLV Service Manual NKE AUTOBANK Item Part A 600764 600064 700385 700386 HB201 6201050 HN201 15 MANUAL DROP DRAWER Description Drop Drawer Since SP2003038002 Small Drop Drawer Before SP2003038002 Drop Drawer Nylon Stop Stop Drop Drawer Steel Stop Bar Drop Drawer Backstop Carriage Bolt x2 Drop Drawer Backstop Washer x2 Drop Drawer Backstop Hex Nut x2 30 NIKE AUDITLOK XLV Service Manual AUTOBANK DSC Part 800513 800517 06030008 800328 800254 800234 800149 800151 800208 800268 800372 600131 16000039 BT 1189 801082 16 OTHER PARTS Description Dust Cover latchable since 2002 Dust Cover Latch Dust Cover Screw 4 40 x 1 4 x7 Dust Cover Screw 5 16 18 x 7 8 x4 Dust Cover old screw on style Dust Cover Screw 8 32 x 1 4 for old style Hinge Pin Hinge Ball Bearing D8 Label 1 2 x 3 7 8 Autobank Label 3 5 x 14 25 Anchor Kit Replacement Tubes box of 80 Magnetic Tube Rack Dipstick APC Uninterruptible Power Supply 31 NIKE AUDITLOK XLV Service Manual NIKE AUTOBANK DSC NOTES NKL TECHNICAL SERVICE PHONE 800 452 4655 WWW FIREKING COM 32
32. en from the START END DAY time until the End Day report is ran or until the END END DAY time is reached and allows any enrolled user to run the End Day Report regardless of their permission level If the END END DAY time is reached it switches off the RUN END DAY NOW screen message and cancels universal permission to run the End Day report NIKE AUDITLOK XLV Service Manual AUTOBANK 6 SETTINGS Accounting Receipt Print By default all receipts print automatically however to conserve paper you may dis able automatic printing of specific types of receipts Daylight Savings If enabled the system clock will automatically move forward or backward one hour on the proper date Version 3 411 and higher CPU software supports the USA 2007 daylight savings time schedule Older software versions support the pre 2007 USA day light saving schedule Currency Sets the printed symbol for financial value to US UK or EURO 6 Bio PIN If a biometric reader is present set to Yes to require users to enter their PIN after their fingerprint is read This feature is only necessary for Duress alarm PROGRAM CASH Box Cash Box Cash is defined as the financial value associated with a specific physical compartment May be manual or validated Defined by inlet manual drop or one or two validators and the outlet lock for the compartment When opening doors the user is asked whether they ar
33. ent assembly After reconnecting all cables apply power and verify that the CPU detects the vend assembly and outer door lock board If not perform a Device Search DO NOT close the safe door until you verify lock operation o Tube Blocking Bar with Yoke and Key Switch Tube Jam A tube jam occurs when a motor is unable to complete its normal vend cycle This is most often due to a tube or some foreign object being stuck inside a column such as when a tube falls in vertically Before attempting to clear a tube jam by lifting tubes up and taking them out through the front of the safe be sure to remove Vend Board and set it aside to avoid input sensor damage A vertical tube can be removed then by walking it up the column channel using a pair of long thin screwdrivers Any horizontal tubes above the vertical tube or what ever debris is blocking the channel must be taken out through the front openings NIKE AUDITLOK XLV Service Manual NRE AUTOBANK DSC UE IE TIR REM NR DISPLAY CABLE _ D8CCAN f 8080 INNER DEB I SENSOR DRPWRE VEND BOARD LOCK BOARD ABLE DATA VEND PWR VEND LOCK LOCK BOARD CABLE HARNESS 53 J5 J4 33 MOTOR m RIBBON
34. est checks the control voltage output from the lock board The recommended measurement points listed are on the lock jack J3 of the lock board Measure the opposite pin pair pins 6 and 8 at the other end of the lock cable the lock cable is a crossover type cable The purpose of the test is to determine how much voltage is applied to energize the lock and for how long With Fire Time set to zero the lock voltage 12 V should only be applied for a few seconds approx 7 seconds Note that applying voltage to the lock for more than several seconds will eventually cause internal solenoid failure 1 Open the safe door 2 Disconnect the lock cable at the lock 3 Check and if necessary set Fire Time to zero Fire Time greater than zero will cause voltage to remain applied to the lock long enough to eventually cause solenoid damage 4 Measure lock voltage at lock board J3 PIN 6 with reference to PIN 8 Normally the voltage should be zero About 12 will appear when the lock is energized Measure lock voltage while performing the normal outer door opening procedure The lock board should apply voltage for a few seconds only If voltage is applied longer verify Fire Time is zero If voltage remains applied replace the lock board Lock Board Replacement Observe proper grounding and static precautions while working with exposed electronics ALWAYS OBSERVE PROPER GROUNDING AND STATIC PRECAUTIONS WHILE WORKING WITH EXPOSED EL
35. he network interface is installed inside the electronics can The EDGE port is an Ethernet port TCP IP con figuration requires an Ethernet connection to the safe NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 10 SERVICE Configuring the Network Interface via RS232 You must have a PC with the HyperTerminal application and an RS232 null modem cable DB9 DB25 for an external Lantronix network interface or a special ser vice use only cable 15050088 to configure an internal Network board 1 2 10 11 Disconnect power from the Lantronix Connect the null modem cable from the RS232 port on the Lantronix to the RS232 port on your PC internal board connect special cable Start HyperTerminal Set to serial port communica tion at 9600 baud 8 data bits no parity 1 stop bit flow control none Connect power to the Lantronix At the PC Immediately press x must be lower case at least 3 times until Lantronix connection is indicated in HyperTerminal If nothing appears in the HyperTerminal screen and the diagnostic light on the Lantronix goes off you missed the connection window If this happens disconnect Lantronix power and start again from Step 4 Immediately press ENTER At the menu type O then press ENTER Set the following press ENTER to accept defaults if they are correct e Enter the IP Address assigned by the network administrator or obtained from NKL The
36. iary display it may now be added Reset Button Display Board Hear NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 8 INTERNAL COMMUNICATION SOMMUMIEATON RULES C unit internal communication CPU to lock and vend boards is established independently from any external R unit communication 2 Ifthe D8C has a built in display it is operated from a CPU port separate from other internal devices A built in display is always the primary Address 00 display 3 If the primary Address 00 display is external it is effectively treated as an R unit except that it may be connected to the data bus even during a Device Search 4 All R units except the primary display must be disconnected when performing a Device Search 5 The Device Search procedure must be performed in order to establish communication between the CPU and internal devices lock boards vend board UIB 6 The internal data bus must be terminated to protect against electrical noise interference DISPLAY BUILT IN ADDRESS 00 8 ASSEMBLY gt R UNITS LOCK BOARD INNER DOOR ADDRESS 00 00 01 gt BOARD MAIN VEND ADDRESS UNIT 00 01 03 LOCK BOARD OUTER DOOR ADDRESS A00 02 01 BOARD 4 BOARD TYPE This example system depicts a D8CI 1 1 INTERNAL DATA BUS TERMINATION Set the D8C outer door lock board SW1 Segment 8 set to O
37. ing to add the replacement electronics R units must have power when being removed regardless of the means Normat Remove Device V1R V2R The V1R and V2R units being removed must be con nected to the C unit via data bus for it to receive the Remove Device command Log In Press PGRM Select DEVICES Select the V1R or V2R to be removed Select REMOVE The selected R unit is no longer in the inventory of the C unit If it was properly connected and commu nicating at the time it received the Remove Device command and is now available to be added to a C unit The data bus should be disconnected after all devices are removed O N Remove Device V1R V2R EPR OvERRIDE The V1R V2R or EPR units being removed must be connected to the C unit via data bus for it to receive the Remove Device command For additional information about overrides refer to Section 10 1 Contact NKL Technical Service 1 800 452 4655 when you are physically in front of the safe 2 The NKL technician will guide you through perform ing the 50 override 3 After the override is complete disconnect the data bus to all R units do not disconnect Display 00 if it is mounted in an EPR case 10 NORMAL Remove Disptay EPR Since EPRs have no configurable settings they do not appear on the DEVICE menu Use this procedure to remove a display from the C unit inventory and if it is connec
38. ion until a tube drops into the cup The motor then turns the cup back to center and the tube drops out A cap is mounted to the cup shaft where it extends through the motor board The cap is notched so that it can indicate to a pair of optic sensors when the cup is at the center or end of travel positions When the Vend Board powers up it initializes the motors by checking and or setting the cups to their center home position Motors The DC motors are mounted directly to the plastics as sembly The motor gear engages the cup rotor pinion Motor wires are routed between the motor board and the plastics then plug into the corresponding jack on the motor board Motors are operated by 12 Vy and they are polarity sensitive For test purposes a standard 9 battery may be used to attempt to move a motor To move a rotor cup by hand first remove the motor mounting screws and loosen the motor from the rotor Motor Rotor Cap Sensors Partially Assembly and Mounting Detail NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 10 SERVICE Motor Board Cup Sensors Optic sensors on the motor board track rotor cup move ment to ensure proper operation The rotor shaft cup extends through the motor board A cap is installed on the end of the rotor shaft This cap has a small notch on one side and a large notch on the other side The small notch is used by one sensor to detect center home position and the large notch
39. is used by the other sensor to detect the maximum travel limit The shaft and cap are keyed to ensure correct alignment The cap is pressure fit and anchored with a Phillips head screw In the event a cup cap sensor fails replace the motor board Motor Board The motor board interfaces the motors cup position sensors and output sensors with the vend board To replace the motor board disconnect the output sensors motor wires and the ribbon cable from the vend board Remove each rotor cap and note which cap came from which rotor Remove the anchor screws and replace the board After reinstalling the screws carefully reinstall the rotor caps It works best if you put the same cap back on the same rotor Reconnect all cables Output Sensors The output sensor is made up of two small circuit boards mounted to either side of the vend assembly such that they hang from the bottom One side transmits a beam of light across the empty space beneath the assembly and the other senses the beam The purpose of the output sensor is to detect and verify when a tube is dispensed during a Vend or Unload event Output Sensor 20 Unverified Vend An output sensor problem in rare cases a motor board problem is indicated by the error message Unverified Vend on vend receipts when tubes do actually vend Another indication is failure to detect tubes as indicated by the Unload receipt An output sensor problem may be caused by sensor failure i
40. ll and V2R units 5 Ifthe system has more than one display Perform the Remove Display procedure Section 7 to remove Display 01 and above 6 Open the doors 7 Disconnect cables to the can at the rear panel of the safe 8 Disconnect cables to the can inside the safe 9 Remove the 11 32 hex nuts holding the can 10 Carefully pull the can out of the safe Power DisrRiBUTION BoARD REPLACEMENT This procedure is only applicable if the can has a Power Distribution Board SP2009xxx and above This board is mounted to a special mounting plate designed to ac commodate mounting above the CPU assembly 1 Perform the Can Removal procedure see above 2 Remove the four small Phillips head screws from the can cover plate 3 Remove the cover plate and set aside 4 Markeach cable with a permanent marker to ensure cables are replaced in the correct position later 5 Disconnect all cables from the Power Distribution Board 6 Remove the mounting screws 7 Replace the board 8 Reverse this procedure to install the replacement Power Distribution Board 14 CPU REPLACEMENT The CPU is the brain of any Autobank system When the system includes a D8C the D8C is the unit with CPU One CPU can manage up to 15 R units attached to it The CPU assembly is comprised of the CPU top and bottom boards These two boards always come as an assembly Do not attempt to separate them or swap indi vidual parts The assembl
41. med it will have a 12 digit hexadecimal number as its name The board type describes its function LOCK VEND or UIB After the CONTROLLER entry on the Config Report each board is listed in order by Board Number NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 10 SERVICE POWER One of the most common problems with electronic products is partial or complete loss of power External power supplies are used with NKL safes so that a safe does not need to be drilled open to service the more common types of power supply failures Power Supply TEST The three level main power supply transformer output 12 V5 and 5 may easily be checked with multi meter The pin out is shown below To prevent power supply failure due to surges or spikes always use an uninterruptible power supply UPS with your safe 1 2 5 Voc 4 12 5 12 Voc Power Supply Connector Voltages INTERNAL Power DISTRIBUTION BEFORE SP2009xxx The DC power input from the rear panel feeds directly into the CPU assembly and the Vend Power jack on the can The header mounted display if present and inner door Lock Board if present receive power from the CPU with data and power carried on the same cable The outer door Lock Board receives its power and data from the Vend Board The Vend Board receives power and data on a pair of cables sharing the armored cable harness between the can and the doo
42. models now have their own service manu als Contemporary manufacturing is assumed unless specifically noted otherwise AUDITLOK XLV AuditLok XLV is an electronic access control and ac counting package This electronics is used on several safe models in various configurations Users log in with an electronic key and PIN or User Number and PIN Fingerprint access is also available with the optional biometric reader Up to 99 users may be enrolled in any combination of six permission levels All lock and vend parameters are programmable C AND R CONCEPT Every AuditLok XLV system must have one controller C unit If the system consists of only one safe that safe must be a C unit If the system includes any additional safes those safes must be remote R units R units can not function without a C unit Up to 15 R units may be controlled by one C unit R units are connected to the C unit by a data bus using shielded cat 5 cable SAFE HARDWARE D8C safes have a capacity of 80 tubes eight columns of ten tubes each The manager loads tubes filled with rolls of cash or coins then cashiers dispense the tubes as needed during the course of the business day Tubes are loaded through openings in the exterior of the door so that the door need not be opened Tubes are dispensed by motor control D8C safes are equipped with a manual drop drawer and in most cases a locked inner compartment D8Cl model OTHER VENDING SAFES WITH
43. mproper sensor mounting debris or dirt blocking the sensor receiver or transmitter or a sensor wire problem If the source of the problem cannot be determined by visual inspection replace both sensor modules Sensor modules are marked to avoid confusion as to which is which Output sensor wires are connected to the motor board OUTER DOOR LOCKING SYSTEM A slide bolt lock is used on outer doors today Early safes used a LaGard swing bolt lock Either lock has an internal sensor to detect if the lock is in the locked position bolts extended An external plunger sensor detects door condition open or shut The outer door lock is connected to the lock board via crossover RJ45 RJ45 cable The outer door lock board is mounted ona bracket on the outer door CPU communication passes through the Main Vend board to reach the lock board The outer door is equipped with a three point low pro file asymmetrical bolt work The bolt work includes an automatic detent Each bolt connects via cam linkage to a connector plate The spring loaded handle connects to the connector plate via yoke The detent consists of an adjustable spring loaded rod activated from the hinge side when the door closes Continuous Door ALARM continuous alarm tone sounds if a sensor indicates that a door is open more than five minutes Alarm Time or if a sensor detects a door come open or unlocked without a signal to energize the lock For the outer door this will hap
44. n the Data End port on the last R unit V1R V2R or EPR on the data bus NKL also began terminating the internal data bus on all C and R units at the same time at SP2008032034 Venn Motor amp Firmware Due to motor speed tolerances lower speeds on some motors main vend board firmware version 0 66 was in troduced at SP2008049032 This change also enhances the motor self alignment at start up Power DISTRIBUTION amp INTERNAL NETWORK INTERFACE Added the Power Distribution Board and Network board to D8C D8CI can beginning with SP2009xxx This change requires a slightly larger electronics can depth only and a few different cables outside the can This change increases overall stability and reliability NIKE AUDITLOK XLV Service Manual NIKE AUTOBANK DSC 12 ELECTRONICS CAN PARTS BEFORE SP2009XXX 5 xo 9 lt LL Z 6 amp x amp x seu gt 259655 55 lt a 9 amp 6 oo o z gt gt aa a a a E 9 3 Cable colors are to aid in reading the schematic only and do not represent actual cable colors Part Can Versions 15058010 With Inner Compartment 15054010 No Inner Compartment Part Boar
45. nding on the application LOAD Used to add tubes to the D8C VEND Used to vend DROP Used when making manual drops to the D8C or validated drops to attached V1R or V2R safes UNLOAD Used to empty all tubes from a column DOORS Used for door access BUY CHANGE Used to vend change in exchange for cur rency dropped to an attached validating safe DISPLAY Check delays or error messages PGRM Used to manage users or configure settings REPORT Used to print any of several available reports DROP SET Configure Extended Drop or Insta Drop INSTA 1 2 3 4 One button drop action G ESC BUTTON Used to cancel or end an action back out of a menu or from the idle screen use to access diagnostic and information menus H HELP BUTTON Not used I KEY PORT Present electronic keys to this reader port NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 4 OPERATION SERVICE OPERATION Only those operations relevant to D8C service are in cluded here Instructions are abbreviated for simplicity It will be assumed during service that you have a User Number or key available with sufficient permission to perform the desired operation If not call NKL Technical Support to obtain log in instructions LOG IN You must log in to perform most operations including programming Log in requires a User Number and a PIN an electronic key and a PIN or a fingerprint if the system has a biometric r
46. older Select the Web Configuration tab Click the Go button to start the Web Manager Select Network in the left navigation pane Configure Network settings as required Select Use the following IP configuration and enter the IP Adaress Subnet and Gateway assigned by the network administrator or obtained from NKL enable Auto Negotiate Click OK Click Apply Settings in the left navigation pane Select Serial Settings in the left navigation pane Configure Serial Settings as required Protocol RS232 Flow Control none Baud 9600 Data bits 8 Parity none Stop Bits 1 and set all Pack Control and Flush Mode options to No or disabled Click OK Click Apply Settings in the left navigation pane Select Connection in the left navigation pane Configure Connection settings as required Protocol TCP Accept Incoming yes with no password Active Connect and Modem Mode none Local Port 3729 Remote Port 0 Remote Host 0 0 0 0 TelnetMode disabled Disconnect Mode default settings Click OK Click Apply Settings in the left navigation pane Close the Devicelnstaller application Connect via Edge software to verify operation NIKE AUDITLOK XLV Service Manual NKE AUTOBANK DSC 10 SERVICE DISPENSING SYSTEM The dispensing system consists of the plastic vend as sembly tube blocking bar and key lock vend board motor board motors output sensors and associated cables D8C units
47. pen if either the door plunger sensor or internal lock sensor activates The inner door is equipped with a plunger sensor only Plunger sensors are adjustable Lock Sensor Test Disconnect the lock cable at the lock Measure continu ity between pins 3 and 2 normally open at the RJ45 jack on the lock When the lock is in the locked position the meter should indicate open When the lock is in the unlocked position the meter should indicate closed If the lock sensor fails replace the lock Door Plunger Sensor Test Asimple spring loaded plunger sensor is used to detect physical door status The plunger switch is normally open When the plunger switch is pressed door shut the plunger switch closes Disconnect the sensor cable from the can or lock board before checking continuity NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 10 SERVICE Door Nor REsPONDING MESSAGE The message Door Not Responding indicates an inter nal communication problem If this occurs first attempt power cycling the safe If the problem continues perform the inventory diagnostic and if necessary perform a Device Search Section 7 If the problem persists call NKL Technical Service to see if any other action can be taken before drilling the safe After the safe door is open check connections and if necessary replace the Lock board Door Witt Nor Any of several things may be wrong lock lock cable lock board vend bo
48. r The can in this configuration does not include a Power Distribution board or internal Network Board DISPLAY INNER DOOR LOCK BOARD DC SOURCE C CPU VEND BOARD POWER DATA OUTER DOOR POWER amp DATA LOCK BOARD Power Distribution Without Power Distribution Board 13 INTERNAL Power DISTRIBUTION AFTER SP2009xxx DC power from the rear panel feeds into the Power Dis tribution Board inside the electronics can This board distributes power to the CPU assembly Network Board inner door Lock Board if present Vend Board and outer door Lock Board In each case power is carried on a separate cable from the data although the outer door Lock Board and Vend Board power cables share the same armored cable harness from the can to the door The CPU provides power to the header mounted display if present with data and power sharing the same cable DC SOURCE NETWORK BOARD OUTER DOOR POWER amp DATA LOCK BOARD Power Distribution With Power Distribution Board KIT VS BOARD LEVEL REPAIR In some cases it is more cost time effective to replace the electronics can main vend board and outer door lock board as a complete kit regardless of which board is suspected of failure Installing a complete electronics kit will prevent having to perform the fairly tedious and time consuming task of performing a Device Search Section 7 to get all boards in the D8C to communicate This is because kit components ha
49. s a spring loaded detent mechanism fires the bolts to lock the door and the handle automatically returns to the locked position D TUBE LOCK KEY SWITCH This Medeco key switch is used to open and close the tube lock blocking bar It is used to prevent fishing E LOAD COLUMN OPENINGS Tubes are loaded here Column 1 is to the left as you look at the front of the safe column 8 is to the right as you look at the front of the safe F LABEL Safe logo G MANUAL DROP DRAWER Pull out insert drop envelop push in The drop will fall into the inner compartment if present or the bottom of the safe if there is no inner compartment The drawer includes an anti fish feature H DRAWER HANDLE The plastic insert handle makes it easy to grab and pull the drawer out and it is nearly flush with the front of the safe to prevent accidental injury I AUDITLOK XLV KEYPAD The keypad features a touch membrane surface for protection from spills and a 20x4 fluorescent display J CHASSIS SERIAL NUMBER The serial number begins with SP to indicate manufac ture by the FireKing Security Products plant location early D8 safe serial numbers began with NK to indicate NKL brand The first four numbers indicate year of manufacture The next three numbers indicate week of manufacture The last three numbers indicate sequential number of unit built during that week of that year K HINGE Safes have two welded hinges on which
50. sure Remove power from the safe Disconnect all RJ45 cables to the Vend Board Remove the Vend Board Install the replacement Vend Board After reconnecting all cables apply power and verify that the CPU detects the vend assembly and outer door lock board If not perform a Device Search DO NOT close the safe door until you verify lock operation Input Sensors Two flag type optic input sensors per column are mounted to the back of the Vend Board Spring loaded flags allow the optic sensors to detect when a tube is loaded Both sensors must activate in the proper order during the Load procedure in order to count If an input sensors fails broken flag missing etc the safe will not count tubes when they are loaded Check the load receipt and Cash Report to verify input sensor opera tion If an input sensor is broken bent out of position or is missing the most likely reason is attempted fishing or failure to remove the Vend Board when fixing a tube jam To replace an input sensor remove the Vend Board and simply slide the defective sensor out of its socket and slide in the replacement sensor 19 Input Sensors Located on the Back of the Vend Board One Sensor Shown in Profile Removed Motor System Four motors 12 are connected to the motor board Polarity determines the direction of rotation Each motor controls vending from two columns The motor gear turns the rotor cup in the appropriate direct
51. t was shipped from NKL late in the year 2000 As with any advanced technology product the D8C has seen numerous updates and changes over the years The information in this manual has thus far been provided to assist with general service of D8C as if there were nearer the writing of this document This section attempts to describe significant product updates over the life of the product UPDATES For a complete list of updates and to download bulle tins including those written after the publication of this manual refer to our web site Warranty SEAL STICKER Starting with SP2002019058 all D8C safes had a War ranty Void If Seal Broken sticker on the plastic door shield XLV 2 0 Released Version 2 0 at SP2002020149 Kasa Mas Lock Started using the Kaba Mas outer door lock 15017000 in place of the LaGard lock 15016000 at SP2002023166 XLV 2 0 4 Released Version 2 0 4 at SP2002026018 BRACKET Added F bracket to align boltwork and resist attack at SP2002039180 New DisPLAY Introduced new display board with a push button reset switch instead of DIP switches at SP2002048148 This display 15059020 is interchangeable with its prede cessor Dust Cover ron 086 Outer Door Removeable door cover replaced with hinged dust cover at SP2003016234 XLV 3 0 Released Version 3 0 June 2003 serial number not available This is the first version of XLV software to support NKL
52. te SET PERMISSIONS MANAGER 123456789 ANDY TAYLOR EDIT USERS LENGTH 04 ASST MANAGER gt NEXT lt BACK SPACE CONFIRM TEMP PIN EDIT DEF NAMES PIN LIFE 030 LEAD OPERATOR AUTO INACTIVATE 030 OPERATOR AUTO DELETE 090 ANDY TAYLOR VEND SET PERMISSIONS LARRY TATE DROP USER ELLEN GRISWOLD DOORS ADMINISTRATOR SUPERVISOR VEND MANAGER DROP ASST MANAGER DOORS LEAD OPERATOR etc USERS OPERATOR ADMINISTRATOR SUPERVISOR MANAGER ASST MANAGER LEAD OPERATOR OPERATOR ANDY TAYLOR ANDY TAYLOR 001 ANDY TAYLOR LARRY TATE STATUS STATUS ACTIVE ELLEN GRISWOLD GROUP SUPERVISOR NAME GROUP ADMINISTRATOR GROUP 02 SUPERVISOR NAME SCREEN GROUP 45 MANAGER NAME SCREEN ASST MANAGER LEAD OPERATOR SSL OPERATOR eee ee eee Box MANUAL CASH NAME UP D8C1 INLET OUTLET MACRO EDIT VALIDATED DN V2R1 DRAWER OUTER DOOR 08 DELETE MANUAL DROP 08 INNER DOOR 08 MANUAL DROP D8C gt NEXT BACK SPACE MANUAL DROP 08 POSA POSA POS B CASH NAME UP D8C1 INLET OUTLET C AS H POSB DN V2R1 V2R1 VAL 1 V1R2 DOOR IN POS A V2R1 VAL 2 OUT gt NEXT lt BACK SPACE NAME NAME SCREEN NEW MACRONAME UP ALL POS EDIT DN MANUAL DROP D8C DELETE ALL POS POS gt NEXT BACK SPACE POS B ALL POS TL L ALL POS COMPOSITION NAME SCREEN NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 6 SETTINGS PROGRAM DEVICES
53. ted to the C unit at the time its Display Address is reset to OO 1 Log In 2 Press PGRM 3 Select DISPLAYS 4 Select the display to be removed Display 00 cannot be removed The selected display is no longer in the inventory of the C unit If it was properly connected and commu nicating at the time it received the Remove Device command and is now available to be added to a C unit The data bus must be disconnected imme diately after removing the display to avoid serious communication problems you may remove power from the display if the data bus cannot be broken at this time 5 Manua Reset Remove 0I LMV EPR Reset the software address of a Display manually if it is the main or only display Display 00 and it will not respond reset an auxiliary display if you are attempt ing to add it and it will not respond to the Add Device procedure it should be removed from Display inventory before attempting to add it back in 1 Remove the security screws holding the display to the safe front panel or EPR box 2 Ifthe display is built into the header disconnect the RJ45 cable from the can or if the display is in an EPR remove power from the EPR 3 Pressand hold down the reset button on the display circuit board 4 Reconnect the display RJ45 if header mounted or power if EPR mounted 5 After 30 seconds release the reset button 6 Cycle power to the display and test operation If it is an auxil
54. ult time is 5 minutes Fire Time Safe doors with an ACO switch This is how long you ve got to activate the ACO switch the value must be 1 minute or higher Safe doors without an ACO switch The lock remains energized for the designated time set to zero to limit lock energized time to 7 seconds Timelock The door may be accessed only during the period between UNL and LCK time Set UNL and LCK to 00 00 to never enter timelock Set UNL and LCK to 01 00 to put the door in permanent timelock Only one timelock needs to be set per day to be active Dual Enable dual to require two users with door per mission to log in to open the door Group Door Only users with door permission and who are assigned to the door s group may open that door Venn Boarn PARAMETERS Vend All vend parameters except the name of the vend are stored on the main vend board in the D8C Column Value Financial value assigned to each indi vidual tube in the column Column Group Only users with group permission may vend from the column Set to Group O0 to allow all users with vend permission to vend from the column Vend Delay Period following a vend or unload until another vend or unload operation is permitted Variable Vend Delay Establish different vend delay times based on time of day Unload Delay Similar to a door delay you must log into the Unload feature wait for the delay cycle then repeat before you can actually
55. unload The access period fol lowing the delay cycle is fixed at 5 minutes Till Each user with Vend Till permission may vend one till one time in any twelve hour period Use the Define Till setting to define which columns are included in a till UNIVERSAL Boarn UIB PARAMETERS Validator Each validator has an associated UIB Vali dator names are stored in the CPU Acceptance and de nomination restrictions are set on validator hardware PROGRAM CLOCK Time System time is set in military format Date System date is set in MM DD YY format PROGRAM PRINTER Printer ON OFF Printer must be set to ON to enable all vend validator and other financial features PROGRAM FACTORY Serial Number This is a five digit number assigned by NKL to the organization who owns the safe The Serial Number must be correctly set in order to allow remote Edge software users to access the safe PROGRAM SITE Site Number This appears on all reports and receipts It should be set to the store number Account Number This appears on Deposit Reports The bank account number is necessary in order to produce a fully bank ready deposit slip Idle Text Set to the business name appears the top of the screen at idle End Day If AUTOPRINT is ON Sets the End Day Re port to run automatically at the START END DAY time If AUTOPRINT is OFF Sets the message RUN END DAY NOW to appear on the scre
56. ve already been configured by the factory to work together Introducing a new CPU lock board or vend board will usually require you to perform a Device Search in order to establish internal communication ELEcrRONICS Kits The can in the D8C Kit can does not include the inner door lock board The D8CI Kit does include the inner door lock board Refer to the Electrical Parts list for a complete list of part numbers NIKE AUDITLOK XLV Service Manual AUTOBANK DSC 10 SERVICE ELECTRONICS CAN The electronics can inside the D8C contains the CPU assembly the Lock Board for the inner door if appli cable the internal power harness and various other interconnecting cables MaJor VERSIONS Prior to serial number SP2009xxx the can included the CPU and lock board D8CI Start with SP2009xxx the can was redesigned to add a power distribution board and an internal network interface board Edge port be comes an Ethernet port previous was RS232 Can REMOVAL Perform all of the following steps that are applicable and possible The following procedure assumes the CPU assembly is being replaced whether individually or as part of a complete can replacement If the CPU has failed steps 1 through 5 will not be possible 1 Print a Config Report 2 Print an Enrolled User Report 3 Print an End Day Report 4 Ifthe system includes one or more R units Perform the Remove Device procedure Section 7 to remove a
57. y is always mounted inside the electronics can ALWAYS OBSERVE PROPER GROUNDING AND STATIC PRECAUTIONS WHILE WORKING WITH EXPOSED as Perform the Can Removal procedure see above Remove the four small Phillips head screws from the can cover plate Remove the cover plate and set aside The CPU is a two board assembly mounted toward the top closest to the back panel connector plate The inner door lock board if present is mounted below the CPU If the can is equipped with a Power Distribution board remove it and its mounting plate and set aside see above procedure Use a permanent marker to mark each cable con nected to the top row of ports on the CPU assembly then disconnect each of these Use a permanent marker to mark each cable con nected to the bottom row of ports on the CPU as sembly then disconnect each of these Disconnect the power harness from the other side of the CPU assembly Remove the mounting screws from the CPU assem bly and Remove the old CPU Install the new CPU assembly Reverse the above steps to reconnect cables and reinstall the Power Distribution Board if applicable inside the can Connect Safe Power Vend Power Vend Data and Display cables inside the safe and connect external power to the rear of the can but do not yet mount the can inside the safe Check device inventory and if necessary perform a Device Search see Section 8 Disconnect cables to the can Reinstall the c

SERVICE Manual - FireKing Safes, Files, and CCTV

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