Assembly, Operator`s and Parts - 2012
Contents
1. LUIS D OPERATOR AND PARTS MNIANUAL 2295 Loader P4460 Table of Contents 2295 Loader Farin King Table of Contents Introdu ctiOh uuu 4 Serial Decal Locati n MUN 5 Specifications 6 Safety 8 e Salely RE PME 8 ARR RR UE 9 s Safety ee 10 e Safety Sign Installation gt 10 Safety D mL 11 PRECAUTIONS LLLI 12 Operati fRu u u 13 vT 13 e Seu i 14 Maintenance PS 24 11 24 Troubleshooung 30 Boltiforgue sus s 32 e Checking BONE WON Ue u u Re 32 34 e Main Frame Assembly Drawing and Parts 1 34 e Hydraulic Plumbing Assembly and Parts 51 36 conr a 38 38 Watra ty uuu H 40 Manufacturer s statement for technical reasons Buhler Industries Inc reserves the right to modify machinery design and specifications provided herein without any preliminary notice Information provided herein is of descriptive nature Performance quality may depend on soil fert2. c 2238 4280 5850 CVlinderAssemblyNo 5 29298 ____________ _ SmRDemeer 450 1 4 _______ M37 _ G SelflockingNut 8265 1347 1 Bucket cylinder shown 2 All cylinder seals are contained in corresponding seal kit 3 Refer to BoltTorque section for prevailing torque locknuts A 4 PS M 8 NS P d V on Q Sy AS AL NN C E fd lt S N ve w d 4 M p 3 AY 2 MT r di VY 2 gt ee a D 4 P d ANEN P ed Pd AWO J V e A P QW Ps M P di P di y e i Ps z 2 NS wr a 1 S P adi N P aj A a CX n ANS H 2 EN N lt A Pd A CAUTION Maximum pressure 3000 psi 38 LE Warranty 2295 Loader Farin King Allied by Farm King Limited Warranty This document limits your warranty rights Base Limited Warranty Buhler Industries Inc provides this warranty only to original retail purchasers of its product Buhler Industries Inc warrants to such purchasers that all Buhler Industries Inc manufactured parts and components used and serviced as provided for in the Operator s Manual shall be free from defects in materials and workmanship for a period following delivery to the original retail purchaser of 12 months 80 days for comme
3. the tractor and continue to cycle loader and attachment to verify loader operation Removing Loader 1 Raise loader to provide clearance to engage both parking stands Shut off tractor Standing along the outside of the loader arms remove parking stands from storage position and engage within the loader mainframe 4 T 15 que 3 ce mie p m ES 1 s ENS SET 22 ALLIED Operation 2295 Loader Loader 2 lock 4 Lower attachment level to the ground while engaging float position Ensure attachment rests firmly on ground with minimal downward pressure If required extend bucket cylinders to rotate upright rearward At this stage the pin should have no pressure Set tractor park brake and remove loader lock pins Check hydraulic hoses such that they will not get pinched or stretched during removal Shut tractor off and store parking stands within loader cross tube remembering to stand on the outside of the loader arms Start the tractor and continue to cycle loader and attachment to verify loader operation de se nen Retract bucket cylinders to raise upright and disengage from the loader mount cradle If additional clearance is required extend lift cylinders while slowly backing the tractor away from the loader After the tractor is clear of the loader retract all cylinders to protect the shafting Shut tractor off and set park b
4. Loosen and re torque bolts to specs 31 BoltTorque 2295 Loader ALL E Farin King Bolt Torque Checking Bolt Torque The tables shown below give correct torque values for various bolts and hex bolts Tighten all bolts to the torques specified in chart unless otherwise noted Check tightness of bolts periodically using bolt torque chart as a guide Replace hardware with the same strength bolt Standard Torque Bolt Size Grade 2 Grade 8 in 7 11 23 41 0 25 6 8 0 313 11 15 17 20 27 31 2 43 49 76 3 Metric Bolt Torque Bolt Size Class 5 6 Grade 8 8 Grade 10 9 Grade 12 9 m m 6 3 1 4 3 73 9 9 10 3 14 12 1 16 5 8 77 10 5 17 7 24 25 34 29 40 10 15 21 35 48 49 67 59 81 12 26 36 61 83 86 2 117 103 140 42 58 97 132 136 185 162 220 64 88 147 200 210 285 250 340 89 121 202 275 287 390 346 470 126 171 287 390 405 550 486 660 169 230 390 530 549 745 656 890 217 295 497 675 708 960 840 1140 320 435 733 995 1032 1400 1239 1680 435 590 995 1350 1401 1900 1681 2280 590 800 1349 1830 1902 2580 2278 3090 759 1030 1740 2360 2441 3310 2935 3980 988 1340 2249 3050 3163 4290 3798 5150 32 ED BoltTorque 2295 Loader Farin King Hydraulic Fitting Torques Jam Nut or Straight SAE 37 JIC Dash Size b us ORB Fitting Torque Swivel NutTorque 04 14 16 20 22 10 11 13 15 05 18 20 24 27 13 15 18 20 06 24 26 33 35 17 19 23 26 08 3 4 16 50 60 68 7
5. 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all other warranties expressed or implied Buhler Industries Inc will in no event be liable for any incidental or consequential damages whatsoever Nor for any sum in excess of the price received for the goods for which liability is claimed Repair Parts Limited Warranty Buhler Industries Inc warrants Allied by Farm King replacement parts purchased after the expiration of the Buhler Industries Inc Limited Warranty and used and serviced as provided for in the Operator s Manual to be free from defects in materials or workmanship for a period of thirty 30 days from the invoice date for the parts Buhler Industries Inc will fulfill this limited warranty by at its option repairing or replacing any covered part that is defective or is the result of improper workmanship provided that the part is returned to Buhler Industries Inc within thirty 30 days of the date that such defect or improper workmanship is or should have been discovered Such parts must be shipped to Buhler Industries Inc at the purchaser s expense What is Not Covered Under no circumstances does this limited warranty cover any components or parts that have been subject to the following negligence alteration or modification not approved by Buhler Industries Inc misuse improper storage lack of
6. repairing adjusting or disconnecting 11 Stay away from power lines Electrocution can occur without direct contact 12 Review safety instructions annually 814366 2 Part 814366 4 Part 112983 11 ALL Safety 2295 Loader E E Precautions The following pictorials indicate important precautions to be used during the operation of the loader ELECTROCUTION HAZARD To prevent serious injury or death Stay away from power lines and cables Electrocution can occur with or without direct contact CRUSHING HAZARD To prevent serious injury of death Do not handle round bales or other shiftable objects unless loader is equipped with an attachment designed for this purpose Do not handle loose loads that are not secured Do not lift load higher than necessary ROLL OVER HAZARD To prevent serious injury or death Move and turn tractor at low speed Carry load no higher than necessary to clear the ground when transporting Add wheel ballast or rear weight for stability Move wheels to widest possible settings to increase stability It is recommended the tractor be equipped with a rollover protective structure ROPS 12 FALLING HAZARD To prevent serious injury or death Do not lift carry or allow anyone to ride on or work from any portion of loader HIGH PRESSURE FLUID To prevent serious injury or death Relieve pressure on syst
7. further raise upright for additional clearance Both upright base pivots must be above the loader mount cradle Verify front and side clearances during installation to position CAUTION hydraulic hoses such that they will not be pinched or stretched during installation 3 Slowly drive the tractor forward until the upright base pivot contacts the mount plate 4 Slowly extend the bucket and retract the lift cylinders to lower the upright pivot into the mount plate cradle Ensure both uprights T 7 LN NECS dl are fully engaged within the mount plate m MESS cradle 21 LI Operation 2295 Loader Farin King Shut tractor off and store parking stands within loader cross tube CAUTION remembering to stand on the outside of the loader arms Start the tractor and continue to cycle loader and attachment to verify loader operation 5 With the tractor in neutral continue to retract the lift cylinders and extend the bucket cylinders to rotate the upright back against the lock pin stops Shut the tractor off and set park D dE 9 brake 6 Install both upright attachment pins and secure with hairpin clip Start the tractor and slowly raise loader until the parking stands are off the ground Shut tractor off and store parking stands within loader cross tube CAUTION remembering to stand on the outside of the loader arms Start
8. plugged plugged Roll Back Bucket Momentary on switch for operating a third function Grapple Lift Loader D Rollback Bucket Dump Bucket Lower Loader Float Lock Lever Keep grapple closed at all times when bucket is empty and carry bucket low to the ground Avoid operating near power wires A WARNING Operation 2295 Loader E Farin King All Allied by Farm King hydraulic valves are self centering and return to neutral from all positions except float The float or detent spool is only to be used on the boom circuit This position allows the oil to freely flow through the valve so the lift cylinders can extend or retract It can be engaged by slightly pushing control beyond full lower Float will allow for the loader to lower and rise as the attachment follows the ground contours To disengage float slightly pull control back towards the neutral position The Allied by Farm King Remote Hydraulic Control can be locked in the neutral position to minimize unintentional movement Lower and dump heavy loads slowly by feathering Stop tractor CAUTION movement gradually Never drop a loaded attachment and catch hydraulically Stopping with such downward momentum may cause damage to the loader or tractor When handling heavy loads be sure to raise and lower the loader slowly while leveling the attachment as required Feathering can assist in accurately controlling operations by regulating oil flo
9. reasonable and proper maintenance service or repair normal wear damage from failure to follow operating instructions accident and or repairs that have been made with parts other than those manufactured supplied and or authorized by Buhler Industries Inc 40 Warranty 2295 Loader Farin King Authorized Dealer and Labor Costs Repairs eligible for labor under this limited warranty must be made by Buhler Industries Inc or an authorized Allied by Farm King dealer Buhler Industries Inc retains the exclusive discretion to determine whether it will pay labor costs for warranty repairs or replacements and the amount of such costs that it will pay and the time in which the repairs will be made If Buhler Industries Inc determines that it will pay labor costs for warranty work it will do so by issuing a credit to the dealer s or distributor s account Buhler Industries Inc will not approve or pay invoices sent for repairs that Buhler Industries Inc has not previously approved Warranty service does not extend the original term of this limited warranty Warranty Requirements To be covered by warranty each Allied by Farm King new product must be registered with Buhler Industries Inc within thirty 30 days of delivery to original retail purchaser If the customer decides to purchase replacement components before the warranty disposition of such components is determined Buhler Industries Inc will bill t
10. you feel the tractor tipping immediately lower the loader A pivoting front axle acts like a three wheeled tractor until the stops hit the axle Space rear tires as recommended by the tractor manufacturer Maximize width for high lift applications and uneven terrain Add rear ballast as required to ensure 25 of gross vehicle weight is transferred to the rear axle Loader attachment and payload must be included as weight Do not raise attachment to extreme heights while tractor is on an incline Be alert for terrain changes and adjust accordingly Keep attachment at low travel height no more than one foot as long as possible Allow for attachment and loader length when turning The tractor must be equipped with an approved Roll Over Protection Structure ROPS and safety belts ALLI Safety 2295 Loader E E Use proper lighting and safety warnings when transporting equipment on public roads and during darkness The Slow Moving Vehicle SMV emblem must be visible Check with your local Law Enforcement Agency for specific requirements Safety Signs e The following illustration shows the approximate location and detail of safety signs Keep all safety signs clean and legible and replace any that are damaged or missing When original parts are replaced any safety signs affixed to those parts should be replaced as well Replacement safety signs are available from your local dealer Installation e To in
11. 8 34 38 10 7 8 14 72 80 98 110 50 56 12 1 1 16 12 125 135 170 183 70 78 14 1 3 16 12 160 180 215 245 80 90 110 122 16 1 5 16 12 200 220 270 300 94 104 127 141 20 1 5 8 12 210 280 285 380 124 138 169 188 1 7 8 12 270 360 370 490 156 173 212 235 Prevailing Torque Locknuts Nurs Grade B Nuts Grade C Nuts and Threads NutTightening Torque NutTighteningTorque Coarse Thread 0 250 20 7 9 0 313 18 12 12 17 0 375 16 5 20 27 0 438 14 31 43 0 500 13 50 68 0 563 12 68 95 90 122 5 122 166 155 210 210 285 225 312 5 305 423 1 000 8 275 375 373 508 360 462 5 360 462 5 FineThread 0 250 28 5 7 7 10 0 313 24 14 18 0 375 24 22 30 0 438 20 24 34 0 500 20 37 5 52 5 0 563 18 57 5 77 5 0 625 18 72 5 97 5 98 132 90 125 122 169 0 750 16 120 165 163 224 155 210 210 285 0 875 14 200 270 271 366 225 312 5 305 423 1 000 14 300 400 407 542 362 5 500 491 678 For Grade A locknut torque specifications refer to Grade B specifications 33 Parts 2295 Loader E Farin King Main Frame Assembly 34 ANL LI ED Parts 2295 Loader Farin King Item Part Description Qty 1 25263 2296 Mainframe 2 25272 2296 2995 Upright 2 25298 2295 2395 Lift Cylinder a 25358 2295 Bucket Cylinder _Qc0c s 659 mkageAssembiyOS0x776 L 4 6 messa _ LinkageWeldment0 50x1250 gt 4 gt ms PimWedmema
12. Bucket in em 100 254 Reach At Maximum Lift 2266 Raising loweringTime se 6 __ Bucket Dumping RollbackTime sec jLiftCylinderTube ShaftSize in 285 45 Lift Cylinder Stroke Retracted Length in 2425 3425 Bucket Cylinder Tube Shaft Size lin 2015 Bucket Cylinder Stroke Retracted Length in __ 1488 2438 Mounting Height 3 0 in Hydraulic Pressure Rating Flow Rate psillgpm 2500 0 Tractor Size Normal Duty 3045 Bucket Size in cu ft 60 15 0 Indicates Bucket Size Used For Calculations 72 19 0 Of Lift Capacities and Rollback Forces Weight with bkt amp mtg kit Ib NOTE Specifications are subject to change without notice or obligation E Safety 2295 Loader 0 0 E Farin King Safety Safety Instructions Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions Most accidents can be prevented Do not risk injury or death by ignoring good safety practices The alert symbol is used throughout this manual It indicates attention is required and identifies hazards Follow the recommended precautions Th
13. Inspection Lower attachment and loader to ground place all controls in CAUTION neutral stop engine set parking brake and remove ignition key before inspecting servicing adjusting or repairing loader Relieve hydraulic pressure before repairing adjusting or disconnecting hydraulics components Escaping hydraulic oil can penetrate skin causing serious personal injury If injured consult a physician immediately Never work beneath a raised loader unless it is securely supported The control lever can be moved or a hydraulic leak could cause the loader to drop resulting in serious injury or death Refer to the hydraulic lift lock instructions decal for proper use of the lift lock Hydraulic Lift Lock the lift lock on your loader is to be used whenever someone is attempting to be under the loader or for tractor servicing When using the lock ensure loader is free of any load in the loader attachment or no attachment To engage hydraulic lift lock raise loader to desired service height Rotate lever on hydraulic lock 90 clockwise to lock Then lock joystick in neutral position Do not use if there are any hydraulic leaks LOCKED POSITION UNLOCKED POSITION Pins and Bushings Every 6 months or 1000 hours check loader and cylinder pivots for movement that would be due to bushing or pin wear Change bushings when excessive movement is noticed and replace any worn or rough surfaced pins 25 ALIE Ma
14. ONLY AND EXCLUSIVE REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON PRODUCTS MANUFACTURED BY BUHLER INDUSTRIES INC ARE THOSE SET FORTH HEREIN IN NO EVENT SHALL BUHLER INDUSTRIES INC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BY WAY OF EXAMPLE ONLY AND NOT LIMITATION LOSS OF CROPS LOSS OF PROFITS OR REVENUE OTHER COMMERCIAL LOSSES INCONVENIENCE OR COST OF REPLACEMENT OF RENTAL EQUIPMENT IN NO EVENT SHALL Allied by Farm King S CONTRACT OR WARRANTY LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT Note that some provinces or states do not allow limitations on how long an implied warranty 41 Warranty 2295 Loader ALLI E E lasts or the exclusion or limitation of incidental or consequential damages so the above limitations and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from province to province or state to state Buhler Industries Inc neither assumes nor authorizes any person or entity including its selling representatives to assume any other obligations or liability in connections with the sale of covered equipment or to make any other warranties representations or promises express or implied as to the quality performance or freedom from defect of the components and parts covered herein No one is authorized to alter modify or enlarge this limited warranty or its exclusion
15. against sharp areas or being pinched We suggest using tie wraps to support hoses Hoses routed from steel lines to cylinders should be in a relaxed position To correct loosen swivel end of hose and retighten Never operate the loader with frayed or damaged hoses or leaking fittings A burst would cause the loader to drop suddenly and result in serious injury or death and cause damage to the loader or tractor Replacement hoses must be equal to a working pressure of 3000 PSI or higher A yearly inspection of the valve is Boot recommended However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff Where temperatures fluctuate from one extreme to another or exposed to high salt the intervals for maintenance should be increased to protect from corrosion On non cab tractors mounted with the joystick valve slip back the boot and clean away any debris Spray a corrosion resistant lubricant and remount the boot Replace a torn or cracked boot 27 LE Maintenance 2295 Loader Farin King Shut tractor down and relieve oil pressure in system by moving WARNING the control valve spools in both directions before doing any maintenance Maintenance involves yearly removal of valve spool end caps and cleaning all debris and corrosion Spray area with a corrosive resistant lubricant and recap Never use grease to lubricate valve components wher
16. alve operation Worn control valve Have authorized dealer Slow leak down Worn cylinder piston seals replace seals Excessive wear on bottom of Float position not used while Use float position provided on bucket and wear pads operating loader valve from control valv 5 Hydraulic cylinders inoperative Refer to plumbing diagrams improperly connected Repair or replace valve Pump operating continually on closed center tractor hydraulics system Loader lift and bucket tilt controls do not work according to decal Valve noisy and or hot Tractor loads pump squeals Stiff control valve Tractor control valve relief stuck open Incorrect Auxiliary Valve Hydraulic control valve set to low Hoses improperly connected Open center control valve on closed center tractor Closed center control valve on open center tractor Dirt or moisture build up on spool ends Incorrect torque applies to sectional valves only See your service manual for proper adjustment Check with loader dealer for proper valve application Adjust valve in accordance with manual Refer to plumbing diagrams and correct hose connections Replace relief valve with closed center plug and plug the power beyond adapter on valve Install open center plug on optional valve Replaceclosed center plug with relief and install short plug in place of the power beyond adapter Clean spool ends and if applicable cable ends at valve
17. c systems require longer warm up periods for the loader to respond when valve is operated In cold weather operate the tractor s engine at idle speed until the hydraulic fluid is warmed up Slowly cycle the loader and attachment several times to further warm the hydraulic fluid High engine speed when the hydraulic fluid is cold will cause the pump to wear prematurely and may cause the loader to operate erratically The hydraulic hoses should be connected to the loader valve such that when joystick is pulled back the loader rise and when pushing forward on joystick lowers the loader If joystick is pushed past the detent the loader will go in to the float mode Move joystick to left to roll back the bucket move to the right to dump The Allied Remote Hydraulic Control is equipped with a momentary push button switch and a lock The push button is for operating a third function when an electric diverter is installed The third function is normally for operating a grapple When the button is depressed the valve ports are open to the grapple cylinders Shifting the joystick to the left while button is depressed will close the grapple and shifting to the right will open Important Always feather the grapple when closing or opening to avoid unnecessary shock loads on grapple components Lower Loader Roll Back Bucket M Raise Pressure Dump Lower Bucket Raise Loader Dump A Bucket Power Beyond m shown
18. e CAUTION climate temperature drops below 0 as this could cause spools to jam On valves fitted with joystick cables loosen off jam nut and cable sleeves to gain access to the valve spool Clean all debris and any existing corrosion Spray areas with a light corrosion resistant lubricant Re mount cables sleeves and adjust so that joystick is centered in both axis to the base Lock cable sleeve by using the jam nut Note In severe cold weather climates inspect and maintain the valve and joystick cables before cold weather lt gt Cable Sleeve Jam Nut Cable Lock N Washer Screw poem spool end caps Torque to 3021 ft lb Torque to 20 1 ft Ib 28 ALL Troubleshooting 2295 Loader Farin Troubleshooting Problem Loader slow and or will not dump Loader chatters or vibrates when raising and lowering Excessive movement at pivots Pump noisy Oil leaks Oil Leaks at valve 30 Possible Cause Quick couplers leaking Hydraulic oil too heavy Oil filter plugged Hydraulic pump worn Oil line restricted or leaking Control valve does not shift properly Air in hydraulic system Cylinder leaks internally Faulty valve Air leak in pump inlet line Air in hydraulic system Oil level too low Worn bushings and or pins Inlet line restricted or leaking Oil level too low Pump worn or damaged Damaged fitting or hoses Loose conn
19. e safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The caution symbol indicates a potentially hazardous situation CAUTION that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices The Danger Symbol indicates an imminently hazardous situation that if not avoided will result in death or serious injury This DANGER signal word is to be limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded Safety 2295 Loader Farin icing General Safety Instructions Have a first aid kit available for use and know how to use it Have a fire extinguisher available stored in a highly visible location and know how to use it Wear appropriate protective gear This list may include but is not limited to hard hat protective shoes with slip resistant soles protective glasses or goggles heavy gloves wet weather gear hearing protection respirator or filter mask Read and understand the Operator s Manual and all safety signs before operating servicing adjusting repairing or unplugging the equipment Do no
20. ections Worn or damaged o ring wiper seal in cylinder rod end Worn or damaged o rings at valve Solenoid or o rings blown at cap or spool ends restriction on return port or pressure plumbed to return port of valve Check connections and compatibility or replace Change or replace filter Clean or replace filter Repair or replace pump Check all hoses and tubes for leaks damage or restrictions Replace damaged or restricted hoses or tube lines Inspect clean repair or replace valve Cycle lift cylinders and bucket cylinders several times to free system of air Replace seals Repair or replace valve Check tighten or replace inlet line Cycle lift cylinders and bucket cylinders Add oil as required Replace bushings and or pins Check for air leaks restrictions or collapsed hose Tighten or replace hose Clean filter if necessary Add oil as required Repair or replace pump Replace damaged parts Tighten fittings Install a seal repair kit Install an o ring repair kit Remove restriction or ensure valve is plumbed correctly Troubleshooting 2295 Loader ALED Farin icing Problem Possible Cause Improper hydraulic pump i Repair or repl um operation epair or replace pump Load is greater than boom life capacity Check loader specifications Insufficient lift capacity Internal boom cylinder leakage Replace any worn parts and install a seal repair kit Improper hydraulic v
21. edures below With a single spear enter one of the ends of the bale and drive the spear horizontally into the center or slightly above center of the bale and fully penetrate the bale Then rollback the bucket cylinders approximately three quarters of the cylinder stroke and lift bale approximately a foot off the ground With the double or four spears enter the bale from one of the ends and drive the spear one third to one half the way up from the bottom and fully penetrate the bale Then rollback the bucket cylinders approximately three quarters of the cylinder s stroke and lift bale approximately 12 0 off the ground Never attempt to use the spears as forks as the spears can easily penetrate theground causing a spear to bend or break as well CAUTION as making the bale unstable to carry Never attempt to handle a bale with only part of the spear s penetrated The nut on the bale spear must be torqued to 500 ft Ibs Check the torque periodically A loose spear will damage the spear holder 18 Operation 2295 Loader Farin King When loading bales onto a trailer park trailer in close proximity to minimize turning angle and length of travel to increase loading efficiency As you lift the bale using the regular loader it is recommended to feather the valve to allow bucket cylinders to extend to keep bale at about a 20 angle OnTSL loaders this is not necessary Lift the bale only eno
22. em before repairing or adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair If hydraulic fluid penetrates skin obtain medical treatment IMMEDIATELY WARNING gt 1 CRUSHING HAZARD To prevent serious injury or death Do not allow bystanders in loader work area Lower loader to the ground before leaving seat Do not walk or work under raised loader For servicing refer to operator s manual Read and understand operator s manual before operating loader EID Operation 2295 Loader Farin King Operation Pre Operation The following pictorials indicate important precautions to be used during the operation of the loader The tractor must be equipped with an approved Roll over Protection Structure ROPS and safety belts to help prevent personal injury or death caused by tractor roll over Maximum rated loader capacity may exceed tractor rating Load restrictions or reduction in hydraulic operating CAUTION pressure may be required for safe operation Torque all fittings and hoses prior to operating loader Ensure hoses do not rub or pinch during loader operation Ty rap as required Rops Do not exceed the manufacturer s rating for maximum gross vehicle weight Refer to the Tractor Manual or the ROPS Serial Decal for rating Do not alter or modify the ROPS structure Tracto
23. he customer for such components and then credit the replacement invoice for those components later determined to be covered by this limited warranty Any such replacement components that are determined not be covered by this limited warranty will be subject to the terms of the invoice and shall be paid for by the purchaser Warranty Claims Warranty requests must be prepared on Buhler Industries Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 of the dealer s posted shop rate Exclusive Effect of Warranty and Limitation of Liability TO THE EXTENT PERMITTED BY LAW BUHLER INDUSTRIES INC DISCLAIMS ANY WARRANTIES REPRESENTATIONS OR PROMISES EXPRESS OR IMPLIED AS TO THE QUALITY PERFORMANCE OR FREEDOM FROM DEFECT OF THE COMPONENTS AND PARTS COVERED BY THIS WARRANTY AND NOT SPECIFICALLY PROVIDED FOR HEREIN TO THE EXTENT PERMITTED BY LAW BUHLER INDUSTRIES INC DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ON ITS PRODUCTS COVERED HEREIN AND DISCLAIMS ANY RELIANCE BY THE PURCHASER ON BUHLER INDUSTRIES INC S SKILL OR JUDGMENT TO SELECT OR FURNISH GOODS FOR ANY PARTICULAR PURPOSE THE PURCHASER S
24. ility applied agricultural techniques weather conditions and other factors LE Introduction 2295 Loader E Farin King Introduction Allied by Farm King front end loaders are backed by years of extensive research Factory testing simulates specific operations to evaluate durability days of continuous cycling in raising twisting and dropping loads using a programmed hydraulic power unit represents years of extreme use With one of the largest mounting kit application lists in the industry there is an Allied front end loader available for nearly every tractor large or small new or old Custom colors are available to match all tractor brands which adds resale value and visual appeal Keep this manual handy for frequent reference All new operators or owners must review the manual before using the equipment and at least annually thereafter Contact your Allied by Farm King Dealer if you need assistance information or additional copies of the manual Visit our website at www buhlerindustries com for a complete list of dealers in your area The directions left right front and rear as mentioned throughout this manual are as seen facing in the direction of travel of the implement Terminology Basic terminology used throughout this manual has been identified below For part numbers and further details refer to the Parts section Loader Joint Plate gt Loader Top Arm Loader Upright 3 N Leve
25. intenance 2295 Loader E Farin King Mounting Kit After the initial 2 weeks or 40 hours of loader operation and 6 month intervals thereafter re torque all mounting kit bolts See Bolt Torque Chart Side plate part of mounting kit Loader mount plate part of mtg kit Mount kit bolts 26 E D Maintenance 2295 Loader Farin icing Hydraulics Escaping fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury Before repairing adjusting or disconnecting lines be sure to relieve all pressure Before applying pressure to the system be sure all connections are tight and the lines pipes and hoses are not damaged Wear proper hand and eye protection when searching for leaks Use a piece of wood or cardboard instead of hand to check for leaks Maintain all components in good working order If injured by escaping fluid see a doctor at once Serious infection or toxic reaction can develop if proper medical treatment is not administered immediately With loader attachment on the ground check and add if necessary the approved hydraulic fluid Refer to the Tractor Manual for proper inspection of fluid level oil type and service intervals Visually check hoses and fittings for leaks and damage on a daily bases Ensure hoses do not bind or stretch during operation Always keep hoses tied or supported to prevent rubbing
26. l Rod Indicator X NERA b a YO Y 1 lt ne 77 add h gt mem SCANS er 4 Torsion Tube D Ji Dy E _ l A T iis SS A Attachment _ 7 A p Loader Lock Pin Bucket Shown b um 6 J Y N Wh Lift Cylinder A r A N 7 Loader Mount Plate __ QC Sd gt lt 2 S Y N A o N r l SINN Y oy Y Loader Bottom Arm Z V LI Side Plate Part of O ini Mounting Kit Serial Decal Location 2295 Loader ALE gt Farin iting Serial Decal Location The serial decal is located on the inside left arm of the loader joint plate Please record the serial number in the space provided for future reference The serial decal will provide the model and date of manufacture of the loader and will be required to obtain correct replacement parts and complete warranty claims For your records record serial number here Warranty Registration The Warranty Registration and Delivery Report must be completed within thirty 30 days of delivery to validate the warranty Specifications 2295 Loader ED Specifications 2295 Loader E Farin iting Description 2295 Reg PA Mesimum Lif Neige To Pot Pin nder Ra Maximum Lift Height Under Level
27. low as possible Avoid sharp turns and uneven terrain Steel line kits available for tractor factory valve setups No diverter valve Diverter valve kit _ available for 3rd function Grapple for e g Grapple Hay Silage Standard Euro Quick attach brackets 2495E 2895E Standard 495 995 Quick attach Optional 95 395 Quick attach V Optional factory Sx pre punched grapple buckets Manure tine A 84 96 102 only kits available lt 74 Pre punched tine holes 2 P Bucket Options standard on buckets Z SI Regular Snow 72 and larger 48 60 72 84 96 102 New attachments are introduced regularly check with your dealer or Allied factory Not all attachments are available for all models 20 A L Operation 2295 Loader Prior to initial mounting cycle loader cylinders to displace air This CAUTION ensures the loader will remain in the storage position and operate consistently Installing Loader 1 Position the tractor centrally and parallel to the loader uprights Drive forward slowly until the loader hydraulic hoses can be coupled Shut tractor off and set park brake Couple the loader hoses to the matched color code identifiers on the auxiliary valve for proper orientation of loader operation 2 Extend lift cylinders to tilt both loader uprights approximately 30 degrees Rollback bucket to
28. pproach pile with a level bucket Utilize the float position to minimize bucket cutting edge wear Leave dirt in bucket Dumping on each pass reduces efficiency Note Use leveling rod for a guide to ensure bucket is level Do not use bucket in dumped position for forward grading This will only impose severe shock loading on the bucket cylinders and it is difficult to maintain a level grade NOT THIS ALE Operation 2295 Loader y Farin King 2222222222 AZ Stabilizers 7 For back grading either load the bucket and position the heel on the ground or position the bucket at 40 or less below level as shown Place the valve in the float position and back up slowly Important Float position must be used to reduce down pressure otherwise cylinder rod s and or bucket damage could occur A Frame Regular Duty Heavy Duty 60 Both A frames are for handling medium to large sized round bales up to 2000 Ibs when fitted with two bottom 1240mm long heat treated spears and two short stabilizers For pallet applications with a maximum payload of 4400 Ibs when fitted with the 48 0 pallet fork kit Note The heavy duty frame can also be fitted using only the one center spear 17 ESTE Operation 2295 Loader E Farin Handling bales and pallets For safe handling of bales and pallets please follow proc
29. r Tires Space rear tires as recommended by the tractor manufacturer Tire inflation and capacity must meet or exceed additional weight of loader attachment and payload Maximize width for high lift applications Tread width must not exceed maximum width as recommended in the Mounting Kit Listing caused by tractor roll over A WARNING Add rear ballast to help prevent personal injury or death Rear Ballast Rear ballast is required to ensure 25 of gross vehicle weight is transferred to the rear axle Attachment and load must be included as weight Adequate rear weights are required to counterbalance maximum loader capacity and safe loader operation Weight can be added as rear tire liquid calcium solution rear wheel weights rear axle weights and or three point hitch mounted ballast or implement Ballasting will vary with tractor and loader attachment Refer to the Tractor Manual for recommended ballasting ALLI Operation 2295 Loader E Farin King Operation General Operating Notes The following section provides general information that can be applied towards your specific application Ensure that you ve read and understood this manual and your Tractor Manual Observe all safety precautions and follow local laws pertaining to the use of your loader and tractor Hydraulics Under normal conditions operate the tractor s engine at 1 2 throttle Note In cold weather tractors with load sense hydrauli
30. rake and relieve oil pressure in hoses by moving valve control Disconnect hydraulic loader hydraulic hoses at the quick couplers Important Cap both male and female couplers Wrap loader hoses over loader arm 23 LE Maintenance 2295 Loader Farin King Maintenance Lubrication Lubricate loader bushings and pivots every eight hours of average operation with high grade grease For grease fitting locations see illustration below Select grease based on the expected outside temperature range Lithium Molybdenum and synthetic greases are preferred Use the tractor hour meter as a guide Increase lubrication intervals for extreme use or adverse conditions Each pivot should be lubricated until grease is visible at pin gt Z Z s P N gt x JA 17 amp 2 Sa ji ff N d Y fH Aon Y THI X HD 44 A N N H fi pa ad 1 Bes Pe 7 AM Y Ton 2 Note Lubricate both left and right A BAS hand sides every 8 hours N Y N L C pem Important Ensure that grease fittings accept grease Should any fitting become plugged replace immediately Pivots not greased as specified would cause premature wear of pins and bushings 24 Maintenance 2295 Loader Farin icing General
31. rcial applications This limited warranty applies only to those parts and components manufactured by Buhler Industries Inc Parts and components manufactured by others are subject to their manufacturer s warranties if any Buhler Industries Inc will fulfill this limited warranty by at its option repairing or replacing any covered part that is defective or is the result of improper workmanship provided that the part is returned to Buhler Industries Inc within thirty 30 days of the date that such defect or improper workmanship is or should have been discovered Buhler Industries Inc reserves the right to either inspect the product at the buyer s location or have it returned to the factory for inspection Parts must be returned through the selling representative and the buyer must prepay transportation charges Buhler Industries Inc will not be responsible for repairs or replacements that are necessitated in whole or part by the use of parts not manufactured by or obtained from Buhler Industries Inc Under no circumstances are component parts warranted against normal wear and tear There is no warranty on product pump seals product pump bearings rubber product hoses pressure gauges or other components that require replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two
32. s limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with respect to the subject equipment This limited warranty is subject to any existing conditions of supply which may directly affect Buhler Industries Inc s ability to obtain materials or manufacture replacement parts Buhler Industries Inc reserves the right to make improvements in design or changes in specifications to its products at anytime without incurring any obligation to owners of units previously sold Government Legislation Warranty terms and conditions are subject to provincial or state legislation Important Note This warranty does not apply to rentals 42 v 1330 43rd Street NW Fargo North Dakota USA 58102 Ph 701 282 7014 Fax 701 282 5865 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2010 Buhler Trading Inc Printed in USA TSX BUI b hler a division of Buhler Industries Inc www farm king com
33. stall safety signs ensure the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper and align over the specified area Carefully press in place Slowly peel back the remaining paper and smooth the remaining portion in place Small air pockets can be pierced with a pin and smoothed out ALE Farin King Safety 2295 Loader Safety Decal Locations M Decals provided for right hand and left hand shown applications A WARNING 1 Read Operator s Manual before operating 2 Lower loader arms stop engine and lock or brakes before leaving operator seat 3 Do not handle round bales or other shiftabl objects unless loader is equipped with an 1 Part 814493 attachment designed for this purpose 4 Do not handle loose loads that are not secured 5 Move and turn tractor at low speed 6 Add recommended wheel ballast or weight ELECTROCUTION HAZARD tractor at end opposite the loader for To prevent serious injury or death stability pi an hats hap 7 Carry load no higher than necessary to clear the ground when transporting 8 Move wheels to widest possible setting to increase stability 9 Do not lift carry or allow anyone to ride on or work from any portion of loader 10 Relieve pressure on system before
34. t attempt any unauthorized modifications to your Allied by Farm King product as this could affect function or safety and could affect the life of the equipment Inspect and clean the working area before operating Keep hands feet clothing and hair away from moving parts Ensure bystanders are clear of the area before operating Improper use of the loader and tractor can cause serious injury or death Operate the loader while seated in the tractor seat only Keep the work area clear of other persons Never leave the tractor unattended while the attachment is raised Always lower the attachment to ground and shut tractor off before leaving the tractor seat Never work beneath a raised loader unless it is securely supported The control lever can be moved or a hydraulic leak could cause the loader to drop resulting in serious injury or death Refer to the Hydraulic Lock Instructions Decal for proper use of the lift locks Prior to use check to ensure the attachment is properly locked to the quick tach Verify from tractor seat by lowering the attachment to the ground and retracting the lift cylinders Never operate loader with frayed or damaged hoses or leaking fittings A burst could cause the loader to drop suddenly and result in serious injury or death and cause damage to the loader or tractor Keep tractor on solid ground when raising loader Loose fill rocks and holes can be dangerous for loader operation and movement If for some reason
35. ugh to clear the area that the bale will be placed on Always approach the trailer square to the tractor as shown Avoid sudden stops and sharp turns Avoid uneven terrain areas CAUTION for loading and unloading After setting the bale down position the A Frame with spear s horizontal to the ground and slowly back the tractor straight out With pallet forks level and just above the ground drive the forks into the pallet completely Raise j loader to lift pallet and carry level 6 to 12 inches off the ground Note The TSL loader is highly recommended when operating with pallet forks for maintaining a constant level load Use the level indicator as a guide to ensure forks are level at ground 200901 gt Avoid sudden stops and sharp turns Operate at low ground speeds Never attempt to lift loads heavier than the rated fork CAUTION specs 42 2200 Ibs 48 4400 Ibs Always lift or carry pallets using both forks and utilizing the full length of the forks When driving amongst livestock keep bucket cylinders retracted WARNING loader boom at least 6 to 7 off the ground Store A Frame away from both play and heavy traffic areas 19 Operation 2295 Loader A LILO E Farin King Grapple The grapple is designed to safely prevent loads bales silage from falling out of the bucket Refer to pictorial below for options listed Travel at low speeds Carry loads as
36. w through cylinders A third function hydraulic control is available for grapple or other hydraulic applications An optional divertor valve is connected to the loader attachment spool and is operated via the Allied by Farm King Remote Hydraulic Control momentary switch and simultaneously engaging the bucket spool through dump or rollback Bucket When loading a bucket approach straight and enter the pile with a level bucket parallel to the line of motion Important Attempting to turn while loading may cause damage to the loader or tractor Work the controls to raise and rollback the bucket simultaneously The combined actions of lift and bucket cylinders increases loading efficiency and minimizes resistance to lift Note On tractors with low hydraulic oil flows both functions may not be possible LI Operation 2295 Loader Farin King Minimize turning angle and length of run between pile and trailer to increase loading efficiency Also place load evenly or centered in the attachment Carry the load no higher than necessary to clear the terrain Turn and brake slowly Always be sure that loading area is level and on solid ground Do not raise loader higher then required while dumping Immediately lower the loader to ground if the tractor becomes unstable Leave material which drifts over the bucket sides for final cleanup Backfilling or Scraping For forward back filling a
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