SERVICE MANUAL iPF5100 - service-repair
Contents
1. This documentation uses the following symbols to indicate special information Symbol Description Indicates an item of a non specific nature possibly classified as Note Caution or Warning Indicates an item requiring care to avoid electric shocks Indicates an item requiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet ALOS Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a description of a service mode Provides a description of the nature of an error indication EA fineline6 Introduction The following rules apply throughout this Service Manual 1 Each chapter contains sections explaining the purpose of specific functions and the relationship between elec trical and mechanical systems with reference to the timing of operation In the diagrams WE W represents the path of mechanical drive where a signal name accompanies the symbol the arrow indicates the direction of the electric signal The expression turn on the power means flipping on the power switch closing the front door and closing the delivery unit door which results in supplying the machine with power In the digital circuit2. SERVICE MANUAL IPF5100 Canon DU7 1234 000 AUGUST 2007 REV 0 Application This manual has been issued by Canon Inc for qualified persons to learn technical theory installation maintenance and repair of products This manual covers all localities where the products are sold For this reason there may be information in this manual that does not apply to your locality Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products When changes occur in applicable products or in the contents of this manual Canon will release technical information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual may not be copied reproduced or translated into another language in whole or in part without the written consent of Canon Inc COPYRIGHT 2001 CANON INC Printed in Japan Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information fineline6 Introduction Symbols Used
3. eeeeeseeeeeseeeeeeeeneee 2 57 2 4 3 Carriage Relay PCB ou eeceesssesssssssesesssseeseseneseseseneseseneseneaeaeseaeaeaeeeeteneeeeeneeeeees 2 59 2 4 3 1 Carriage PCB components ecsesssssseesesecsesesessesesesscseseenenesesusecseseneseaeseeecaeeeseeaeeeeeeeee 2 59 2 4 4 MotoriDriVer ida oo ias 2 60 2 4 4 1 Roll feed unit PCB COMPONENTS ooocccoococococococococncnonononononononnornononono rai 2 60 2 4 5 Maintenance Cartridge Relay PCB coooocicciciciciciciccccnnonononanonononononononononononononononons 2 60 2 4 5 1 Maintenance cartridge relay PCB components 0 oooooicicicoccccococccnonononononononononononnonnnnonono 2 60 2 4 6 POWER SUPPLY cnc ito 2 61 2 4 6 1 Power supply block diagraM oococnininnninnonicinononocononononanon corno corno cocoa nonono conan rananananonano 2 61 2 5 Detection Functions With Sensors oococnocicnocionoccococcnnononnononco conca conca nonnnnon 2 62 25 1 Sensors TOC A E RA RE 2 62 25 2 Ink passage syste Minaren a de 2 63 233 Garriga SS A idad 2 66 2 5 4 Paper path NO 2 68 2 55 OMS A Deane ead 272 Chapter 3 INSTALLATION Ss la ON n a 3 1 3 1 1 Making Pre Checks icon pN n nssessesseeseeseese 3 1 3 111 Making Pre Checks inicia AN tania 3 1 3 1 2 Unpacking and Installation s declecsseeeeeseseseeeeaeseneeeeessees 3 1 3 1 2 1 Unpacking and InstalatioN escenes annon cis 3 1 3 1 2 2 Installing the Stand ecceseeeeseseseeeceeeeteeeeeteeeeeeeey Nan 3 10 3 1 2 3 Installing the Desktop Basket
4. eeeseseeeeeeeseees 1 6 1 2 7 IEEE1394 FireWire Board ee eeseeneA I cececcesecscececceesenseeresecseesensoeseseesees 1 7 15228 GONSUIMADIOS caido E EE ao oia SEa ENDERS ona EAEan 1 3 Product SpecificatiONS Gp rceesesescesesescseseeeceeseseseeeeseseeseeceeaeaeeeees 1 31 Product SpecifiCationsss iii disc 1 4 Detailed Specifications eee ceceseceseseeeeeeseseseseecesescseeeeseeeseseeeeececaeeeeeeeeaeeeees 1 4 1 Print Speed and Direction 1 4 2 Interface Specifications 0 eeececeseseseseeeseseseseceeeeseseseseseneseseneseseseneaeaeaeetaeeeaes 1 5 Names and Functions of Components 0 0 0 ceceecceseseseseseseeeeseeeeeeeeeeeseees 1 20 A O TNT 1 20 IS e 1 22 1 53 Top Cover INSI tailandia 1 23 1 5 4 Manual Loading rea ee eeessssssseceseceeeeesesceeseseseeceeeeeseeeeeseeacaeeeerseaeeesenseaeees 1 24 1 5 5 Roll Feed Unit Cover InSide ooooonicicicinicicicinocccnanonananananononanonononanonononononononos 1 25 RORO TANE e ERA 1 26 ES J AMSIOG erone e e BRASS Bek OER 1 26 1 6 Basic Operation seerne oeenn Ee E E REA ESKE EO ERES ETE 1 27 16 1 Operation Pane kanna N a N E 1 27 156 2 Main Me U cado adi aid 1 28 1 7 Safety and Precautions ceeccceeeceseseseesssesescsesseecscaeseeceseeceeeeesceeaeseeeeeees 1 50 17 1 Safety Precautions vacia 1 50 ILMO PA iaa 1 50 ELZ ANOS OF IA iia adn otras 1 51 1 7 1 3 Electric Parts we 1 53 EAZ Other PRECAUTIONS carioca nac cs E AR A EA TO buses qauatecvedcuph
5. en RAN 8 2 A E E S ESE 8 3 ss Fa bd o 94 Code List temita da i oia 8 3 8 4 Sevice Call Table a 8 7 8 41 Service Call Er aida dio 8 7
6. eseariaten 1 53 EA A O NN 1 53 E722 INK Tank dd 1 56 Contents 17 23 Handling the Printer ioeie iseiti ie E Ea EEA RE a 1 57 1 7 3 Precautions When Servicing Printer oociccicicidicocicicococacccononnonononononononononononononons 1 60 1 7 3 1 Notes on the Data Stored in the Printer s ss sessseissseessiessressresstessressrrssrresrresrressresrressre 1 60 1 7 3 2 Confirming the Firmware Version cccccccccsesescsesesesesesesesceesesceeenseeeenetenseeteneneneeeneneneees 1 60 1 7 3 3 Precautions against Static Electricity 20 0 0 cccccecescsesesesesceeeeseeeseeeeeeneneneeenenenenenenes 1 60 1 7 3 4 Precautions for Disassembly REASSEMDI cceececesesesceeesesesceseceseeeceseaeeeeseseeeeeeaeaes 1 60 1 7 3 5 Self diagnostic Feature 0 0 cece 1 7 3 6 Disposing of the Lithium Battery Chapter 2 TECHNICAL REFERENCE 2 1 Basic Operation Outline 21 AA RN 2 1 2 Print Signal Sequence 2 1 3 Prinnt DIVINO ii a E E E dae PAA ATRAN LE a eth ott o es at O eres et Tie leo 2 2 1 Operation Sequence at POWer ON 0 0 esessssstessseteeesescsesescseseseneseseneneaeaeaeaeeeeeees 2 6 2 2 2 Operation Sequence at Power off 0 ee eseeeeeeeseeteteeeeseeeeescneseneseseaeneaeaeaeaeeeeeees 2 7 22 3 Print COMMON iii a 2 8 2 2 4 Print Position Adjustment FUNCTION ooonocicnnncnononiccccononnccnnnononncncnononocncnnnncncnons 2 14 2 2 5 Head Management ccsssssessesssssseceesseeseeroeseseeseesoescuseeseeacses
7. its requiring draining of ink 4 3 4 External Covers ccceeeseceseseeeeeeteeeeeeees 4 3 5 Driving Unit 4 3 6 Cutter eee 4 3 7 Carriage Unit 4 3 8 Pick Up Feeder Unit seee 4 3 9 Roll Feed Unit 4 3 10 Purge Ulit ooooioonicnonicinoninarnoncnnnircnnnonnaconos 4 3 11 Waste Ink Collection Unit 4 3 12 Ink Tank Ult ooooococicnicionicnccicicccncoccncnncnnns 4 3 13 Head Management SenSoOF 4 3 14 Multi Sensor 4 3 15 PCBS 4 3 16 Opening the Cap Moving the Wiper Unit 4 3 17 Opening Closing the Ink Supply Valve 4 3 18 Draining the INK s sessessssesesssresseseesssessesssseressenessssessesessesesses 4 4 Applying the Grease ce ceesecceseeescseseeesseseseseeseececaesesecesseecaceeeseataeeeegea Ags 4 4 1 Applying the Grease oe eesesecssececececeseseceeeceseseseseseseseseseseeseseceeeeereeelQy Nias 4 5 Adjustment and Setup Items 00 eeeeecceeeeseeseeeecseeeeseeeseeeeeees erro 4 5 3 Procedure after Replacing the Head Management Sensor cece 4 51 Chapter 5 MAINTENANCE 5 1 Periodic Replacement ParkS oooncconnnninnnnonnononnnconcocancncncora ronca ronca ronca nonra renos 5 1 5 1 1 Periodic Replacement Parts s sensesessssessssesssressssesesstseesesseressssessssereesissesesesseneoses 5 1 5 2 Consumable Parts 0 ceccsesessesessesesseseeseseeeesesseseecsececseceeseeeeseseeseeecseeeeseeenes 5 2 1 Cons
8. oooocninionninininininino 4N eeseeseertertertertestestestestestestesseeseeseese 3 18 3 1 3 Checking the Images Operations coccion hecccccocononononononononononononononononononononons 3 21 3 1 3 1 Checking the Images Operations cecesecseceseeseseeesseseeeeseseseeecseseeneaeseseecaeseeeneaeeeeees 3 21 3 2 Transporting the Printer oooococoocccccccoccccoccononcnnoncnnononncnonnoncnnoncnnononnoncnnoncnnonons 3 22 3 2 1 Transporting the Printer ieena nrar rigai ke 3 22 3 2 1 1 Transporting the Printer csecssssccsessessessecccesecerssecesssesesesecesesesenstsessssensnenenenesesssenees 3 22 3 2 2 Reinstalling the Printer sccsccccccecsugsscovcegesanasssteserancveccesaneseususbassovesseacedspevcdunesecucorenaees 3 23 3 2 2 1 Reinstalling the Pridt6r ioomnicannndni ias 3 23 Chapter 4 DISASSEMBLY REASSEMBLY AA Senice PAINS iio diia 4 1 41 1 SOPVICE Patsani e canctdvestns cases aloe 4 1 4 2 Disassembly REASSEMDIY ee eeeccsseecnseecseeeceseseseeseecesceeesenesaeeeeseeetseeesaeerens 4 2 4 2 1 Disassembly Reassembly s esessesssresssressssesessesesresssresesseseosesessesenseneoseneoseseesesess 4 2 4 3 Points to Note on Disassembly and Reassemblly cc eeeceeeeeseeeeteerens 4 2 4 3 1 Note on locations prohibited from disassembly ee eeeseseseeeeeeseeeteeeeseeeneeeees 4 2 4 3 2 Moving the Carriage manually oe eects eeeeteeeseesesceeeeeeseneeeseeseseueeeseeseaeeeseeaeees 4 2 fineline6 Contents 4 3 3 Un
9. s 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes and major changes will be communicated in the form of Service Information bulletins All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine fineline6 fineline6 Contents Contents Chapter 1 PRODUCT DESCRIPTION 1 1 Product Overview coccion iii dt OS 1 1 1 1 1 PO UCEOVEIVIEW vision cti enc AN stas 1 1 HD EAU at o e te a e 2 ts ao ee 1 3 122 A TA OO 1 3 AA O O ORO o eee ase 1 3 A A AO o OA EEN 1 4 12 4 E O RO 1 4 1 25 Roll Feed Units cc te vee TEREE TETT RE N 1 4 1 2 6 Stand Desktop Basket cecesssesecececeeecseeceeega Guheeseseeessseeeseseseeeseses
10. seasonseaseetaneescesonees 2 14 2 2 6 Printhead Overheating Protection Control wee 2 15 2 2 7 Pause between Pages sscesesseesesccsscscessesensonscssesecscescuseesoescsesetenssnsceeeasetsensonses 2 15 2 2 8 White Raster SKIP 00 0 cece csesessssesseseecscsesescseseseseseseneeeceeeeeeeeeeeseeteeseeeseseseseeeteceees 2 15 2 29 Sleep MOG oli id 2 15 2 3 Printer Mechanical SyStem eceeseesesceseeescseeeeceeseseseecescecaeeeseeeeseeeeeeesees 2 16 231 QUE A NOS 2 16 O NON 2 16 23 2 INK PASSAGE ecenin neni eirese E E EENE AEREA KE EER R 2 17 232l nK PASSAGES i rie en e rerna EEAO EA AEEA PCERE AKENE EAE ENEE ERATA E ENE 2 17 23 22 Nk Tank Unit A AA EA ERE 2 18 23 23 CAMA iii a A e e E T AA e E 2 21 DILO O eienn a aa a aE T a TE E E EEEE iR 2 26 23 23 A NN 2 27 2 3 2 6 Maintenance Cartridge ececsecessssesesessesesesesseseeessesesesecsceessesesesessenecesscseceseeseaeeeseeaeeeseess 2 34 ID NE TON 2 35 233 Papei Pal an no addict 2 36 233 100 Me indi O OO 2 36 ZII DURADO PAN iii e AA a 2 36 23 3 Si CUTTS UNI PEPEE R r EEA ETAT 2 54 2 4 Printer Electrical SySteme ee ececeecssecesesceseeeseseseeceseseseseneeeescaeseseetseeeaeeeeees 2 55 MEO DINTA T sev Sires NR Nevers ste A E A detgb ha taht iat eee E EA 2 55 DATO r eer serra dis eee O he dan tetas teas teas AE 2 55 24 2 Main CONTUQNEN iii e iaa 2 57 fineline6 Contents 2 4 2 1 Main controller COMPONENMS eee eteeeeseseseeeseseeeseeteeseeneeseeneeseenenet
11. umable Parts 5 3 Periodic Maintenance 5 3 1 Periodic Maintenance 2 00 0 ccc cc nna RARE A ARA AE 5 3 Chapter 6 TROUBLESHOOTING 6 1 Troubleshooting 0 0 eee aa E E A E AE 6 1 CLOU E AE 6 1 6 1 1 1 Outline of Troubleshooting oo eee ees csesecesseeseesesesesesesesesesesesesescsesesesesescseseacaeseseaeseseseseees 6 1 6 2 Location of Connectors and Pin Arrangement s s ssessessssesssresesreseereseerese 6 2 62 1 Main controller POB coca E aS 6 2 ATAT 1 1e nL o REPESIN EEEE EINS AAE EEEE E TEAS 6 21 6 2 3 POWEL SUPPLY non iia ea RE E e EENE KA ROA AEE R 6 34 6 2 4 Roll feed nit POB denesin T E a E ead Gia RE 6 35 fineline6 fineline6 Contents 6 3 VES UP a da cla tasca 6 37 6 3 1 Firmware Update TOO escitas deze veste eaa aeai Ea olan crtateiegucirarensseves 6 37 6 4 Serice TOONS uso nites acetic eee in Bane eee ad 6 38 CA ai e s 6 38 Chapter 7 SERVICE MODE TEA SORVICE Mode ii e a ados 7 1 1 Service Mode Operation ec ceseeecscesessseseeeceeececeseseceeeseseceeeseeeeeeeseeeeeeeteeeeeeneneees 7 1 2 Map of the Service Mode 7 1 3 Details of Service Mode Be oe qe pei FLA Sample Proa cried T 2Special MOE ide da 7 2 1 Special Modes for Servicing cesescssseseeseteseeseseseseseseseeeseseseseseeeseseeeseeeeteneeeees 7 35 Chapter 8 ERROR CODE SAQUE ee Ra SR T E 8 1 Sel 01 1 a Parent tee a mre nee Pr RP SRP SEVP LC aE RP 8 1 2 Warns KE le DRE evs ous T Aaa ia 8 2 8 21 W rmnihgS en
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