Service Manual for the Kodak Ektalite SLIDE - Micro
Contents
1. CR2 R19 R21 R18 Q7 Q8 em R17 R22 CR16 CR17 R14 R26 Q5 Q6 R27 S R13 R12 R15 R5 R6 Q2 S Q11 CR5 CR8 R2 CR9 CR11 CR7 A CR10 CR3 CR6 p CR4 _ 7 R11 Q9 RO Q4 U 1 C R 10 ds C n29 R4 R23 R25 R28 F101 A091 4039DA Table 3 MAIN COMPONENT BOARD ASSEMBLY Voltages 1500 and 2000 PROJECTORS Component Color Voltage J101 yellow 220 V ac J101 green 100 V ac J101 violet 117 V ac J101 red 130 V ac J101 white 240 V ac J101 orange 230 V ac J102 N 117 V ac MAIN MOTOR J102 B B 82 V ac LAMP J103 WWR 82 V ac LAMP INTERNAL setting J103 WWO EXT LAMP DISSOLVE J103 Q1 1 82 V ac LAMP if there is a shortecircuit at Q11 the LAMP will stay on in the EXT setting Table 4 MAIN COMPONENT BOARD ASSEMBLY Voltages 1500 and 2000 PROJECTORS FOCUS TRANSISTOR EBC EMITTER BASE COLLECTOR2. TRANSISTOR E Voltage Q1 E B 11 0 V dc projector ON Q1 E B 0 20 V dc reverse focus Q2 E B 0 80 V dc projector ON Q2 E B 20 0 V dc reverse focus Q3 E B 11 0 V dc projector ON Q3 E B 0 15 V dc forward focus Q4 E B 0 50 V dc projector ON Q4 E B 20 0 V dc forward focus Voltage Specifications General Parts Part Procedure Voltage FOCUS MOTOR 8 5 V ac CYCLE SOLENOID Press the REVERSE BUTTON 39 Q 18 7 V dc RACK SOLENOID 10V ac Part Procedure Voltage LAMP RECEPTACLE 85 86 V ac without a LAMP MODULE installed DROPPING RESISTOR Move to the LO LAMP 3 0 10 6 V ac drop position across Power Illumination and Cooling Malfunctions Malfunction Solution The MOTOR does not operate Check the continuity across the POWER FUSE THERMAL FUSE ASSEMBLY and MOTOR FUSE Check VARISTOR V101 on the MAIN BOARD for damage VARISTOR V101 is damaged if the voltage is not in the correct position for example if the voltage is set at 130 V when it is necessary to operate at 240 V Check that the primary voltage on the MAIN MOTOR is correct Check that the voltage on POWER SWITCH is correct The FAN does not operate MOTOR operates Check that the FAN BELT is not broken Check and remove obstructions in the FA
3. Removal for the WORM PULLEY and MECHANISM BELT Installation for the WORM PULLEY and MECHANISM BELT Removal for the THERMAL FUSE ASSEMBLY Installation for the THERMAL FUSE ASSEMBLY Removal for the LAMP MODULE RECEPTACLE Installation for the LAMP MODULE RECEPTACLE Removal for the CYCLE SOLENOID ASSEMBLY Installation for the CYCLE SOLENOID ASSEMBLY Removal for the MECHANISM ASSEMBLY Installation for the MECHANISM ASSEMBLY Removal for the AUTO FOCUS BRACKET ASSEMBLY 1500 and 2000 PROJECTORS Installation for the AUTO FOCUS BRACKET ASSEMBLY 1500 and 2000 PROJECTORS 23 24 Removal for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY 24 Installation for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY Removal for the Style 2 LAMP SOCKET TERMINAL ASSEMBLY 29 30 Installation for the LAMP SOCKET TERMINAL ASSEMBLY Removal for the LENS MOUNT ASSEMBLY 1500 and 2000 PROJECTORS Installation for the LENS MOUNT ASSEMBLY 1500 and 2000 PROJECTORS Removal for the LENS MOUNT ASSEMBLY 500 and 1000 PROJECTORS Installation for the LENS MOUNT ASSEMBLY
4. LOWER LIGHT BAFFLE TAB _ a A091 4011HCA A091 4011HA Remove the 2 long Torx SCREWS from the BLOWER COVER ASSEMBLY Lift the BLOWER COVER ASSEMBLY up Remove the 3 Torx SCREWS 1 4 in from the MOTOR Lift the MOTOR until you observe the FAN BELT and MECHANISM BELT Hemove the FAN BELT and MECHANISM BELT off the MOTOR PULLEY Use SPHING HOOK TL 1165 Caution Move the MOTOR to allow access to the parts wires are still connected to the MOTOR Do not cause damage to the MOTOR wires 17 18 19 20 21 Remove the RETAINER CLIP from the FAN SHAFT Pull the FAN up and off the FAN SHAFT to allow access to the FAN BELT Hemove the FAN BELT Remove the 3 Torx SCREWS from the FAN SHAFT ASSEMBLY Lift and remove the FAN SHAFT ASSEMBLY P RETAINER CLIP SCREW SCREW 2 Abl FAN BELT A L MOTOR A BLOWER ASSEMBLY FAN PLATE ASSEMBLY A091 4012HCA A091 4012HA Installation for the FAN SHAFT ASSEMBLY amp Important When installing the FAN and MECHANISM BELTS install the MECHANISM BELT on the small MOTOR PULLEY and the FAN BELT on the large MOTOR PULLEY 1 Do the removal procedure for the FAN BELT and SHAFT in reverse order A091 4015BCA A091 4015BA Removal for the MOTOR Warning Dangerous Voltage amp N o Disconnect the main power Do the removal for the LOWER HOUSING ASSEMBLY Lift the TRANSFORM
5. REV FWD CABLE CONNECTOR GRAY BLACK FOCUS ad 5 99 3 4 6 BLUE YELLOW 25 5 VOLTS AC A091 0001BA __ Voltages PIN Description 1 Heverse 2 Forward 3 Common 25 5 V ac 4 Focus Forward 5 Focus Reverse 6 RACK SOLENOID SMALL COMPONENT BOARD ASSEMBLY Voltages 1500 and 2000 PROJECTORS IWWK R A V V OB R naf MIN F1 S Jon sa ie R12 L 3 HR13 R11 R14 R10 Ai CR6 C3 C2 R15 A091 4034DC Table 2 SMALL COMPONENT BOARD ASSEMBLY Voltages 1500 and 2000 PROJECTORS Description Component Color TIMER Circuit CR3 Red and Black 33 0 V dc TIMER Circuit Q3 Black G 33 0 V dc TIMER Circuit Q3 Red A 4 33 0 V dc TIMER Circuit Q4 Black G 19 V dc TIMER Circuit Q4 Red K 4 19 V dc CYCLE HOLD CR4 Red 18 7 V dc DOWN LEVERS CYCLE HOLD CR4 Black 18 7 V dc DOWN LEVERS FOCUS CR2 Red 26 0 V de FOCUS CR2 Black 26 0 V de FOCUS CR5 Red 18 V dc FOCUS CR5 Black 18 V dc MAIN COMPONENT BOARD ASSEMBLY Voltages 1500 and 2000 PROJECTORS 2000 BD R16 C2 CR15 CR14 CR13 CR12 Q 1
6. T BAR TL 3003 m A091 4031BCA TARGET SLIDE A091 4031BA TL 3002 PHOTOCELL PHOTOCELL CIRCUIT BOARD wratten FILTER 2 PHOTOCELL POST 2 AK PHOTOCELL HOUSING A091 4032GCA A091 4032GA FIN Warning Dangerous Voltage 8 Disconnect the main power Warning Dangerous Voltage 1 Disconnect the main power 2 Do the removal for the LOWER HOUSING ASSEMBLY amp Important It is necessary to use a FAN COVER TOOL 3 Install the FAN COVER TOOL over the FAN area and the LAMP MODULE 4 Energize the projector 5 Set the projector to the LO LAMP position 6 Install and hold the AUTO FOCUS TARGET SLIDE TL 3002 until it is fully seated in the GATE MECHANISM 7 Look through the PROJECTION LENS hole and observe the focus light path on the AUTO FOCUS TARGET SLIDE TL 3002 Check that the light path is correct If not do the adjustment for the FOCUS LIGHT PATH 9 Heat the 2 POSTS on the PHOTOCELL HOUSING to allow the POSTS to bend enough to pull the PHOTOCELL BOARD up and off the PHOTOCELL HOUSING Use a SOLDERING IRON 10 Remove the 2 Wratten FILTERS and the PHOTOCELL MASK 11 Install the FAN CAP 232729 in the hole FAN CAP PHOTOCELL HOUSING FAN CAP E image A091 4033GCA A091 4033GA light path NULL position CLAMP LEVER PAD A091 4027BCA A091 4027BA 12 Manually move the CLAMP PAD ASSEMBLY u
7. 49 x C 120 x F 1596 humidity in high 21 27 x C 70 80 x F 20 60 humidity optimum Cooling Fan speed is 3000 RPMs emits 1360 BTUs of heat per hour Approvals TUV UL VDE and CSA Environmental storage Complies with storage test specifications TS 172 Environmental operation Complies with climactic test specifications TS 218 Safety 3 GROUNDED POWER CORDS detachable Heat sensitive interrupt fuses 117 C LAMP THERMAL FUSE 169 C MOTOR THERMAL FUSE 150 C TRANSFORMER SAFETY INTERLOCK SWITCH deenergizes projector when the LAMP MODULE is removed Dielectric strength Apply 1200 V 50 Hz for 1 second maximum leakage current is 2 5 mA Automatic Timer Models 1500 and 2000 Only Operates between the following times Fast 3 1 second Slow 22 6 seconds Elevation 16 maximum front elevation assembly Auto Focus System e After the initial focus adjustment the auto focus system will adjust for the difference in the slide position from slide to slide This focus adjustment will occur within 1 second after the slide is inserted into the GATE The focus adjustment variation should not change from the focus and reverse specifications by more than 3 times the focus and reverse specifications Reliability The projector can operate for 2000 hours or 2 000 000 cycles The projector has a MTBF mean time between failur
8. 500 and 1000 PROJECTORS Removal for the AUTO FOCUS SWITCH ASSEMBLY Models 1500 and 2000 PROJECTORS Only Installation for the AUTO FOCUS SWITCH ASSEMBLY Models 500 and 2000 PROJECTORS Removal for the FOCUS SHAFT ASSEMBLY 1500 and 2000 PROJECTORS Only Installation for the FOCUS SHAFT ASSEMBLY 1500 and 2000 PROJECTORS Removal for the FOCUS SHAFT ASSEMBLY 500 and 1000 PROJECTORS Installation for the FOCUS SHAFT ASSEMBLY 500 and 1000 PROJECTORS Adjustments CYCLE SOLENOID 4 446 th RR 9 e x AEE EEE ges INDEXER LEVER ASSEMBLY SLIDE LIFT LEVER 1 SLIDE LIFT LEVER POWER eeee eh ZERO POSITION SWITCH 2000 PROJECTOR Only Focus Light Path 1500 and 2000 PROJECTORS Only 6 PHOTOCELL Peck dew CLAMP PAD ASSEMBLY 1500 and 2000 PROJECTORS Only DARK SHUTTER eer Preventive Maintenance ee ee 3 Res co MD oeoa ces i ee hh ae ee ee ee eee Specifications 0 0 hrs ORGS a ssa veges
9. Publication No SM5766 1 23JULO1 Supersedes SM5766 1 13MAV97 SERVICE MANUAL for the Kodak Ektalite 500 PROJECTOR Kodak Ektalite 1000 1500 2000 SLIDE PROJECTORS Service Code 5766 A091 4000BA PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication No patent license is granted by this information Eastman Kodak Company reserves the right to change this information without notice and makes no warranty express or implied with respect to this information Kodak shall not be liable for any loss or damage including consequential or special damages resulting from any use of this information even if loss or damage is caused by Kodak s negligence or other fault j This equipment includes parts and assemblies sensitive to damage from electrostatic 7 4 discharge Use caution to prevent damage during all service procedures Table of Contents Description Removals and Installations WIRE Removal for the LOWER HOUSING Installation for the LOWER HOUSING Removal for the FAN SHAFT ASSEMBLY Installation for the FAN SHAFT ASSEMBLY Removal for the MOTOR Installation for the MOTOR
10. fo s 84 2 V IN LA brown 10 jiu white i iC DUM is between brown 8 JAM sat al i black ENG URE Mones 117 VAC T We m MAIN MOTOR PIN Colors A091 0006BCA A091 0006BA PIN Color 12 blue 11 red 10 black 9 yellow 8 blue 7 green MAIN MOTOR PIN Voltages PIN Voltage 7 9 50 V ac 8 9 25 5 V ac 10 11 14 5 V ac 11 12 14 5 V ac 10 12 29 V ac 12 PIN APPLICATIONS PLUG Voltages 2000 PROJECTORS Only 12 PIN APPLICATION PLUG A091 4021ACA A091 4021AA Connections PIN Color From A1 blue PIN 8 MOTOR A2 white J105 A4 yellow J104 A5 green J105 A6 gray SHUTTER SWITCH B1 gray SHUTTER SWITCH PIN Color From B2 orange J104 B3 yellow J105 B4 yellow J104 B5 violet ZERO POSITION SWITCH B6 violet ZERO POSITION SWITCH Voltages PINS Description Voltage A1 to B4 AC POWER SUPPLY 25 5 V ac 500 mA A3 to A4 DISSOLVE CONTROL 25 5 V ac A5 to B4 DC POWER SUPPLY 20 0 V dc 500 mA A6 to B1 SHUTTER SWITCH B5 to B6 ZERO POSITION SWITCH B4 to B2 Reverse 25 5 V ac B4 to B3 Forward 25 5 V ac PHOTOCELL Voltages C PHOTOCELL 1 2 A091 4036ACA A091 4036AA Voltages PINS Voltage 1 2 14 5 V ac 2 9 14 5 V ac 1 3 29 V ac 6 PIN REMOTE PLUG Voltages
11. small MOTOR PULLEY and the FAN BELT on the large MOTOR PULLEY 1 Do the removal for the WORM PULLEY and MECHANISM BELT in reverse order A091 4015BCA A091 4015BA Removal for the THERMAL FUSE ASSEMBLY Warning Dangerous Voltage 0O N OQO Disconnect the main power Do the removal for the LOWER HOUSING ASSEMBLY Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTOR next to the LOWER LIGHT BAFFLE ASSEMBLY Lift the MAIN BOARD up Cut and remove the necessary WIRE TIES Remove the brown wire from the THERMAL FUSE ASSEMBLY on the POWER SWITCH Remove the brown wire from the INTERLOCK SWITCH on the LOWER LIGHT BAFFLE Loosen the Torx SCREW on the PREHEAT DUCT approximately half way 9 Pull the THERMAL FUSE ASSEMBLY out of hole of the LOWER LIGHT BAFFLE ASSEMBLY Installation for the THERMAL FUSE ASSEMBLY 1 Do the removal for the THERMAL FUSE ASSEMBLY in reverse order MAIN CIRCUIT BOARD SCREW PRE HEAT DUCT INTERLOCK SWITCH not shown THERMAL SWITCH FUSE A091 4018GCA A091 4018GA Removal for the LAMP MODULE RECEPTACLE A Warning Dangerous Voltage O N Oo A 10 11 12 13 Disconnect the main power Do the removal for the LOWER HOUSING ASSEMBLY Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTORS next to the LOWER LIGHT BAFFLE ASSEMBLY Lift the MAIN BOARD up Cut
12. LEVER 8 Disconnect the LIFT LEVER SPRING from LIFT LEVER on the TOP PLATE of the MECHANISM ASSEMBLY 9 Remove the 7 Torx SCREWS from the TOP PLATE of the MECHANISM ASSEMBLY 10 Remove the TOP PLATE 11 Remove the LIGHT BAFFLE SCREW 7 LIFT LEVER DIRECTION SPRING LEVER LINK tul WAN __ DIRECTION LEVER LINK SPRING PULLEY B 4 SP d nr RETARD SPRING INDEXER TOP PLATE LEVER ASSEMBLY TOP LIGHT BAFFLE SO E 8 Ss Cae 2 je r SELECT LEVER SPRING A091_0011DCA A091_0011DA 12 Disconnect the SELECT LEVER SPRING from the SELECT LEVER 13 Remove the NUT from the LIFT LEVER SHAFT 14 Remove the LIFT LEVER and SHAFT 15 Remove the 2 E RINGS from the 2 CAM SHAFT BEARINGS 16 Remove the 2 CAM SHAFT BEARINGS 17 Press and hold the SELECT LEVER down 18 Remove the CAM STACK ASSEMBLY LIFT LEVER SELECT LEVER LIFT LEVER SHAFT CCK C E Mu ES P Es OE is f WA SELECT LEVER d SPRING d Cin CAM STACK ASSEMBLY A091_0010HCA A091_0010HA BEARING HALF CYCLE LEVER HALF CYCLE LEVER SPRING Ob 7 EN 7 7 ja LEVER PLUNGER d SPRING 4 qur a JI PLUNGER Ie QD Y CYCLE SOLENOID SCREW 2 INDEX LEVER and SPRING n
13. amp Important It is necessary to push the AUTO FOCUS BRACKET backward and forward to allow access to the SCREWS on the LENS MOUNT ASSEMBLY 7 Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY 8 Lift and remove the LENS MOUNT ASSEMBLY 9 Remove the gray red and black wires from the AUTO FOCUS SWITCH ASSEMBLY amp Important Keep the AUTO FOCUS SWITCH LEVER that is connected to the AUTO FOCUS SWITCH so you can install it on the new AUTO FOCUS SWITCH 10 To disconnect and remove the AUTO FOCUS SWITCH bend the LOCKING TAB on the FOCUS MOTOR BRACKET until it is aligned with the hole in the AUTO FOCUS SWITCH Installation for the AUTO FOCUS SWITCH ASSEMBLY Models 500 and 2000 PROJECTORS Only amp Important Align the 2 TABS on the AUTO FOCUS SWITCH with the FOCUS MOTOR BRACKET checking that the end of the AUTO FOCUS LEVER engages with the CYCLE SOLENOID PLUNGER After the AUTO FOCUS SWITCH is in the correct position bend the LOCKING TAB to hold the AUTO FOCUS SWITCH in place 1 Do the removal for the AUTO FOCUS SWITCH in reverse order Removal for the FOCUS SHAFT ASSEMBLY 1500 and 2000 PROJECTORS Only A Warning Dangerous Voltage 1 Disconnect the main power 2 Do the removal for the LOWER HOUSING ASSEMBLY 3 Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTOR next to the LOWER LIGHT BAFFLE ASSEMBLY 4 Lift the MAIN BOARD up 5 Remove the FOCUS KNOB Remove the short
14. and FUSES Use with BOARD ASSEMBLY 3B1999 only Removal for the LOWER HOUSING A Warning Dangerous Voltage Disconnect the main power Remove the PROJECTION LENS Remove the LAMP MODULE Remove the 6 Torx SCREWS from the LOWER HOUSING Pull the LOWER HOUSING off the TOP HOUSING Installation for the LOWER HOUSING 1 Do the removal for the LOWER HOUSING in reverse order SCREW 6 f LOWER HOUSING oF N 9 D B LE A091 0001HCA LAMP MODU Removal for the FAN SHAFT ASSEMBLY A Warning Dangerous Voltage amp N N QO 10 11 Disconnect the main power Do the removal for the LOWER HOUSING Lift the TRANSFORMER up Lift the POWER MODULE up Cut the 3 WIRE TIES e 1 on BLOWER COVER wires e 2 SMALL BOARD between the MOTOR and MECHANISM ASSEMBLY Disconnect the 2 violet wires from the CYCLE SOLENOID on the SMALL BOARD Pull the SMALL BOARD up Remove the Jorx SCREW from the BLOWER COVER ASSEMBLY Lift the GRILL ASSEMBLY in front of the BLOWER COVER ASSEMBLY up Loosen the Torx SCREW on the right track of the LOWER LIGHT BAFFLE ASSEMBLY approximately half way Lift the LOWER LIGHT BAFFLE ASSEMBLY off the TAB on the BLOWER COVER ASSEMBLY TRANSFORMER 12 13 14 15 16 POWER MODULE WIRE TIE 2 not shown BLOWER COVER WIRE TIE SCHEW not shown GRILLE ASSEMBLY
15. and remove the necessary WIRE TIES Disconnect the blue wire from P102 and the white wire from P10 on the MAIN BOARD Remove the 2 Torx SCREWS on the left side of the LOWER LIGHT BAFFLE ASSEMBLY Loosen the Jorx SCREW on the right side of the LOWER LIGHT BAFFLE ASSEMBLY approximately 1 2 way Lift and remove the LOWER LIGHT BAFFLE ASSEMBLY Lift the GRILL ASSEMBLY up Remove the 2 long Torx SCREWS from the BLOWER COVER ASSEMBLY Lift the BLOWER COVER ASSEMBLY up Lift and move the PREHEAT DUCT up 14 To remove the LAMP MODULE RECEPTACLE from the PREHEAT DUCT compress the 2 TABS on the LAMP MODULE RECEPTACLE SCREW 2 B SCREW 2 PRE HEAT B DUCT LAMP MODULE RECEPTACLE LOWER LIGHT BAFFLE BLOWER COVER ASSEMBLY A091 4013HCA A091 4013HA Installation for the LAMP MODULE RECEPTACLE Warning Dangerous Voltage 1 Disconnect the main power 2 Do the removal for the LAMP MODULE RECEPTACLE in reverse order Removal for the CYCLE SOLENOID ASSEMBLY SCREW 2 CYCLE solenon uf MCN SOLENOID PLUNGER c ran AGCA p A091 4014GA A Warning Dangerous Voltage Disconnect the main power Do the removals for the LOWER HOUSING ASSEMBLY and the MOTOR Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTORS next to the LOWER LIGHT BAFFLE ASSEMBLY 4 Lift the MAIN BOARD up 5 Cut and remo
16. gray wire from the AUTO FOCUS DEFEAT SWITCH A Important It is necessary to push the AUTO FOCUS BRACKET backward and forward to allow access to the SCREWS on the LENS MOUNT ASSEMBLY 7 Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY 8 Lift and remove the LENS MOUNT ASSEMBLY 9 Remove the FOCUS SHAFT SPRING from the LENS MOUNT BRACKET 10 Remove the SPRING from the CLAMP LEVER on the LENS MOUNT BRACKET 11 Remove the SPRING from the PHOTOCELL BRACKET 12 Remove the E RING and SPACER from the FOCUS SHAFT ASSEMBLY 13 Remove the SCREW from the LENS SUPPORT BRACKET 14 Lift and remove the LENS SUPPORT BRACKET 15 Remove the AUTO FOCUS SWITCH ASSEMBLY 16 Remove the SCREW from the RACK SOLENOID ASSEMBLY 17 18 19 20 21 FOCUS MOTOR FOCUS SHAFT Hemove the RACK SOLENOID ASSEMBLY and PLUNGER Hemove the SCREW from the FOCUS MOTOR BRACKET ASSEMBLY Remove the FOCUS MOTOR BRACKET ASSEMBLY Push the RACK LEVER away from the FOCUS SHAFT ASSEMBLY Remove the FOCUS SHAFT ASSEMBLY CLAMP LEVER SCREW 2 FOCUS SHAFT SPRING Qo SPRING _ RACK LEVER not shown BRACKET RACK SOLENOID PLUNGER E RING LENS SUPPORT BRACKET PHOTOCELL ji SPRING SWITCH OS SCREW A091 4029HCA ASSEMBLY A091 4029HA Installation for the FOCUS SHAFT ASSEMBLY 1500 and 2000 PROJECTORS Only amp Important Do the adjustments for the PHOTOCELL NULL and AUTO FOCUS CLAMP after installation oee the Adjustments
17. DE LIFT LEVER to the highest position Measure the height of the SLIDE LIFT LEVER Use SLIDE LIFT LEVER GAUGE TL 3001 The SLIDE LIFT LEVER should make contact with the low surface of the SLIDE LIFT LEVER GAUGE TL 3001 the SLIDE LIFT LEVER should not make contact with the high surface of the SLIDE LIFT LEVER GAUGE TL 3001 Bend the SLIDE LIFT LEVER until the adjustment is correct SLIDE LIFT LEVER SELECT LEVER not shown A091 0016BCA A091 0016BA SLIDE LIFT LEVER POWER Warning Dangerous Voltage 1 Disconnect the main power 2 Do the removal for the MECHANISM ASSEMBLY 3 Place the MECHANISM ASSEMBLY on the MECHANISM RUNNING FIXTURE TL 3000 4 Energize the MECHANISM FIXTURE 5 Press and hold the SELECT LEVER down to move the SLIDE LIFT LEVER to the highest position 6 Measure the height of the SLIDE LIFT LEVER Use SLIDE LIFT LEVER GAUGE TL 3001 The SLIDE LIFT LEVER should make contact with the low surface of the SLIDE LIFT LEVER GAUGE TL 3001 the SLIDE LIFT LEVER should not make contact with the high surface of the SLIDE LIFT LEVER GAUGE TL 3001 7 Bend the SLIDE LIFT LEVER until the adjustment is correct SLIDE LIFT LEVER GUAGE TL 3001 SLIDE LIFT LEVER SELECT LEVER not shown A091_0016BCA A091 0016BA ZERO PO
18. Do the removal for the LOWER HOUSING ASSEMBLY Bend the CYCLE LEVER up or down Use T BAR TL 3003 Rotate the projector up Press the FORWARD BUTTON to check for correct operation Press the REVERSE BUTTON to check for correct operation Do the steps above until the FORWARD and REVERSE functions operates correctly OFF BP C BND TL 3003 A091 0007HCA A091 0007HA INDEXER LEVER ASSEMBLY Warning Dangerous Voltage 1 Disconnect the main power 2 Do the removal for the MECHANISM ASSEMBLY 3 Place the MECHANISM ASSEMBLY on the MECHANISM RUNNING FIXTURE 4 Check the alignment of the INDEXER LEVER with the hole in the TOP PLATE ASSEMBLY at Position 1 5 Bend the INDEXER LEVER to the correct position 6 Check the travel of the INDEXER LEVER in the FORWARD position When the INDEXER LEVER moves in the FORWARD position the gate edge of the black plastic should be between the 2 holes at Position 2 7 Bend the INDEXER LEVER until you reach the correct position MECHANISM ASSEMBLY MECHANISM RUNNING FIXTURE position 1 position 2 A091 0008HCA A091 0008HA SLIDE LIFT LEVER MANUAL A Warning Dangerous Voltage A c N 6 SLIDE LIFT LEVER GUAGE TL 3001 Disconnect the main power Do the removal for the MECHANISM ASSEMBLY Place the MECHANISM ASSEMBLY on the MECHANISM RUNNING FIXTURE Press and hold the SELECT LEVER down to move the SLI
19. ER up Lift and remove the POWER MODULE Cut the 2 WIRE TIES on the SMALL BOARD between the MOTOR and MECHANISM ASSEMBLY Disconnect the 2 violet wires from the CYCLE SOLENOID on the SMALL BOARD Pull the SMALL BOARD up Disconnect all wires on the MOTOR 9 Remove 3 Hex SCREWS 1 4 in from the MOTOR 10 Lift the MOTOR up to allow access to the FAN and MECHANISM BELTS 11 Remove the FAN and MECHANISM BELTS from the MOTOR PULLEY 12 Remove the MOTOR SCREW 3 LV WC c MOTOR A091_4016GCA A091_4016GA Installation for the MOTOR amp Important When installing the FAN and MECHANISM BELTS install the MECHANISM BELT on the small MOTOR PULLEY and the FAN BELT on the large MOTOR PULLEY 1 Do the removal for the MOTOR in reverse order A091 4015BCA A091 4015BA Removal for the WORM PULLEY and MECHANISM BELT A Warning Dangerous Voltage 1 Disconnect the main power 2 Do the removal for the LOWER HOUSING ASSEMBLY 3 Do the removal for the MOTOR except do not disconnect the wires from the MOTOR 4 Remove the Jorx SCREW from the WORM PULLEY ASSEMBLY 5 Move the TAB on the WOHM PULLEY ASSEMBLY out 6 Remove the WORM PULLEY ASSEMBLY and MECHANISM BELT WORM PULLEY SCREW A091 4017GCA A091 4017GA Installation for the WORM PULLEY and MECHANISM BELT amp Important When installing the FAN and MECHANISM BELTS install the MECHANISM BELT on the
20. HT BAFFLE in the MECHANISM for damage it should not cause a jam in the SHUTTER Slide Transport Malfunctions Malfunction Solution Forward and reverse do not operate using the FRONT PANEL BUTTONS or REMOTE CONTROL Check that the secondary voltage on the MAIN MOTOR is correct Check that the voltage across the CYCLE SOLENOID is correct Check that the W across the CYCLE SOLENOID COIL are correct Forward does not operate reverse operates voltages are correct Check that the CYCLE LEVER and RATCHET PLATE are clean Clean and lubricate the parts as necessary Use SUPER LUBE TL 4276 Install a new CAM STACK ASSEMBLY the malfunction is within the CAM Reverse does not operate forward operates voltages are correct Do the adjustment for the CYCLE SOLENOID Check that the DIRECTION LEVER SPRING is on the DIRECTION LEVER Check the DIRECTION LEVER for binds Excessive lubrication and dirt can cause binds Malfunction Solution Projector does not complete a cycle FAN operates h Check for a broken MECHANISM DRIVE BELT Check the CYCLE LEVER and RATCHET LEVER on the CAM SHAFT ASSEMBLY for the following e correct alignment of the CYCLE LEVER e damage to parts e lubrication of the CYCLE LEVER use SUPER LUBE TL 4276 Check the CYCLE SOLENOID for correct operation See the Voltage chart Malfunction
21. IC TESTER optional TL 3002 AUTO FOCUS TARGET SLIDE TL 3003 ADJUSTMENT T BAR TL 3005 ADJUSTMENT TOOL TL 3255 Torx DRIVER SET TL 4276 SUPER LUBE DIGITAL MULTIMETER amp Important The LOWER HOUSING ASSEMBLY is a part of the cooling function 1 To operate the projector with the LOWER HOUSING removed make a FAN COVER TOOL Cut here FAN i COVER TOOL 2 11 5 cm 4 5 in A091_0024GCA A091 0024GA Section 5 Specifications Electrical Supply Modes 1000 1500 and 2000 100 115 130 220 240 V 50 60 HZ Electrical Supply Model 500 230 V 50 HZ Power Consumption All Models 400 W Dimensions e Height 119 mm 4 69 in without TRAY e Width 238 mm 12 93 in e Length 295 mm 11 6 in olide size 35 mm 50 x 50 mm 2x2 in olide change time 1 second Lamp e The EXTRA BRIGHT MODULE in LO position 7096 of rated brilliance has a 3096 increase in lumen output EXR 82 V 300 W 35 hours average life EXW 82 V 300 W 15 hours average lamp life FHS 82 V 300 W 70 hours average life EXY 82 V 300 W 200 hours average life Lumen Output 900 minimum with EXR lamp Lowest corner to center ratio Is 55 minimum Test method Ektagraphic 102 mm F 2 8 LENS aperture 24 x 36 mm compatible with European specification DIN 19027 Operating temperature 4 5 x C 40 x F 1596 humidity in low
22. N area 82 V ac approximately Malfunction Solution There is excessive noise in the FAN Check and remove obstructions in the FAN area Check that the tension is correct on the FAN BELT Check that the FAN BELT is clean Check the condition of the BEARING in the FAN ASSEMBLY Malfunction Solution The LAMP ASSEMBLY does not operate Check the LAMP ASSEMBLY for damage Check the LAMP RECEPTACLE ASSEMBLY for damage Manually actuate the INTERLOCK SWITCH then check that the voltage is correct across the LAMP RECEPTACLE ASSEMBLY If you do not manually actuate the INTERLOCK SWITCH there will be no voltage across the LAMP RECEPTACLE ASSEMBLY Check that the voltage is correct across the TRIAC on the MAIN BOARD Check the LAMP TERMINAL ASSEMBLY in the LAMP MODULE ASSEMBLY for damage Check the EXT INT SWITCH it should be in the INT position e For 2000 PROJECTORS Only All THERMAL FUSES and the LAMP MODULE operate correctly Malfunction Solution The LO LAMP does not operate Check that the W of the DROPPING RESISTOR is 3 W Check that the wire connections on the POWER SWITCH are correct Check the POWER SWITCH for correct operation There is an obstruction in the light path Check the DARK SHUTTER for correct operation See the adjustment for the DARK SHUTTER Check the LIG
23. PLUG Press the FORWARD or REVERSE BUTTONS to close the DARK SHUTTER In the closed position the DVM should measure O W If this procedure does not correct the malfunction install a new DARK SHUTTER SWITCH Malfunction Solution ZERO POSITION SWITCH Model 2000 only does not operate 1 De energize the projector Check for continuity between PIN B5 and B6 on the 12 PIN DISSOLVE PLUG 3 Install a SLIDE TRAY 4 Rotate the SLIDE TRAY to engage the ZERO POSITION SWITCH the DVM should measure 0 W If the W measurement is not correct see the adjustment for the ZERO POSITION SWITCH Install a new ZERO POSITION SWITCH If necessary After the FOCUS MOTOR energizes and moves the FOCUS MOTOR oscillates Remove R3 and install a new 68K W 1 4 W RESISTOR part 220040 If there is still a malfunction install a new PHOTOCELL Focus Malfunctions Malfunction Solution No manual focus 1 Check the FOCUS SHAFT SPHING for the correct tension 2 Check the LENS SUPPORT SPHING for correct tension 3 Check the LENS DRIVE GEAR on the FOCUS SHAFT ASSEMBLY for damage and install a new part If necessary No remote focus Models 500 and 1000 Check the REMOTE CORD for damage use a REMOTE CORD that has no damage 2 Actuate and hold the REMOTE CONTROL 3 Check that the voltage across the FOCUS MOTOR is correct 4 Check that the
24. R SLIDE LIFT LEVER ECCENTRICS SLIDE TRAY advances when REVERSE is pressed 1 Do the adjustment for the CYCLE SOLENOID 2 Check for a bind in the DIRECTION LEVER ASSEMBLY 3 Check that the DIRECTION LEVER LINK is in the correct position Malfunction Solution SLIDE TRAY does not rotate freely when the SELECT BUTTON is pressed down The projector has power h Press and release the SELECT BUTTON e Check that the LOCATOR LEVER moves correctly and is not bent Press and hold the SELECT BUTTON down e Check the SLIDE LIFT LEVER RAMP for damage Check the height of the SLIDE LIFT LEVER the lower corner of the LIFT LEVER LAMP is parallel with the TOP HOUSING If the height is not correct do the adjustment for the MANUAL and POWER SLIDE LIFT LEVER ECCENTRICS TIMER Models 1500 and 2000 Only does not operate Check the VARIABLE RESISTOR for correct operation and install a new part if necessary Move the TIMER BUTTON forward and backward use a DVM to check for changes in W Energize the projector and move the TIMER to S e Check the voltages on CR3 Q3 and Q4 see the voltage table Malfunction Solution DARK SHUTTER SWITCH Model 2000 Only does not operate mm Energize the projector and release the DARK SHUTTER to allow projection Check for continuity between PINS A6 and B1 on the 12 PIN DISSOLVE
25. SITION SWITCH 2000 PROJECTOR Only 12 PIN APPLICATION PLUG A091 4021ACA A091 4021AA amp Important It is necessary use make a 5 16 in WRENCH to do this adjustment Energize the projector 2 Connect the DIGITAL VOLT METER DVM between PINS B5 and B6 of the 12 PIN APPLICATIONS PLUG 3 With no TRAY installed the DVM should measure 4 Install a TRAY 5 o move the TRAY out of the zero position press the FORWARD or REVERSE BUTTONS the DVM should measure 0 W 6 If the measurements are not within ZERO POSITION dup specification adjust the ZERO POSITION SWITCH ECCENTRIC to specification A091_0017GCA A091_0017GA Focus Light Path 1500 and 2000 PROJECTORS Only A Warning Dangerous Voltage 1 Disconnect the main power 2 Remove the PROJECTION LENS 3 Do the removal for the LOWER HOUSING ASSEMBLY 4 Disconnect the MAIN BOARD from the 4 POSTS to allow access to the FOCUS LIGHT PATH amp Important N OQO OC It is necessary to make a FAN COVER TOOL See the Tools section Install the FAN COVER TOOL over the FAN area and the LAMP MODULE Energize the projector Set the projector to the LOW LAMP position Install the AUTO FOCUS TARGET SLIDE TL 3002 until it is fully seated in the GATE MECHANISM 9 Look through the PROJECTION LENS hole and observe the focus light path on the AUTO FOCUS TARGET SLIDE TL 3002 10 Check the pos
26. Solution Projector has continual cycle 1 Check the CYCLE LEVER for correct alignment See the adjustment for the CYCLE LEVER 2 Check for damage to parts 3 Check for a shortecircuit in the wires e Use a tool to hold the CYCLE LEVER down on the RATCHET LEVER If there is a shortecircuit causing the malfunction the SOLENOID will be energized If there is a bind the CAM will not rotate 4 Check that the CAM SHAFT ASSEMBLY RATCHET SPRING is installed correctly The projector does not change cycles when using a DISSOLVE CONTROL the REMOTE CONTROL and CONTROL PANEL BUTTONS operate correctly Model 2000 Only The CYCLE LEVER and the RATCHET PLATE are dirty Clean and apply lubricant SUPER LUBE TL 4276 to the CYCLE LEVER and RATCHET PLATE If this does not correct the malfunction install a new CAM SHAFT ASSEMBLY Malfunction Solution SLIDE TRAY does not advance smoothly 1 Check the SLIDE TRAY LATCH for correct alignment 2 Operate the projector in the forward direction Check that the INDEXER LEVER ASSEMBLY is in the correct alignment with the holes at positions A and B Do the adjustment for the INDEXER LEVER ASSEMBLY Check the condition of the LOCATOR LEVER it should not be bent Check the height of the SLIDE LIFT LEVER the lower corner of the LIFT LEVER LAMP is parallel with the TOP HOUSING If the height is not correct do the adjustment for the MANUAL and POWE
27. TOR operates Check that the wires of the AUTO continually in forward only or reverse FOCUS MOTOR are in the correct only and does not operate stops in position the blue wire goes to the the null position mark on the AUTO FOCUS MOTOR AUTO FOCUS adjusts after REMOTE Do the adjustment for the CLAMP use LEVER ASSEMBLY Kodak and Ektalite are trademarks Printed in U S A sm5766 1 fm EASTMAN KODAK COMPANY L Rochester NV 14650 Kodak Service amp Support
28. dees bb 58 Eee eee bea E MAIN MOTOR Voltages 12 PIN APPLICATIONS PLUG Voltages 2000 PROJECTORS Only PHOTOCELL Voltages 0 ccc eens 6 PIN REMOTE PLUG 31 32 33 33 34 34 35 36 38 SMALL COMPONENT BOARD ASSEMBLY Voltages 1500 and 2000 PROJECTORS MAIN COMPONENT BOARD ASSEMBLY Voltages 1500 and 2000 PROJECTORS Voltage Specifications General Parts Power Illumination and Cooling Malfunctions Slide Transport Malfunctions Focus Malfunctions Section 1 Removals and Installations WIRE ASSEMBLIES amp Important There are only 2 FUSES used in all Ektalite PROJECTORS All FUSES are not available When installing a new FUSE install the same type FUSE amp that was installed previously The color might vary among different PROJECTORS Table 1 WIRE ASSEMBLIES Part No Description From To Color Amp Size 3B1643 LINE LINE POWER INLET BROWN or CAPACITOR CAPACITOR BLUE across POWER INLET 4B0376 FUSE M7 MOTOR 7 J105 GRAY 0 5 A 4B0374 FUSE J1 4 MOTOR 11 J1 RED 0 5 A 3B1644 DIODE FUSE MOTOR 8 GRILL a1 BLUE 1 0 A LONG 4B0390 HARNESS MOTOR 8 FOCUS MOTOR BLUE AF TIMER all wires and FUSES 4B0390 HARNESS MOTOR 12 PHOTOCELL BROWN AF TIMER all wires
29. es of 7500 operation hours Maintenance Preventive maintenance by a qualified service person is recommended every 1500 hours of operation or after 1 year Warranty The projector has a warranty by Eastman Kodak Company to operate correctly for one year from the date of purchase INT EXT SWITCH Model 2000 Only Used for internal and external LAMP control The LAMP POWER SWITCH must be set on either the LO HI position in the INT position Gate Temperature 95 100 average Noise Development Approximately 50 dB 6 PIN REMOTE CONTROL All Models PIN 1 Connected to PIN 3 Heverse PIN 2 Connected to PIN 3 Forward PIN 3 25 5 V AC when used with PIN 6 PIN 4 FOCUS MOTOR PIN 5 FOCUS MOTOR PIN 6 Used with PIN 3 for 25 5 V AC 12 PIN DISSOLVE e A1 25 5 V ac when connected to Model 2000 Only B4 A2 No connection A3 25 5 V AC with a 2 7 K W impedance load when used with A4 DISSOLVE CONTROL A4 Used with A3 Ab 24 V dc when connected to B4 A6 SHUTTER SWITCH SHUTTER SWITCH B2 When connected to B4 for Heverse SLIDE TRAY B3 When connected to B4 for Forward SLIDE TRAY B5 ZERO POSITION SWITCH B6 ZERO POSITION SWITCH Section 6 Diagnostics MAIN MOTOR Voltages
30. ition of the image on the AUTO FOCUS TARGET SLIDE TL 3002 11 Bend the AUTO FOCUS BRACKET ASSEMBLY MIRROR until the image is within the target on the TARGET SLIDE Use ADJUSTMENT TOOL TL 3005 or the SPRING HOOK TL 1165 ADJUSTMENT TOOL TL 3005 or F SPRING HOOK TL 1165 AUTO FOCUS l BRACKET ASSEMBLV light path image A091 4026HCA AUTO FOCUS TARGET SLIDE TL 3002 A091 4026HA NULL A Warning Dangerous Voltage 1 2 Disconnect the main power Do the removal for the LOWER HOUSING ASSEMBLY amp Important O o W lt is necessary to use a FAN COVER TOOL Install the FAN COVER TOOL over the FAN area and the LAMP MODULE Energize the projector Set the projector to the LO LAMP position Install and hold the AUTO FOCUS TARGET SLIDE TL 3002 until it is fully seated in the GATE MECHANISM Look through the PROJECTION LENS hole and observe the focus light path on the AUTO FOCUS TARGET SLIDE TL 3002 Check that the light image is correct If not do the adjustment for the FOCUS LIGHT PATH Check that the TAB on the CLAMP PAD ASSEMBLY is in the NULL position If the TAB is not in the correct position do the adjustment for the NULL Bend the PHOTOCELL BRACKET to move the NULL in the center use T BAR TL 3003 amp Important If you cannot obtain the NULL position after doing the adjustment approximately 3 times go to the adjustment for the PHOTOCELL light path E
31. n the SMALL BOARD 7 Pull the SMALL BOARD up 8 9 Disconnect all wires connected to the MECHANISM ASSEMBLY e 1 yellow wire from J105 e 1 orange wire from J105 e 1 green wire from POWER CORD e 2 green ground wires from the lower MECHANISM ASSEMBLY Remove the FOCUS KNOB from the FRONT PANEL amp Important For the Models 1500 and 2000 only disconnect the short gray wire connected to the AUTO 10 11 12 13 14 15 16 17 FOCUS DEFEAT SWITCH Remove the 3 Torx SCREWS from the LENS MOUNT ASSEMBLY Lift and move the LENS MOUNT ASSEMBLY up Do the removal for the MOTOR Remove the 3 Torx SCREWS from the MECHANISM ASSEMBLY Loosen the SCREW on the STABILIZER WALL approximately half way Models 1500 and 2000 Only Remove the SCREW from the DARK SHUTTER SWITCH Remove the DARK SHUTTER SWITCH or DUAL SWITCH Remove the MECHANISM ASSEMBLY Installation for the MECHANISM ASSEMBLY amp Important To insert the SELECT BUTTON into the hole in the SELECT LEVER when installing the 1 MECHANISM ASSEMBLY hold the SELECT BUTTON completely down Do the removal for the MECHANISM ASSEMBLY in reverse order Removal for the AUTO FOCUS BRACKET ASSEMBLY 1500 and 2000 PROJECTORS Only A Warning Dangerous Voltage 1 Disconnect the main power amp Important 2 There is no AUTO FOCUS BRACKET ASSEMBLY for the Model 1000 Do the removal for the LOWER HOUSING ASSEMBLY 3 Disconnect the 3 CONNECTORS
32. ntil the TAB is in the NULL position Warning Dangerous Voltage 13 Connect the main power amp Important It is necessary to use a FAN COVER TOOL 14 Install the FAN COVER TOOL over the FAN area and the LAMP MODULE 15 Install and hold the AUTO FOCUS TARGET SLIDE TL 3002 until it is fully seated in the GATE MECHANISM 16 Set the projector to the LO LAMP position 17 Observe the image of the focus light path on the bottom of the FAN CAP the light path should be in the center of the hole in the FAN CAP 18 Bend the CLAMP PAD ASSEMBLY until the image is in the center of the hole in the FAN CAP 19 Assemble the PHOTOCELL MASK FILTERS and PHOTOCELL BOARD T BAR TL 3003 light image CLAMP PAD AUTO FOCUS ASSEMBLY MN TARGET SLIDE A091 4030BCA TL 3002 A091 4030BA CLAMP PAD ASSEMBLY 1500 and 2000 PROJECTORS Only A Warning Dangerous Voltage 1 Disconnect the main power 2 Do the removal for the LOWER HOUSING ASSEMBLY amp Important It is necessary to use a FAN COVER TOOL 3 Install the FAN COVER TOOL over the FAN area and the LAMP MODULE 4 Connect the REMOTE CONTROL ASSEMBLY to the REMOTE RECEPTACLE CLAMP PAD ASSEMBLY A091_4041GCA A091 4041GA Dangerous Voltage Connect the main power Loosen the NUT on the CLAMP PAD ASSEMBLY Energize the REMOTE FOCUS in either direction Rotate the SCREW on the CLAMP PAD ASSEMBLY to adju
33. on the MAIN BOARD It is not necessary to disconnect Ff 10 11 12 13 14 the CONNECTORS next to the LOWER LIGHT BAFFLE ASSEMBLY Lift the MAIN BOARD up Cut and remove the necessary WIRE TIES Disconnect the 2 violet wires from the CYCLE SOLENOID on the SMALL BOARD Pull the SMALL BOARD up Do the removal for the MECHANISM ASSEMBLY Remove the Torx SCREW from the WORM PULLEY Remove the WORM PULLEY Remove the 2 Torx SCREWS from the CYCLE SOLENOID Remove the CYCLE SOLENOID Remove the Phillips SCREW from the AUTO FOCUS BRACKET ASSEMBLY Pull and remove the AUTO FOCUS BRACKET ASSEMBLY through the hole where the CYCLE SOLENOID was located SEF SCREW 2 T WORM PULLEY P l les AUTO FOCUS P d CYCLE BRACKET d A091 4023BCA A091 4023BA SOLENOID ASSEMBLY Installation for the AUTO FOCUS BRACKET ASSEMBLY 1500 and 2000 PROJECTORS Only 1 Do the removal for the AUTO FOCUS BRACKET ASSEMBLY in reverse order Removal for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY Warning Dangerous Voltage 1 Disconnect the main power 2 Do the removal for the MECHANISM ASSEMBLY 3 Remove the INDEXER LEVER ASSEMBLY from the TOP PLATE of the MECHANISM ASSEMBLY 4 Remove the Torx SCREW from the WORM PULLEY ASSEMBLY 5 Remove the WORM PULLEY ASSEMBLY 6 Remove the DIRECTION LEVER LINK from the DIRECTION LEVER 7 Remove the DIRECTION LEVER SPRING from the DIRECTION
34. ot shown bw dele A091 0009CCA A091 0009CA 19 20 21 22 23 24 25 Hemove the 2 SCREWS from the CYCLE SOLENOID Hemove the CYCLE SOLENOID slide the PLUNGER and PLUNGER SPRING off the CYCLE LEVER Remove the HALF CYCLE SPRING between the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER Disconnect the INDEX LEVER SPRING from the MECHANISM ASSEMBLY Push the INDEX LEVER back Remove the 2 E RINGS e 1 on the CYCLE LEVER ASSEMBLY e 1 on the HALF CYCLE LEVER Caution Keep both the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER together and observe the orientation of both LEVERS 26 Slide both the CYCLE LEVER and HALF CYCLE LEVER off the SHAFT Installation for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY Caution Keep both the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER together and observe the orientation of both LEVERS 1 Do the removal for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY in reverse order Removal for the Style 2 LAMP SOCKET TERMINAL ASSEMBLY A Warning Dangerous Voltage PLATE ASSEMBLY HEAT ABSORBING 1 Disconnect the main power amp Important The EXTRA BRIGHT LAMP MODULE does not have a HEAT ABSORBING GLASS and has a LABEL on the LAMP DOOR 2 Remove the LAMP MODULE 3 Remove the PROJECTION LAMP from the LAMP MODULE 4 Remove the SCREW from the LAMP DOOR PLATE ASSEMBLY 5 Rem
35. ove the LAMP DOOR PLATE ASSEMBLY 6 Helease the 2 TABS on the bottom side of the LAMP MODULE next to the LAMP MODULE DOOR Caution Remove the CONDENSER LENS and HEAT ABSORBING GLASS and set the parts on a clean cloth Do not set on a cold surface this will cause damage to the parts 7 Remove the LAMP SOCKET TERMINAL ASSEMBLY 8 Remove the LAMP EJECTOR Installation for the LAMP SOCKET TERMINAL ASSEMBLY 1 Do the removal for the LAMP SOCKET TERMINAL ASSEMBLY in reverse order Removal for the LENS MOUNT ASSEMBLY 1500 and 2000 PROJECTORS Only SCREW 3 LENS MOUNT ASSEMBLY w nes RF y UA A091 4024GCA N 8 A091 4024GA A Warning Dangerous Voltage Disconnect the main power Do the removal for the LOWER HOUSING ASSEMBLY Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTOR next to the LOWER LIGHT BAFFLE ASSEMBLY 4 Lift the MAIN BOARD up 5 Remove the FOCUS KNOB Remove the short gray wire connected to the AUTO FOCUS DEFEAT SWITCH amp Important It is necessary to push the AUTO FOCUS BRACKET backward and forward to allow access to the SCREWS on the LENS MOUNT ASSEMBLY 7 Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY 8 Lift and remove the LENS MOUNT ASSEMBLY Installation for the LENS MOUNT ASSEMBLY 1500 and 2000 PROJECTORS Only 1 Do the removal for the LENS MOUNT ASSEMBLY in reverse order Remo
36. secondary voltage on the MAIN MOTOR is correct FOCUS MOTOR is energized and operating for a short time when the REMOTE CONTROL CORD is connected when the MAIN MOTOR is on Models 500 and 1000 Only This condition will occur only when the MAIN MOTOR is operating at the same time you connect the REMOTE CONTROL It will not occur if the MAIN MOTOR is not operating This is a normal condition there is no procedure to correct this condition Malfunction Solution No remote focus Modes 1500 and 2000 RACK SOLENOID ASSEMBLY operates mul Check that the REMOTE CORD operates correctly use a REMOTE CORD you know is good Actuate and hold the REMOTE CONTROL Check that the voltage across the FOCUS MOTOR is correct Check the AUTO FOCUS SWITCH ASSEMBLY for correct operation Check the secondary voltages on the MAIN MOTOR Malfunction Solution No auto focus Models 1500 and 2000 Only Check that the AUTO FOCUS DEFEAT SWITCH is in the ON position Check that the MAIN PROJECTION LAMP operates correctly Insert the TARGET SLIDE TL 3002 in the GATE MECHANISM e Check that the TARGET is correctly aligned If not see the Adjustment section Check that the voltages across the PHOTOCELL are correct The voltage from 1 to 2 is 14 5 V ac The voltage from 2 to 3 is 14 5 V ac The voltage from 1 to 3 is 29 V ac Make a shor
37. section Removal for the FOCUS SHAFT ASSEMBLY 500 and 1000 PROJECTORS Only A Warning Dangerous Voltage OO 0 B 10 11 12 13 14 Disconnect the main power Do the removal for the LOWER HOUSING ASSEMBLY Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTOR next to the LOWER LIGHT BAFFLE ASSEMBLY Lift the MAIN BOARD up Remove the FOCUS KNOB Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY Lift and remove the LENS MOUNT ASSEMBLY Remove the FOCUS SHAFT SPRING from the LENS MOUNT BRACKET Remove the E RING and SPACER from the FOCUS SHAFT ASSEMBLY Remove the SCREW from the LENS SUPPORT BRACKET Lift and remove the LENS SUPPORT BRACKET Remove the E RING and SPACER from the FOCUS SHAFT ASSEMBLY Remove the SCREW from the FOCUS MOTOR BRACKET ASSEMBLY Remove the FOCUS MOTOR BRACKET ASSEMBLY 15 Remove the FOCUS SHAFT ASSEMBLY FOCUS SHAFT ASSEMBLY FOCUS MOTOR BRACKET SPACER LENS SUPPORT BRACKET E RING A091 0020HCA A091 0020HA Installation for the FOCUS SHAFT ASSEMBLY 500 and 1000 PROJECTORS Only 1 Do the removal for the FOCUS SHAFT ASSEMBLY in reverse order Section 2 Adjustments CYCLE SOLENOID A Warning Dangerous Voltage 1 Connect the main power amp Important e The CYCLE SOLENOID must operate correctly to do this adjustment e The MECHANISM ASSEMBLY does not have to be removed to do this adjustment
38. st the pressure of the REMOTE FOCUS CLAMP on the CLAMP PAD ASSEMBLY until the CLAMP PAD ASSEMBLY does not move 9 Release the REMOTE FOCUS 10 Tighten the NUT on the CLAMP PAD ASSEMBLY 11 Install the AUTO FOCUS GAUGE TL 1744 in the MECHANISM GATE The CLAMP PAD ASSEMBLY should move forward and backward using TL 1744 If not adjust the SCREW on the CLAMP PAD ASSEMBLY again the CLAMP PAD ASSEMBLY adjustment is too tight and not correct N Oo OC DARK SHUTTER 1 Do the removal for the LOWER HOUSING 2 Insert a thin SLIDE into the GATE MECHANISM the DARK SHUTTER should open 3 Check the PRESSURE PAD is correctly aligned with the DARK SHUTTER 4 Bend the PRESSURE PAD to adjust the alignment DARK SHUTTER Tied PRESSURE PAD A091_0013GCA A091_0013GA Section 3 Preventive Maintenance 1 Apply SUPER LUBE TL 4276 to the following parts and areas of the PROJECTOR see the illustrations FAN INDEXER LEVER and TOP PLATE WORM PULLEY ASSEMBLY CAM STACK ASSEMBLY CYCLE LEVERS PIVOT SHAFT and LEVERS LENS MOUNT ASSEMBLY Figure 1 LENS MOUNT AY A091 4037GA Figure 2 FAN AY Figure 3 INDEXER LEVER and TOP PLATE A091 0023HA Figure 4 CYCLE LEVER and CAM STACK A091 0022DA Section 4 Special Tools Tool No Description TL 1744 AUTO FOCUS GAUGE TL 2264 FOCUS TEST flat field TL 2265 DIELECTR
39. t between 1 and 2 the FOCUS MOTOR should rotate Make a short circuit between 2 and 3 the FOCUS MOTOR should rotate in the reverse direction If the FOCUS MOTOR operates correctly install a new PHOTOCELL If the FOCUS MOTOR does not operate correctly measure the voltages on the BOARD Malfunction Solution Slow auto focus movement Models 1500 and 2000 only Check that the alignment of the FOCUS LIGHT PATH and NULL is correct Check the resolution of the FOCUS LIGHT PATH Clean the AUTO FOCUS MIRROR and BRACKET ASSEMBLY Install a new PROJECTION LAMP If necessary 4 Install a new PHOTOCELL Check the components on the BOARD for damage Malfunction Solution AUTO FOCUS MOTOR operates 1 Install the TARGET SLIDE TL continually Models 1500 and 2000 3002 in the GATE MECHANISM Only 2 Check that the alignment of the TARGET and NULL is correct If not see the Adjustments section 3 Check for a light leak e Install a different LAMP MODULE ASSEMBLY If the FOCUS MOTOR stops operating continually install a new LAMP MODULE ASSEMBLY 4 Check that the voltages across the PHOTOCELL are correct The voltage from 1 to 2 is 14 5 V ac The voltage from 2 to 3 is 14 5 V ac The voltage from 1 to 3 is 29 V ac 5 Check that the PHOTOCELL HOUSING has 2 FILTERS 6 Install a new PHOTOCELL 7 Check the components on the BOARD for damage AUTO FOCUS MO
40. val for the LENS MOUNT ASSEMBLY 500 and 1000 PROJECTORS Only UY A Warning 1 2 LENS MOUNT ASSEMBLY 3 a JA A091 0005GCA A091 0005GA Dangerous Voltage Disconnect the main power Do the removal for the LOWER HOUSING ASSEMBLY Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTOR next to the LOWER LIGHT BAFFLE ASSEMBLY 4 Lift the MAIN BOARD up Remove the FOCUS KNOB Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY Lift and remove the LENS MOUNT ASSEMBLY Installation for the LENS MOUNT ASSEMBLY 500 and 1000 PROJECTORS Only 1 Do the removal for the LENS MOUNT ASSEMBLY in reverse order Removal for the AUTO FOCUS SWITCH ASSEMBLY Models 1500 and A Warning Dangerous Voltage 2000 PROJECTORS Only AUTO FOCUS MOTOR BRACKET Ta LOCKING Ed TAB IL A at grev red and black wires AUTO FOCUS SWITCH LEVER A091 4028GCA A091 4028GA AUTO FOCUS SWITCH ASSEMBLY 1 Disconnect the main power amp Important There is no AUTO FOCUS SWITCH ASSEMBLY on the Models 500 and 1000 2 Do the removal for the LOWER HOUSING ASSEMBLY Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTOR next to the LOWER LIGHT BAFFLE ASSEMBLY Lift the MAIN BOARD up 5 Remove the FOCUS KNOB 6 Remove the short gray wire from the AUTO FOCUS DEFEAT SWITCH
41. ve the necessary WIRE TIES Disconnect the 2 violet wires from the CYCLE SOLENOID on the SMALL BOARD 7 Pull the SMALL BOARD up 10 Remove the Torx SCREW from the WORM PULLEY SHAFT Move the TAB on the WORM PULLEY ASSEMBLY out of the MECHANISM ASSEMBLY Lift and remove the WORM PULLEY ASSEMBLY 11 Remove the 2 Hex SCREWS 1 4 in from the 2 CYCLE SOLENOID GROMMETS 12 Pull the CYCLE SOLENOID ASSEMBLY up and out 13 If necessary remove the CYCLE SOLENOID PLUNGER ASSEMBLY Installation for the CYCLE SOLENOID ASSEMBLY amp Important Do the adjustment for the CYCLE SOLENOID ASSEMBLY See the Adjustments section 1 Do the removal for the CYCLE SOLENOID ASSEMBLY in reverse order Removal for the MECHANISM ASSEMBLY T i SCREW 3 FOCUS KNOB A091 4022CCA A091 4022CA AUTO FOCUS DEFEAT SWITCH not shown SCREW DARK SHUTTER SWITCH MECHANISM ASSEMBLY A Warning Dangerous Voltage 1 Disconnect the main power amp Important The Models Style 2 1500 and 2000 have a DARK SHUTTER SWITCH and AUTO FOCUS SHUTTER DEFEAT SWITCH 2 Do the removal for the LOWER HOUSING ASSEMBLY 3 Disconnect the 3 CONNECTORS on the MAIN BOARD It is not necessary to disconnect the CONNECTORS next to the LOWER LIGHT BAFFLE ASSEMBLY 4 Lift the MAIN BOARD up 5 Cut and remove the necessary WIRE TIES 6 Disconnect the 2 violet wires from the CYCLE SOLENOID o
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