SERIES D - ESP Water Products
Contents
1. RED TUBING 1 4 TANK To disconnect ensure the system is depressurized before removing the tube Push in collet squarely against face of fitting With the collet held in this position the tube can be remove y a fitting can then be re used AIR GAP FAUCET APPLICATION ait gt Please follow any e plumbing codes in your area ROR povo mo l e JG 48082 1 5 Red Feed VVater to RO System VV BSPO14WJG c Tank Ball Valve VV BLP1438WJ Yellow 0 Pure Water to Storage Tank D Drain Connector VV DSP014 3 a Water to Drain PRINTED IN THE U S A 7 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual INSTALLATION STEP1 INSTALLING THE FAUCET 1 Determine the desired location for your RO faucet FU WDF 703 CP on your sink surface 2 Place a piece of masking tape or duct tape on the determined location where hole is to be drilled 3 Use a variable speed drill at slow speed with a 1 8 3 mm drill and drill a centering hole in the center of the desired faucet location Use lubricating oil to keep the drill bit cool while drilling 4 Enlarge the hole using a 1 4 6 4 mm drill bit Use factory approved method or approved plumbing practice to drill hole in sink 5 Enlarge the hole to 7 16 11 mm diameter Keep bit well oiled and drill slowly 6 Pass the small rubber washers the chrome base plate and the large rubber washer in that order over the threaded mounting tube at the base of the fau2. E s INING ship eee rt Roa ao oo mienc warra NW DA i ise A ice ina be inc ta ve his a R AA Ne T 1 igin E 1 iden n We p KE S E OB f orig t Lam NS ne cide inco ty T ZH Sh fast 4 ranty teo Wes SIO arran ny 1n time oper W a a AA r a a r Shku KON E r wa the d 925 CLU lied w for s of ion P pH ka e ro f of INC EX imp sible o funct WE Weve E pa E i ND any spon ae m nu e P OB NSA for e re f rev ilure T A ee pes se i SERA S a TIO E HORD loss 0 its fa TN nu Post SARH tej QA e MAAA hiy I wil E t and om ANN nu A KR F SE E LI tber TG char ipmen upm Ra N na s z ill no ose hone wp is eq E SAD I wil urp lep the 4 thi pa W DAN S ae 1 G rp te ng u ees ieee lt T icula S d by ardi Es DA S E artic jen ies reg aT LAD Gs e P vel e ane ilitie An LAD I ANN KOR Ss TG BN HR se oe INE VEN E Ay AA hy eS ii KES n h o ah SS N SHU sy KA ose os T KAR po R e KEK HE ES Ti ee 3M 07 20 04 INC BAL GLO AY OPW vey rig Copy A U S HE INT TED PRIN
3. and lubricate per manufacture s instruction 7 Pour about 1 4 teaspoon 1 ml of unscented 5 25 sodium hypochlorite liquid household bleach into each of the clean housings and replace housings on the RO system 8 Disconnect RO storage tank from the system IANS Mee 9 RO storage tank cleaning procedure Recommended items I Tank sanitizer feeder or small filter housing with fittings and tubing see lt Fig 9 gt W Disinfectant solution W Pressure gauge and air pump a The tank should be empty Check the air precharge pressure with an accurate gauge low pressure type 0 12 lbs The average tank pressure should be 8 10psi when the tank is empty b Fill the tank sanitizer feeder with the recommended disinfectant dosage and connect the feeder to the water supply and RO storage tank c Turn on water supply and force water and disinfectant solution into the RO storage tank The storage tank should feel heavy when filled d The disinfectant solution should remain in the tank a minimum of 10 minutes If the tank has not been sanitized in over a year leave the solution in for 20 to 30 minutes Turn off the water supply valve and the RO storage tank valve Disconnect the sanitizer feeder and connect the RO storage tank to the RO unit the tank ball valve should remain closed PRINTED IN THE U S A 12 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual 10 Open the feed water valve and open the RO fauc
4. GLOBAL INC TGI RO System Manual Series D Manual ARSENIC FACTS Arsenic abbreviated As is found naturally in some vvell vvater Arsenic in vvater has no color taste or odor It must be measured by a lab test Public water utilities must have their water tested for arsenic You can get the results from your water utility If you have your own well you can have the water tested The local health department or the state environmental health agency can provide a list of certified labs The cost is typically 15 to 30 Information about arsenic in water can be found on the internet at the US Environmental Protection Agency website www epa gov safewater arsenic html There are two forms of arsenic pentavalent arsenic also called As V As 5 and arsenate and trivalent arsenic also called As 111 As 3 and arsenite In well water arsenic may be pentavalent trivalent or a combination of both Special sampling procedures are needed for a lab to determine what type and how much of each type of arsenic is in the water Check with the labs in your area to see if they can provide this type of service Reverse osmosis RO water treatment systems do not remove trivalent arsenic from water very well RO systems are very effective at removing pentavalent arsenic A free chlorine residual will rapidly convert trivalent arsenic to pentavalent arsenic Other water treatment chemicals such as ozone and potassium permanganate will also change trivalent
5. IN THE U S A 2 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual TGI 315 amp TGI 315TFC FILTRATION PROCESS TO FEED WATER G TO FAUCET a Ze ZH E I PRESSURE TANK JI 3rd STAGE 1st STAGE SPECIFICATIONS Ist stage Sediment filter 5 micron 10 TGI 315 Carbon Block filter 5 micron 10 TGI 315TFC 2nd stage CTA membrane 16GPD TGI 315 TFC membrane 25GPD TGI 3 1STFC ea 3rd stage High performance carbon filter 20 micron 10 Auto shut off valve Operating pressure 50 90 PSI Operating temperature 40 100 F Efficiency Rating 17 68 Please contact your local dealer do Or call TOPWAY GLOBAL INC at 800 840 1688 for your local dealer kok 0 Recovery Rate 33 22 hie phonediiber Daily Production Rate 10 55GPD Efficiency Rating means the percentage of influent water to the system that is available to the user as reverse osmosis treated water under operating conditions that approximate typical daily usage Recovery Rating means the percentage of influent water to the membrane portion of the system that is available to the user as reverse osmosis treated water when the system is operated without a storage tank or when the storage tank is bypassed REPLACEMENT PARTS TGI ITEM DESCRIPTIONS SERVICE LIFE IF SP 1005 Sediment filter 5 micron 10 TGI 315 FI CTOO10 Carbon block filter 5 micron 10 IGI 315TFC 6 12 months MM CTAO16 CTA MEMBRANE 16GP
6. arsenic to pentavalent arsenic A combined chlorine residual also called chloramines may not covert all the trivalent arsenic If you get your water from a public water utility contact the utility to find out if free chlorine or combined chlorine is used in the water system The Series D are designed to remove pentavalent arsenic It will not convert trivalent arsenic to pentavalent arsenic The system was tested in a lab Under those conditions the system reduced 0 3 mg L or 0 05 mg L pentavalent arsenic to 0 01 mg L the USEPA standard for drinking water or less The performance of the system may be different at your installation Have the treated water tested for arsenic to check if the system is working properly The RO components of the Series D systems must be replaced see service life for the filters to ensure the system will continue to remove pentavalent arsenic The component identification and locations where you can purchase the component are listed in the installation manual PRINTED IN THE U S A 18 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual TROUBLE SHOOTING Note Turn off the system before servicing PROBLEM CAUSE SOLUTIONS Milky colored water W Air in the system is a normal Noise from faucet Small amount of water from storage tank Slow production Water taste or smell offensive V Air in system v Air gap faucet V Location of drain saddle V Restriction in drain line V System ju
7. be used on water supplies containing a detectable free chlorine residual at the system inlet or on water supplies that have been demonstrated to contain only pentavalent arsenic Treatment with chloramines combined chlorine is not sufficient to ensure complete conversion of trivalent arsenic to pentavalent arsenic Please see the Arsenic Facts section of the Performance Data Sheet for further information This system has been tested according to NSF ANSI 58 for reduction of the substances listed above The concentrations of the indicated substances in water entering the system was reduced to a concentration of less than equal to the system as specified in NSF ANSI 58 PRINTED IN THE U S A 16 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual REPLACEMENT PARTS Model TGI 315TFC e TGI ITEM f DESCRIPTIONS SERVICE LIFE IF CTOO10 Carbon filter 5 micron 10 6 12 months 2nd Stage MM TFF30 45 TFC membrane 30gpd 60psi 45gpd 100psi 24 36 months 3rd Stage FI GACOLOHP GAC filter 20 micron 20 12 18 months Model TGI 415 poeme DESCRIPTIONS SERVICE TIFE Model TGI 525 poeme DESCRIPTIONS SERVICE IF Model TGI 625U I JIGIT ME JDES RIPTIONS SERVICE OF Model TGI 625U DX e TGI ITEM DESCRIPTIONS SERVICE LIFE IF SP 1005 Sediment filter 5 micron 10 6 12 months 2nd Stage FI GAC010 GAC filter 20 micron 10 6 12 months PRINTED IN THE U S A 17 Copyright 2007 TOPWAY
8. tank ball valve VV BLP1438WJ 2 Open RO faucet FU WDF 703 CP handle in the up position for continuous flow 3 Check system for leaks tighten as necessary 4 After 10 30 minutes the water will start to drip out of the RO faucet Let it drip for about 10 minutes and then flip the handle to the closed position TURN ON THE TANK BALL VALVE NOW It will now take several hours 2 3 for the storage tank to fill depending on the local water pressure DO NOT DRINK THE WATER FROM THE FIRST TANK PRODUCED BY YOUR NEWLY PURCHASED SYSTEM 5 After the tank is full you will hear the water stop flush the system by placing the RO faucet in the open position until the water is completed discharged 6 Upon complete discharge of storage tank turn handle to closed position on RO faucet and let the refilling process begin This process could take 2 3 hours to complete 7 After the second tank is filled you may enjoy the filtered water 8 Check leaks daily for first week and periodically thereafter 9 You may notice that the water may be milky colored during the first week It is the air bubbles in the water It is normal and safe NOTE 1 Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts 2 This reverse osmosis system contains a replaceable componen
9. water when the system is operated without a storage tank or when the storage tank is bypassed REPLACEMENT PARTS ITEM DESCRIPTIONS SERVICE LIFE IF SP 1005 Sediment filter 5 micron 10 6 12 months FI CTOO10 Carbon block filter 5 micron 10 6 12 months MM TFEF30 45 TFC membrane 30GPD 60 PSI 45 GPD 100 PSI 24 36 months FI CBAOIOJ 38 Inline carbon filter 12 18 months PRINTED IN THE U S A 4 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual TGI 525 FILTRATION PROCESS pej Perosure 5th STAGE I PRESSURE TANK ji j j puma 3rd STAGE 2nd STAGE 1st STAGE SPECIFICATIONS Ist stage Sediment filter 5 micron 10 2nd stage GAC carbon filter 20 micron 10 3rd stage Carbon filter 5 micron 10 Ath stage TFC membrane 45GPD 60 PSI1 15GPD 100PSI Sth stage Inline carbon filter Auto shut off valve Operating pressure 50 90 PSI Operating temperature 40 100 F E 4 e sk 0 Efficiency Rating 18 10 Please contact your local dealer at fF O Or call TOPWAY GLOBAL INC at 800 840 1688 for your local dealer kok 0 Recovery Rate listing phone number Daily Production Rate 12 65GPD Efficiency Rating means the percentage of influent vvater to the system that is available to the user as reverse osmosis treated vvater under operating conditions that approximate typical daily usage Recovery Rating means the percentage of influent water to the membrane po
10. D TGI 315 24 36 months MM TFF30 45 TFC membrane 25GPD TGI 315TFC 24 36 months FI GACOIOHP High performance carbon filter 20 micron 10 TGI 315TFC 6 12 months Note NSF and WQA certification do not apply to TGI 315 PRINTED IN THE U S A 3 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual TGI 415 FILTRATION PROCESS m pome 4th STAGE pila AUTO SHUT OFF VALVE LI UJ N CHECK VALVE 3rd STAGE mn lt TO FEED WATER lt _ PRESSURE TANK il il A 2nd STAGE 1st STAGE SPECIFICATIONS Ist stage Sediment filter 5 micron 10 2nd stage Carbon block filter 5 micron 10 3rd stage TFC membrane 30GPD 60PSI 1 45GPD 100PSI Ath stage Inline carbon filter Auto shut off valve Operating pressure 50 90 PSI Operating temperature 40 100 F 0 Efficiency Rating 17 6870 Please contact your local dealer at fF O Or call TOPWAY GLOBAL INC at 800 840 1688 for your local dealer kok 0 Recovery Rate 33 22 listing phone number Daily Production Rate 10 55GPD Efficiency Rating means the percentage of influent water to the system that is available to the user as reverse osmosis treated water under operating conditions that approximate typical daily usage Recovery Rating means the percentage of influent water to the membrane portion of the system that is available to the user as reverse osmosis treated
11. INSTALLATION amp SERVICE MANUAL Under the sink Reverse Osmosis Systems Model TGI 315 3 Stage CTA RO System TGI 3 1STFC 3 Stage TFC RO System TGI 415 4 Stage TFC RO System TGI 525 5 Stage TFC RO System TGI 625U 6 Stage TFC RO amp UV System TGI 625U DX 6 Stage TFC RO amp UV System Deluxe Model X NSF and WQA certification do not apply to TGI 315 System Tested and Certified by NSF International against ANSI NSF Standard 58 for the reduction of Arsenic Barium Cadmium Copper Cyst Fluoride Hexavalent Chromium Lead Radium 226 228 Selenium TDS Trivalent Chromium Turbidity System Tested and Certified by WQA against ANSI NSF Standard 58 for the reduction of Arsenic Barium Cadmium Copper Cyst Fluoride Hexavalent Chromium Lead Radium 226 228 Selenium TDS Trivalent Chromium Turbidity MEMBER TOPWAY GLOBAL INC Water AQ itty Manufactured by TOPWAY GLOBAL INC Brea Calif 92821 U S A PRINTED IN THE U S A Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual hank you for choosing the TGI Reverse Osmosis Drinking Water System With proper care your water filtration system will produce high quality drinking water for many years Read carefully and follow the instruction in this manual before proceeding with the actual installation Pay particular attention to all warnings cautions and notes Failure to do so could result in personal injury or damage to the equipmen
12. N NM Nja t KA Gl nd Ww tno S i E UU mi Y C T ala s a LL Nik IVE Ara filter a EN M 4 l i 1 D D F I 3 In m ble SS ee ak A E TG ts ea E ON lik IT 15 efec plac of a4 LE LIM S GI 3 of d the re life am a es a l i COV del N to be clud I Se Mu MME Y O r ex J T SS EN DM T M ne S ip on gt sry TY t N D W rt S a aje RA o l a hip NM AR ee inal ws ted p ans E cel WE W ms S orig follo defec orkm ee o eo ee na tohe Fo dS e the l and a The being E 2n MES is a c e t S e T si te e la ia te rs th os HA O an e y ep ter an lte f C SS i fe z Ww eo W for ase in W n li to a E e a re rc ct n rts q imite er oH e CI el ufactu s of pu geraci thus ent pa to the is limi t ve oth 0 R k k pose anes yee et an lacem laid bility i ntal o Iso ha e Rises A He e SS p lt 2 TG te o in two rran ater rep tly re s lia incide ay a a he da ithin e wa al w ved direc TGI s de in dm Es e r C O T Gk lt 2 l ill w Iters a ith lo I appr mis fore t inclu hts an es and gt E W Mie W e i i E eS TGI ble fi ries Y ith TG r syst Ther oan gal rig cedu aS Ss 1 rge cea r va NT wi ate d does l le ro ce Ss e in 1 1 u 0 t NR a S 1 t O m t eR ZON 2 T lace OF W d and ou dr hich detect es y ecom ing wi e SI RS rep ONS taine of J n in f any ty SIV GI s k foulin he joo ITI in ing tio o an ji iit SS ee ee a ioni ica P n rr ith ion in T 2 COND st be pa
13. appli K bi ce wi licat tained Si Q Zs i es and meet cordan O e con SS ieee oo e r ion p vd ee ee ae a OTD veb Es Ne t e ing he P p ted re ag ta p I zi t a Z s med ae ial da from d and SIS m fre e vvith vali a f rep enti ary alle STE s fro dane to be Z ee O u te ne e a on ev Ma i S 1 T Sy ee right N ene ates d this w oo r TA To ste S E O S e ee a 1 wy mas ci eo VERS paan follo pe gui IRE duct ope o be ppm e usa s TG if pro e to als 250 HAT id if failur s may lon or 3 P F is VO or ition I it S Warra t or I ting e 90 PS OF ains 11 repa Y a Gee imen i a 1 dime anua opera n 50 0 100 dl5g r than ance i Sse Weed i i N NSS n W X 1 1 to T N E OW follo re be betwe note 3 or 0 ppm tand No deale E Sy p The re ure can han 100 eigh A ized 2 ing pr erat ater pm er t eed GI fr RM thori p ae kd T a p erati ap the w oe be low nee to T ization al au for a a4 E Op ating s of than nat not t nk thoriz r loc tness E pm ae he Stent e The hardness less must Solids E less en ori and fi ding t gt E r 1 a u Sh en M The ee i RVIC T Mert 2lore ability s incl i E 0 ae S t is E OS e nt So u o rose se e S r KES see he r R ea f m tia u fo Wess Sent T ng ve r O n f M pa es E Incomi panna ou Re se n D B those sequs ese eee E NE KR n ha n n E PO PE i vue SE E E fi i i it dt KA
14. cet 7 From under the sink install the large metal or plastic washer and the star washer over the threaded stem Screw on the nut and tighten 8 Sleeve over the brass compression nut and the white plastic ferrule do not use the brass one over blue tubing and push to the end of the threaded stem Screw on the compression nut and tighten Please see lt Fig 1 gt and lt Fig 2 gt ESCUTCHEON PLATE BLACK RUBBER WASHER gt COUNTER TOP BLACK LOCATING WASHER gt lt LOCK WASHER NUT lt Fig 1 gt lt Fig 2 gt 9 Pull out the 3 8 O D red tube from RO faucet and insert the stainless steel long reach spout into the faucet base while the 1 4 handle is in the off position 10 The spout is 360 swivel 11 The faucet handle can be turned for instant and continuous flow PRINTED IN THE U S A 8 Copyright 2007 TOPWAY GLOBAL INC Series D Manual TGI RO System Manual STEP 2 TAPPING INTO COLD WATER LINE Caution The water supply to your unit MUST be from the COLD WATER LINE Hot water will severely damage your R O System 1 Locate cold water angle shut off valve underneath the sink and turn it off Open cold water faucet to release the pressure On single handled faucets the hot water may have to be turned off to prevent any hot water cross over If water continues to come out of faucet with angle valve turned off the house main will have to be turned off 2 Locate fe
15. e sealed unopened filter vve recommend that it be kept in an air tight container This prolongs the shelf life of the carbon filter particularly filter was ordered more than one year before its intended use and avoid having the filter absorb any possible odor from the air 2 Membrane maintenance a The dry packed membrane usually has a two year shelf life To prolong the shelf life we recommend keeping unopened dry membrane in a refrigerator b Once the membrane is in use we recommend running the RO system every day for at least 10 15 minutes about 1 gallon or 4 liters of drinking water This helps to maintain the membrane performance c If the RO system 1s not used for over a week drain the storage tank first Then fill the tank and drain it twice Your RO system is now ready to use again 3 Filter and membrane change procedures a Shut off the water supply b Turn off the tank ball valve by turning it 90 degrees c Open RO faucet to the continuous flow position and drain the tank completely d Slide in the housing wrench Use one hand to hold the system and the other hand to turn the wrench clockwise to open the housing Note If it is too tight to open the housing you may try unplugging the fitting between red tubing and the system in order to reduce the air and water pressure inside the housing e After opening the housing remove the used filter and put the new filter into the housing Make sure the O ring is back in
16. ed water adapter in the installation kit The angle needle valve should be installed into slip joint adapter VV WWC 1 before assembly 1s connected to feed water line See lt Fig 3 gt Teflon tape must be used on angle valve to prevent leaks 3 Disconnect the cold water riser tube and install the slip joint adapter pi pi ESTE dhen PPh TN bobs g Ay itia SSN Flex Line 3 Feed water adapter components lt Fig 3 gt Angle stop shut off valve i a i 9 a eed lt Fig 4 gt Flex line assembly Solid copper line assembly 4 Please follow by lt Fig 4 gt for flex line and solid copper riser installation Loosen nut and separate cold water riser tube from faucet shank Gently bend riser tube so that a Flex line slip joint fits onto faucet shank Replace the existing cone washer with new washer provided in installation kit onto cold water riser tube Reinstall riser tube onto slip joint adapter and tighten b Solid copper riser tube Procedure as flex tubing except you must cut a piece of the riser tube about 3 4 or 1 so the slip joint adapter can fit between faucet and riser tube Teflon tape must be used on slip joint adapter to prevent leaks Copyright 2007 TOPWAY GLOBAL INC 5 Connect red tubing to the inline valve PRINTED IN THE U S A TGI RO System Manual Series D Manual STEP 3 MOUNTING THE TANK BALL VALVE Note Do not tamper with the air valve on low side
17. eries D Manual INSTALLATION QUICK LOOK Please follow 4 color tubing diagram to complete installation CAUTION When cutting supplied tubes 7 NON AIR GAP predetermine the length by measuring the SY N pe distance between the components to be I m ZZLZLLLLLL LLL PA LLLL LLL LL LLL LLL LLL connected ni al No tools are needed to connect 4 colored Ne tubes m BLUE TUBING 3 8 HOW TO MAKE A CONNECTION YELLOW TUBING 3 8 1 CUT THE TUBE SQUARE Cut the tube square It is essential that the outside diameter be free from score marks and that burrs and sharp edges be removed before inserting into fitting For soft thin walled plastic tubing we recommend the use of a tube insert O Rin Collet RED TUBING 1 4 AK E STORAGE TANK alia NON AIR GAP Stainless Steel Teeth FAUCET APPLICATION 2 INSERT TUBE Fitting grips before it seals Ensure tube is pushed into the tube stop 3 PUSH UP TO TUBE STOP Th AIR GAP Push the tube into the fitting to the tube stop The collet gripper has stainless RO FAUCET steel teeth which hold the tube firmly in position while the o ring provides a QZ permanent leak proof seal LEJ LEE IZLZLLALLZALELPALLLLAALZLLLLLLLLAZLL LDA JE JI med bs Ay J 4 PULL TO CHECK SECURE 5 Pull on the tube to check that it is secure Itis a good practice to test the 1 system prior to leaving site and or before use BLACK TUBING 3 8 Ga Disconnecting PUSH COLLET AND REMOVE TUBE
18. et until water flows freely from the spout Close the RO faucet Hold the disinfectant solution in the RO system including the tubing and faucet for a minimum of 10 minutes Open the tank ball valve 11 Shut off the feed water valve and open the RO faucet Let water run out until the flow stops at the RO faucet 12 Open the feed water valve Let water flow freely from the faucet for three minutes Shut off the water at the source water supply with RO faucet open 13 When the flow of water has stopped at the RO faucet remove the filter housing sumps and membrane housing from the RO system Replace the filters and membrane according to the service life 14 Replace the housings on the RO system Open the source water valve and allow the water to flow from the faucet E Because some of the disinfectant may still be in the system the system should be flushed prior to using the water human consumption WE A maintenance record should be kept for the RO system including information about the replacement parts when service was performed and by whom It is recommended that you completely drain the RO Tank every month PRINTED IN THE U S A 13 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual PREVENTIVE MAINTENANCE These recommendations are intended for maximize efficiency of RO vvater production by your system 1 Filter maintenance a Itis OK to store filters on the shelf for several years b To store th
19. of storage tank It has been preset at 8 10 psi by the manufacturers 1 Unplug the plastic cap on the top of the tank 2 Wrap the thread 3 times with plumbers Teflon tape only 3 Connect the ball valve to the thread Make sure it is tight but not over tight See lt Fig 5 gt 4 Connect the yellow tubing from to the tank ball valve Turn the tank ball valve off VV BLP14381VJ m gt eS OFF POSITION ON POSITION ia TOP VIEW OF TANK BALL VALVE E S ON POSITION lt Fig 5 gt STEP 4 MOUNTING THE DRAIN CLAMP The drain clamp VV DSP014 3 will fit most standard drain pipe 1 4 It should be installed above the trap and on the vertical tailpiece See lt Fig 6 gt 1 Position the drain saddle in desired location mark spot through thread outlet remove saddle 2 Drill 174 6 3mm hole into the drain pipe above the water line of trap 3 Align the hole drilled in the drain pipe with the drain saddle using a drill bit or other narrow straight object and tighten clamp 4 Make sure to align drain saddle to drilled hole Attach drain saddle to drain pipe and tighten the two screws evenly See lt Fig 7 gt 5 Connect black tubing to drain clamp DRAIN PIPE DRAIN VALVE HERE H lt Fig 6 gt PRINTED IN THE U S A 10 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual STEP 5 SYSTEM STARTS UP 1 Turn on the cold water supply and the under sink feed water valve but close the
20. place and turn the housing counter clockwise to close f Repeat previous step to change second filter g Turn on the water supply and make sure there are no leaks h Let the water drip from the faucet for about 10 minutes If the water flow is less than 1 cup 8 oz or 240 ml per minute it may be a signal to change the membrane 1 Membrane change procedures E Unscrew the membrane housing cap MI Slide out the used membrane and discard E Insert the new membrane into the housing The end with the two o rings should go in first to prevent leaks be sure it is fully seated in the bottom of the housing W Screw the cap back onto the membrane housing making sure o ring is still in place WE It may take 10 20 minutes for the new membrane to run at normal flow If the water flow is OK then turn on the tank ball valve After 1 minute turn off the RO faucet and complete the filter change procedures PRINTED IN THE U S A 14 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual PERFORMANCE DATA SHEET Series D Specification Model No Daily Production Recovery Efficiency Pressure Drop at System System Rate GPD Rate YVo Rate Rated Flow PSD Weight Ibs Dimension in TGI 3 1STFC 10 55 93 20 17 68 o f o Test parameters of 25 1 C 50 psi and pH of 7 5 5 Efficiency rating means the percentage of the influent water to the system that is available to the user as reverse osmosis treated wate
21. r under operating conditions that approximate typical daily usage Recovery rating means the percentage of the influent water to the membrane portion of the system that is available to the user as reverse osmosis treated water when the system is operated without a storage tank or when storage tank is bypassed Operating Pressure 50 90 PSI Operating Temperature 40 100 F Water Hardness lt 120 ppm 7 gpg pH Range 3 11 TDS lt 1000 ppm Function System tested and certified by NSF International against NSF ANSI Arsenic Reduction Standard 58 for the reduction of Arsenic Barium Cadmium Copper Barium Reduction Cyst Fluoride Hexavalent Chromium Lead Radium 226 228 Selenium TDS Trivalent Chromium Turbidity Cadmium Reduction Copper Reduction Conforms to NSF ANSI 58 for pentavalent arsenic reduction See performance data sheet and Arsenic Facts section for an explanation Cyst Reduction Fluoride Reduction Hexavalent Chromium Lead Reduction Radium 226 228 Reduction Selenium Reduction Conforms to NSF ANSI 58 for pentavalent arsenic reduction TDS Reduction See performance data sheet and Arsenic Facts section for an explanation Trivalent Chromium Reduction Turbidity Reduction System tested and certified by WQA against NSF ANSI Standard 58 for the reduction of Arsenic Barium Cadmium Copper Cyst Fluoride Hexavalent Chromium Lead Radium 226 228 Selenium TDS Trivalent Chromium Turbidity While testing
22. rtion of the system that is available to the user as reverse osmosis treated water when the system is operated without a storage tank or when the storage tank is bypassed REPLACEMENT PARTS ITEM DESCRIPTIONS SERVICE LIFE IF SP 1005 Sediment filter 5 micron 10 6 12 months FI GAC010 GAC carbon filter 20 micron 10 6 12 months FI CTOO10 Carbon block filter 5 micron 10 6 12 months MM TFF45 75 TFC membrane 45GPD 60PSI 1 75GPD 100PSI 24 36 months FI CBAO10J 38 Inline carbon filter 12 18 months PRINTED IN THE U S A Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual TGI 625U GI 625U DX FILTRATION SPECIFICATIONS PROCESS 1 Pm oroe Ist stage Sediment filter 5 micron 10 6TH STAGE 2nd stage GAC Carbon filter 20 micron 10 Fi omc 3rd stage Carbon block filter 5 micron 10 E i Ath stage TFC membrane 45GPD 60PSI 75GPD 100PSI i SS e Sth stage UV filter AUTO SHUT OFF VALVE ag N CHECK VALVE 6th stage Inline carbon filter 4TH STAGE i Auto shut off valve 2 Heats Operating pressure 50 90 PSI SS Operating temperature 40 100 F 3RD STAGE 2ND STAGE 1ST STAGE Daily Production Rate 12 65 GPD Efficiency Rating means the percentage of influent water to the system that is available to the user as reverse osmosis treated water under operating conditions that approximate typical daily usage Recovery Rating means the percentage of influent water to the membrane po
23. rtion of the system that is available to the user as reverse osmosis treated water when the system is operated without a storage tank or when the storage tank is bypassed Power Powered with world wide primary voltage available 100V 120V 230V Please contact your local dealer at O Or call TOPWAY GLOBAL INC at 800 840 1688 for your local dealer REPLACEMENT PARTS listing phone number IF SP 1005 Sediment filter 5 micron 10 J JI JI Efficiency Rating 18 10 MM TFF45 75 TFC membrane 45GPD 60 PSI 75 GPD 100 PSI 24 36 24 36 months UV 200RL EB Replacement Lamp for UV 200 EB 9 12 mol SH UV LS2A RL Replacement Lamp for UV LS2A 304J Deluxe 9 12 months FI CBAOIOJ 38 Inline carbon filter 12 18 months UV 200 EB Specifications 316 Bonded Stainless e Lamp life year plus continuous operation Steel Interior Maximizes e UV output 30 000 micro watts at maximum flow Killing Power by Reflecting e Inlet water temperature 40 105 F UV Light and e Maximum static temperature rise 16 1 F above ambient Eliminates Degradation e Operating voltages available 120V 60Hz 220V 5OHz 12VDC Of Polypropylene Housing 1 4 Side Ports Stainless Steel leaves no Spin Water Sa Sight Port taste in the water Eliminating Shading Pa Ti Easy to Clean Quartz Sleeve Snap fit Cap Quick Lamp Removal Peace E eet l Low Cost Replaceable Lamp PRINTED IN THE U S A 6 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual S
24. st starting up V Air pressure in storage tank is low v Low water pressure Crimps in tubing Clogged prefilters vV Fouled membrane v Post carbon is depleted Fouled membrane V Sanitizer not flushed out Series D Manual occurrence with initial startup of the RO system This milky look will disappear during normal use within 1 to 2 weeks W Will disappear after system shuts down W Relocate the drain to above water trap E Blockage sometimes caused by debris from garbage disposal or dishwasher WE Normally it takes 2 3 hours to fill tank Low water pressure and or temperatures can reduce production rate WE Add pressure to storage tank The pressure should be 8 10 psi when the tank is empty W Add a booster pump WE Make sure tubing is straight W Replace prefilters Mi Replace membrane W Replace post carbon W Replace membrane W Drain storage tank and Refill it overnight v Clogged flow restrictor Mi Replace flow restrictor Leaks PRINTED IN THE U S A V Fittings are not tightened v Twisted O ring V Misalignment of hole in drain saddle 19 W Tighten fittings as necessary W Replace a o ring W Realign drain saddle Copyright 2007 TOPWAY GLOBAL INC pr a p r a p r gt NM oN Se pes MM He ES Ke E3 E Sih N aN ss f ES ie ae Ka E M ay Vee ES UN Wi 3 r T VU M RA 525 hip f es MU E AR vle s 4 Beran y i W Oh R Ko ke S S
25. t critical to the efficiency of the system Replacement of the reverse osmosis component should be with one of identical specifications as defined by the manufacturer to assure the same efficiency and contaminant reduction performance E WARNING Do not use this RO system appliance to purify non drinkable sources of water that are unsafe or with water of unknown quality E WARNING Never use hot water or freeze unit E WARNING Incorrect installation will VOID the warranty PRINTED IN THE U S A 11 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual CLEANING PROCEDURES 1 Shut off the source water supply to the RO system 2 Open the RO faucet and depressurize the RO system and storage tank 3 Remove pre filter cartridges post filter cartridges and RO membrane Discard or prepare for cleaning If the RO membrane element is to be reused disinfectant solution should be introduced into the permeate tube outlet sufficient to remove biofilm in this vulnerable area before reinserting the membrane into the housing Use 1 4 teaspoon 1 ml of unscented 5 25 sodium hypochlorite liquid household bleach 4 Wash the internal housing areas with warm soapy water using a clean brush do not scratch the surface of the housings Be sure to clean o ring grooves thoroughly Remove the existing o ring Discard o ring or prepare for cleaning 5 Rinse off all housing pieces with clean water to remove soap 6 Replace o rings
26. t or other property System and installation need to comply with state and local laws and regulations If you have any questions please contact us at 800 840 1688 or your local TGI dealers CHECK LIST 1 Reverse Osmosis Unit 2 Water storage tank 4 gallon volume 2 8 gallon 40psi 3 Installation kit tank ball valve drain saddle valve feed water valve faucet assembly 4 Manual Fo 1 Reverse Osmosis Unit 2 Water Storage Tank 3 Installation Kit TGI 525 shown 4 Gallon i a ede omo RECOMMENDED TOOLS LIST Variable speed drill 1 8 and 1 4 drill bits 7 16 drill bit 1 2 and 9 16 open end wrenches or adjustable Phillips screwdriver Utility knife Teflon tape This reverse osmosis system contains a replaceable treatment component critical for effective reduction of total dissolved solids The product water shall be tested periodically to verify that the system is performing satisfactorily System Tested and Certified by the WQA and NSF International against NSF ANSI Standard 58 for the reduction of Arsenic Barium Cadmium Copper Cyst Fluoride Hexavalent Chromium Lead Radium 226 228 Selenium TDS Trivalent Chromium Turbidity Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts PRINTED
27. was performed under standard laboratory conditions actual performance may vary Warranty TGI Reverse Osmosis Systems are warranted to the original owner to be free of defects in material and workmanship from the date of manufacturing for five years PRINTED IN THE U S A 15 Copyright 2007 TOPWAY GLOBAL INC TGI RO System Manual Series D Manual General Installationj Operation Maintenance Requirements e Installation needs to comply with state and local laws and regulations e Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after system Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts e This reverse osmosis system contains a replaceable treatment component critical for effective reduction of total dissolved solids The product water shall be tested periodically to verify that system is performing satisfactorily PERFORMANCE DATA SHEET REQUIREMENTS Concentration mg L Water concentration mg L PERFORMANCE DATA SHEET PERFORMANCE CLAIMS FOR PERCENT REDUCTION Substance Influent challenge Reduction requirement Concentration Minimum 50 0007 WITT This system has been tested for the treatment of water containing pentavalent arsenic also known as As V As 5 or arsenate at concentrations of 0 05mg L or less This system reduces pentavalent arsenic but may not remove other forms of arsenic This system is to
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