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1. QA007 REV04 11 18 13 3 2 Introduction Contact Information Corporate Offices Sales Support Customer Service Eagle Industrial Truck 26111 Northline Rd Taylor MI 48180 USA 734 442 1000 800 671 0431 Website www eagletugs com contains useful sales and service information Please refer to this website for the latest revision of this and all other manuals Email Addresses Customer Service Parts Department Technical Support Sales Department customerservice eagletugs com parts eagletugs com support eagletugs com sales eagletugs com QA007 REV04 11 18 13 Introduction 3 3 Warranty Please read the Eagle Tugs warranty statement available on our website carefully Before contacting Eagle Industrial Truck for any warranty issue please have the following information ready Truck Serial Number Engine Make Engine Serial Number Hours Reading All information can be found on the data plate located beside the driver seat with the Exception of the hours which can be read using the H30 display or the hour meter on the dash Warranty Registration Vehicles powered by a Yanmar engine should register the engine by entering the required in formation into the Customer registration screen found on Yanmar s website at http www yanmar co jp Vehicles powered by a Wisconsin Motors TME27 engine should con tact Eagle directly if prior to warranty work being performed for information on the nearest W
2. Maintenance 8 2 Important Safety Notice Appropriate service methods and proper repair procedures are essential for the safe reliable operation of all industrial engines as well as the personal safety of the individ ual performing the work This Service Manual provides general directions for accom plishing service and repair work with tested and effective techniques Following them will help assure reliability There are numerous variations in procedures techniques tools and parts for servicing equipment as well as in the skill of the individual doing the work This Manual cannot possibly anticipate all such variations and provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this Manual must first establish he compromises his her personal safety and or the equipment integrity by his her choice of methods tools or parts Warnings The following list contains some general WARNINGS that you should follow when you work on equipment e Always wear safety glasses for eye protection e Use safety stands whenever a procedure requires you to be under the equipment e Be sure that the battery is disconnected from the truck using the battery discon nect unless otherwise required by the procedure e Set the parking brake when working on the equipment Place wood blocks 4 x 4 or larger to the front and rear surfaces of the tires to provide further restraint from inadvertent equipm
3. 2 Diesel Low Sulfur No 2 Diesel Low Sulfur No 2 Diesel No 2 Diesel No 2 Diesel No 2 Diesel 87 Octage Gasoline 87 Octage Gasoline 87 Octage Gasoline 87 Octage Gasoline No 2 Diesel No 2 Diesel 5 1 General Usage General Safety The following safety recommendations are not intended to address every possible safety aspect of operating this vehicle but rather serve as a guide Eagle has taken extensive measures to make sure the ALL vehicles are designed and tested to be safe when they leave the factory Modifications made to the vehicle after it leaves the fac tory can cause the vehicle to be unsafe In any situation common sense and caution should always be applied and is ultimately the owner operator s responsibility This tractor is a designed to be a dedicated WORKING vehicle Itis not designed for or intended to be used for recreational activities racing or general horse play activi ties Use for any of these inappropriate activities could result in injury death or dam age to the tractor and surrounding objects Warning Failure to comply with the following safety precautions can result in serious injury or death as well as equipment damage Follow all company facility and OSHA Safety Rules If you don t have a copy of these request a copy from your facility management and review them carefully Review carefully and understand the appropriate sections of this manual before endeavoring to start or oper
4. 12 volts or higher while the engine is running Also by adding a little throttle to increase engine speed the value should climb back into the correct voltage position Fuel Gauge The fuel gauge indicates the approximate fuel level in the fuel tank The reading may fluctuate during starting up cornering and stopping It is recommended that the fuel supply be kept at 1 4 or higher levels to prevent any water condensation in the fuel tank from entering the fuel lines QA007 REV04 11 18 13 5 5 General Usage Temperature Gauge This gauge indicates the temperature of the engine coolant The temperature will rise to the normal range as the engine warms If the value moves above the normal range of 225 F 107 C the engine is overheating Check for proper airflow through the ra diator and that there is not a coolant leak Running the engine while overheating can cause engine damage DA Caution If the engine continues to overheat have the cooling system checked QA007 REV04 11 18 13 General Usage 5 6 Controls Ignition Switch All models without H30 Your tractor is equipped with either a keyless or keyed ignition switch Both switches are three position switches OFF ON and START Crank e ON POSITION The fuel pump electrical system accessories and fuel temperature voltage gauges are activated The oil pressure gauge will not fully activate until the engine is started e START POSITION This is used to
5. 94 level This can help in circumstance where the display is difficult to read POWER SAVE OFF p LANGUAGE ENGLISH Power Save turns off the H30 after a period of inactiv l A TEMPERATURE FAHRENHEIT ity PRESSURE PSI e 7 FUEL USAGE CALLONS HOUR Language changes the display language of the unit tO STARTER PROTECTION ENABLED other supported languages Temperature Pressure Fuel Usage allows the user to select alternative units to display RESET SETTINGS TO DEFAULT RETURN TO UTILITIES MENU Starter Protections limits starter engagement time and frequency to provide protection to the starter This should always be enabled 4 Controller Info This option temporarily displays the hardware and software version of the display This can be useful in diagnosing any issues Shutting Down the Unit Shutting down the unit is as simple as pushing the Power button while the en gine is running If your model features a keyed ignition also turn off the ignition key Instrumentation Familiarize yourself with all instruments on the tractor Many are designed to alert you to conditions that must be addressed When operating the tractor frequently check gauges to insure everything is functioning as it should be and in the normal range QA007 REV04 11 18 13 General Usage 5 5 Oil Pressure Gauge The gauge will vary within the normal operating range of 10 50 psi 69 345 kPa for gasoline engines TME27 H153 6G72 LR
6. DO NOT SMOKE WHEN REFUELING e Do not over fill the fuel tank Do not fill beyond bottom of fuel filler screen Clean off any spilled fuel immediately e Keep fuel stored well away from open flames possible sparks or sources of exces sively high temperatures e Do not ever remove the radiator cap when the engine is hot as serious burns may result Always check coolant level and add coolant at the overflow reservoir e Avoid touching a hot engine exhaust coolant pipes or hydraulic components as serious burns may occur e This tractor comes factory equipped with a sealed maintenance free battery Do not endeavor to service the battery e When connecting or disconnecting battery cables always first remove the cable on the negative terminal and when reconnecting replace it last This will prevent sparks from accidental grounding e PREVENT BATTERY EXPLOSIONS Do not smoke near the battery Fumes from batteries are explosive Keep away from all sparks open flames etc Remove bracelets watch bands etc prior to installing removing or servicing a battery Do not short the battery terminals e AVOID ACID BURNS The battery acid is poisonous and is strong enough to burn skin eat holes in clothing and cause blindness if splashed in the eyes If battery acid is spilled or splashed always immediately wash your skin and clothing Apply lime or baking soda to help neutralize the acid Seek medical assistance QA007 REV04 11 18 13
7. Do not park where you may block other vehicles paths or movement by emergency vehicles QA007 REV04 11 18 13 6 1 Instructions for Safe Towing Pushing Load Moving Loads Maximum capacity towing or pushing of loads shall be done with the transmission selector lever in 1 first or REV reverse gears transmission failure NDA Caution Pushing or towing loads in D Drive can cause Load Towing Safety If towing a load check to see that e The towed load is securely connected to the hitch of the tractor Be sure hitch is locked fastened into the closed position e The towed cargo load is secure and within the exterior frame of the vehicle that is carrying the load e For maximum tractor and load control and stability as well as towing power be sure the tongue of the trailer is parallel to the ground when connected to the tractor s hitch e Watch the trailer s rear swing clears any obstructions when cornering Load Pushing Safety If pushing a load e Be sure the tractor is designed for and intended to be used to push the load e If using the tractor for pushback of an aircraft be sure the tow bar is securely fastened to both the aircraft and the tractor and the tractor hitch is in the locked position QA007 REV04 11 18 13 Handling 7 1 Emergency Towing If it should be necessary to tow the tractor to a location for maintenance service be sure the following procedures are followed e Make sure the parking
8. Turn ignition to the crank Start position to activate the starter motor Do not crank the engine more than 10 seconds if it doesn t start If engine does not start turn ignition switch off Turn ignition switch to on position Depress accelerator pedal twice and release Turn ignition to the crank position to activate the starter motor 4 As soon as the engine starts release the ignition switch and allow it to return to the on position to avoid damage to the starter and or flywheel gear teeth 5 Allow the engine to warm up for a minute or two Read all instrument panel gauges to verify they are all within the normal operating ranges defined previously under Instrumentation QA007 REV04 11 18 13 General Usage 5 7 Diesel Engine 4TNV98 Be sure the transmission is in Park or Neutral 1 Turn ignition switch if equipped to the ON position 2 See Starting the Unit in section 5 6 3 Allow the engine to run at idle speed approximately 6 minutes 1 10 of an hour on the hour meter to circulate and warm engine oil to a safe operating tem perature 4 To shut down the engine reduce engine speed to idle if the engine is hot Allow the engine to idle for several minutes to cool to below 195 degrees Then turn off the H30 display and turn off the key switch if equipped Diesel Engine With Dash Mounted Glow Plug Be sure the transmission is in Park or Neutral 1 Turn ignition switch to the
9. a collision If your tractor is equipped with a passenger seat and if it is occupied be sure that the passenger does not distract you from the safe operation of the tractor BE ALERT You and any passenger must always keep your arms and legs within the perimeter of the tractor s frame to avoid injury Keep your foot ON the brake pedal and OFF the accelerator and release the parking brake before shifting the transmission into gear Before shifting from forward to reverse or reverse to forward bring the vehicle to a complete stop Do not shift into gear except when the engine is at idle speed and your foot is on the brake pedal Before dismounting from the tractor place the transmission in PARK and apply the parking brake If you have not operated this equipment previously practice driving and operat ing it in a safe and clear not congested area until you are familiar with all aspects of its operation Keep hands and feet away from moving mechanical parts including tires Avoid wearing loose clothing that might get caught in moving parts Check your path of intended motion for personnel and or possible obstructions before proceeding When operating the tractor be particularly cautious when in congested areas Be alert near blind corners and always anticipate other equipment and person nel movements Sound the horn when approaching corners Use particular care to operate the vehicle at a safe speed commensurate with co
10. brake is released and the transmission gearshift lever is in the N Neutral position e ALL WHEEL DRIVE tractors must have the drive shafts removed before towing Plug the drive shaft openings to minimize loss of fluid e REAR DRIVE ONLY tractors the rear wheels can be raised and it can be towed on its front wheels If it is to be flat towed the drive shaft must be removed e ANY TRACTOR towed on its front wheels must have the steering wheel clamped in the straight ahead position Caution Replace lost transmission fluid after reinstalling the drive shafts that were removed for towing Warning Before working underneath the tractor be sure jack stands are secure and positioned correctly perpendicular to the floor with no tilt Warning If you will be working under the tractor never do so when alone Be sure someone else is close by in case of an emergency Warning If using a hydraulic or air operated lift always check the safety support or lock is in position before going underneath the tractor QA007 REV04 11 18 13 7 2 Handling Tie Down Procedure For long distance travel the TT series tow tractor can be transported by trailer When transporting the tow tractor please use the following tie down procedure This will ensure that the tractor is securely fastened and will prevent damage to the tractor 1 Position tractor on trailer put transmission selector in Park and set Parking Brake 2 Use correc
11. not respond when the park ing brake is engaged or the engine will shut off when both the parking brake is en gauged and the truck is shifted out of Park or Neutral Foot Brake The foot brake is power assisted and should be applied with a steady and firm down ward pressure If the power assist should fail the brakes will still operate mechanically but will require increased foot pressure Always anticipate that you may have to stop unexpectedly Speed should always be adjusted to allow for a safe and controlled stop Adjust your speed based on the surface conditions the space available for stopping and the weight of the load being moved Be aware of your surroundings Always be prepared to stop and avoid sudden stops NM Caution If driving on wet or slippery surfaces lower speed and allow for more stopping distance Do not spin the wheels when starting up as this may cause damage to the drive mechanisms QA007 REV04 11 18 13 General Usage 5 9 Your tractor is equipped with both front and rear wheel brakes The front and rear brakes operate on a dual system if one set should fail the operation of the other set will continue The system has an emergency back up of up to three hard applications of the brakes should both systems fail Parking Every time you park apply the hand brake turn the engine off turn the ignition switch to off if equipped and return the transmission shift lever to neutral or park position
12. they are indicate a reading in the normal range Check fuel gauge to determine if fuel should be added Sound the horn and test for excessive play in the steering wheel Turn on all lights and flashers Then exit tractor to verify they are operating prop erly If the tractor is equipped with a rotating beacon check if it is functioning Warning Keep hands and clothing away from fans belts and any moving parts QA007 REV04 11 18 13 5 3 General Usage Cab Inspection If the tractor is equipped with a cab Check that all mirrors are properly adjusted and clean Test windshield wiper Check all windows for cracks or chips Be sure windows are clean for best visibility Check that heater and heater fan are functioning correctly Check defrost fan for proper operation Warning Any problems noted during inspection should be cor rected as soon as possible Failure to attend to problems promptly could compromise safety and or the tractor s performance Do not attempt to make repairs Contact a qualified mechanic QA007 REV04 11 18 13 General Usage 5 4 TT Digital Control Panel The TT line of tow tractors equipped with Yanmar 4TNV98 engines also feature an H30 digital control panel provided by Houston Street Technologies The H30 panel provides many useful features and benefits to the operator Below you will find standard operating instructions for the H30 Display Screen Power
13. 400 8 300 7 200 10 000 8 300 9 200 12 000 14 000 29 800 28 470 36 900 32 030 44 500 36 920 40 920 53 380 62 280 Power hp kW 80 80 67 83 60 60 50 62 Introduction Rated Draw Bar Pull DBP Ib N 4 000 17 800 4 000 17 800 5 000 22 200 5 000 22 200 6 000 26 700 6 000 26 700 8 000 35 600 10 000 44 500 12 000 53 400 Torque ft lb Nm 162 162 186 234 220 220 252 317 Note Engine Models Below No Longer Used In Productions Engine Wiscon Wiscon Isuzu Isuzu Isuzu TMD27 Diesel TMDT27 Diesel 4JG1 Diesel 4JB1 Diesel 4JG1T Diesel Chrysler H153 Gas Mitsubishi 6G72 Gas Ford LRG425 Gas Ford ESG642 Gas Power hp kW 66 5 49 6 80 60 62 46 70 52 83 61 96 72 141 105 63 47 125 93 Weight will vary depending on options QA007 REV04 11 18 13 116 140 144 132 192 119 172 104 206 Torque ft lb Nm 158 190 195 179 260 162 233 141 279 Load Ib N 500 2 200 500 2 200 500 2 200 500 2 200 500 2 200 500 2 200 500 2 200 500 2 200 500 2 200 3 5 Rated Vertical Hitch 3 5 Introduction Operator Vibration Level Data The operator interface vibration levels on the TT series tug were tested by ISO IEC 17025 accredited testing lab Kolano and Saha Engineers Inc of Waterford MI USA Kolano and Saha Engineers Inc Project No 2008 193 TABLE 1 ACCELERATION VALUES Study Conducted for EAGLE TUGS Measurement Locatio
14. Button Left Button Right Button Starting the unit Starting the truck is done with the H30 panel Be sure the transmission is in Park or Neutral and engauge the parking brake Pressing the red Power button will power up the H30 and put the truck in a ready to start mode On keyed ignition READY TO START HOLD trucks turning the ignition key will provide power Uont to the H30 It can then be powered up as de USINE scribed above The H30 once powered up will prompt the user to start the engine by holding the Enter button Holding the button down for roughly two seconds will start the engine QA007 REV04 11 18 13 5 4 General Usage Operation Screen The Operation Screen is the main screen and provides gauge and other engine truck operating information The Operation Screen is set by default to show the Fuel level large center gauge Oil Pressure upper right and Coolant Temperature upper left as the three large analog gauges Supplemental gauges are shown as text at the bottom of the display in the gauge strip battery voltage engine rpm and engine hours as shown The visible supplemental gauges as well as several additional ones can be cycled through by using the Right and Left buttons The priority and display of gauges can be modified by the user please see the customi mammann zation section for details a we The Operation Screen will also show fault codes and warning and informat
15. Clean Radiator Fins every 50 hours pa a ee E coolantoses SLX TX X X x pets x x xx x x x ree ee bbdd Fuel Filter every 500 hours MORE Air Cleaner Element every 500 hours AE AENA a Topo Aaa HR terore and eps POV valee ey e Engine Compare pies 07 Soo CTT ee Replace Spark Plug EA AAA Electrical Wires and Connections Lo lx lxixix xx X Electrical Battery Cables e TEA Throttle Throttle Controls xix x x x x x Brake Fluid EN A ee a Brake Pads Front fx x xx Brake System ak Drum Brake Lining Rear X Brake Lines and Hoses X X X X QA007 REV04 11 18 13 Maintenance 8 5 Preventative Maintenance Schedule Gasoline Engine Wiscon TME27 continued Description of Check Service Operational Hours X Check T Requires Service Daily 50 250 500 750 1000 1500 2000 Suspension U Bolts 110 120 FT LBS oo EA A AP PR 21 ESE Suspension Axle Shaft U joint A EM Rotate Tires every 500 hours This section below has been added to for your record keeping convenience Date Service Performed Tug Serial Number Tug Hours QA007 REV04 11 18 13 8 5 Maintenance Preventative Maintenance Schedule Diesel Engine Isuzu 4JB1 4JG1 4JG1T Sa Description of Check Service Operational Hours System X Check Requires Service Daily 50 250 500 750 1000 1250 1500 2000 Engine Oil Engine Oil and filter first 50 and every 100 hours thereafter Trans
16. EAGLE TUGS EAGLE ZA THE POWER TO MOVE YOU OPERATIONS MANUAL VEHICLE TYPES ALL TT amp USATS MODELS WITH H30 DISPLAY QA007 REV04 11 18 13 QA007 REV04 11 18 13 Safety Warning 0 1 Read this manual in its entirety before putting your Eagle tow tractor into service This manual contains important safety instructions Improper usage or a failure to follow the safety require ments listed in this manual could result in severe injury or death QA007 REV04 11 18 13 1 1 0 1 1 1 2 1 Table of Contents Safety Warning Table of Contents Revision Sheet Introduction 3 1 Welcome 3 2 Contact Info 3 3 Warranty 3 4 Proper Use 3 5 Vehicle Weights Performance and Specifications Putting the Tow Tractor Into Service 4 1 Unpacking Setting Up 4 2 Fuel Requirements Instructions for Safe Use 5 1 General Safety Guidelines 5 2 Operator Requirements 5 2 Operator Workstation 5 3 Pre Operation Inspection 5 4 H30 Display Panel 5 5 Instrumentation 5 6 Controls 5 7 Starting Shutdown 5 8 Transmission 5 8 Braking 5 9 Parking Instructions for safe towing pushing a load 6 1 Towing 6 1 Pushing Instructions for safe handling 7 1 Emergency Towing 7 2 Tie Down Procedure QA007 REV04 11 18 13 Table of Contents 1 1 Instructions for safe maintenance 8 1 8 2 8 3 8 4 8 5 Maintenance Operator Requirements General Safety Guidelines Daily operator responsibilities Proper Fluid Checks Filter G
17. G725 and ESG642 and 20 60 psi 138 414 kPa for Diesel engines 4TNV98 4TNV98T TMD27 TMDT27 4JB1 4JG1 and 4JG1T If the value drops below the normal range when the engine is running there is a loss of pressure If this occurs stop the tractor as soon as possible shut off the en gine and check the oil level Add oil as necessary Check for possible causes leaks for the low oil pressure If low oil pressure should reoccur follow the above directions and contact equipment maintenance personnel to determine cause of recurring low oil pressure N Caution Do not continue to operate the tractor as long as the oil pressure is below the normal operating range Continued opera tion may cause severe internal engine damage Hour Meter The hour meter indicates the amount of running time on the engine It is used as a guide as to when preventative maintenance procedures should be done See Preventative Maintenance Schedules following this section of the manual Voltage Gauge This gauge indicates the battery voltage available normally 12 14 volts After starting the engine the value should be about 14 volts which indicates the alternator is work ing If the value falls below 12 volts with no accessories operating and the engine run ning have the electrical system checked by maintenance personnel The value may fall below 12 volts at engine idle and accessories operating shut off all accessories to check that pointer returns to
18. ON position 2 Push the Red or Black Rubber button labeled Glow Plug on the instrument panel Hold down for the recommended length of time shown on the chart next to the button them release 3 Turn the ignition to the Crank position to activate the starter motor Do not crank the engine more that 10 seconds If the engine does not start turn the ig nition switch to the Off position and repeat the steps above 4 Allow the engine to run at idle speed approximately 6 minutes 1 10 of an hour on the hour meter to circulate and warm engine oil to a safe operating tem perature 5 To shut down the engine reduce engine speed to idle if the engine is hot Allow the engine to idle for several minutes to cool to below 195 degrees Then turn off the H30 display and turn off the key switch if equipped Note Diesel Tugs powered by a TMD TMD27 4JB1 4JG1 or 4JG1T engine that are equipped with Low Oil Hi Temp Shutdown System must follow the above start procedure as the system will recognize low oil pressure after 10 to 15 seconds of ignition On position before the starter engages The ignition must be put back into the Off position to reset the timer or the engine will not attempt to restart Warning External starting fluids should not be used in a diesel engine air intake system The use of these fluids will cause severe internal engine damage QA007 REV04 11 18 13 5 8 General Usage Tran
19. an Water Fuel Filter every 250 hours Lubricity Filter every 250 hours Air Cleaner Element every 500 hours Engine Rubber Mounts Lap Intake Exhaust Valve Seats Adjust Intake Exhaust Valve Clearance EM Engine Check amp Adjust Governor Lever amp Engine Compartment Speed Control every 250 hours Inspect Crankcase Breather System Valve Cleaning Inspect Clean amp Check Injection Nozzles Electrical Wires and Connections lx x Electrical Battery Cables rh Throttle Throttle Controls Lx lx x QA007 REV04 11 18 13 Maintenance 8 5 Preventative Maintenance Schedule Diesel Engine Yanmar 4TNV98 continued Description of Check Service Operational Hours 750 1000 1250 1500 2000 Brake Fluid Brake System Brake Pads From J Y x Drum Brake tining Rear x Brake Lines and moses x suspension U Bol 110 120 T185 A S EE Bae a ESE ESC Axle Shaft U joint Rotate Tires every 500 hours QA007 REV04 11 18 13 8 5 Maintenance Preventative Maintenance Schedule Gasoline Engine Wiscon TME27 PF Description of Check Service Operational Hours system X Check Requires Service Daily 50 250 500 750 1000 1500 2000 Engine Oil Engine Oil and filter first 50 and every 250 hours thereafter Transmission Transmission Fluid a E a E Steering Power Steering Fluid E A PT H lt 9 Steering Linkage xp x x x Coolant Level Check X Flush Fae E Check amp
20. ance Schedule Gasoline Engine Chrysler H153 amp Mitsubishi 6G72 PF Description of Check Service Operational Hours System X Check Requires Service Engine Oil Engine Oil and filter first 50 and every 250 hours thereafter Transmission Transmission Fluid xf TT S a Te FENNE Steering Linkage EA TE Coolant Level Check X Flush CAME AN Check amp Clean Radiator Fins every 50 hours A Cootantoses Y Pf o Bes x x fx x x Fuel System Leak Check xt x xf x x ite Fuel Filter every 500 hours MOM Air Cleaner Element every 500 hours A A Engine Rubber Mounts Ix x x x x x Engine Remove and Inspect PCV Valve EE SEI LE Compartment as pect Distributor cap rotor amp wires xix x x x Replace Spark Plug a 65 EN Electrical Wires and Connections lxix ix ix x x Electrical Battery Cables E 00 00 A EME Throttle Throtle Controls xt xt x fx x x Brake Fluid Pees eee En Brake Pads Front Rem Ee eal Brake System fae Drum Brake Lining Rear Brake Lines and Hoses EEE QA007 REV04 11 18 13 Maintenance 8 5 Preventative Maintenance Schedule Gasoline Engine Chrysler H153 Mitsubishi 6G72 continued fF Description of Check Service Operational Hours X Check Requires Service Daily 50 250 500 750 1000 1500 2000 Suspension U Bolts 110 120 FT LBS per ft priveades tT po Suspension Axle Shaft U joint privena TT eee Mires Rotate Tires every 500 hours E TA TA T
21. ate this tractor Be sure that the tractor is equipped with fully functional safety equipment re quired in the areas it will be operated Such items as rotating beacons back up alarms etc are available from EAGLE s Factory or your local EAGLE distribu tor Warning All internal combustion engines give off various fumes and gases when running Do not start or run the engine in a closed or poorly ventilated building where the exhaust gases can accumulate Avoid breathing these gases as they may contain poi sonous carbon monoxide which can endanger your health or life if inhaled steadily for even a few minutes Always do the PRE OPERATION INSPECTION before using the tractor See CHECKLIST following this section of the manual Do not begin to operate the tractor if it should have defective lights horn brakes steering or tires Report irregularities immediately to your supervisor and or the proper maintenance personnel Never start the tractor s engine while standing on the ground Start the engine from the operator s seat with the transmission in neutral or park and the parking brake in the on position QA007 REV04 11 18 13 General Usage 5 1 Your tractor s seat s are equipped with retractable seat belts for your safety Fasten your seat belt and adjust the seat before starting the engine Be sure the seat belt is fitted snugly around the hips not around the waist as failure to do so may cause injury in the event of
22. e Scroll Se tee ing Display Order allows the user to change the order and St aa inclusion of the supplemental gauges shown at the bottom of the Operation Screen The values are set with the Up Down Left Right buttons similar to the main gauges A RETURN TO MAIN MENU blank value means that the gauge will not be displayed 5 Analog Input Setup This menu is for Eagle Tugs configuration of the display unit and provides no functionality to the user 6 Utilities The Utilities menu provides some additional configuration UTILITIES options 1 CONFIGURATION SECURITY 2 STARTUP SECURITY 3 CONTROLLER SETTINGS 1 Configuration Security 4 CONTROLLER INFO Controls access to configuration options Eagle Tugs limits access to prevent unintentional modification of the controller settings 2 Startup Security This enables the user to set a 4 digit code that needs to be entered every time the H30 is powered up RETURN TO MAIN MENU Warning Setting this code will make the tractor unable to start without re entering it Take caution to document the code If the code is lost or forgotten a call to Eagle Tugs customer service will be required to reset it QA007 REV04 11 18 13 5 4 General Usage 3 Controller Settings Auto Contrast adjust the contrast based on tempera CONTROLLER SETTINGS ture conditions SECURITY ENABLED AUTO CONTRAST Da Contrast allows the user to set their own contrast CONTRAST
23. eering at the Milford Proving Ground facility in Milford MI USA Electromagnetic Immunity Vehicle was subjected to a 60V m electromagnetic field from 30MHz to 1000MHz No affects were observed on the functionality or operation of the vehicle This is in conformance with harmonized standard EN 12895 2000 Electromagnetic Radiation The vehicle electromagnetic radiation was measured in accordance with harmo nized standard EN 12895 2000 at frequencies from 30MHz to 1000MHz All data was within limits deemed acceptable for use by Eagle Tugs in a ground support equipment application QA007 REV04 11 18 13 4 1 Putting the Tow Tractor Into Service Unpacking and Setting Up The following directions specify the correct steps that should be taken once you receive delivery of your TT series tow tractor These steps will ensure that the tow tractor will operate safely 1 Read this entire manual paying close attention to the safety requirements laid out in it 2 During the unloading of your Tractor you should have noted any shipping damage and reported it to Eagle Tugs and the shipping company Verify that all components appear to be in order and undamaged 3 Remove any documentation including this manual from where it is secured to the seat Dispose of the zip ties 4 Verify correct tire pressure on all tires 5 Fuel the tractor with the correct fuel as specified in section 4 2 of this manual 6 Your Tow Tractor if equip
24. elow you are verifying that you have read and understand the contents of this manual Date Printed Name Signature QA007 REV04 11 18 13
25. ent movement e Operate the engine only in a well ventilated area to avoid the danger of carbon monoxide e Keep yourself and your clothing away from moving parts when the engine is run ning especially the fan and belts e To prevent serious burns avoid contact with hot metal parts such as the radiator exhaust manifold tail pipe catalytic converter and muffler e Do not smoke while working on the equipment e To avoid injury always remove rings watches loose hanging jewelry and loose clothing before beginning to work on the equipment Tie long hair securely behind the head e Keep hands and other objects clear of the radiator and blades Electric cooling fan s can start to operate at any time by an increase in under hood temperatures even though the ignition is in the OFF position Therefore care should be taken to ensure the electric cooling fan s are completely disconnected when working under the hood QA007 REV04 11 18 13 8 3 Maintenance Daily Operator Responsibilities Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface the key in the OFF position if equipped the H30 display off if equipped the shifter position in PARK and parking brake applied Open side access door or hood depending on engine configuration Remove dipstick from crankcase wipe it with a cloth Insert it fully and take out it gently again Check the oil level by the marks on the dipstick The o
26. he defrost fan motor has a switch built in The switch has three positions OFF LOW and HIGH QA007 REV04 11 18 13 5 7 General Usage Starting amp Shut Down Procedures Never start the tractor s engine while standing on the ground Start the engine from the operator s seat with the transmission in neutral or park and the parking brake in the on position Your tractor s seat s is are equipped with retractable seat belts for your safety Fasten your seat belt and adjust the seat before starting the engine Be sure seat belt is fitted snugly around the hips not around the waist as failure to do so may cause injury in the event of a collision Warning Seat belts may not offer the operator protection in the event of a rollover The known incidents of a rollover are ex tremely rare and may occur in situations of operator misuse Uses of any vocational equipment should be strictly limited to it s in tended operation Your tractor may be equipped with an operator s seat containing a safety pressure switch and or an operator floor mat containing a safety pressure switch depending on model and options If it is it will automatically shut the engine down anytime the trans mission is in gear and the operator is not present in the operator s workstation Gasoline LP Tractors Be sure that the transmission is in Park or Neutral 1 Turn ignition switch to the ON position 2 Depress accelerator pedal once and release 3
27. his section below has been added to for your record keeping convenience pate service performed o lugserallmber fT ugiious ection QA007 REV04 11 18 13 8 5 Maintenance Preventative Maintenance Schedule Diesel Engine Wiscon TMD27 Wiscon TMDT27 Sa Description of Check Service Operational Hours X Check ls Requires Service Engine Oil Engine Oil and filter first 50 and every 250 hours thereafter transmission Transmission Fluid Lx Steering Power Steering Fluid Lx Steering Linkage EX Syste m ee coe CO E AE atras UA Electrical Wires and Connections X Electrical Battery Cables Throttle Throttle Controls xl x fx X Brake Fluid Brake Pads Front X Brake System bak Drum Brake Lining Rear X Brake Lines and Hoses lo txt xjx x QA007 REV04 11 18 13 Maintenance 8 5 Preventative Maintenance Schedule Diesel Engine Wiscon TMD27 Wiscon TMDT27 continued fF Description of Check Service Operational Hours X Check Requires Service Daily 50 250 500 750 1000 1500 2000 Suspension U Bolts 110 120 FT LBS per ft priveades tT po Suspension Axle Shaft U joint privena TT eee Mires Rotate Tires every 500 hours E A TA This section below has been added to for your record keeping convenience pate service performed Tupserialnumber gious meena QA007 REV04 11 18 13 Safety Procedure Review Signature Sheet By signing b
28. il level must be between the Max level and the Min level DO NOT OVERFILL Coolant DO NOT remove recovery tank cap or check coolant level while engine is hot With engine cool the key in the OFF position if equipped the H30 display off if equipped the shifter position in PARK and the parking brake applied open hood set hood prop and look at left side of recovery tank The reservoir tank is translucent so the fluid is readily visible without removing the cap Fluid level should be at the Cold fill level Transmission Fluid With unit in park and parking brake set in the ON position start engine Open side access door Remove dipstick from transmission case wipe it with a cloth Insert it fully and take it out gently again Check the fluid level by the marks on the dipstick The transmission fluid level must be between the Max level and the Min level on the dipstick DO NOT OVERFILL Brake Fluid Check brake fluid with the unit on a level surface the key in the OFF position if equipped the H30 display off if equipped the shifter position in PARK and parking brake applied Open hood set hood prop and locate master cylinder reservoir Re move spring clips and take off lid Brake fluid level should be at the top of reservoir Power Steering Fluid Check power steering fluid with key in OFF position if equipped the H30 display off if equipped the shifter po
29. ional messages Main Menu The Main Menu can be accessed by pushing the Enter button once either when the engine is running or before starting the engine The Main Menu will give you some control over how information is displayed on the H30 1 View Active Faults MAIN MENU Engine fault codes are displayed on the H30 Operation Screen as well as stored in memory and accessible through 2 UT 2 DRED POULT this menu option In the rare event that you experience an x Bata SCREEN SETUP engine fault providing these codes to Eagle and or Yanmar ANALOG INPUT SETUP technical support will speed up the resolution B UTILITIES 2 View Stored Faults You can store faults for later viewing They are accessible through this menu option RETURN TO OPERATION SCREEN 3 Eagle Tugs Setup This menu is for Eagle Tugs configuration of the display unit and provides no functionality to the user QA007 REV04 11 18 13 General Usage 5 4 4 Operation Screen Setup The Operation Screen setup menu allows the user to OPERATION SCREEN SETUP change the display of the gauges on the Operation Screen pater The Large Gauge Upper Left and Upper Right can be se Ope Ee ra rr lected by using the Up and Down buttons and changed us UPPER RIGHT OIL PRESSURE ing the Right and Left buttons to any of the available SCROLLING DISPLAY ORDER gauges DIL PRESSURE THROTTLE POS BATTERY ENGINE LOAD Changing the values for each gauge listed under th
30. is consin Motors distributor in your area Warranty registration for your Eagle tractor can com pleted by visiting our website at www eagletugs com Tires For tire warranty please contact Eagle directly by phone at 800 671 0431 by email at support eagletugs com or through our website at www eagletugs com Battery In the U S and Canada call 1 888 823 0954 or 1 877 255 2287 QA007 REV04 11 18 13 3 4 Introduction Proper Use of TT Series Tow Tractors The TT line of tow tractors is designed to be an aircraft tow tractor When used prop erly in this application the TT line of tow tractors will provide years of safe operation The following activities fall within the approved and anticipated usage e Aircraft Towing e Aircraft Push back e Travel on improved surfaces with minimal slope Never misuse the tow tractor The tractor has been designed with aircraft towing as the intended usage Never do any of the following with the tow tractor e Horseplay e Racing e Turn at excessive speed e Off road travel or travel on unimproved surfaces e Drive crossways on a slope or turn on a slope QA007 REV04 11 18 13 Vehicle Weights and Performance Model Number TT4 TT4 AWD TT5 TT5 AWD TT6 TT6 AWD TT8 AWD TT10 AWD TT12 AWD Engine Year of Manuf 2011 2011 2011 2011 2011 2011 2011 2011 2011 Wiscon TME27 Gas Wiscon TME27 LPG Yanmar 4TNV98 Diesel Yanmar 4TNV98T Diesel Mass Ib N 6 700 6
31. mission Transmission Fluid ME EA Power Steering Fluid a A Steering Linkage d x xl xt x Coolant Level Check X Flush EXE EAS Coolant Hoses Belts Fuel System Leak Check Px Fuel System Fuel Filter every 500 hours REN Clean Water Fuel Filter every 250 hours MN Lubricity Filter every 250 hours EA Air Cleaner Element every 500 hours zi Engine Rubber Mounts xt x Lap Intake Exhaust Valve Seats Pa a ae Engine f Adjust Intake Exhaust Valve Clearance Compartment Check Cylinder Compression Pressure Pe wit Inspect PCV Valve i Inspect Clean amp Check Injection Nozzles EHN ot x x Electrical Wires and Connections txt xt x fx x x x x Electrical Battery Cables Ea a e E E ie Throttie Throttle controls txt x xf x x x x x QA007 REV04 11 18 13 Maintenance 8 5 Preventative Maintenance Schedule Diesel Engine Isuzu 4JB1 4JG1 4JG1T continued Description of Check Service Operational Hours 1500 2000 System X Check Requires Service Daily 50 250 500 750 1000 1250 Brake Fluid Brake System Brake Pads from J Drum Brake Lining Rear x Brake Lines and Hoses Drive Axles ae Axle Shaft U joint MAME rivera DA EE Rotate Tires every 500 hours Cara a IA FAC MES This section below has been added to for your record keeping convenience pate Service Performed Tug Serial number e Pd A QA007 REV04 11 18 13 8 5 Maintenance Preven
32. n Operating Condition Result Floor Engine idling Values do not exceed 0 5 m s Seat Bracket Engine idling 0 57 m s at 33 Hz 0 57 m s at 67 Hz Steering Wheel Engine idling Values do not exceed 2 5 m s Floor Engine at 2600 RPM 5 24 m s at 87 Hz Five peaks between 521 Hz and 652 Hz with a maximum of 2 01 m s at 587 Hz Seat Bracket Engine at 2600 RPM 5 65 m s at 87 Hz 0 74 m s at 519 Hz 0 70 m s at 562 Hz Steering Wheel Engine at 2600 RPM Values do not exceed 2 5 m s Measurements were made at 1 Hz bandwidth from 0 to 1000 Hz The target values are supplied as a magnitude and do not state over which frequency range it is applicable Tests were performed November 14 2008 on a Yanmar Model TT 8 Aircraft Tow Tractor 2008 193 Eagle ACM QA007 REV04 11 18 13 Introduction 3 5 Sound Level Data The TT series tow tractor emits the following sound levels Peak dBA at Workstation Model Cycling Throttle while Stationary Full Throttle Moving Yanmar 4TNV98 and 4TNV98T 95 94 The sound level test was performed in a open area on a flat asphalt surface Readings were taken at the operator workstation approximate ear height The following are the test conditions SPL Meter Tandy model 33 2055 Ambient Environment 67 dbA Temperature 50 F 10 C Dewpoint 37 F 2 C Humidity 63 Barometer 30 28 in 1025 hPa EMC Data Electromagnetic radiation and immunity were tested by Jacobs Engin
33. nditions Speed should always be reduced when entering a turn to assure complete control of the vehicle and any towed loads Take all corners wide especially if towing trailers Speed should always be adjusted to allow for a safe and controlled stop con sidering the space available for stopping and the weight of the load being moved Avoid sudden stops Reduce speed when approaching speed bumps Do not tamper with the engine speed governor Never drive crossways on a slope Avoid operating on bumpy soft surfaces Avoid potholes when present Keep clear of the edge of loading docks QA007 REV04 11 18 13 5 2 General Usage Operator Requirements The TT series tow tractor is a piece of industrial equipment and has inherent safety risks As such the operator of the tow tractor is expected to have a fork truck or similar license or be otherwise trained in the usage of material handling equipment The operator should read this manual fully before operating the tow tractor The operator should be familiar with all aspects of the tow tractor before operating it Operator Workstation Your TT series tow tractor features an ergonomically designed operator s work station This is the only operator workstation on the tractor Do not sit on or stand on the tractor outside of this area The operator should be seated with the seatbelt secured when starting or moving the tractor The operator and any passengers should keep all e
34. ped was shipped with two TT4 8 or four TT10 12 re movable tie down rings If necessary these rings can be removed using the follow ing directions Note you will lose the ability to transport the tractor by removing the tie down rings e TT4 thru TT8 tractors The rings can be removed by removing the four bolts nuts that secure the hitch and tie down ring bracket in place The hitch then needs to be re secured using the same bolts and torqued to a value of 85 115 ft lbs Nm e 1110 thru TT12 tractors The rings can be removed by removing the four bolts nuts that secure the tie down bracket in place The hardware does not need to be reinstalled TT10 12 Tie Down TT4 8 Tie Down Ring Location Ring Location QA007 REV04 11 18 13 Putting the Tow Tractor Into Service 4 2 Fuel Requirements Only use the fuels specified below Failure to use the indicated fuels could lead to poor performance or unwarranted damage to engine components As fuel capabilities are subject to change please refer to www eagletugs com for the latest up to date notices regarding fuels Engine Fuel Wiscon TME27 Gas Wiscon TME27 LPG Yanmar 4TNV98 Tier2 Yanmar 4TNV98T Tier2 Yanmar 4TNV98 Tier3 Stage3A Yanmar 4TNV98T Tier3 Stage3A Isuzu 4JB1 Isuzu 4JG1 Isuzu 4JG1T Ford LRG425 Ford ESG642 Chrylser H153 Gas Mitsubishi G672 Wiscon TMDT27 Diesel Wiscon TMD27 Diesel QA007 REV04 11 18 13 87 Octage Gasoline LPG No 2 Diesel No
35. sition in PARK and the parking brake applied Open hood set hood prop remove cap from power steering reservoir Fluid level should be be tween the arrows on the indicator stick DO NOT OVERFILL QA007 REV04 11 18 13 Filter Guide Fuel Water ici Transmission i Engine Type Oil Filter Fuel Filter Seperater Filter Filter Air Filter Filter amp Gasket Filter N A N A Wviscon Ta 2006 reo Jrensanman yya wa psor foros va sso TM a a a jon fone a P14 8966 or P14 8966 or P14 8966 or a les os fom Fe fa P14 8966 or caos aris fenol ffs foe ero ee ee AE EN EOI INA freed tes iN Wiscon TMD27 esa52 rmba7roos00R20p nya pra 8966 85705 bE 10 18 Wiscon TMDr27 fssas2 rmDeoroozs7 r20r nya ra so 6 e5705 bs 1o 15 QA007 REV04 11 18 13 8 5 Maintenance Preventative Maintenance Schedule Diesel Engine Yanmar 4TNV98 ETE Description of Check Service X Check x Requires Service Contact your local Yanmar distributor or dealer Daily 50 250 500 750 1000 1250 1500 2000 Engine Oil Engine Oil and filter first 50 and every 250 hours thereafter Transmission Transmission Fluid SAS ian a E Steering Power Steering Fluid ee o Steering Linkage SIE Coolant Level Check X Flush Check amp Clean Radiator Fins every 50 hours Coolant Hoses i Belts Fuel System Leak Check Fuel Filter every 500 hours fe ol Fuel System Drain Water Fuel Seperator every 50 hours x Cle
36. smission Operation The transmission is controlled by a lever type gearshift located in the instrument panel or console The control has six selector positions P Park R Reverse N Neutral D Drive 2 Second and 1 First In entering or leaving a gear position the lever must be moved past a gate To do this place the palm of your hand on the top of the selector lever and reach under with your fingers and grip the release mechanism and pull up or squeeze Shift to the desired position and release the selector 1 Keep your foot ON the brake pedal and OFF the accelerator and release the parking brake before shifting the transmission into gear 2 Before shifting from forward to reverse or reverse to forward bring the vehicle to a complete stop Do not shift into gear except when the engine is at idle speed 3 Before dismounting from the tractor place the transmission in PARK and apply the parking brake Parking Brake The parking brake is operated by hand lever action By pulling back on the lever you activate and set the brake Pushing forward will release the brake The brake is adjustable for braking pressure by rotating the knob on the end of the handle lever A clockwise direction is used to increase the brake holding pressure and counter clockwise to reduce the pressure All trucks feature a safety system to protect the parking brake from accidental misuse Depending on engine type either the accelerator pedal will
37. start the engine The engine will crank until you release the ignition switch When the ignition switch is released in the start position you must turn the switch to the OFF position first before returning to the start position This is to prevent trying to start the engine when it is already running anti restart protection e OFF POSITION This is used to shut down the engine and turn all electrical power off including accessories Never leave the tractor unattended with the engine running or the ignition switch in the ON position as this can result in a run down battery Ignition Switch 4TNV98 Engines Your tractor is equipped with either a keyed or no ignition switch The switch provides power to the H30 which is used to start the engine If the case that there is no ignition switch the H30 is always connected to a power supply Headlight switch The headlight switch is an on off type There is no hi low beam control position Heat Temperature Control Option The heat temperature control is a push pull control cable and is used to adjust the air temperature from the heater in a cab Pull up to set at desired temperature Push down to turn heat off Heater Fan Control Switch Option The heater fan switch has three positions OFF LOW and HIGH Windshield Wiper Switch Option The windshield wiper switch located on the wiper motor has an on off position The wiper has only one speed Defrost Fan Control Option T
38. tative Maintenance Schedule Gasoline Engine Ford LRG425 Ford ESG642 22 A Description of Check Service System X Check Requires Service Engine Oil Engine Oil and filter first 50 and every 250 hours thereafter Transmission Transmission Fluid Operational Hours eme Pe Steering Fluid 153900109 000118001000 E Steering Linkage txt x x x Coolant Level Check X Flush foe il ea Check amp Clean Radiator Fins every 50 hours Fuel System Leak Check Fuel Filter every 500 hours Air Cleaner Element every 500 hours Engine Engine Rubber Mounts Compartment Remove and Inspect PCV Valve Replace Spark Plug Electrical Wires and Connections Electrical Battery Cables throttle _ throttle Controls Brake Fluid Brake Pads Front Brake System mm Drum Brake Lining Rear Brake Lines and Hoses QA007 REV04 11 18 13 Maintenance 8 5 Preventative Maintenance Schedule Gasoline Engine Ford LRG425 Ford ESG642 continued Fo Description of Check Service Operational Hours X Check Requires Service Daily 50 250 500 750 1000 1500 2000 Suspension U Bolts 110 120 FT LBS fe a ee ale prvevnes tT pepe Suspension a Axle Shaft U joint privest LT pepe res reset tover 500 ow ARA This section below has been added to for your record keeping convenience pate Service pertormed IO Tugserial number S r ss e PO QA007 REV04 11 18 13 8 5 Maintenance Preventative Mainten
39. tly sized load chains to secure the tractor to the trailer side tie downs Do not use load straps 3 Run chain though the tie down rings if equipped located behind the E hitches 4 Take both ends of the chain out and down away from the tractor and tighten as required to secure the tractor 5 Note chains must not touch front or rear of tractor Chain contact with the tractor is with the tie down rings only 6 Do not top load anything on the tractor 7 Do not run straps or chain across the top of the tractor QA007 REV04 11 18 13 Maintenance 8 1 Maintenance Operator Requirements Only trained and qualified mechanics familiar with ground support equipment should undertake repairs on the TT series tow tractor The maintenance operator should read the operator s manual and the service manual fully before performing maintenance on the tow tractor Repairs Safety ONLY a trained and qualified mechanic for this type of equipment should undertake repairs to this tractor Before undertaking any repair the mechanic MUST read and understand the SAFETY and OPERATING PROCEDURES sections of this manual All safety recommendations and rules MUST be followed QA007 REV04 11 18 13 8 2 Maintenance General Safety Guidelines e Always stop the tractor turn the engine off put in Park and apply the parking brake when making any adjustments or servicing the unit e Never refuel the tractor when the engine is running e
40. uide Preventative Maintenance Schedules QA007 REV04 11 18 13 2 1 Revision Sheet Revision History Rev Number Description o Date REVOO Initial Release All 1 11 09 REVO1 Wording All 2 27 10 REV02 Warranty Statement 3 01 06 12 REVO3 Removed Warranty Statement 3 11 18 13 QA007 REV04 11 18 13 Introduction 3 1 Welcome Welcome to the growing family of EAGLE tractor operators The tractor was built with the operator s safety comfort and ease of operation in mind We hope you agree and enjoy your EAGLE experience Purpose amp Use of Manual This manual is designed as a quick guide to familiarize you with the correct and safe operation of your Eagle vehicle as well as to inform you of the preventative mainte nance and servicing recommendations of the manufacturer Your EAGLE vehicle was designed to do very specific tasks For that reason it will look feel drive and function differently than over the road trucks and automobiles as well as various other types of vocational vehicles It is the operator s responsibility to operate this equipment in a safe and prudent good sound judgment manner Be alert your and other s safety is involved The descriptions and specifications contained in this manual were in effect at the time the manual was printed EAGLE TUGS reserves the right to discontinue models at any time and or to change specifications designs or components used without notice and without incurring obligations
41. xtremities within the perimeter of the tractor s frame to avoid injury The only time it is appropriate to leave the operator s compartment when the tractor engine is running is while the tractor is stopped the transmission gear selector is in park and the parking brake is applied QA007 REV04 11 18 13 General Usage 5 3 Pre Operation Inspection Checklist The following inspections should be conducted each day prior to the first operation of the tractor Additional inspections may be required due to unusual operating conditions Walk A Round Inspection Look for evidence around and under tractor for oil water or fuel leaks Check that fuel cap is securely in place Check tire rims and wheel stud nuts for possible damage Check tires for under inflation cuts breaks or excessive wear and remove any objects stuck in treads Wipe clean if necessary all lights mirrors and reflectors Open engine compartment hood and check Oil and coolant levels eCondition of all drive belts for cracks or fraying eCondition of all wiring hoses and tubing for leaks kinks or excessive wear elf tractor is diesel powered visually check fuel filters and drain the water if nec essary Inside Drivers Compartment With the transmission in PARK and the hand brake set start the engine Check oil pressure and voltage gauges to be sure

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