Operator Manual, Service and Parts List
Contents
1. head it is essential that the washer be positioned correctly failure to do so may result in it restricting the angular movement of the pendulum As mentioned in the various sections it is essential to thoroughly clean all the parts prior to re assembly and grease the bearings with the recommended lubricant 5 5 PLUG IN CONNECTOR Refer also to Parts List Should it be necessary to dismantle the coupling proceed as follows Unscrew main shaft head and remove internal circlip Press out the main shaft complete with bearings etc by means of an arbour or fly press When carrying out this operation support the large diameter of the housing and apply pressure to the small end of the shaft Next remove the circlip and withdraw the key retaining collar the key itself can now be withdrawn from its locating keyway The bearings and spacer can now be pressed off the main shaft M WPTpkrws 11 Issue 3225 Jul 01 Issue 3523 Dec 05 Check the condition of the two ball bearings and replace if necessary Reassembly is generally the reverse of the above procedure After fitting the ball bearing and spacer the driving key can be inserted in the keyway and the key retaining collar replaced to hold the key in position Fit the circlip to retain the collar Fill the space between the two bearings with Castrol BM2 grease Press in the bearing sub assembly into the housing until the inner bearing is in contact with its locating shoulder Refit i2. Sa MANA ie aa dani 13 8 PARTS LIST FLEXIBLE DRIVE SHAFT iii 14 9 PARTS LIST PLUG IN CONNECTORS P 1 C S i 16 10 PARTS LIST PSD AND DSD DRIVE UNITS cceeeeeeeeeeeeeeeeeeeeeeeeeeees 17 11 PARTS LIST ESD amp ECD ELECTRIC DRIVE UNITS 18 12 PARIS LIS Fs EMD DRIVE UNIT prete 19 13 WARRANTY CONDITIONS AND CLAIMS PROCEDURE 20 CONDITIONS ssi dildo diddl bia dda le IS A ee has di 20 CLAIMS PROCEDURE lt ries loreto ille leale hair 21 14 REPAIRS AND ESTIMATES ii 21 Please note that the ECD type unit is obsolete as from serial number 62856 and is replaced by the EMD type unit M WPTpkrws 1 Issue 3225 Jul 01 Issue 3523 Dec 05 1 INTRODUCTION The W range of internal concrete vibrators pokers is petrol engine or electric motor powered and drive is transmitted to the vibrating head using a flexible shaft The W system has four main components a A vibrating poker head b A flexible drive shaft c A quick action coupling d A drive unit The quick action coupling is disconnected from the drive unit by hand Spanners are required to remove the coupling from the flexible shaft and this may be carried out on site Further dismantling should be carried out in a workshop Four models of poker are available W525 W536 W545 and W566 The last two numbers of the model designation indicates the poker diameter in millimetres The 5 indicates the nominal length of the f
3. This may cause skin irritation to persons who frequently handle hose Persons who have to handle the hose frequently are advised to follow good hygienic practices e g wear gloves whenever practicable Use barriers cream and wash hands after work before eating drinking or smoking 3 1 2 Fire With a few exceptions the polymeric materials used by Dunlop Hose Limited are not easy to ignite in bulk However when exposed to flame or to serious overheating they will decompose liberating noxious or toxic smoke or fumes Fire precautions should recognise the hazards that may arise from indirect involvement in a fire as well as the inherent fire risk of the individual products Specialised advice on fire precautions is available from local Fire Authorities and from Health amp Safety Executive 3 1 3 Storage Hose may deteriorate in appearance and physical properties during storage particularly if adverse storage conditions apply BS3574 details the most suitable conditions for storage In summary hose should be stored in an unstressed darkened condition below 25 C and protected from moisture and air circulation Expose to atmosphere containing high concentration of ozone eg near discharge from electric motors is to be particularly avoided Hose should be stored away from direct heat and contact with strong oxidising agents should be avoided 3 1 4 Waste Disposal Hose should be disposed of by normal waste disposal procedures Where M WPTpk
4. any consequential loss loss of profit injury or damage suffered M WPTpkrws 20 Issue 3225 Jul 01 Issue 3523 Dec 05 Warranty will not be accepted on dismantled goods unless dismantling was carried out with the written permission of FCE No claim shall be considered if other than genuine parts supplied by FCE have been used Products are only covered by this warranty in the country to where they were supplied by FCE Warranty on products applies only to the original user of the equipment This warranty shall not apply if the serial number or other identifying numbers or marks applied by FCE have been removed defaced or are otherwise illegible CLAIMS PROCEDURE Check that the goods are still under warranty before returning them to FCE see above for warranty periods Return the goods to FCE with an order number for the work to proceed If warranty is accepted no charge will be made If warranty is not accepted a quotation will be given for the repair and the conditions under the section headed REPAIRS AND ESTIMATES will apply In the customer s interest goods must be accompanied by documentation detailing the nature of the fault or its symptoms Phrases such as Faulty are unacceptable and will result in delays and possible charges to defray costs incurred in identifying the fault In the case of hydraulic breakers and power packs both the breaker and the pack should be returned 14 REPAIRS AND ESTIMATES When ret
5. cause damage to the inner core Regrease the first 12 18 30 40cm of the inner core with Castrol BM2 grease Insert the greased inner core into the casing from the plug in connector end Continue greasing the inner core and at the same time insert it into the casing Continue until the whole length of inner core has been greased As the inner core is pushed through the outer casing some of the grease will naturally adhere to the inner walls of the casing To ensure adequate lubrication it is advisable to draw out the core for approximately 6ft 2 metres from the other end regrease as the core is inserted back into the casing It is essential during the regreasing operation to keep dirt and grit away from the component parts To re assemble the flexible drive to the poker head proceed as follows M WPTpkrws 9 Issue 3225 Jul 01 Issue 3523 Dec 05 Renew the O ring in the groove at the lower end of the external thread in the outer case coupling poker head end Pull out the inner core for about 4 10cm and screw the core coupling right hand thread on to the exposed end of the pendulum then screw the outer case coupling into the bearing housing in an anti clockwise direction left hand thread During this operation ensure not to damage the fine thread Before replacing the poker housing wipe the pendulum with a clean dry cloth to remove any traces of grease or dirt The interior of the poker housing and nose cap must be
6. for a period of 12 months from the date of original despatch from FCE or as specified below Hydraulic hoses and hydraulic couplings 3 months Hydraulic accumulators 6 months Flexible drives 6 months All spare parts used in repairs carried out by FCE or an authorised dealer or repairer 3 months If the goods have been purchased through a stockist the above warranty periods also apply from receipt of the goods by the user of the equipment up to a total of a further 6 months from date of despatch from FCE whichever is earlier Filter elements gauges and oils are specifically excluded from this warranty FCE shall at their option repair or replace during normal working hours goods accepted as faulty free of charge to the user For proprietary items such as engines the original manufacturer s warranty and conditions shall apply CONDITIONS The goods shall be returned at the purchaser s expense to FCE or to a destination FCE may reasonably direct Carriage costs will be refunded if warranty is accepted Warranty claims will not be considered where there is evidence that failure has been caused by carelessness improper use negligence inadequate servicing incorrect engine speeds fair wear and tear or non compliance with instructions issued by the manufacturer To the extent permitted by law the liability of FCE under this section is confined only to providing a remedy for defective goods and does not extend to
7. trouble free operation The recommended grade of grease is Castrol BM2 or an equivalent Do not attempt to carry out the lubrication of the flexible shaft drive under site conditions this should always be carried out in a maintenance workshop When dismantling the flexible poker drive first remove the plug in connector left hand thread The complete plug in connector assembly may then be pulled away from the flexible shaft Hold the bearing housing of the poker head assembly in a vice then unscrew the poker housing complete with nose cap in a clockwise direction left hand thread Next unscrew the flexible drive outer case coupling from the bearing housing in a clockwise direction left hand thread Pull the outer casing away so as to expose the core coupling Hold the core coupling in a vice and unscrew the pendulum complete with bearing and oil seal etc in an anti clockwise direction right hand thread The inner flexible core can now be withdrawn from the outer casing Clean the flexible steel inner core and core couplings thoroughly with grease solvent Clean ends of outer casing with a cloth After thoroughly cleaning the complete flexible drive shaft inspect the inner core for any excessive wear due to rubbing action between the core and outer casing spiral reinforcement also for damaged and broken outer layer wires If there is a permanent bend in the outer casing we advise fitting a replacement as this is liable to
8. 0 85 0 87 2 Power Level LWA 86 6 90 8 98 0 99 2 Hand arm vibration levels m sec2 maximum axis In concrete 4 0 5 0 7 0 5 5 In air 4 0 5 0 7 0 5 5 Sound levels tested according to ISO 5349 Vibration levels tested according to ISO 3746 3 SAFETY Never run petrol or diesel engines in trenches or confined spaces Never attempt to carry out maintenance with engine or motor running Never top up fuel tank whilst engine is running don t smoke wipe up spilt fuel Dispose of fuel contaminated wipes safely Always turn off fuel after use Always isolate electric motors after use Always use residual current devices with electric motors Always wear suitable protective clothing i e safety helmet footwear ear defenders and gloves Ensure guards are always fixed in position when engines motors are running M WPTpkrws 3 Issue 3225 Jul 01 Issue 3523 Dec 05 Always comply with site safety regulations Do not attempt to carry out repairs to electric drive units unless you are a competent electrician 3 1 FLEXIBLE CASING USED ON POKER VIBRATORS COSHH REGULATIONS This data sheet provides the information required on Section 6 of the Health and Safety at Works Act 1974 as amended by Schedule 3 of the consumer Protection Act 1987 3 1 1 Data Sheet On Flexible Casing The Polymeric compounds used on hose may contain materials that can migrate to the surface from whence they could be transferred to the skin during handling
9. 5 439 12 W60780 437 8 12 439 8 455 8 16 W82104 W60735 437 8 20 469 8 25 439 8 418 8 480 8 W17271 110v W60686 W17272 230v 449 5 16 455 5 25 480 5 480 5 531 20 W17276 W13408 W19724 W19704 W19706 W19706 W60687 W60687 W60020 W60020 437 6 25 437 6 25 439 6 439 6 W82101 W60334 W60741 W60153 W60820 2 W60153 W60851 a 2 415mm Issue 3225 Jul 01 Issue 3523 Dec 05 12 T 3 Oan krWN PARTS LIST EMD DRIVE UNIT Part No W60879 W80617 W13408 W60686 W19704 W19706 W455 5 25 W439 5 P100 0005 01 W82179 W60334 W82178 469 8 30 480 8 420 8 W60693 W60150 W60687 W60020 W437 6 25 W439 6 W439 6 W4376 12 M WPTpkrws Description Motor cover Handle Cable gland output from switch Switch Plug 110v Plug 230v M5 X 25 SKT HD CAP Screw M5 SHAKE PROOF WASHER M5 WASHER Cable gland supply Cable state length required Motor state voltage required M8 X 30 csk screw M8 Nyloc nut M8 washer Base Drive dog Warsop Flange Warsop Plunger MG hex set screw M6 Shake proof washer M6 Shake proof washer M6 hex set screw 19 Issue 3225 Jul 01 Issue 3523 Dec 05 Alternative Dynapac Type Fittings W60741 Flange W60153 Drive dog W60851 Spacer fits behind dog 13 WARRANTY CONDITIONS AND CLAIMS PROCEDURE All products supplied by Fairport Construction Equipment Ltd hereafter referred to as FCE are warranted to be free of defects due to faulty materials or workmanship
10. 60 W81066 6 Int Circlip W81256 W81256 W81256 W81256 n a W81253 W81256 7 Spindle Adaptor n a W60461 W60461 W60461 n a n a W60461 8 Collar W60747 W60012 W60012 W60012 W60870 W60747 W60012 9 Drive Key W60011 W60011 W60011 W60011 W60033 W60011 W60011 10 Housing W60798 W60799 W60800 W60812 W60866 W51055 W60800 11 Ext Circlip W81312 W81312 W81312 W81312 W81400 W81312 W81312 Caphead screw 450 6 8 Tolerance ring W80616 Spacer fits behind dog W60875 M WPTpkrws 16 Issue 3225 Jul 01 Issue 3523 Dec 05 10 PARTS LIST PSD AND DSD DRIVE UNITS Description Warsop Dog 5 8 UNF Spacer 5 8 Dog 3 4 key d Grub Screw Spacer 3 4 Engine Flange Plunger Assy Flange Fixing Screw Flange Fixing Washer Metal Rubber Base Birdcage Birdcage Fixing Screw Washer 439 8 Engine Fixing Stud 2 Nut 440 8 dd Washer 439 8 Petrol PSD W60163 W60819 W60434 462 6 12k W60804 W60411 W60020 408 5 16 439 8 W60777 W60818 437 8 16 439 8 519 8 45 440 8 439 8 Alternative for Dynapac Type Fitting Engine Flange Dog 5 8 UNF Spacer 5 8 Dog 3 4 key d Spacer 3 4 Engine Options Robin EY20 Honda GX160 Briggs amp Stratton Petter AC1 Yanmar L40 W60479 W60153 W60445 W60434 W60821 5 8 UNF Shaft W81798 W81732 W81785 W81855 Additional Items for Honda Engines Throttle Lever stop GX160 MG Star Washer between stop and bracket 439 6 M6 Hex Screw M6 Plain Washer M6 Nyloc Nut M WP
11. OPERATOR S SPARE PARTS amp SERVICE MANUAL Type W Vibrating Pokers and Drive Units FAIRPORT CONSTRUCTION EQUIPMENT LTD Blagden Street Sheffield S2 5QS ENGLAND Tel 44 0 114 276 7921 Fax 44 0 114 272 0965 Email sales fairport uk com nar fairn AlAhaita wanar art uil AAM M WPTpkrws Issue 3225 Jul 01 W RANGE POKER MANUAL CONTENTS t INTRODUCTION eae ara T eare a are asirese ea e iii si i ai 2 2 TECHNICAL DATA nn nn tosse 2 S E gal al ere ere o eee 3 3 1 FLEXIBLE CASING USED ON POKER VIBRATORS COSHH REGULATIONS esen nn a e KAA e Ao ALe 4 3 1 1 Data Sheet On Flexible Casing emmm 4 S2 FIO aesa es a a cae aed EA EE EE i s 4 3 1 3 Storage Throttle Lever stop 4 314 Waste Disposal SA iaia 4 3 2 SAFETY PICTOGRAMS USED ON THIS EQUIPMENT ll 6 4 COMMISSIONING AND OPERATING INSTRUCTIONS ees 6 4 1 POKER DRIVE UNIT PETROL OR DIESEL lait 6 4 2 POKER DRIVE UNIT ELECTRIC ooo peas 7 4 3 STARTING THE VIBRATING POKER 7 4 4 USER HINTS AND INSTRUCTIONS 8 5 GENERAL MAINTENANCE En nn died nada ee dead ee 8 5 1 FLEXIBLE DRIVE SHAFT TYPE W525 W536 W545 8 5 2 FLEXIBLE DRIVE SHAFT TYPE W560 errare 10 5 3 POKER HEAD TYPE W536 W545 amp W560 aaa 10 54 POKER HEAD TYPE W205 ilaria ONERE AA tereent 11 5 5 PLUG IN CONNECTOR sinc sceneries 11 6 WIRING DIAGRAMSi lana 12 is PARTS LEIST POKER HEADS nona Le ana ela ana Mi
12. Tpkrws Diesel DSD W60163 W60819 W60434 462 6 12k W60804 W60411 W60020 407 5 16 Petter 437 8 25 Yanmar 439 8 W13037 W11224 437 8 16 519 8 45 W60479 W60153 W60445 W60434 W60821 W81776 W81731 W81843 W51785 437 6 16 418 6 480 6 17 3 4 Key d Shaft Issue 3225 Jul 01 Issue 3523 Dec 05 11 PARTS LIST ESD amp ECD ELECTRIC DRIVE UNITS Model Electrical data volts kW amps phase Hz Dog Metal Rubber Base Frame Assembly Handle Handle Grip Handle Fixing Screw Washer Motor Flange Adaptor ESD 380 415 1 5 5 5 5 2 3 2 3 0 3 50 W60820 1 W60881 W60773 W60780 Fixing for Frame Set Screw 437 8 12 Washer 439 8 Adaptor to Motor Fixing Motor Fixing for Motor Screw Washer Nut Switch Starter Switch Starter For Fixing Switch Screw or Starter Nut Conduit Nut Cable Gland 110v Plug 230v Plug 380 415v Plug Flange Plunger Assy 455 8 16 W81946 437 8 20 439 8 W60752 449 5 16 480 5 531 20 W17276 W81957 W60687 W60020 Fixing for Flange Set Screw 437 6 25 Washer 439 6 Cable state length required W80095 Alternative Dynapac Type Fittings Flange W60741 Dog W60820 2 Spacer 1 Distance between back of Dog and shaft shoulder is set at 8mm 2 i i ne 8 M WPTpkrws 18 ESD ECD 110 115 220 230 110 220 1 5 0 75 27 2 13 6 12 8 6 4 1 1 50 50 W60820 1 W60150 W60881 Metal Base W60693 W60773 W60793 W19278 W80148 437 12 2
13. cal Construction File no P D U LC ce LE Technical Manager Signature Position R J Castle I Eng M I Mech E 12 12 2005 Signed by DateTechnical M WPTpkrws 23 Issue 3225 Jul 01 Issue 3523 Dec 05
14. cleaned in a similar manner Traces of grease on either of these components will upset the operation of the vibrating poker Renew the O ring fitted between the poker housing and the bearing housing also the one fitted to the nose cap These rings must be in good condition to ensure a satisfactory seal between the various components When screwing on the plug in connector to the other end of the flexible poker drive Ensure that the keyway is fully engaged with the internal key of the main shaft 5 2 FLEXIBLE DRIVE SHAFT TYPE W560 Refer also to Parts List The frequency of re greasing and the grade of lubricant recommended are as quoted in the previous section The operations for dismantling and cleaning are as described above except that this particular flexible drive shaft is fitted with an additional connector nut This component has to be unscrewed from the bearing housing in an anti clockwise direction right hand thread prior to removal of the outer case coupling 5 3 POKER HEAD TYPE W536 W545 amp W560 Refer also to Parts List When dismantling a poker head first remove the flexible drive shaft as described in section 5 1 and 5 2 The pendulum can be removed by supporting the bearing housing and applying pressure to the threaded end of the pendulum NOTE It is important to ensure that the screw thread is not damaged during this operation The bearing oil seal and oil seal carrier can be easily removed from the beari
15. hen using a poker with timber formwork make sure the poker does not damage the formwork Consider using a poker with a polyurethane nose cap contact Fairport or your dealer When vibrating a layer of concrete which has been poured onto a previously vibrated layer ensure the poker penetrates the previous layer by about 100mm Do not try to vibrate concrete in layers greater than 300mm to 400mm Try to immerse the whole of the poker head in the concrete to provide some cooling Do not leave the poker running when it is not in concrete This will prevent overheating of the bearings Avoid tight bends in the flexible drive shaft Tight bends cause rapid wear of the flexible core Check on a regular basis weekly that all joints on the flexible drive are tight Do not allow the coupling end of the flexible drive to lie in wet conditions on the ground as the entry of water to the bearings will cause rusting Do not stop the vibration whilst the poker is still in the concrete It may prove difficult to remove and it will leave a void 5 GENERAL MAINTENANCE 5 1 FLEXIBLE DRIVE SHAFT TYPE W525 W536 W545 Refer also to Parts List The flexible drive shaft should be dismantled and re charged with grease every 500 M WPTpkrws 8 Issue 3225 Jul 01 Issue 3523 Dec 05 working hours As it is extremely difficult to keep accurate records we would suggest that the flexible poker drive be overhauled at set regular intervals This will ensure
16. hey are never coiled too tightly likewise acute bends should be avoided when operating on site The recommended method of storing these flexible shafts is on timber racks so that the shaft is kept straight and supported throughout its full length 4 1 POKER DRIVE UNIT PETROL OR DIESEL Carefully read the engine manufacturer s instruction book before starting M WPTpkrws 6 Issue 3225 Jul 01 Issue 3523 Dec 05 Check oil level Turn fuel tap on Put speed control lever to tick over If engine is cold close the choke petrol engines only Turn engine switch to ON 1 position Pull the starter rope toggle lightly until resistance is felt then pull briskly using quick short pull Do not pull rope to its full extent or allow toggle to snap back against engine Return it gently to avoid damage When engine is warm open choke Position engine speed control lever to give required engine speed usually full speed but see note below To stop engine position the engine speed control to slow and turn the engine switch to off 0 Turn the fuel valve to off NOTE The governors of petrol and diesel engine drive units have been set at 2 750 2 850 rom maximum It is essential that the engine speed is not increased over 3 000 rpm as this will induce stress which may result in the failure of the poker head or flexible shaft and therefore invalidate any warranty CHECK ENGINE SPEED 4 2 POKER DRIVE UNIT ELECTRIC The electric motor
17. lexible drive which in this case is the standard length of 5 metres Special lengths are available to order Couplings are available that will screw on to the flexible drive and plug in to alternative makes of drive unit The alternatives that are available are shown on the parts list in this manual This manual is concerned with the safe use and routine maintenance of this equipment It is recommended that poker heads that require repair be returned to one of the Fairport depots at either Sheffield or Edenbridge 2 TECHNICAL DATA Drive Units Petrol Diesel Engine L W H Wt Net BHP LWA Make Type mm mm mm kg 2800rpm DB A Honda GX160 410 510 535 26 4 0 98 Yanmar L40 410 510 535 42 3 4 96 Hatz 1B30 460 460 470 TBA 6 3 TBA Petter AC1 520 480 550 70 5 2 102 LWA levels based on engine manufacturers data Drive Units Electric ECD EMD ESD Electrical data 0 75kw 115 230v 0 75kw 115 230v 1 5kW various voltages 12 6 6 3A 1ph 12 6 6 3A 1ph see motor plate Length 360mm 365mm 360mm M WPTpkrws 2 Issue 3225 Jul 01 Issue 3523 Dec 05 Width 245mm 245mm 360mm Height 380mm 315mm 350mm Weight 17 7 kg 17 0 23kg LWA less than 85dB A less than 85dB A less than 85dB A Switch insulation IP66 IP66 IP65 Motor insulation IP55 IP55 IP55 Poker Sound Levels dB A W525 W536 W545 W560 In concrete Operator position LpA 67 8 75 0 75 6 79 4 Power level LwA 80 0 87 5 88 4 94 4 In air Operator position LpA 74 0 79
18. ng housing After cleaning all the poker head parts thoroughly in grease solvent inspect the components for possible wear or damage M WPTpkrws 10 Issue 3225 Jul 01 Issue 3523 Dec 05 The double row self aligning bearing that supports the pendulum is to a specification that limits the diametral clearance between the inner and outer tracks If a standard bearing were used as a replacement the efficiency of the poker would be impaired Do not forget to replace the Shake proof washer We recommend the replacement of the bearing oil seal and O rings whenever a poker is dismantled When re assembling the poker head pack the double row self aligning bearing with Castrol BM2 or equivalent Before replacing the poker housing ensure that both the pendulum and the interior of the housing including the nose cap are clean and free from all traces of grease as the presence of grease will severely affect the efficiency of the poker Do not forget to fit new O rings to ensure that all joints are watertight 5 4 POKER HEAD TYPE W525 Refer also to Parts List The procedure for dismantling the 525 type poker head is similar to that described for larger models However a separate oil seal housing is not fitted to type 525 The oil seal fits directly into the bearing housing In addition a plain and shake proof washer is fitted between the self aligning bearing and the shoulder formed in the bearing housing When re assembling the poker
19. nternal circlip and screw on main shaft head When screwing on the plug in connector to the flexible drive shaft be sure that the core coupling keyway is fully engaged with the internal key of the main shaft 6 WIRING DIAGRAMS The electric motors used on ECD and EMD units are dual voltage Check wiring as below If a wiring diagram is required for an ESD type please contact Fairport Construction Equipment Ltd quoting voltage kilowatts and serial number ELECTRODRIVE EMG W U2 vV N 110 115v L Ul VI WI L N N 220 230v L M WPTpkrws 12 Issue 3225 Jul 01 Issue 3523 Dec 05 7 PARTS LIST POKER HEADS Ref No Description Bearing Oil Seal Housing Pendulum Nose Cap Rubber nose cap Bearing Housing Oil Seal O Ring Housing Poker Head Ass y AON ONO Note W560 Poker illustrated M WPTpkrws dI am Ls Model and Part Number W525 W81065 W60261 W60263 n a W60264 W81232 W81132 W60262 W60260 13 W536 W81062 W60234 W60228 W60233 W60815 W60235 W81233 W81107 W60229 W60227 W545 W81063 W60247 W60241 W60246 W60786 W60248 W81234 W81134 W60242 W60240 ARS W560 W81064 W60210 W60201 W60209 W60785 W60211 W81209 W81135 W60205 W60200 Issue 3225 Jul 01 Issue 3523 Dec 05 PARTS LIST FLEXIBLE DRIVE SHAFT Ref No Description No WD oo 10 11 12 14 15 16 17 Complete Drive Smtr long O Casing complete Smtr long Keyway C
20. ore Cplg Threaded Core Cplg Bearing Circlip External Casing Coupling Poker End Casing Coupling Motor End Spiral Protector Half Clamps 2 off Taper Sleeve Connector Nut Reinforcement Sleeve Inner Core complete 5mtr O Ring Shake proof Washer 425 8 Plain Washer M WPTpkrws Model and Part Number W536 W525 W60791 W60844 W62010 W62011 none none W62012 W62100 W62014 n a n a n a n a W60842 W81132 439 6 418 6 14 W60790 W60849 W62016 W62017 W81070 W81314 W62018 W62093 W62020 n a n a n a n a W60846 W81107 425 6 419 6 W545 W560 W60790 60792 W60849 W60852 W62016 W62016 W62017 W62021 W81070 W81070 W81314 W81314 W62018 W62018 W62093 W62093 W62020 W62020 n a W62022 n a W62023 n a W62024 n a W60040 W60846 W60850 W81107 W81107 425 6 419 6 418 12 Issue 3225 Jul 01 Issue 3523 Dec 05 Note W560 Flexible Drive illustrated M WPTpkrws 15 Issue 3225 Jul 01 Issue 3523 Dec 05 9 PARTS LIST PLUG IN CONNECTORS P I C s Warsop plug in connector illustrated Description Warsop Errut Dynapac Wacker Fyne Metrix CEL P I C No W60803 W60802 W60801 W60813 92961 92844 93036 1 Mainshaft Head W60358 W60437 W60453 W60453 W50646 W50637 W60453 2 Main Shaft W60746 W60438 W60454 W60454 W60462 W60746 W60454 3 Bearing W81066 W81066 W81066 W81066 W81006 W81060 W81066 4 Spacer W60385 W60385 W60385 W60385 W60466 W51056 W60385 5 Bearing W81066 W81066 W81066 W81066 W81006 W810
21. rws 4 Issue 3225 Jul 01 Issue 3523 Dec 05 incineration is used the incinerator must be specifically designed to give complete combustion of the gases and fumes produced M WPTpkrws 5 Issue 3225 Jul 01 Issue 3523 Dec 05 3 2 SAFETY PICTOGRAMS USED ON THIS EQUIPMENT Wear Gloves Wear ear protectors Read the manual before using this equipment 4 COMMISSIONING AND OPERATING INSTRUCTIONS The machine as delivered will generally be in two main assemblies a The drive unit b The poker head complete with flexible shaft drive and coupling To assemble the flexible poker drive to the power unit raise the latch knob on the coupling housing on the engine and insert the coupling attached to the end of the flexible drive On releasing the knob the plunger should locate itself in the groove in the plug in connector When connecting to a petrol or diesel engine it may be necessary to rotate the engine crankshaft by means of the rope or handle starter at the same time applying pressure to the coupling in order to obtain engagement Check the engagement by pulling on the coupling after releasing the latch knob The coupling must never be inserted into or removed from the housing with the engine or electric motor running If the coupling is disconnected from the flexible shaft at any time be sure to protect all exposed ends from possible damage or entry of foreign matter When transporting flexible poker shaft assemblies it is essential that t
22. supplied is a totally enclosed fan cooled type operating at a continuous rated speed of 2 850 rpm Check that the voltage number of phases and frequency requirements of the motor being used are compatible with the supply When making electric connections it is essential that the output shaft runs in an anti clockwise direction when viewing the drive claw through the open end of the housing Always use a cable of sufficient cross section to avoid excessive voltage drop This is the major cause of electrical problems and motor overloading with 110v supplies If in doubt consult a qualified electrician 4 3 STARTING THE VIBRATING POKER With the coupling correctly inserted into the housing start the engine or switch on the electric motor During cold weather it is advisable to run petrol or diesel engines for a few minutes before connecting the flexible drive M WPTpkrws 7 Issue 3225 Jul 01 Issue 3523 Dec 05 If the poker head does not start vibrating when the drive unit is at full speed tap the nose cap on a hard surface Avoid tapping the body of the poker head as this has not been hardened 4 4 USER HINTS AND INSTRUCTIONS Use the largest poker that the job and reinforcement will allow Move the poker frequently A little and often over an area is better than holding it in one place for a long time Make sure the whole area is covered Withdraw the poker slowly to ensure the hole is closed with adequately vibrated concrete W
23. urning a machine or an assembly for repair always include an Advice Note quoting model and serial number of the machine An official order must also be forwarded to FCE giving detailed instructions No repair work can be carried out unless covered by an official order An estimate will be submitted before proceeding with any repair To partly cover the cost in dismantling cleaning and inspection a small charge will be made this however will be waived upon receipt of your official instructions to proceed with the repair In the event of the estimate not being accepted a further charge will be made to defray the rebuilding of the machine M WPTpkrws 21 Issue 3225 Jul 01 Issue 3523 Dec 05 Estimates must be treated as approximate only as it may be found necessary to use additional parts on further examination M WPTpkrws 22 Issue 3225 Jul 01 Issue 3523 Dec 05 EC Declaration of Conformity We Fairport Construction Equipment Limited Blagden Street Sheffield S2 5QS Declare that the product W Type Poker amp Drive Units Manufactured from 1 Sept 2004 conforms to the following Directives 89 336 EEC 89 392 EEC 91 368 EEC 2000 14 EC uses the following standards BS EN 292 1 BS EN 292 2 BS EN 294 conforms to the following Statutory Instruments The Supply of Machinery Safety Regulations 1992 amp amendments Complies with the relevant essential health and safety requirements of the Machinery Directive Techni
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