AV09-4WL - Avlite Systems
Contents
1. I q eS gt Figure 6 Solar Panel amp Battery Box Cage Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Installation of the Battery amp Battery Box Tools required e Spanner Unpacking instructions Unpack all hardware and verify container contents in accordance with Figure 7 Battery and Battery Box Please contact your Avlite office if there is any hardware missing Initial inspection Inspect all hardware for damage If there is any damage please contact your Avlite Office Retain original packing material for possible future use in shipping the AVO9 4WL Installing the Battery Box Refer to Figure 7 Battery and Battery Box during installation of the Battery and Battery Box a Open the battery box cage door and place the battery case Ref 7 1 into the cage with the hinge of the case adjacent to the hinge of the cage b Open the battery case and lower the battery into the case ensuring the battery terminals are upright c Insert one bolt Ref 7 3 with a washer Ref 7 4 under the head through each of the battery terminals Connect Battery cable from the solar regulator to the Battery terminal Connect Battery cable from the solar regulator to the Battery terminal Connect Solar cable from the solar regulator to the Solar Connect Solar cable from t2. Bolt 8mm x 40 8 8 13 Washer 8mm 16 8 14 Self Locking Nut 8mm 8 Figure 8 Windsock Light Arm amp Mounting Bracket Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Figure 9 Windsock Light Assembly Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Wiring of Completed Windsock Light Assembly Tools required e Spanner e Philips head screwdriver Unpacking Instructions Unpack all hardware and verify container contents in accordance with Figure 10 Windsock Light Wiring Please contact your Avlite Systems office if there is any hardware missing Initial Inspection Inspect all hardware for damage If there is any damage please contact your Avlite Systems Office Retain original packing material for possible future use in shipping the AVO9 4WL Wiring of Windsock Light Refer to Figure 10 Windsock Light Wiring during installation of windsock light wiring The AVO9 junction box base Ref 10 2 has four empty cable glands along its sides which are used for the AVO9 power leads Ref 10 1 The single cable exiting at the back of the junction box base is the main power supply lead which is to be routed to the battery box a Route the main power supply lead coming from the back of the junction box base down through the top of the main windsoc
3. e Gebo 6mm eye 6mm eye connectors connectors 9 lal red reen 3 ceramic fuse Battery 6 3 Amp red Lr brown Si blue Large plastic case in metal cage connectors blue ESSE elak y LE brown red i Solar Panel Figure 12 Wiring Schematic Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Maintenance and Servicing Designed to be maintenance free the AVO9 4WL requires minimal attention though the following maintenance and servicing information is provided to help ensure the life of your Avlite product General Maintenance a b Cleaning Solar Panels Occasional cleaning of the solar panels may be required Using a cloth and warm soapy water wipe off any foreign matter before rinsing the panels with fresh water Battery Check Inspection of batteries should be performed every three years minimum to ensure that the charger battery and ancillary electronics are functioning correctly Using a voltage meter check that the battery voltage is at least 12 3 volts under 500MA load and ensure all terminals are clear of foreign matter Replacing the Battery Ta oo oo Disconnect the load Disconnect the solar Unscrew positive and negative leads and remove battery from the battery box Reattach positive and negative leads to new battery Discard old battery in a safe manner Reconnect the solar Reconnect the load To test plac
4. in the owner s manual and any other information or instructions provided to the customer by Avlite b the product has been deliberately abused or misused damaged by accident or neglect or in being transported or c the defectis due to the product being repaired or tampered with by anyone other than Avlite or authorised Avlite repair personnel The customer must give Avlite Systems notice of any defect with the product within 30 days of the customer becoming aware of the defect Rechargeable batteries have a limited number of charge cycles and may eventually need to be replaced Typical battery replacement period is 3 4 years Long term exposure to high temperatures will shorten the battery life Batteries used or stored in a manner inconsistent with the manufacturer s specifications and instructions shall not be covered by this warranty Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit 5 No modifications to the original specifications determined by Avlite shall be made without written approval of Avlite Systems 6 Avlite lights can be fitted with 3rd party power supplies and accessories but are covered by the 3rd party warranty terms and conditions 7 The product must be packed and returned to Avlite Systems by the customer at his or her sole expense Avlite Systems will pay return freight of its choice A returned product must be accompanied by a written d
5. products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Assembly amp Installation of the Solar Windsock Light Tools required e Spanner Unpacking Instructions Unpack all hardware and verify container contents in accordance with Figure 8 Windsock Light Arm amp Mounting Bracket Please contact your Avlite Systems office if there is any hardware missing Initial Inspection Inspect all hardware for damage If there is any damage please contact your Avlite Systems Office Retain original packing material for possible future use in shipping the AVO9 4WL Installation Refer to Figure 8 Windsock Light Arm amp Mounting Bracket during installation of the windsock light Assembling the Windsock Light Arms Windsock Light Arms Ref 8 2 and AVO9 Lights Ref 8 3 are assembled using bolts Ref 8 4 spring washers Ref 8 5 and plain nuts Ref 8 6 a Insert bolts through the light arm and AVO9 from above Fasten using spring washers and nuts 4 places Repeat for four complete light arm assemblies Installing the Windsock Light on the Windsock Post Light arms are attached to the main windsock post using windsock light mounting brackets Ref 8 7 In locating the mounting brackets consider the following e The lights are fixed and are not meant to turn with the windsock e Lights should be mounted far enough above the windsock to avoid having the windsock f
6. require 10 minutes of continuous transition values before making change These constraints avoid false transitions due to lightning or dark storm clouds LED Indicators Green LED The green LED indicator will light whenever sunlight is available for battery charging The green LED will turn off at night Because the Regulator uses a PWM constant voltage charging process there is usually some amount of energy going into the battery at all times Although the charging current falls to very low levels when the battery reaches full charge the green LED will continue to stay ON all day This is to indicate that the controller is working and that energy is available from the PV array for charging Red LED The red LED is an indicator for 3 different functions e Automatic low voltage load disconnect LVD If the battery charge state falls below the LVD setpoint the light will be disconnected and the red LED will light This indicates the controller has disconnected the load to protect the battery from further discharge and possible damage The red LED will turn off when the battery recovers to about 50 of its rated capacity and the load is automatically reconnected e Initial controller start up When the regulator is properly connected to the battery the red LED will flash 3 times e Confirm lighting control selection When the TEST button is pressed the red LED will confirm the lighting control option selected by the rotary switch Latest
7. Aviite www avlite com Certified System Quality ISO 9001 amp SAIGLOBAL AV09 4WL Solar Windsock Light Kit Installation amp Service Manual Version 1 3 Avlite www avlite com AV09 4WL Solar Windsock Light Kit x Figure 1 AV09 4WL Solar Windsock Light Kit Shown with windsock Avlite does not supply the windsock Avlite www avlite com AV09 4WL Solar Windsock Light Kit Table of Contents Introductioni satira iaia tali Operating Principle Technology AV09 4WL Model Optional Configurations Assembly amp Installation Assembly of the Solar Panel amp Mounting Frame Unpacking Instructions Initial Inspection Assembly dar RR RO aids teustecies E E AE Installation of the Solar Panel amp Battery Box Cage nn 8 Unpacking iInsiuciions serali 8 initialInspeciioni iaia 8 Assembly Installing the Solar Panel amp Battery Box Cage Installation of the Battery amp Battery BOX ii 12 Unpacking Instructions initial Inspections ssis li aiar aa elia Installing the Battery BOX Regulator Connection amp Operation Regulator Connection Order Selecting Lighting Control Option Day Night Mansito se sarr eneeier a ES Erne a aE EEA
8. EEEREN n EEEE oi iii LED IMGICALORS 6 cacesciscesaceeeencencen cue ceuedavacnesnicasee salen ioni Assembly amp Installation of the Solar Windsock Light Unpacking Instructions rie Asean neneveuennd ain neceed Initial Inspection Installation aaa aa Wiring of Completed Windsock Light Assembly ssssssssesennnnnnennnnnnnnnnnnnnnnnnnnnnnn Unpacking Instructions Initial Inspection Wiring of Windsock Light Maintenance amp Servicing Trouble Shooting Avlite Light Warranty Version No Description Date Approved 00 Manual Launch 13 Feb 2005 C Procter 01 Installation Details Updated 23 March 2006 C Procter 02 Note added to Assembly amp Installation washers added 15 Aug 2007 C Procter to Fig 5 style of battery change to Fig 7 spring washers added to Fig 8 appendix added wiring schematic 1 3 Tech Drawing Update 27 July 2010 K Paton Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Introduction Congratulations By choosing to purchase an Avlite light you have become the owner of one of the most advanced solar LED airfield lights in the world Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids and particular care has been taken to ensure your light gives years of trouble free service As a commitment to producing the highest quality products for our
9. T L HOS co go ltem Description Qty 3 1 140W Solar Panel 3 2 Solar Panel Frame 3 3 Bolt 8mm x 20 3 4 Washer 8mm 3 5 Self Locking Nut 8mm vo 00 Figure 3 Assembly of Solar Panel amp Mounting Frame Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Installation of the Solar Panel amp Battery Box Cage Tools required e Digging implement for post e Under size drill for 12mm screws Spanner Unpacking Instructions Unpack all hardware and verify container contents in accordance with Figure 5 Installation of Solar Panel amp Battery Box Cage Please contact your Avlite office if there is any hardware missing Initial Inspection Inspect all hardware for damage If there is any damage please contact your Avlite Office Installation Refer to Figure 4 Panel amp Cage Footprint and Figure 5 Installation of Solar Panel amp Battery Box Cage during installation of the panel and cage Installing the Post A suitable mounting point for the Solar Panel and Battery Box Cage is to be provided by the client It is usual to use a purpose installed post The following should be observed e The post should be of a durable timber or other durable material e Recommended minimum post size
10. cessory Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Avlite Systems warrants that any Avlite aviation products other than the Telemetry Products Roto Moulded Products and Accessory Products Avlite Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of three 3 years from the date of purchase by the original purchaser Avlite Systems will repair or replace at Avlite s sole discretion any Telemetry Products Roto Moulded Products Accessory Products or Avlite Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions set out below are satisfied If any Telemetry Products or Avlite Products are fitted with a rechargeable battery Avlite Systems warrants the battery will be free from defect for a period of one 1 year when used within original manufacturer s specifications and instructions Warranty Conditions This Warranty is subject to the following conditions and limitations 1 2 The warranty is applicable to lights manufactured from 1 1 2009 The warranty is void and inapplicable if a the product has been used or handled other than in accordance with the instructions
11. customers Avlite has been independently certified as complying with the requirements of ISO 9001 2000 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your light and be able to maximise its operating function Please remember to complete the Avlite warranty registration card accompanying your light Operating Principle The solar module of the light converts sunlight to an electrical current that is used to charge the battery The battery provides power to operate the light at night The flasher unit has very low current requirements A microprocessor drives an array of ultra bright LED s through a DC DC converter which enables the LED s to operate within the manufacturer s specifications The battery is protected from over charging within the circuit to ensure maximum battery life On darkness the microprocessor will initiate a program check and after approximately 1 minute will turn on Technology Avlite Systems is a world class solar lighting systems manufacturer with a proven reputation for rapid innovative and agile technology solutions designed specifically for defense government civil and humanitarian aid operations in the most remote toughest environments Electronics Avlite employs leading in house electronic engineers in the design and development of software and related circuitry All individual electronic components are sourced
12. directly by Avlite procurement staff ensuring that only the highest quality components are used in our products LED Technology All aviation lights use the latest advancements in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess of 100 000 hours resulting in substantial savings to maintenance and servicing costs Precision Construction Commitment to investing in the design and construction of injection moulded parts including optic lenses light bases and a range of other components ensures that all Avlite products are of a consistent and superior quality Optical Performance Avlite manufactures a range of aviation LED lenses moulded from multi cavity dies Complex shapes such as the AV70 and 16 segment multi focus lenses are a testament to the company s superior in house lens manufacturing capabilities and outstanding optical performance Award winning Patented Technology Several United States and Australian patent registrations are held on Avlite s range of innovative designs with other regional patents pending in Canada United Kingdom and Europe Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit AV09 4WL Model The light source for the AV09 4WL is a high intensity 3watt LED with an appropriate current control dri
13. e dark cover towel or jacket on top of light sensor junction box ref Figure 10 to activate sensor light will come on within about 10 seconds Follow the instructions for the regulator during assembly See Regulator Connection amp Operation section of this manual Observe the polarity of the battery before the leads are re connected to ensure the replacement battery is correctly fitted Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Trouble Shooting Problem Light will not activate Remedy Ensure battery connections are correct polarity Ensure lantern is in darkness Ensure battery terminals are properly connected Ensure battery voltage is above 12volts Light will not operate for the entire night When the lantern is initially removed from storage the battery may be discharged and require several days of operational conditions to cycle up to full autonomy Expose lantern to direct sunlight and monitor operation for several days Avlite products typically require an average 2 5 hours of direct sunlight per day to retain full autonomy Ensure solar module is clean and not covered by shading during the day Do not cover module with protective devices such as a steel cage as small shadows across cells reduce performance Batteries slowly lose capacity over time Failure to operate for the full night may be the result o
14. ect the solar array to the SOLAR terminals Selecting Lighting Control Option After completing the system connections select the desired LIGHTING CONTROL option A brief description is as follows OFF Lights remain turned off 2 4 6 8 10 Hours light is turned off after sundown 3 1 4 2 6 2 Light is turned on after sundown turned off during the night and turned on again one hour 3 1 or two hours 4 2 6 2 before sunrise D D Dusk to Dawn light is on all night The factory setting of the light is D D Dusk to Dawn To select a lighting option turn the rotary digital switch to the desired position An arrow in the rotary switch will point to the selected position This is a digital switch so it will click into each of the ten positions To confirm correct selection of the desired control option press the TEST button located below the rotary switches LIGHTING CONTROL LOW VOLTAGE CHARGING DISCONNECT OFF O O O D D TEMP SENSE BATTERY SEALED OR FLOODED SELECT Regulator Diagram Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Day Night Transition The Regulator uses the solar array to detect day and night The transition to night requires the level of solar radiation being received to be less than 2 percent The transition back to day requires a high solar array open circuit voltage Both state changes
15. ellectual Property Trademarks AVLITE is a registered trademark of Avlite Systems Warranty te Full 3 year warranty Specifications subject to change or variation without notice Subject to standard terms and conditions C Optional Configurations Optional Radio Controlled AV09 4WL RF The Avlite Solar Windsock Light Kit is also available with Radio Control whereby lights can be operated by a wireless handheld controller which enables personell to remotely activate the lights Optional External ON OFF Switch AV09 4WL S The Avlite Solar Windsock Light Kit can be fitted with an external ON OFF switch The ON OFF switch may be useful if the unit is only required for short periods and disconnecting the battery is not viable Optional Avlite Pilot Activated Lighting Control The Avlite Solar Windsock Light Kit can be integrated to a third party Pilot Activated Lighting Controller AV PALC to allow approaching aircraft to activate lighting on unmanned aerodromes Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Diam 6 0mm 0 24 on PCD 124mm 4 88 8 3 23 136 5 35 Nylon Cable Gland Diam 12mm Figure 2 Leading Dimensions of AV09 Assembly amp Installation The installation of the AV09 4WL Solar Windsock Light includes the following steps e Unpacking e Initial Inspection e Assembling the solar pa
16. escription of the defect and a photocopy of the original purchase receipt This receipt must clearly list model and serial number the date of purchase the name and address of the purchaser and authorised dealer and the price paid by the purchaser On receipt of the product Avlite Systems will assess the product and advise the customer as to whether the claimed defect is covered by this warranty 8 Avlite Systems reserves the right to modify the design of any product without obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person Input voltage shall not exceed those recommended for the product 10 Warranty does not cover damage caused by the incorrect replacement of battery in solar light models 11 This warranty does not cover any damage or defect caused to any product as a result of water flooding or any other acts of nature Limitation of Liability To the extent permitted by section 68A of the Trade Practices Act 1974 Cth the liability of Avlite Systems under this Warranty will be at the option of Avlite Systems limited to either the replacement or repair of any defective product covered by this Warranty Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall not extend to any subsequent purchaser of the product Miscellaneous Apart from the specific wa
17. f loss of capacity which means the battery must be replaced Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Avlite Light Warranty V1 0 Activating the Warranty Upon purchase the Avlite Systems warranty must be activated for recognition of future claims To do this you have two 2 options 1 Postal Registration Please complete the Avlite Systems Warranty Registration Card and return to Avlite within 30 days of your purchase Online Registration Please complete the Online Registration Form at www avlite com Avlite Systems will repair or replace your light in the event of electronic failure for a period of up to three years from the date of purchase The unit must be returned to Avlite freight prepaid Warranty Terms 1 Avlite Systems warrants that any Avlite aviation products fitted with telemetry equipment including but not limited to AIS GSM GPS or RF Telemetry Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Avlite Systems warrants that any rotationally moulded products Roto Moulded Products and accessory products Ac
18. he solar regulator to the Solar Connect Load cable from the solar regulator to the light i Connect Load cable from the solar regulator to the light sa gt oo Note The regulator connection points are numbered Please follow the sequence for correct installation Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit e to light head e Glands 5 0mtr cable to solar panels Eye connectors to battery Black earth Item Description Qty 7 1 Battery Case SPC353534 7 2 Battery 12V 70AH or equivalent 7 3 Bolt battery 7 4 Washer battery 7 5 Spring Washer battery 7 6 Nut battery NIIN ABIN Figure 7 Battery and Battery Box Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Regulator Connection amp Operation Regulator Connection Order The label on the Regulator has each system connection labelled from 1 to 6 This is the recommended order of system connections IMPORTANT The BATTERY must be connected before the SOLAR to properly start the microcontroller 1 BATTERY Connect the battery and battery to the Regulator 2 SOLAR First be certain the battery and battery is connected correctly Then conn
19. is 150mm x 150mm or larger if the Battery Box Cage needs to be installed immediately beneath the Solar Panel e The length of post required is the sum of exposed length normally 1 25m plus the required depth into the ground which is dependant on local soil conditions recommended depth 850 minimum e The Solar Panel is to face south if installed in the northern hemisphere and north if in the Southern hemisphere Therefore faces of the post must be aligned with the cardinal points of the compass e The post should not be more than 20m from the windsock post and should not be located so as to place the Solar Panel in shade for a significant time e The Solar Panel is tempered glass so the post should be located away from any objects which might fall on the installation e The post and equipment footprint should be at least 300mm clear of the windsock itself under all conditions a Ifyou are mounting the Panel and Cage on a post then dig a hole and install the post in the chosen location Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Envelope i j Solar Panel r Battery Box Cage DL 77 d L 550 1300 SSI m I Top View Envelope s r I Post Battery Box Cage 4 Ground al L Side Elevation Figure 4 Panel amp Cage Footprint Latest products and information a
20. k post out through the bottom and over to the battery box cage Figure 6 It is preferable to run the cable through some type of rubber grommet or boot at the top of the post client supplied and it may be necessary to drill an exit hole near the base of the post also with a grommet b Feed an AVO9 power lead Ref 10 1 through one of the empty cable glands in the junction box and join the blue bullet connector to any unused blue connector in the box Join the red bullet connector to any unused red connector Repeat for the remaining three AVO9 power leads c Fit the junction box lid Ref 10 3 to the junction box base using screws Ref 10 4 d Attach the completed junction box to the windsock light mounting bracket using bolts Ref 10 5 washers Ref 10 6 and self locking nuts Ref 10 7 Important Ensure that the junction box lid is faced down e Secure all loose cables using nylon cable ties Client supplied f Pass the lead through the remaining unused cable gland in the back of the battery case g Connect the main power supply cable ends to the load terminals on the solar regulator h Close battery case lid and engage latches Close battery box cage door and fasten shut with nut amp bolt or padlock as required client supplied Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit j 2 NA Ite
21. m Description Qty 10 1 AVO9 Power Lead factory fitted 10 2 AVO9 Junction Box base with mount plate 10 3 AVO9 Junction Box lid 10 4 Screw 4mm x 16 10 5 Bolt 6mm x 20 10 6 Washer 6mm 10 7 Self Locking Nut 6mm NIAINIA AD Figure 10 Windsock Light Wiring Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Figure 11 Completed Windsock Light Assembly Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit l brown red blue black m any red plug to any red socket any blue plug to any blue socket red green GEI ECO S CT CO e pas O G o G o o junction blue L brown L Light junction box ni SunLight 10 TT blue solar regulator brown o SunSaver 10 llo TOARE o
22. nel and mounting frame e Installing the battery box cage and solar panel e Installing the battery with battery box e Assembling and installing windsock lights e Wiring of completed assembly Assembly of the Solar Panel amp Mounting Frame Tools required e Adjustable spanner 6mm Allen key Unpacking Instructions Unpack all hardware and verify container contents in accordance with Figure 3 Assembly of Solar Panel and Mounting Frame Please contact your Avlite office if there is any hardware missing Initial Inspection Inspect all hardware for damage If there is any damage please contact your Avlite Office Note If the solar panel and mounting frame have been supplied pre assembled then proceed to Installation of the Solar Panel amp Battery Box Cage section of this manual Assembly Refer to Figure 3 Assembly of Solar Panel and Mounting Frame Assembling the panel amp frame The 120W Solar Panel Ref 3 1 is attached to the Mounting Frame Ref 3 2 using bolts Ref 3 3 washers Ref 3 4 and nuts Ref 3 5 a Insert bolts through the holes in the mounting frame entering from the side of the angle b Fit the Solar Panel flush against the Mounting Frame c Install a washer and a self locking nut on each bolt Tighten using spanner Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit c one vi i Orbe W teo Quo TT
23. ntrolled amp PALC Systems FCC Compliant Solar Aviation Lighting ara Obstruction Lighting LIOL A amp LIOL B A Airfield Markers amp Accessories Typical Applications e Temporary amp permanent airfield lighting e Remote emergency amp defence airfield lighting e Barricade hazard amp perimeter lighting e Obstruction Lighting For a complete list of product compliances including ICAO amp FAA please contact Avlite today Area amp Sign Lighting Head Office AUSTRALIAN AIRPORTS ASSOCIATION Internet www avlite com ey Avlite Systems Tel 61 0 3 5977 6128 gx Y 11 Industrial Drive Fax 61 0 3 5977 6124 gt E Somerville Vic 3912 Email info avlite com errore Australia i i aopa AAMS AUSTRALIA JES A subsidiary of Sealite Pty Ltd www sealite com Latest products and information available at www avlite com
24. oul on the lights e The supplied mounting brackets Ref 8 7 will accommodate a post size from approximately 50mm to 175mm e Provision is required for the power supply cable approx 8mm diameter to run from the power supply past the wind sock and up to the lights This is most easily achieved by running the supply cable down through the middle of the main windsock post and out through a hole near the base a Locate the windsock light mounting brackets on the windsock post and clamp using screwed rods Ref 8 8 with washer Ref 8 9 spring washer Ref 8 10 and plain nut Ref 8 11 on each end of each rod b Fit light arm assemblies to the mounting brackets using bolts Ref 8 12 washers Ref 8 13 and self locking nuts Ref 8 14 Note The preferred location for windsock lights is above the windsock Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit 060 00 w T el OT SP p Lui is g OT 5 ltem Description Qty 8 1 Windsock Post Client Supplied 8 2 Windsock Light Arm 4 8 3 AVO9 Directional LED Area Light 4 8 4 Bolt 5mm x 20 16 8 5 Spring Washer 5mm 16 8 6 Plain Nut 5mm 16 8 7 Windsock Light Mounting Bracket 2 8 8 Screwed Rod 5 16 x 300mm 4 8 9 Washer 5 16 8 8 10 Spring Washer 5 16 8 8 11 Plain Nut 5 16 8 8 12
25. rranties provided under this warranty all other express or implied warranties relating to the above product is hereby excluded to the fullest extent allowable under law The warranty does not extend to any lost profits loss of good will or any indirect incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product Warrantor Avlite Systems has authorised distribution in many countries of the world In each country the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor Warranty service should normally be obtained from the importing distributor from whom you purchased your product In the event of service required beyond the capability of the importer Avlite Systems will fulfil the conditions of the warranty Such product must be returned at the owner s expense to the Avlite Systems factory together with a photocopy of the bill of sale for that product a detailed description of the problem and any information necessary for return shipment Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor Avlite products are subject to certain Australian and worldwide patent applications Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit Other Avlite Products Available O Radio Co
26. vailable at www avlite com Avlite www avlite com Installing the Solar Panel amp Battery Box Cage The Battery Box Cage Ref 5 2 and the steel support bracket Ref 5 4 are attached to the post Ref 5 3 using coach screws and washers Ref 5 6 5 7 AV09 4WL Solar Windsock Light Kit a Drill the post for the steel support bracket 6 places and install Important The Solar Panel is to face south if installed in the northern hemisphere and north if in the southern hemisphere Locate the solar panel support bracket accordingly b Drill the post for the Battery Box Cage 6 places on the opposite side to the solar panel and install c Install the solar panel and frame Ref 5 1 and the Brace Ref 5 5 to the steel support bracket using bolts Ref 5 8 washers Ref 5 9 and nuts Ref 5 10 m i Le L OT O Item Description Qty 5 1 140W Solar Panel amp Frame 1 5 2 Battery Box Cage 1 5 3 Post 150x150 minimum Client Supplied 5 4 Steel Support 1 5 5 Steel Brace 1 5 6 Screw 12mm x 75 Client Supplied 5 7 Washer 12mm 12 5 8 Bolt 10mm x 25 4 5 9 Washer 10mm 4 5 10 Self Locking Nut 10mm 4 Figure 5 Installation of Solar Panel amp Battery Box Cage Latest products and information available at www avlite com Avlite www avlite com AV09 4WL Solar Windsock Light Kit
27. ving circuit Four lighting arms spaced at 90 degrees apart and facing downwards over the windsock provide clear illumination of the windsock position A master light controller enables activation of the lights once the light level falls to a predetermined level Power to the lights is provided by 2x 55Ah 12volt SLA batteries This battery is recharged each day by a 140watt solar module A 10amp solar regulator is fitted between the solar module and the battery to ensure the battery is charged correctly and to prevent over charging The solar module charging is critical to reliable ongoing operation It must face the midday sun and be clear of shadowing by trees or obstructions SPECIFICATIONS Light Characteristics Light Source 4 x domed luminaires each with 1x 3watt ultra high intensity surface mounted LED Available colours White Horizontal amp Vertical Divergence 120 degrees LED Life Expectancy hours gt 100 000 Electrical Characteristics Current Draw mA 1000 Circuit Protection Polarity protected Operating Voltage v 12 Temperature Range 40 to 80 C Solar Characteristics Solar Module Type Multicrystalline Output watts 140 Solar Module Efficiency 15 Charging Regulation Controller Power Supply Battery Type SLA Sealed Lead Acid Battery Capacity Ah 2 x 55Ah Nominal Voltage v 12 Autonomy nights 8 Certifications CE EN61000 6 3 1997 EN61000 6 1 1997 Quality Assurance 1S09001 2000 Int
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