Front Turn Signal Relocation Kit Instruction Sheet - Harley
Contents
1. e Always keep hands away from tool tip area and heat shrink attachment 9 Use a heat gun or suitable radiant heating device to shrink the tubing to the wires and conduit 10 Assemble the switches and switch housings to the handlebar per service manual instructions tucking the shrink sealed wire ends back inside the switch housings 11 Repeat on the opposite side of the vehicle INSTALLATION NOTES See Figure 2 The harness exiting the turn signal lamp has a flat cross section similar to the slot 3 near the lamp end of the stalk For best appearance e Align the harness along its full length Determine the flat side that lies against the stalk with the lamp attached Insert the harness into the slot in that orientation to avoid a half twist in the wire harness at the lamp 1 See Figure 2 Carefully feed the length of wire from the turn signal lamp into the stalk through the wire slot 3 J06260 is04978b Left side turn signal Right side turn signal Wire slot 2 Cap screw 2 Lockwasher 2 Triple clamp Pinch bolt 2 Six way connector ONO OTR Res Figure 2 Installation of Mounting Bracket and Wire Harness View From Underside 2 Install the screw 4 and lockwasher 5 into the stalk and through the hole Position the turn signal lamp against the end of the stalk Thread the screw into the lamp housing but do not fully tighten 3 Place the mounting bracket in position on th2. riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 17 See the service manual Install seat 3of4 SERVICE PARTS is07098c Figure 3 Service Parts Front Turn Signal Relocation Kit Table 1 Service Parts ltem Description Quantity Part Number 1 Bracket assembly front turn signal relocation right black Not sold separately 2 Bracket assembly front turn signal relocation left black Not sold separately 3 Socket head cap screw 5 16 18 x 1 2 in 13 mm long with lock patch 2 3340 4 Lock washer split 5 16 in 2 7042 5 Screw hex socket button head 1 4 20 x 5 8 in 16 mm long 2 926 6 Recess cover turn signal black 2 68749 09 7 Cable strap 8 10065 8 Shrink tube 6 67113 83 J06260 4of4
3. 0 Temporarily install the main fuse per the service manual 11 Test the turn signals to verify that they function correctly IWAN IN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 12 Remove main fuse AWARNING Be sure that steering is smooth and free without interfer ence Interference with steering could result in loss of vehicle control and death or serious injury 00371a e Make sure wires do not pull tight when handlebars are turned fully to left or right fork stops 13 Use cable straps as necessary to secure the harnesses so they do not interfere with steering function or become J06260 entangled or pinched Secure any excess harness length with a cable strap Stow inside the steering head 14 Push the wire harness up inside the frame behind the steering head Position the harness shield 1 to the underside of the top bar with the tabs 2 inside Push upward until the tabs engage the holes 3 on each side of the frame INIA NIN When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 15 Install fuel tank Connect the fuel line per the service manual 16 Install main fuse WARNING After installing seat pull upward on seat to be sure it is locked in position While
4. cMOTOR HARLEY DAVIDSON WY J06260 INSTRUCTIONS REV 2015 05 21 FRONT TURN SIGNAL RELOCATION KIT GENERAL Kit Number 67800557 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation One is available from a Harley Davidson dealer Kit Contents See Figure 3 and Table 1 PREPARATION PINT N IN To prevent spray of fuel purge system of high pressure fuel before supply line is disconnected Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00275a Purge and disconnect fuel supply line WARNING RO Nia To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b NOTE WITH security siren With security fob present turn ignition switch ON See the service manua
5. e lower fork above the triple clamp 6 Align the lamp to face forward and parallel to the ground While holding the alignment remove the assembly Tighten the lamp mounting screw 4 to 70 80 in Ibs 8 9 Nm 4 Install the mounting bracket assembly to the lower fork with a pinch bolt 7 making sure that a The lamp is facing forward and parallel to the ground b The exiting wire centers in the wire notch 3 at the stalk base c The stalk does not pinch the wire against the fork bracket 5 Tighten the pinch bolt 7 to 70 80 in Ibs 8 9 Nm 6 Repeat steps 1 5 for the opposite side NOTE Make sure that wires do not pull tight when handlebars are turned fully to left or right fork stops 7 See Figure 2 Install the socket terminals from the turn signal harnesses into the lamp side black 6 way Multilock connector half 31B per the service manual Unless noted differently on removal e Black BK right turn signal wire in cavity 1 Brown BN right turn signal wire in cavity 2 e Blue BE right turn signal wire in cavity 3 e Blue BE left turn signal wire in cavity 4 e Violet V left turn signal wire in cavity 5 e Black BK left turn signal wire in cavity 6 2 of 4 8 See Figure 1 Feed the assembled connector 31B from the outside into the wire caddy 4 in the right side of the frame behind the steering head 9 Plug the connector half into the mating connector half coming from the frame 1
6. l Disarm security system Turn ignition switch OFF IMMEDIATELY remove the main fuse e WITHOUT security siren See the service manual Remove main fuse J06260 IWAN IN When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a REMOVAL 1 Remove seat Retain all seat mounting hardware NOTE When moving fuel tank back do not damage fuel gauge wires clipped to frame under left side of tank 2 Remove the front and rear fuel tank mounting hardware per the service manual Move the fuel tank back on the frame to gain access to the wire harness caddy 3 See Figure 1 Remove TORX screw 3 Separate left caddy section 2 from right section 4 and vehicle frame 1 is08609 Vehicle frame Left wire harness caddy section TORX screw Right wire harness caddy section Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Figure 1 Access Main Harness NOTE Electrical connectors are identified in the service manual by the numbers and letters shown here within brackets 4 Pull wire harness away from inside the caddy enough to disconnect the black 6 way Multilock turn signal connector 31 Set aside frame side connector half 31A 5 See the service manual Remove the socket terminals from the lamp side connecto
7. r half 31B Record the wire 1 of 4 Please dispose of materials responsibly colors installed in the cavities of the connector which should be e Black BK right turn signal wire in cavity 1 Brown BN right turn signal wire in cavity 2 e Blue BE right turn signal wire in cavity 3 e Blue BE left turn signal wire in cavity 4 e Violet V left turn signal wire in cavity 5 e Black BK left turn signal wire in cavity 6 6 Remove the grommet from the end of the turn signal wire vinyl conduit still connected to the switch housing 7 Make about a 1 0 in 25 mm long slit in the end of the conduit Cut back one wire about 0 5 in 12 mm from the end of the conduit Cut back the second wire about 0 2 in 6 mm from the end of the conduit 8 See Figure 3 Slip the 2 0 in 51 mm long section of encapsulating dual wall shrink tube 8 over the conduit and wires next to the turn signal housing WARNING Be sure to follow manufacturer s instructions when using the UltraTorch UT 100 or any other radiant heating device Failure to follow manufacturer s instructions can cause a fire which could result in death or serious injury 00335a e Avoid directing heat toward any fuel system component Extreme heat can cause fuel ignition explosion resulting in death or serious injury e Avoid directing heat toward any electrical system com ponent other than the tubing on which heat shrink work is being performed
Download Pdf Manuals
Related Search