700R4 / 2004R Adjustable Throttle Valve Cable Instructions
Contents
1. JERANSMSSle ak 8 P www MonsterTransmissions com 700R4 2004R Adjustable Throttle Valve Cable Instructions WARNING IMPORTANT NOTICE POST INSTALLATION ADJUSTMENT Please note The following instructions were made to act as a guide reference if you are inexperienced with performing these types of critical adjustments it is highly recommended that you contact a certified professional to make the adjustments for you It is imperative that after your new Monster 700R4 2004R transmission has been installed that the Throttle Valve TV Cable gets adjusted properly DAMAGE WILL OCCUR to the transmission voiding the warranty If you are unsure about the proper adjustment needed call the Monster Transmission amp Performance tech line for help or refer to a General Motors service manual for additional information and reference gt Function of the TV Cable Many people believe that this is a detent downshift cable and that this is the only function that the cable performs In actuality the TV Cable controls line pressures shift points part throttle downshifts and detent downshifts The cable functions similarly to the combination vacuum modulator cable systems found on other automatic transmissions gt TV Cable Connection If you are retrofitting your Monster Transmission amp Performance 700R4 2004R transmission in place of a different model transmission i e TH 350 or TH 400 it is imperative that you follow the TV Cable bracket f2. abrication instructions If your Monster Transmission amp Performance 700R4 2004R is replacing an original 70O0R4 2004R then skip to Step 2 Step 1 Obtain a cable that is designed for use with the 700R4 2004R transmission The TH 350 and older TH 200 cables are designed differently and will not work A salvage yard cable may work but be forewarned There are about 30 different length cables found on stock vehicles and a cable that is too short in your application will not work Also used cables could have a number of problems as well including stretched cables damaged sheathing or housings or mutilated cable ends Monster Transmission amp Performance recommends our universal TV Cable Model K65940U that is designed to work correctly in any 7 00R4 2004R application Step 2 With the carburetor throttle body end of the TV Cable disconnected pull the link out of the transmission and fit the cable end to the link as shown in Figure 1 Push the TV Cable sheath into the seal in the transmission and tighten the 10mm retaining bolt If your vehicle has a factory installed bracket for the TV Cable then skip to Step 4 Step 3 Install a bracket that will allow the TV Cable to mount to the carburetor throttle body Monster Transmission amp Performance carries two brackets TRANSMISSION www MonsterTransmissions com Model AS2 02K works with most Holly carburetors or Model AS3 03K for Edelbrock Performer carburetors If you ar
3. d locknut e Lengthen pump rod until injection pump lever contacts the full throttle stop f Release the throttle lever and tighten the pump rod locknut g Remove pump rod from the throttle lever h Reconnect the TV Cable end to the throttle lever i Press in the Adjust Tab and move Slider as shown in Figure 3 j Release the tab and rotate the throttle lever to WOT and the cable will self adjust itself as evidenced by a few audible clicks Release the throttle lever and check the cable for any signs of binding or sticking k Reconnect the pump rod and cruise control throttle rod if equipped I lf equipped with cruise control adjust servo throttle rod to minimum slack m Road test the vehicle Under moderate acceleration your shift points should be close to the following NE eE E 20 MPH 2 o OEE 28 32 MPH OE EA 42 45 MPH n If the cable is adjusted too loosely your transmission will exhibit soft stacked shifts not spread out DO NOT CONTINUE DRIVING VEHICLE IF THIS HAPPENS Immediately readjust cable If you continue to have problems please contact the Monster Transmission amp Performance tech department for assistance 800 708 0087 opt 2 7272009
4. e using a Chevrolet TBI TPI induction system then correct brackets can be obtained from a salvage yard or a local car dealership Figure 2 demonstrates the correct geometry for the TV Cable mounting position Use the following procedure to determine if your ADJUSTER MOUNTING POINT is correct a Push in the Adjust Tab and retract the Slider in the direction shown in Figure 3 a1 Release Adjust Tab b Without allowing the Slider to move pull the cable until you feel tension and measure from the mounting bracket to the carburetor mounting tab Add 3 16 to this measurement and with tension on the cable loosen the brass lock sleeve and slide it down the line to the 3 16 measurement THROTTLE SHAFT CENTERLINE 1 108 016 ADJUST TAB SLIDER ZN CABLE A iB _ av S _ O WOT ae CLOSED 7B 0 THROTTLE MOUNTING m BRACKET ADJUSTER MOUNTING POINT Also note in Figure 2 that the distance from the throttle shaft to the cable end is referenced This distance must be between 1 7 64 and 1 1 8 The cable end mounting point should follow a 78 arc between closed throttle and WOT in order to achieve the proper amount of pull on the cable Step 4 Adjustment of the TV Cable on a gasoline engine For a diesel application go to Step 5 a Adjustments are made with the engine off Locate the Adjust Tab on the cable housing Press in the tab and push the slider as shown in Figure 3 b Release the tab and rotate the throttle
5. lever to WOT and the cable will self adjust itself as evidenced by a few audible clicks Release the throttle lever and check the cable for any signs of binding or sticking ah After you have released the lever make SLIDER sure there is no slack in the cable c Road test the vehicle Under moderate acceleration your shift points should be close to the following ADJUST TAB CABLE WZ EEEE 20 MPH ES eee eee 28 32 MPH Sis suenaciatensauwiend 42 45 MPH _ If the cable is adjusted too loosely your SO AGKET transmission will exhibit soft stacked shifts not spread out WARNINGI PUSH SLIDER BACK THIS DIRECTION FOR ADJUSTMENT ONS TRANSMISS www MonsterlTransmissions com DO NOT CONTINUE DRIVING VEHICLE IF THIS HAPPENS Immediately readjust cable Tighten the cable to firm up the shifts and spread out the shift points Loosen the cable if the transmission is shifting too late Repeat Step 4 section C If you continue to have problems please contact the Monster Transmission amp Performance tech department for assistance at 1 800 708 0087 DIESEL APPLICATIONS Step 5 Adjustments of the TV Cable on a diesel engine a Adjustments are made with the engine off If equipped with cruise control remove the control rod b Disconnect the TV Cable end from the throttle lever c Loosen the locknut on the pump rod and shorten several turns d Turn throttle lever to WOT and tighten the pump ro
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