service manual, front fender replacement
Contents
1. sufficient clearance between the left rear of the fender and the drive pulley It should have inch or more of clearance If more clearance is needed gently pull and bend the bracket out a little 1 4 to inches of clearance is in tolerance 7 0 Check for range of motion and clearance before test driving vehicle T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 8 subject to the restriction on the cover or title page of this 040 00077 1 document2. this sheet is 3 subject to the restriction on the cover or title page of this 040 00077 1 document SERVICE MANUAL WORK INSTRUCTIONS 1 0 Recommended tools for replacing the front fender assembly See equipment table above for the details Se ee A J 1 2 0 3 0 T3MOTION PROPRIETARY INFORMATION Use or disclosure of data contained on this sheet is subject to the restriction on the cover or title page of this document Document No 040 00077 2 5 16 drill bit in drill 3 5 32 Allen driver on ratchet 3 5 32 Allen wrench Only one Allen wrench is required Revision Sheet 1 SERVICE MANUAL 3 2 Remove the two 5 82 Allen bolts at the top rear sides of the fender one on each side If your T3 unit has only these four fasteners remove fender and proceed to step 4 0 If your T3 unit has two more fasteners on the top proceed to step 3 3 3 3 Remove the two 5 32 Allen bolts at the top of the fender and remove the fender Ss 4 0 Here is a new fender with out any mounting holes Take measurements of the mounting holes locations from the one you removed and drill holes in the same places into the new fender If the old fender is too damaged to take measurements from proceed to step 4 1 Note You will only be drilling four mounting holes Even if your old fender had six mounting points mount the new fender with four fasteners as shown in the next steps T3MOTION PROPRIET
3. ARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 5 subject to the restriction on the cover or title page of this 040 00077 1 document SERVICE MANUAL 4 1 Slide the new fender onto the fork 4 2 5 0 Locate where the center of the front axle meets the right hand side of the front fender and drill a 5 16 inch hole at that point T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 6 subject to the restriction on the cover or title page of this 040 00077 1 document SERVICE MANUAL 5 1 Install a 5 32 Allen fastener but do not tighten 5 2 Repeat procedure in steps 5 0 5 1 on the left hand side 5 3 Double check alignment and make sure there is no interference between the body and the upper rear of the fender Then drill a hole that corresponds to the mounting point on the fork F Tep T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 7 subject to the restriction on the cover or title page of this 040 00077 1 document SERVICE MANUAL 5 4 Install the fastener for the upper left side but do not tighten Repeat procedure in step 4 6 for the upper right side mounting point 5 5 Tighten all four fasteners in the order you installed them The inside of the fender should be flush with the mounting points 6 0 Check to make sure there is
4. SERVICE MANUAL Document Number SS ee 040 00077 Form Instructions Operation Description Sub Assembly Machine Occup Cycle Time Setup Time Batch Qty Standards Equipment Equipment Manufacturer List 1 Front fender T3 Motion 2 5 16 inch drill Any 3 5 32 inch Allen driver Any Document Description Document Description Reference Docs Related Files Even Mam OOOO T3MOTION INC PROPRIETARY INFORMATION ALL TEXT AND GRAPHICS This document is the sole property of T3MOTION Inc The release of data COMPUTER GENERATED DO contained in this document and the reproduction of this document in whole SHEET 1 of 8 NOT REVISE MANUALLY or in part without the written permission of T3MOTION Inc is prohibited Form 040 00077 Rev 1 SERVICE MANUAL ent frame ewe fy 500 00099 Front Fender T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is D subject to the restriction on the cover or title page of this 040 00077 1 document SERVICE MANUAL Serious electrical shock can occur if precautions are not followed e ALWAYS TURN OFF POWER BREAKER IN GLOVE BOX AND REMOVE POWER MODULES BEFORE PERFORMING ANY ELECTRICAL WORK Power breaker in glove box Power modules e ALSO SET THE PARKING BRAKE PRIOR TO ANY WORK Parking brake T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on
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