w w w.hdonline s h o p .d e - HARLEY
Contents
1. Antenna mouniing bracket TORX screw 2 AO ob hme Saddlebag rear support bracket Figure 2 Antenna Mounting Bracket FINAL ASSEMBLY 1 See Figure 3 Install left side cover 1 2 See Figure 4 Apply protective tape 2 to the rear sad dlebag mounting bracket 1 on the saddlebag Repeat for the other side 3 Refer to service manual to install saddlebags 4 Refer to service manual to install seat Install Tour Pak 1 Install Tour Pak Refer to instruction sheet provided with the Detachable Tour Pak Rack kit 2 See Figure 5 Install antenna adapter 22 by threading onto antenna mount joint assembly 24 Plug one end connector of antenna cable 23 onto top of antenna adapter 22 and tighten knurled nut to secure connector Route other end up and through 3 4 inch diameter hole at the bottom front left side of Tour Pak and plug into Tour Pak antenna base Tighten knurled nut Make sure enough cable has been routed into Tour Pak so that the cable rests flat on bottom of Tour Pak Secure cable in wire clips 3 Install grommet 25 in hole in Tour Pak 4 Install antenna mast onto antenna base on the Tour Pak 5 Check antenna for proper operation To Remove Tour Pak and Relocate Antenna 1 Remove the mast from the Tour Pak 2 See Figure 5 Remove the antenna cable 23 from the top of the antenna adapter 22 2of5 3 Remove antenna adapter and save for installing the Tour Pak 4 Remove T2. 94592 98 18 Detachable Tour Pak rack kit not shown 53276 09 19 Nut hex 1 2 20 2 76353 00 20 Lockwasher 1 2 inch 7129 21 Bracket antenna mounting 76557 09 22 Adapter antenna 76219 00 23 Cable antenna 76229 00 24 Joint assembly antenna mount 76354 00 25 Grommet 11486 26 Screw TORX 10 24 2 2441 27 Connector housing 73103 96BK 28 Cable strap 4 not shown 10006 29 Frame cover left 47502 09 30 Frame cover right not shown 47504 09 31 Protective tape 2 54233 09 Items mentioned in text but not included in kit A Antenna J04744 5of5
3. cMOTOR HARLEY DAVIDSON WU J04744 INSTRUCTIONS REV 2008 06 26 DETACHABLE TOUR PAK KIT FOR ELECTRA GLIDE CLASSIC GENERAL Kit Number 53246 09 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Separate purchase of LOCTITE 262 Threadlocker and Sealant 94759 99 is required for proper installation of this kit LOC TITE can be purchased from any Harley Davidson Dealer A AWARNI NG The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Kit Contents See Figure 5 and Table 1 REMOVAL 1 Refer to service manual to remove saddlebags 2 Refer to service manual to remove seat 3 Remove the main fuse See the owner s manual or service manual 4 Refer to service manual to remove Tour Pak 5 See Figure 1 Remove grab strap fastener 5 washer grab strap 4 and forward saddlebag bracket 3 Save all pa
4. e plate holder over the tail light and tighten locknuts finger tight 7 Tighten bolts 4 to 25 ft lbs 84 Nm 8 Tighten license plate holder screws 6 to 15 19 ft lbs 20 26 Nm 9 Remove adhesive backing from red reflector 13 and carefully center and align it with the bottom edge of the license plate holder 12 and press firmly into place 1of5 10 Install spacer 9 docking point 1 screw 17 and washer 7 Repeat for other side 11 Tighten screws 17 to 125 in lbs 14 Nm 12 See Figure 1 Install the forward saddlebag bracket 3 grab strap 4 washer and grab strap fastener 5 Tighten to 12 15 ft lbs 16 20 Nm Install Antenna and Bracket 1 Figure 2 Position the antenna bracket 5 as shown to the inside of the lower saddlebag support bar Install screws 6 Tighten the screws to 22 in lbs 2 5 Nm 2 Install the internal tooth lockwasher 4 from the kit onto the larger threads of the antenna base 1 under the upper hex nut 3 and insert the antenna base through the hole in the antenna mounting bracket 3 Install the lower hex nut 3 onto the threads of the antenna base Tighten the lower nut to 6 ft lbs 8 Nm 4 See Figure 3 Gently remove left side cover 1 by pulling from frame tubes 5 Route antenna cable wiring between left frame rail and fender 6 Coil excess antenna cable wiring 2 and use long cable strap 3 to fasten cable to frame under left side cover 1 with ve
5. hicle wiring harness NOTE The antenna cable should be routed rearward to the front lug gage rack mount then along the inside of the luggage rack and down the saddlebag support bar over to the underside of the new antenna bracket Correct the routing if necessary 7 Plug the antenna cable connector into the bottom of the antenna base Tighten the knurled nut to secure the con nector to the antenna base Allow slack in the cable at the antenna base to avoid kinking or binding at the connection 8 Figure 5 Fasten the antenna cable to the saddlebag support bar with a cable strap 28 from the kit Use a second cable strap to tie the antenna cable to the frame rail near the suspension air lines underneath the chrome cover DO NOT secure the cable to the air lines 9 See Figure 2 Install the antenna mast assembly 2 securely onto the antenna base 1 NOTE To prevent possible damage to the sound system verify that the ignition key switch is in the OFF position before installing the main fuse Refer to the owner s manual or service manual 10 Verify that the ignition key switch is in the OFF position Refer to the owner s manual or service manual and follow the instructions given to install the main fuse 11 Test the radio for proper operation 12 See Figure 5 Cap unused wiring connector with connector housing 27 J04744 is05486 pe J Antenna base mount Antenna mast Hex nut thin Lockwasher
6. our Pak refer to Detachable Tour Pak Rack instruction sheets for procedure 5 Install antenna mast to the antenna mount joint assembly 24 6 Check antenna for proper operation is05540 1 Side cover 2 Antenna cable 3 Cable strap is05533 1 Rear saddlebag bracket 2 2 Protective tape 2 Figure 3 Side Cover and Antenna Cable Strap Location J04744 Figure 4 Apply Protective Tape 3of5 SERVICE PARTS is05485 a Figure 5 Service Parts Detachable Tour Pak Kit Table 1 Service Parts Table Item Description Quantity Part Number License plate relocation kit includes items 1 through 17 and item 31 Not Sold Sepa rately 1 Docking point 4 53684 96A 2 Bracket docking point right 54208 09 3 Bracket docking point left 54209 09 4 Screw TORX 0 375 16 x 1 625 inch 2 3147 5 Screw TORX 0 3125 18 x 1 75 inch 6 4783 6 Screw hex 2 3987 7 Washer 2 6339 8 Washer plain 6 6330 J04744 4of5 Table 1 Service Parts Table Item Description Quantity Part Number 9 Spacers docking point 2 6946 10 Nut flange 2 7531 11 Nut flange 2 7601 12 License plate holder 53376 97 13 Reflector 59988 72A 14 Bracket right 60911 09 15 Bracket left 60912 09 16 Bracket center 60913 09 17 Screw TORX 2
7. rts for installation 6 Remove rear fender support fastener 6 and fender sup port 1 Discard fender support cover and fastener Repeat for other side 7 Remove luggage rack to fender support fasteners 2 8 Repeat all steps for the other side J04744 is05482 Fender support 2 Luggage rack to fender support fastener 4 Forward saddlebag bracket 2 Fender support fastener front 2 1 2 3 4 Grab strap 5 6 Fender support fastener rear 2 Figure 1 Remove Luggage Rack INSTALLATION Install Docking Brackets and License Plate Holder NOTE Protect the painted surfaces with a soft clean cloth 1 Install Detachable Tour Pak Rack Kit to Tour Pak Refer to the instruction sheet provided with kit 2 See Figure 5 Apply Loctite 262 to screw 5 Install fender support cover 29 and docking point bracket 3 with screw 5 and washer 8 Tighten to 17 ft lbs 23 Nm 3 Apply Loctite 262 to screw 5 Install fender support cover 30 and docking point bracket 2 with screw 5 and washer 8 Tighten to 17 ft lbs 23 Nm 4 Loosely install left side bracket 15 to docking point bracket inserting alignment pin in the hole in the docking bracket Install docking point 1 with screw 4 and nut 11 Repeat to install right side bracket 14 5 Loosely assemble the license plate holder 12 with screws 6 nuts 10 and bracket 16 to brackets 14 and 15 6 Center the licens
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