1 - Cascade Corporation
Contents
1. Charge both battery packs NOTE Rechargeable batteries are NiMH with a charge capacity of 10 000 mAh IMPORTANT Battery packs are sealed The warranty will be void if the seal is broken A Position the battery packs into charger B Click batteries into charger C Plug the charger into 110V source The red LED on charger will light up indicating the batteries are charging When charging is complete the red LED will turn off and the green LED will light up To Key Notches Bottom View FK0233 eps Re Install battery packs in iForks CAUTION When installing battery packs place batteries into battery holders Shoving or hitting battery packs into the holder will cause damage to the battery holder or battery pack casing IMPORTANT Every time the battery pack is removed and replaced inspect battery pack and holder connections for debris Check that the contact points are not loose If equipped tighten the contact point capscrews as required Do not leave the battery holders exposed IMPORTANT Rechargeable battery packs have keyed notches at the bottom If the notches are e battery packs are not rechargeable missing th re Mimi A Status LEDs fes falo RONG ow FK0201 eps FK0202 eps 6182774 R1 B ATTERIES Replacing iForks Battery Packs Non Rechargable Battery Packs only WARNING Alkaline batteries are not A rec2. U SING DISPLAY Other Features Display Menus The following menu options are available Weigh Mode Options Manual zero Net Tare Gross Auto Manual Tare Add and total a group of load weights Sampling weight On off or Toggle units User Settings Auto shut off time Light intensity Deactivate Activate Com Port 1 Deactivate Activate Com Port 2 Alibi Memory 4 Refer to Display Options User REODALERS Settings section page 26 Toggle Units Ib and kg To view the weight in another unit format kg or Ib perform the following The toggled value will appear for five seconds The original unit format will resume FK0042 eps Press the On Off button for three seconds 8 6182774 R1 U SING DISPLAY Display Messages FK0085 eps Error Messages Display Shows Meaning To Exit Error Mode ErrO1 Load cell signal is unstable Automatic Err02 iForks are overloaded Automatic after removing weight Erros Gross weight is negative This action is not allowed Automatic Err04 Out of zero range Press any button Erros Sampling accuracy too low Press any button Erro6 Input signal too high Automatic after correcting input Erros Calibration out of range negative Automatic Errog Calibration out of range signal too low Automatic Err10 a hal count 2nd 3rd point is lower than count 1st 2nd Automate Errt4 Calib
3. SER MANUAL E PRO IMPORTANT iForks system forks and display are paired and calibrated as a set Do not separate Consult Cascade Service department with any questions CAUTION This is a precise weighing system treat with care Environment and application will affect the system and its components Conditions with mud grime water corrosive chemicals and abrasive substances can damage or effect performance of the iForks Manual Number 6182774 R1 exits RAVAS CI CITM Cascade is a Registered Trademark of Cascade Corporation CO ONTENTS Page OVERVIEW 1 WARNINGS amp SAFETY MEASURES 2 INSTALLATION 3 USING DISPLAY 7 Functions 7 Other Features 8 Display Messages 9 USING iFORKS 10 Prior To Weighing 10 Handling Loads 10 To Weigh A Load Normal Weighing Mode 11 Obtaining Net Tare Gross Weight 12 Adding and Totaling A Group Of Load Weights 15 Sampling Weight 17 Sampling Quantity 18 Powering Off iForks 19 AUTO SHUT OFF 20 AUTO RECONNECT 20 BATTERIES 21 iForks LED Status Indication 21 Charging iForks Battery Packs Rechargable Battery Packs only 22 Replacing iForks Battery Packs Non Rechargable Battery Packs only 23 Display Batteries if equipped 25 DISPLAY OPTIONS 26 User Settings 26 PRINTER EQUIPPED 30 Print Weight 30 Print Total Weight 30 Change Time amp Date Printout 31 DAILY INSPECTION 32 PERIODIC MAINTENANCE 33 i 6182774 R1 O VERVIEW This manual describes the
4. Equipped section page 23 6182774 R1 J sinsirorks Sampling Quantity Perform the following procedure to determine the quantity of the same items in a sampling using a known weight of one item The items are placed on the iForks and weighed prior to entering the known weight NOTE Sampling is not NTEP approved 1 Position a pallet or bin on forks Raise the iForks and pallet or bin 3 2 If required zero the display 3 Place the items onto the pallet or into the bin t 1 FK0228 eps 4 After the weight shows on the display press and hold Sampling button for three seconds 5 A previous item weight will show on the display Press the Zero button to accept the value or change the value using the Entry Mode Guide below as an aide to enter the weight value Entry Mode Guide Use the following buttons to enter the Current digit to value The current digit to change will change will flash flash v A Decrease Increase the value the value Shift to the next Accept the value digit on the left 18 6182774 R1 _ U SING iFORKS Sampling Quantity Continued 6 Press and hold the Zero button for two seconds 7 The display will show the quantity of items currently being weighed Press the On Off button to return to normal weighing mode NOTE If a printer is installed item weight print label PcWt sampled and quantity print label Qty will b
5. best fit their application and requirements Development of a periodic schedule will prevent faulty readings Cascade recommends a minimum interval of every 12 months or 2000 hours whichever comes first 100 Hour Every time the lift truck is serviced or every 100 hours of truck operation whichever comes first complete the following maintenance procedures Battery Holders Check capscrews contact tabs and contact point capscrews e Check for debris between fork and fork shoe ie wood chips e Inspect the bottom of the forks for debris that might be wedged between the fork and the fork shoe Remove any debris found e Check for pinched wires at bottom of batteries e Tighten fork shoe capscrews after initial 100 hours of service Tighten to a torque of 80 ft lbs 108 Nm As necessary replace the cover spool fork shoe capscrews and nuts e Every 100 hours or when the battery packs are changed inspect the battery holders for damage and debris Remove any debris found and check to make sure that the capscrews are tight and contact tabs are not damaged or bent If required tighten the contact point capscrews Cleaning iForks As required use a mild cleanser and wipe down the forks with a towel Rinse the fork with a non pressurized stream of water CAUTION Do not rinse display 6182774 R1 33 P ERIODIC MAINTENANCE 34 2000 Hour After 2000 hours of truck operation forks i
6. button is Value next digit pressed to enter the submenu Decrease Increase digit value digit value Backlight Intensity Menu Scroll through the list of intensity 1 options and accept the value by pressing the Zero button When value is accepted the display will return to the User Settings FK0076 eps Menu previous As performed on the previous Accept Move down Move up page section the Zero button is Value through list through list pressed to enter the submenu Com Port 2 Menu Printer Board ntensity options percentage 0 Backlight Off 25 50 75 100 1 Scroll through the list of options and accept the value by pressing the Zero button When value is accepted the display will return to the User Settings FK0078 eps Menu previous page As performed on the previous Accept Move down Move up section the Zero button is Value through list through list pressed to enter the submenu Options C20ff De activate Com Port 2 C2 4 6182774 R1 on Activate Com Port 2 27 a D ISPLAY OPTIONS User Settings Continued Change Submenu Seitings Continued Alibi Memory IMPORTANT This option is only active for forks that require NTEP or OIML certification The memory 1 Mb capacity stores every weight date time and an Alibi reference number This data can be used for dispute Once memory is full the oldest data will be overwritten first As performed in the pre
7. on forks and raise forks The weight of the pallet or bin will show on the display FK0215 eps 3 Press the Tare button 4 The display will be set to zero and the Net arrow will appear The arrow indicates only Net weight values will show on the display NET Arrow Procedure continued on next page 12 6182774 R1 _ U SING iFORKS Obtaining Net Tare Gross Weight Continued Obtain Net Weight Using Automatic Tare Continued 5 Add a load to weigh onto the iForks FK0216 eps 6 The display will show the Net weight only the load s weight View Gross weight Tare weight Net weight Press the Tare button to view the Gross weight Gross Weight Example Pallet weight Load weight FK0217 eps Net Arrow will Tare button disappear 6182774 R1 13 J SING irorKs 14 Obtaining Net Tare Gross Weight Continued Obtain Net Weight Using Manual Tare To weigh a load but disregard part of the load with a known weight example pallet NOTE The display must be in basic weighing mode prior to performing the following procedure 1 Position a pallet or bin Tare weight and load Net a weight on forks and raise forks Weight FK0218 eps 2 The Gross weight will show on the display 3 Press and hold the Tare button for three seconds 3 o 4 Enter the known Tare weight value of the pallet or bin Use the Entry Mode Guide below as an aide to ente
8. the subtotal can be viewed by pressing and holding the Tare button for three seconds The counter number f of loads weighed and subtotal will flash for three 9 Repeat Steps 6 8 until all loads to be weighed are on seconds the pallet and added to the total Procedure continued on next page 6182774 R1 15 J sinsirorks Adding And Totaling A Group Of Load Weights Continued 10 When all loads are weighed remove the loads from the iForks and pallet or bin 11 Press and hold the Total button for three seconds to view the total weight 12 The counter number of loads weighed and total weight will flash for three seconds 13 While the display screen flashes the following can be performed e Press the Total button to print the total and reset the total weight to zero and the counter to zero e Press the On Off button to reset the total weight to zero and the counter to zero NOTE If no button is pressed while the 1 3 Total Button On Off Button display screen flashes the total weight and counter value stays in the display s memory The system will return to FK0222 eps normal weighing mode 16 6182774 R1 _ U SING iFORKS Sampling Weight Perform the following procedure to determine an unknown item weight by sampling the weight of the number of the same kind of items The number of items placed on the iForks determines the accuracy of the sampling The greater the weight difference t
9. S iForks LED Status Indication iFORK BLUE LED FUNCTION IMPORTANT For three shift applications e POWERING ON Continuously ON for 5 seconds change batteries every morning e FULL BATTERY NOTE Battery life will last up to 80 hours Working Mode Blinks once every 1 5 seconds if the system is set at factory settings Sleep Mode Blinks once every 4 seconds IMPORTANT If display and or iForks are e LOW BATTERY a a o f hi i indicating low battery iForks weighin Working Mode Blinks twice every 10 seconds dedo ete pa pie displey Sleep Mode Blinks twice every 10 seconds can be affected Fork Low Battery The blue LED on the related fork will start blinking 2 times every 10 seconds The display will show when there is a low battery on the iForks Arrows for fork will blink F1 Fork 1 F2 Fork 2 F1 amp F2 Fork 1 amp Fork 2 Low Battery FK0063 eps NOTE The battery packs will switch off automatically after 10 minutes of low battery FK0062 eps 6182774 R1 21 B ATTERIES 22 Charging iForks Battery Packs Rechargable Battery Packs only Remove batteries A Unlock batteries Apply pressure on the latch by hand on the bottom side of the cap until the latch is free CAUTION Do not use a hammer or pry open with a screwdriver B Remove battery packs FK0290 eps
10. ake sure the pin is fully engaged in the fork bar notch CAUTION Pin must engage notch FK0287 eps If equipped reinstall fork bar keepers Refer to the rotator attachment s installation instructions for torque values Install battery packs to the iForks A Lift up battery holder locking clip B Position battery pack C Click into the battery holders D Secure the locking clips down FK0288 eps 4 6182774 R1 NSTALLATION Locate and mount the display Find a suitable location for readout and easy access to display NOTE If required install batteries into display Cabin Roof Refer to Batteries Section Replacing Display Poca Batteries page 25 LULU OR A Side Rail Jare Cae OR Dashboard Display FK0194 eps Install display bracket and support if required A Install bracket to display using a M5 Allen wrench B Install bracket display to the support using a M13 crescent wrench Display Bracket Tools Required FK0195 eps M5 6182774 R1 NSTALLATION If equipped with a truck power option display connect display to truck power A Cut the provided fuse wire B Connect the fuse to the display positive wire red US b
11. andling Loads IMPORTANT If handling loads with rotator attachment refer to the attachment s operator guide Center load on forks and pallet load must be flat Tidl Hh FK0044 eps FK0046 eps FK0045 eps 6182774 R1 10 U SING iFORKS To Weigh A Load Normal Weighing Mode IMPORTANT IMPORTANT The display will show the weight in graduations At initial daily start up allow 3 5 minutes for iForks system to warm up before weighing loads The system will not weigh correctly if the front face or bottom of iForks touches the load or pallet Unstable weight readings indicate debris ie wood chips between fork and fork shoe When weighing liquids more time is needed for display to show a steady weight Load length should not exceed the length of the fork by more than 6 in 152 mm Turn on the iForks by pressing the blue button on each battery holder located below each battery pack On the display press the On Off button Wait five seconds Display will zero If necessary zero manually by pressing the Zero button Position the load on the iForks and raise the iForks The display will show the weight of the load If needed the display may need more time to show a steady weight Before next weighing check that the display is zeroed as follows FK0199 eps Display Graduation iFork Capacity increments 5000 lb 2268 kg NTEP 5 Ib kg n
12. e printed Refer to Printer Equipped section page 23 Powering Off iForks Press and hold the blue button on each battery pack for ten seconds or until the blinking blue light turns solid front face of iForks Release hold on blue button 6182774 R1 FK0229 eps 19 VTO SHUT OFF After 2 minutes of no action 1 Onthe display a countdown screen shows Press any button to cancel auto shut off and return to normal weighing mode 2 After 20 seconds of no further action off will appear on the screen The display will turn off 3 After 2 hours of no weighing the iForks will turn off NOTE To turn on refer to To Weigh A Load section page 11 A UTO RECONNECT 20 When the connection between the display and one iFork is lost the display will perform the following to re establish a connection automatically as follows 1 The display s screen will flash the following when a connection is lost and ErrFt OR and ErrF2 2 While the screen flashes the display will try to reconnect to the iFork This will take a maximum of 20 seconds 3 Once a connection re established the screen prior the lost connection will show NOTE If after 20 seconds the display does not reconnect with the iFork verify that both iForks are On If the iForks are On cycle the display power FK0232 eps FK0200 eps 6182774 R1 B ATTERIE
13. emperature Range 15 F 10 C minimum 105 F 40 C maximum FK0258 eps 6182774 R1 NSTALLATION CAUTION Install an electrostatic discharge strap to the truck chassis to prevent electrostatic discharge damage to the iForks system 1 Install iForks STANDARD iFORKS IMPORTANT Truck mast must be vertical A Remove standard forks B Unlock iForks C Install iForks ROTATOR iFORKS with third hook Make sure forks are rated for the loads being handled WARNING Handle forks with care to avoid pinching fingers or dropping on A A WARNING Fork must have three hooks Cascade RAVAS iForks for rotators are shipped with the middle hook installed A Rotate the carriage to the horizontal position Remove the fork keepers from the upper fork carriage bar B Remove the standard rotator forks if equipped C Release the spring locks on top of the forks D Slide the forks into position on the fork carriage bars NOTE If the fork middle hook fit up is too tight sand or grind the hook tip Remove fork A keepers Sado FKO191 eps 6182774 R1 FK0286 eps IMPORTANT If installing on fork positioner contact Cascade Spring Lock C Back Driver s View NSTALLATION 2 Lock iForks NOTE If installing iForks on a rotator shake forks to m
14. hargeable Alkaline battery packs are not compatible with the charger Tampering with Alkaline battery packs can cause damage to the charger and battery packs Remove batteries A Unlock batteries Apply pressure on the latch by hand on the bottom side of the cap until the latch is free CAUTION Do not use a hammer or pry open with a screwdriver B Remove battery packs FK0290 eps Remove D Cells from battery packs A Remove the capscrews B Remove top housing of battery pack C Remove batteries FK0291 eps Procedure continued on next page 6182774 R1 23 B ATTERIES 3 Install battery packs in iForks A Install four batteries in each battery pack B Replace the top housing of the battery pack C Install capscrews finger tight FK0292 eps Re Install battery packs in iForks CAUTION When installing battery packs place batteries into battery holders Shoving or hitting battery packs into the holder will cause damage to the battery holder or battery pack casing IMPORTANT Every time the battery pack is removed and replaced inspect battery pack and holder connections for debris Check that the contact points are not loose If equipped tighten t
15. he contact point capscrews as required Do not leave the battery holders exposed FK0202 eps 24 6182774 R1 a B ATTERIES Display Batteries if equipped Display Low battery will flash NOTE Based on usage display battery life is variable The display is equipped with four AA batteries FK0068 eps Loosen capscrew on the side and 2 Remove battery sleeve slide battery lid downward o Turn a r l counterclockwise LA y FK0204 eps I NOTE Take note of the position and polarity of para battery sleeve Remove batteries Replace alkaline batteries or NOTE Take note of the position and polarity of charge rechargeable batteries batteries NOTE Rechargeable batteries are NiMH with a charge capacity of 2 400 mAh For replaceable batteries perform the following to charge A Place the batteries on the charger noting the position and polarity t B Plug the charger into a 110V source FK0205 eps tD FK0206 eps WARNING Alkaline batteries are not rechargeable and can cause damage to the charger 6182774 R1 25 D ISPLAY OPTIONS User Settings Enter User Setting Menu User Settings Menu Option Name Continue to E selected submenu go to next page FK0223 eps To enter user settings hold Choose a user setting menu Press the Zero button to the Total button for ten option by scrolling through the list confirm
16. he greater accuracy The standard sampling amount is 10 items 95 items maximum A display equipped with a printer is recommended for this section NOTE The total weight of items must be greater than 22 b 10 kg NOTE Sampling is not NTEP approved 1 Position a pallet or bin on forks Raise the iForks and pallet or bin 2 If required zero the display Do 1 FK0226 eps 3 Press Sampling button on the display 4 The display will show Add 10 and pcs 5 Choose a quantity of items to weigh Add 10 is the standard To change the number to another quantity use the Tare up and Total down buttons to scroll through the list The following quantity options are available 10 20 50 95 1 2 and 5 6 Add the number of items based on the quantity entered into the display onto the pallet or into the bin 7 Press and hold the Zero button for two seconds NOTE If the error message Err05 appears the total sampling weight is too low Press any key to return normal weighing mode Remove the items being weighed Repeat Steps 3 7 Adjust the quantity in Step 4 to a higher quantity TK 0287 28 8 Sampling is complete The display will show the total number quantity of pieces on the forks Press the On Off button return to normal weighing mode NOTE If a printer is installed item weight print label PcWt sampled and quantity print label Qty will be printed Refer to Printer
17. he value the value eee J o oo ooo oo0o0o0o Shift to the next Accept the value digit on the left FK0083 eps 6 Enter the year The display will return to normal weighing mode NOTE If a printer is installed the date and time will print with weight information 6182774 R1 31 D AILY INSPECTION Check the following items below each day Refer to Service Manual 6823346 for troubleshooting maintenance and repair procedures Check upper hook engagement Inspect battery packs before battery holders Make sure that the contact points are not loose Tighten screws as required Inspect battery holders for debris or bent tabs is Remove any debris found Check that the tabs are not bent if required straighten tabs IMPORTANT The battery holder should not be left exposed IMPORTANT If display and or iForks are indicating low battery iForks weighing accuracy and communication to the display can be affected Check lower hook engagement FK0259 eps Inspect bottom of forks for debris wedged between the fork and fork shoe Remove any debris found 32 6182774 R1 P ERIODIC MAINTENANCE IMPORTANT Only trained and authorized personnel are allowed to service iForks Other maintenance procedures are the sole responsibility of the purchaser IMPORTANT To prevent weighing inaccuracies the end user is responsible to check accuracy on a regular basis at intervals that
18. installation and use of the iForks Read this manual thoroughly prior to installation and operation Be sure to know and understand all installation processes operating procedures and safety operations Perform installation and operation in the order shown in this manual This manual should be kept in a safe and dry place In case of damage or loss request a new copy of the manual from Cascade Manuals are available at www cascorp com under the support tab Technical Support Manual link NOTE For troubleshooting refer to iForks Service manual U SER MANUAL iForks Manual Number 6182774 dd Read through Review parts Install iForks this manual system on truck AMAM j o Install battery Use system Recharge or acks change batter p NOTE The iForks are e a calibrated and ready for use at the factory non NTEP only FK0188 eps Perform Periodic Maintenance 6182774 R1 ARNINGS amp SAFETY MEASURES When using iForks carefully read the instructions and IMPORTANT Field alterations may impair performance guidelines contained in this manual Follow the steps or capability and could result in loss of warranty Consult shown to install the iForks system onto the truck If any of Cascade for any required modifications the instructions are not clear please contact Cascade No riders No reaching through mast No standing under
19. load g No Stand Zone WARNING Do not operate iForks unless you are a trained and authorized lift truck driver IMPORTANT Tampering or removing iForks NTEP Security wire or label will void NTEP Certification IMPORTANT Cascade is not responsible for errors that occur due to incorrect weighing or inaccurate scales Itis the responsibility of the purchaser to train their employees and to properly maintain iForks IMPORTANT All safety regulations that apply to the truck remain valid and unchanged Always follow the operating maintenance and repair instructions for the truck IMPORTANT If display and or iForks are indicating low battery iForks weighing accuracy and communication to the display can be affected FK0285 eps CAUTION Do not use iForks display in a moist environment for an extensive period WARNING Cascade is not responsible A for any physical harm done to the operator due to the presence of the display in the truck cabin CAUTION High humidity and liquid applications will damage iForks Conditions with mud grime water corrosive chemicals and abrasive substances can damage or effect performance of the iForks Verify iForks are pretreated with a coating to help prevent rust and corrosion CAUTION Environment and application can affect the iForks and how the system weighs Verify that iForks suit proper conditions Optimal T
20. n use shall be inspected at intervals of not more than 12 months for single shift operations or whenever any defect or permanent deformation is detected Severe applications will require more frequent inspection Inspect fork hooks and carriage bar clearance NOTE Use go no go Wear Gauge Part No 209560 Class II or 209561 Class III A Inspect the fork lower hooks and carriage bar If the gauge fits between the carriage bar and lower hook repair or replacement is needed B Inspect the upper carriage bar If the gauge arrow touches the carriage bar repair or replacement is needed C Inspect the fork upper hooks If the gauge arrow touches the hook repair or replacement is needed Inspect forks NOTE Use fork calipers on forks up to and including 4 in 100 mm thick Fork calipers indicate a 10 wear factor if the calipers can pass over the blade cross section Remove fork shoe from forks For reassembly tighten capscrews to a torque of 80 ft lbs 108 Nm B Measure the fork shank thickness with the caliper outer teeth approximately 2 in 50 mm above top of blade Hold this setting for step C C Position the caliper inner teeth on the fork arm blade approximately 2 in 50 mm out from the face of the shank e Ifthe inside teeth of the caliper hit the fork it has less than 10 wear and requires no replacement e lf the inside teeth of the caliper pass over the fork freely the fork must be taken out
21. nge the e2 range will remain selected until the forks are zeroed Short Button Press Zero Setting Manually zeros the display Automatic Tare Allows the tare weights to be reset to zero automatically Added and subtracted weights can be determined Add To Total Weighed load is added to total weight If printer is installed a printout is made Sampling item weight s Determine an unknown item weight by sampling a set quantity of the same kind of items Standard sampling amount is 10 items On Turn the display on OR Toggle Units Change the units on the display between kg and lb 3 Second Button Press Code Entry A 5 digit ipcopg Code useful for a weighing system connected to peripheral equipment for later processing Manual Tare An entered tare weight at any moment Check subtotal and print total Sampling Determine a quantity of the same items sampled with an known item weight Off Turn the display off Right of Display When the following appears Weight shown is in kilograms Weight shown is in pounds pcs Quantity displayed is the number of items on the scale EX Display low battery Used for battery equipped displays only FK0230 eps Entry Mode eS Enter accept value Decrease the value of the digit flashing Increase the value of the digit flashing Shift to the next digit on the left Clear entry
22. of service The fork has 10 wear and 20 reduction in capacity A Remove Fork Shoe 2 in 50 mm FORK LOWER HOOKS CARRIAGE UPPER CARRIAGE BAR x OF j FORK UPPER HOOKS oK eam Ga FP0832 eps Ka E Fork Arm Blade CS cacie y Cross Section 100 E go OK 2 Fork Arm Blade Cross Section 90 Cascade A Repair or Replace FK0293 eps 6182774 R1 BLANK Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade ltalia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR Italy Tel 39 045 89891 11 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cascade CI CITM Cascade Corporation 2014 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pt
23. ot available 5000 Ib 2268 kg Non NTEP 2 Ib 1 kg 6000 Ib 2722 kg Non NTEP 2 lb 1 kg 10 000 Ib 4536 kg Non NTEP Range 0 1000 Ib 0 543 6 kg 2 Ib 1 kg Range 1000 10 000 Ib 5 Ib 2 kg 453 6 4536 kg For example on 5000 Ib fork capacity iForks with a 35 5 Ib oad the display will show 36 Ib Non NTEP or 35 Ib NTEP NOTE Customized iForks may have a different display graduation setting To determine with a load watch the display numbers increment For example a display with a 5 Ib 2 kg graduation the display will show 5 Ib 2 kg 10 Ib 5 kg 15 Ib 7 kg etc A 28 Ib 13 kg load will show 30 Ib 14 kg 6182774 R1 If required press the Zero button to manually zero the display FK0198 eps 11 J sinsirorks Obtaining Net Tare Gross Weight FK0049 eps Net A Tare B Gross C Net The weight of the load being weighed Tare The weight of an unladen load that is not included pallet bin etc Gross The combined weight of the load and unladen load Obtain Net Weight Using Automatic Tare To weigh a load Net weight but disregard part of the load Tare weight with an unknown weight example pallet perform the following procedure NOTE The display must be in normal weighing mode prior to performing the following procedure 1 If required zero the display 2 Position a pallet or bin Tare weight
24. r the value Entry Mode Guide Use the following buttons to enter the Current digit to value The current digit to change will change will flash flash A jon v AN Decrease Increase the value the value C A i Shift to the next Accept the value digit on the left 5 The display will show the Net weight and the Net arrow Net Arrow 5 will appear The arrow indicates only Net values will will appear Net Weight show e Ifthe load is removed from the pallet or bin the display will show zero e Ifthe pallet or bin and load are removed a negative weight Tare weight will show NOTE Pressing the Tare button will show the Gross weight FK0231 eps 6182774 R1 _ U SING iFORKS Adding And Totaling A Group Of Load Weights 1 If required position a pallet or bin on forks Raise iForks and pallet or bin 2 Zero the display 3 Add a load to weigh to the forks 4 Press the Total button This will begin an adding sequence of the group to be weighed 5 The display will show Added and return to normal weighing mode 6 Add the next load to the pallet with previous load s Additional 7 Press the Total button to add the weighed load to the pada total NOTE If a printer is installed the Gross Net and Tare weights will be printed FK0221 eps 8 The display will show Added and return to weighing mode NOTE At any time during weighing and adding
25. ration setpoint value 2 lt setpoint value 1 This is not allowed Automatic Err97 NTEP OIML only Calibration not allowed PAE BAN da hr Err98 Bde e calibration must be higher than Automatic Err99 Button pressed or another action is performed while toggling Wait for display to return to original unit between units format lb or kg format Ib or kg ErrF1 Problem with iFork 1 no communication Restart display Restart iForks amp display ErrF2 Problem with iFork 2 no communication Restart display Restart iForks amp display Load cell signal negative Lift up the forks from the ground L _ Forks are out of level only legal for trade version Put the forks into horizontal position ErrCS Problem with correction sensor Contact the Cascade Service department NOTE For battery icon messages refer to Batteries iForks Display section page 21 Other Display Messages Display Shows Meaning BItF1 Successful Bluetooth link with Fork 1 BItF2 Successful Bluetooth link with Fork 2 6182774 R1 J SING irorKs Prior To Weighing Verify iForks are free of obstacles prior to zeroing a Position to vertical For legal trade l NTEP 5 3 Horizontal OIML 5 Horizontal Verify the display shows zero If necessary press the Zero button Optimal Temperature Range 15 F 10 C minimum 105 F 40 C maximum FK0043 eps H
26. rown EU C Connect the display negative wire black US blue EU to the negative battery terminal D Connect the display fused positive wire red US brown EU to a switched positive power source A FKO197 eps Red US Brown EU Black US Blue EU B Fuse 3 15A Cascade Part No 6167147 Cc Switched Truck Fuse Block Ground FK0196 eps 6 6182774 R1 U Functions Left of Display When appears The weighing system including load is stable SING DISPLAY Middle of Display When appears e1 Weight shown is in 44 Ib 2 kg steps only for weight that ranges 0 441 Ib 0 200 kg kg e2 Weight shown is in 1 1 Ib 5 kg steps only for gt 0 lt The weight shown is within the zero range weight that ranges 441 1102 Ib 200 500 kg Ib e3 Weight shown is in 2 2 lb 1 kg steps only for NET The display is showing the net weight weight that ranges 1102 4850 Ib 500 2200 kg F1 Fork 1 relay setpoint 1 is activated When mm appears the weight shown is negative Button Names ID CODE Vv A Zero In 3 gt E 00 a pes oo 000 o On Off 6182774 R1 Sampling F2 Fork 2 relay setpoint 2 is activated NOTE Smaller loads are weighed with higher accuracy Example If an original load with e2 range selected is removed and a smaller load qualified for e1 ra
27. the selected user seconds Options available are as follows setting menu option and a a enter the menu option s NOTE Multiple screens will A off Auto Shut Off Time Display Submenu flash while button is held Light Light Intensity Conn1 Deactivate Activate Com Port 1 Bluetooth board Conn2 Deactivate Activate Com Port 2 Printer board Alibi Alibi Memory NOTE Communication Port 1 can not be deactivated Exit User Settings To Save and Exit To Exit without Saving 1 Press On ps Off button Press and ars hold the Zero button for three seconds 2 A screen The display will will show as return to normal changes are weighing mode saved 3 The display will return to normal weighing mode FK0224 eps 26 6182774 R1 ISPLAY OPTIONS D User Settings Continued Change Submenu Settings NOTE To access User Setting Submenus refer to the previous page Enter User Settings Menu to select the appropriate submenu Auto Shut Off Menu Display NOTE Auto shut off is set to zero only when the display is hardwired to the truck power 1 Change time and accept the value by pressing the Zero button Selected digit minutes flashes When value is accepted the display will return to the User Settings FK0075 eps Menu previous A page s performed on the previous Accept Move left to section the Zero
28. vious section the Zero button is pressed to enter the submenu Entry Mode Guide A Use the following buttons to change the value The current digit to change will flash A jon v A Decrease Increase the the Value Value B cO lt YY Shift to the next Accept the value digit on the left FKOO79 eps Refer to printout or PC data for performing Steps 1 6 NOTE Refer to the Entry Mode Guide to enter alibi information 1 Enter the alibi number 2 Enter the day Enter the month Enter the year Enter the hour 6 Enter the minute Procedure continued on next page 6182774 R1 D ISPLAY OPTIONS User Settings Continued Change Submenu Seitings Continued Alibi Memory Continued bee o for Gross weight will show Ive seconds Press Zero button to move onto next screen Net shows for Net_C shows N iaht will sh five seconds for five seconds 1 et weg twi SNOW Press Zero button to Net Weight is measured move onto next screen Net_C Weight is calculated Tare shows for five Ptare shows for f seconds five seconds Tare weight will show Press Zero button to Tare Weight is measured move onto next screen Ptare Weight is keyed in FK0080 eps no code was used button to search button to return O will show Press for another to the normal the Zero button weighing weighing mode Code shows for five OR seconds Code will sh if 1 4 oqe
29. will SNOW 1 5 Press the Zero Press the On Off 6182774 R1 29 a pP RINTER EQUIPPED Print Weight 1 if required zero the display 2 Position load on forks and raise forks 3 Weigh the load FK0225 eps 4 Press the Total button to print B G 250 0 Ib T 25 0 Ib N 275 0 Ib Nr 1 ae 10 15 09 17 45 5 Printer will print out load weight NOTE This will add the weight to the total weight Print Total Weight NOTE For full procedure refer to section Adding And Totaling A Group Of Load Weights pages 15 16 1 Press and hold the Total button for three seconds 2 While the display flashes the counter and total weight press the Total button to print IMPORTANT The load must be removed from the iForks before pressing the Total button 3 Printer will print out the total load weight NOTE The total weight will reset to zero Tot B G 2000 0 Ib Tot T 50 0 Ib Tot N 1950 0 Ib Tot Nr 5 10 15 09 17 55 3 30 6182774 R1 FK0082 eps P RINTER EQUIPPED Change Time amp Date Printout NOTE For Steps 2 6 refer to the Entry Mode Guide below to change the time and date values 2 Enter the hour Press and hold the Sampling button for 8 seconds 3 Enter the minute Entry Mode Guide 4 Enter the day Use the following buttons to change the value The current digitto change will flash v AN i Enter the month Decrease Increase ae a t
30. y Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 RAVAS 10 2014 Cascade do Brasil Praga Salvador Rosa 131 141 Jordan polis S o Bernardo do Campo SP CEP 09891 430 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 Singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 Part Number 6182774 R1
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