DX200 Bare pump manual.xlsx
Contents
1. mhz UG 1 OU 2 2 eS 2 756in AN 70mm SECTION Z Z 77 3207 R1 2 5 16 BiliKkS Prior To Use This product should be flushed with a suitable compatible solvent prior to use Mount the pump securely and position the pump at a convenient height to allow for maintenance Attach flexible hoses to all connections Connect a regulated air supply to the air connection Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure Fluid Regulator Air Pilot Set the air regulator pressure to give the desired fluid flow The pump inlet pressure should nominally be 1 bar 15 PSI higher Pump Earthing The pump must be earthed at all times A resistance 1 when measuring with an ohm meter at the earth point Earth connection Binks Part No 0114 011798 77 3207 R1 2 6 16 Em t Paint section materials of construction Aluminium Aluminium TFE KM PE Stainless steel Stainless steel 77 3207 R 1 2 7 16 BINKS Spare parts PartNo Description Check valve seal kit x4 Check valve kit x4 iaphragm kit x2 Shaft amp seal kit End cap seal kit x2 Caps amp screws 2 7 nd cap bolts x12 nd cap Includes Item 5 77 3207 R1 2 8 16 BIK E Spare Parts BINKS 9 16 77 3207 R1 2 Spare Parts Tem PartNo Description 9 ____ 209 Blanking plate amp screws Gasket x4 Non Reg2. Service Manual EN DX200 Diaphragm Pump DX200AR DX200ANB DX200AN DX200AM gt D Ps Vg 77 3207 R1 2 1 16 BIIIK SG Product Description Diaphragm Pumps DX70 DX200 Bare pump and EN packages This Product is designed for use with Solvent and Water based Materials Suitable for use in hazardous area Zone 1 amp 2 Protection Level II 2 T4 NB 0891 Manufacturer Binks Ringwood Road Bournemouth 11 9LH UK EU Declaration of Conformity Ex We Binks declare that the above product conforms with the Provisions of Machinery Directive 2006 42 EC ATEX Directive 94 9 EC by complying with the following statutory documents and harmonized standards EN ISO 12100 Safety of Machinery General Principles for Design EN ISO 4413 Hydraulic Fluid Power General Rules and safety requirements EN ISO 4414 Pneumatic Fluid Power General Rules and safety requirements EN 12621 Machinery for the supply and circulation of coating materials under pressure Safety requirements EN1127 1 Explosive atmospheres Explosion prevention Basic concepts EN 13463 1 Non electrical equipment for use in potentially explosive atmospheres Basic methods and requirements EN 13463 5 Non electrical equipment for use in potentially explosive atmospheres Protection by constructional safety Providing all conditions of safe use stated within the product manuals have been complied with and that the final equ
3. d replace if required Air Valve module Fault finding Symptom Possible Cause a Air getting into the suction Pump will not hose manifold Prime b Check valve ball seal damaged a Check hose connections b Inspect clean replace balls seats a Check air and fluid supply ball valves and supply hoses b Replace valve module a No Air or Fluid supply Pump will not run b Air valve worn or defective a Check seals and hose connections a Air getting into fluid line air supply Check air supply restricted b Remove clean and inspect seat ball Pump runs but has b Fluid check valves damaged and ball cage Replace if suspect or excessive pulsation Worn centre shaft seals worn d Worn air valve c Replace shaft and seals d Replace air valve module 77 3207 R1 2 14 16 BINKS Bare selection px200 N Pump body LA Auminimum 5 Stainless Steel Fluid regulator Regulator Air regulators DXA AC1 200 DXA AC2 200 DXA AC3 200 PartNo gt 382 Air regulators For use with _ Noregulator 1 ___1 Regulator DX2004N M 2 2Regulators DX200 R 3 3Regulators DX200 R 1 Regulator Pump 2 Regulators Pump Fluid regulator 3 Regulators Pump Spraygun Fluid regulator S 1817 MPV 10 stem 1 4 male 77 3207 R1 2 15 16 HITIKE WARRANTY POLICY Binks product
4. dissipated through proper grounding of the equipment objects to be sprayed and alll other electrically conductive objects in the dispensing NEVER MODIFY THE EQUIPMENT Do area Improper grounding or sparks can cause a hazardous condition gt not modify the equipment unless the and result in fire explosion or elecrtic shock and other serious injury manufacturer provides written approval PINCH POINT HAZARD Moving parts can crush and cut Pinch points are any areas where ther are moving parts CA PROP PROP 65 WARNING WARNING This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm O te IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT 77 3207 1 2 3 16 BIIIKkS Specification Maximum Recommended Continuous Cycle 25 Rate cycles min Maximum Recommended Intermittent Cycle Rate cycles min Fluid inlet connection 3 4 BSPP Female Fluid outlet connection 3 4 BSPP Female Recommended air quality ISO 8573 1 Class 200CQ7bar 940ppm 332 Non Lubricated Noise Level 30 cycles min amp 7 bar 100 psi 71 2 dBA Leq lt 1Q E Farthconnectionresistan e 9 9 5Kg 20 946 0 40 32 104 F 77 3207 R1 2 4 16 HITIK E Installation 5 55 6 693 170mm 10 315 262mm eS 4 Z
5. ipment into which this product is installed has been re assessed as required in accordance with essential health and safety requirements of the above standards directives and statutory instruments and also installed in accordance with any applicable local codes of practice D Smith General Manager 10 2 15 77 3207 R1 2 2 16 BINKS In this part sheet the words WARNING CAUTION and NOTE are used to emphasize important safety information as EN follows A WARNING A CAUTION Hazards or unsafe practices which could result Hazards or unsafe practices which could result in severe personal injury death or substantial property minor personal injury product or property damage damage Important installation operation or maintenance information WARNING Read the following warnings before using this equipment READ THE MANUAL Before operating finishing equipment read and AUTOMATIC EQUIPMENT Automatic understand all safety operation and maintenance information equipment may start suddenly without provided in the operation manual warning WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness lei pis el Sate injured by venting liquids or gased that are released under pressure or flying debris we DE ENERGIZE DE PRESSURISE DISCONNECT AND LOCK OUT ALL POWER SOURCES DURING MAINTENANCE Failure to de energize disconnect and lock out al
6. l power supplies before performing equipment maintenance could cause serious injury or death KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY NOISE LEVELS The A weighted sound level of pumping and spray equipment may exceed 85 dB A depending on equipment settings Actual noise levels are available on request It is recommended that ear protection is worn at all times while equipment is in use PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis Do not operate the equipment if you are uncertain about its condition OPERATOR TRAINING All personnel must be trained before operating finishing equipment EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serious injury PACEMAKER WARNING You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers HIGH PRESSURE CONSIDERATION High pressure can cause serious injury Relieve all pressure before servicing Spray from the gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed STATIC CHARGE Fluid may develop a static charge that must be
7. ow Brazil www devilbiss com br sales Qdevilbiss com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Germany www finishingbrands eu info finishingbrands eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 Australia www finishingbrands com au Sales finishingbrands com au Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Finishing 77 3207 R1 2 16 16 IE m 8 finishingbrands eu
8. s are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Finishing Brands 2015 Finishing Brands All rights reserved BITIKS USA Canada www binks com info finishingbrands com Toll Free Tel 1 800 992 4657 Toll Free Fax 1 888 246 5732 United Kingdom www finishingbrands eu info finishingbrands eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China www finishingbrands com cn mkt finishingbrands com cn Tel 8621 3373 0108 Fax 8621 3373 0308 Ransburg BGK BINKS Mexico www finishingbrands com mx Sales finishingbrands com mx Te 011 57 55 5321 2300 Fax 011 52 55 5310 4790 France www finishingbrands eu info finishingbrands eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 Japan www ransburg co jp binks devilbiss ransburg co jp Tel 081 45 785 6421 Fax 081 45 785 6517 Binks is part of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorized distributer contact one of our international sales and customer support locations bel
9. ulated Conversion Kit DXK 218 3 4 BSP M 3 8 BSP F Connector with seals DXK 219 3 4 BSP M 3 8 BSP M Connector with seals DXK 220 DXK 19 DXK 247 Manual regulator control parts for non fluid regulator model 7 3207 1 2 10 16 BINK S Spare parts Inlet Connectors 77 3207 R1 2 11 16 BINK Maintenance Key Maintenance symbols lt gt Order for dis assembly reverse for assembly Grease AGMD 010 Fig 1 refer to figure 13MM Spanner or socket size 8 Nm Torque required 4mm 2 5 22lbf in 6mm 14 Nm 124lbf in lt 2 5 6 22Ibf in 77 3207 1 2 12 16 BIK E Figure 1 Me N I 77 3207 R1 2 13 16 BINK Maintenance schedule nee Recommended operation Check for fluid or air leaks Monthly Inspect Pump for Correct operation Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Perform a pump stop test to ensure correct operation by ensuring pump stops when the spraygun trigger is closed and there is no fluid flow If pump does not 6 Months stop inspect ball check valves replace as required Check fluid regulator adjusts fluid pressure correctly Replace if faulty Replace Diaphragms Replace fluid regulator seat and diaphragm 12 Months Replace centre shaft and seals Replace Check valves Inspect an
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