Installation Manual - Northwest RV Supply
Contents
1. 8 Manual Compliments of Northwest RV Supply Printed From http www nwrvsupply com PROPRIETARY STATEMENT The Marquee Window and OtD Awnings are products of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A CAUTION2. AWNING RAIL HARDWARE KIT 4 2 Awning Rail 1 3 Screw Truss Head Square Drive 10 x 1 20 4 Screw Lag 1 4 x 1 1 2 3 ELECTRICAL 5 Switch DPDT Momentary Contact 1 6 Switch Plate Single Switch 1 7 Screw 6 x 1 2 4 8 Spade Connector Female 4 9 Owner s Manual 1 3 Notes 1 Awning configuration is specified at time of order including awning length fabric color etc Check awning assembly against original purchase order 2 Place Owner s Manual item 20 with RV owner information Installation manual if included is for installer reference 3 Mounting hardware kit is determined at time of order Manual Compliments of Northwest RV Supply Printed From http www nwrvsupply com Table of Contents Carefree of Colorado Installation Manual MARQUEE 052549 001 5 INSTALLATION The awning is mounted using a standard awning rail If there is an awning rail installed check that the awning rail runs the full length of the awning The awning rail must be extremely straight to accommodate the awning mount If a full length awning rail is installed skip to step 6 below INSTALLATION USING AN AWNING RAIL 1 Determine the optimum positioning of the awning The centerline of the awning fabric is offset from the centerline of the awning assembly To align the center of the fabric use the backplate of the awning assembly for measurements When installed the bottom of the awning case is 5 7 8 from t
3. 052549 001 Printed in USA December 2006 INSTALLATION MANUAL MARQUEE RV WINDOW AND OTD AWNINGS TABLE OF CONTENTS Product Overview 3 Component Checklist 4 Installation 5 Installation Using an Awning Rail 5 Electrical 6 Standard Switch Installation 6 Installer Furnished Switches 7 Alternate Switch A 7 Alternate Switch B 7 Setting the Motor Limits
4. Compliments of Northwest RV Supply Printed From http www nwrvsupply com Table of Contents MARQUEE Installation Manual Carefree of Colorado 4 052549 001 COMPONENT CHECKLIST Marquee003 1 2 3 4 6 7 5 8 052549 201 Printed in USA November 2006 OWNER S MANUAL MARQUEE RV MOTORIZED WINDOW AND OTD AWNINGS The Marquee series of small awnings are state of the art with lateral support arms that provides strength and functionality without interfering with coach sidewalls custom graphics or equipment that may be mounted on the sidewalls The awnings are made with heavy duty construction including an all metal chassis and outdoor rated tubular motor When retracted the housing provides protection against the elements while the streamlined styling blends in with the coach side wall and is a perfect complement to other Carefree products ABOUT CAREFREE From it s beginning in the early 70 s Carefree of Colorado has emerged as the premier manufacturer of quality awnings and accessories for Recreational Vehicles RVs Our full line of products can provide the accessories that match your life style no matter what type of RV you own Check with your dealer to discover the products that can make your life more Carefree Don t forget Carefree also has an extensive line of Sun Problem Solutions for home and business 9 Figure 1 Component Checklist ITEM DESCRIPTION QTY NOTE 1 Awning Assembly 1 1
5. INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes Always disconnect battery or power source before working on or around the electrical system Always wear appropriate safety equipment i e goggles Always use appropriate lifting devices and or helpers when lifting or holding heavy objects When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located www carefreeofcolorado com 052549 001 Marquee Installation Manual 052549 201 Marquee Owner s Manual 052549 301 Marquee Service Manual Carefree of Colorado 2145 W 6th Avenue Broomfield CO 80020 a Scott Fetzer company 303 469 3324 www carefreeofcolorado com Manual Compliments of Northwest RV Supply Printed From http www nwrvsupply com Table of Contents Carefree of Colorado Installation Manual MARQUEE 052549 001 3 PRODUCT OVERVIEW The Marquee Window and OtD Over the Door Awnings are state of the art lateral arm awnings When retracted the housing provides protection against the elements while the streamlined styling blends in with the coach side wall The full te
6. ed Switch SPDT Center OFF Common Retract Extend Common Retract Extend Gray Brown Yellow Gray Yellow Brown Installer Furnished Switch SPDT Center OFF Blue Brown Blue White Gray Brown Y ello w Gray Brown Y ello w Detail A Alternate Wire Connection Butt Splice 5 plcs A Figure 5 Relay Module Wiring Diagram Manual Compliments of Northwest RV Supply Printed From http www nwrvsupply com Table of Contents MARQUEE Installation Manual Carefree of Colorado 8 052549 001 6 Restore vehicle power and test the switch operation Note which direction extends the awning and which direction retracts the awning 7 Orient the switch so that pushing the switch up corresponds with retracting the awning pushing the switch down corresponds with extending the awning Install the switch into the mounting surface NOTE If the switch cannot be reoriented reverse the top and bottom leads to the switch to reverse awning direction 8 On the relay module remove the paper cover on the adhesive foam and press the module onto a flat surface SETTING THE MOTOR LIMITS The motor limit switches are preset at the factory for best operation of the awning The OUT limit switch is used to stop the motor when the awning is fully extended The IN limit switch is used to stop the motor when the awning is fully retracted NOTE On original installation motors the IN limit switch is sealed with a ta
7. h plate markings Shut off power Reverse the red and black motor leads on the switch Restore power and test 11 Push the wires and switch into the mounting hole and secure the plate using four 4 6 x 1 2 screws Manual Compliments of Northwest RV Supply Printed From http www nwrvsupply com Table of Contents Carefree of Colorado Installation Manual MARQUEE 052549 001 7 INSTALLER FURNISHED SWITCHES Two switch alternatives are available for installers wishing to furnish the control switch Alternate Switch A The installer can use a double pole double throw switch with momentary ON center OFF Momentary ON OFF Momentary ON The switch MUST have polarity reversal between the two ON positions Wire the switch as shown on page 6 Alternate Switch B Used with the Carefree relay module the installer may use up to two 2 single pole switches The switch es must be momentary on single pole double throw center OFF Momentary ON OFF Momentary ON 1 Route a cable for the motor wires from the motor location through the carriage walls to the location of the switch relay module The recommended cable from the switch to the awning should be 2 conductor 20AWG stranded PVC coated unshielded wire 2 Butt splice the motor wires to the installer furnished cable wires Match the wire colors 3 Determine the location of the switch Location should provide the operator a view of the shade du
8. he centerline of the awning rail The rail must be mounted a minimum of 7 1 2 above openings to avoid interference Measure each end of the rail position so that the rail will be mounted parallel to the ground 2 Mark the position with a chalk line 3 Coat the back of the rail with silicone sealant or putty tape 4 Align the awning rail onto the wall and secure with the truss head square drive 10 x 1 screws Use all the attach holes and ensure that the rail is securely mounted to the structural frame 5 Lightly coat the outside of the mounting rail of the awning case with a silicone lubricant or equivalent 6 Lift the awning up and tilt as shown 7 Hook the mounting rail of the awning into the awning rail and roll down 8 Adjust the position of the awning horizontally as required It may be necessary to lightly lift the awning so that it will slide in the awning rail 9 Route the motor wires into the vehicle Lift the awning upward slightly On the coach wall mark the location of where the motor wires exit the awning case If the location interferes with interior features the location may be adjusted horizontally along the back of the case The wires can be routed behind the case to hole Measure and drill one 3 8 hole through the outer wall at the mark Route the motor wires through the hole and seal with silicone sealant 10 Rotate the awning down 11 Open the awning To open the awning momentarily connect the
9. is approximately 8 of wire from the point of entry Location should provide the operator a view of the awning during operation The switch requires a 2 3 4 x 2 3 4 area on the mounting surface and a minimum clearance depth of 2 3 4 from the mounting surface 2 3 4 typ 2 3 4 min Locking Tabs Covered Terminals on Bottom O2 1 4 Wall Front View of Switch Panel Rear View of Switch Panel FIII007 Blue Brown Carefree of Colorado Ground 12VDC 6 5B 4 3 2B 1 Figure 4 Switch Installation WARNING TERMINALS 1 AND 4 ARE CAPPED WITH FULLY INSULATED CONNECTORS THESE TERMINALS MUST REMAIN CAPPED AT ALL TIMES 2 Using a 2 1 4 hole saw cut a hole through the mounting surface 3 Route the awning wires through the hole and terminate with spade connectors 4 Run a 14 gauge wire never use less than 16 gauge from the power distribution panel auxiliary battery circuit or equivalent The circuit should be protected by a 15 amp fuse 5 Run a wire to system ground 6 Route the two new wires through the hole and terminate with spade connectors 7 Push the switch into the face plate until the tabs on the switch click into place behind the face plate Ensure that the switch and face plate are oriented as shown 8 Attach the four wires to the switch as shown 9 Restore vehicle power and test operation 10 If the awning operates in a reverse to the switc
10. motor wires to a 9 18VDC drill battery or car battery If the motor runs in the reverse direction reverse the leads 12 Refer to figure 4 Drill three 3 3 16 holes through the back of the case into the mounting surface and into the structure Use care to not drill through the inner wall 13 Drill out the 3 16 holes in the awning case to 5 16 Do not allow the drill to extend into the wall CAUTION THE SCREWS MUST BE LOCATED IN THE OPEN AREAS OF THE AWNING CASE AS SHOWN THE ARMS CANNOT CLOSE COMPLETELY IF THE SCREW HEADS ARE UNDERNEATH 14 Secure the awning case to the RV using three 3 1 4 x 1 1 2 lag screws Mounting Rail Awning Rail Marquee004 Figure 2 Mount Using Awning Rail Drill Area Drill Area Drill Area Arm Mount Arm Mount Centered Marquee005 Figure 3 Securing the Awning Case Manual Compliments of Northwest RV Supply Printed From http www nwrvsupply com Table of Contents MARQUEE Installation Manual Carefree of Colorado 6 052549 001 ELECTRICAL CAUTION ALWAYS DISCONNECT THE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH THE ELECTRICAL WIRING NOTE The recommended cable from the switch to the awning should be 2 conductor 20AWG stranded PVC coated unshielded wire STANDARD SWITCH INSTALLATION CAUTION ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH THE ELECTRICAL WIRING 1 Determine the location of the switch There
11. mper proof compound to prevent accidental adjustment For motor replacement and or if limit adjustments are necessary refer to the Marquee Service Manual available on line www carefreeofcolorado com Manual Compliments of Northwest RV Supply Printed From http www nwrvsupply com Table of Contents This Manual is Compliments of Northwest RV Supply 86325 College View Road Eugene OR 97405 Local 541 746 9092 Toll Free 866 678 7467 Fax 541 736 5573 http www nwrvsupply com mail nwrvsupply com Northwest RV Supply carries a large spectrum of surplus used and new RV parts and components Please feel free to visit our website for additional information
12. nsion canopy fabric allows the awning to be partially or fully extended for best shade coverage No vertical arms interfere with coach sidewalls custom graphics or equipment that may be mounted on the sidewalls Awning Specifications Fully retractable and self storing The sealed awning motor operates on standard 12VDC range 10VDC to 14VDC Fabric is woven acrylic Case and frame are constructed of high strength aluminum extrusions protected with a polyester paint finish Stainless steel fasteners and hardware EXTENSION 36 AVAILABLE WIDTHS OtD 50 54 60 66 72 Window 50 54 60 66 72 7 8 9 10 11 12 amp 13 LEADING EDGE POSITION ACTUATION AND CONTROL Power Lateral Arm Spring Minimum Tension Open Position Control Motorized Roll Out In Controlled by Electrical Motor MOTOR SPECIFICATIONS Motor Type Tubular Power 12VDC Minimum 8VDC Output 30 Watts Nominal Current 2 5Amps Max Current 14Amps stall min voltage Power Source Motor and controls are routed and hardwired into the vehicle s 12V system Torque Continuous 6Nm 4 5 ft lbs Tightening 18Nm 13 2 ft lbs Speed 15 rpm COLORS AVAILABLE Case Standard White Black Custom Champagne and Pewter Fabric Woven Acrylic Fabric refer to sales literature for colors available 3 75 6 Fabric Width Awning Width 3 approx Marquee001a OtD Window Manual
13. ring operation Follow the switch manufacturer s directions for preparing the switch mount location The relay module must be mounted within 16 or less of the switch location 4 Separate the wires from the relay module into 3 groups Brown yellow and gray primary switch Black and red power leads Connector bundle with Brown yellow and gray switch and Blue and white motor NOTE The relay module harness is supplied with one connector installed The installer must furnish the mating connector p n 1 480704 and terminals p n 350547 3 for the exterior switch and motor cables Vendor AMP Tyco Electronics 5 Measure and cut away any excess cable from the motor and primary switch wires Terminate the wires and install in the mating connector as shown 4 Run a wire from chassis ground to the relay module Suitable ground would be the vehicle chassis or conductive structure connected to the chassis Butt splice to the black ground relay wire 5 Run an 18 gauge wire from the power distribution panel auxiliary battery circuit or equivalent to the relay module The circuit should be protected by a 5 amp fuse the motor has a maximum 2 amp stall current Butt splice to the red 12VDC relay wire Brown Blue Blue White Gray Yellow Brown Rear V iew of Connectors Show n PV3007 6 4 5 1 2 1 2 6 4 5 Relay Module Motor 12VDC Black Red Installer Furnish
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