IP - MyZRoadster
Contents
1. WORK STEP 1 4 eese BEMONVAL rette oet Erie ie d INSTALLATION Disassembly and Assembly CENTER CONSOLE CEUSTER LID Co etre t eit eiat IP 1 2006 35027 PRECAUTIONS PRECAUTIONS PFP 00001 Precautions for Supplemental Restraint System SRS AIR BAG and SEAT BELT PRE TENSIONER The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision This system includes seat belt switch inputs and dual stage front air bag modules The SRS system uses the seat belt switches to determine the front air bag deployment and may only deploy one front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SRS and SB section of this Service Man ual WARNING e To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be per formed by an authorized NISSAN INFINITI dealer e maintenance including incorrect removal and installation2. on acceleration T tick like a clock second hand LI coming to a stop thump heavy muffled knock noise on turns left right or either circle buzz like a bumble bee un with passengers or cargo other after _ _ minutes TO COMPLETED BY DEALERSHIP PERSONNEL Test Drive Notes Initials of person YES NO performing Vehicle test driven with customer m Noise verified on test drive LI LI Noise source located and repaired d Follow up test drive performed to confirm repair m m VIN Customer Name W O Date This form must be attached to Work Order SBT844 Revision 2005 August IP 9 2006 350Z INSTRUMENT PANEL ASSEMBLY INSTRUMENT PANEL ASSEMBLY PFP 68200 Component Parts Drawing wiso00es SEC 248 280 487 680 969 1 lt qc E Ry EM y ir SAD S e Ss gt 9 20 2 0 14 O Nem kg m ft Ib PIIB7408E Revision 2005 August IP 10 2006 350Z 1 4 7 10 13 16 19 22 25 28 aN A INSTRUMENT PANEL ASSEMBLY Instrument panel Combination meter Steering lock escutcheon Unified meter and A C amp Center console Console finisher A T Instrument side panel RH Instrument passenger panel lower NAVI switch Pocket mat Pawl Removal and Installation WORK STEP When removing instrument panel combination meter audio and console assembly take steps in
3. BODY SECTION INSTRUMENT PANEL CONTENTS PRECAUTIONS 5 2 Precautions for Supplemental Restraint System SRS AIR BAG and SEAT BELT PRE TEN SIONER AE Precautions for Battery Service Precauti lis ip ei rents PREPARATION c ecere eene enne nnne nnnm nnmnnn Special Service Tools Commercial Service Tools SQUEAK AND RATTLE TROUBLE DIAGNOSES Work FOW mE CUSTOMER INTERVIEW DUPLICATE THE NOISE AND TEST DRIVE CHECK RELATED SERVICE BULLETINS LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE REPAIR THE CAUSE CONFIRM THE REPAIR Revision 2005 August Generic Squeak and Rattle Troubleshooting 6 INSTRUMENT PANEL CENTER CONSOLE DOORS rn e re e d dee TRUNK SUNROOF HEADLINING SEATS t 2 Diagnostic Worksheet INSTRUMENT PANEL ASSEMBLY Component Parts Drawing Removal and Installation
4. 4 LN ew Hood lock cable c M oo N PIIA2271E E Steering Column Lower Cover 1 Remove screws 2 Disengage the tab remove only lower side Upper side is integrated in combination meter F Combination Meter After removing bolts remove harness connector PIIA2270E G Spiral cable Remove bolts and remove spiral cable Refer to SRS 42 SPIRAL CABLE Revision 2005 August IP 12 2006 3507 INSTRUMENT PANEL ASSEMBLY H Console Finisher A T Models 1 Insert a thin flat bladed screwdriver wrapped with tape from behind console finisher and remove metal clip on back Then pull up and back to disengage from front metal clip 2 Disconnect harness connector and remove console finisher NOTE A C controller is assembled in the console finisher Therefore when installing and removing be careful not to use excessive force etc PIIB7174J I Cluster lid C lower A T Models 1 Disconnect harness connector 2 Remove metal clips and pawls and remove cluster lid C lower PIIB7175J J Console Boot M T Models 1 Remove metal clip 2 Remove shift knob Refer to MT 12 Removal and Installation 3 Disconnect harness connector and remove console boot NOTE A C controller is assembled in the console boot Therefore when installing and removing be careful not to use excessive force etc PIIB7386J K Center Console 1 Remove coin holder and ashtray 2 Remove screws 3 Remove
5. Root Cause Repair the Cause Confirm Repair OK Inspection End SBT842 CUSTOMER INTERVIEW Interview the customer if possible to determine the conditions that exist when the noise occurs Use the Diag nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer s comments refer to 8 Diagnostic Worksheet This information is necessary to duplicate the conditions that exist when the noise occurs The customer may not be able to provide a detailed description or the location of the noise Attempt to obtain all the facts and conditions that exist when the noise occurs or does not occur If there is more than one noise in the vehicle be sure to diagnose and repair the noise that the customer is concerned about This can be accomplished by test driving the vehicle with the customer After identifying the type of noise isolate the noise in terms of its characteristics The noise characteristics are provided so the customer service adviser and technician are all speaking the same language when defining the noise Squeak Like tennis shoes on a clean floor Squeak characteristics include the light contact fast movement brought on by road conditions hard sur faces higher pitch noise softer surfaces lower pitch noises edge to surface chirping Creak Like walking on an old wooden floor Creak characteristics include firm contact slow movement twisting with a rotation
6. pocket 5 Cup holder Disassembly 1 Remove screws remove console body upper 2 Remove screws and then remove console rear pocket from console body lower 3 Remove screws and then remove switch bracket from console body upper 4 Remove screws and then remove cup holder from console body upper Assembly Assemble in the reverse order of disassembly Revision 2005 August IP 16 2006 3507 INSTRUMENT PANEL ASSEMBLY CLUSTER LID C SEC 280 680 A Pawl Metal clip PIIB1201E 1 Triple meter 2 Screw 3 Audio 4 Cluster lid C 5 Instrument upper box Disassembly 1 Remove screws and then triple meter 2 Remove screws and then instrument upper box Without NAVI models 3 Remove screws and then audio unit Refer to AV 44 Removal and Installation of Audio Unit Base sys tem AV 44 Locking CD Auto Changer Mechanism Audio unit of BOSE system and AV 45 Removal and Installation of Audio Unit BOSE system Assembly Assemble in the reverse order of disassembly Revision 2005 August IP 17 2006 350Z INSTRUMENT PANEL ASSEMBLY Revision 2005 August IP 18 2006 3507
7. the order shown by the numbers below CAUTION e Disconnect both battery cables in advance e Disconnect air bag system line in advance e Never tamper with or force air bag lid open as this may adversely affect air bag performance e Be careful not to scratch pad and other parts Instrument side finisher LH Instrument driver panel lower Fuse cover Foot rest plate Console boot M T Console finisher A T ring Instrument side panel LH Knee protector Instrument center panel Instrument passenger panel upper Clip 3 12 15 18 21 24 27 30 Metal clip Instrument driver panel upper Steering column cover Dash side finisher LH Foot rest Cluster lid C lower Dash side finisher RH Card holder Cluster lid C Instrument finisher LH RH Instrument side finisher RH NIS00099 Parts p dd a ee Audio Center console A Kicking plate RH LH EI 35 1 1 B Foot rest El 43 2 2 un C Dash side finisher RH LH EI 85 3 3 D Instrument driver panel lower IP 12 4 4 E Steering column lower cover IP 12 5 5 F Combination meter IP42 6 6 G Spiral cable SRS 42 7 H Console finisher A T Models IP 13 8 1 1 I Cluster lid C lower A T Models IP 13 8 1 1 J Console boot M T Models IP 13 8 1 1 K Center console IP 13 10 2 L Instrum
8. al movement pitch dependent on materials often brought on by activity Rattle Like shaking a baby rattle Rattle characteristics include the fast repeated contact vibration or similar movement loose parts missing clip or fastener incorrect clearance Knock Like a knock on a door Knock characteristics include hollow sounding sometimes repeating often brought on by driver action Tick Like a clock second hand Tick characteristics include gentle contacting of light materials loose components can be caused by driver action or road conditions Thump Heavy muffled knock noise Thump characteristics include softer knock dead sound often brought on by activity Buzz Like a bumble bee Buzz characteristics include high frequency rattle firm contact Often the degree of acceptable noise level will vary depending upon the person A noise that you may judge as acceptable may be very irritating to the customer Weather conditions especially humidity and temperature may have a great effect on noise level Revision 2005 August IP 4 2006 3507 SQUEAK AND RATTLE TROUBLE DIAGNOSES DUPLICATE THE NOISE AND TEST DRIVE If possible drive the vehicle with the customer until the noise is duplicated Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the noise This information can be used to duplicate the same conditions when you confirm the repair If the noise can be duplicated easily
9. console sub harness 4 After removing disassemble each parts Refer to 16 CENTER CONSOLE NOTE When removing console be careful not to pull the harness Revision 2005 August IP 13 2006 3507 INSTRUMENT PANEL ASSEMBLY L Instrument Passenger Panel Lower 1 Remove card holder NOTE Insert a remover into square hole that can be seen from lower side Pull stopper pawl forward while pressing to upper side 2 Remove screws and bolt 3 Pull panel horizontally toward you and disengage from metal clip PIIB7178E M Instrument Side Panel RH LH 1 Remove screws 2 Pull to the side disconnect metal clips and remove instrument side panel N Unified Meter And A C Amp Remove screws and disconnect harness connector and remove unified meter and A C amp Refer to ATC 106 AUTO O Instrument Center Panel Insert a screwdriver wrapped with tape into the gap and then remove instrument center panel P NAVI Switch With NAVI Models Remove NAVI switch Refer to AV 97 Removal and Installation of NAVI Switch Q Cluster Lid C 1 Lift upward while disengaging the pawls and pull backward to remove the pocket mat Without NAVI PIIB7176E Revision 2005 August IP 14 2006 350Z INSTRUMENT PANEL ASSEMBLY 2 Pull backward to remove the instrument finisher left right Without NAVI 3 Disengage the metal clip wiht the upper center pawls 4 Remove the harness connector o
10. during the test drive to help identify the source of the noise try to dupli cate the noise with the vehicle stopped by doing one or all of the following 1 Close a door Rev the engine Use a floor jack to recreate vehicle twist At idle apply engine load electrical load half clutch on M T models drive position on A T models Raise the vehicle on a hoist and hit a tire with a rubber hammer Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs If it is difficult to duplicate the noise drive the vehicle slowly on an undulating or rough road to stress the vehicle body CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom check ASIST for Technical Service Bulletins TSBs related to that concern or symptom If a TSB relates to the symptom follow the procedure to repair the noise LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1 Narrow down the noise to a general area To help pinpoint the source of the noise use a listening tool Chassis Ear J 39570 Engine Ear and mechanics stethoscope 2 Narrow down the noise to a more specific area and identify the cause of the noise by e removing the components in the area that you suspect the noise is coming from Do not use too much force when removing clips and fasteners otherwise clips and fastener can be broken or lost during the repair resulting in the creation of new noise e tappi
11. en bolts and nuts firmly to the specified torque e After re assembly has been completed make sure each part functions correctly e Remove stains in the following way Water soluble stains Dip a soft cloth in warm water and then squeeze it tightly After wiping the stain wipe with a soft dry cloth Oil stain Dissolve a synthetic detergent in warm water density of 2 to 3 or less dip the cloth then clean off the stain with the cloth Next dip the cloth in fresh water and squeeze it tightly Then clean off the detergent completely Then wipe the area with a soft dry cloth e Do not use any organic solvent such as thinner or benzine Revision 2005 August IP 2 2006 350Z PREPARATION PREPARATION PFP 00002 Special Service Tools The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here Tool number Kent Moore No Description Tool name 039570 Chassis ear o Locating the noise SIIA0993E 043980 NISSAN Squeak and Rattle Kit Repairing the cause of noise Commercial Service Tools Tm Tool name Description Engine ear Locating the noise SIIA0995E Revision 2005 August IP 3 2006 3507 SQUEAK AND RATTLE TROUBLE DIAGNOSES SQUEAK AND RATTLE TROUBLE DIAGNOSES PFP 00000 Work Flow Customer Interview Duplicate the Noise and Test Drive Check Related Service Bulletins Locate the Noise and Identify the
12. ent passenger panel lower IP 14 11 M Instrument side panel RH LH IP 14 12 N Unified meter and A C amp IP 14 13 2 O dde center panel with NAVI IP 14 14 3 P NAVI switch with NAVI models 1 14 15 4 Q Cluster lid C IPs 16 5 R Display unit with NAVI models 1 15 17 S Front pillar garnish RH LH 36 18 T Instrument driver panel upper IP 15 19 U Instrument passenger panel upper IP 15 20 V Instrument side finisher RH IP 15 21 V Instrument panel IP 15 22 number indicates step in removal procedures Revision 2005 August IP 11 2006 3507 INSTRUMENT PANEL ASSEMBLY NOTE 1 Console rear pocket and coin holder bracket assembly Refer to IP 16 CENTER CONSOLE 2 Audio Instrument upper box and triple meter assembly Refer to IP 17 CLUSTER LID REMOVAL A Kicking Plate RH LH Remove kicking plate RH LH Refer to El 35 BODY SIDE TRIM B Foot Rest Remove foot rest Refer El 43 FLOOR TRIM C Dash Side Finisher RH LH 1 Remove plastics nut 2 Remove dash side finisher RH LH D Instrument Driver Panel Lower 1 Remove screws Remove data link connector Pull to disengage metal clip by removing panel in horizontal direction Disconnect in vehicle sensor and each electrical parts Remove the grommet and remove hood lock cable c Instrument driver panel lower Back side Disconnect m N
13. f the triple meter and theaudio by pulling backward and then remove cluster lid C CAUTION Unit is heavy so be careful not to pinch your fingers when working 5 After remove cluster lid C and then remove triple meter instru ment upper box and audio unit Refer to IP 17 CLUSTER LID Display Unit With NAVI Models Remove display unit Refer to AV 97 Removal and Installation of Display Unit S Front Pillar Garnish Pull to inside of vehicle disconnect metal clips and remove front pillar garnish Refer to El 35 BODY SIDE TRIM T Instrument Driver Panel Upper 1 Remove screws 2 Disconnect metal clips then remove instrument driver panel upper U Instrument Passenger Panel Upper 1 Remove screws 2 Disconnect metal clips then remove instrument passenger panel upper V Instrument Side Finisher RH Using a screwdriver wrapped with tape pry up and remove instrument side finisher un Disconnect from metal clip and pull toward you W Instrument Panel Remove bolts nut and screws and remove instrument panel from passenger door opening portion INSTALLATION To install reverse the removal procedure sequence Assemble the following three parts carefully Revision 2005 August IP 15 2006 3507 INSTRUMENT PANEL ASSEMBLY Disassembly and Assembly wiso00sA CENTER CONSOLE SEC 969 PIIB7179J 1 Console body upper 2 Switch bracket 3 Console body lower 4 Console rear
14. he cluster lid A and instrument panel Acrylic lens and combination meter housing Instrument panel to front pillar garnish Instrument panel to windshield Instrument panel mounting pins Wiring harnesses behind the combination meter A C defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise Most of these incidents can be repaired by apply ing felt cloth tape or silicon spray in hard to reach areas Urethane pads can be used to insulate wiring har ness CAUTION Do not use silicone spray to isolate a squeak or rattle If you saturate the area with silicone you will not be able to recheck the repair CENTER CONSOLE Components to pay attention to include 1 Shifter assembly cover to finisher 2 A C control unit and cluster lid C 3 Wiring harnesses behind audio and A C control unit The instrument panel repair and isolation procedures also apply to the center console DOORS Pay attention to the 1 Finisher and inner panel making a slapping noise 2 Inside handle escutcheon to door finisher 3 Wiring harnesses tapping 4 Door striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents You can usually insulate the areas with felt cloth tape or insulat
15. he vehicle where the squeak or rattle occurs and under what conditions You may be asked to take a test drive with a service advisor or technician to ensure we confirm the noise you are hearing l WHERE DOES THE NOISE COME FROM circle the area of the vehicle The illustrations are for reference only and may not reflect the actual configuration of your vehicle 5 TEM ae Continue to the back of the worksheet and briefly describe the location of the noise or rattle In addition please indicate the conditions which are present when the noise occurs PIIBO723E Revision 2005 August IP 8 2006 350Z SQUEAK AND RATTLE TROUBLE DIAGNOSES SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET page 2 Briefly describe the location where the noise occurs Il WHEN DOES IT OCCUR check the boxes that apply Q anytime after sitting out the sun 1 time in the morning when it is raining or wet only when it is cold outside dry or dusty conditions L1 only when it is hot outside LI other WHEN DRIVING IV WHATTYPE OF NOISE through driveways squeak like tennis shoes on a clean floor LJ over rough roads creak like walking on an old wooden floor over speed bumps rattle like shaking a baby rattle d only at about mph knock like a knock on a door
16. ng or pushing pulling the component that you suspect is causing the noise Do not tap or push pull the component with excessive force otherwise the noise will be eliminated only temporarily e feeling for a vibration with your hand by touching the component s that you suspect is are causing the noise e placing a piece of paper between components that you suspect are causing the noise looking for loose components and contact marks Refer to IP 6 Generic Squeak and Rattle Troubleshooting REPAIR THE CAUSE e the cause is a loose component tighten the component securely e the cause is insufficient clearance between components separate components by repositioning or loosening and retightening the component if possible insulate components with a suitable insulator such as urethane pads foam blocks felt cloth tape or ure thane tape A Nissan Squeak and Rattle Kit J 43980 is available through your authorized Nissan Parts Department CAUTION Do not use excessive force as many components are constructed of plastic and may be damaged NOTE Always check with the Parts Department for the latest parts information The following materials are contained in the Nissan Squeak and Rattle Kit J 43980 Each item can be ordered separately as needed URETHANE PADS 1 5 mm 0 059 in thick Insulates connectors harness etc 76268 9E005 100 x 135 mm 3 94 x 5 31 76884 71101 60 x 85 mm 2 36 x 3 35 in 76884 71L02 15
17. of the SRS can lead to per sonal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SRS section e notuse electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or harness connectors Precautions for Battery Service Before disconnecting the battery lower both the driver and passenger windows This will prevent any interfer ence between the window edge and the vehicle when the door is opened closed During normal operation the window slightly raises and lowers automatically to prevent any window to vehicle interference The automatic window function will not work with the battery disconnected Precautions wisoo092 e Disconnect both battery cables in advance e Disconnect air bag system line in advance e Never tamper with or force air bag lid open as this may adversely affect air bag performance e Be careful not to scratch pad and other parts e When removing or disassembling any part be careful not to damage or deform it Protect parts which may get in the way with cloth e When removing parts with a screwdriver or other tool protect parts by wrapping them with vinyl or tape e Keep removed parts protected with cloth e lfaclipis deformed or damaged replace it e f an unreusable part is removed replace it with new one e Tight
18. or foam blocks from the Nissan Squeak and Rattle Kit J 43980 to repair the noise PY BONS Revision 2005 August IP 6 2006 350Z SQUEAK AND RATTLE TROUBLE DIAGNOSES TRUNK Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner In addition look for 1 Trunklid dumpers out of adjustment 2 Trunk lid striker out of adjustment 3 The trunk lid torsion bars knocking together 4 Aloose license plate or bracket Most of these incidents can be repaired by adjusting securing or insulating the item s or component s caus ing the noise SUNROOF HEADLINING Noises in the sunroof headlining area can often be traced to one of the following 1 Sunroof lid rail linkage or seals making a rattle or light knocking noise 2 Sunvisor shaft shaking in the holder 3 Frontor rear windshield touching headlining and squeaking Again pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents Repairs usually consist of insulating with felt cloth tape SEATS When isolating seat noise it s important to note the position the seat is in and the load placed on the seat when the noise is present These conditions should be duplicated when verifying and isolating the cause of the noise Cause of seat noise include 1 Headrest rods and holder 2 Asqueak between the seat pad cushion and frame 3 The rear seatback lock and bracket These noise
19. s can be isolated by moving or pressing on the suspected components while duplicating the con ditions under which the noise occurs Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area UNDERHOOD Some interior noise may be caused by components under the hood or on the engine wall The noise is then transmitted into the passenger compartment Causes of transmitted underhood noise include Any component mounted to the engine wall Components that pass through the engine wall Engine wall mounts and connectors Loose radiator mounting pins Hood bumpers out of adjustment Hood striker out of adjustment Thess noises can be difficult to isolate since they cannot be reached from the interior of the vehicle The best method is to secure move or insulate one component at a time and test drive the vehicle Also engine RPM or load can be changed to isolate the noise Repairs can usually be made by moving adjusting securing or insulating the component causing the noise SUP INE ve Revision 2005 August IP 7 2006 3507 SQUEAK AND RATTLE TROUBLE DIAGNOSES Diagnostic Worksheet 500097 SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET Dear Nissan Customer We are concerned about your satisfaction with your Nissan vehicle Repairing a squeak or rattle sometimes can be very difficult To help us fix your Nissan right the first time please take a moment to note the area of t
20. x 25 mm 0 59 x 0 98 in INSULATOR Foam blocks Insulates components from contact Can be used to fill space behind a panel 73982 9E000 45 mm 1 77 in thick 50 x 50 mm 1 97 x 1 97 in 73982 50Y00 10 mm 0 39 in thick 50 x 50 mm 1 97 x 1 97 in Revision 2005 August IP 5 2006 3507 SQUEAK AND RATTLE TROUBLE DIAGNOSES INSULATOR Light foam block 80845 71L00 30 mm 1 18 in thick 30 x 50 mm 1 18 x 1 97 in FELT CLOTHTAPE Used to insulate where movement does not occur Ideal for instrument panel applications 68370 4B000 15 x 25 mm 0 59 x 0 98 in pad 68239 13E00 5 mm 0 20 in wide tape roll The following materials not found in the kit can also be used to repair squeaks and rattles UHMW TEFLON TAPE Insulates where slight movement is present Ideal for instrument panel applications SILICONE GREASE Used in place of UHMW tape that will be visible or not fit Will only last a few months SILICONE SPRAY Use when grease cannot be applied DUCT TAPE Use to eliminate movement CONFIRM THE REPAIR Confirm that the cause of a noise is repaired by test driving the vehicle Operate the vehicle under the same conditions as when the noise originally occurred Refer to the notes on the Diagnostic Worksheet Generic Squeak and Rattle Troubleshooting wiso00 s Refer to Table of Contents for specific component removal and installation information INSTRUMENT PANEL Most incidents are caused by contact and movement between T
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